Healthrider Home Gym 831159710 User Manual

®
Model No. 831.159710  
Serial No.  
USER'S MANUAL  
(Write the serial number in the space  
above for reference.)  
Serial Number Decal (under seat)  
SEARS, ROEBUCK AND CO.  
HOFFMAN ESTATES, IL 60179  
CAUTION  
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Read all precautions and instruc-  
tions in this manual before using  
this equipment. Save this manual  
for future reference.  
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IMPORTANT PRECAUTIONS  
WARNING: To reduce the risk of serious injury, read the following important precautions before  
using the home gym.  
1. Read all instructions in this manual and in  
the accompanying literature before using the  
home gym.  
weight carriage.  
13. Always disconnect the lat bar from the home  
gym when performing an exercise that does  
not use the lat bar.  
2. It is the responsibility of the owner to ensure  
that all users of the home gym are adequate-  
ly informed of all precautions.  
14. If you feel pain or dizziness at any time while  
exercising, stop immediately and begin cool-  
ing down.  
3. The home gym is intended for home use  
only. Do not use the home gym in a commer-  
cial, rental, or institutional setting.  
15. The decals shown below have been applied  
to the home gym. If either decal is missing,  
or if they are not legible, please call 1-800-  
736-6879, Monday through Saturday, 7 a.m.  
until 7 p.m, Central Time, to order a replace-  
ment decal. Apply the replacement decals in  
the locations shown.  
4. Use the home gym only on a level surface.  
Cover the floor or carpet beneath the home  
gym for protection.  
5. Inspect and tighten all parts often. Replace  
any worn parts immediately.  
6. Keep children under the age of 12 and pets  
away from the home gym at all times.  
7. Keep hands and feet away from moving  
parts.  
8. Always wear athletic shoes for foot protec-  
tion when using the home gym.  
3”  
9. Always stand on the foot plate when per-  
forming an exercise that could cause the  
home gym to tip.  
10. Never release the press arm, butterfly arms,  
leg lever, lat bar, or nylon strap while weights  
are raised. The weights will fall with great  
force.  
Place this  
decal on the  
seat frame  
facing the  
user  
11. Make sure that the cables remain on the pul-  
leys at all times. If the cables bind while you  
are exercising, stop immediately and make  
sure that the cables are on all of the pulleys.  
12. Do not place more than 125 pounds on the  
WARNING: Before beginning this or any exercise program, consult your physician. This is especially  
important for persons over the age of 35 or persons with pre-existing health problems. Read all  
instructions before using. SEARS assumes no responsibility for personal injury or property damage  
sustained by or through the use of this product.  
3
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BEFORE YOU BEGIN  
Thank you for selecting the versatile WEIDER® 8920  
home gym. The WEIDER® 8920 offers a selection of  
HELPLINE at 1-800-736-6879, Monday through  
Saturday, 7 a.m. until 7 p.m. Central Time (excluding  
weight stations designed to develop every major mus- holidays). To help us assist you, please note the prod-  
cle group of the body. Whether your goal is to tone uct model number and serial number before calling.  
your body, build dramatic muscle size and strength, or The model number is 831.159710. The serial number  
improve your cardiovascular system, the WEIDER®  
8920 will help you to achieve the specific results you  
want.  
can be found on a decal attached to the WEIDER®  
8920 (see the front cover of this owner's manual).  
Before reading further, please review the drawing  
For your benefit, read this manual carefully before below and familiarize yourself with the parts that are  
using the WEIDER® 8920 home gym. If you have  
labeled.  
additional questions, please call our toll-free  
ASSEMBLED  
DIMENSIONS:  
Height: 76 in.  
Width: 37 in.  
Length: 48 in.  
High Pulley Station  
Lat Bar  
Butterfly Arms  
Backrest  
Press Arm  
Seat  
Leg Lever  
Weight Carriage  
Low Pulley Station  
Foot Plate  
4
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ASSEMBLY  
Before beginning assembly, carefully read the  
following information and instructions:  
As you assemble the home gym, be sure that all  
parts are oriented as shown in the drawings.  
Place all parts of the home gym in a cleared area  
and remove the packing materials; do not dis-  
pose of the packing materials until assembly is  
completed.  
Tighten all parts as you assemble them, unless  
instructed to do otherwise.  
THE FOLLOWING TOOLS (NOT INCLUDED) ARE  
REQUIRED FOR ASSEMBLY:  
• Assembly is divided into four stages: 1) frame  
assembly, 2) press and butterfly arm assembly, 3)  
cable and pulley assembly, and 4) seat and back-  
rest assembly. The hardware for each stage is  
packaged separately.  
• Two (2) adjustable wrenches  
• One (1) standard screwdriver  
• One (1) Phillips screwdriver  
• One (1) rubber mallet  
• Wait until you begin each assembly stage to open  
that parts bag.  
• Lubricant, such as grease or petroleum jelly,  
and soapy water will also be needed.  
For help identifying the small parts used in  
assembly, use the PART IDENTIFICATION  
CHART located in the center of this manual.  
Note: Some small parts may have been pre-  
attached for shipping. If a part is not in the parts  
bag, check to see if it has been pre-attached.  
Assembly will be more convenient if you have the  
following tools: A socket set, a set of open-end or  
closed-end wrenches, or a set of ratchet wrenches.  
1. Before beginning assembly, be sure that  
you have read and understand the infor-  
mation in the box above.  
1
Press a 2” Square Outer Cap (51) onto each  
end of the Stabilizer (5). Press a 2” Square  
Inner Cap (27) into the end of the Base (4).  
56  
Insert two 5/16” x 2 3/4” Carriage Bolts (14)  
up through the Stabilizer (5). Insert two 5/16”  
x 2 1/2” Carriage Bolts (1) up through the  
Base (4).  
Slide the bracket end of the Base (4) onto  
the 5/16” x 2 3/4” Carriage Bolts (14) in the  
Stabilizer (5). Slide the Rear Upright (56)  
onto the Carriage Bolts. Hand tighten a 5/16”  
Nylon Locknut (3) onto each Carriage Bolt.  
3
51  
5
4
51  
14  
27  
1
5
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2. Refer to drawing 2a. Press a 1” Inner Cap  
(61) into each end of the weight tube on the  
Weight Carriage (19). Note: The Square  
Slider Bushings (70) should be pre-assem-  
bled to the Weight Carriage (19) and Weight  
Stop (67).  
2a  
70  
19  
2
61  
19  
70  
70  
61  
67  
67  
70  
Hole  
Turn the Weight Stop (67) so that the hole in  
the Weight Stop is oriented in the same direc-  
tion as the hole in the bottom of the Rear  
Upright (56). Make sure that the Square  
Slider Bushing (70) is above the Weight  
Stop. Slide the Weight Stop onto the Rear  
Upright (56).  
42  
56  
Refer to drawing 2b. Align the hole in the  
Weight Stop (67) with the hole near the base  
of the Rear Upright (56). Secure the Weight  
Stop to the Rear Upright with a 5/16” x 2 3/4”  
Bolt (11) and a 5/16” Nylon Jamnut (72). Now  
slide the Weight Carriage (19) onto the Rear  
Upright.  
65  
Hole  
3
2b  
19  
56  
67  
Press a 1” Square Inner Cap (65) into the  
Front Upright (42). Slide the Front Upright  
(42) onto the 5/16” x 2 1/2” Carriage Bolts (1)  
in the Base (4). Hand tighten a 5/16” Nylon  
Locknut (3) onto each Carriage Bolt. Do not  
tighten the Nylon Locknuts yet.  
4
1
72  
3
11  
3. Press a 1 3/4” Square Inner Cap (44) into  
each end of the crossbar on the Top Frame  
(55). Press two 1” Inner Caps (61) into the  
top of the crossbar.  
11  
55  
61  
8
44  
8
27  
Attach the Top Frame (55) to the Front  
Upright (42) with two 5/16” x 2 3/4” Bolts (11),  
two 5/16” Flat Washers (8), and two 5/16”  
Nylon Locknuts (3). Attach the Top Frame to  
the Rear Upright (56) with two 5/16” x 2 1/2”  
Bolts (22), two 5/16” Flat Washers (8), and  
two 5/16” Nylon Jamnuts (72). Press a 2”  
Square Inner Cap (27) into the top of the  
Rear Upright.  
8
72  
Crossbar  
44  
22  
3
56  
42  
Tighten all Nylon Locknuts used in steps 1  
through 3.  
4
4. Press a 1” x 7/8” Plastic Bushing (26) onto  
each welded spacer on the Press Frame (17).  
Slide the Press Frame onto the Base (4) so  
the Plastic Bushings are aligned with the indi-  
cated tube in the base. Note: This will be a  
tight fit. The Plastic Bushings should fit  
onto the ends of the tube in the Base.  
17  
Lubricate  
59  
21  
Welded  
Spacers  
4
Lubricate a 3/8” x 8” Bolt (59). Attach the  
Press Frame (17) to the Base (4) with the  
3/8” x 8” Bolt and a 3/8” Nylon Locknut (21).  
Tube  
26  
6
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5. Press a 1 3/4” Square Inner Cap (44) into the  
top of one of the Press Arms (46). Press a 1”  
Round Inner Cap (49) into each end of the  
handle on the Press Arm. Attach the Press  
Arm to one side of the Press Frame (17) with  
two 5/16” x 2 1/2” Bolts (22) and two 5/16”  
Nylon Locknuts (3).  
5
44  
49  
44  
49  
22  
46  
49  
46  
Assemble the other Press Arm (46) in the  
same manner.  
3
17  
6. Identify the Right Arm (48) and the Left Arm  
(47). Note the position of the welded bracket  
on each Arm. Arm identification is very  
important for step 7.  
6
Welded  
47  
Brackets  
48  
7. Lubricate both axles on the Top Frame (55).  
7
55  
47  
Slide the Right Arm (48) onto the right axle.  
Note: Be careful not to confuse the Right  
Arm with the Left Arm (47); refer to step 6  
to identify the Right Arm. Be sure that the  
upper end of the Right Arm is behind the  
indicated bracket on the Top Frame (55).  
Bracket  
Lubricate  
Axle  
Tap two 1” Retainers (63) and a 1” Round  
Cover Cap (62) onto the right axle. Be sure  
that the teeth on the Retainers bend  
toward the Cover Cap, as shown in the  
inset drawing.  
63  
48  
62  
45  
Attach the Left Arm (47) in the same manner.  
Press 1 3/4” Square Inner Caps (44) into the  
lower ends of the Right and Left Arms (47,  
48). Wet the lower end of each Arm with  
soapy water. Slide a Foam Pad (45) onto the  
lower end of each Arm.  
44  
55  
45  
63  
62  
7
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8. During steps 9 through 22, refer to the  
CABLE DIAGRAM on page 19 of this manual  
to verify proper cable routing. Before begin-  
ning this section, identify the Short Cable (23)  
and the Long Cable (58) by comparing the  
lengths and the ends of the cables.  
8
23  
58  
IMPORTANT: While assembling the cables,  
do not overtighten the bolts and nuts  
securing the pulleys. The pulleys must  
turn freely.  
9. Locate the Long Cable (58). Route the Long  
9
Cable around a 3 1/2” Pulley (15).  
55  
15  
58  
25  
Using a 3/8” x 3 1/2” Bolt (16) and a 3/8”  
Nylon Jamnut (25), attach the 3 1/2” Pulley  
(15) in the indicated location on the Top Frame  
(55). Be sure that the end of the Cable with  
the ball is on the indicated side of the  
Pulley and that the Cable is between the  
Pulley and the hook on the Top Frame  
(55).  
16  
Ball  
Hook  
10. Wrap the Long Cable (58) around a “V”-Pulley  
(6). Attach the “V”-Pulley and a Long Cable  
Trap (50) to the indicated bracket on the  
Front Upright (42) with a 3/8” x 2 1/2” Bolt (7)  
and a 3/8” Nylon Locknut (21). Be sure that  
the Long Cable Trap is positioned to hold  
the Cable in place.  
10  
7
50  
6
42  
58  
21  
6
11. Route the Long Cable (58) around a “V”-  
Pulley (6). Attach the “V”-Pulley (6) and a  
Long Cable Trap (50) to the Left Arm (47)  
with a 3/8” x 2 1/2” Bolt (7) and a 3/8” Nylon  
Locknut (21). Be sure that the Cable is in  
the groove of the Pulley and that the Long  
Cable Trap (50) is positioned to hold the  
Cable in place.  
11  
50  
7
21  
58  
47  
8
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12. Route the Long Cable (58) around a “V”-  
Pulley (6). Be sure that the Cable is in the  
groove of the “V”-Pulley and that a Long  
Cable Trap (50) is turned to hold the Cable  
in place.  
12  
7
50  
6
Attach the “V”-Pulley (6) and the Long Cable  
Trap (50) to the Right Arm (48) with a 3/8” x 2  
1/2” Bolt (7) and a 3/8” Nylon Locknut (21).  
Make sure the Bolt and Nylon Locknut are  
tight.  
48  
21  
58  
13. Refer to the inset drawing. Using a 5/16” x  
4 3/4” Bolt (64) and a 5/16” Nylon Locknut  
(3), attach the Pulley Bracket (20) to the indi-  
cated bracket on the Top Frame (55). Note:  
The Pulley Bracket is pre-assembled with  
a 3 1/2” Pulley (15) and a Cable Trap (66).  
13  
66  
20  
15  
12  
Route the Long Cable (58) around the 3 1/2”  
Pulley (15) attached to the Pulley Bracket  
(20). Be sure that the Cable is in the  
groove of the Pulley and that the Cable  
Trap (66) is turned to hold the Cable in  
place. Make sure that the 3/8” x 2” Bolt (12),  
securing the Pulley and Cable Trap to the  
Pulley Bracket, is properly tightened and that  
the Pulley Bracket can pivot freely.  
58  
55  
64  
66  
20  
3
14. Locate the Long “U”-Bracket (57) that is pre-  
assembled with a 3 1/2” Pulley (15) and a  
Cable Trap (not shown). Route the Long  
Cable (58) around the Pulley and through the  
Long “U”-Bracket. Be sure that the Cable is  
in the groove of the Pulley, that the Cable  
Trap is turned to hold the Cable in place,  
and that the Cable and Pulley move  
smoothly.  
14  
15  
58  
57  
15. Route the Long Cable (58) around a 3 1/2”  
Pulley (15). Using a 3/8” x 1 3/4” Bolt (71)  
and a 3/8” Nylon Locknut (21), secure the  
Pulley to the indicated bracket on the Top  
Frame (55). Be sure that the Cable is in the  
groove of the Pulley and that the Cable  
and Pulley move smoothly.  
15  
15  
58  
55  
71  
Bracket  
21  
9
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16. Attach the Long Cable (58) to the Weight  
Carriage (19) with a 3/8” x 3/4” Bolt (69) and  
a 3/8” Nylon Locknut (21). Make sure that  
the Bolt and the Nylon Locknut are tight.  
16  
58  
21  
19  
69  
17. Using a 3/8” x 3 1/2” Bolt (16), a 3/8” Flat  
Washer (9), and a 3/8” Nylon Locknut (21),  
secure a 3 1/2” Pulley (15) and a Cable Trap  
(66) to the upper hole in the Press Frame  
(17). Make sure that the Cable Trap and the  
Pulley are oriented as shown.  
17  
66  
9
15  
16  
59  
Hold a 3 1/2” Pulley (15) inside the indicated  
bracket on the Press Frame (17). Using a 3/8”  
x 8” Bolt (59), two 3/8” Flat Washers (9), and  
a 3/8” Nylon Locknut, attach the 3 1/2” Pulley  
to the Press Frame as shown.  
15  
17  
21  
9
Bracket  
18. Locate the Short Cable (23). Route the  
Short Cable under the indicated 3 1/2” Pulley  
(15). Be sure that the end of the Cable with  
the ball is between the Pulley and the  
crossbar on the Press Frame (17).  
18  
17  
15  
Ball  
Crossbar  
23  
10  
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19. Slide a Cable Trap (66) and a 3 1/2” Pulley  
(15) onto each 3/8” x 3 3/4” Bolt (68). Insert  
the Bolts into the Front Upright (42) from the  
direction shown. Hand tighten a 3/8” Nylon  
Locknut (21) with a 3/8” Flat Washer (9) onto  
each Bolt. Be sure that all parts are orient-  
ed as shown. Do not tighten the Nylon  
Locknuts yet.  
19  
66  
42  
68  
15  
9
15  
21  
20. Route the Short Cable (23) around the 3 1/2”  
Pulley (15) attached to the lower hole in the  
Front Upright (42). See the inset drawing.  
Be sure that the Cable Trap (66) is turned  
to hold the Cable in place and that the  
Cable is routed around the Pulley as  
shown. Tighten the 3/8” Nylon Locknut (21)  
and the 3/8” x 3 3/4” Bolt (68).  
20  
42  
15  
42  
15  
68  
21  
66  
23  
23  
Inset shows view  
from other side  
21. Route the Short Cable (23) up around the  
3 1/2” Pulley (15) attached to the upper hole  
in the Press Frame (17). Be sure that the  
Cable Trap (66) is turned to hold the Cable  
in place and that the Cable is routed  
around the Pulley as shown.  
21  
42  
15  
66  
Next, route the Short Cable (23) around the  
3 1/2” Pulley (15) attached to the upper hole  
in the Front Upright (42). Refer to the inset  
drawing. Be sure that the Cable Trap (66)  
is turned to hold the Cable in place and  
that the Cable is routed around the Pulley  
(15) as shown.  
23  
42  
Inset shows view  
from other side  
23  
15  
15  
66  
21  
17  
11  
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22. Attach the end of the Short Cable (23) to the  
Long “U”-Bracket (57) with a 1/4” Nylon Lock-  
nut (2) and a 1/4” Flat Washer (10). Do not  
completely tighten the Nylon Locknut; it  
should be threaded onto the end of the  
Cable until two threads are showing above  
the Nylon Locknut, as shown in the inset  
drawing.  
22  
2
57  
23  
10  
2
10  
23  
57  
23  
23. Attach the Backrest (41) to the Front Upright  
(42) with two 1/4” x 2 1/2” Screws (43) and  
two 1/4” Flat Washers (10).  
42  
41  
43  
10  
12  
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24. Press a 1 1/2” Square Inner Cap (32) into the  
Seat Frame (36).  
24  
Insert the 1/4” x 2” Carriage Bolt (38) into the  
center hole in the Seat Plate (37). Attach the  
Seat Plate to the Seat (13) with two 1/4” x  
3/4” Screws (18).  
13  
Insert the 1/4” x 2” Carriage Bolt (38) into the  
indicated hole in the Seat Frame (36).  
Tighten a 1/4” Nylon Locknut (2) with a 1/4”  
Flat Washer (10) onto the Carriage Bolt.  
38  
37  
32  
18  
2
36  
24  
Attach the other end of the Seat (13) to the  
Seat Frame (36) with a 1/4” Flat Washer (10)  
and the 1/4” x 2” Screw (24).  
10  
25. Press a 1 1/2” Square Inner Cap (32) into the  
Leg Lever (29).  
25  
36  
Lubricate the 5/16” x 2 1/4” Bolt (33). Attach  
the Leg Lever (29) to the Seat Frame (36)  
with the 5/16” x 2 1/4” Bolt and a 5/16” Nylon  
Locknut (3). Do not overtighten the Nylon  
Locknut. The Leg Lever must pivot freely.  
3
Lubricate–33  
35  
Insert the 3/8” x 2 1/2” Eyebolt (35) into the  
Leg Lever (29) from the direction shown.  
Tighten a 3/8” Nylon Locknut (21) with a 3/8”  
Flat Washer (9) onto the Eyebolt. Note: Be  
sure the Eyebolt is positioned vertically on  
the Leg Lever.  
29  
9
21  
32  
26  
26. Rest the Seat Frame (36) on the indicated pin  
in the Front Upright (42). Attach the Seat  
Frame to the Front Upright with a 5/16” x  
2 3/4” Carriage Bolt (14) and the Seat Knob  
(40).  
40  
36  
14  
Pin  
42  
13  
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27. Press 3/4” Round Inner Caps (34) into the  
ends of both Pad Tubes (28).  
27  
Insert one Pad Tube (28) into the Seat Frame  
(36). Slide a Foam Pad (30) onto each end of  
the Pad Tube.  
Insert the other Pad Tube (28) into the Leg  
Lever (29). Slide a Foam Pad (30) onto each  
end of the Pad Tube.  
30  
36  
34  
28  
34  
30  
29  
28. Make sure that all parts have been properly tightened. The use of all remaining parts will be explained  
in ADJUSTMENT, beginning on page 15 of this manual.  
Before using the home gym, pull each cable a few times to make sure that the cables move smoothly  
over the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPOR-  
TANT: If the cables are not properly routed, they may be damaged when heavy weight is used.  
See the CABLE DIAGRAM on page 19 of this manual for proper cable routing. If there is any  
slack in the cables, you will need to remove it by tightening the cables. See TROUBLE-SHOOT-  
ING AND MAINTENANCE on page 18.  
14  
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ADJUSTMENT  
The instructions below describe how each part of the home gym can be adjusted. Refer to the exercise poster  
accompanying this manual to see how the home gym should be set up for each exercise. IMPORTANT: When  
attaching the lat bar or nylon strap, make sure that the attachments are in the correct starting position  
for the exercise to be performed. If there is any slack in the cables or chain as an exercise is performed,  
the effectiveness of the exercise will be reduced.  
ADDING WEIGHTS TO THE WEIGHT CARRIAGE  
To add resistance to your workout, slide an equal  
amount of weight (not included) onto each side of the  
weight tube on the Weight Carriage (19). Make sure  
that the weights are pushed against the stops and  
19  
that the amount of weight on each end of the weight  
Weight  
tube is the same. Note: Due to the cables and pul-  
Tube  
leys, the actual amount of resistance at each  
exercise station may vary from the amount of  
weight used. Use the WEIGHT RESISTANCE  
CHART on page 17 to find the actual amount of  
resistance at each weight station.  
WARNING: Do not place more than 125  
pounds on the weight carriage.  
Stops  
ATTACHING THE LAT BAR OR NYLON STRAP TO  
THE HIGH PULLEY STATION  
Attach the Lat Bar (54) to the Long Cable (58) with a  
Cable Clip (53). For some exercises, the Chain (52)  
53  
should be attached between the Lat Bar and the Long  
Cable with two Cable Clips. Adjust the length of the  
Chain between the Lat Bar and the Long Cable so  
58  
the Lat Bar is in the correct starting position for  
the exercise to be performed.  
52  
54  
The Nylon Strap (not shown) can be attached in the  
same manner.  
ATTACHING THE LAT BAR OR NYLON STRAP TO  
THE LOW PULLEY STATION  
23  
Attach the Lat Bar (54) to the Short Cable (23) with a  
Cable Clip (53). For some exercises, the Chain (52)  
53  
should be attached between the Lat Bar and the  
Pulley Cable with two Cable Clips. Adjust the length  
of the Chain between the Lat Bar and the Short  
Cable so the Lat Bar is in the correct starting  
position for the exercise to be performed.  
52  
The Nylon Strap (not shown) can be attached in the  
same manner.  
54  
15  
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ATTACHING AND REMOVING THE SEAT  
40  
Set the bracket on the Seat Frame (36) onto the indi-  
cated pins on the Front Upright (42). Attach the Seat  
Frame to the Front Upright with the 5/16” x 2 3/4”  
Carriage Bolt (14) and the Seat Knob (40).  
13  
36  
42  
14  
For some exercises, the Seat (13) must be removed.  
First, be sure that the chain is not attached to the leg  
lever. Next, remove the Seat Knob (40) and the 5/16”  
x 2 3/4” Carriage Bolt (14) from the Seat Frame (36).  
Lift the Seat Frame off the Front Upright (42).  
Pin  
ATTACHING THE LEG LEVER TO THE LOW  
PULLEY STATION  
29  
52  
To use the Leg Lever (29), the seat must be attached  
to the front upright (see ATTACHING AND REMOV-  
ING THE SEAT above).  
Attach one end of the Chain (52) to the Eyebolt (35)  
with a Cable Clip. Attach the Chain (52) to the Short  
Cable (23) with a Cable Clip (53). Note: Be sure the  
Eyebolt is positioned vertically on the Leg Lever.  
53  
23  
35  
16  
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WEIGHT RESISTANCE CHART  
This chart shows the approximate weight resistance at each weight station. The column labeled “WEIGHT ON  
WEIGHT CARRIAGE” refers to the amount of weight, in pounds, placed on the weight carriage. The weight  
resistance shown for the butterfly arm station is for each butterfly arm. Note: The actual resistance at each  
station may vary due to friction between the cables, pulleys, and weight carriage.  
WEIGHT ON  
WEIGHT  
CARRIAGE  
PRESS ARM  
(lbs.)  
BUTTERFLY ARM LOW PULLEY/ HIGH PULLEY  
(lbs.)  
LEG LEVER  
(lbs.)  
(lbs.)  
0
5
12  
22  
7
11  
10  
18  
10  
16  
10  
15  
20  
25  
30  
35  
40  
45  
50  
55  
60  
65  
70  
75  
80  
85  
90  
95  
100  
105  
110  
115  
120  
125  
31  
15  
20  
24  
29  
33  
38  
42  
47  
51  
56  
60  
64  
69  
73  
78  
82  
87  
91  
96  
100  
104  
109  
113  
118  
25  
21  
40  
32  
26  
50  
39  
32  
59  
46  
37  
68  
53  
42  
78  
61  
47  
87  
68  
53  
97  
75  
58  
106  
115  
125  
134  
144  
153  
162  
172  
181  
190  
200  
210  
219  
228  
237  
247  
82  
63  
89  
68  
96  
74  
103  
111  
118  
125  
132  
139  
146  
153  
160  
168  
175  
182  
189  
79  
84  
89  
95  
100  
105  
110  
116  
121  
126  
131  
137  
142  
17  
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TROUBLE-SHOOTING AND MAINTENANCE  
Inspect and tighten all parts each time you use the home gym. Replace any worn parts immediately. The home  
gym can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.  
TIGHTENING THE CABLES  
Woven cable, the type of cable used on the home gym, can stretch slightly when it is first used. If there is slack  
in the cables before resistance is felt, the cables should be tightened.  
Slack can be removed from the Short Cable (23) by  
by tightening the 1/4” Nylon Locknut (2) at the end of  
the Cable.  
Additional slack can be removed by moving the 3 1/2”  
Pulley (15) to the other hole in the Long “U”-Bracket  
66  
(57). Remove the 3/8” Nylon Locknut (21) and the  
3/8” x 2” Bolt (12) from the Cable Trap (66), the  
Pulley, and the “U”-Bracket. Re-attach the Pulley and  
the Cable Trap to the other hole in the “U”-Bracket.  
Make sure that the Cable Trap is in the proper  
position and that the Cable and Pulley move  
smoothly.  
15  
57  
21  
12  
2
23  
Note: If a cable tends to slip off the pulleys, the  
cable may have become twisted. Remove the  
cable and re-install it. If a cable needs to be  
replaced, see ORDERING REPLACEMENT PARTS  
on the back cover of this manual.  
18  
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CABLE DIAGRAM  
The cable diagram below shows the proper routing of the Short Cable (23) and the Long Cable (58). Use the  
diagram to be sure that the two cables and the cable traps have been assembled correctly. If the cables have  
not been correctly routed, the home gym will not function properly and damage may occur. The numbers show  
the correct route for each cable. The starting and ending points of each cable are labeled. The small drawings  
show the correct position of each cable trap. Make sure that the cable traps do not touch or bind the cables.  
2
1—High Pulley  
7
3
5
4
TOP VIEW  
Long Cable (58)  
6
5—Long “U”-Bracket  
Short Cable (23)  
Weight Carriage—8  
4
3
1—Low Pulley  
2
19  
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831.159710 R0801A  
1/4" Nylon Locknut (2)  
5/16" Nylon Locknut (3)  
1/4" x 3/4" Screw (18)  
1/4" x 2" Screw (24)  
3/8" Nylon Locknut (21)  
3/8" Nylon Jamnut (25)  
1/4" x 2" Carriage Bolt (38)  
1/4" x 2 1/2" Screw (43)  
5/16" x 2 1/4" Bolt (33)  
5/16" x 2 1/2" Bolt (22)  
1/4" Flat Washer (10)  
5/16" Flat Washer (8)  
5/16" x 2 1/2" Carriage Bolt (1)  
5/16" x 2 3/4" Bolt (11)  
3/8" Flat Washer (9)  
5/16" x 2 3/4" Carriage Bolt (14)  
5/16" x 4 3/4" Bolt (64)  
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1" x 7/8" Plastic Bushing (26)  
1" Retainer (63)  
3/8" x 3/4" Bolt (69)  
Cable Clip (53)  
3/8" x 1 3/4" Bolt (71)  
3/8" x 2" Bolt (12)  
3/8" x 2 1/2"Bolt (7)  
3/8" x 3 1/2" Bolt (16)  
3/8" x 3 3/4" Bolt (68)  
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3/4" Round Inner Cap (34)  
1" Round Inner Cap (49)  
1" Round Cover Cap (62)  
3/8" x 2 1/2" Eyebolt (35)  
1" Inner Cap (61)  
1" Square Inner Cap (65)  
1 3/4" Square Inner Cap (44)  
1 1/2" Square Inner Cap (32)  
2" Square Inner Cap (27)  
2" Square Outer Cap (51)  
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PART LIST—Model No. 831.159710  
R0801A  
Key No. Qty.  
Description  
Key No. Qty.  
Description  
1
2
3
4
5
6
7
8
2
2
14  
1
1
3
3
4
6
5
3
2
1
3
8
2
1
2
1
1
13  
6
1
1
1
2
2
2
1
4
2
2
1
4
1
1
1
5/16” x 2 1/2” Carriage Bolt  
1/4” Nylon Locknut  
5/16” Nylon Locknut  
Base  
Stabilizer  
“V”-Pulley  
3/8” x 2 1/2” Bolt  
5/16” Flat Washer  
3/8” Flat Washer  
1/4” Flat Washer  
5/16” x 2 3/4” Bolt  
3/8” x 2” Bolt  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
#
1
1
1
1
1
2
6
2
2
1
1
4
3
2
1
2
1
1
1
1
1
2
2
4
2
4
1
1
5
1
2
1
3
1
3
1
1
1/4” x 2” Carriage Bolt  
Nylon Strap  
Seat Knob  
Backrest  
Front Upright  
1/4” x 2 1/2” Screw  
1 3/4” Square Inner Cap  
Foam Pad  
Press Arm  
Left Arm  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
Right Arm  
1” Round Inner Cap  
Long Cable Trap  
2” Square Outer Cap  
Chain  
Cable Clip  
Lat Bar  
Top Frame  
Rear Upright  
Long “U”-Bracket  
Long Cable  
3/8” x 8” Bolt  
Butterfly Arm Bushing  
1” Inner Cap  
1” Round Cover Cap  
1” Retainer  
5/16” x 4 3/4” Bolt  
1” Square Inner Cap  
Cable Trap  
Seat  
5/16” x 2 3/4” Carriage Bolt  
3 1/2” Pulley  
3/8” x 3 1/2” Bolt  
Press Frame  
1/4” x 3/4” Screw  
Weight Carriage  
Pulley Bracket  
3/8” Nylon Locknut  
5/16” x 2 1/2” Bolt  
Short Cable  
1/4” x 2” Screw  
3/8” Nylon Jamnut  
1” x 7/8” Plastic Bushing  
2” Square Inner Cap  
Pad Tube  
Leg Lever  
Foam Pad  
Hand Grip  
1 1/2” Square Inner Cap  
5/16” x 2 1/4” Bolt  
3/4” Round Inner Cap  
3/8” x 2 1/2” Eyebolt  
Seat Frame  
Weight Stop  
3/8” x 3 3/4” Bolt  
3/8” x 3/4” Bolt  
Square Slider Bushing  
3/8” x 1 3/4” Bolt  
5/16” Nylon Jamnut  
User’s Manual  
Exercise Poster  
Seat Plate  
#
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.  
22  
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EXPLODED DRAWING—Model No. 831.159710  
R0801A  
60  
7
50  
60  
64  
11  
8
71  
6
44  
16  
58  
15  
63  
62  
55  
72  
15  
61  
20  
66  
21  
3
63  
62  
21  
47  
12  
25  
15  
27  
44  
21  
44  
45  
50  
48  
7
22  
8
6
44  
56  
3
21  
45  
66  
15  
42  
13  
21  
41  
34  
30  
40  
61  
58  
69  
12  
70  
28  
3
38  
14  
2
32  
37  
18  
10  
57  
10  
44  
43  
23  
21  
36  
24  
10  
30  
49  
61  
19  
2
33  
30  
66  
70  
29  
72  
67  
68  
44  
11  
34  
30  
28  
21  
34  
35  
15  
51  
49  
46  
3
9
32  
34  
9
21  
65  
5
49  
22  
3
16  
3
51  
49  
9
59  
15  
66  
46  
3
14  
31  
21  
9
54  
21  
21  
4
15  
52  
1
23  
27  
39  
31  
17  
59  
53  
26  
23  
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The model number and serial number of your WEIDER® 8920  
home gym are listed on a decal attached to the frame. See the  
front cover of this manual to find the location of the decal.  
Model No. 831.159710  
All replacement parts are available for immediate purchase or  
special order when you visit your nearest SEARS Service Center.  
To request service or to order parts by telephone, call the toll-free  
numbers listed at the left.  
QUESTIONS?  
If you find that:  
• you need help assembling or  
operating the WEIDER® 8920  
home gym  
When requesting help or service, or ordering parts, please be pre-  
pared to provide the following information:  
• The MODEL NUMBER of the product (831.159710).  
• The NAME of the product (WEIDER® 8920 home gym).  
• a part is missing  
• or you need to schedule repair  
service  
• The KEY NUMBER and DESCRIPTION of the PART (see the  
PART LIST and EXPLODED DRAWING on pages 22 and 23 of  
this manual).  
call our toll-free HELPLINE  
1-800-736-6879  
Monday–Saturday, 7 am–7 pm  
Central Time (excluding holidays)  
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179  
REPLACEMENT  
PARTS  
If parts become worn and need to  
be replaced, call the following toll-  
free number  
1-800-FON-PART  
(1-800-366-7278)  
Part No. 158877 R0801A  
Printed in Canada © 2000 Sears, Roebuck and Co.  
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