Hearth and Home Technologies Gas Heater BV4236DBI User Manual

Owner’s Manual  
Installation and Operation  
Models:  
BV4236DBI  
BV4842DBI  
NOTICE  
DO NOT DISCARD THIS MANUAL  
• Important operating  
and maintenance  
instructions included.  
• Read, understand and follow  
these instructions for safe  
installation and operation.  
• Leave this manual with  
party responsible for use  
and operation.  
WARNING  
WARNING: If the information in these  
instructions is not followed exactly, a fire  
or explosion may result causing property  
damage, personal injury, or death.  
HOT SURFACES!  
Glass and other surfaces are hot during  
operation AND cool down.  
Hot glass will cause burns.  
DO NOT touch glass until it is cooled  
• NEVER allow children to touch glass  
• Keep children away  
DO NOT store or use gasoline or other flam-  
mable vapors and liquids in the vicinity of this  
or any other appliance.  
• CAREFULLY SUPERVISE children in same room as  
fireplace.  
• Alert children and adults to hazards of high temperatures.  
• What to do if you smell gas  
- DO NOT try to light any appliance.  
High temperatures may ignite clothing or other flammable  
materials.  
• Keep clothing, furniture, draperies and other flammable  
materials away.  
- DO NOT touch any electrical switch. DO  
NOT use any phone in your building.  
- Immediately call your gas supplier from a  
neighbor’s phone. Follow the gas suppli-  
er’s instructions.  
This appliance has been supplied with an integral barrier  
to prevent direct contact with the fixed glass panel. DO  
NOT operate the appliance with the barrier removed.  
- If you cannot reach your gas supplier, call  
the fire department.  
Contact your dealer or Hearth & Home Technologies if the  
barrier is not present or help is needed to properly install one.  
• Installation and service must be performed  
by a qualified installer, service agency, or the  
gas supplier.  
In the Commonwealth of Massachusetts installation must be  
performed by a licensed plumber or gas fitter.  
ACO detector shall be installed in the room where the appliance  
in installed.  
Installation and service of this appliance should be  
performed by qualified personnel. Hearth & Home  
Technologies suggests NFI certified or factory trained  
professionals, or technicians supervised by an NFI  
certified professional.  
1
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Safety Alert Key:  
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.  
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.  
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.  
• NOTICE: Used to address practices not related to personal injury.  
Table of Contents  
A. Congratulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
6 Termination Locations  
B. Limited Lifetime Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . 5  
A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . 23  
1 Listing and Code Approvals  
7 Vent Information and Diagrams  
A. Appliance Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
B. Glass Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
C. BTU Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
D. High Altitude Installations. . . . . . . . . . . . . . . . . . . . . . . . . . 7  
E. Non-Combustible Materials Specification. . . . . . . . . . . . . . 7  
F. Combustible Materials Specification . . . . . . . . . . . . . . . . . 7  
G. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
A. Vent Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24  
B. Vent System Configuration. . . . . . . . . . . . . . . . . . . . . . . . 24  
8 Vent Clearances and Framing  
A. Pipe Clearances to Combustibles . . . . . . . . . . . . . . . . . . 25  
B. Wall and Ceiling Penetration Framing . . . . . . . . . . . . . . . 25  
C. Vertical Penetration Framing . . . . . . . . . . . . . . . . . . . . . . 25  
User Guide  
9 Appliance Preparation  
A. Installing Outside Air Kit Damper Assembly. . . . . . . . . . . 26  
B. Gas and Electrical Connections. . . . . . . . . . . . . . . . . . . . 26  
C. Installing the Non-combustible Board. . . . . . . . . . . . . . . . 26  
D. Securing and Leveling the Appliance. . . . . . . . . . . . . . . . 27  
2 Operating Instructions  
A. Gas Fireplace Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8  
B. Your Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8  
C. Fan Kit (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9  
D. Clear Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9  
E. Decorative Doors and Fronts . . . . . . . . . . . . . . . . . . . . . . . 9  
F. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9  
G. Remote Controls, Wall Controls and Wall Switches. . . . . . 9  
H. Outside Air (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9  
I. IPI Battery Tray/Battery Installation . . . . . . . . . . . . . . . . . . 9  
J. Control Module Operation . . . . . . . . . . . . . . . . . . . . . . . . 10  
K. Before Lighting Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . 10  
L. Lighting Instructions (IPI) . . . . . . . . . . . . . . . . . . . . . . . . . 11  
M. After Fireplace is Lit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12  
N. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 12  
10 Installing Vent Pipe  
A. Assembly of Vent Sections. . . . . . . . . . . . . . . . . . . . . . . . 28  
B. Attaching Vent to Firebox. . . . . . . . . . . . . . . . . . . . . . . . . 28  
C. Securing Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . . . 28  
D. Install Attic Insulation Shield. . . . . . . . . . . . . . . . . . . . . . . 28  
11 Gas Information  
A. Fuel Conversion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29  
B. Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29  
C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29  
D. High Altitude Installations. . . . . . . . . . . . . . . . . . . . . . . . . 29  
3 Maintenance and Service  
12 Electrical Information  
A. Maintenance Tasks-Homeowner . . . . . . . . . . . . . . . . . . . 13  
B. Maintenance Tasks-Qualified Service Technician . . . . . . 14  
C. Lava Rock Basket, Grate and Valve Assembly Removal. 15  
D. Burner Identification/Verification. . . . . . . . . . . . . . . . . . . . 16  
A. Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30  
B. IntelliFire Plus™ Ignition System Wiring . . . . . . . . . . . . . 30  
C. Optional Accessories Requirements . . . . . . . . . . . . . . . . 30  
D. Electrical Service and Repair. . . . . . . . . . . . . . . . . . . . . . 31  
E. Junction Box Installation. . . . . . . . . . . . . . . . . . . . . . . . . . 31  
F. Wall Switch Installation for Fan (Optional) . . . . . . . . . . . . 32  
G. Control Module Operation . . . . . . . . . . . . . . . . . . . . . . . . 32  
Installer Guide  
4 Getting Started  
A. Typical Appliance System. . . . . . . . . . . . . . . . . . . . . . . . . 17  
B. Design and Installation Considerations . . . . . . . . . . . . . . 18  
C. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . 18  
D. Inspect Appliance and Components. . . . . . . . . . . . . . . . . 18  
E. Negative Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19  
13 Finishing  
A. Mantel and Wall Projections. . . . . . . . . . . . . . . . . . . . . . . 33  
B. Facing Material. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33  
C. Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34  
5 Framing and Clearances  
14 Appliance Setup  
A. Selecting Appliance Location . . . . . . . . . . . . . . . . . . . . . . 20  
B. Constructing the Appliance Chase. . . . . . . . . . . . . . . . . . 21  
C. Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22  
D. Mantel and Wall Projections. . . . . . . . . . . . . . . . . . . . . . . 22  
A. Remove Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 37  
B. Remove the Shipping Materials . . . . . . . . . . . . . . . . . . . . 37  
C. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37  
D. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37  
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E. Burner Top Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 37  
F. Lava Rock Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . 37  
G. Ember Placement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38  
H. Install the Log Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 39  
I. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 43  
J. Install Trim and/or Surround. . . . . . . . . . . . . . . . . . . . . . . 43  
K. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43  
15 Troubleshooting  
A. IntelliFire Plus™ Ignition System . . . . . . . . . . . . . . . . . . . 44  
16 Reference Materials  
A. Appliance Dimension Diagram. . . . . . . . . . . . . . . . . . . . . 46  
B. Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48  
C. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52  
= Contains updated information.  
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B. Limited Lifetime Warranty  
Hearth & Home Technologies Inc.  
LIMITED LIFETIME WARRANTY  
Hearth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for  
HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer.  
WARRANTY COVERAGE:  
HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership  
of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance  
will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered compo-  
nents manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period,  
HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its  
obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product  
itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty  
is subject to conditions, exclusions and limitations as described below.  
WARRANTY PERIOD:  
Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage  
begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent,  
authorized HHT dealer/ distributor, whichever occurs earlier. The warranty shall commence no later than 24 months  
following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for  
parts and labor for covered components is produced in the following table.  
The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for  
gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These  
time periods reflect the minimum expected useful lives of the designated components under normal operating conditions.  
Warranty Period  
Parts Labor  
HHT Manufactured Appliances and Venting  
EPA  
Components Covered  
Gas  
X
Wood Pellet  
Coal Electric Venting  
Wood  
All parts and material except as  
covered by Conditions,  
Exclusions, and Limitations  
listed  
1 Year  
X
X
X
X
X
X
Igniters, electronic components,  
and glass  
X
X
X
X
X
X
2 years  
X
X
X
Factory-installed blowers  
Molded refractory panels  
3 years  
X
X
Firepots and burnpots  
Castings and baffles  
5 years 1 year  
X
X
Manifold tubes,  
HHT chimney and termination  
7 years 3 years  
X
X
10  
1 year  
years  
X
X
X
Burners, logs and refractory  
Firebox and heat exchanger  
Limited  
3 years  
Lifetime  
X
X
X
X
X
X
X
X
All replacement parts  
beyond warranty period  
90 Days  
X
X
See conditions, exclusions, and limitations on next page.  
4021-645C 12-29-10  
Page 1 of 2  
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B. Limited Lifetime Warranty (continued)  
WARRANTY CONDITIONS:  
This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor. A list of  
HHT authorized dealers is available on the HHT branded websites.  
This warranty is only valid while the HHT appliance remains at the site of original installation.  
Contact your installing dealer for warranty service. If the installing dealer is unable to provide necessary parts, contact  
the nearest HHT authorized dealer or supplier. Additional service fees may apply if you are seeking warranty service  
from a dealer other than the dealer from whom you originally purchased the product.  
Check with your dealer in advance for any costs to you when arranging a warranty call. Travel and shipping charges  
for parts are not covered by this warranty.  
WARRANTY EXCLUSIONS:  
This warranty does not cover the following:  
Changes in surface finishes as a result of normal use. As a heating appliance, some changes in color of interior and  
exterior surface finishes may occur. This is not a flaw and is not covered under warranty.  
Damage to printed, plated, or enameled surfaces caused by fingerprints, accidents, misuse, scratches, melted items,  
or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes.  
Repair or replacement of parts that are subject to normal wear and tear during the warranty period. These parts  
include: paint, wood, pellet and coal gaskets, firebricks, grates, flame guides, light bulbs, batteries and the discolor-  
ation of glass.  
Minor expansion, contraction, or movement of certain parts causing noise. These conditions are normal and com-  
plaints related to this noise are not covered by this warranty.  
Damages resulting from: (1) failure to install, operate, or maintain the appliance in accordance with the installation  
instructions, operating instructions, and listing agent identification label furnished with the appliance; (2) failure to  
install the appliance in accordance with local building codes; (3) shipping or improper handling; (4) improper opera-  
tion, abuse, misuse, continued operation with damaged, corroded or failed components, accident, or improperly/  
incorrectly performed repairs; (5) environmental conditions, inadequate ventilation, negative pressure, or drafting  
caused by tightly sealed constructions, insufficient make-up air supply, or handling devices such as exhaust fans or  
forced air furnaces or other such causes; (6) use of fuels other than those specified in the operating instructions; (7)  
installation or use of components not supplied with the appliance or any other components not expressly authorized  
and approved by HHT; (8) modification of the appliance not expressly authorized and approved by HHT in writing;  
and/or (9) interruptions or fluctuations of electrical power supply to the appliance.  
Non-HHT venting components, hearth components or other accessories used in conjunction with the appliance.  
Any part of a pre-existing fireplace system in which an insert or a decorative gas appliance is installed.  
HHT’s obligation under this warranty does not extend to the appliance’s capability to heat the desired space. Informa-  
tion is provided to assist the consumer and the dealer in selecting the proper appliance for the application. Consider-  
ation must be given to appliance location and configuration, environmental conditions, insulation and air tightness of  
the structure.  
This warranty is void if:  
The appliance has been over-fired or operated in atmospheres contaminated by chlorine, fluorine, or other damaging  
chemicals. Over-firing can be identified by, but not limited to, warped plates or tubes, rust colored cast iron, bubbling,  
cracking and discoloration of steel or enamel finishes.  
The appliance is subjected to prolonged periods of dampness or condensation.  
There is any damage to the appliance or other components due to water or weather damage which is the result of, but  
not limited to, improper chimney or venting installation.  
LIMITATIONS OF LIABILITY:  
The owner’s exclusive remedy and HHT’s sole obligation under this warranty, under any other warranty, express or  
implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified above. In no  
event will HHT be liable for any incidental or consequential damages caused by defects in the appliance. Some states  
do not allow exclusions or limitation of incidental or consequential damages, so these limitations may not apply to you.  
This warranty gives you specific rights; you may also have other rights, which vary from state to state. EXCEPT TO  
THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY  
SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE  
EXPRESSED WARRANTY SPECIFIED ABOVE.  
4021-645C 12-29-10  
Page 2 of 2  
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Listing and Code Approvals  
1
A. Appliance Certification  
C. BTU Specifications  
Orifice  
Size  
(DMS)  
Maximum  
Input BTU/h  
Minimum  
Input BTU/h  
Models  
MODELS: BV4236DBI, BV4842DBI  
U.S. (0-2000 ft.) or Canada (2000-4500 ft.)  
LABORATORY: Underwriters Laboratories, Inc. (UL)  
TYPE: B-Vent Gas Appliance  
US  
BV4236DBI  
30,000  
27,100  
30,000  
27,000  
35,000  
17,000  
15,300  
16,000  
14,400  
19,500  
37  
38  
52  
53  
35  
STANDARD: ANSI Z21.50b-2009 • CSA 2.22b-2009  
CAN  
US  
BV4236DBI (LP)  
CAN  
This product is listed to ANSI standards for “Vented Gas  
Fireplaces” and “Gas Fired Appliances for Use at High  
Altitudes”.  
US  
BV4842DBI  
CAN  
31,500  
17,550  
36  
May be installed in a sleeping room when the provisions  
for combustion, ventilation and dilution air are met per the  
requirements of ANSI 223.1/NFPA 54 National Fuel Gas  
Code. In Canada, installation in a sleeping room requires  
installation with a thermostat certified for use with this prod-  
uct. Consult your local authorities having jurisdiction.  
US  
32,500  
29,250  
18,000  
16,200  
51  
BV4842DBI (LP)  
CAN  
52  
D. High Altitude Installations  
NOTICE: If the heating value of the gas has been reduced,  
these rules do not apply. Check with your local gas utility  
or authorities having jurisdiction.  
NOTICE: This installation must conform with local codes.  
In the absence of local codes you must comply with the  
National Fuel Gas Code, ANSI Z223.1-latest edition in  
the U.S.A. and the CAN/CGA B149 Installation Codes in  
Canada.  
When installing above 2000 feet elevation:  
• In the USA: Reduce input rate 4% for each 1000 feet  
above 2000 feet.  
NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.  
This appliance is tested and approved as either supplemen-  
tal room heat or as a decorative appliance. It should not be  
factored as primary heat in residential heating calculations.  
• In CANADA: Reduce input rate 10% for elevations  
between 2000 feet and 4500 feet. Above 4500 feet,  
consult local gas utility.  
Check with your local gas utility to determine proper orifice  
size.  
B. Glass Specifications  
Hearth & Home Technologies appliances manufactured  
with tempered glass may be installed in hazardous loca-  
tions such as bathtub enclosures as defined by the Con-  
sumerProductSafetyCommission(CPSC).Thetempered  
glass has been tested and certified to the requirements  
of ANSI Z97.1 and CPSC 16 CFR 1202 (Safety Glazing  
Certification Council SGCC# 1595 and 1597. Architectur-  
al Testing, Inc. Reports 02-31919.01 and 02-31917.01).  
E. Non-Combustible Materials Specification  
Material which will not ignite and burn. Such materials are  
those consisting entirely of steel, iron, brick, tile, concrete,  
slate, glass or plasters, or any combination thereof.  
Materials that are reported as passing ASTM E 136,  
Standard Test Method for Behavior of Materials in a  
Vertical Tube Furnace at 750 ºC and UL763 shall be  
considered non-combustible materials.  
This statement is in compliance with CPSC 16 CFR Sec-  
tion 1201.5 “Certification and labeling requirements”  
which refers to 15 U.S. Code (USC) 2063 stating “…Such  
certificate shall accompany the product or shall otherwise  
be furnished to any distributor or retailer to whom the  
product is delivered.”  
F. Combustible Materials Specification  
Materials made of or surfaced with wood, compressed pa-  
per, plant fibers, plastics, or other material that can ignite  
and burn, whether flame proofed or not, or plastered or  
unplastered shall be considered combustible materials.  
Some local building codes require the use of tempered  
glass with permanent marking in such locations. Glass  
meeting this requirement is available from the factory.  
Please contact your dealer or distributor to order.  
G. Electrical Codes  
NOTICE: This appliance must be electrically wired and  
grounded in accordance with local codes or, in the absence  
of local codes, with National Electric Code ANSI/NFPA  
70-latest edition or the Canadian Electric Code CSA  
C22.1.  
• A 110-120 VAC circuit for this product must be pro-  
tected with ground-fault circuit-interrupter protection,  
in compliance with the applicable electrical codes,  
when it is installed in locations such as in bathrooms  
or near sinks.  
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User Guide  
Operating Instructions  
2
- A decorative firescreen.  
A. Gas Fireplace Safety  
- Adjustable safety gate.  
WARNING  
HOT SURFACES!  
• Install a switch lock or a wall/remote control with child  
protection lockout feature.  
Glass and other surfaces are hot during  
operation AND cool down.  
• Keep remote controls out of reach of children.  
• Never leave children alone near a hot fireplace, whether  
operating or cooling down.  
Hot glass will cause burns.  
DO NOT touch glass until it is cooled  
• NEVER allow children to touch glass  
• Keep children away  
Teach children to NEVER touch the fireplace.  
• Consider not using the fireplace when children will be  
present.  
• CAREFULLY SUPERVISE children in same room as  
fireplace.  
Contact your dealer for more information, or visit: www.  
hpba.org/safety-information.  
• Alert children and adults to hazards of high temperatures.  
High temperatures may ignite clothing or other  
flammable materials.  
• Keep clothing, furniture, draperies and other flammable  
materials away.  
To prevent unintended operation when not using your fire-  
place for an extended period of time (summer months,  
vacation, trips, etc):  
This appliance has been supplied with an integral barrier  
to prevent direct contact with the fixed glass panel. DO  
NOT operate the appliance with the barrier removed.  
• Remove batteries from remote controls.  
• Turn off wall controls.  
• Unplug 6 volt transformer plug and remove batteries on  
IPI models.  
Contact your dealer or Hearth & Home Technologies if the  
barrier is not present or help is needed to properly install one.  
B. Your Fireplace  
If you expect that small children or vulnerable adults may  
come into contact with this fireplace, the following precau-  
tions are recommended:  
WARNING! DO NOT operate fireplace before read-  
ing and understanding operating instructions. Failure  
to operate fireplace according to operating instructions  
could cause fire or injury.  
• Install a physical barrier such as:  
DECORATIVE DOORS  
(NOT SHOWN)  
SECTION 2.E.  
FIXED GLASS ASSEMBLY  
(NOT SHOWN)  
SECTION 14.H.  
OUTSIDE AIR CONTROL  
(NOT SHOWN)  
SECTION 2.H.  
MANTEL  
SECTION 5.D.  
HEARTH  
(not required)  
CLEAR SPACE  
SECTION 2.D.  
GRATE  
SECTION 3.C.  
Figure 2.1 General Operating Parts  
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For safety:  
C. Fan Kit (optional)  
• Install a switch lock or a wall/remote control with child  
protection lockout feature.  
If desired, a fan kit may be added. Contact your dealer to  
order the correct fan kit.  
• Keep remote controls out of reach of children.  
See your dealer if you have questions.  
D. Clear Space  
WARNING! DO NOT place combustible objects in front  
of the fireplace or block louvers. High temperatures may  
start a fire. See Figure 2.2.  
H. Outside Air (optional)  
The outside air kit supplies some fresh combustion air for  
your fireplace. It may help reduce the effects of negative  
air pressure. (See Section 9.A.)  
Avoid placing candles and other heat-sensitive objects on  
mantel or hearth. Heat may damage these objects.  
• Refer to Figure 9.2 for location of control.  
• Close the inlet to prevent cold drafts when the fireplace  
is not being used.  
CAUTION! Risk of Burns! The outside air control handle  
is HOT when fireplace is in operation. Adjust BEFORE  
lighting fire.  
I. IPI Battery Tray/Battery Installation  
The IntelliFire PlusTM system has a battery backup option.  
Battery longevity and performance will be affected by the  
service temperatures of this appliance.  
NOTICE: Batteries should only be used as a power source  
in the event of an emergency such as an outage.  
Figure 2.2 Clear Space  
E. Decorative Doors and Fronts  
WARNING! Risk of Fire! Install ONLY doors or fronts  
approved by Hearth & Home Technologies. Unapproved  
doors or fronts may cause fireplace to overheat.  
This fireplace has been supplied with an integral  
barrier to prevent direct contact with the fixed glass  
panel. DO NOT operate the fireplace with the barrier  
removed.  
Contact your dealer or Hearth & Home Technologies if  
the barrier is not present or help is needed to properly  
install one.  
For more information refer to the instructions supplied with  
your decorative door or front.  
F. Fixed Glass Assembly  
See Section 14.I.  
G. Remote Controls, Wall Controls and Wall  
Switches  
Follow the instructions supplied with the control installed  
to operate your fireplace:  
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5. Module Reset  
J. Control Module Operation  
This module may lock-out under certain conditions.  
When this occurs, the appliance will not ignite or  
respond to commands. The module will go into lock-out  
mode by emitting three audible beeps, then continuously  
displaying a RED/GREEN error code at its status  
indicator LED.  
1. The control module has an ON/OFF/REMOTE selector  
switch that must be set. See Figure 2.3.  
OFF Position: Appliance will ignore all power inputs and  
will not respond to any commands from a wall switch or  
remote. The unit should be in the OFF position during  
installation, service, battery installation, fuel conversion,  
and in the event that the control goes into LOCK-OUT  
mode as a result of an error code.  
Check battery tray. Remove batteries if installed.  
Batteries should only be installed for use during power  
outages. See Section G.  
ON Position: Appliance will ignite and run continuously  
in the HI flame setting, with no adjustment in flame  
output. This mode of operation is primarily used for  
initial installation or power outage operation with battery  
backup.  
Locate the module selector switch. (See Figure 2.3).  
Set the module selector switch to the OFF position.  
Wait five (5) minutes to allow possible accumulated gas  
to clear.  
Set the module selector switch to ON or REMOTE  
position.  
REMOTE Position: Appliance will initiate commands  
from an optional wired wall switch and/or the wireless  
remote (RC300).  
Start the appliance.  
2. If using a wired wall switch with the module in REMOTE  
mode, the flame output can be adjusted with the HI/LO  
selector switch on the module. See Figure 2.3. Note  
that the flame HI/LO selector switch will become inactive  
once an optional remote control (RC200/RC300) is  
programmed to the control module. Note that the control  
module will always ignite the fireplace on HI and remain  
so for the initial 10 seconds of operation. If the HI/LO  
is switched to the LO position, the flame output will  
automatically drop to the lowest setting after the flame  
has been established for 10 sec. After this 10 second  
period, the flame can be adjusted from HI to LO with  
the switch.  
WARNING! Risk of Explosion! DO NOT press the mod-  
ule reset switch more than one time within a five minute  
time period. Gas may accumulate in firebox. Call a quali-  
fied service technician.  
Nine Hour Safety Shutdown Feature  
This appliance has a safety feature that automatically  
shuts down the fireplace after 9 hours of continuous  
operation without receiving a command from the  
RC300 remote.  
3. The control module has safety feature that automatically  
shuts down the fireplace after 9 hours of continuous  
operation without receiving a command from the RC300  
remote.  
K. Before Lighting Fireplace  
Before operating this fireplace for the first time, have a  
qualified service technician:  
4. If you intend to use both an optional wired wall switch  
and the RC300 remote control to operate your fireplace,  
the wall switch will override any commands given by  
the remote.  
• Verify all shipping materials have been removed from  
inside and/or underneath the firebox.  
• Review proper placement of logs, ember material and/  
or other decorative materials.  
• Check the wiring.  
• Check the air shutter adjustment.  
• Ensure that there are no gas leaks.  
• Ensure that the glass is sealed and in the proper position  
and that the integral barrier is in place.  
SELECTOR  
SWITCH  
WARNING! Risk of Fire/Asphyxiation! DO NOT oper-  
ate fireplace with fixed glass assembly removed.  
STATUS INDICATOR LED  
FLAME HI/LO SWITCH  
NG/LP SETTING  
Figure 2.3 Control Module  
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L. Lighting Instructions (IPI)  
FOR YOUR SAFETY  
LIGHTING  
READ BEFORE LIGHTING  
INSTRUCTIONS (IPI)  
WARNING: If you do not follow these instructions exactly, a fire or explosion  
may result causing property damage, personal injury or loss of life.  
1. This appliance is equipped with an ignition  
device which automatically lights the burner.  
DO NOT try to light the burner by hand.  
• Immediately call your gas supplier  
from a neighbor’s phone. Follow the  
gas supplier’s instructions.  
A. This appliance is equipped with an  
intermittent pilot ignition (IPI) device  
which automatically lights the burn-  
er. DO NOT try to light the burner by  
hand.  
GAS  
VALVE  
• If you cannot reach your gas sup-  
plier, call the fire department.  
B. BEFORE LIGHTING, smell all around  
the appliance area for gas. Be sure to  
smell next to the floor because some  
gas is heavier than air and will settle  
on the floor.  
C. DO NOT use this appliance if any  
part has been under water. Imme-  
diately call a qualified service tech-  
nician to inspect the appliance and  
to replace any part of the control  
system and any gas control which  
has been under water.  
2. Wait five (5) minutes to clear out any gas.  
Then smell for gas, including near the floor. If  
you smell gas, STOP! Follow “B” in the Safety  
Information located on the left side of this la-  
bel. If you do not smell gas, go to next step.  
WHAT TO DO IF YOU SMELL GAS  
DO NOT try to light any appliance.  
3. To light the burner:  
DO NOT touch any electric switch; do  
not use any phone in your building.  
Equipped with wall switch: Turn ON/OFF switch  
to ON.  
Equipped with remote or wall control: Press  
ON or FLAME button.  
WARNING: CAUTION:  
Equipped with thermostat: Set temperature to  
desired setting.  
Hot while in operation. DO NOT touch.  
Keep children, clothing, furniture, gaso-  
line and other liquids having flammable  
vapors away.  
DO NOT CONNECT LINE VOLT-  
AGE (110/120 VAC OR 220/240  
VAC) TO THE CONTROL VALVE.  
4. If the appliance does not light after three tries,  
call your service technician or gas supplier.  
Improper installation, adjustment, al-  
teration, service or maintenance can  
cause injury or property damage. Re-  
fer to the owner’s information manual  
provided with this appliance.  
TO TURN OFF  
GAS TO APPLIANCE  
1. Equipped with wall switch: Turn ON/OFF switch  
DO NOT operate the appliance with  
fixed glass assembly removed, cracked  
or broken. Replacement of the fixed  
glass assembly should be done by a  
licensed or qualified service person.  
to OFF.  
This appliance needs fresh air for  
safe operation and must be installed  
so there are provisions for adequate  
combustion and ventilation air.  
Equipped with remote or wall control: Press  
OFF button.  
NOT FOR USE  
WITH SOLID FUEL  
Equipped with thermostat: Set temperature to  
lowest setting.  
If not installed, operated, and main- For use with natural gas and propane.  
tained in accordance with the manufac- A conversion kit, as supplied by the  
turer’s instructions, this product could manufacturer, shall be used to convert  
expose you to substances in fuel or this appliance to the alternate fuel.  
2. Service technician should turn off electric  
power to the control when performing service.  
fuel combustion which are known to the  
State of California to cause cancer, birth  
Also Certified for Installation in a  
Bedroom or a Bedsitting Room.  
593-913G  
defects, or other reproductive harm.  
For assistance or additional informa-  
Keep burner and control compartment  
tion, consult a qualified installer, ser-  
clean. See installation and operating  
vice agency or the gas supplier.  
instructions accompanying appliance.  
For additional information on operating your  
Final inspection by  
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M. After Fireplace is Lit  
Initial Break-in Procedure  
• The fireplace should be run three to four hours  
continuously on high.  
• Turn the fireplace off and allow it to completely cool.  
• Remove fixed glass assembly. See Section 14.I.  
• Clean fixed glass assembly. See Section 3.  
• Replace the fixed glass assembly and run continuously  
on high an additional 12 hours.  
This cures the materials used to manufacture the fire-  
place.  
NOTICE! Open windows for air circulation during fire-  
place break-in.  
• Some people may be sensitive to smoke and odors.  
• Smoke detectors may activate.  
N. Frequently Asked Questions  
ISSUE  
SOLUTIONS  
This is a result of gas combustion and temperature variations. As the appliance warms, this  
condensation will disappear.  
Condensation on the glass  
Blue flames  
This is a result of normal operation and the flames will begin to yellow as the appliance is al-  
lowed to burn for 20 to 40 minutes.  
When first operated, this appliance may release an odor for the first several hours. This is caused  
by the curing of the paint and the burning off of any oils remaining from manufacturing. Odor may  
also be released from finishing materials and adhesives used around the appliance.  
Odor from appliance  
Film on the glass  
This is a normal result of the curing process of the paint and logs. Glass should be cleaned  
within 3 to 4 hours of initial burning to remove deposits left by oils from the manufacturing  
process. A non-abrasive cleaner such as gas fireplace glass cleaner may be necessary. See  
your dealer.  
Noise is caused by metal expanding and contracting as it heats up and cools down, similar to  
the sound produced by a furnace or heating duct. This noise does not affect the operation or  
longevity of the appliance.  
Metallic noise  
In an intermittent pilot ignition system (IPI), the pilot flame should turn off when appliance is  
turned off. Some optional control systems available with IPI models may allow pilot flame to  
remain lit.  
Is it normal to see the pilot flame burn  
continually?  
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Maintenance and Service  
3
Doors, Surrounds, Fronts  
Any safety screen or guard removed for servicing must be  
replaced prior to operating the fireplace.  
Frequency: Annually  
By: Homeowner  
When properly maintained, your fireplace will give you  
many years of trouble-free service. We recommend an-  
nual service by a qualified service technician.  
Tools needed: Protective gloves, stable work surface  
• Assess condition of screen and replace as necessary.  
A. Maintenance Tasks-Homeowner  
• Inspect for scratches, dents or other damage and repair  
as necessary.  
Installation and repair should be done by a qualified service  
technician only. The fireplace should be inspected before  
use and at least annually by a professional service person.  
• Check that louvers are not blocked.  
• Vacuum and dust surfaces.  
The following tasks may be performed annually by the  
homeowner. If you are uncomfortable performing any of  
the listed tasks, please call your dealer for a service ap-  
pointment.  
Remote Control  
Frequency: Seasonally  
By: Homeowner  
More frequent cleaning may be required due to lint from  
carpeting or other factors. Control compartment, burner  
and circulating air passageway of the fireplace must be  
kept clean.  
Tools needed: Replacement batteries and remote con-  
trol instructions.  
• Locate remote control transmitter and receiver.  
• Verify operation of remote. Refer to remote control  
operation instructions for proper calibration and setup  
procedure.  
CAUTION! Risk of Burns! The fireplace should be turned  
off and cooled before servicing.  
Glass Cleaning  
Frequency: Seasonally  
By: Homeowner  
• Place batteries as needed in remote transmitters and  
battery-powered receivers.  
• Place remote control out of reach of children.  
Tools Needed: Protective gloves, glass cleaner, drop  
cloth and a stable work surface.  
If not using your fireplace for an extended period of time  
(summer months, vacations/trips, etc), to prevent unin-  
tended operation:  
CAUTION! Handle fixed glass assembly with care.  
Glass is breakable.  
• Avoid striking, scratching or slamming glass  
• Avoid abrasive cleaners  
• Remove batteries from remote controls.  
• Unplug 6 volt transformer plug on IPI models.  
DO NOT clean glass while it is hot  
• Remove battery backup from control module.  
• Prepare a work area large enough to accommodate fixed  
glass assembly and door frame by placing a drop cloth  
on a flat, stable surface.  
Venting  
Frequency: Seasonally  
By: Homeowner  
Note: Fixed glass assembly and gasketing may have res-  
idue that can stain carpeting or floor surfaces.  
Tools needed: Protective gloves and safety glasses.  
• Remove door or decorative front from fireplace and set  
aside on work surface.  
• Inspect venting and termination cap for blockage or  
obstruction such plants, bird nests, leaves, snow, debris,  
etc.  
• See Section 14.I for instructions to remove fixed glass  
assembly.  
• Verify termination cap clearance to subsequent construc-  
tion. See Section 6.  
• Clean glass with a non-abrasive commercially available  
cleaner.  
• Inspect for corrosion or separation.  
- Light deposits: Use a soft cloth with soap and water  
• Verify weather stripping, sealing and flashing remains  
intact.  
- Heavy deposits: Use commercial fireplace glass  
cleaner (consult with your dealer)  
• Inspect draft shield to verify it is not damaged or missing.  
• Carefully set fixed glass assembly in place on fireplace.  
Hold glass in place with one hand and secure glass  
latches with the other hand.  
• Reinstall door or decorative front.  
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B. Maintenance Tasks-Qualified Service  
Technician  
Burner Ignition and Operation  
Frequency: Annually  
The following tasks must be performed by a qualified ser-  
vice technician.  
By: Qualified Service Technician  
Tools needed: Protective gloves, vacuum cleaner, whisk  
broom, flashlight, voltmeter, indexed drill bit set, and a  
manometer.  
Gasket Seal and Glass Assembly Inspection  
Frequency: Annually  
• Verify burner is properly secured and aligned with pilot  
or igniter.  
By: Qualified Service Technician  
Tools needed: Protective gloves, drop cloth and a stable  
work surface.  
• Clean off burner top, inspect for plugged ports, corrosion  
or deterioration. Replace burner if necessary.  
• Inspect gasket seal and its condition.  
• Replace Glowing embers with new dime-size pieces.  
DO NOT block ports or obstruct lighting paths. Refer to  
Section 14 for proper ember placement.  
• Inspect fixed glass assembly for scratches and nicks that  
can lead to breakage when exposed to heat.  
• Confirm there is no damage to glass or glass frame.  
Replace as necessary.  
• Verify batteries have been removed from battery back-  
up IPI systems to prevent premature battery failure or  
leaking.  
• Verify that fixed glass assembly is properly retained and  
attachment components are intact and not damaged.  
Replace as necessary.  
• Check for smooth lighting and ignition carryover to all  
ports. Verify that there is no ignition delay.  
Logs  
• Inspect for lifting or other flame problems.  
Frequency: Annually  
• Verify air shutter setting is correct. See Section 14 for  
required air shutter setting. Verify air shutter is clear of  
dust and debris.  
By: Qualified Service Technician  
Tools needed: Protective gloves.  
• Inspect orifice for soot, dirt and corrosion. Verify orifice  
size is correct. See Service Parts List for proper orifice  
sizing.  
• Inspectfordamagedormissinglogs. Replaceasnecessary.  
Refer to Section 14 for log placement instructions.  
• Verify correct log placement and no flame impingement  
causing sooting. Correct as necessary.  
• Verify manifold and inlet pressures. Adjust regulator as  
required.  
Firebox  
• Inspect pilot flame pattern and strength. See Figure 3.1  
for proper pilot flame pattern. Clean or replace orifice  
spud as necessary.  
Frequency: Annually  
By: Qualified Service Technician  
• Inspect IPI flame sensing rod for soot, corrosion and  
deterioration. Polish with fine steel wool or replace as  
required.  
Tools needed: Protective gloves, sandpaper, steel wool,  
cloths, mineral spirits, primer and touch-up paint.  
• Inspect for paint condition, warped surfaces, corrosion  
or perforation. Sand and repaint as necessary.  
• Verify that there is not a short in flame sense circuit by  
checking continuity between pilot hood and flame sense  
rod. Replace pilot as necessary.  
• Replace fireplace if firebox has been perforated.  
Control Compartment and Firebox Top  
Frequency: Annually  
By: Qualified Service Technician  
Tools needed: Protective gloves, vacuum cleaner, dust  
cloths  
• Vacuum and wipe out dust, cobwebs, debris or pet hair.  
Use caution when cleaning these areas. Screw tips that  
have penetrated the sheet metal are sharp and should  
be avoided.  
• Remove all foreign objects.  
• Verify unobstructed air circulation.  
Figure 3.1 IPI Pilot Flame Patterns  
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C. Lava Rock Basket, Grate and Valve As-  
Note: The cover plates must be  
removed to access screws.  
sembly Removal  
It may become necessary to remove the lava rock bas-  
ket, grate and valve assemblies. This task should be per-  
formed by a qualified service technician. The grate and  
lava rock basket do not need to be removed to service the  
burner assembly.  
COVER PLATES  
Figure 3.3 Lava Rock Basket  
Figure 3.2 Grate Removal  
Figure 3.4 Valve Assembly Removal  
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D. Burner Identification/Verification  
The burner may be accessed for identification and verification purposes. This task should be performed by a qualified ser-  
vice technician. The base refractory, valve plate, optional refractory and grate do not need to be removed to access the  
burner assembly. The logs and fiber burner top need to be removed to access the burner. Disconnect the pilot from the  
burner before removal. See Figure 3.5 for burner identification chart. Notch patterns are located on bottom side of burner.  
NOTCH LOCATION  
NG  
LP  
BV4236DBI  
BV4842DBI  
Figure 3.5 Burner Identification  
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Installer Guide  
Getting Started  
4
A. Typical Appliance System  
NOTICE: Illustrations and photos reflect typical installations and are for design purposes only. Illustrations/diagrams are not  
drawn to scale. Actual product may vary from pictures in manual  
VERTICAL TERMINATION CAP  
(SECTION 6)  
NON-COMBUSTIBLE ROOF FLASHING  
MAINTAINS MINIMUM CLEARANCE  
AROUND PIPE (SECTION 4.D)  
STORM COLLAR  
(SECTION 4.D)  
VENT PIPE PENETRATES ROOF  
PREFERABLY WITHOUT AFFECTING  
ROOF RAFTERS (SECTION 8.B)  
VENT PIPE (SECTIONS 7 and 8)  
ATTIC INSULATION SHIELD (NOT SHOWN) MUST  
BE USED HERE TO KEEP INSULATION AWAY  
FROM VENT PIPE IF ATTIC IS INSULATED (SECTION 10.D)  
CEILING FIRESTOP  
ON FLOOR OF ATTIC  
(SECTION 8.B)  
FRAMING HEADED OFF  
IN CEILING JOISTS  
(SECTION 8.B)  
FRAMING/HEADER  
(SECTION 5)  
OPTIONAL  
WALL SWITCH  
(SECTION 12.C)  
MANTEL AND MANTEL LEG  
(SECTION 5.D)  
SURROUND  
HEARTH EXTENSION  
(not required)  
GAS LINE  
SECTION  
Figure 4.1 Typical System  
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Termination Cap  
• Storm Collar  
B. Design and Installation Considerations  
Hearth & Home Technologies B-type vent gas appliances  
are designed to operate with all exhaust gases expelled  
to the outside of the building, and combustion air pulled  
from the room.  
• Carefully remove the appliance and components from  
the packaging.  
• The vent system components and decorative doors and  
fronts may be shipped in separate packages.  
Installation MUST comply with local, regional, state and  
national codes and regulations. Consult insurance carrier,  
local building inspector, fire officials or authorities having  
jurisdiction over restrictions, installation inspection and  
permits.  
• If packaged separately, the log set and appliance grate  
must be installed.  
• Report to your dealer any parts damaged in shipment,  
particularly the condition of the glass.  
Before installing, determine the following:  
• Where the appliance is to be installed.  
• The vent system configuration to be used.  
• Gas supply piping requirements.  
• Electrical wiring requirements.  
Read all of the instructions before starting the instal-  
lation. Follow these instructions carefully during the  
installation to ensure maximum safety and benefit.  
WARNING! Risk of Fire or Explosion! Damaged parts  
could impair safe operation. DO NOT install damaged, in-  
complete or substitute components. Keep appliance dry.  
• Framing and finishing details.  
• Whether optional accessories—devices such as a fan,  
wall switch, or remote control—are desired.  
Hearth & Home Technologies disclaims any responsibility for,  
and the warranty will be voided by, the following actions:  
Improper installation, adjustment, alteration, service or  
maintenance can cause injury or property damage. For  
assistance or additional information, consult a qualified  
service technician, service agency or your dealer.  
• Installation and use of any damaged appliance or vent  
system component.  
• Modification of the appliance or vent system.  
• Installation other than as instructed by Hearth & Home  
Technologies.  
C. Tools and Supplies Needed  
• Improper positioning of the gas logs or the glass door.  
• Installation and/or use of any component part not approved  
by Hearth & Home Technologies.  
Before beginning the installation be sure that the following  
tools and building supplies are available.  
Any such action may cause a fire hazard.  
Tape measure  
Pliers  
Framing material  
Noncorrosive leak check solution  
Phillips screwdriver  
Framing square  
WARNING! Risk of Fire, Explosion or Electric Shock!  
DO NOT use this appliance if any part has been under  
water. Call a qualified service technician to inspect the  
appliance and to replace any part of the control system  
and/or gas control which has been under water.  
Hammer  
Gloves  
Voltmeter  
Plumb line  
Level  
Electric drill and bits (1/4 in.)  
Safety glasses  
Reciprocating saw  
Manometer  
Flat blade screwdriver  
1/2 - 3/4 in. length, #6 or #8 Self-drilling screws  
Caulking material (300ºF minimum continuous exposure  
rating)  
One 1/4 in. female connection (for optional fan).  
D. Inspect Appliance and Components  
The following B-vent components are needed for instal-  
lation.  
• Fireplace Box  
• Pipe Components  
• Firestops  
• Attic Insulation Shield  
• Elbows  
• Strapping  
• Roof Flashing or Chase Top  
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• Ensure adequate outdoor air is supplied for combustion  
appliances and exhaust equipment.  
E. Negative Pressure  
WARNING! Asphyxiation Risk! Negative pressure can  
cause spillage of combustion fumes and soot. Fireplace  
needs to draft properly for safety.  
• Ensure furnace and air conditioning return vents are not  
located in the immediate vicinity of the fireplace.  
• Avoid installing the fireplace near doors, walkways or  
small isolated spaces.  
Draft is the pressure difference needed to vent fireplaces  
successfully. Considerations for successful draft include:  
• Preventing negative pressure  
• Recessed lighting should be of “sealed can” design; attic  
hatches weather stripped or sealed; and attic mounted  
ductwork and air handler joints and seams taped or  
sealed.  
• Location of fireplace and chimney  
Negative pressure results from the imbalance of air  
available for the fireplace to operate properly. Causes for  
this imbalance include:  
• Basement installations should be avoided due to stack  
effect. Stack effect creates negative pressure in lower  
levels. Hearth & Home Technologies recommends the  
use of direct vent fireplaces in basements.  
• Exhaust fans (kitchen, bath, etc.)  
• Range hoods  
Location of the fireplace and chimney will affect perfor-  
mance. As shown in Figure 4.2, the chimney should:  
• Combustion air requirements for furnaces, water heaters  
and other combustion appliances  
• Clothes dryers  
• Be installed through the warm space enclosed by the  
building envelope. This helps to produce more draft,  
especially during lighting and die-down of the fire.  
• Location of return-air to furnace or air conditioning  
• Imbalances of the HVAC air handling system  
• Penetrate the highest part of the roof. This minimizes  
the effects of wind turbulence.  
• Upper level air leaks (recessed lighting, attic hatch  
opening, duct leaks)  
• Be located away from trees, adjacent structures, uneven  
roof lines and other obstructions.  
To minimize the effects of negative air pressure, the fol-  
lowing must be considered:  
Offsets can restrict draft so their use should be minimized.  
Consider the fireplace location relative to floor and ceiling  
and attic joists.  
• Install the fresh air kit. Install the intake on the side of  
the house towards prevailing winds during the heating  
season.  
Recommended  
Location  
Recommended  
Location  
Marginal  
Location  
Location  
Not  
Recommended  
Location NOT  
Recommended  
Windward  
Leeward  
Multi-level Roofs  
Figure 4.2  
19  
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Framing and Clearances  
5
NOTICE: Illustrations reflect typical installations and are  
FOR DESIGN PURPOSES ONLY. Illustrations/diagrams  
are not drawn to scale. Actual installation may vary due to  
individual design preference.  
A. Selecting Appliance Location  
When selecting a location for the appliance it is important to  
consider the required clearances to walls (see Figure 5.1).  
WARNING! Risk of Fire or Burns! Provide adequate  
clearance around air openings and for service access.  
Due to high temperatures, the appliance should be locat-  
ed out of traffic and away from furniture and draperies.  
A
F
TOP VENT  
B
ALCOVE  
INSTALLATION  
D
A
B
C
TOP VENT  
TOP VENT  
B
E
BV4236DBI  
Inches  
A
B
42  
C
72  
D
E
F
51  
22  
1/2  
13  
See Mantel  
Projections  
Millimeters  
1295  
1067  
1829  
559  
BV4842DBI  
Inches  
A
B
49  
C
79  
D
E
F
55-7/8  
1419  
22  
1/2  
13  
See Mantel  
Projections  
Millimeters  
1245  
2007  
559  
Figure 5.1 Appliance Locations  
20  
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Walls, ceiling, base plate and cantilever floor of the chase  
should be insulated. Vapor and air infiltration barriers  
should be installed in the chase as per regional codes for  
the rest of the home. Additionally, in regions where cold  
air infiltration may be an issue, the inside surfaces may be  
sheetrocked and taped for maximum air tightness.  
B. Constructing the Appliance Chase  
A chase is a vertical box-like structure built to enclose the  
gas appliance and/or its vent system. In cooler climates  
the vent should enclosed inside the chase.  
NOTICE: Treatment of ceiling firestops and wall shield  
firestops and construction of the chase may vary with the  
type of building. These instructions are not substitutes  
for the requirements of local building codes. Therefore,  
you MUST check local building codes to determine the  
requirements to these steps.  
To further prevent drafts, the wall shield and ceiling fire-  
stops should be caulked with caulk with a minimum of  
300ºF continuous exposure rating to seal gaps. Gas line  
holes and other openings should be caulked with caulk  
with a minimum of 300ºF continuous exposure rating or  
stuffed with unfaced insulation. If the appliance is being  
installed on a cement surface, a layer of plywood may be  
placed underneath to prevent conducting cold up into the  
room.  
Chases should be constructed in the manner of all out-  
side walls of the home to prevent cold air drafting prob-  
lems. The chase should not break the outside building  
envelope in any manner.  
COMBUSTIBLE FLOORING MAY BE INSTALLED  
NEXT TO THE FRONT OF THE APPLIANCE.  
E
A
J
B
F
H
C
D
I
G
* MINIMUM FRAMING DIMENSIONS  
A
B
C
D
E
F
G
H
I
J
Rough  
Opening  
(Vent Pipe)  
Rough  
Opening  
(Height)  
Rough  
Opening  
(Depth)  
Rough  
Opening  
(Width)  
Behind  
Appli-  
ance  
Clearance Combustible Combustible  
Sides of  
Appliance Appliance  
Front of  
to Ceiling  
Floor  
Flooring  
in.  
40-1/8  
1019  
22  
559  
22  
42  
1067  
49  
25  
635  
25  
0
0
0
0
0
0
0
0
1/2  
13  
1/2  
13  
36  
914  
36  
BV4236DBI  
BV4842DBI  
Per Vent  
Manufacturer’s  
Instructions  
mm  
in.  
42-1/8  
1070  
1/2  
13  
1/2  
13  
mm  
559  
1245  
635  
914  
* Adjust framing dimensions for interior sheathing (such as sheetrock)  
Figure 5.2 Clearances to Combustibles  
21  
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D. Mantel and Wall Projections  
C. Clearances  
WARNING! Risk of Fire! Comply with all minimum clear-  
ances as specified. Framing or finishing material closer than  
theminimumslistedmustbeconstructedentirelyofnoncom-  
bustible materials (i.e., steel studs, concrete board, etc).  
NOTICE: Install appliance on hard metal or wood surfaces  
extending full width and depth. DO NOT install directly  
on carpeting, vinyl, tile or any combustible material other  
than wood.  
WARNING! Risk of Fire! Maintain specified air space  
clearances to appliance and vent pipe:  
Combustible Mantels  
• Insulation and other materials must be secured to prevent  
accidental contact.  
TO CEILING  
18  
• The chase must be properly blocked to prevent blown  
insulation or other combustibles from entering and  
making contact with fireplace or chimney.  
12  
Note: All  
measurements  
in inches.  
11  
10  
• Failure to maintain airspace may cause overheating and  
a fire.  
32  
9
8
25  
7
19  
6
18  
5
17  
4
16  
3
15  
14  
13  
12  
2-1/2  
11  
10  
5
MEASUREMENTS FROM  
TOP EDGE OF THE OPENING  
Note: Measurement is taken from top of the opening,  
NOT the top of the fireplace.  
Figure 5.3 Minimum Vertical and Maximum Horizontal  
Dimensions of Combustibles  
Mantel Legs or Wall Projections  
Top of  
Appliance  
Drywall  
A
B
Mantel Leg or  
Perpendicular Wall  
A 1 in. (25 mm) min.  
to perpendicular wall  
B 3-1/2 in. (89 mm) min.  
from fireplace opening  
to perpendicular wall  
Figure 5.4 Mantel Leg or Wall Projections (Acceptable on both  
sides of opening)  
22  
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Termination Locations  
6
A. Vent Termination Minimum Clearances  
A
B
6 in. (minimum) up to 20 in.  
152 mm/508 mm  
18 in. minimum  
457 mm  
WARNING  
20 in. and over  
0 in. minimum  
Gas, Wood or Fuel Oil  
Termination Cap  
Fire Risk.  
Maintain vent clearance to combustibles as  
specified.  
DO NOT pack air space with insulation or other  
materials.  
B
Failure to keep insulation or other materials away  
from vent pipe may cause overheating and fire.  
A *  
Gas  
Termination  
Cap **  
8 FEET  
VERTICAL  
WALL  
LOWEST  
DISCHARGE  
LISTED B-VENT  
OPENING  
TERMINATION  
CAP  
*
If using decorative cap cover(s), this distance may need to be  
increased. Refer to the installation instructions supplied with the  
decorative cap cover.  
X
12  
In a staggered installation with both gas and wood or fuel oil  
terminations, the wood or fuel oil termination cap must be  
higher than the gas termination cap.  
**  
ROOF PITCH  
IS X/ 12  
H (MIN.) - MINIMUM HEIGHT FROM ROOF  
TO LOWEST DISCHARGE OPENING  
Figure 6.2 Staggered Termination Caps  
Roof Pitch  
H (Min.) Ft.  
Flat to 6/12...........................................................1.0*  
Over 6/12 to 7/12.................................................1.25*  
Over 7/12 to 8/12.................................................1.5*  
Over 8/12 to 9/12.................................................2.0*  
Over 9/12 to 10/12...............................................2.5  
Over 10/12 to 11/12.............................................3.25  
Over 11/12 to 12/12.............................................4.0  
Over 12/12 to 14/12.............................................5.0  
Over 14/12 to 16/12.............................................6.0  
Over 16/12 to 18/12.............................................7.0  
Over 18/12 to 20/12.............................................7.5  
Over 20/12 to 21/12.............................................8.0  
* 3 foot minimum in snow regions  
Figure 6.1 Minimum Height From Roof To Lowest Discharge  
Opening  
23  
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Vent Information and Diagrams  
7
A. Vent Guidelines  
WARNING! Fire Risk/Asphyxiation! This appliance re-  
quires the specified pipe for operation. Incorrect pipe may  
cause spillage, condensation and overheating.  
MINIMUM CLEARANCES  
ARE PER VENT  
MANUFACTURER’S  
SPECIFICATIONS  
These models require the following size B-vent double  
wall, or single wall rigid or flex vent pipe.  
METAL  
PLUMBER’S  
STRAP  
12 FEET  
MINIMUM  
Model  
Pipe Size  
BV4842DBI  
5 inch  
VENT SUPPORTS ARE PER  
VENT MANUFACTURER’S  
SPECIFICATIONS  
BV4236DBI  
5 inch  
• Follow pipe manufacturer’s installation guidelines when  
installing the appliance.  
WARNING! Fire Risk/Explosion/Asphyxiation! DO  
NOT connect this gas appliance to a chimney flue serving  
a separate solid-fuel or gas burning appliance.  
Figure 7.1  
• Vent this appliance directly outside.  
• Use separate vent system for this appliance.  
Note: Horizontal runs must have  
minimum rise in accordance with  
mechanical codes.  
May impair safe operation of this appliance or other appli-  
ances connected to the flue.  
VENT SUPPORTS  
ARE PER VENT  
MANUFACTURER'S  
B. Vent System Configuration  
METAL  
PLUMBERS' STRAP  
SPECIFICATIONS.  
CAUTION! Risk of Fire! ALL vent configuration speci-  
fications MUST be followed. This product is tested and  
listed to these specifications. Appliance performance will  
suffer if specifications are not followed.  
Rise to Run Ratio = 2:1  
Maximum Total Horizontal Run = 30 Feet  
Minimum Total Vertical Rise = 12 Feet  
Maximum Total Vertical Rise = 60 Feet  
Maximum Number of Elbows: Two 90º or Four 45º  
MAXIMUM HORIZONTAL RUN IS 50%  
OF VERTICAL. HORIZONTAL RUN  
CANNOT BE MORE THAN 30 FT  
.
Figure 7.2  
WARNING! Risk of Fire or Explosion! Insulation and  
other combustibles must not infringe on clearances.  
MAXIMUM  
HORIZONTAL  
30 FEET  
• ALWAYS maintain specified clearances around venting  
and firestop systems.  
MINIMUM  
VERTICAL  
9 FEET  
• Install firestops as specified.  
Failure to keep insulation or other material away from vent  
pipe may cause fire.  
45 DEGREES  
ELBOW  
OFFSETS EXCEEDING  
45 DEGREES ADAPT  
HORIZONTAL LIMITATIONS  
90 DEGREES  
ELBOW  
Note: Maximum horizontal  
distance is 50% vertical vent  
height.  
Figure 7.3  
24  
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Vent Clearances and Framing  
8
A. Pipe Clearances to Combustibles  
Vent clearances are per vent manufacturer’s specifica-  
tions. MUST be Listed B-Vent pipe.  
WARNING! Risk of Fire! Maintain air space clearance to  
vent. DO NOT pack insulation or other combustibles:  
• Between ceiling firestops  
• Between wall shield firestops  
• Around vent system  
Failure to keep insulation or other material away from  
vent pipe may cause over heating and fire.  
B. Wall and Ceiling Penetration Framing  
For a wall or ceiling penetration consult B-vent pipe manu-  
facturer’s instructions to provide adequate clearances. Use  
same size framing materials as those used in the wall or  
ceiling construction. Firestop spacers must be used in wall  
and ceiling penetrations per the B-Vent pipe manufacturer’s  
specifications and national, regional and local codes.  
Note: MUST terminate vertically.  
C. Vertical Penetration Framing  
WARNING! Fire Risk. DO NOT allow loose materials or  
insulation to touch vent. Hearth & Home Technologies  
Inc. requires the use of an attic shield.  
The National Fuel Gas Code ANSI Z223.1 and NFPA 54  
requires an attic shield constructed of 26 gauge minimum  
metal that extends at least 2 in. (51 mm) above insulation.  
Attic shields must meet specified clearance and be se-  
cured in place.  
Use B-vent manufacturer’s firestops to provide adequate  
clearances.  
25  
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Appliance Preparation  
9
A. Installing Outside Air Kit Damper Assem-  
B. Gas and Electrical Connections  
bly  
If applicable, ensure that gas and electrical connections are  
installed at this time. Refer to Sections 11 (Gas Information)  
and 12 (Electrical Information).  
CAUTION! Risk of Cuts/Abrasions/Flying Debris.  
Wear protective gloves and safety glasses during instal-  
lation. Sheet metal edges are sharp.  
C. Installing the Non-combustible Board  
WARNING! Risk of Fire/Asphyxiation. DO NOT draw  
outside combustion air from:  
The factory supplied non-combustible board spans the dis-  
tance from the top of the fireplace to the center of the fram-  
ing header. This board must be used. See figure 9.3.  
• Wall, floor or ceiling cavity.  
• Enclosed space such as an attic or garage.  
• Close proximity to exhaust vents or chimneys.  
Fumes or odor may result.  
HEADER  
• Remove and discard cover plate or knockout from side  
of appliance.  
• Open air kit damper slightly.  
• Locate door hinge toward back of appliance (see Figure  
9.1).  
DOOR  
Figure 9.3 Non-combustible Board  
HINGE  
HANDLE  
Figure 9.1 Damper Assembly and Handle  
• Attach damper assembly to appliance using screws  
provided (see Figure 9.2).  
• Insert narrow end of handle through tab and into upper  
slot of door.  
• Check handle operation. Pull handle out to open, and in  
to close.  
Figure 9.2 Outside Air Kit Installation  
26  
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D. Securing and Leveling the Appliance  
WARNING! Risk of Fire! Prevent contact with:  
• Sagging or loose insulation  
• Insulation backing or plastic  
• Framing and other combustible materials  
Block openings into the chase to prevent entry of blown-  
in insulation. Make sure insulation and other materials  
are secured.  
B
A
DO NOT notch the framing around the appliance  
standoffs.  
Failure to maintain air space clearance may cause  
overheating and fire.  
The diagram shows how to properly position and secure  
the appliance (see Figure 9.4). Nailing tabs are provided  
to secure the appliance to the framing members.  
Note: Diagonal dimensions (A) and (B) must be within  
1/4 inch of each other.  
• Bend out nailing tabs on each side.  
Figure 9.5 Positioning the Appliance Squarely  
• Place the appliance into position.  
• Keep nailing tabs flush with the framing.  
• Level the appliance from side to side and front to back.  
• “Square” the unit by securing diagonal dimensions to  
within 1/4 inch of each other. See Figure 9.5.  
• Shim the appliance as necessary. It is acceptable to use  
wood shims underneath the appliance.  
• Secure the appliance to the framing by using nails or  
screws through the nailing tabs.  
• Secure the appliance to the floor by inserting two screws  
through the pilot holes at the bottom of the appliance.  
NAILING TABS  
(BOTH SIDES)  
Figure 9.4 Proper Positioning, Leveling And Securing Of An  
Appliance  
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Installing Vent Pipe  
10  
A. Assembly of Vent Sections  
C. Securing Vent Sections  
This B-Vent appliance requires 5 inch B-vent double-wall  
pipe. Follow the pipe manufacturer’s installation guidelines  
when installing the unit. This will ensure proper operation  
and prevent safety hazards.  
Secure vent sections with vent supports following B-vent  
manufacturer’s instructions.  
WARNING! Risk of Fire or Explosion! Use vent run sup-  
ports per vent manufacturer’s installation instructions.  
WARNING! Risk of Fire/Exhaust Fumes! Assemble  
pipe sections per B-vent manufacturer’s instructions. Use  
support tabs for screws. Pipe may separate if not properly  
joined.  
• Connectventsectionsperventmanufacturer’sinstallation  
instructions.  
• Maintain all clearances to combustibles. Maintain  
specified slope (if required).  
• Improper support may allow vent to sag or separate.  
B. Attaching Vent to Firebox  
Attach the first B-Vent component to the flue outlet collar  
using 3 self-tapping screws. See Figure 10.1.  
D. Install Attic Insulation Shield  
B-VENT  
WARNING! Fire Risk. DO NOT allow loose materials or  
insulation to touch vent. Hearth & Home Technologies  
Inc. requires the use of an attic shield.  
SECURING  
SCREWS  
The National Fuel Gas Code ANSI Z223.1 and NFPA 54  
requires an attic shield constructed of 26 gauge minimum  
metal that extends at least 2 in. (51 mm) above insulation.  
Attic shields must meet specified clearance and be se-  
cured in place.  
FLUE OUTLET  
COLLAR  
Figure 10.1  
28  
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Gas Information  
11  
A. Fuel Conversion  
C. Gas Connection  
• Make sure the appliance is compatible with available gas  
types.  
• Refer to Reference Section 16 for location of gas line  
access in appliance.  
• Conversions must be made by a qualified service  
technician using Hearth & Home Technologies specified  
and approved parts.  
• Gas line may be run through knockout(s) provided.  
• The gap between supply piping and gas access hole may  
be caulked with caulkwithaminimumof300ºFcontinuous  
exposure rating or stuffed with non-combustible, unfaced  
insulation to prevent cold air infiltration.  
B. Gas Pressure  
• Optimum appliance performance requires proper input  
pressures.  
• Ensure that gas line does not come in contact with outer  
wrap of the appliance. Follow local codes.  
• Gas line sizing requirements will be determined in ANSI  
Z223.1 National Fuel Gas Code in the USA and CAN/  
CGA B149 in Canada.  
• Pipe incoming gas line into valve compartment.  
• Connect incoming gas line to the 1/2 in. (13 mm)  
connection on manual shutoff valve.  
• Pressure requirements are:  
WARNING! Risk of Fire or Explosion! Support control  
when attaching pipe to prevent bending gas line.  
Gas Pressure  
Minimum inlet pressure  
Maximum inlet pressure  
Manifold pressure  
Natural Gas  
5.0 in. w.c.  
10.0 in. w.c.  
3.5 in. w.c.  
Propane  
11.0 in. w.c.  
13.0 in. w.c.  
10.0 in. w.c.  
• A small amount of air will be in the gas supply lines.  
WARNING! Risk of Fire or Explosion! Gas build-up dur-  
ing line purge could ignite.  
• Purge should be performed by qualified service  
technician.  
• Ensure adequate ventilation.  
• Ensure there are no ignition sources such as sparks  
or open flames.  
WARNING! Risk of Fire or Explosion! High pressure  
will damage valve. Low pressure may cause explosion.  
• Verify inlet pressures. Verify minimum pressures when  
other household gas appliances are operating.  
Light the appliance. It will take a short time for air to purge  
from lines. When purging is complete the appliance will  
light and operate normally.  
• Install regulator upstream of valve if line pressure is  
greater than 1/2 psig.  
WARNING! Risk of Fire, Explosion or Asphyxiation!  
Check all fittings and connections with a non-corrosive  
commercially available leak-check solution. DO NOT use  
open flame. Fittings and connections could have loos-  
ened during shipping and handling.  
WARNING  
Fire Risk.  
Explosion Hazard.  
High pressure will damage valve.  
• Disconnect gas supply piping BEFORE  
pressure testing gas line at test pressures  
above 1/2 psig.  
WARNING! Risk of Fire! DO NOT change valve settings.  
This valve has been preset at the factory.  
• Close the manual shutoff valve BEFORE  
pressure testing gas line at test pressures  
equal to or less than 1/2 psig.  
D. High Altitude Installations  
NOTICE: If the heating value of the gas has been reduced,  
these rules do not apply. Check with your local gas utility  
or authorities having jurisdiction.  
Note: Have the gas supply line installed in accordance with  
local codes, if any. If not, follow ANSI 223.1. Installation  
should be done by a qualified installer approved and/or  
licensed as required by the locality. (In the Commonwealth  
of Massachusetts installation must be performed by a  
licensed plumber or gas fitter).  
When installing above 2000 feet elevation:  
• In the USA: Reduce burner orifice 4% for each 1000 feet  
above 2000 feet.  
• In CANADA: Reduce burner orifice 10% for elevations  
between 2000 feet and 4500 feet. Above 4500 feet,  
consult local gas utility.  
Note: A listed (and Commonwealth of Massachusetts ap-  
proved) 1/2 in. (13 mm) T-handle manual shut-off valve  
and flexible gas connector are connected to the 1/2 in. (13  
mm) control valve inlet.  
• If substituting for these components, please consult  
local codes for compliance.  
29  
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Electrical Information  
12  
A. Wiring Requirements  
NOTICE: This appliance must be electrically wired  
and grounded in accordance with local codes or, in the  
absence of local codes, with National Electric Code  
ANSI/NFPA 70-latest edition or the Canadian Electric  
Code CSA C22.1.  
• Wire the appliance junction box to 110-120 VAC. This is  
required for proper operation of the appliance ( IntelliFire  
Plus™ ignition).  
• A 110-120 VAC circuit for this product must be protected  
with ground-fault circuit-interrupter protection, in compli-  
ancewiththeapplicableelectricalcodes, whenitisinstalled  
in locations such as in bathrooms or near sinks.  
• Low voltage and 110 VAC voltage cannot be shared  
within the same wall box.  
WARNING! Risk of Shock or Explosion! DO NOT wire  
110V to the valve or to the appliance wall switch. Incorrect  
wiring will damage controls.  
B. IntelliFire Plus™ Ignition System Wiring  
• Wire the appliance junction box to 110 VAC for proper  
operation of the appliance.  
WARNING! Risk of Shock or Explosion! DO NOT wire  
IPI controlled appliance junction box to a switched circuit.  
Incorrect wiring will override IPI safety lockout.  
• Refer to Figure 12.1, IntelliFire Plus™ Pilot Ignition (IPI)  
Wiring Diagram.  
• This appliance is equipped with an IntelliFire Plus™  
control valve which operates on a 6 volt system.  
• Plug the 6 volt transformer plug into the appliance junction  
box to supply power to the unit OR install four AA cell  
batteries (not included) into the battery pack before use.  
C. Optional Accessories Requirements  
• This appliance may be used with a wall switch, wall  
mounted thermostat and/or a remote control.  
Wiring for optional Hearth & Home Technologies approved  
accessories should be done now to avoid reconstruction.  
Follow instructions that come with those accessories.  
• Hearth & Home Technologies recommends that Intel-  
liFire Plus™ wireless controls be used for their features  
and functionality with the IntelliFire Plus™ ignition sys-  
tem.  
• A standard ON/OFF switch is compatible.  
30  
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NOTE: 1. Ignition module, valve, pilot, and wall switch operate on  
3 volts. 120 VAC is required at junction box unless equipped with  
battery back-up.  
FLAME  
SENSE  
IGNITER  
TO JUNCTION  
BOX (110V)  
MODULE  
FLAME  
MODULATION  
RC100  
RC200  
RC300  
(OPTIONAL WALL CONTROLS)  
GREEN  
(MAIN)  
BATTERY PACK  
6V DC  
BLACK  
RED  
THERMOSTAT WIRE  
ASSEMBLY / WALL  
SWITCH WIRE  
BROWN  
HIGH LIMIT  
SWITCH  
GROUND  
ORANGE  
(PILOT)  
Figure 12.1 IPI Wiring Diagram  
D. Electrical Service and Repair  
WARNING! Risk of Shock! Replace damaged wire with  
type 105º C rated wire. Wire must have high temperature  
insulation.  
WARNING! Risk of Shock! Label all wires prior to dis-  
connection when servicing controls. Wiring errors can  
cause improper and dangerous operation. Verify proper  
operation after servicing.  
Romex  
Connector  
E. Junction Box Installation  
14/2WG  
If the box is being wired from the INSIDE of the appli-  
ance:  
Cover Plate  
outside firebox  
• Remove the screw attaching the junction box/receptacle  
to the outer shell, rotate the junction box inward to dis-  
engage it from the outer shell (see Figure 12.2).  
• Pull the electrical wires from outside the appliance through  
the opening into the valve compartment and secure wires  
with a Romex connector. See Figure 12.2.  
Copper  
ground attached  
GRN wire  
• Make all necessary wire connections to the junction  
box/receptacle and reattach the junction box/receptacle  
to the outer shell.  
to GRN screw with  
inside box  
GRN wire  
NOTICE: DO NOT wire  
110 VAC to wall switch.  
Figure 12.2 Junction Box Detail  
31  
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3. If using a wired wall switch with the module in REMOTE  
mode, the flame output can be adjusted with the HI/LO  
selector switch on the module. See Figure 12.4. Note  
that the flame HI/LO selector switch will become inactive  
once an optional remote control (RC200/RC300) is  
programmed to the control module. Note that the control  
module will always ignite the fireplace on HI and remain  
so for the initial 10 seconds of operation. If the HI/LO  
is switched to the LO position, the flame output will  
automatically drop to the lowest setting after the flame  
has been established for 10 sec. After this 10 second  
period, the flame can be adjusted from HI to LO with  
the switch.  
F. Wall Switch Installation for Fan (Optional)  
If the box is being wired to a wall mounted switch for use  
with a fan (See Figure 12.3):  
• The power supply for the appliance must be brought into  
a switch box.  
• The power can then be supplied from the switch box  
to the appliance using a minimum of 14-3 with ground  
wire.  
• At the switch box connect the black (hot) wire and red  
(switch leg) wire to the wall switch as shown.  
• At the appliance connect the black (hot), white (neutral)  
and green (ground) wires to the junction box as  
shown.  
4. The control module has safety feature that automatically  
shuts down the fireplace after 9 hours of continuous  
operation without receiving a command from the  
remote.  
• Add a 1/4 in. insulated female connector to the red  
(switch leg) wire, route it through the knockout in the face  
of the junction box, and connect to the top fan switch  
connector (1/4 in. male) as shown.  
5. If you intend to use both a wired wall switch and an  
optional wireless wall switch to operate your fireplace,  
the wall switch will override any commands given by  
the remote.  
6. The module has the capability to recognize potential  
malfunctions. If these occur, it will fail to ignite and/or  
respond to a command to ignite via the wall switch and/  
or remote. In this case, the module may have gone  
into LOCK-OUT mode. In this state, it will emit a RED/  
GREEN LED error code. To reset the error code, switch  
the selector to OFF, and then back to REMOTE or ON.  
If the ignition command again fails, the module will emit  
an LED error code, prior to going back into LOCK-OUT  
mode. Contact your dealer for service if this occurs.  
Switch  
Minimum 14-3 AWG  
with Ground  
Red  
Black  
White  
Green  
Black  
White  
Green  
Junction Box  
Power  
Supply  
Wires  
Switch Box  
Knockout  
Red  
Figure 12.3 Junction Box Wired to Wall Switch or BC10  
G. Control Module Operation  
1. The control module has an ON/OFF/REMOTE selector  
switch that must be set. See Figure 12.4.  
SELECTOR  
SWITCH  
OFF Position: Appliance will ignore all power inputs and  
will not respond to any commands from a wall switch or  
remote. The unit should be in the OFF position during  
installation, service, battery installation, and in the event  
that the control goes into LOCK-OUT mode as a result  
of an error code.  
ON Position: Appliance will ignite and run continuously  
in the HI flame setting, with no adjustment in flame  
output. This mode of operation is primarily used for  
initial installation or power outage operation with battery  
backup.  
STATUS INDICATOR LED  
FLAME HI/LO SWITCH  
NG/LP SETTING  
(RC100 OR WIRED WALL SWITCH ONLY)  
Figure 12.4 Control Module  
REMOTE Position: Appliance will initiate commands  
from a wired wall switch and/or one of the optional  
wireless remote options.  
Nine Hour Safety Shutdown Feature  
This appliance has a safety feature that automatically  
shuts down the fireplace after 9 hours of continuous  
operation without receiving a command from the  
remote.  
2. Awall switch can be wired into the control module brown  
and red wires. See Figure 12.1.  
32  
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Finishing  
13  
A. Mantel and Wall Projections  
B. Facing Material  
WARNING! Risk of Fire! Comply with all minimum clear-  
ances as specified. Framing closer than the minimums list-  
ed must be constructed entirely of noncombustible materials  
(i.e., steel studs, concrete board, etc.).  
• Metal front faces may be covered with non-combustible  
materials only.  
• Facing and/or finishing materials must not interfere with  
air flow through louvers, operation of louvers or doors,  
or access for service.  
Combustible Mantels  
• Facing and/or finishing materials must never overhang  
into the glass opening.  
• Observe all clearances when applying combustible  
materials.  
TO CEILING  
Note: All  
measurements  
in inches.  
18  
• Seal joints between the finished wall and appliance top  
and sides using a 300ºF minimum sealant. Refer to  
Figure 13.3.  
12  
11  
10  
32  
9
8
25  
WARNING! Risk of Fire! DO NOT apply combustible  
materials beyond the minimum clearances. Comply with  
all minimum clearances to combustibles as specified in  
this manual. Overlapping materials could ignite and will  
interfere with proper operation of doors and louvers.  
7
19  
6
18  
5
17  
4
16  
3
15  
14  
13  
12  
2-1/2  
11  
10  
5
B
FACTORY-INSTALLED NON-COMBUSTIBLE BOARD  
DO NOT REMOVE  
MEASUREMENTS FROM  
TOP EDGE OF THE OPENING  
Note: Measurement is taken from top of the opening,  
NOT the top of the fireplace.  
Figure 13.1 Minimum Vertical and Maximum Horizontal  
Dimensions of Combustibles  
A
Combustible Mantel Legs or Wall Projections  
Top of  
Appliance  
Drywall  
A
A
B
inches  
millimeters  
inches  
39-3/4  
1010  
41-3/4  
1060  
41  
B
BV4236DBI  
BV4842DBI  
1041  
48  
Mantel Leg or  
Perpendicular Wall  
millimeters  
1219  
A 1 in. (25 mm) min.  
to perpendicular wall  
Figure 13.3 Noncombustible Facing Diagram  
B 3-1/2 in. (89 mm) min.  
from fireplace opening  
to perpendicular wall  
Figure 13.2 Combustible Mantel Leg or Wall Projections  
(Acceptable on both sides of opening)  
33  
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C. Doors  
Finishing Material Thickness: 1 Inch Thick  
or Less  
Only doors certified for use with this appliance model may  
be used. Contact your dealer for a list of doors that may  
be used. Once you have determined what kind of door  
and finishing material is going to be used on the fireplace,  
you may use the table below which shows the door mod-  
els and the finishing material thickness allowed.  
FINISH MATERIAL  
THICKNESS  
SEE  
FIGURE  
DOOR  
FIT  
Folio  
Inside  
Overlap  
Inside  
Any  
1 inch or less  
Greater than 1 inch  
1 inch or less  
Greater than 1 inch  
1 inch or less  
Greater than 1 inch  
1 inch or less  
Greater than 1 inch  
Any  
13.6  
13.4  
13.5  
13.4  
13.5  
13.4  
13.5  
13.4  
13.5  
13.6  
13.6  
13.6  
13.6  
13.6  
1 in. MAX.  
Arcadia  
Halston  
Chateau  
Galleria  
DOOR  
FINISHING MATERIAL  
(TOP EDGE)  
Overlap  
Inside  
Finishing materials 1 inch maximum thick.  
Stop finishing material flush with opening.  
Overlap  
Inside  
Overlap  
Inside  
FINISHING STRIP NOT USED  
Phoenix  
Harbor  
Inside  
Inside  
Any  
NON-COMBUSTIBLE  
FINISHING MATERIAL  
Arts & Crafts  
Modernist  
Jamestown  
Inside  
Any  
Inside  
Any  
Inside  
Any  
Note: Finishing strips may be used to aid in positioning of  
non-combustible facing materials for some of the door com-  
binations in the table above. Use finishing strips with “Over-  
lap” fit doors. They must be removed following finishing  
work. See figure 13.7.  
NOTICE: See service parts list (Section 16.B) for ordering  
finishing strips. Finishing strips will not be needed for all  
“Inside Fit” doors.  
Figure 13.4 Finishing Material 1 Inch Thick or Less  
34  
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Finishing Material Thickness:  
Greater Than One Inch  
Finishing Material Thickness:  
Any  
FINISHING STRIPS USED  
(See Figure 13.7 for attachment instructions.)  
FINISHING STRIP NOT USED  
NON-COMBUSTIBLE  
FINISHING MATERIAL  
NON-COMBUSTIBLE  
FINISHING MATERIAL  
FINISHING  
MATERIAL  
FINISHING  
MATERIAL  
DOOR  
A
(Outside door width)  
C
(Includes 1/8 in. opening each side of door)  
DOOR  
FINISHING MATERIAL  
FINISHING MATERIAL  
Figure 13.6 Folio Inside Fit  
B
BV4842DBI  
BV4236DBI  
D
Inches  
Millimeters  
Inches  
37-1/16  
34-1/16  
37-5/16  
34-7/16  
Millimeters  
A
(Outside door width)  
A
B
C
D
44-1/16  
35-15/16  
44-5/16  
36-5/16  
1119  
913  
941  
865  
948  
882  
1126  
922  
C
(Includes 1/8 in. opening each side of door)  
Finishing materials over 1 inch thick.  
B = Top of door to bottom of fireplace.  
D = Bottom of Finishing Material to Bottom of Fireplace  
Figure 13.5 Finishing Material Thickness Greater Than One Inch  
35  
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Attachment of Finishing Strips  
FINISHING STRIPS ATTACHED  
NOTICE: See service parts  
list (Section 16.B) for ordering  
finishing strips.  
Figure 13.7 Attaching Finishing Strips.  
36  
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Appliance Setup  
14  
A. Remove Glass Assembly  
F. Lava Rock Placement  
See Section 14.I.  
1. Add lava rock to lava rock basket. See Figure 14.2.  
B. Remove the Shipping Materials  
Remove shipping materials from inside or underneath the  
firebox.  
C. Clean the Appliance  
Clean/vacuum any sawdust that may have accumulated  
inside the firebox or underneath in the control cavity.  
LAVA ROCK BASKET  
D. Accessories  
Install approved accessories per instructions included  
with accessories. Contact your dealer for a list of ap-  
proved accessories.  
WARNING! Risk of Fire and Electric Shock! Use ONLY  
Hearth & Home Technologies-approved optional acces-  
sories with this appliance. Using non-listed accessories  
could result in a safety hazard and will void the warranty.  
Figure 14.2  
E. Burner Top Installation  
1. Bend the two tabs upward as shown in Figure 14.1.  
2. To install the fiber burner, mate the locating holes with  
the guide sleeves. Install fiber burner top so that it  
makes full contact with the underlying burner assem-  
bly.  
3. Ensure that the ports in the steel burner are visible  
through the holes in the fiber burner top.  
LOCATING HOLES  
FIBER BURNER TOP  
BEND TABS UP  
AIR SCOOP  
PILOT COVER  
BURNER ASSEMBLY  
BURNER SHIELD  
GUIDE SLEEVES  
Figure 14.1  
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G. Ember Placement  
WARNING! Risk of Explosion! Follow ember placement  
instructions in manual. DO NOT completely block burner  
ports with ember material. Replace ember material annu-  
ally. Improperly placed embers interfere with proper burner  
operation.  
Ember material is shipped with this gas appliance. To place  
the ember material:  
• Embers CANNOT completely block burner ports. Care  
should be taken not to block the lighting trail of ports.  
• Embers may only be placed in areas as shown in Figure  
14.3.  
LP Only: Using dime-size pieces of Glowing Embers®,  
overlap the burner ports (see Figure 14.4). The  
impingement created by the embers will help blend the  
fire.  
• Save the remaining ember materials for use during  
appliance servicing. The embers provided should be  
enough for 3 to 5 applications.  
EMBERS  
NO EMBERS IN SHADED AREAS  
Figure 14.3 Placement of Embers  
Figure 14.4 Embers Overlapping Burner Port Holes (LP only).  
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H. Install the Log Assembly  
Log Assembly: LOGS-BV36  
LOCATING HOLES  
FIBER BURNER TOP  
TAB BENT IN = NG  
LOG PLACEMENT TABS  
BURNER SHIELD  
PILOT COVER  
BURNER ASSEMBLY  
LOG PLACEMENT INDENTATIONS  
TAB NOT BENT = LP  
GRATE TINE  
GUIDE SLEEVES  
Figure 2. Log Placement Tabs  
Figure 1  
CAUTION: Logs are fragile, handle with care. Log #1 (SRV2209-701): Locate log placement tabs on the pilot cover (see  
Figure 2). Locate the log placements slots on the bottom of Log # 1 (see Figure 3). Mate the slots located on the bottom of  
Log #1 with the log placement tabs on the pilot cover. Log # 1 is properly installed when it sits squarely and completely on  
pilot cover with tabs engaged (see Figure 4).  
LOG PLACEMENT TABS  
1
Figure 4  
LOG PLACEMENT SLOTS  
Figure 3  
Figure 4 shows the log placement tabs located on the top of Log # 1. The tabs will be mated with the slots located on the  
bottom of Log #2 and Log #3 (see Figure 5). Log #2 and Log #3 also have grooves that allow the logs to be seated properly  
on the grate (see Figure 5). Hold Log #1 upright while placing Log #2.  
Bottom view of  
Logs # 2 and 3  
LEFT GRATE TINE  
SLOTS  
1
2
2
3
GROOVES  
Figure 6  
Figure 5  
Log #2 (SRV2209-702): Mate the slot located on the bottom of Log #2 with the left tab on top of Log #1. After slot and tab  
have been fitted together, mate the groove located on the bottom of Log #2 with the horizontal grate bar and slide Log # 2  
toward the left until it rests against the far left grate tine.  
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LOG NOSE  
RIGHT GRATE TINE  
1
1
2
2
3
3
4
Figure 8  
Figure 7  
Log #3 (SRV2209-703): Mate the slot located on the bottom of Log #3 with the right log placement tab on top of Log #1.  
After slot and tab have been fitted together, mate the groove located on the bottom of Log #3 with the horizontal grate bar  
and slide Log # 3 toward the right until it rests against the far right grate tine (see Figure 7).  
Log #4 (SRV2164-704): Place Log #4 in the left log indentation on the burner top (see Figure 2). Slide Log # 4 from right  
to left under Log #2 to fit completely and securely into the indentation (see Figure 8). Nose of log #4 should be pulled to fit  
securely against right hand side of log indentation.  
LOG #6 CONTACTS TOP OF LOG #4  
FLAT AREA  
1
1
2
3
2
3
4
6
4
5
5
LOG CONTACTS GRATE TINES  
Figure 10  
Figure 9  
Log #5 (SRV2209-705): Place Log #5 in the right log indentation on the burner top (see Figure 2). Ensure the log fits  
completely and securely in the recessed indentation (see Figure 9). Log #5 should be pulled to the left hand side of log  
indentation.  
Log #6 (SRV2209-706): Mate the groove located on the lower end of Log #6 with the fourth grate tine (from left to right)  
as shown in Figure 10. Set the other end of Log #6 on the flat area located on top of Log #4 (see Figure 9). Log #6 will  
also rest against center grate tine. When properly installed, Log #6 will rest securely on all 3 contact points, not allowing  
movement or shifting.  
2209-935A  
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H. Install the Log Assembly  
Log Assembly: LOGS-BV42  
LOCATING HOLES  
FIBER BURNER TOP  
LOG PLACEMENT INDENTATIONS  
LOG PLACEMENT TABS  
TAB BENT IN = NG  
BURNER SHIELD  
PILOT COVER  
BURNER ASSEMBLY  
TAB NOT BENT = LP  
GRATE TINE  
Figure 2. Log Placement Tabs  
GUIDE SLEEVES  
Figure 1  
CAUTION: Logs are fragile, handle with care. Log #1 (SRV2212-701): Locate log placement tabs on the pilot cover (see  
Figure 2). Locate the log placements slots on the bottom of Log # 1 (see Figure 3). Mate the slots located on the bottom of  
Log #1 with the log placement tabs on the pilot cover. Log # 1 is properly installed when it sits squarely and completely on  
pilot cover with tabs engaged. See Figure 4.  
LOG PLACEMENT TABS  
1
Figure 4  
LOG PLACEMENT SLOTS  
Figure 3  
Figure 4 shows the log placement tabs located on the top of Log # 1. The tabs will be mated with the slots located on the  
bottom of Log #2 and Log #3 (see Figure 5). Log #2 and Log #3 also have grooves that allow the logs to be seated properly  
on the grate (see Figure 5). Hold Log #1 upright while placing Log #2 and Log #3.  
Bottom view of  
Logs # 2 and 3  
LEFT GRATE TINE  
1
SLOTS  
2
2
3
GROOVES  
Figure 5  
Figure 6  
Log #2 (SRV2212-702): Mate the slot located on the bottom of Log #2 with the left log placement tab on top of Log #1.  
After slot and tab have been fitted together, mate the groove located on the bottom of Log #2 with the horizontal grate bar  
and slide Log # 2 toward the left until it rests against the far left grate tine. See Figure 6.  
41  
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RIGHT GRATE TINE  
1
1
2
2
3
3
4
HORIZONTAL GRATE BAR  
Figure 8  
Figure 7  
LOG #4 CONTACTS LOG #2  
Log #3 (SRV2212-703): Mate the slot located on the bottom of Log #3 with the right log placement tab on top of Log #1.  
After slot and tab have been fitted together, mate the groove located on the bottom of Log #3 with the horizontal grate bar  
and far right grate tine. Log # 3 will sit down on top of both the grate tine and the horizontal grate bar (see Figure 7).  
Log #4 (SRV2168-704): Place Log #4 in the left log placement indentation on the burner top (see Figure 2). Slide Log # 4  
from right to left under Log #2 to fit completely and securely into the log placement indentation (see Figure 8). The back of  
Log # 4 should rest against the far left grate tine as well as contact Log # 2.  
LOG #6 CONTACTS TOP OF LOG #4  
FLAT AREA  
1
3
2
1
2
6
3
5
4
4
5
Figure 10  
LOG CONTACTS GRATE TINES  
Figure 9  
Log #5 (SRV2212-705): Place Log #5 in the right log placement indentation on the burner top (see Figure 2). Ensure the  
log fits completely and securely in the recessed log placement indentation (see Figure 9). Log #5 should be pulled to the left  
hand side of log placement indentation.  
Log #6 (SRV2212-706): Mate the groove located on the lower end of Log #6 with the fourth tine (from left to right) as  
shown in Figure 10. Set the other end of Log #6 on the flat area located on top of Log #4 (see Figure 9 and 10). Log #6  
will also rest against the center grate tine. When properly installed, Log #6 will rest securely on all 3 contact points, not  
allowing movement or shifting.  
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I. Fixed Glass Assembly  
K. Air Shutter Setting  
WARNING! Risk of Asphyxiation! Handle fixed glass  
assembly with care. Inspect the gasket to ensure it is  
undamaged and inspect the glass for cracks, chips or  
scratches.  
Air shutter settings should be adjusted by a qualified ser-  
vice technician at the time of installation. The air shutter is  
set at the factory for minimum vertical vent run. Adjust air  
shutter for longer vertical runs. See Figure 14.6.  
DO NOT strike, slam or scratch glass.  
• Loosen the wing nut.  
DO NOT operate fireplace with glass removed, cracked,  
broken or scratched.  
• Move the air handle to the left to open the air shutter.  
• Move the air handle to the right to close the air shutter.  
• Tighten the wing nut.  
Replace as a complete assembly.  
Removing Fixed Glass Assembly  
NOTICE: If sooting occurs, provide more air by opening  
the air shutter.  
• Pull the four glass assembly latches out of the groove on  
the glass frame. Remove glass door from the appliance  
(see Figure 14.5).  
Replacing Fixed Glass Assembly  
• Replace the glass door on the appliance. Pull out and  
latch the four glass assembly latches into the groove on  
the glass frame.  
AIR SHUTTER  
WING NUT  
LATCHES  
(BOTH BOTTOM  
AND TOP)  
Figure 14.6 Air Shutter  
GLASS  
ASSEMBLY  
Air Shutter Settings  
NG  
LP  
BV4236DBI  
BV4842DBI  
1/4 in.  
1/4 in.  
3/8 in.  
3/8 in.  
Figure 14.5 Fixed Glass Assembly  
J. Install Trim and/or Surround  
• Install optional trim kits and/or surrounds using the  
instructions included with the accessory.  
• Use non-combustible materials to cover the gap between  
the sheet rock and the appliance (when applicable to the  
model).  
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Troubleshooting  
15  
With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do  
experience a problem, this troubleshooting guide will assist a qualified service technician in the diagnosis of a problem and  
the corrective action to be taken. This troubleshooting guide can only be used by a qualified service technician. Contact  
your dealer to arrange a service call by a qualified service technician.  
A. IntelliFire Plus™ Ignition System  
Symptom  
Possible Cause  
Corrective Action  
1. Pilot won’t light.  
The ignitor/module  
makes noise, but no  
spark.  
A. Incorrect wiring.  
Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor are  
connected to correct terminals on module and pilot assembly.  
B. Loose connections or electrical  
shorts in the wiring.  
Verify no loose connections or electrical shorts in wiring from mod-  
ule to pilot assembly. Verify connections underneath pilot assembly  
are tight; also verify igniter and flame sense wires are not grounding  
out to metal chassis, pilot burner, pilot enclosure, mesh screen if  
present, or any other metal object.  
C. Ignitor gap is too large.  
Verify gap of igniter to right side of pilot hood. The gap should be  
approximately .17 in. or 1/8 in. (3 mm).  
2. Pilot won’t light,  
there is no noise or  
spark.  
A. No power or transformer installed  
incorrectly.  
Verify that transformer is installed and plugged into module. Check  
voltage of transformer at connection to module. Acceptable read-  
ings of a good transformer are between 6.4 and 6.6 volts AC.  
B. A shorted or loose connection in  
wiring configuration or wiring har-  
ness.  
Remove and reinstall the wiring harness that plugs into module.  
Verify there is a tight fit. Verify pilot assembly wiring to module. Re-  
move and verify continuity of each wire in wiring harness. Replace  
any damaged components.  
C. Improper wall switch wiring.  
D. Module not grounded.  
Verify that 110/VAC power is “ON” to junction box.  
Verify black ground wire from module wire harness is grounded to  
metal chassis of appliance.  
3. Pilot sparks, but  
Pilot will not light.  
A. Gas supply.  
Verify that incoming gas line ball valve is “open”. Verify that inlet  
pressure reading is within acceptable limits.  
B. Ignitor gap is too large.  
Verify gap of igniter to right side of pilot hood. The gap should be  
approximately .17 in. or 1/8 in. (3 mm).  
C. Module is not grounded.  
D. Pilot valve solenoid  
Verify module is securely grounded to metal chassis of appliance.  
Verify that 1.5 to 1.8 VDC is supplied to pilot solenoid from module.  
If below 1.5 volts, replace module. If 1.5 volts or greater, replace  
valve.  
44  
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IntelliFire Plus™ Ignition System - (continued)  
Symptom  
Possible Cause  
Corrective Action  
A. A shorted or loose connection in flame  
sensing rod.  
Verify all connections to wiring diagram in manual. Verify  
connections underneath pilot assembly are tight. Verify  
flame sense or igniter wires are not grounding out to metal  
chassis, pilot burner, pilot enclosure or screen if present, or  
any other metal object.  
4. Pilot lights but contin-  
ues to spark, and main  
burner will not ignite.  
(If the pilot continues  
to spark after the  
pilot flame has been lit,  
flame rectification has  
not occurred.)  
B. Poor flame rectification or contaminated With fixed glass assembly in place, verify that flame is en-  
flame sensing rod.  
gulfing flame sensing rod on left side of pilot hood. Flame  
sensing rod should glow shortly after ignition. With a multi-  
meter, verify that current in series between module and  
sense lead is at least 0.14 microamps. Verify correct pilot  
orifice is installed and gas inlet is set to pressure specifi-  
cations. Polish flame sensing rod with fine steel wool to  
remove any contaminants that may have accumulated on  
flame sensing rod.  
C. Module is not grounded.  
Verify module is securely grounded to metal chassis of ap-  
pliance. Verify that wire harness is firmly connected to the  
module.  
D. Damaged pilot assembly or contami-  
nated flame sensing rod.  
Verify that ceramic insulator around the flame sensing rod  
is not cracked, damaged, or loose. Verify connection from  
flame sensing rod to white sensor wire. Polish flame sens-  
ing rod with fine steel wool to remove any contaminants  
that may have accumulated on flame sensing rod. Verify  
continuity with a multimeter with ohms set at lowest range.  
Replace pilot if any damage is detected.  
45  
Hearth & Home Technologies • BV4236DBI, BV4842DBI • 2209-900 Rev. N • 9/12  
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Reference Materials  
16  
A. Appliance Dimension Diagram  
Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 5.  
I
J
G
H
TOP VIEW  
K
ELECTRICAL  
ACCESS  
GAS LINE  
ACCESS  
N
C
D
L
O
E
B
A
F
M
LEFT SIDE  
FRONT VIEW  
RIGHT SIDE  
Location  
Inches Millimeters  
Location  
Inches  
Millimeters  
1041  
918  
I
28-1/2  
14-1/4  
5 dia  
2-1/8  
6-7/8  
40-7/8  
1
724  
362  
127  
54  
A
B
C
D
E
F
41  
J
36-1/8  
33-1/2  
34-5/8  
2-3/8  
5
K
L
851  
879  
M
N
O
175  
1038  
25  
60  
127  
G
H
21-1/2  
9-3/8  
546  
238  
Figure 16.1 BV4236DBI Appliance Dimensions  
46  
Hearth & Home Technologies • BV4236DBI, BV4842DBI • 2209-900 Rev. N • 9/12  
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I
J
G
H
K
N
D
C
L
E
O
B
M
F
A
Location  
Inches  
48  
Millimeters  
1219  
1092  
902  
Location  
Inches Millimeters  
A
B
C
D
E
F
I
35-1/2  
17-3/4  
5
902  
451  
127  
143  
225  
1089  
25  
43  
J
35-1/2  
36-9/16  
2-3/8  
5-1/4  
21-1/16  
9-1/2  
K
L
929  
2-5/8  
8-7/8  
42-7/8  
1
60  
M
N
O
133  
G
H
535  
241  
Figure 16.2 BV4842DBI Appliance Dimensions  
E
D
C
B
See your Hearth & Home Technologies  
dealer for a complete listing of optional  
components.  
A
Catalog #  
A
B
C
E
E
23  
in.  
mm  
26  
12.5  
318  
15.5  
394  
22  
533  
LDS-BV  
660  
584  
LDSCP-M Shroud Leg Multipack  
(not shown)  
Figure 16.3 LDS-BV Decorative Shroud  
47  
Hearth & Home Technologies • BV4236DBI, BV4842DBI • 2209-900 Rev. N • 9/12  
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Service Parts  
BV4236DBI  
B. Service Parts  
Beginning Manufacturing Date: Dec 2009  
36” Gas Fireplace - BV  
Ending Manufacturing Date: Active  
Log Set Assembly  
7
1
3
2
4
5
6
8
9
10  
13  
14  
15  
9.1  
11  
12  
16  
9.2  
18  
17  
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement  
parts for your appliance please provide model number and serial number. All parts listed  
in this manual may be ordered from an authorized dealer.  
Stocked  
at Depot  
ITEM  
DESCRIPTION  
COMMENTS  
PART NUMBER  
LOGS-BV36  
SRV2209-701  
SRV2209-702  
SRV2209-703  
SRV2164-704  
SRV2209-705  
SRV2209-706  
2166-136  
Log Set Assembly  
Log 1  
Y
1
2
3
4
5
6
7
8
Log 2  
Log 3  
Log 4  
Log 5  
Log 6  
Insulation Board  
Burner Top  
SRV2166-100  
2164-007  
Y
Y
Y
Burner Assembly, NG  
Burner Assembly, LP  
Air Scoop  
9
2164-008  
9.1  
9.2  
10  
11  
2170-188  
Pilot Cover  
2170-181  
Log Grate  
2166-104  
Basket Cover  
Qty 2 req  
2209-110  
12  
13  
14  
15  
16  
17  
18  
Lava Rock Basket  
Glass Assembly  
Mesh Assembly  
Louver Assembly, Top  
Hood  
2209-109  
GLA-6000G  
530-382A  
Y
Y
2208-021  
SRV60-143-BK  
2209-020  
Louver Assembly, Bottom  
Junction Box  
4021-013  
Y
Additional service part numbers appear on following page.  
9/12  
48  
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Service Parts  
BV4842DBI  
Beginning Manufacturing Date: Dec 2009  
Ending Manufacturing Date: Active  
42” Gas Fireplace- BV  
Log Set Assembly  
7
1
3
2
4
8
5
6
9
10  
9.1  
13  
14  
11  
12  
15  
16  
9.2  
18  
17  
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement  
parts for your appliance please provide model number and serial number. All parts listed  
in this manual may be ordered from an authorized dealer.  
Stocked  
at Depot  
ITEM  
DESCRIPTION  
COMMENTS  
PART NUMBER  
Y
Log Assembly  
Log 1  
LOGS-BV42  
SRV2212-701  
SRV2212-702  
SRV2212-703  
SRV2168-704  
SRV2212-705  
SRV2212-706  
2170-136  
1
2
3
4
5
6
7
8
Log 2  
Log 3  
Log 4  
Log 5  
Log 6  
Insulation Board  
Burner Top  
Y
Y
Y
SRV2170-100  
2168-007  
Burner Assembly, NG  
Burner Assembly, LP  
Air Scoop  
9
2168-008  
9.1  
9.2  
10  
11  
2170-188  
Pilot Cover  
2170-181  
Grate Assembly  
Basket Cover  
2170-104  
Qty 2 req  
2209-110  
2212-109  
12  
13  
14  
15  
16  
17  
18  
Lava Rock Basket  
Glass Assembly  
Mesh Assembly  
Louver Assembly, Top  
Hood  
Y
Y
GLA-950TR  
560-382A  
2210-021  
SRV560-175  
2212-020  
Louver Assembly, Bottom  
Junction Box  
4021-013  
Y
Additional service part numbers appear on following page.  
9/12  
49  
Hearth & Home Technologies • BV4236DBI, BV4842DBI • 2209-900 Rev. N • 9/12  
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Service Parts  
BV4236DBI , BV4842DBI  
Beginning Manufacturing Date: Dec 2009  
Ending Manufacturing Date: Active  
19.1  
#19 Valve Assembly  
19.2  
19.3  
19.13  
19.14  
19.15  
19.4  
19.5  
19.12  
19.6  
19.7  
19.8  
19.9  
19.10  
19.11  
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement  
parts for your appliance please provide model number and serial number. All parts listed  
in this manual may be ordered from an authorized dealer.  
Stocked  
at Depot  
ITEM  
DESCRIPTION  
Shutter Bracket Assembly  
COMMENTS  
PART NUMBER  
2166-157  
2166-370  
2166-371  
SRV485-301  
2118-420  
2187-198  
2166-323  
302-320A  
2118-104  
2166-302  
2166-303  
303-315/5  
2166-119  
2118-170  
2167-182  
2164-030  
2166-307  
2166-304  
582-837  
19.1  
Y
Y
Y
Y
Pilot Assembly NG  
Pilot Assembly LP  
Pilot Tube  
19.2  
3 Hole Grommet  
Jumper Wire  
19.3  
19.4  
19.5  
19.6  
19.7  
Y
Y
Y
Battery Pack**  
Flex Ball Valve Assembly  
Valve Bracket  
Valve NG  
Y
Y
Y
Y
Y
19.8  
Valve LP  
19.9  
Male Connector  
Bulkhead W/Tube  
Wire Assembly  
Chute  
Pkg of 5  
19.10  
19.11  
19.12  
19.13  
19.14  
19.15  
Control Assembly  
Module  
Y
Y
Y
Y
Y
Y
Y
Y
Wire Harness  
Burner Orifice NG (#37C)  
Burner Orifice LP (#52C)  
Burner Orifice NG (#35C)  
Burner Orifice LP (#51C)  
Power Supply  
BV4236DBI  
BV4842DBI  
582-852  
582-835  
582-851  
2166-305  
**Fuse for battery pack can be sourced locally, not a warranty item. Specs are 500mA~10A 3/4" long  
Additional service part numbers appear on following page.  
50  
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Service Parts  
BV4236DBI , BV4842DBI  
Beginning Manufacturing Date: Dec 2009  
Ending Manufacturing Date: Active  
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement  
parts for your appliance please provide model number and serial number. All parts listed  
in this manual may be ordered from an authorized dealer.  
Stocked  
at Depot  
ITEM  
DESCRIPTION  
COMMENTS  
BV4236DBI  
BV4842DBI  
Pkg of 2  
PART NUMBER  
SRVFS-6  
SRVFS-8  
33858/2  
Finishing Strips (Sold as Kit Only)  
Y
Y
Y
Glass Latch Support  
22922B  
High Limit Switch  
High Limit Switch Wire Assembly  
2167-353  
2166-019  
2170-019  
TUP-GBK-12  
4040-094  
4021-297  
14333B  
BV4236DBI  
BV4842DBI  
Surround Assembly  
Touch Up Paint  
Lava Rock Bag Assembly  
Lava Rock Bag Assembly  
Mineral Wool  
Vermiculite  
28746  
Conversion Kits BV4236DBI  
Conversion Kit NG  
Conversion Kit LP  
Pilot Orifice NG  
Pilot Orifice LP  
Regulator NG  
N/A  
Y
Y
Y
Y
Y
LPKI-6CBV  
593-528  
593-527  
NGK-DXV-50  
LPK-DXV-50  
Regulator LP  
Conversion Kits BV4842DBI  
Conversion Kit NG  
Conversion Kit LP  
Pilot Orifice NG  
Pilot Orifice LP  
Regulator NG  
N/A  
Y
Y
Y
Y
Y
LPKI-8CBV  
593-528  
593-527  
NGK-DXV-50  
LPK-DXV-50  
Regulator LP  
51  
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C. Contact Information  
Hearth & Home Technologies Inc.  
7571 215th Street West, Lakeville, MN 55044  
Please contact your Hearth & Home Technologies dealer with any questions or concerns.  
For the location of your nearest Hearth & Home Technologies dealer,  
- NOTES -  
________________________________________________________________________________  
________________________________________________________________________________  
________________________________________________________________________________  
________________________________________________________________________________  
________________________________________________________________________________  
________________________________________________________________________________  
________________________________________________________________________________  
________________________________________________________________________________  
________________________________________________________________________________  
NOTICE  
DO NOT DISCARD THIS MANUAL  
• Important operating  
and maintenance  
instructions included.  
• Read, understand and follow  
these instructions for safe  
installation and operation.  
• Leave this manual with  
party responsible for use  
and operation.  
This product may be covered by one or more of the following patents: (United States) 5328356, 5601073, 5613487,  
5647340, 5890485, 5941237, 5947112, 5996575, 6006743, 6019099, 6053165, 6145502, 6170481, 6374822, 6484712,  
6601579, 6769426, 6863064, 7077122, 7098269, 7258116, 7470729 or other U.S. and foreign patents pending.  
2000-945  
Printed in U.S.A. - Copyright 2012  
52  
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