Healthrider Home Gym HREX20760 User Manual

Model No. HREX2076.0  
Serial No.  
USER’S MANUAL  
Serial  
Number  
Decal  
QUESTIONS?  
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mitted to providing complete  
customer satisfaction. If you  
have questions, or if parts are  
damaged or missing, PLEASE  
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SERVICE DEPARTMENT  
DIRECTLY.  
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Mon.–Fri., 6 a.m.–6 p.m. MST  
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Read all precautions and instruc-  
tions in this manual before using  
this equipment. Keep this manual  
for future reference.  
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BEFORE YOU BEGIN  
®
Thank you for selecting the new HEALTHRIDER N35  
exercise cycle. Cycling is one of the most effective  
exercises for increasing cardiovascular fitness, building  
endurance, and toning the body. The N35 exercise  
cycle offers a selection of features designed to let you  
enjoy this healthful exercise in the convenience and  
privacy of your home.  
model number and serial number before contacting  
us. The model number is HREX2076.0. The serial  
number can be found on a decal attached to the exer-  
cise cycle (see the front cover of this manual for the  
location of the decal).  
To avoid a registration fee for any service needed  
under warranty, you must register the exercise  
For your benefit, read this manual carefully before  
you use the exercise cycle. If you have questions  
after reading this manual, please see the front cover  
of this manual. To help us assist you, note the product  
Before reading further, please familiarize yourself with  
the parts that are labeled in the drawing below.  
Fan  
Console  
Pulse Sensor  
FRONT  
Pedal/Strap  
Seat  
Adjustment Knob  
Handlebar  
Wheel  
RIGHT SIDE  
REAR  
3
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ASSEMBLY  
To hire an authorized service technician to assemble the exercise cycle, call toll-free 1-800-445-2480.  
Assembly requires two persons. Place all parts of the exercise cycle in a cleared area and remove the pack-  
ing materials. Do not dispose of the packing materials until assembly is completed. In addition to the included  
hex keys, assembly requires a phillips screwdriver  
and an adjustable wrench  
.
As you assemble the exercise cycle, use the drawings below to identify small parts. The number in parentheses  
below each drawing is the key number of the part, from the PART LIST on page 14. The number following the key  
number is the quantity needed for assembly. Note: Some small parts may have been preassembled. If a part  
is not in the parts bag, check to see if it has been preassembled.  
M6 Washer  
(55)–8  
M8 Nylon  
M10 Nylon  
M8 Split  
Locknut (60)–4  
Locknut (63)–4  
Washer (59)–5  
M4 x 16mm  
Round Head  
Screw (52)–4  
M6 x 42mm Button  
Screw (49)–4  
M6 x 38mm Button  
Screw (48)–4  
M8 x 25mm Button  
Screw (33)–3  
M8 x 70mm Button  
Bolt (54)–2  
M10 x 75mm Carriage Bolt (51)–4  
4
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1.  
1
To make assembly easier, read the information  
on page 4 before you begin assembling the  
exercise cycle.  
3
51  
While another person lifts the front of the Frame (1),  
attach the Front Stabilizer (3) to the Frame with two  
M10 x 75mm Carriage Bolts (51) and two M10 Nylon  
Locknuts (63).  
1
63  
60  
17  
See the inset drawing. Loosen the Adjustment Knob  
(17), slide the Rear Frame (2) out of the Frame (1),  
and then retighten the Adjustment Knob.  
1
2
2. Attach the Wheels (18) to the Rear Stabilizer (4) with  
two M8 Nylon Locknuts (60). Press a Wheel Cap (19)  
onto each Wheel.  
2
19  
63  
4
Attach the Rear Stabilizer (4) to the Rear Frame (2)  
with two M10 x 75mm Carriage Bolts (51) and two  
M10 Nylon Locknuts (63).  
2
18  
63  
60  
51  
19  
18  
3. Attach a Seat Frame (7) to the Handlebar (6) with an  
M8 x 70mm Button Bolt (54), an M8 Split Washer (59),  
and an M8 Nylon Locknut (60). Do not tighten the  
Button Bolt yet.  
3
54  
59  
Attach the other Seat Frame (7) in the same way.  
7
6
60  
4. Slide the Seat Frame Top (8) onto the Seat Frames  
(7). Attach the Backrest (5) to the Seat Frames and  
the Seat Frame Top with four M6 x 38mm Button  
Screws (48) and four M6 Washers (55). Do not tight-  
en the Button Screws yet.  
4
8
5
55  
48  
55  
48  
7
5
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5. Have another person hold the Seat Frames (7) under  
the Rear Frame (2) as shown. Attach the Seat Frames  
and the Seat (12) to the Rear Frame with four M6 x  
42mm Button Screws (49) and four M6 Washers (55).  
5
12  
See step 3. Tighten the two M8 x 70mm Button  
Bolts (54).  
2
See step 4. Tighten the four M6 x 38mm Button  
Screws (48).  
55  
7
55  
49  
55  
49  
6. The Console (16) requires four D batteries (not includ-  
ed); alkaline batteries are recommended. Press the  
tab on the battery door and remove it. Insert four bat-  
teries into the Console as shown. Make sure that the  
batteries are oriented as shown by the diagram on  
the battery door. Then, reattach the battery door.  
6
16  
Batteries  
Tab  
Battery Door  
7. Connect the console wire harness to the Upper Wire  
Harness (36). Insert the console wire harness into the  
Upright (13). Attach the Console (16) to the Upright  
with four M4 x 16mm Round Head Screws (52).  
7
Console  
Wire  
Harness  
52  
16  
36  
13  
6
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8. Connect the Upper Wire Harness (36) to the Lower  
Wire Harness (65). Attach the Upright (13) to the  
Frame (1) with three M8 x 25mm Button Screws (33)  
and three M8 Split Washers (59). Be careful to avoid  
pinching the Wire Harnesses.  
8
13  
36  
65  
33  
59  
33  
59  
1
33  
9. Identify the Left Pedal (24), which is marked with a  
“Left” sticker. Firmly tighten the Left Pedal counter-  
clockwise into the left arm of the Crank (31). Tighten  
the Right Pedal (not shown) clockwise into the right  
arm of the Crank. Important: Tighten both Pedals  
as firmly as possible. After using the exercise  
cycle for one week, retighten the Pedals. For best  
performance, keep the Pedals tightened.  
9
31  
25  
Adjust the Left Pedal Strap (25) to the desired posi-  
tion, and press the end of the Left Pedal Strap onto  
the tab on the Left Pedal (24). Adjust the Right Pedal  
Strap (not shown) in the same way.  
24  
Tab  
10. Make sure that all parts are properly tightened before you use the exercise cycle. Note: Some hardware  
may be left over after assembly is completed. Place a mat beneath the exercise cycle to protect the floor.  
7
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HOW TO OPERATE THE EXERCISE CYCLE  
HOW TO ADJUST THE SEAT  
12  
After the exercise cycle is assembled, adjust the Seat (12)  
to the proper position. As you pedal, there should be a  
slight bend in your knees when the pedals are in the far-  
thest forward position. Loosen the Adjustment Knob (17),  
slide the Rear Frame (2) forward or backward in the  
Frame (1), and then tighten the Adjustment Knob.  
17  
1
2
8
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DIAGRAM OF THE CONSOLE  
Increase  
Button  
Fan  
Program  
Profiles  
Button  
Program Button  
Program  
Indicator  
Display  
Pace  
Decrease  
Button  
Guide  
FEATURES OF THE CONSOLE  
HOW TO USE THE MANUAL MODE  
Turn on the console.  
This advanced console offers a selection of features  
designed to make your workouts more effective. When  
you use the manual mode of the console, you can  
change the resistance of the pedals with the touch of a  
button. As you pedal, the console will provide continu-  
ous exercise feedback. You can even measure your  
heart rate using the built-in handgrip pulse sensor.  
1
To turn on the console, press the Increase button  
or begin pedaling. The pace guide will light for a  
moment; the console will then be ready for use.  
Select the manual mode.  
2
3
The console also offers five preset programs that auto-  
matically change the resistance of the pedals and  
prompt you to vary your pedaling pace while guiding  
you through an effective workout.  
When you turn on the console, the manual mode  
will be selected. If you have selected a program,  
reselect the manual mode by pressing the  
Program button repeatedly until no program indi-  
cators (see the drawing above) appear along the  
left side of the display.  
To use the manual mode of the console, see the  
instructions at the right. To use a preset program,  
see page 11.  
Change the resistance of the pedals as desired.  
Before using the console, make sure that batteries are  
installed (see assembly step 6 on page 6). If there is a  
sheet of clear plastic on the display, remove the plastic.  
As you pedal,  
change the resis-  
tance of the pedals  
by pressing the  
Increase and  
Decrease buttons.  
There are ten resis-  
tance levels. Note: After you press the buttons, it  
will take a moment for the pedals to reach the  
selected resistance level.  
9
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heart-shaped indicator in the lower half of the dis-  
play will flash each time your heart beats, and  
then your heart rate will appear in the display.  
Follow your progress with the display.  
4
The upper half of  
the display will  
For the most accurate heart rate reading, continue  
to hold the handgrip pulse sensor for about 30  
seconds. Note: If you continue to hold the hand-  
grip pulse sensor, the display will show your heart  
rate for about 30 seconds. The display will then  
show your heart rate along with the other modes.  
show the elapsed  
time, the distance  
you have pedaled,  
and the resistance  
level of the pedals.  
The display will change modes every few sec-  
onds. Note: When a preset program is selected,  
the display will show the time remaining in the  
program instead of the elapsed time.  
If your heart rate does not appear, make sure that  
your hands are positioned as described. Avoid  
moving your hands excessively or squeezing the  
metal contacts too tightly. For optimal perfor-  
mance, periodically clean the metal contacts  
using a soft cloth; never use alcohol, abrasives,  
or chemicals to clean the contacts.  
The lower half of  
the display will  
show your pedal-  
ing speed and the  
approximate num-  
ber of calories you  
Turn on the fan if desired.  
6
7
have burned. The  
display will change modes every few seconds.  
The lower half of the display will also show your  
heart rate when you use the handgrip pulse sen-  
sor (see step 5).  
To turn on the fan at low speed, press the Fan  
button. To turn on the fan at high speed, press  
the Fan button a second time. To turn off the fan,  
press the Fan button a third time. Note: If the fan  
is turned on but the pedals do not move for thirty  
seconds, the fan will automatically turn off to con-  
serve the batteries.  
Note: The con-  
sole can display  
speed and dis-  
tance in either  
Rotate the thumb  
tab on the right  
miles or kilome-  
Thumb  
ters. The letters  
side of the fan to  
Tab  
MPH or KM/H will  
adjust the angle of  
appear in the lower half of the display to indicate  
the selected unit of measurement. To change the  
unit of measurement, first hold down the Program  
button for several seconds. An E (for English) or  
an M (for metric) will appear in the display. Press  
the Increase button to change the unit of measure-  
ment. When the desired unit of measurement is  
selected, press the Program button again. Note:  
When you replace the batteries, it may be neces-  
sary to reselect the unit of measurement.  
the fan.  
When you are finished exercising, the console  
will turn off automatically.  
If the pedals do not move for a few seconds, the  
time will begin to flash in the display and the con-  
sole will pause. If the pedals do not move for a  
few minutes, the console will turn off and the dis-  
play will be reset.  
Measure your heart rate if desired.  
5
If there are  
sheets of clear  
plastic on the  
metal contacts  
on the handgrip  
pulse sensor,  
Contacts  
remove the plas-  
tic. Next, hold the  
handgrip pulse sensor with your palms resting on  
the contacts. When your pulse is detected, the  
10  
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one of the two lower indicators lights, increase  
your pace; when one of the two upper indicators  
lights, decrease your pace. When the center indi-  
cator lights, maintain your current pace.  
HOW TO USE A PRESET PROGRAM  
Turn on the console.  
Important: The pace guide is intended only to  
provide a goal. Make sure to pedal at a pace  
that is comfortable for you.  
1
See step 1 on page 9.  
Select a preset program.  
2
To select a preset  
program, press the  
Program button  
repeatedly until the  
number 1, 2, 3, 4,  
or 5 appears along  
the left side of the  
The display will show the time remaining in the  
program. If you stop pedaling for a few seconds,  
the program will pause and the time will flash in  
the display. To restart the program, simply resume  
pedaling.  
display. When you select a preset program, the  
display will show how long the program will last.  
Begin pedaling to start the program.  
3
Each preset programs consists of 30 one-minute  
segments. One resistance level and one target  
pace are programmed for each segment.  
Follow your progress with the display.  
See step 4 on page 10.  
4
5
6
7
At the end of each segment, the resistance level  
will flash in the display for a few seconds. The  
resistance of the pedals will then automatically  
change to the resistance level programmed for  
the next segment. Note: If the resistance level is  
too low or too high, you can override it by press-  
ing the Increase and Decrease buttons. However,  
when the current segment ends, the resistance  
will automatically change to the resistance level  
programmed for the next segment.  
Measure your heart rate if desired.  
See step 5 on page 10.  
Turn on the fan if desired.  
See step 6 on page 10.  
When you are finished exercising, the console  
will turn off automatically.  
During the program, the pace guide will prompt  
you to keep your pedaling pace near the target  
pace programmed for the current segment. When  
See step 7 on page 10.  
11  
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MAINTENANCE AND TROUBLESHOOTING  
Inspect and properly tighten all parts of the exercise  
cycle regularly. Replace any worn parts immediately.  
With the left side shield removed, locate the Reed  
Switch (43). Turn the Crank (31) until the Magnet (38)  
is aligned with the Reed Switch. Next, loosen, but do  
not remove, the indicated M4 x 16mm Screw (57).  
Slide the Reed Switch slightly closer to or away from  
the Magnet, and then retighten the Screw. Turn the  
Crank for a moment. Repeat until the console dis-  
plays correct feedback. When the Reed Switch is cor-  
rectly adjusted, reattach the left side shield and the  
left pedal.  
To clean the exercise cycle, use a damp cloth and a  
small amount of liquid dish soap. Important: To  
avoid damaging the console, keep liquids away  
from the console and keep the console out of  
direct sunlight.  
BATTERY REPLACEMENT  
If the console display becomes dim, the batteries  
should be replaced; most console problems are the  
result of low batteries. To replace the batteries, see  
assembly step 6 on page 6.  
HOW TO ADJUST THE REED SWITCH  
If the console does not display correct feedback, the  
reed switch should be adjusted. To adjust the reed  
switch, you must first remove the Left Side Shield (9).  
Using an adjustable wrench, turn the Left Pedal (24)  
clockwise and remove it. Next, remove the seven  
M4 x 16mm Screws (57) and the M4 x 25mm Screw  
(45). Then, carefully remove the Left Side Shield.  
43  
31  
57  
38  
HANDGRIP PULSE SENSOR TROUBLESHOOTING  
9
57  
If the handgrip pulse sensor does not function properly,  
see step 5 on page 10.  
57  
57  
45  
24  
57  
12  
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CONDITIONING GUIDELINES  
The following guidelines will help you to plan your  
exercise program. Remember that proper nutrition  
and adequate rest are essential for successful results.  
During the first few minutes of exercise, your body  
uses easily accessible carbohydrate calories for ener-  
gy. Only after the first few minutes of exercise does  
your body begin to use stored fat calories for energy.  
If your goal is to burn fat, adjust the intensity of your  
exercise until your heart rate is near the lowest num-  
ber in your training zone as you exercise.  
WARNING:  
Before beginning  
this or any exercise program, consult your  
physician. This is especially important for  
persons over the age of 35 or persons with  
pre-existing health problems.  
For maximum fat burning, adjust the intensity of your  
exercise until your heart rate is near the middle of  
your training zone as you exercise.  
The pulse sensor is not a medical device.  
Various factors may affect the accuracy of  
heart rate readings. The pulse sensor is  
intended only as an exercise aid in determin-  
ing heart rate trends in general.  
Aerobic Exercise  
If your goal is to strengthen your cardiovascular sys-  
tem, your exercise must be “aerobic.” Aerobic exer-  
cise is activity that requires large amounts of oxygen  
for prolonged periods of time. This increases the  
demand on the heart to pump blood to the muscles,  
and on the lungs to oxygenate the blood. For aerobic  
exercise, adjust the intensity of your exercise until  
your heart rate is near the highest number in your  
training zone.  
EXERCISE INTENSITY  
Whether your goal is to burn fat or to strengthen your  
cardiovascular system, the key to achieving the  
desired results is to exercise with the proper intensity.  
The proper intensity level can be found by using your  
heart rate as a guide. The chart below shows recom-  
mended heart rates for fat burning, maximum fat  
burning, and cardiovascular (aerobic) exercise.  
WORKOUT GUIDELINES  
Each workout should include the following three parts:  
A warm-up, consisting of 5 to 10 minutes of stretching  
and light exercise. A proper warm-up increases your  
body temperature, heart rate, and circulation in prepa-  
ration for exercise.  
Training zone exercise, consisting of 20 to 30 min-  
utes of exercising with your heart rate in your training  
zone. Note: During the first few weeks of your exer-  
cise program, do not keep your heart rate in your  
training zone for longer than 20 minutes.  
To find the proper heart rate for you, first find your age  
at the bottom of the chart (ages are rounded off to the  
nearest ten years). Next, find the three numbers above  
your age. The three numbers are your “training zone.”  
The lowest number is the recommended heart rate for  
fat burning, the middle number is the recommended  
heart rate for maximum fat burning, and the highest  
number is the recommended heart rate for aerobic  
exercise.  
A cool-down, with 5 to 10 minutes of stretching. This  
will increase the flexibility of your muscles and will  
help to prevent post-exercise problems.  
EXERCISE FREQUENCY  
To maintain or improve your condition, plan three work-  
outs each week, with at least one day of rest between  
workouts. After a few months of regular exercise, you  
may complete up to five workouts each week, if  
Fat Burning  
desired. Remember, the key to success is make exer-  
cise a regular and enjoyable part of your everyday life.  
To burn fat effectively, you must exercise at a relative-  
ly low intensity level for a sustained period of time.  
13  
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PART LIST—Model No. HREX2076.0  
R0706A  
Key No. Qty.  
Description  
Key No. Qty.  
Description  
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
Frame  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
#
1
1
2
1
2
1
1
1
1
2
3
1
1
4
4
3
4
4
1
2
8
1
12  
4
5
5
6
2
4
1
1
1
2
Crank Bearing Assembly  
Upper Wire Harness  
Bearing  
2
Rear Frame  
Front Stabilizer  
Rear Stabilizer  
Backrest  
3
4
Magnet  
5
Tension Bolt  
6
Handlebar  
Tension Bracket  
M8 Washer  
7
Seat Frame  
Seat Frame Top  
Left Side Shield  
Right Side Shield  
Stabilizer Endcap  
Seat  
8
Flywheel Washer  
Reed Switch/Wire  
Handlebar Endcap  
M4 x 25mm Screw  
Resistance Cable  
Return Spring  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
Upright  
Front Bushing  
Rear Bushing  
Console  
M6 x 38mm Button Screw  
M6 x 42mm Button Screw  
M4 x 16mm Flat Head Screw  
M10 x 75mm Carriage Bolt  
M4 x 16mm Round Head Screw  
5mm Spacer  
Adjustment Knob  
Wheel  
Wheel Cap  
Frame Pad  
M8 x 70mm Button Bolt  
M6 Washer  
Frame Stop  
Reed Switch Clamp  
C-magnet Bracket  
Left Pedal  
M8 x 20mm Button Bolt  
M4 x 16mm Screw  
M5 Washer  
Left Pedal Strap  
Right Pedal  
M8 Split Washer  
M8 Nylon Locknut  
M6 Nut  
Right Pedal Strap  
Resistance Motor  
Flywheel Axle  
Belt  
M8 Jam Nut  
M10 Nylon Locknut  
M6 x 38mm Bolt  
Lower Wire Harness  
User’s Manual  
Pulley/Crank  
C-magnet  
M8 x 25mm Button Screw  
Flywheel  
#
Hex Key  
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice. See the back cover  
of this manual for information about ordering replacement parts.  
14  
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EXPLODED DRAWING—Model No. HREX2076.0  
R0706A  
8
44  
55  
54  
59  
7
5
48  
54  
59  
57  
44  
55  
57  
48  
10  
6
60  
12  
57  
55  
49  
57  
9
55  
49  
55  
49  
45  
55  
49  
21  
57  
57  
19  
50  
63  
2
60  
4
18  
16  
63  
51  
33  
59  
18  
52  
59  
60  
33  
11  
19  
51  
52  
36  
3
13  
22  
63  
57  
43  
29  
40  
35  
34  
42  
65  
11  
37  
57  
61  
58  
57  
58  
39  
37  
53  
62  
28  
35  
39  
41  
27  
1
17  
30  
61  
50  
62  
31  
32  
47  
38  
24  
20  
23  
61  
46  
25  
14  
60  
26  
45  
15  
61  
64  
56  
15  
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ORDERING REPLACEMENT PARTS  
To order replacement parts, see the front cover of this manual. To help us assist you, please be prepared to  
provide the following information when contacting us:  
• the MODEL NUMBER of the product (HREX2076.0)  
• the NAME of the product (HEALTHRIDER N35 exercise cycle)  
• the SERIAL NUMBER of the product (see the front cover of this manual)  
• the KEY NUMBER and DESCRIPTION of the part(s) (see page 14)  
HEALTHRIDER is a registered trademark of ICON IP, Inc.  
LIMITED WARRANTY  
ICON Health & Fitness, Inc. (ICON) warrants this product to be free from defects in workmanship and  
material, under normal use and service conditions, for a period of ninety (90) days from the date of pur-  
chase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is lim-  
ited to replacing or repairing, at ICON's option, the product through one of its authorized service centers.  
All repairs for which warranty claims are made must be pre-authorized by ICON. If the product is shipped  
to a service center, freight charges to and from the service center will be the customer’s responsibility. For  
in-home service, the customer will be responsible for a minimal trip charge. This warranty does not extend  
to any product or damage to a product caused by or attributable to freight damage, abuse, misuse,  
improper or abnormal usage or repairs not provided by an ICON authorized service center; products used  
for commercial or rental purposes; or products used as store display models. No other warranty beyond  
that specifically set forth above is authorized by ICON.  
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in con-  
nection with the use or performance of the product or damages with respect to any economic loss, loss  
of property, loss of revenues or profits, loss of enjoyment or use, costs of removal or installation or other  
consequential damages of whatsoever nature. Some states do not allow the exclusion or limitation of inci-  
dental or consequential damages. Accordingly, the above limitation may not apply to you.  
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of  
merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth  
herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above  
limitation may not apply to you.  
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.  
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813  
Part No. 245046 R0706A  
Printed in China © 2006 ICON IP, Inc.  
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