WWW.GRIZZLY.COM
14.4V 3⁄8" CORDLESS DRILL,
DETAIL SANDER AND JIG SAW
MODEL G8594
INSTRUCTION SHEET
COPYRIGHT © 1999 BY GRIZZLY INDUSTRIAL, INC.
1821 VALENCIA ST., BELLINGHAM, WA 98227
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
NOVEMBER, 1999 PRINTED IN CHINA
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SAFETY
For Your Own Safety Read Instruction Manual
Before Operating This Equipment
The purpose of safety symbols is to attract your attention to possible hazardous
conditions. This manual uses a series of symbols and signal words which are
intended to convey the level of importance of the safety messages. The progres-
sion of symbols is described below. Remember that safety messages by them-
selves do not eliminate danger and are not a substitute for proper accident pre-
vention measures.
Indicates an imminently hazardous situation which, if
not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if
not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if
not avoided, MAY result in minor or moderate injury.
It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information
about proper operation of the equipment.
NOTICE
Safety Instructions For Power Tools
1. KEEP ALL SAFETY DEVICES IN
5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors
should be kept a safe distance from
work area.
PLACE and in working order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of check-
ing to see that keys and adjusting
wrenches are removed from tool
before turning on.
6. MAKE WORK SHOP CHILD
PROOF with padlocks, master
switches, or by removing starter
keys.
3. KEEP WORK AREA CLEAN.
Cluttered areas and benches invite
accidents.
7. DON’T FORCE TOOL. It will do the
job better and safer at the rate for
which it was designed.
4. DON’T USE IN DANGEROUS
ENVIRONMENT. Don’t use power
tools in damp or wet locations, or
where any flammable or noxious
fumes may exist. Keep work area
well lighted.
8. USE RIGHT TOOL. Don’t force tool
or attachment to do a job for which it
was not designed.
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G8594 14.4V Cordless Set
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Safety Instructions For Power Tools
9. USE PROPER EXTENSION CORD
13. DON’T OVERREACH. Keep prop-
for the charger. Make sure your
extension cord is in good condition.
Conductor size should be in accor-
dance with the chart below. The
amperage rating should be listed on
the motor or tool nameplate. An
undersized cord will cause a drop in
line voltage resulting in loss of power
and overheating. Your extension
cord must also contain a ground wire
and plug pin. Always repair or
replace extension cords if they
become damaged.
er footing and balance at all times.
14. MAINTAIN TOOLS WITH CARE.
Keep tools sharp and clean for
best and safest performance.
Follow instructions for lubricating
and changing accessories.
15. DISCONNECT TOOLS before ser-
vicing and changing accessories,
such as blades, bits, cutters, and
the like.
16. REDUCE THE RISK OF UNIN-
TENTIONAL STARTING. Make
sure switch is in off position before
plugging in.
Minimum Gauge for Extension Cords
17. USE RECOMMENDED ACCES-
SORIES. Consult the owner’s
manual for recommended acces-
sories. The use of improper acces-
sories may cause risk of injury.
AMP
RATING
0-6
LENGTH
50ft
16
25ft
18
18
16
14
12
10
100ft
16
14
14
12
7-10
16
16
12
12
11-12
13-16
17-20
21-30
18. CHECK DAMAGED PARTS.
Before further use of the tool, a
guard or other part that is dam-
aged should be carefully checked
to determine that it will operate
properly and perform its intended
function. Check for alignment of
moving parts, binding of moving
parts, breakage of parts, mount-
ing, and any other conditions that
may affect its operation. A guard or
other part that is damaged should
be properly repaired or replaced.
10
No
10
10. WEAR PROPER APPAREL. Do not
wear loose clothing, gloves, neck-
ties, rings, bracelets, or other jewel-
ry which may get caught in moving
parts. Non-slip footwear is recom-
mended. Wear protective hair cover-
ing to contain long hair.
11. ALWAYS USE SAFETY GLASSES.
Also use face or dust mask if cutting
operation is dusty. Everyday eye-
glasses only have impact resistant
lenses, they are NOT safety glass-
es.
19. NEVER LEAVE TOOL RUNNING
UNATTENDED. TURN POWER
OFF. Don’t leave tool until it comes
to a complete stop.
12. SECURE WORK. Use clamps or a
vise to hold work when practical. It’s
safer than using your hand and frees
both hands to operate tool.
G8594 14.4V Cordless Set
-4-
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CHARGING SAFETY
1. READ ALL INSTRUCTIONS and
7. IF CHARGER LIGHT FAILS TO
COME ON check the incoming
power supply. If power source is
okay, then the fuse inside the
warnings on the battery and charg-
er before charging the battery.
2. CHARGE ONLY USING THE SUP-
PLIED CHARGER AND BAT-
TERY. Do not use with other batter-
ies, chargers or drills.
charger
needs
replacement.
Charger should be serviced by a
qualified electrical technician only.
8. CHARGER HAS A POLARIZED
PLUG (one prong is wider than the
other). Do not attempt to modify the
plug. Modifying the plug will result
in a safety hazard and will void the
warranty.
3. DO NOT EXPOSE BATTERY OR
CHARGER TO WET OR RAINY
CONDITIONS. Moisture greatly
increases the risk of a shock haz-
ard.
4. DO NOT TOUCH BATTERY
POLES with any conductive materi-
als. Touching any two poles at the
same time causes a short condition
and can cause sparks, electrical
shock or fire.
9. CHARGER IS DESIGNED TO
OPERATE AT 110-120 VOLTS.
Never try to plug into any circuit that
is not 110-120 volts. Never modify
or change the plug that is attached
to the charger unit to attempt to
plug into 220 volt. This can cause
serious electrical damage to the
unit, possible fire or explosion.
5. DO NOT STORE BATTERY WITH
CONDUCTIVE
MATERIALS.
Storing the battery in a box of
screws or nails can cause shorting
across the battery poles.
6. DO NOT THROW BATTERY IN
FIRE. Combustion of some of the
batteries’ component materials can
cause toxic fumes and possible
explosion.
BATTERY MUST BE RECYCLED
OR DISPOSED OF PROPERLY.
Consult your local Yellow Pages direc-
tory under the category “Recycling” to
locate a battery recycler in your area.
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G8594 14.4V Cordless Set
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BEFORE YOU START
4. To begin charging, press the “SET”
First review the contents of your cordless
tool kit and familiarize yourself with the key
components:
button. A steady red light over the
word “ON” should come on indicating
the battery is being charged.
Heavy-Duty Case
Cordless Drill
Cordless Detail Sander
Cordless Jig Saw
Saw Blade
5. When the battery is fully charged, the
red light will go off and the unit will
stop charging. Remove the battery
from the charger upon completion of
the charge cycle.
Battery Pack
1 Hour Charger
The battery in your new cordless power
tool will not be fully charged when you
receive it. To maximize the storage capac-
ity of the battery it should be completely
discharged, then fully recharged 3-5 times.
For optimal life span, completely discharge
the battery before recharging. Follow the
instructions below to charge your battery.
Battery charging with the
1
hour
“Smart” charger (1 piece charger):
1. Plug the charger into an appropriate
110/120V outlet.
2. Insert the battery into the charger.
The battery fits into the oval recess in
only one way. Do not force the bat-
tery. Insert until it locks into place.
3. The green light over the word “OFF”
on the control panel should come on.
If it doesn’t, make certain the wall out-
let you are plugged into is working. If
the outlet power is okay, the fuse
inside the charger may have blown.
Fuses should be replaced by a quali-
fied electrical technician.
Never leave a battery unattend-
ed while charging. While charg-
ing will make the battery and
charging unit warm, if it
becomes hot to the touch, dis-
connect the charger immediate-
ly. There is a possibility of fire
hazard. Have the battery and
charging unit checked by a qual-
ified electrical service techni-
cian.
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G8594 14.4V Cordless Set
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DRILL OPERATION
Inserting Battery Into Drill
1. Insert the battery into the handle of
the drill so that the long end is for-
ward. The battery will only install in
one orientation.
2. Make sure the securing clasps on
either side of the drill base engage
with the clips on the battery compart-
ment.
Inserting and Removing Bits and
Drivers:
Fig 1. Inserting bits into the chuck.
1. Set the direction switch, located just
above the trigger, so that it is in the
center position.
2. Hold the chuck by the collar while
turning the sleeve (the forward sec-
tion). See Figure 1. This will cause
the three chuck jaws located inside
the recess to open or close depend-
ing upon the direction.
3. When the jaws are at the approximate
diameter of the bit or driver, insert the
shank end of the bit or driver into the
jaw opening.
4. Turn the sleeve clockwise until it tight-
ens around the bit or driver. Never
“power tighten” which is holding the
sleeve while running the drill. This
can cause a loose grip on the bit or
driver and potential damage to chuck
jaws. Check for tightness periodically
while using the tool.
Operating this equipment has the
potential to propel debris into the air
which can cause eye injury. Always
wear safety glasses or goggles when
operating equipment. Be certain the
safety glasses you wear meet the
appropriate standards of the
5. To release the bit or driver, hold the
chuck collar, and turn the sleeve
counterclockwise.
American
National
Standards
Institute (ANSI).
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G8594 14.4V Cordless Set
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DRILL OPERATION, CONT’D
numbers from 1 to 5 on it, and a point-
Operating the drill
er indicator embossed on the drill
case. Set on 1 for very light applica-
tions such as driving screws into dry-
wall. Use the higher settings up to 5
for denser woods and materials. Use
the drill bit symbol when boring holes.
Using the proper torque setting will
ensure that the fastener is not driven
too deeply damaging the surface
material, or in the worst case,
stripped out of the hole due to over-
torquing.
1. Set the Direction Switch for the
desired rotation of the bit or driver.
The direction switch is the sliding
switch located just above the trigger.
When looking down on the drill, push-
ing the switch all the way to the right
will give a counterclockwise rotation
(normally for loosening fasteners and
bits), all the way to the left will be
clockwise (normally for tightening fas-
teners and drilling holes). When the
switch is in the center position it locks
the switch to avoid accidentally start-
ing the drill.
3. Pull the trigger to activate the drill.
This drill is variable speed from 0 -
600 RPM, therefore the more you pull
on the trigger, the faster the motor
and chuck will rotate.
2. Set the Torque Setting Ring located
just behind the chuck. This ring has
Torque Setting
Direction Switch
Speed Trigger
Fig 2. Location of controls.
G8594 14.4V Cordless Set
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-8-
JIG SAW OPERATION
Jig Saw
Install the jig saw blade into the jig saw.
The teeth of the blade should be pointed
forward. Remove the Allen® screw and
metal blade retainer tab. (See Figure 3).
Lay the blade in position with the larger
hole of the blade over the threaded hole.
Insert the Allen® screw, with the retainer
tab, through the blade and back into the
threaded hole. Tighten the Allen® screw.
Refer to the Grizzly catalog or website for
other types of blades suitable for a wide
variety of materials.
Fig 3. Jig saw blade installation.
On the opposite side of the saw is a lever
which adjusts the roller which supports the
back of the blade. Adjust this lever to the
point that the roller is firmly pushing
against the back edge of the blade. (See
Figure 4).
The jigsaw base can be adjusted to cut at
an angle. Loosen the two Phillips® screws
and adjust the angle of the base. There is
a degree scale located beneath the base
plate. Maximum angle is 45˚ in either direc-
tion.
Roller
Lever
Fig 4. Base angle adjustment and blade
Transfer the battery pack to the jigsaw.
The battery snaps into the base the same
as the drill. Push the switch in the handle
so it unlocks the speed trigger switch. This
is a safety device to ensure the saw is not
started inadvertently.
roller lever.
Operating this equipment has the
potential to propel debris into the air
which can cause eye injury. Always
wear safety glasses or goggles when
operating equipment. Be certain the
safety glasses you wear meet the
appropriate standards of the
Always cut to the outside of the pattern
line. Push the saw evenly at a rate suitable
for the material being cut. If the motor
should begin to slow, ease up on the cut-
ting pressure.
American
National
Standards
Institute (ANSI).
-9-
G8594 14.4V Cordless Set
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DETAIL SANDER OPERATION
Detail Sander
Transfer the battery pack to the sander.
The battery snaps into the base the same
as the drill.
Install the desired sandpaper grit onto the
triangular sanding pad. Please consult the
Grizzly catalog or website for ordering
information for sandpaper. The sandpaper
attaches by means of a hook and loop
material. Be certain the replacement sand-
paper purchased is of this type.
The oscillating motion of the triangular
sanding pad provides fast cutting action for
detail and intricate sanding. The detail
sander is excellent for hard-to-reach
places like the corners of a picture frame.
Both wood and metal materials can be
sanded with this device as long as the
appropriate types of sandpaper are
installed. Always be sure to check the
sandpaper for loading and sharpness of
grit. Change the sandpaper when the
paper loses its surface, or when the edges
become torn or loose.
Operating this equipment has the
potential to propel debris into the air
which can cause eye injury. Always
wear safety glasses or goggles when
operating equipment. Be certain the
safety glasses you wear meet the
appropriate standards of the
American
National
Standards
Institute (ANSI).
G8594 14.4V Cordless Set
-10-
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OPERATING TIPS AND MAINTENANCE
Maintenance
Operating Guides and Tips
Avoid overloading the drill, sander or
jig saw. Do not apply excessive
pressure to the tool while using. If
the speed drops abnormally,
decrease pressure immediately.
When drilling, if the bit stops abrupt-
ly or becomes blocked, release the
trigger at once. Reverse the direction
to free the drill bit.
Your cordless power tool will give you hun-
dreds of hours of operation time before
ever needing service. The electrical com-
ponents of this cordless drill are not user
serviceable. Repair should always be
undertaken by a qualified electrical repair
technician.
Keep the drill free from dirt and grease.
Always store it in a dry place, preferably in
the case that is supplied.
Ensure the safety of the workplace.
Clear the work area of all parts and
debris that may cause injury by flying
objects. Securely fix the object to be
worked on in a vise or otherwise
clamp to avoid injury. Do not attempt
to hold workpiece by hand.
The battery will require periodic recharg-
ing, and eventually replacement after it
has exceeded its recharge life (approxi-
mately 800-1000 recharge cycles). You
will notice extended charging times or
shortened operation time as the battery
experiences more cycles. Battery must
be recycled or disposed of properly.
Refer to the Grizzly catalog for replace-
ment batteries.
Inspect the cordless tool before use.
Run the tool before using to ensure
all parts are running smoothly and
there are no abnormal sounds or
sparks. If any defect is found, have
unit serviced.
Match your drill speed to your torque.
Use low torque and high speeds for
boring through light materials. Use
low torque and low speeds for driving
screws into light materials. For the
highest setting, combine a low speed
with the “Drill Bit” symbol on the
Torque Setting Ring.
Disassembly and improper reassem-
bly of this device can result in electri-
cal shock danger. Always have this
device serviced by an qualified elec-
trical repair technician. Serious injury
will result.
Know your work site. Take care to make
sure the material being worked on is
not supporting another structure, or
that there are no obstructions.
Before drilling or sawing. check
behind walls for wires, other electri-
cal hazards, or plumbing.
Use accessories properly. Use the low-
est possible torque setting when dri-
ving fasteners. This will increase the
life span of the driving bit and pre-
vent damage to the fastener.
-11-
G8594 14.4V Cordless Set
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WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original
purchaser from the date of purchase. This warranty does not apply to defects due directly
or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of main-
tenance. This is Grizzly’s sole written warranty and any and all warranties that may be
implied by law, including any merchantability or fitness, for any particular purpose, are here-
by limited to the duration of this written warranty. We do not warrant or represent that the
merchandise complies with the provisions of any law or acts unless the manufacturer so
warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price
paid for the product and any legal actions brought against Grizzly shall be tried in the State
of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, con-
tingent, special, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details.
We will then issue you a “Return Number’’, which must be clearly posted on the outside as
well as the inside of the carton. We will not accept any item back without this number. Proof
of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they con-
stantly strive to achieve better quality equipment. We make every effort to ensure that our
products meet high quality and durability standards and we hope you never need to use this
warranty.
Please feel free to write or call us if you have any questions about the machine or the man-
ual.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail:
Thank you again for your business and continued support. We hope to serve you again
soon.
-12-
G8594 14.4V Cordless Set
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WARRANTY CARD
Name__________________________________________________________
Street__________________________________________________________
City____________________State________Zip_________
Phone Number____________E-Mail___________________FAX____________
MODEL # G8594 14.4V Cordless Set
Order #_______________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help
us develop better products and services. Of course, all information is strictly confidential.
9. How many of the machines checked above are
Grizzly? ____________
1. How did you learn about us?
___Advertisement
___Friend
___Catalog
___World Wide Web
___Other__________________________
___Card Deck
10. Which portable/hand held power tools do you own?
Check all that apply.
___Belt Sander
___Biscuit Joiner
___Circular Saw
___Detail Sander
___Drill/Driver
___Orbital Sander
___Palm Sander
___Portable Planer
___Saber Saw
___Reciprocating Saw
___Router
2. What is your annual household income?
___$20,000-$29,999
___$30,000-$39,999
___$40,000-$49,999
___$50,000-$59,999
___$60,000-$69,999
___$70,000-$79,999
___$80,000-$89,999
___$90,000 +
___Miter Saw
___Other_________________________________
3. What is your age group?
___20-29
11. What machines/supplies would you like Grizzly
Industrial to carry?
___50-59
___60-69
___70 +
___30-39
___40-49
___12" Table Saw
___12" Jointer
___Radial Arm Saw
___Panel Saw
___Lumber
___Brass Hardware
4. How long have you been a woodworker?
___Paint & Finishing Supplies
___Contractor’s Supplies
___0 - 2 Years
___2 - 8 Years
___8 - 20 Years
___20+ Years
___Combination Planer/Jointer
___Other_________________________________
5. How would you rank your woodworking skills?
___Simple
___Advanced
___Intermediate
___Master Craftsman
12. What new accessories would you like Grizzly
Industrial to carry?
6. What stationary woodworking tools do you own?
Check all that apply.
___Builders Hardware
___Fasteners
___Hand Tools
___Air Compressor
___Band Saw
___Panel Saw
___Planer
___Wood Components
___Other_________________________________
___Drill Press
___Power Feeder
___Radial Arm Saw
___Shaper
___Jointer
___Lathe
___Drum Sander
___Dust Collector
___Spindle Sander
___Table Saw
13. What other companies do you purchase your tools
and supplies from?
_________________________________________
_________________________________________
_________________________________________
___Mortiser
___Wide Belt Sander
___Horiz.Boring Machine
___Vacuum Veneer Press
14. Do you think your purchase represents good value?
___Other______________________________
___Yes
___No
7. How many of your woodworking machines are
Grizzly? _____________
15. Would you recommend Grizzly to a friend?
___Yes ___No
8. Which benchtop tools do you own? Check all
that apply.
16. Would you allow us to use your name as a refer-
ence for Grizzly customers in your area? Note: We
never use names more than three times.
___1"x42" Belt Sander ___6" - 8" Grinder
___5" - 8" Drill Press ___Mini Lathe
___Yes
___No
___8" Table Saw
___Scroll Saw
___Spindle/Belt Sander ___Mini Jointer
___10"-12"Thickness Planer
___8" - 10" Bandsaw
___Disc/Belt Sander
17.Comments:________________________________
_________________________________________
_________________________________________
_________________________________________
___Other______________________________
-13-
G8594 14.4V Cordless Set
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Send a Grizzly Catalog to a friend:
Name________________________________
Street________________________________
City______________State______Zip_______
FOLD ALONG DOTTED LINE
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
G8594 14.4V Cordless Set
-14-
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