Hayter Mowers Lawn Mower 396E User Manual

Ranger 53 Pro  
CODE  
396E  
OWNER'S HANDBOOK  
(English Version)  
CODE  
396E  
Issue : 12.12.06  
SERIAL NO.  
HANDBOOK: 111-1071 (Rev.A.)  
270000001  
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1ST Year (12 months)  
1ST Year (12 months)  
Owner’s Name:  
We certify that this service has been  
carried out by an Authorised Hayter  
Service Dealer  
Serial Number:  
Date:  
Date:  
Note for dealer: Please retain this voucher for your records.  
2nd Year (24 months)  
2nd Year (24 months)  
Owner’s Name:  
Serial Number:  
We certify that this service has been  
carried out by an Authorised Hayter  
Service Dealer  
Date:  
Date:  
Note for dealer: Please retain this voucher for your records.  
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CONTENTS  
1.2 Main Features/Specifications  
1.5 Contents  
1.20 - 1.21 Lawn Care Calendar - Guide only  
1.22  
Maintenance Schedule  
1.6 Introduction  
1.23 - 1.29 Mower Maintenance  
1.23  
1.23  
1.23  
1.24  
1.24  
1.25  
1.25  
1.25  
1.26  
1.26  
1.26  
1.27  
1.27  
1.28  
1.28  
1.29  
- Engine  
1.7 Warranty  
- Throttle Cable Adjustment  
- Carburettor Adjustments  
- Oil Service  
- Air Cleaner Service  
- Spark Plug Service  
- Keeping Engine Clean  
- Grassbag  
1.8 - 1.11 Safety Precautions  
1.8 Safety Alert Symbol  
1.8 Training  
1.8 Preparation  
1.9 Preparation  
1.9 Operation  
1.10 Operation  
1.10 Maintenance & Storage  
1.11 Maintenance & Storage  
1.11 Safety Symbols  
1.11 Control Symbols  
- Deck Housing  
- Securing Nuts and Bolts  
- Clutch Cable Adjustment  
- Lubrication  
- Cutterblade Removal  
- Cutterblade Assembly  
- Cutterblade Sharpening  
- Storage  
1.12 - 1.13 Assembling the Mower  
1.12  
1.12  
1.13  
1.13  
- Delivery Checklist  
- Handlebar  
- Grassbag Assembly  
- Grassbag Attachment  
1.30 - 1.31 Trouble Shooting  
1.32 Declaration of Conformity  
1.33 - 1.36 Parts List  
1.14 Before Starting the Mower  
1.14  
1.14  
1.14  
1.14  
- Prevent Engine Damage  
- Oil Type  
- Check Oil Level  
- Fuel Type  
1.37 Parts list Diagram  
1.38 Customer Info  
1.15 - 1.21 Operating The Mower  
1.39 - 1.40 Notes  
1.15  
1.15  
1.16  
1.16  
1.17  
1.17  
1.18  
1.18  
1.18  
1.18  
1.19  
1.19  
1.19  
1.19  
- Controls  
- Starting  
- Forward Travel  
- Reverse Travel  
- Turning  
- Stopping  
- Slopes  
- Height of Cut  
- Before Mowing  
- Grassbag  
- Without Grass Collection  
- Heavy Growth  
- Friction Disc  
- Non-Grassed Areas  
1.5  
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INTRODUCTION  
Thank you for purchasing a Hayter mower. The following pages are designed to help you gain  
safe and efficient service from your machine.  
IMPORTANT: This ‘Owners Handbook’ should be regarded as part of the mower as it gives  
essential information regarding mower safety, operation, maintenance and specifications. Read  
and understand this handbook prior to operating your mower for the first time. Make sure you  
are familiar with all the controls and points of regular maintenance. If you have any doubts,  
consult your local Hayter authorised dealer who will be pleased to give you assistance.  
IMPORTANT: This mower is designed solely for use in a domestic grass cutting  
environment. Use in any other way is considered as contrary to the intended use. Compliance  
with and strict adherence to the conditions of operation, service and repair as specified in this  
handbook also constitute essential elements of the intended use.  
This mower should be operated, serviced and repaired only by persons who are familiar with  
its particular characteristics and who are acquainted with the relevant safety procedures.  
The safety precautions listed in this handbook and all other generally recognised regulations on  
safety must be observed at all times.  
Any arbitrary modifications carried out to this machine may relieve Hayter Limited of  
liability for any resulting damage or injury.  
Hayter mowers are robustly constructed and designed for efficient economical  
performance under normal mowing conditions. Correct operation and maintenance will ensure  
a long and satisfactory service life. Prior to despatch from our factory every effort is made to  
ensure that your mower is delivered in perfect condition.  
Throughout this handbook all references to left and right are as viewed from behind the han-  
dlebar, in the direction of forward travel.  
This handbook is based on information available at the time of publication.  
HAYTER LIMITED reserve the right to amend product specifications without prior notification.  
1.6  
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WARRANTY  
LIMITED WARRANTY  
Hayter Limited warrants to the original user/purchaser that this unit shall be free from defects in  
material and workmanship under normal use and service for a period of one year from the date  
of purchase. The manufacturers of the engine furnish their own warranty and services are  
provided through their authorised network (Refer to "Engine Warranty Statement"). To qualify  
for the full benefit of the warranty, the Warranty Registration Card must be returned to Hayter  
Limited within 14 days of purchase. If the selling dealer has not returned the Warranty  
Registration Card which is attached to the rear of the Owners Handbook please complete and  
return. Subject to the conditions and exclusions noted in this limited warranty, we shall at our  
option, repair or replace any warranted part during the applicable period. If you are in doubt or  
experience any difficulty, please consult a Hayter Authorised Service Dealer for clarification.  
A 90 day warranty period applies to those items which are subject to normal wear and tear e.g.  
wheels, cutterbars, cables, grassbags and other consumable wearing parts.  
All machines which are fitted with a genuine Hayter Friction Disc or Crankshaft Support  
Bearing as original equipment before use, are covered by a Lifetime Warranty against the  
engine crankshaft bending. Note: friction washers, Blade Brake Clutch (B.B.C.) units and other  
such devices are not applicable. Only machines fitted with a genuine Hayter friction disc or  
crankshaft support bearing, which are used in accordance with the recommended operating and  
maintenance procedures, are covered.  
This warranty does not apply to any unit that has been tampered with, altered, misused, abused or  
used for hire, and will become invalid if non genuine Hayter parts are fitted. This warranty does  
not cover for minor mechanical adjustments unless they are due to defective material or  
workmanship. Consult the Owner's Handbook or a Hayter Authorised Service Dealer for  
assistance when making these adjustments.  
To make a warranty claim, return the unit to a Hayter Authorised Service Dealer along with proof  
of purchase stating the machine serial number and date of purchase. Subject to the conditions and  
exclusions in this limited warranty, the authorised dealer will, at our option, repair or replace any  
warranted part within the duration of the warranty period.  
This limited warranty gives you specific legal rights and is in addition to any statutory rights to  
which you may be entitled and your statutory rights are not affected by this warranty. If you need  
additional information concerning this written warranty, or assistance in obtaining services,  
please write to : HAYTER LIMITED, Service Department, Spellbrook, Bishop's Stortford,  
Hertfordshire CM23 4BU  
UK ONLY: Details of your local Hayter authorised dealer are contained in Yellow Pages and the  
1.7  
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SAFETY PRECAUTIONS  
Safety Alert Symbol  
This safety alert symbol indicates important safety messages. When  
you see this symbol be alert to the possibility of injury. Carefully read  
the following and inform others.  
Your mower is perfectly safe if used correctly. Failure to observe the  
following precautions may result in serious injury.  
Training  
Before using the mower read the owners handbook carefully. Pay par-  
ticular attention to the safety precautions. Ensure that you are familiar  
with the controls and the proper use of the equipment. Learn how to  
stop the mower quickly in an emergency.  
Never allow children or people unfamiliar with these instructions to  
use the mower.  
Never mow while people, especially children, or pets are nearby.  
Keep in mind that the user is responsible for accidents or hazards  
occurring to other people or their property.  
Preparation  
While mowing, always wear substantial footwear and long trousers.  
Do not operate the equipment when barefoot or wearing sandals.  
Thoroughly inspect the area where the mower is to be used and remove  
all objects which may be thrown by the machine.  
WARNING: Petrol is highly flammable.  
- Store fuel in containers specifically designed for this purpose.  
- Add fuel before starting the engine. Never remove the cap from the  
fuel tank or add petrol while the engine is running or when the engine  
is hot. Allow the engine to cool for at least two minutes before refu-  
elling.  
- Do not attempt to start the engine if petrol is spilled or a smell of  
petrol is present. Move the mower away from the area of spillage  
and avoid creating any source of ignition until petrol vapours have  
dissipated.  
1.8  
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SAFETY PRECAUTIONS  
Preparation  
- Always use fresh fuel. Stale fuel can block the carburettor and cause  
leakage.  
- Replace fuel tank and oil tank caps securely.  
- Replace faulty exhaust.  
A damaged cutterblade or loose fixing bolt are major hazards. Before  
use, always visually inspect the cutting mechanism to ensure that it is  
in good condition. A damaged cutterblade must be replaced immedi-  
ately with a genuine Hayter replacement part  
Operation  
Do not operate the engine in a confined space where exhaust fumes  
(carbon monoxide) can collect. Refuel outdoors only and do not smoke  
while refuelling.  
Always pull the starter cord slowly until resistance is felt. Then pull  
the cord rapidly to avoid kickback and prevent hand or arm injury.  
Mow only in daylight or good artificial light.  
Avoid using the mower on wet grass, where feasible.  
Always be sure of your footing on slopes.  
Walk, never run.  
Mow across the face of slopes, never up and down.  
Exercise extreme caution when changing direction on slopes.  
Do not mow excessively steep slopes of more than 20 degrees.  
Use extreme caution when reversing or pulling the mower towards you.  
Stop the engine before moving the mower across areas other than grass.  
Never operate the mower unless the guards are securely in position and  
in good condition.  
Do not change the engine governor settings or overspeed the engine.  
Disengage the rear roller drive clutch before starting the engine.  
Start the engine carefully, with feet well away from the cutterblade.  
Variable speed control must only be operated whilst the engine is run-  
ning  
1.9  
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SAFETY PRECAUTIONS  
Operation  
Do not tilt the mower when starting the engine.  
Do not put hands or feet near or under rotating parts.  
Never pick up or carry the mower while the engine is running.  
Never lift the rear deflector while the engine is running.  
Never touch the exhaust/exhaust guard or cooling fins when the engine  
is hot.  
Stop the engine and disconnect the spark plug lead:  
- Before clearing blockages or unclogging the discharge chute.  
- Before cleaning/checking or working on the mower.  
- After striking a foreign object. Inspect the mower for damage and  
ensure necessary repairs are made before re-starting.  
- If the mower starts to vibrate abnormally (check immediately).  
Stop the engine:  
- Whenever you leave the mower.  
- Before refuelling.  
- Reduce throttle control setting during engine shutdown.  
Maintenance & Storage  
Keep all nuts, bolts and screws tight to ensure that the equipment is in  
safe operating condition.  
Frequently check fuel lines and fittings for cracks or leaks and replace  
if necessary.  
Never check for a spark when the spark plug is removed. (Use approved  
tester)  
Inspect the exhaust periodically and replace if worn or leaking.  
Never crank the engine with the spark plug removed.  
Never start the engine with the air-cleaner or air-cleaner cover removed.  
Never store the mower with petrol in the tank within an enclosed area  
where fumes may reach an open flame or spark.  
This machine contains spring loaded assemblies which could cause a  
hazard when dis-assembled and re-assembled, this maintenance should  
only be carried out by a Hayter authorised dealer.  
1.10  
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SAFETY PRECAUTIONS  
Maintenance & Storage  
Allow the engine to cool before storing in any enclosure. To reduce the  
fire hazard, keep the engine and the surrounding deck area free of  
grass, leaves, or excessive grease.  
Check the rear deflector and grassbag frequently for wear or deterioration.  
Replace worn or damaged parts for safety.  
If the fuel tank has to be drained, this should be done outdoors and  
when the engine is cool.  
Wear strong work gloves when removing and reassembling the cut-  
terblade.  
Always replace worn or faulty parts with genuine Hayter parts.  
Safety Symbols  
Danger of being hit by thrown  
objects.  
Safety Alert - Be aware to the  
possibility of injury.  
Danger of severing toes or fin-  
gers in cutting mechanism.  
Carefully read the Owners  
Handbook before using the  
machine.  
Stop engine and remove spark  
plug lead before working on  
the mower.  
Keep bystanders at a safe dis-  
tance from the mower.  
Control Symbols  
Engine Stop  
(Symbol)  
Throttle Control  
(Symbols)  
Height of Cut Adjustment  
(Symbol)  
Variator Control  
(Symbols)  
Slow  
Fast  
Slow  
Fast  
STOP  
305113  
1.11  
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ASSEMBLING THE MOWER  
Delivery Checklist  
Remove the mower from the packaging and check that the following  
items have been supplied correctly. If any items are missing contact,  
your local Hayter dealer.  
Description  
Quantity  
Description  
Quantity  
Handlebar Lower LH  
Handlebar Lower RH  
Coach Bolt  
1
1
4
4
4
1
1
Large Knob  
4
1
4
4
1
1
1
1
Upper Handlebar  
Cap  
Washer  
Cable Guide  
Nut  
Grassbag Frame  
Grassbag Fabric  
Grassbag Flap  
Engine Handbook  
Handlebar Support LH  
Handlebar Support RH  
To prevent accidents cut off the long ribbon attached to the grass-  
bag and discard.  
Assembling the Mower for the first time  
Handlebar  
Assemble the handlebars: Assemble the handlebars as shown. Route  
the cables carefully and clip in position to avoid damage and entan-  
glement when using the machine.  
CS223  
CS224  
CS225B  
CAUTION - PREVENT DAMAGE : When assembling the  
handlebar, take care to ensure that the controls and cables do not  
become damaged. Always replace damaged controls and cables  
before using the mower.  
1.12  
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ASSEMBLING THE MOWER  
Assembling the Mower for the first time  
Grassbag Assembly  
Assemble the grassbag: Insert metal frame into grassbag fabric and  
clip into position. Push grassbag flap onto frame to fix in position.  
WARNING - PREVENT ACCIDENTS: Always ensure grassbag  
flap is securely fitted and in good condition.  
CS227  
CS226  
Grassbag Attachment  
Raise the rear deflector, lower the grassbag through the handlebar  
and hook in position. Lower the deflector to rest on the grassbag.  
1.13  
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STARTING THE MOWER  
BEFORE  
Prevent Engine Damage  
To prevent engine damage the engine is shipped without oil or  
petrol. The engine must be filled with the correct grade of oil and  
petrol before starting the engine.  
Oil Type  
Always use high quality detergent oil classified SAE 30 oil. Never use  
additives with recommended oil.  
To prolong the life of your engine it is important that the oil is changed  
after the first 5 hours of use - refer to ‘Maintenance Schedule’.  
Check Oil Level  
0.15  
Litres  
Clean around the oil filler cap before removing. With the mower on a  
level surface, unscrew and remove the oil filler - dipstick. Wipe oil  
from it with a clean cloth. Screw the oil filler - dipstick back in place,  
then unscrew and remove it to check the oil level.  
V15C  
The oil level is correct when it is at the full mark on the dipstick.  
DO NOT OVERFILL.  
Fuel Type  
Always use clean, fresh unleaded petrol. Purchase fuel in quantities  
that can be used within 30 days. Never mix oil with petrol. For added  
engine protection Briggs & Stratton recommend the use of their fuel  
additive which is available from an authorised Briggs & Stratton ser-  
vice dealer.  
Fill to base of neck to allow for fuel expansion. Do not overfill the  
fuel tank.  
1.14  
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OPERATING THE MOWER  
Controls  
Operate all control levers several times and ensure that the cables  
move freely. Check that the engine stop and ground drive clutch  
levers return freely to their rest position when released.  
Whilst operating the engine throttle mechanism slight resistance  
should be felt when moving the lever to the ‘choke’ position.  
Starting - Step 1  
Operate the primer bulb: Push on the primer bulb 5 times at two  
second intervals to provide the extra fuel to start the engine after  
assembling the mower for the first time.  
In normal use, push on the primer bulb 3 times at two second inter-  
vals to provide the extra fuel required to start a cold engine.  
Operation of the primer bulb is usually unnecessary when starting a  
warm engine.  
CS212  
Step 2  
Stand behind the mower and hold the handlebar together with the  
engine stop lever with your left hand. With your right hand hold the  
engine start - grip and pull slowly until resistance is felt, then pull  
rapidly to crank the engine. carefully return the start grip to the stor-  
age position when the engine starts.  
If the engine does not start after 5 attempts - refer to “Trouble  
Shooting”.  
The engine stop lever must be held firmly against the handlebar  
to start and keep the engine running. If the engine stop lever is  
released the engine will stop.  
To prevent damage never pull the engine start grip when the  
engine is running.  
1.15  
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OPERATING THE MOWER  
Forward Travel  
Hold the handlebar and operate the ground drive clutch lever to power  
the mower in a forward direction.  
When the ground drive clutch lever is disengaged the mower may be  
pushed. This feature is useful when mowing in confined areas.  
Ground speed may be adjusted by operating the speed variator control.  
Push forward to slow down and pull back to speed up  
IMPORTANT To avoid damage this control should only be opert-  
ed whilst the engine is running. If the engine stop lever is released  
the engine will stop.  
Reverse Travel  
Hold and pull against the handlebar with both hands to reverse the  
mower.  
1.16  
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OPERATING THE MOWER  
Turning  
To make a wide turn steer the mower with the handlebar in the direc-  
tion required.  
To make a tight turn release the ground drive clutch lever, apply down-  
ward pressure on the handlebar to raise the front wheels just above  
ground level and steer in the required direction.  
To prevent accidents do not raise the front of the mower exces-  
sively when making a turn. Never raise the rear of the mower  
when the engine is running.  
Stopping  
Reduce the throttle setting and then release the ground drive clutch  
lever followed by the engine stop lever.  
Emergency stop: Release both ground drive clutch lever and engine  
stop lever together.  
If the engine fails to stop, move the throttle lever to the ‘slow’ posi-  
tion and disconnect the spark plug lead.  
STOP  
1.17  
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OPERATING THE MOWER  
Slopes  
To prevent engine damage do not use the mower on slopes greater  
than 20 degrees.  
Height of Cut  
Move the height of cut lever sideways to disengage it from the locking  
notch, then push forwards to lower or pull backwards to raise the height  
of cut. Release the lever in the required position and ensure that it locks  
firmly into one of the seven notch settings.  
Always select a height of cut to suit operating conditions. Prevent  
engine overloading and blockages by avoiding low cuts in long grass  
conditions. Be prepared to make two cuts when the grass is long.  
CS219  
30513  
Before Mowing  
To prevent accidents thoroughly inspect the area and remove all  
objects which when contacted by the mower cutterblade could  
become dangerous projectiles. Inspect the area for hidden obstruc-  
tions which when contacted by the cutterblade could risk health  
and safety or result in damage to the mower. Remember the loca-  
tion of these obstructions and ensure that you mow around them.  
Grassbag  
Raise the rear deflector and lift the grassbag through the handlebar and  
lower the rear deflector to rest against the rear of the mower.  
To empty the grassbag, pour out the grass clippings and shake the  
grassbag vigorously to clean the airways. Good grass collection  
depends on good air flow through the grassbag. When collecting grass  
clippings it is important that the grassbag is emptied regularly to pre-  
vent blockages and engine overloading.  
1.18  
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OPERATING THE MOWER  
Without Grass Collection  
Remove the grassbag and operate the mower with the rear deflector in  
the closed position.  
CS222  
Heavy Growth  
Areas of heavy growth should be mown without collecting the clip-  
pings. If collection is required, first mow the area without the grass-  
bag at the maximum height of cut setting. Allow the grass clippings to  
dry out and then mow the area at the maximum height of cut setting  
with the grassbag fitted. Reduce the height of cut and mow the area  
again as necessary until the required finish is obtained.  
To prevent damage to your lawn do not remove more than one third  
of grass height in one cut.  
Friction Disc  
The cutterblade is driven by the engine via a friction disc to help pre-  
vent damage occurring to the engine crankshaft and cutting mecha-  
nism when a hidden obstruction or overload is encountered.  
Always stop the engine when a hidden obstruction or excessive vibra-  
tion is encountered. Disconnect the spark plug lead and examine the  
cutting mechanism. ALWAYS replace a damaged cutterblade - refer to  
“Maintenance”.  
Non-Grassed Areas  
When moving the mower across non-grassed areas, stop the engine  
and set the mower to the maximum height of cut to protect the cutting  
mechanism.  
STOP  
1.19  
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LAWN CARE CALENDAR  
To be used as a guide only.  
January  
There is very little work to do this month apart from brushing away  
leaves. Keep off the grass if frozen or waterlogged.  
February  
Rake the grass thoroughly. Spike the lawn to aerate and stimulate soil  
organisms and root growth and apply lawn sand if necessary.  
March  
The yearly lawn work programme really starts this month. As soon as  
the ground conditions are suitable, the first cut can be made. The first  
cut should merely “top” the grass as close cutting at this stage could  
result in severe yellowing or browning. Two cuts are generally suffi-  
cient this month.  
April  
Mow often enough to stop grass growing away. Dig out patches of  
coarse grass or resistant weed. Re-seed bare patches.  
May  
Keep mowing increasing the frequency as required. Treat with selec-  
tive weed killers or combined weed/feed preparations if you did not  
feed the lawn in April.  
June  
Summer mowing should now be under way. It should be necessary to  
mow the lawn twice a week. Raking before mowing is important this  
month as the combined action keeps runners of clover under control.  
Water the grass if necessary, and remember to soak thoroughly.  
July  
Treat the grass with the second application of fertiliser or weed  
killer/fertiliser. Water when necessary and rake occasionally. As a gen-  
eral rule the grass clippings should be removed each time you mow. If  
weather conditions are dry and hot and the grass is weed free, leave the  
clippings on the lawn to help maintain ground moisture.  
1.20  
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LAWN CARE CALENDAR  
August  
Keep mowing regularly and watering as necessary. Fill any cracks  
caused by drought with a mixture of sharp sand and soil. In dry weath-  
er conditions leave the grass longer to help retain ground moisture.  
September  
Raise the height of cut to allow the grass to thicken and protect the  
roots from the winter frost and snow.  
October  
Rake out the thatch from the turf and spike the lawn to assist in  
drainage. Brush in peat and sharp sand.  
November  
Use a stiff broom to disperse worm casts before mowing. Keep turf  
free from leaves.  
December  
Apart from brushing away leaves, December is a slack end of a busy  
year. Keep off the lawn if it is very wet or frozen.  
1.21  
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MAINTENANCE SCHEDULE  
To prevent accidents stop the engine and disconnect the spark plug  
lead before attempting to carry out maintenance procedures on the  
mower.  
After the very first hour check clutch adjustment.  
After the very first five hours change the engine oil.  
Follow the hourly or calendar intervals, whichever occurs first. More fre-  
quent service will be required if working for prolonged periods under  
dusty, dry conditions, or when airborne debris is present or after extensive  
operation cutting tall, dry grass.  
Daily  
Check the oil level  
Remove grass debris from around the engine, exhaust/exhaust guard, air  
ways in the top cowl and underside of the deck housing.  
Remove grass debris from the grassbag and check for signs of damage.  
Check the condition of guards and safety devices and cutterblades.  
25Hrs or Every Season  
Change the engine oil if continuously operating under heavy load or high  
ambient temperature.  
Service the air cleaner.  
Lubricate wheels, pivot points and linkages and grease the inner control  
cables at point of entry and exit from their outer casing.  
Check the clutch cable adjustment.  
Sharpen the cutterblade.  
50Hrs or Every Season  
Change the engine oil.  
1.22  
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MOWER MAINTENANCE  
100Hrs or Every Season  
Clean the engine cooling system. Clean more often under dusty  
conditions or when airborne debris is present or after prolonged  
operation whilst cutting tall, dry grass.  
Replace the spark plug.  
Engine  
1. Air Cleaner  
2. Spark Plug / Lead  
3. Carburetor  
4. Exhaust Guard  
5. Exhaust  
8
7
9
6
1
6. Oil fill/Dipstick  
7. Start Grip  
8. Fuel Cap  
2
9. Cover  
3
4
5
Throttle Cable Adjustment  
Loosen casing clamp screw (1) and move the governor lever (2) in  
the direction of screw (1) as far as possible. Move the throttle con-  
trol to the choke position. Tighten casing clamp screw.  
1
2
Carburettor Adjustments  
Should only be made by an authorised Briggs & Stratton dealer.  
Under no circumstances should the engine be adjusted to run at a  
speed in excess of that shown on the Declaration of Conformity.  
1.23  
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MAINTENANCE  
Oil Service  
MOWER  
Check the oil level daily before starting the engine and ensure that the  
correct oil level is maintained. Refer to-‘Before Starting the Mower’  
for oil checking and filling instructions.  
Change the engine oil after the first 5 hours of operation and thereafter  
according to the ‘Maintenance Schedule’:-  
1. Drain fuel by running the engine until the fuel tank is empty.  
2. Remove the spark plug lead.  
3. Allow the engine to cool.  
4. Drain the oil while the engine is warm.(Not hot)  
5. Tip the mower over on to its left hand side thus ensuring that  
the air cleaner is kept uppermost to prevent engine damage.  
6. Remove the oil filler dipstick and drain the oil into a suitable  
container.  
7. Refill with new oil of the recommended SAE viscosity grade.  
(Refer to-‘Before Starting the Mower’)  
Air Cleaner Service  
To service the air cleaner, loosen the two screws (1) and remove cover  
1
2
(2). Carefully remove pre-cleaner (3) and cartridge (4) wash in a solu-  
tion of liquid detergent and water. Allow to air dry thoroughly before  
fitting.  
3
4
5
If very dirty, replace.  
- Do not use petroleum solvents.  
- Do not use pressurised air.  
- Do not oil the cartridge.  
After servicing, install the pre-cleaner and cartridge in the assembly  
base (5). Replace the cover and securely tighten the screw to the base.  
1.24  
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MOWER MAINTENANCE  
Spark Plug Service  
Use only Briggs & Stratton spark tester (1) to check for a spark as  
shown in the diagram.  
Replace the spark plug every 100 hours or every season, whichever  
occurs first. A spark plug wrench is available from any authorised  
Briggs & Stratton service dealer.  
1
Check the spark plug gap with a feeler gauge and set at 0.50mm.  
Keeping Engine Clean  
Remove all grass and debris from the engine including the  
exhaust/exhaust guard, the air ways in the top cowl and the surround-  
ing deck areas on a daily basis after use. Never spray the engine with  
water during cleaning. Water can contaminate the fuel. Always clean  
with a brush or compressed air.  
Grass and debris may clog the engine’s air cooling system especially  
after prolonged operation while cutting tall, dry grass. The internal cool-  
ing fins and surfaces may require cleaning to prevent overheating and  
engine damage. We recommended that this service be carried out by an  
authorised Briggs and Stratton dealer.  
Grassbag  
Remove grass debris from the grassbag immediately after use and  
check its condition for signs of damage.  
To prevent accidents replace a damaged grassbag immediately.  
1.25  
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MAINTENANCE  
Deck Housing  
MOWER  
Remove grass debris from the top and underside of the deck housing  
immediately after use.  
Fertilisers and top dressings are particularly corrosive.  
Thoroughly clean the mower deck immediately after use on treat-  
ed grass and store well away from corrosive materials.  
Securing Nuts & Bolts  
Regularly check that all securing nuts and bolts are tight. Replace  
missing or damaged items immediately.  
1CG480V36B  
Clutch Cable Adjustment  
Check the clutch cable operation every 25 operating hours and adjust  
if necessary.  
Unscrew locknut (1) and screw adjuster (2) in or out as  
necessary. Tighten locknut when correctly adjusted.  
1
2
CS230  
IMPORTANT - PREVENT DAMAGE: ALWAYS operate the  
mower with the clutch cable correctly adjusted. ALWAYS replace  
damaged cables.  
1.26  
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MOWER MAINTENANCE  
Lubrication  
Lubricate the wheels, pivot points and linkages with engine oil every 25  
operating hours.  
Apply a good quality medium grease to the inner control cables at the  
point of entry and exit from their outer casing.  
Cutterblade Removal  
Drain the fuel by running the engine until the fuel tank is empty and the  
engine stops. Remove the spark plug lead and allow the engine to  
cool. Turn the mower on its left hand side and ensure that the air clean-  
er side of the engine is uppermost.  
Firmly grip the end of the cutterblade with the gloved hand and remove  
the bolt, spring washer and distance piece securing the cutterblade with  
a 8mm Hexagon Key.  
To prevent accidents never work on the cutterblade unless the  
spark plug lead has been removed. The cutterblade has sharp  
edges. ALWAYS wear strong gloves to protect your hands when  
working on the cutterblade. DO NOT rotate tools towards the cut-  
ting edges to avoid the risk of injury should the tool slip. ALWAYS  
use genuine Hayter replacement parts.  
The condition of the cutterblade and its mounting arrangement should  
be checked regularly for signs of wear or damage. Ensure that the cut-  
terblade is not bent or cracked.  
A damaged cutterblade that is out of balance will vibrate excessively  
and may break. DO NOT use an unbalanced cutterblade.  
Regularly check that the bolt securing the cutterblade is tightened to the  
specified torque of 40Nm.  
Replace the cutterblade every 2 years of sooner if excessively worn or  
damaged.  
To prevent injury it is wise to seek assistance when turning the mower  
on its side.  
1.27  
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MAINTENANCE  
MOWER  
Cutterblade Assembly  
Assemble the cutterblade with the turned up edges facing towards the  
engine. Secure the cutterblade using the bolt (1), spring washer (2),  
location spacer (3), large washer (4) and tighten to a torque of 40Nm.  
4
3
2
1
CS281 LH  
Cutterblade Sharpening  
A slightly worn cutterblade may be re-sharpened. Both blade edges  
must be sharpened equally to ensure balance. Sharpen the cutterblade  
every 25 mowing hours or more frequently if conditions require.  
Remove the cutterblade from the mower and clean using a brush and  
water. Inspect the cutterblade for signs of damage.  
Sharpen both cutting edges with a flat file to restore performance.  
Ensure that the cutterblade is balanced. Use a screw driver with a  
round shaft to support the cutterblade through its centre hole. Hold the  
cutterblade horizontal and then release. A balanced cutterblade will  
remain horizontal.  
If the cutterblade is not balanced the heavy end will rotate downwards.  
Sharpen the heavy end until the cutterblade is correctly balanced.  
1.28  
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MOWER MAINTENANCE  
Storage  
To store the handlebar unscrew the securing knobs sufficiently to  
allow it to be pivoted forwards to rest against the mower. Take care to  
ensure that the control cables do not become snagged at the pivot point  
and depress the engine stop lever to prevent it being damaged through  
contact with the engine spark plug.  
Engines stored in excess of 30 days need to be protected with Briggs &  
Stratton fuel additive or drained of fuel to prevent gum from forming in  
the fuel system or on essential carburettor parts. To ensure your mower  
is maintained in good working order it is important that the following  
procedure is adopted. Refer to the Maintenance section as necessary.  
Drain fuel from the engine by operating the engine until it stops.  
Disconnect the spark plug lead.  
Change the engine oil.  
Remove the engine spark plug and pour 15ml of engine oil into the  
engine cylinder and replace the spark plug. Do not exceed the stated  
volume of oil as engine damage may occur on re-starting. Do not  
replace the spark plug lead. Slowly pull the engine start - grip once  
to crank the engine. This will distribute the oil and help prevent engine  
corrosion.  
Clean grass and debris from the engine cylinder, cylinder head cooling  
fins, under top cowl, and around and behind exhaust/exhaust guard.  
Clean all other areas of the mower and ensure that the grassbag is clean.  
Lubricate the mower.  
Treat metal parts with a water repellent anti-corrosion product.  
Cover the mower with a protective sheet and store it in a dry, ventilat-  
ed area.  
1.29  
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TROUBLE SHOOTING  
PROBLEM  
POSSIBLE FAULT  
Engine stop lever released.  
Incorrect oil level.  
REMEDY  
Engine will not turn over  
Operate engine stop lever.  
Check oil level.  
Obstruction under deck.  
Remove obstruction.  
Engine smokes  
Excess oil level.  
Check oil level.  
Air cleaner cartridge oil  
soaked or blocked.  
Service air cleaner.  
Engine runs then stops  
Engine will not start  
Fuel starvation.  
Fill fuel tank.  
Fuel cap vent blocked.  
Clean fuel cap vent.  
Engine under load.  
Fuel starvation.  
Raise height of cut.  
Fill fuel tank.  
Engine cold.  
Set throttle to ‘choke’ position.  
Incorrect/contaminated fuel.  
Drain fuel tank and fill with  
correct fuel.  
Spark plug lead disconnected.  
Throttle setting incorrect.  
Engine brake not released.  
Faulty spark plug.  
Connect spark plug lead.  
Set throttle to ‘fast’ position.  
Operate engine brake lever.  
Clean and adjust gap or replace.  
Engine runs rough  
Spark plug lead becoming  
disconnected in use.  
Connect spark plug lead.  
Faulty spark plug.  
Clean and adjust gap or replace.  
Service air cleaner.  
Air cleaner blocked.  
Incorrect/contaminated fuel.  
Drain tank and fill with correct fuel.  
1.30  
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TROUBLE SHOOTING  
PROBLEM  
POSSIBLE FAULT  
REMEDY  
Engine vibrates excessively  
Mounting bolts loose.  
Cutterblade bolt loose.  
Cutterblade out of balance.  
Bent crankshaft.  
Tighten bolts  
Tighten bolt  
Balance cutterblade  
Consult your dealer  
Uneven cut  
Undulating ground conditions  
Cutterblade worn  
Change direction of travel  
Sharpen the cutterblade  
Cutterblade out of balance  
Wheels / roller damaged  
Balance the cutterblade  
Inspect and replace as necessary  
Discharge chute blocks  
Grass is wet  
Mow dry grass  
Cut height too low  
Grassbag full  
Increase cut height  
Empty grassbag  
Clean the grassbag  
Airflow through the  
grassbag is restricted  
Engine speed too slow  
Set throttle to fast position  
Mower is hard to push  
Cut height too low  
Increase cut height  
Wheels / roller damaged  
Inspect and replace as necessary  
Mower will not self propel  
(Autodrive Only)  
Clutch out of adjustment  
Drive belt damaged  
Adjust clutch cable  
Replace drive belt  
Poor grass collection  
Airflow through the  
grassbag is restricted  
Clean the grassbag  
Discharge chute blocked  
Wet grass  
Remove blockage  
Mow dry grass  
Grassbag full  
Empty grassbag  
Engine speed too slow  
Set throttle to fast position  
1.31  
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DECLARATION OF CONFORMITY  
EC DECLARATION OF CONFORMITY  
Manufacturer: SANDRIGARDEN  
Address:  
via Manzoni 22 36027 Rosa, Italia.  
declare that the lawnmower:  
Model name:  
Ranger 53 Pro (SG56 RC VAR PRO)  
Pedestrian Rotary  
CODE 396E  
Type:  
Model No:  
Cutting width:  
52 cm  
Speed of rotation of the cutting device:  
Width of the cutting device:  
Engine manufacturer:  
Speed of rotation of engine:  
2900 rpm  
520mm  
Briggs & Stratton  
2900 rpm  
Complies with the provisions of Directive: 98/37/EC Essential Health & Safety Requirements Relating to the Design &  
Construction of Machinery and Safety Components, as amended and the regulations transposed into national law.  
Also Directive 89/336/EEC Electromagnetic Compatibility, as amended and the regulations transposed into national law.  
Also Directive 2000/14/EC Noise emission in the environment by equipment for use outdoors and the regulations transposed into  
national law.  
Procedure applied for the conformity assessment: ANNEX VI.  
Notified Body: NOVICOM SAS DI R. CASTELLI & CO. Via della Fontana 23804 Monte Marenzo (LC)  
Notified body identification No: 0723  
Measured sound power level:  
Sound pressure at the operator ear:  
Guaranteed sound power level:  
97 dB(A)  
87 dB(A)  
98 dB(A)  
Complies with harmonized standards: EN 292, EN 836 and EN ISO 14982  
Signed  
Declaration done and technical documentation kept at:  
SANDRIGARDEN,  
via Manzoni 22,  
36027 Rosa, Italia.  
VIBRATION INFORMATION  
The vibration level at the operator contact positions, measured in accordance with European Standard EN 836  
CODE 396E (SG56 RC VAR PRO) = 4.6ms-2  
1.32  
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PARTS LIST  
QTY. ITEM NOTE  
PART NO.  
DESCRIPTION  
ITEM NO.  
1
2
Belt - Variable Pulley to Gearbox  
Belt - Engine Crankshaft to Variable  
Pulley  
SA284930  
SA284920  
1
1
3
4
5
6
7
8
9
Pulley - Variable  
Washer - Plain  
Bracket - Pivot  
Spacer - Rear Wheel  
Nut - M8  
Plate - Gearbox  
Circlip  
Bolt - Carriage  
Rod - Rear Deflector  
Washer - Locating  
Setscrew  
Clamp - Cable  
Cable - Variable Speed  
Cover - Variable Pulley  
Spring - Rear Deflector  
Bearing  
Decal - Height of Cut  
Gear - Rear Wheel  
Cover - Wheel  
Washer - Plain  
Deck  
SA362860  
SA2014040  
SA380200  
SA2011120  
SA1013910  
SA395620  
SA142180  
SA101810  
1
2
1
2
1
1
1
1
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
(see item 121)  
SA280480  
SA165110  
SA347810  
SA2013540  
SA480190  
1
1
1
1
1
1
10  
1
2
2
4
1
1
1
2
2
2
1
1
1
1
4
2
1
1
(see item 121)  
SA203560  
320006  
SA496770  
SA380570  
SA150770  
SA380390  
SA101370  
SA2051520  
SA2006400  
SA3006420  
SA1013980  
SA2049630  
SA3006410  
SA281100  
SA281080  
SA152010  
SA396610  
Key  
Boss - Pulley  
Washer - Bellville  
Washer - Large  
Screw - M12 x 75  
Blade  
Spacer - Location  
Washer - Spring  
Screw - Blade  
Setscrew - Hex. Hd.  
Rim - Wheel  
Serial No. Label  
Decal - Engine  
Engine  
396002  
___  
Nut - Full  
Plate - Clamp  
Screw - Self Tapping  
SA1013920  
SA344110  
SA180980  
4
2
12  
1.33  
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PARTS LIST  
QTY.  
PART NO.  
DESCRIPTION  
ITEM NOTE  
ITEM NO.  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
Axle - Front  
Bush - Axle  
Washer - Plain  
Wheel - Rear  
Decal - Hayter  
Bush  
Knob - Large  
Cap  
Nut  
Handlebar - Lower R.H.  
Nut - Full Flanged  
Mounting Ring - Engine  
Handlebar - Upper  
Bolt - Carriage  
Loop - Recoil Rope  
Support R.H. - Handlebar  
Screw - Hex Hd. - Self Tapping  
Washer - Plain  
Bolt  
SA3037790  
SA480180  
SA144370  
SA385160  
410087  
1
2
1
2
1
2
4
4
4
1
7
1
1
4
1
1
2
2
1
1
4
2
4
1
1
1
1
3
1
1
8
1
2
1
1
1
2
4
2
2
SA2037910  
SA2008490  
SA340060  
SA194020  
SA380600  
SA194010  
SA396640  
SA380420  
SA101740  
SA295640  
SA380590  
SA172850  
SA181690  
SA172960  
SA184540  
SA380740  
SA3021890  
SA145900  
SA380290  
SA380300  
SA480400  
SA280160  
SA1015560  
SA3037780  
SA380970  
SA1012790  
SA380470  
SA142260  
SA480140  
SA280450  
SA180460  
SA203510  
SA144590  
SA403510  
SA403520  
Bolt  
Cap - Hub  
Bolt - Special  
Washer - Fixing  
Handlebar - Lower L.H.  
Support L.H. - Handlebar  
Flap - Grassbag  
Spring - Compensating  
Screw  
Rod - Connecting  
Strip - Protection  
Screw - Self Tapping  
Throw Plate  
Nut - Flanged  
Lever - Height of Cut  
Spring - Torsion  
Pin - Roll  
Key - Drive  
Circlip  
Collar  
Spacer - Plastic  
1.34  
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PARTS LIST  
QTY.  
PART NO.  
DESCRIPTION  
ITEM NOTE  
ITEM NO.  
81  
82  
83  
84  
85  
86  
87  
88  
89  
90  
91  
92  
93  
94  
95  
96  
Gear  
Washer - Plastic  
Nut  
SA242210  
SA403540  
SA144450  
SA3037810  
SA280550  
SA193610  
SA403190  
SA380560  
SA406070  
SA443670  
SA147780  
SA480710  
SA144480  
SA242220  
SA284100  
SA180790  
SA140310  
SA140270  
SA380690  
SA480660  
SA480840  
SA185610  
SA185620  
SA480820  
SA3012050  
SA460260  
SA262090  
SA2013880  
SA2011320  
SA480640  
SA280230  
SA295930  
SA280890  
SA284840  
SA184940  
SA145670  
SA145680  
SA380380  
SA380430  
SA285900  
1
2
2
1
2
2
2
1
1
2
2
2
2
1
4
2
6
14  
1
1
1
6
4
1
2
1
1
1
1
1
1
1
1
1
8
2
1
1
1
1
Axle - Rear  
Plate - Clamp  
Cap Screw - Soc Hd. C'Sunk  
Damper - Rear Deflector  
Lever - Engine Stop  
Handle - Rear Deflector  
Lever  
Bolt  
Washer - Lever  
Washer - Plain  
Gear  
Spacer  
Pin - Pivot  
Screw  
Nut - Nyloc  
Plate - Blanking  
Cover  
Cover  
Screw - Self Tapping  
Screw - Self Tapping  
Cover  
Wheel - Front  
Spacer - Ground Drive Cable  
Spring - Ground Drive Cable  
Cable - Ground Drive  
Cable - Engine Stop  
Cover  
97  
98  
99  
100  
101  
102  
103  
104  
105  
106  
107  
108  
109  
110  
111  
112  
113  
114  
115  
116  
117  
118  
119  
120  
Gearbox  
Spring - Tension  
Pin - Roll  
Pulley  
Screw - Self Tapping  
Bolt - Engine  
Bolt - Engine  
Frame - Grassbag  
Lever - Ground Drive  
Cable - Throttle  
1.35  
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PARTS LIST  
ITEM  
NO.  
QTY. ITEM NOTE  
PART NO.  
DESCRIPTION  
121  
122  
123  
124  
125  
126  
127  
128  
129  
130  
131  
132  
133  
134  
135  
136  
137  
138  
139  
140  
141  
142  
143  
144  
145  
146  
147  
Deflector - Rear (includes items 11 & 17)  
Setscrew  
Washer  
Guide - Cable  
Plug  
Decal - Throttle  
Decal  
Bush - Crankshaft Support  
Decal - Variable Speed  
Support - Crankshaft (Includes Item 128)  
Decal - Warning  
Shim  
Washer - Wavy  
Screw - Self Tapping  
Skirt - Steel  
Skirt - Side  
Fabric - Grassbag  
Bumper - Bar  
Ring - Locating  
Screw - Self Tapping  
Screw  
SA380830  
SA142760  
SA147740  
SA446340  
SA251950  
SA647880  
SA689200  
SA280820  
SA689190  
SA394080  
111-0083  
SA145250  
SA245240  
SA172850  
SA380910  
SA380900  
SA289560  
SA3016080  
SA396620  
SA184950  
SA145700  
SA142450  
SA142000  
SA106440  
SA380750  
SA1017230  
SA3006310  
1
2
2
3
2
1
1
1
1
1
1
4
4
9
1
2
1
1
2
28  
2
2
1
1
Screw  
Nut - Full  
Nut - Dome  
Rim - Wheel  
Screw - M6 x 20  
Caps - Front Wheel (Not Illustrated)  
2
2
2
(Includes  
148  
149  
150  
151  
152  
153  
154  
155  
156  
157  
158  
159  
160  
Wheel - Assembly (Front)  
Decal - Grass Blade  
Spacer- Front Wheel  
Bush - Front Wheel  
Ring - Shaft  
Spring  
Sleeve  
Nut  
Screw M5 x 16  
Decal  
Tie - Cable  
SA3013940  
410064  
2
1
2
2
2
1
1
5
5
1
7
10  
2
18,38,61,105,145)  
SA2018100  
SA2010570  
SA1013500  
SA295940  
SA281600  
SA140260  
SA188880  
SA690740  
3966  
Washer  
Sleeve Adjuster  
SA152120  
SA281610  
1.36  
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PARTS LIST  
127  
88  
157  
119  
97  
100  
88  
96  
95  
98  
126  
119  
106  
101  
103  
98  
103  
96  
95  
90  
102  
91  
98  
55  
107  
83  
123  
90  
152  
143  
142  
92  
124  
123  
83  
99  
102  
102  
97  
91  
53  
47  
92  
109  
98  
98  
120  
102  
144  
122  
104  
48  
15  
129  
108  
142  
110  
122  
154  
158  
36  
53  
47  
149  
37  
124  
131  
118  
48  
89  
121  
137  
17  
87  
125  
9
4
1
40  
54  
40  
50  
16  
3
11  
73  
56  
35  
2
66  
54  
40  
24  
7
12  
5
116  
125  
4
19  
116  
51  
58  
60  
43  
59  
62  
57  
63  
52  
153  
136  
64  
65  
51  
49  
152  
62  
14  
15  
23  
45  
13  
63  
130  
128  
138  
10  
49  
140  
67  
70  
38  
40  
72  
61  
51  
18  
140  
40  
155  
51  
117  
159  
33  
74  
68  
156  
25  
27  
135  
115  
6
136  
71  
68  
82  
77  
83  
134  
26  
34  
114  
113  
80  
134  
29  
79  
78  
44  
27  
140  
20  
145  
112  
111  
30  
31  
75 49  
78  
139  
81  
133  
61  
8
18  
105  
151  
132  
32  
13  
123  
61  
18  
22  
46  
21  
18  
85  
40  
18  
86  
76  
78  
18  
67  
115  
41  
79  
77  
80  
141  
84  
150  
28  
94  
82  
69  
46  
85  
42  
123  
86  
78  
40  
22  
21  
18  
39  
40  
140  
150  
42  
105  
133  
28  
132  
71  
139  
146  
151  
18  
18  
38  
39  
20  
147  
145  
40  
146  
6
140  
148  
44  
34  
18  
1D396E01A  
61  
1.37  
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NOTES  
Notes:  
1.38  
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NOTES  
Notes:  
1.39  
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CUSTOMER INFORMATION  
Serial No:  
Engine Type: 121602-0315-E1 Engine:-Briggs & Stratton Intek Edge 60  
Date of Sale:-  
Your Local Dealer:-  
1.40  
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