PORTABLE BANDSAW
AND STAND
MODEL G8692
INSTRUCTION MANUAL
COPYRIGHT © AUGUST 2003 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
PRINTED IN CHINA
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE
CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS
MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PRE-
VIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
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Table Of Contents
SECTION 1: SAFETY........................................................................................................................3
Additional Safety for Bandsaws ..................................................................................................5
SECTION 2: GENERAL INFORMATION..........................................................................................6
Commentary................................................................................................................................6
SECTION 3: CIRCUIT REQUIREMENTS ........................................................................................7
110V Single Phase......................................................................................................................7
SECTION 4: MACHINE FEATURES ................................................................................................9
SECTION 5: SET UP ......................................................................................................................10
Piece Inventory ........................................................................................................................10
Hardware Recognition Chart ....................................................................................................11
Clean Up ..................................................................................................................................12
Site Considerations ..................................................................................................................12
Rubber Feet ............................................................................................................................13
Installation ................................................................................................................................13
Portable Conversion..................................................................................................................13
Blade Guide Installation ............................................................................................................14
SECTION 6: OPERATIONS ............................................................................................................15
Operation Safety ......................................................................................................................15
Machine Capacity......................................................................................................................15
Switch Operation ......................................................................................................................15
Blade Selection ........................................................................................................................16
Blade Speeds............................................................................................................................16
Blade Travel..............................................................................................................................17
Starting Bandsaw......................................................................................................................17
Using Table Vise ......................................................................................................................19
SECTION 7: MAINTENANCE ........................................................................................................20
Blade Breakage ........................................................................................................................20
Miscellaneous............................................................................................................................20
Cleaning ....................................................................................................................................20
Storage......................................................................................................................................20
Lubrication ................................................................................................................................21
Motor Brushs ............................................................................................................................21
Maintenance Log ......................................................................................................................22
SECTION 8: REFERENCE INFO....................................................................................................23
Aftermarket Accessories ..........................................................................................................23
Troubleshooting ........................................................................................................................24
Machine Data Sheet..................................................................................................................25
Warranty and Returns ..............................................................................................................30
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SECTION 1: SAFETY
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of
importance of the safety messages. The progression of symbols is described below. Remember
that safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury.
This symbol is used to alert the user to useful information about
proper operation of the equipment or property damage hazards.
NOTICE
Safety Instructions For Metalworking Machines
5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors should be
kept at a safe distance from work area.
1. READ AND UNDERSTAND MACHINE
OWNERS MANUAL FOR THE BAND
SAW.
6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing
starter keys.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form a habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning on.
7. DO NOT FORCE TOOL. It will do the job
better and safer at the rate for which it was
designed.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
8. USE RIGHT TOOL. DO NOT force tool or
attachment to do a job for which it was not
designed.
4. DO NOT USE IN DANGEROUS ENVI-
RONMENT. DO NOT use power tools in
damp or wet locations, or where any flam-
mable or noxious fumes may exist. Keep
work area well lighted.
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Safety Instructions For Metalworking Tools
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condi-
tion. Conductor size should be in accor-
dance with the chart below. The amperage
rating should be listed on the motor or tool
nameplate. An undersized cord will cause
a drop in line voltage, resulting in power
loss and overheating. Your extension cord
must also contain a ground wire and plug
pin. Always repair or replace extension
cords if they become damaged.
16. REDUCE THE RISK OF UNINTENTIONAL
STARTING. On machines with magnetic
contact starting switches there is a risk of
starting if the machine is bumped or jarred.
Always disconnect from power source
before adjusting or servicing. Make sure
switch is in OFF position before reconnecting.
17. CHECK DAMAGED PARTS. Before further
use of the tool, a guard or other part that is
damaged should be carefully checked to
determine that it will operate properly and
perform its intended function. Check for
alignment of moving parts, binding of mov-
ing parts, breakage of parts, mounting, and
any other conditions that may affect its
operation. A guard or other part that is dam-
aged should be properly repaired or
replaced.
Minimum Gauge for Extension Cords
LENGTH
AMP RATING
0-6
7-10
11-12
13-16
25ft
16
16
16
14
12
10
50ft 100ft
16
16
16
12
12
10
16
14
14
12
10
18. NEVER LEAVE MACHINE RUNNING
UNATTENDED. TURN POWER OFF. DO
NOT leave machine until it comes to a com-
plete stop.
17-20
21-30
No
10. WEAR PROPER APPAREL. DO NOT
wear loose clothing, gloves, neckties,
rings, bracelets, or other jewelry which
may get caught in moving parts. Non-slip
footwear is recommended. Wear protec-
tive hair covering to contain long hair.
19. SOME COOLANTS USED FOR MACHIN-
ING MAY CONTAIN HAZARDOUS CHEMI-
CALS. Read and understand all user infor-
mation on the coolant container and protect
yourself accordingly.
11. ALWAYS USE SAFETY GLASSES.
Everyday eyeglasses only have impact
resistant lenses, they are NOT safety
glasses.
20. NEVER OPERATE A MACHINE WHEN
TIRED, OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Full mental alert-
ness is required at all times when running a
machine.
12. SECURE WORK. Use properly secured
clamps or vises to hold work while per-
forming the machining operation
13. DO NOT OVER-REACH. Keep proper
footing and balance at all times.
No list of safety guidelines can be com-
plete. Every shop environment is different.
Always consider safety first, as it applies to
your individual working conditions. Use
this and other machinery with caution and
respect. Failure to do so could result in
serious personal injury, damage to equip-
ment or poor work results.
14. MAINTAIN TOOLS AND MACHINERY
WITH CARE. Keep tools sharp and clean
for best and safest performance.
15. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recom-
mended accessories. The use of improper
accessories may cause risk of injury.
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Additional Safety for Bandsaws
1. DO NOT OPERATE WITH DULL OR
BADLY WORN BLADES. Dull blades
8. MAKE ALL ADJUSTMENTS WITH THE
POWER OFF.
require more demand on the motor and are
less likely to cut precisely. Inspect blades
before each use.
9. DISCONNECT THE MACHINE FROM
THE POWER SOURCE BEFORE MAK-
ING REPAIRS.
2. NEVER POSITION FINGERS OR
THUMBS IN LINE WITH THE CUT.
Serious personal injury could occur.
10. ALL INSPECTIONS, ADJUSTMENTS,
AND MAINTENANCE MUST BE DONE
WITH THE POWER OFF and the circuit
breaker shut off. Wait for all moving parts
to come to a complete stop.
3. DO NOT OPERATE THIS BANDSAW
WITHOUT WHEEL GUARDS, PULLEY
GUARDS, AND BLADE GUARDS IN
PLACE.
11. MAKE SURE BLADE SPEED IS SET
CORRECTLY FOR THE MATERIAL
BEING CUT.
4. ALWAYS HAVE STOCK FIRMLY
CLAMPED IN VICE BEFORE STARTING
A CUT.
12. RECHECK BLADE TENSION AFTER INI-
TIAL CUT WHEN USING A NEW BLADE.
5. LET THE MATERIAL COOL BEFORE
HANDLING OR REMOVING FROM VISE.
Cut material is hot and can cause .
13. IF AT ANY TIME YOU ARE EXPERIENC-
ING DIFFICULTIES PERFORMING THE
INTENDED OPERATION, STOP USING
THE BANDSAW! Then contact our service
department or ask a qualified expert how
the operation should be performed.
6. WHEN CUTTING MAGNESIUM NEVER
USE SOLUBLE OILS OR EMULSIONS
(OIL-WATER MIX). Water will greatly
intensify any accidental magnesium chip
fire. See a coolant supplier for specific
coolant recommendations when cutting
magnesium.
14. MAKE SURE BLADE IS PROPERLY
TENSIONED BEFORE OPERATING
MACHINE.
15. HABITS – GOOD AND BAD – ARE HARD
TO BREAK. Develop good habits in your
shop and safety will become second-
nature to you.
7. STOP THE MACHINE BEFORE REMOV-
ING THE WORKPIECE.
Like all power tools, there is danger associ-
ated with the Model G8692. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this tool with
respect and caution to lessen the possibili-
ty of operator injury. If normal safety pre-
cautions are overlooked or ignored, serious
personal injury may occur.
No list of safety guidelines can be com-
plete. Every shop environment is different.
Always consider safety first, as it applies
to your individual working conditions. Use
this and other machinery with caution and
respect. Failure to do so could result in
serious personal injury, damage to equip-
ment, or poor work results.
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SECTION 2: GENERAL INFORMATION
If you have any comments or criticisms that you
feel we should address in our next printing,
please write to us at:
If you DO NOT read this
entire manual before
operating the machine,
Grizzly Industrial, Inc.
Technical Documentation
P.O. Box 2069
C
⁄O
you will greatly increase
your chances of serious
personal injury. To pro-
tect yourself, read and
understand this entire
manual!
Bellingham, WA 98227
Most important, we stand behind our machines.
We have excellent regional service departments
at your disposal should the need arise.
If you have any service questions or parts
requests, please call or write to us at the location
listed below.
Commentary
Grizzly Industrial, Inc
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone:(570) 546-9663
Fax:(800) 438-5901
Grizzly Industrial, Inc. is proud to offer the Model
G8692 Portable Bandsaw and Stand. This band-
saw is part of Grizzly’s growing family of fine met-
alworking machinery. When used according to
the guidelines stated in this manual, you can
expect years of trouble-free, enjoyable operation,
and proof of Grizzly’s commitment to customer
satisfaction.
E-Mail: [email protected]
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G8692 as supplied when the manual was pre-
pared. However, owing to Grizzly’s policy of con-
tinuous improvement, changes may be made at
any time with no obligation on the part of Grizzly.
For your convenience, we always keep current
Grizzly manuals available on our website at
will be reflected in these manuals as soon as they
are complete.
We are also pleased to provide this manual for
the Model G8692 Portable Bandsaw. It was writ-
ten to guide you through assembly, review safety
considerations, and cover general operating pro-
cedures. It represents our latest effort to produce
the best documentation possible.
-6-
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SECTION 3: CIRCUIT REQUIREMENTS
Your Shop Circuit Capacity
Always check to see if the wires in your circuit are
capable of handling the amperage draw from
your machine, as well as any other machines that
110V Single Phase
could be operating on the same circuit. If you are
unsure, consult a qualified electrician.
Serious personal injury could occur if you
If the circuit breaker trips or the fuse blows regu-
larly, your machine may be operating on a circuit
that is close to its amperage draw capacity.
However, if an unusual amperage draw does not
exist and a power failure still occurs, refer to the
troubleshooting section in this manual or contact
a qualified electrician or our service department.
connect your machine to the power source
before you have completed the setup
process. DO NOT connect the machine to
the power source until instructed to do so.
Wiring
The Model G8692 is wired for 110V operation.
Amperage Draw
The Model G8692 has a 1 HP universal motor.
The motor draws the following amps:
Grounding
G8692 Motor......................................12 1⁄2 Amps
Circuit Breaker Requirements
Use the following circuit breaker with your Model
G8692.
DO NOT use the machine
if it is not grounded.
Electrocution or fire may
result if this machine is
not grounded correctly.
Verify that any existing
electrical outlet and circuit
you intend to plug into is
actually grounded.
Circuit Breaker ........................................15 Amp
Be sure that your particular electrical config-
uration complies with local and state codes.
The best way to ensure compliance is to
check with your local municipality or a
licensed electrician.
In the event of a malfunction or breakdown,
grounding provides electric current a path of least
resistance to reduce the risk of electric shock.
This tool is equipped with an electric cord with an
equipment grounding conductor. Improper con-
nections of the electrical-grounding conductor
can result in the risk of electric shock. The con-
ductor with green or green and yellow striped
insulation is the electrical grounding conductor. If
repair or replacement of the electric cord or plug
is necessary, do not connect the equipment
grounding conductor to a live terminal.
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Extension Cords
If you find it necessary to use an extension
cord with this machine:
•
•
•
•
•
Only use a cord that is rated for standard ser-
vice (Grade S).
Only use a cord that contains a grounding
prong.
Use at least a 16 gauge cord if the cord is 50
feet long or less.
Use at least a 14 gauge cord if the cord is
between 50-100 feet.
DO NOT remove ground prong from plug to
fit into a two-pronged outlet!This machine
must have a ground prong in the plug to help
ensure that it is grounded. If the plug will
not fit the outlet, have the proper outlet
installed by a qualified electrician.
Always repair or replace cords when they
become worn or damaged.
Check with a qualified electrician or one of our
service personnel if the grounding instructions
are not completely understood, or if you are in
doubt as to whether the tool is properly grounded.
We have covered some basic electrical
requirements for the safe operation of your
bandsaw. These requirements are not nec-
essarily comprehensive. You must be sure
that your particular electrical configuration
complies with local and state codes. Ensure
compliance by checking with your local
municipality or a licensed electrician.
-8-
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SECTION 4: MACHINE FEATURES
12
1
11
10
2
3
9
8
7
6
4
5
Figure 1. Main view of machine features and controls.
1. Motor Brush Housing
2. Work Stand Mounting Brace
3. Blade Tension Lever
4. Locking Chain
5. Vise
6. Quick Nut
7. Hand Crank
8. Blade
9. Hi/Low Speed Switch
10. Power Cord
11. Safety button
12. Trigger
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SECTION 5: SET UP
Unpacking
Piece Inventory
The Model G8692 Portable Bandsaw was care-
fully packed at our warehouse. If you discover the
machine is damaged after you have signed for
delivery, and the truck and driver are gone, you
will need to file a freight claim with the carrier.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Without the packing materials, filing a freight
claim can be difficult. If you need assistance
determining whether you need to file a freight
claim, or with the procedure to file one, please
contact our Customer Service.
After all the parts have been removed from
the crate, you should have:
1. Portable bandsaw (not shown)
2. Bandsaw bench stand with vise (not shown)
3. 4 Rubber work stand feet
4. Removable handle
5. 4 M6-1.0 x 25 mm Phillips head screws
6. 4 Washers 6mm
7. Hex keys 4,5,6 mm
8. Guide bar
9. 2 M5-.8 x 10mm flat-head Phillips screws
10. 2 Universal motor brushes
In the event that any non-proprietary parts are
missing (e.g. nuts or washers), we would be glad
to replace them, or for the sake of expediency,
replacements can be obtained at your local hard-
ware store.
Sharp edges on metal
parts may cause person-
al injury. Examine the
edges of all metal parts
before handling.
When you are completely satisfied with the con-
dition of your shipment, you should inventory its
parts.
3
6
9
10
5
4
8
7
Figure 2. Piece inventory from packing box.
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Hardware Recognition Chart
USE THIS CHART TO MATCH UP
HARDWARE DURING THE ASSEMBLY
PROCESS!
Lock
Nut
Wing
Nut
5
⁄8''
#10
Countersunk
Phillips
Head
Thumb
Screw
1
⁄
4''
Phillips
Head
Screw
Slotted
Screw
Screw
5⁄16''
9⁄16''
3
⁄8''
Carriage
Bolt
Button
Head
Screw
Cap
Screw
Flange
Bolt
7⁄16''
1
⁄
2''
Phillips
Head
Sheet
Metal
Screw
Phillips
Head
Hex
Hex
Head
Bolt
1
⁄2''
Setscrew
Washer
Bolt
7⁄16''
5
⁄
8''
Hex
Nut
Lock
Washer
12mm
4mm
6mm
3
⁄
8''
5mm
1
3
1
5
⁄
⁄
⁄
⁄
''
4''
8''
2''
5
7
9
3
7
⁄
⁄
⁄
⁄
⁄
''
16''
16''
16''
10mm
15mm
20mm
25mm
30mm
35mm
40mm
45mm
50mm
55mm
60mm
65mm
70mm
75mm
8
4mm
8mm
4''
18''
5⁄16''
10mm
11⁄4''
11⁄2''
13⁄4''
2
21⁄4''
21⁄2''
23⁄4''
3
10mm
1
⁄
4''
12mm
6mm
8mm
16mm
#10
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Clean Up
Site Considerations
The unpainted surfaces are coated with a waxy
oil to protect them from corrosion during ship-
ment. Remove this protective coating with a sol-
vent cleaner or citrus-based degreaser such as
Grizzly’s G7895 Degreaser. To clean thoroughly,
some parts may need to be removed. For opti-
mum performance from your machine, make
sure you clean all moving parts or sliding
contact surfaces that are coated. Avoid chlo-
rine-based solvents as they may damage painted
surfaces should they come in contact. Always fol-
low the manufacturer’s instructions when using
any type of cleaning product.
1. Workbench Load: The Model G8692
weighs 38 lbs and has a footprint of 10" x 18-
1
⁄2". Most workbenches are suitable for your
machine. If you are unsure that your work-
bench could support the weight of the
machine, additional build up to support the
machine may be required.
2. Working Clearances: Consider existing and
anticipated needs, size of material to be
processed through each machine, and
space for auxiliary stands, work tables or
other machinery when establishing a loca-
tion for your bandsaw.
3. Lighting and Outlets: Lighting should be
bright enough to eliminate shadow and pre-
vent eye strain. Electrical circuits should be
dedicated or large enough to handle amper-
age requirements. Outlets should be located
near each machine so power or extension
cords are clear of high-traffic areas. Observe
local electrical codes for proper installation
of new lighting, outlets, or circuits.
Gasoline and petroleum
products have low flash
points and could cause
an explosion or fire if
used
to
clean
machinery. DO NOT use
gasoline or petroleum
products to clean the
machinery.
Unsupervised children and
visitors inside your shop
could cause serious person-
al injury to themselves. Lock
all entrances to the shop
when you are away and DO
NOT allow unsupervised
children or visitors in your
shop at any time!
Smoking near solvents
could ignite an explosion
or fire and cause serious
injury. DO NOT smoke
while using solvents.
Many of the solvents
commonly used to clean
machinery can be toxic
when inhaled or ingest-
ed. Lack of ventilation
while using these sol-
vents could cause seri-
ous personal health risks
or fire. Take precautions
from this hazard by only
using cleaning solvents
in a well ventilated area.
-12-
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Rubber Feet
Installation
Portable Conversion
The Model G8692 can be easily converted to a
portable handheld power tool.
The work stand requires the installation of four
rubber feet to provide a stable, slip resistant
base.
To convert the bandsaw for handheld use:
1. Disconnect the bandsaw from the power
source.
To install the rubber feet to the stand:
2. Remove the bandsaw from the work stand by
removing the mounting brace cap screws
shown in Figure 4.
1. Disconnect the bandsaw from the power
source.
2. Turn the bandsaw stand on its side to access
the threaded holes as shown in Figure 3.
3. Attach the rubber feet to the guide holes in
the stand with the four Phillips head screws
supplied with the saw.
cap screws
Figure 4. Mounting brace cap screws.
3. Install the supplied handle to the bandsaw,
using the cap screws removed in step 2.
4. Make sure all the fasteners are tight to elimi-
nate movement and vibration.
Figure 3. Installing the rubber feet.
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Blade Guide
Installation
To install the blade guide on your bandsaw.
1. Disconnect the bandsaw from the power
source.
2. Position the blade guide over the threaded
holes by the guide bearings.
3. Secure the blade guide in place with the sup-
plied countersunk flat-head Phillips head
screws as shown in Figure 5.
Figure 5. Attaching blade guide.
-14-
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SECTION 6: OPERATIONS
Operation Safety
Machine Capacity
The Model G8692 is capable of cutting bar stock
and steel sections to length in the horizontal posi-
tion.
Your safety is important! Please follow the
warnings below:
Maximum cutting capacity at 90˚:
• G8692 (Rectangular)................41/2" x 43/4
• G8692 (Round) ..................................43/4
"
"
Damage to your eyes, lungs, and ears could
result from failure to wear safety glasses, a
dust mask, and hearing protection while
using this machine.
Switch Operation
Press the orange button (Figure 6), located
beside the trigger, and make sure it returns to its
original position when released.
Loose hair and clothing
could get caught in
machinery and cause
serious personal injury.
Keep loose clothing
rolled up and long hair
tied up and away from
moving machinery.
NOTICE
The following section was designed to give
instructions on the basic operations of this
machine. However, it is in no way compre-
hensive of all of the machine’s applications.
WE STRONGLY RECOMMEND that you read
books, trade magazines, or get formal train-
ing to maximize the potential of your
machine.
Figure 6. Orange trigger button.
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Blade Selection
Blade Speeds
Before operation, proper blade selection should
be made for the type of material to be cut. The
proper blade can be chosen, using a tooth per
inch (tpi) rating system.
When using your bandsaw, always change to the
blade speed recommended for the material to be
cut. The Model G8692 has speeds of 190 feet per
minute and 285 feet per minute.
You must consider the material being cut and its
diameter when choosing the correct blade. The
Model G8692 comes with an 18 tpi blade which is
installed.
Never change blade speeds while the
motor is running. Damage to the machine
or operator could result. Let the blade stop
completely before changing speeds.
Blade choice based on material:
— Soft material (aluminum, lead, rubber) use
To change the blade speed on your bandsaw:
a 14 tpi blade.
1. Make sure the blade has completely stopped
— Hard material (steel, cast iron) use a 24
tpi blade.
running.
2. Make sure the saw blade is NOT engaged in
— Soft and hard material use an 18 tpi
blade.
the workpiece.
3. Check the material you are cutting and deter-
Blade choice based on diameter:
— For thick material use a 14 tpi blade.
— For thin material use a 24 tpi blade.
mine the proper blade speed setting.
4. Move the blade speed control switch (Figure
7) to HI or LO depending on the application.
— For thick or thin material use an 18 tpi
blade.
Figure 7. HI/LO switch.
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Blade Travel
Starting Bandsaw
The blade travel and wheel rotation on the Model
G8692 are indicated by a direction arrow on the
top cover, shown in Figure 8.
Never operate the bandsaw without the
proper blade guards and guides in place.
Unprotected or unguided blades can
cause injury to the operator and damage
the machine or workpiece.
To start a cutting operation on the bandsaw:
1. Make sure all guards and blade guides are in
place and secure.
2. Make sure the blade is not in contact with the
material.
3. Clamp the material securely in the vise if you
are using the stand.
Figure 8. Blade direction.
4. Connect the bandsaw to the power source.
5. Press in the orange thumb button and pull
the trigger to start the bandsaw.
Always operate the bandsaw with the
blade traveling in same direction as arrow.
Damage to the machine, workpiece and
blade will result if the blade is travelling in
the opposite direction.
6. Begin the cut by slowly letting the head down
onto the workpiece. DO NOT DROP OR
FORCE BLADE THROUGH THE MATERI-
AL.
7. When the cut has been completed, release
the trigger and let the saw come to a com-
plete stop before removing the workpiece
from the vise.
NEVER place fingers or hands in the line of
cut. In the event that something unexpected
happens, your hands or fingers may be
pulled into the blade. Failure to follow these
warnings may result in serious personal
injury!
G8692 Portable Bandsaw and Stand
-17-
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5. Remove the outer blade guide bearings by
removing the cap screws shown in Figure
10.
Blade Changes
6. Open the wheel covers and slide the blade
off one wheel at a time. Use caution — the
blade is sharp!
Always
disconnect
power to the machine
when changing blades.
Failure to do this may
result in serious person-
al injury.
!
To remove the blade:
1. Unplug the bandsaw from the power
source!
2. Remove the bandsaw from the work stand.
3. Release tension on the blade by turning the
tension control handle to “loose” (Figure 9).
Figure 10. Blade guide bearings.
4. Turn the bandsaw over and unscrew the
Phillips head screws to remove the back
cover.
7. Place one end of the new blade over the
drive pulley of the bandsaw (Figure 11).
Loose
Figure 9. Tension knob.
Figure 11. Installing blade.
8. Feed the other end of the blade around the
idle pulley and roll the blade onto the track.
Wear gloves and safety goggles when han-
dling blades. Coiled blades spring open as
they are uncoiled and could cause deep
punctures or lacerations.
9. Make sure the back of the blade is in contact
with the guide bearings that support the back
of the blade (Figure 12).
-18-
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— When the quick nut pointer is positioned to
the left, the vise jaw can slide rapidly up to
the material (Figure 13).
Figure 12. Rear blade guide bearing.
10. Secure the blade guide bearings removed in
step 5.
Figure 13. Quick nut.
11. Replace the back cover of the bandsaw.
— When the quick nut pointer is positioned to
the right the vise jaw will move when the
crank is turned for fine adjustment and
clamping force (Figure 14).
12. Turn the blade tension lever back to
“TIGHT.”
Using Table Vise
To use the vise on your bandsaw table:
1. Disconnect the bandsaw from the power
source.
2. Secure the bandsaw to the stand before
inserting the material to cut. Combine the
vise can operate in two different ways,
depending on how the quick nut is posi-
tioned.
Figure 14. Vise nut.
3. When the vise has secured the workpiece
properly, connect the machine to the power
source.
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SECTION 7: MAINTENANCE
Miscellaneous
Always
disconnect
power to the machine
when making adjust-
ments. Failure to do this
may result in serious
personal injury.
Always be aware of the condition of your
machine. Routinely check for the following condi-
tions and repair or replace as necessary:
•
•
•
•
•
Loose mounting bolts
Worn switch
Worn or damaged blade
Dirt or oil build up
Worn or damaged support bearings or
guide bearings
Blade Breakage
Blade breakage is unavoidable, in some cases,
as a natural result of the peculiar stresses placed
on bandsaw blades. Avoidable breakage is most
often the result of poor care or judgement on the
part of the operator when mounting or adjusting
the blade or support guides.
Cleaning
The most common causes of blade breakage
are:
Cleaning your machine will extend its life and
produce better results.
•
•
Faulty alignment or adjustment of the guides
Using a blade with a lumpy or improperly fin-
ished braze or weld
Important places of the Model G8692 to keep
clean are the motor area, the blade, and the
stand. Make sure these areas are free from oil
and debris.
•
•
•
•
Feeding the workpiece too fast
Tooth dullness or absence of sufficient set
Excessive or too little blade tension
Running the bandsaw excessively when not
resawing
•
Not releasing blade tension after use
Storage
When storing the bandsaw for long periods of
time, it is important to perform the following:
•
•
Release tension on the blade.
Store bandsaw in a safe dry place.
-20-
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Lubrication
No lubrication is required for the Model G8692.
All of the bearings in this machine have been
lubricated with a sufficient amount of high grade
lubricant. This lubricant will last for the life of the
machine under normal operating conditions.
Figure 15. Motor brush removal.
2. Remove the motor brushes.
Motor Brushes
3. Clean or replace the motor brushes and
The Model G8692 comes with 2 extra motor
brushes to help prolong the life of the universal
motor.
secure the covers.
To change the motor brushes:
1. Use a flat-head screw driver to remove the
motor brush covers as shown in Figure 15.
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Maintenance Log
Maintenance Performed
Date
Approximate Hours Of Use
-22-
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SECTION 8: REFERENCE INFO
The following pages contain aftermarket acces-
sories information, the machine data sheet, parts
diagrams, parts lists, wiring diagrams, troubleshoot-
ing information and Warranty/Return information
Aftermarket
Accessories
for your Model G8692.
If you need parts or help in assembling your
machine, or if you need operational information,
call the Grizzly Service Department. Trained ser-
vice technicians will be glad to help you.
Tool steel bandsaw blades:
MODEL
G9112
G9113
G9114
TYPE
Raker
Raker
Raker
WIDTH GAUGE
TPI
14
18
24
1
⁄2"
⁄2"
⁄2"
0.025
0.025
0.025
1
1
If you have any comments regarding this manual,
please write to Grizzly at the address below:
Bi-Metal Variable Pitch Bandsaw Blades
Grizzly Industrial, Inc.
C
/O
Technical Documentation
P.O. Box 2069
MODEL
G9115
G9116
G9117
TYPE
VP
VP
WIDTH GAUGE TPI
1
1
1
⁄2"
⁄2"
⁄2"
0.025 10-14
0.025 14-18
0.025 20-24
Bellingham, WA 98227-2069
VP
We recommend you keep a copy of our current
catalog for complete information regarding
Grizzly's warranty and return policy. If you need
additional technical information relating to this
machine, or if you need general assistance or
replacement parts, please contact the Service
Department at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: [email protected]
G8692 Portable Bandsaw and Stand
-23-
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Troubleshooting
Motor will not start.
1. Low voltage.
1. Check power line for proper voltage.
2. Open circuit in motor or loose
2. Inspect all lead connections on motor for loose or open
connections.
connections.
Motor will not start; fuses or circuit
breaker blown.
1. Short circuit in line cord or plug.
1. Repair or replace cord or plug for damaged insulation and
shorted wires.
2. Short circuit in motor or loose
connections.
3. Circuit Overloaded.
2. Repair or replace all connections on motor for loose or
shorted terminals or worn insulation.
3. Reduce load on circuit.
Motor fails to develop full power
(power output of motor decreases
rapidly with decrease in voltage at
motor terminals).
1. Power line overloaded with lights,
appliances, and other motors.
2. Undersized wires or circuits too long.
3. General overloading of power
company facilities.
1. Reduce load on power line.
2. Increase wire sizes or reduce length of wire.
3. Request a power check from the power company.
Motor overheats.
1. Motor overloaded.
2. Air circulation through the motor
restricted.
1. Reduce load on motor.
2. Clean out motor to provide normal air circulation.
Motor stalls (resulting in blown
fuses or tripped circuit).
1. Short circuit in motor or loose
connections.
1. Repair or replace connections on motor for loose or short
ed terminals or worn insulation.
2. Low voltage.
2
Correct the low voltage conditions.
3. Incorrect fuses or circuit breaker in
power line.
3. Install correct fuses or circuit breaker.
4. Motor overloaded.
4. Reduce load on motor.
Machine slows when operating.
Applying too much pressure to
workpiece.
Feed workpiece slower.
Blade does not run evenly on
wheels.
1. Blade support bearings set incorrectly. 1. Adjust blade support bearings.
2. Wheels are not coplanar.
2. Call Grizzly Service Department (570) 546-9663.
Blade does not cut evenly.
1. Blade is not properly tensioned.
2. Wheels are not coplanar.
3. Tooth set is uneven.
1. Adjust blade tension.
2. Call Grizzly Service Department (570) 546-9663.
3. Replace blade.
4. Teeth are sharper on one side than
the other.
4. Replace blade.
Blade slows when cutting. Blade
makes a squealing noise,
especially on start-up.
1. V-belt loose.
2. V-belt worn out.
1. Tighten V-belt.
2. Replace V-belt.
Ticking sound when the saw
is running.
Weld contacting guide blocks or support
bearing.
Use the Model G2516 Stone to smooth the blade weld.
-24-
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
GRIZZLY MODEL G8692 PORTABLE BANDSAW
Design Type .................................................................................................. Bench Model
Overall Dimensions:
Table ..............................................................................................................71⁄8" x 51⁄2
"
Overall Height ..........................................................................................................14"
Overall Width ............................................................................................................13"
Overall Depth including Fence ..............................................................................181⁄2
"
Shipping Weight ..................................................................................................31 lbs.
Box Size ..................................................................................12" W x 23" L x 141⁄2" H
Footprint ......................................................................................................10" x 181⁄2
"
Cutting Capacity:
Left of Blade ..........................................................43⁄4" Round, 41⁄2" x 43⁄4" Rectangular
Cutting Angle ............................................................................................................90˚
Construction:
Table ..........................................................................................................Sheet Metal
Wheels..................................................................................Rubber Coated Aluminum
Vise ............................................................................................................Sheet Metal
Wheel Covers..............................................................................................Sheet Metal
Guides ........................................................................................................Ball Bearing
Main Body ......................................................................................Aluminum & Plastic
Motor:
Type ............................................................................................Universal Brush Type
Horsepower............................................................................................................1 HP
Bearings..........................................................Shielded & Permanently Lubricated Ball
Phase ⁄ Cycle................................................................................Single Phase ⁄ 60 HZ
Voltage ..................................................................................................................110V
Amps ....................................................................................2 Amps low, 3 Amps high
Switch ........................................................................................ Button Switch w/ Lock
Blades:
Blade Width................................................................................................................1⁄2
Blade Speed..........................................................................................190 & 262 FPM
Standard Blade Length ..........................................................................................447⁄8
Features:
"
"
..................................................................................Includes: Stand with locking vise
............................................................................................................Double Insulated
Specifications, while deemed accurate, are not guaranteed.
G8692 Portable Bandsaw and Stand
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G8692
REF
1
2
3
4
5
6
7
8
PART #
PS66M
P8692002
P608
DESCRIPTION
REF
PART #
DESCRIPTION
RUBBER PIN
HANDLE
PHLP HD SCR M4-.8 X 40
MOTOR HOUSING
BALL BEARING 608Z
CONNECTING RING
ARMATURE
CAP SCREW M8-1.25 X 16
FLAT WASHER 8MM
GRIP HANDLE
TENSION HANDLE
FRONT BRACKET
FRAME
TENSION SPRING
SPRING FITTING PLATE
FLAT WASHER 6MM
HEX NUT M5-0.8
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
P8692047
P8692048
PN06M
P8692050
P625
P8692052
PW02M
PS20M
P8692055
P8692056
PFH07M
P8692058
P8692059
P8692060
P8692061
P8692062
PW03M
P8692064
PFH05M
PW02M
P8692067
PS69M
HEX NUT M5-0.8
P8692004
P8692005
PSB11M
PW01M
P8692008
P8692009
P8692010
P8692011
P8692012
P8692013
PW03M
REAR BLADE GUIDE
BALL BEARING 625
FRONT BLADE GUIDE
FLAT WASHER 5MM
PIN 5 X 16
9
GUIDE ROLLER
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
HEX HEAD SCREW M5-45
FLAT HD SCR M5-.8 X 10
GUIDE BAR
TOOL COVER
YOKE
COLLAR
WASHER
FLAT WASHER 6MM
FIXING SHAFT
PN06M
P8692016
P8692017
PW01M
IDLE WHEEL
SLEEVE BEARING
FLAT WASHER 8MM
WASHER FOR IDLE WHEEL
CAP SCREW M8-1.25 X 16
RUBBER WHEEL
BEARING WASHER
FIELD ASSEMBLY
BRUSH HOLDER
CARBON BRUSH
BRUSH CAP
SPEED CHANGE SWITCH
SWITCH RETAINER
TAP SCREW M3 X 8
FLAT WASHER 6MM
LOCK WASHER 5MM
PHLP HD SCREW M5-.8 X 45
BALL BEARING 6200Z
STOPPER RING M6
NEEDLE BEARING HK081210
STOPPER RING M6
BAFFLE
P8692019
PSB11M
P8692021
P8692022
P8692023
P8692024
P8692025
P8692026
P8692027
P8692028
PHTEK21
FLAT HD SCR M5-.8 X 12
FLAT WASHER 5MM
TAPPING SCREW ST4.8-19
PHLP HD SCR M5-1 X 25
PHLP HD SCR M5-1 X 25
LOCK WASHER 5MM
HANDLE COVER
PHLP HD SCR M4-.8 X 40
FIXING PLATE
CORD AND PLUG
CORD GUARD
POWER SUPPLY SWITCH
SPROCKET WHEEL
CHAIN
HEX NUT M8-1.25
FLAT WASHER 8MM
FLAT WASHER 10MM
DRIVING WHEEL SHAFT
DRIVING WHEEL
CAP SCREW M8-1.25 X 65
FLAT WASHER 6MM
LOCK WASHER 8MM
CAP SCREW M6-1 X 30
FLAT WASHER 5MM
PHLP HD SCR M5-1 X 8
PHLP HD SCR M5-1 X 16
NAME PLATE
PS69M
PLW01M
P8692071
PS65M
P8692073
P8692074
P8692075
P8692076
P8692077
P8692078
PN03M
PW03M
PLW01M
PS54M
P6200
P8692034
P8692035
P8692036
P8692037
P8692038
P8692039
P6201
PW01M
PW04M
P8692082
P8692083
PSB103M
PW03M
PLW04M
PSB07M
PW02M
PS70M
1ST. STAGE GEAR
2ND STAGE GEAR
BALL BEARING 6201
BALL BEARING 6200Z
WOODRUFF KEY 2.5-10
2ND STAGE PINION
WOODRUFF KEY 2.5-10
SPROCKET (SMALL)
BALL BEARING 608Z
P6200
P8692042
P8692043
P8692044
P8692045
P6O8
PS71M
P8692091
P8692092
CONNECTING SHEET 6.3
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G8692
REF
PART #
DESCRIPTION
101 P8692101
102 P8692102
103 P8692103
104 PW01M
RUBBER FEET
BASE
WORKING TABLE
FLAT WASHER 8MM
LOCK WASHER 8MM
HEX BOLT M8-1.25 X 16
FLAT HEAD SCREW M5-.8 x 10
105
106
107
PLW04M
PB03M
P8692107
108 P8692108
109 P8692109
110 P8692110
111 P8692111
112 P8692112
113 P8692113
114 PB09M
115 PLW04M
116 PW01M
117 PW01M
118 P8692118
119 P8692119
120 P8692120
121 P8692121
122 P8692122
123 PW01M
124 PLW04M
125 PB03M
126 PW03M
127 PS72M
128 P8692128
129 P8692129
130 PB03M
131 PLW04M
132 P8692132
133 P8692133
134 P8692134
135 PB03M
136 PLW04M
137 PW01M
138 P8692138
HANDLE
KNOB
PIN
QUICK NUT
SCREW BASE
LEAD SCREW
HEX BOLT M8-1.25 X 20
LOCK WASHER 8MM
FLAT WASHER 8MM
FLAT WASHER 8MM
COTTER PIN 3 X 20
FASTEN PIN
PRESSING PIN
PRESSING PLATE
FASTEN PLATE
FLAT WASHER 8MM
LOCK WASHER 8MM
HEX BOLT M8-1.25 X 16
FLAT WASHER 6MM
PHLP HD SCR M6-1 X 12
TURNING ARM
CHAIN BOLT
HEX BOLT M8-1.25 X 16
LOCK WASHER 8MM
CHAIN
SPRING
PIPE
HEX BOLT M8-1.25 X 16
LOCK WASHER 8MM
FLAT WASHER 8MM
COVER
G8692 Portable Bandsaw and Stand
-29-
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WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe-
cial, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the car-
ton. We will not accept any item back without this number. Proof of purchase must accompany the mer-
chandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
-30-
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WARRANTY CARD
Name ____________________________________________________________________________________
Street ____________________________________________________________________________________
City ______________________________________________________________State________Zip_________
Phone Number_______________________E-Mail_______________________FAX________________________
MODEL: ________________________ Serial #______________________ Order _______________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of
course, all information is strictly confidential.
1.
How did you learn about us?
___Other__________________________________________________
How many of your woodworking machines are Grizzly? _____________
9.
___Advertisement
___Catalog
___Friend
___Card Deck
___World Wide Web
10.
Which benchtop tools do you own? Check all that apply.
___Other__________________________________________________
Which of the following magazines do you subscribe to.
___1" x 42" Belt Sander
___5" - 8" Drill Press
___8" Table Saw
___8" - 10" Bandsaw
___Disc⁄Belt Sander
___Mini Jointer
___6" - 8" Grinder
___Mini Lathe
___10" - 12" Thickness Planer
___Scroll Saw
___Spindle⁄Belt Sander
2.
___American Woodworker
___Cabinetmaker
___Practical Homeowner
___Shop Notes
___Family Handyman
___Fine Homebuilding
___Fine Woodworking
___Home Handyman
___Journal of Light Construction
___Old House Journal
___Popular Mechanics
___Popular Science
___Today’s Homeowner
___WOOD
___Wooden Boat
___Woodshop News
___Woodsmith
___Woodwork
___Woodworker
___Woodworker’s Journal
___Workbench
___Other__________________________________________________
How many of the machines checked above are Grizzly? ____________
Which portable⁄hand held power tools do you own? Check all that apply.
11.
12.
___________________________________________________________
___________________________________________________________
___________________________________________________________
___Popular Woodworking
___Other__________________________________________________
3.
4.
5.
Which of the following woodworking⁄remodeling shows do you watch?
13.
What machines⁄supplies would you like Grizzly Industrial to carry?
___Backyard America
___Home Time
___The American Woodworker
___Other__________________________________________________
What is your annual household income?
___The New Yankee Workshop
___This Old House
___Woodwright’s Shop
___________________________________________________________
___________________________________________________________
___________________________________________________________
___$20,000-$29,999
___$30,000-$39,999
___$40,000-$49,999
___$50,000-$59,999
___$60,000-$69,999
___$70,000-$79,999
___$80,000-$89,999
___$90,000 +
14.
What new accessories would you like Grizzly Industrial to carry?
___Builders Hardware
___Fasteners
___Hand Tools
___Wood Components
What is your age group?
___Other__________________________________________________
___20-29
___30-39
___40-49
___50-59
___60-69
___70 +
15.
16.
17.
18.
What other companies do you purchase your tools and supplies from?
__________________________________________________________
__________________________________________________________
6.
7.
8.
How long have you been a woodworker?
Do you think your purchase represents good value?
___0 - 2 Years
___2 - 8 Years
___8 - 20 Years
___20+ Years
___Yes
Would you recommend Grizzly Industrial to a friend?
___Yes ___No
___No
How would you rank your woodworking skills?
___Simple
___Intermediate
___Advanced
___Master Craftsman
Would you allow us to use your name as a reference for Grizzly customers
in your area? Note: We never use names more than three times.
What stationary woodworking tools do you own? Check all that apply.
___Yes
___No
___Air Compressor
___Band Saw
___Panel Saw
___Planer
___Drill Press
___Power Feeder
___Radial Arm Saw
___Shaper
___Spindle Sander
___Table Saw
19.
Comments:__________________________________________________
__________________________________________________________
___________________________________________________________
___________________________________________________________
___Drum Sander
___Dust Collector
___Horizontal Boring Machine
___Jointer
___Lathe
___Mortiser
___Vacuum Veneer Press
___Wide Belt Sander
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FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
FOLD ALONG DOTTED LINE
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
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Buy Direct and Save with Grizzly® – Trusted, Proven and a Great Value!
Visit Our Website Today And Discover Why
Grizzly® Is The Industry Leader!
• SECURE ORDERING
• ORDERS SHIPPED WITHIN 24 HOURS
• E-MAIL RESPONSE WITHIN ONE HOUR
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