Grizzly Saw G8621 User Manual

HEAVY-DUTY

SLIDING TABLE SHAPER

MODEL G8621

INSTRUCTION MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

REVISED OCTOBER, 2002. PRINTED IN TAIWAN

ONLINE MANUAL DISCLAIMER

THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE

MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE

MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS

ABOUT DIFFERENCES. PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.

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Table Of Contents

PAGE

SAFETY

SAFETY RULES FOR ALL TOOLS ..................................................................................2-3

ADDITIONAL SAFETY INSTRUCTIONS FOR SHAPERS ..................................................4

CIRCUIT REQUIREMENTS ........................................................................................................5

220V OPERATION ................................................................................................................5

GROUNDING ........................................................................................................................5

EXTENSION CORDS ............................................................................................................6

WIRING..................................................................................................................................6

GENERAL INFORMATION/COMMENTARY ..............................................................................7

UNPACKING ......................................................................................................................8-9

CLEAN UP ..........................................................................................................................10

SITE CONSIDERATIONS....................................................................................................10

ASSEMBLY................................................................................................................................11

BEGINNING ASSEMBLY ....................................................................................................11

HANDWHEEL ......................................................................................................................11

SPINDLE..............................................................................................................................12

HANDLES ............................................................................................................................13

GUARD ................................................................................................................................14

FENCE ASSEMBLY ......................................................................................................14-15

GUARD COVER ..................................................................................................................15

HOLD-DOWNS ....................................................................................................................16

MITER ASSEMBLY ........................................................................................................16-17

ADJUSTMENTS ........................................................................................................................18

PULLEYS & V-BELT............................................................................................................18

V-BELT TENSION ..............................................................................................................19

SPEED CHANGES..............................................................................................................19

FENCE ADJUSTMENT........................................................................................................20

ALIGNING THE FENCE ......................................................................................................20

TABLE INSERTS ................................................................................................................21

SETTING MITER GAUGE ..................................................................................................21

TEST RUN ..........................................................................................................................22

OPERATION ..............................................................................................................................23

ROTATION ..........................................................................................................................23

CUTTER INSTALLATION....................................................................................................24

TABLE LOCK ......................................................................................................................24

SPINDLE HEIGHT ..............................................................................................................25

STRAIGHT SHAPING ....................................................................................................25-26

RUB COLLARS....................................................................................................................27

PATTERN WORK ..........................................................................................................28-29

FREEHAND SHAPING........................................................................................................29

MITER ASSEMBLY ........................................................................................................29-30

SHAPER ACCESSORIES ..................................................................................................30

MAINTENANCE ........................................................................................................................31

GENERAL............................................................................................................................31

TABLE..................................................................................................................................31

LUBRICATION ....................................................................................................................31

V-BELT ................................................................................................................................31

SCHEDULE..........................................................................................................................31

WIRE DIAGRAM..................................................................................................................32

CLOSURE..................................................................................................................................33

MACHINE DATA..................................................................................................................34

PARTS BREAKDOWN AND PARTS LISTS ..................................................................35-41

WARRANTY AND RETURNS ............................................................................................42

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SECTION 1: SAFETY

For Your Own Safety Read Instruction

Manual Before Operating This Equipment

The purpose of safety symbols is to attract your attention to possible hazardous conditions.

This manual uses a series of symbols and signal words which are intended to convey the level

of importance of the safety messages. The progression of symbols is described below.

Remember that safety messages by themselves do not eliminate danger and are not a substi-

tute for proper accident prevention measures.

Indicates an imminently hazardous situation which, if not

avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not

avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not

avoided, MAY result in minor or moderate injury. It may also

be used to alert against unsafe practices.

This symbol is used to alert the user to useful information

about proper operation of the equipment.

NOTICE

Safety Instructions For Power Tools

1. KEEP GUARDS IN PLACE and in working

5. KEEP CHILDREN AND VISITORS

AWAY. All children and visitors should be

kept a safe distance from work area.

order.

2. REMOVE ADJUSTING KEYS AND

WRENCHES. Form habit of checking to

see that keys and adjusting wrenches are

removed from tool before turning on.

6. MAKE WORKSHOP CHILD PROOF with

padlocks, master switches, or by removing

starter keys.

3. KEEP WORK AREA CLEAN. Cluttered

7. NEVER FORCE TOOL. It will do the job

better and safer at the rate for which it was

designed.

areas and benches invite accidents.

4. NEVER USE IN DANGEROUS ENVI-

RONMENT. Do not use power tools in

damp or wet locations, or where any flam-

mable or noxious fumes may exist. Keep

work area well lighted.

8. USE RIGHT TOOL. Do not force tool or

attachment to do a job for which it was not

designed.

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Safety Instructions For Power Tools

9. USE PROPER EXTENSION CORD. Make

sure your extension cord is in good condi-

tion. Conductor size should be in accor-

dance with the chart below. The amperage

rating should be listed on the motor or tool

nameplate. An undersized cord will cause a

drop in line voltage resulting in loss of

power and overheating. Your extension

cord must also contain a ground wire and

plug pin. Always repair or replace exten-

sion cords if they become damaged.

14. MAINTAIN TOOLS WITH CARE. Keep

tools sharp and clean for best and safest

performance. Follow instructions for lubri-

cating and changing accessories.

15. DISCONNECT TOOLS before servicing

and changing accessories, such as blades,

bits, cutters, and the like.

16. REDUCE THE RISK OF UNINTENTION-

AL STARTING. Make sure switch is in off

position before plugging in.

Minimum Gauge for Extension Cords

LENGTH

17. USE RECOMMENDED ACCESSORIES.

Consult the owner’s manual for recom-

mended accessories. The use of improper

accessories may cause risk of injury.

AMP RATING

0-6

25ft

50ft 100ft

7-10

11-12

18. CHECK DAMAGED PARTS. Before fur-

ther use of the tool, a guard or other part

that is damaged should be carefully

checked to determine that it will operate

properly and perform its intended function.

Check for alignment of moving parts, bind-

ing of moving parts, breakage of parts,

mounting, and any other conditions that

may affect its operation. A guard or other

part that is damaged should be properly

repaired or replaced.

13-16

17-20

21-30

10. WEAR PROPER APPAREL. Do not wear

loose clothing, gloves, neckties, rings,

bracelets, or other jewelry which may get

caught in moving parts. Non-slip footwear

is recommended. Wear protective hair cov-

ering to contain long hair.

19. NEVER LEAVE TOOL RUNNING UNAT-

TENDED. TURN POWER OFF. Do not

leave tool until it comes to a complete stop.

11. ALWAYS USE SAFETY GLASSES. Also

use face or dust mask if cutting operation is

dusty. Everyday eyeglasses only have

impact resistant lenses, they are NOT safe-

ty glasses.

20. NEVER USE UNDER THE INFLUENCE of

alcohol or drugs, or when tired.

12. SECURE WORK. Use clamps or a vise to

hold work when practical. It’s safer than

using your hand and frees both hands to

operate tool.

21. NEVER ALLOW UNSUPERVISED OR

UNTRAINED PERSONNEL TO OPER-

ATE THE MACHINE. Make sure any

instructions you give in regards to the

operation of the machine are approved,

correct, safe, and clearly understood.

13. NEVER OVERREACH. Keep proper foot-

ing and balance at all times.

G8621 Heavy-Duty Sliding Table Shaper

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Additional Safety Instructions For Shapers

1. NEVER ALLOW YOUR HANDS to come

within 12 inches of the cutters. Never pass

your hands directly over or in front of the

cutter.

9. THE USE OF PUSH STICKS as safety

devices in some applications is smart; in

others it can be quite dangerous. If the push

stick comes in contact with the cutter on the

end grain, it can fly out of your hand like a

bullet—potentially causing serious injury.

We recommend using some type of fixture,

jig, or hold-down device as a safer alterna-

tive. Always use the guard as described in

the manual.

2. BLIND CUT WHENEVER POSSIBLE. This

keeps the knives on the underside of the

workpiece and provides a distance guard

for the operator.

3. WHEN SHAPING CONTOURED WORK

and using a rub collar, NEVER start out at a

corner. See the “Rub Collar” instructions

further on in the manual.

10. NEVER FORCE MATERIALS through the

shaper. Let the cutters do the work.

Excessive force is likely to result in poor cut-

ting results and will cause dangerous kick-

back conditions.

4. WITH THE MACHINE UNPLUGGED,

always rotate the spindle by hand with any

new setup to ensure proper cutter clearance

before starting the machine.

11. ALWAYS ensure that the cutters, fence,

and spindle elevator knob have been tight-

ened properly before beginning any opera-

tion.

5. DO NOT SHAPE STOCK SHORTER than

12 inches without special fixtures or jigs.

Where practical, shape longer stock and cut

to size.

12. ALWAYS feed the work toward the cutters

in the direction opposite of the cutter rota-

tion. Also, using and maintaining a sharp

cutterhead will greatly reduce the chance of

kickback.

6. NEVER ATTEMPT to remove too much

material in one pass. You are far more like-

ly to enjoy safer and higher quality results if

you allow the cutter to remove material in

multiple passes.

13. NEVER REACH BEHIND CUTTER to grab

the workpiece. Your hand may suddenly be

pulled into the cutter in the event of a kick-

back.

7. THE DANGER OF kickback is increased

when the stock has knots, holes, or foreign

objects in it. Warped stock should be run

through a jointer before attempting to run it

through a shaper.

14. IF AT ANY TIME YOU ARE EXPERIENC-

ING DIFFICULTIES PERFORMING THE

INTENDED OPERATION, STOP USING

THE SHAPER! Then contact our service

department or ask a qualified expert how

the operation should be performed.

8. KEEP THE UNUSED PORTION of the cut-

ter below the table surface.

Like all power tools, there is danger associ-

ated with shapers. Accidents are frequently

caused by lack of familiarity or failure to pay

attention. Use this tool with respect and cau-

tion to lessen the possibility of operator

injury. If normal safety precautions are over-

looked or ignored, serious personal injury

may occur.

No list of safety guidelines can be complete.

Every shop environment is different. Always

consider safety first, as it applies to your indi-

vidual working conditions. Use this and other

machinery with caution and respect. Failure

to do so could result in serious personal

injury, damage to equipment or poor work

results.

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SECTION 2: CIRCUIT REQUIREMENTS

Grounding

220V Operation

The Model G8621 Shaper is furnished with a

3450 R.P.M., 5 H.P., Single-Phase 220V motor,

push-button ON/OFF magnetic starter switch, for-

ward-reverse switch and a cord set. Under nor-

mal use, the motor draws approximately 25 amps

@ 220V. We recommend a 30 amp circuit break-

er. If frequent circuit failures occur when using the

shaper, contact our service department.

In the event of an electrical short, grounding

reduces the risk of electric shock by providing a

path of least resistance to disperse electric cur-

rent. This tool is equipped with an electric cord

that has an equipment-grounding conductor

which must be properly connected to a grounding

plug. The plug must be plugged into a matching

outlet that is properly installed and grounded in

accordance with all local codes and ordinances.

The shaper motor must be connected to its own

dedicated 30A circuit. The shaper should not

share a circuit with any other machine, and the

wires in the circuit should be rated for 30A. A

standard 2-pole breaker is also necessary for use

with the shaper.

Improper connections of the electrical-grounding

conductor can result in the risk of electric shock.

The conductor with green or green and yellow

striped insulation is the electrical-grounding con-

ductor. If repair or replacement of the electric

cord or plug is necessary, do not connect the

equipment grounding conductor to a live terminal.

We recommend using a NEMA-style L6-30 plug

and outlet similar to that in Figure 1. You may

also “hard-wire” the shaper directly to your panel,

provided you place a disconnect near the

machine. Check the electrical codes in your area

for specifics on wiring requirements.

This equipment must be

grounded. Verify that any

existing electrical outlet

and circuit you intend to

plug into is actually

grounded. Under no cir-

cumstances should the

grounding pin from any

three-pronged plug be

removed. Serious injury

may occur.

Figure 1. 220V Single-Phase

G8621 Heavy-Duty Sliding Table Shaper

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Extension Cords

Wiring

We do not recommend the use of extension

cords on 220V equipment. Arrange the place-

ment of your equipment and the installed wiring

to eliminate the need for extension cords. Should

it be necessary to use an extension make sure

the cord is rated Hard Service (grade S) or bet-

ter. Refer to the chart in Section 1: Safety to

determine the minimum gauge for the extension

cord. The extension cord must also contain a

ground wire and plug pin. Always repair or

replace extension cords when they become worn

or damaged.

A wiring diagram is provided at the back of this

manual should it be necessary to repair or revise

the wiring. Always utilize a qualified electrician

when doing any electrical work on this equip-

ment.

We have covered some basic electrical

requirements for the safe operation of

your machine. These requirements are not

necessarily comprehensive. You must be

sure that your particular electrical configu-

ration complies with local and state codes.

Ensure compliance by checking with your

local municipality or a licensed electrician.

-6-

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SECTION 3: GENERAL INFORMATION

Most important, we stand behind our machines.

We have an excellent service department at your

disposal should the need arise. If you have any

service questions or parts requests, please call or

Commentary

write to us at the location listed below.

Grizzly Industrial, Inc. is proud to offer the Model

G8621 Shaper. This shaper is part of Grizzly’s

growing family of fine woodworking and metal-

working machinery. When used according to the

guidelines stated in this manual, you can expect

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone:(570) 546-9663

years of trouble-free, enjoyable operation.

Fax:(800) 438-5901

E-Mail: [email protected]

Web Site: http://www.grizzly.com

The Model G8621 is intended for heavy-duty pro-

fessional use. The Model G8621 Shaper features

a 5 H.P. single-phase motor, offers 220V opera-

The specifications, drawings, and photographs

tion with magnetic power switching and full

illustrated in this manual represent the Model

reversing capabilities. The Model G8621 also

G8621 as supplied when the manual was pre-

features a precision-ground cast iron table, hold-

pared. However, owing to Grizzly’s policy of con-

down springs, three interchangeable spindles

tinuous improvement, changes may be made at

and a sliding table. This shaper is capable of

any time with no obligation on the part of Grizzly.

operating at four spindle speeds: 3600, 5100,

Whenever possible, though, we send manual

8000 and 10,000 R.P.M., giving you a versatile

updates to all owners of a particular tool or

shaper with plenty of power.

machine. Should you receive one, we urge you to

insert the new information with the old and keep

it for reference.

A number of optional accessories for the Model

G8621 are available. Please refer to the current

Grizzly catalog for more information.

We are also pleased to provide this manual with

Read the manual before

assembly and operation.

Become familiar with

the machine and its

operation before begin-

ning any work. Serious

personal injury may

result if safety or opera-

tional information is not

understood or followed.

the Model G8621. It was written to guide you

through assembly, review safety considerations,

and cover general operating procedures. It repre-

sents our latest effort to produce the best docu-

mentation possible. If you have any criticisms

that you feel we should address in our next print-

ing, please write to us at the address below:

Grizzly Industrial, Inc.

Technical Documentation

P.O. Box 2069

⁄O

Bellingham, WA 98227

G8621 Heavy-Duty Sliding Table Shaper

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When you are completely satisfied with the con-

dition of your shipment, you should inventory its

parts.

Unpacking

In the event that any nonproprietary parts are

missing (e.g. a nut or a washer), we would be

glad to replace them, or, for the sake of expedi-

ency, replacements can be obtained at your local

hardware store.

The Model G8621 Shaper is shipped from the

manufacturer in a carefully packed carton. If you

discover the machine is damaged after you’ve

signed for delivery, and the truck and driver are

gone, you will need to file a freight claim with the

carrier. Save the containers and all packing mate-

rials for possible inspection by the carrier or its

agent. Without the packing materials, filing a

freight claim can be difficult. If you need assis-

tance determining whether you need to file a

freight claim, or with the procedure to file one,

please contact our Customer Service.

After all the parts have been removed from the

carton, you should have:

• Shaper Unit

• Miter Gauge Kit (Figure 2)

• Hardware (Figure 3)

The Miter Gauge Kit Hardware and Qty:

1. Miter Gauge

2. Fence

3. Clamping Unit

4. Support Fence

5. Push Shaft

6. Pointer

7. Washer

8. Bolts

9. Threaded Knob

10. Special Nuts

11. Ratchet Handle

The G7209/10 is a heavy

machine, 770 lbs. ship-

ping weight. DO NOT

over-exert

yourself

while unpacking or

moving your machine –

you will need assis-

tance and power equip-

ment. Serious personal

injury may occur if safe

moving methods are not

followed.

If moving this machine up or

down stairs, the machine

must be dismantled and

moved in smaller pieces.

Make sure the stairs are

capable of supporting the

combined weight of the

machine parts and the peo-

ple moving them.

10.

11.

Figure 2. Miter Gauge Kit.

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The Model G8621 Hardware and Qty:

⁄

4" Spindle

1" Spindle

1¹⁄4" Spindle

⁄

4" Spindle Nut

1" Spindle Nut

1¹⁄4" Spindle Nut

Spacer Set

Hold Downs

Hold Down Bars

Hold Down Brackets

Fence Pieces

Fence Mounts

Dust Port

Safety Guard

Multi Wrench 10, 19, 23, 26, 37mm 1

3mm Allen^®Wrench

Figure 3. Shaper hardware.

4mm Allen^®Wrench

1¹⁄2" Box Wrench

1" Box Wrench

Stainless Wheel Handles

Round Knobs

Plastic Adjustment Wheels

4⁷⁄8" Threaded Stud Knobs

4" Double Threaded-End Bars

Draw Bar w/Nut

Shaft Guide Bar w/Setscrew

Fence-Bracket Ratchet Handles

Adjustment Guide Bar

⁵⁄16" Lock Washers

⁵⁄16"-18 x 1⁵⁄16" Flat Head Screws

⁵⁄16" Flat Washers

⁄

2" Flat Washers

⁵⁄16" Hex Nuts

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Clean Up

Site Considerations

The unpainted surfaces are coated with a waxy

oil to protect them from corrosion during ship-

ment. Remove this protective coating with a sol-

vent cleaner or citrus-based degreaser such as

Grizzly’s G7895 Degreaser. Avoid chlorine-

based solvents as they may damage painted sur-

faces should they come in contact. Always follow

the usage instructions on the product you choose

to clean.

FLOOR LOAD

Your Model G8621 Shaper represents a moder-

ately large weight load in a moderate sized foot-

print. Most commercial shop floors will be ade-

quate for the 770 lb. weight of the Model G8621.

Some floors may require additional support.

Contact an architect or structural engineer if you

have any question about the ability of your floor to

handle the weight.

WORKING CLEARANCES

Do not use gasoline or

other petroleum-based

solvents to clean with.

They have low flash

points which make them

extremely flammable. A

risk of explosion and

burning exists if these

products are used.

Serious personal injury

may occur.

Working clearances can be thought of as the dis-

tances between machines and obstacles that

allow safe operation of every machine without

limitation. Consider existing and anticipated

machine needs, size of material to be processed

through each machine, and space for auxiliary

stands and/or work tables. Also consider the rel-

ative position of each machine to one another for

efficient material handling. Be sure to allow your-

self sufficient room to safely run your machines in

any foreseeable operation.

LIGHTING AND OUTLETS

Do not smoke while using

solvents. A risk of explo-

sion or fire exists and may

result in serious personal

injury.

Lighting should be bright enough to eliminate

shadow and prevent eye strain. Electrical circuits

should be dedicated or large enough to handle

combined motor amp loads. Outlets should be

located near each machine so power or exten-

sion cords are not obstructing high-traffic areas.

Be sure to observe local electrical codes for prop-

er installation of new lighting, outlets, or circuits.

Many of the solvents

commonly used to clean

machinery can be toxic

when inhaled or ingest-

ed. Always work in well-

ventilated areas far from

potential ignition sources

when dealing with sol-

vents. Use care when dis-

posing of waste rags and

towels to be sure they do

not create fire or environ-

mental hazards.

Make your shop “child safe.”

Ensure that your workplace

is inaccessible to children by

closing and locking all

entrances when you are

away. Never allow visitors in

your shop when assembling,

adjusting,

equipment.

operating

-10-

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SECTION 4: ASSEMBLY

Handwheel

Beginning Assembly

Most of your Model G8621 Shaper has been

assembled at the factory, but some parts must be

assembled or installed after delivery. We have

organized the assembly process into steps.

Please follow along in the order presented here.

The handwheel, pre-installed at the factory, is

made of cast iron. It is used to raise and lower the

spindle to accommodate the height required by

your cutter.

Thread the crank handle onto the handwheel.

Keep loose clothing

rolled up and out of the

way of machinery and

keep hair pulled back.

Disconnect power to the

machine when perform-

ing any maintenance or

assembly. Failure to do

this may result in serious

personal injury.

Figure 4. Handwheel mounted to shaper.

Wear safety glasses dur-

ing the entire assembly

process. Failure to com-

ply may result in serious

personal injury.

Some metal parts may

have sharp edges on

them after they are

formed. Please examine

the edges of all metal

parts before handling

them. Failure to do so

could result in injury.

G8621 Heavy-Duty Sliding Table Shaper

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Spindle

The Model G8621 comes with three interchange-

able spindles like those in Figure 5. The spindles

must be inserted correctly and remain stable in

order to produce quality work. When installing

and changing spindles, make sure the spindle

seats snugly and that there is enough drawbar

threaded into the bottom of the spindle to safely

secure it in place. To install a spindle:

Align

These

Parts

1. You should not have your machine connect-

ed to a power source at this time. If you do,

UNPLUG it before you begin.

Figure 6. Installing spindle into the cartridge.

4. Thread the drawbar nut, tapered side up,

onto the bottom of the drawbar, as illustrated

in Figure 7.

Figure 5. Spindles.

2. Thread the drawbar approximately 10-15

turns into the bottom of the spindle. The

drawbar has two threaded ends. One of

them will remain exposed.

Figure 7. Drawbar nut on spindle.

5. Place the spindle wrench on top of the spin-

dle, so it fits over the head of the spindle.

Place a 15mm wrench on the drawbar nut.

3. Drop the spindle/drawbar into the spindle

cartridge at the top of the table. Line up the

keyway on the spindle with the locating pin at

the top of the spindle cartridge. You will feel

the spindle seat itself. See Figure 6.

6. Hold the spindle in place and tighten the

drawbar nut. DO NOT use excessive force.

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4. Install the round knobs shown in Figure 10

Handles

onto both ends of the bar.

The guard adjuster is used to secure the guard to

the table and to allow the guard to be loosened

for adjustment. To assemble the guard adjuster:

1. Install the bar into the shaft guide as shown

in Figure 8.

2. Line up the groove in the bar with the

setscrew.

Figure 10. Thread round knobs onto bar.

The wheel shown in Figure 11 fits on the adjust-

ment shaft. This locks in place by tightening the

setscrew into the groove on the shaft. There is a

threaded hole on the wheel that allows for the

optional installation of a crank (not included).

Groove

Figure 8. Slide bar into shaft guide.

3. Tighten the shaft setscrew into the groove to

lock the bar in place as shown in Figure 9.

Groove

Figure 11. Install wheel onto adjustment guide.

Figure 9. Tightening setscrew with hex key.

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Guard

Fence Assembly

To mount the cutter guard to the table:

To mount the fence brackets to the guard body:

1. Place the guard over the threaded holes on

1. Insert the adjustment shaft into the fence

bracket as shown in Figure 14.

the table.

2. Insert the shaft guide into the guard as

shown in Figure 12, and thread the shaft

guide clockwise to secure the guard to the

table.

Figure 14. Adjustment guide to fence bracket.

2. Insert the adjustment handle (Figure 15) into

the fence bracket, and thread it into the

guard body.

Figure 12. Inserting shaft guide into guard.

Insert the adjustment guide into the screw brack-

et. Line up the shaft groove shown in Figure 11

with the center bolt and screw the bolt into the

groove as shown in Figure 13. Do not complete-

ly tighten the bolt. This will allow the shaft to spin

without coming out.

Figure 15. Adjustment handle.

Figure 13. Tightening bolt into shaft groove.

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To install the wood facing:

Guard Cover

1. Secure the wooden fence pieces (as shown

in Figure 16) with the ⁄16''- 18 x 1'' Phillips^®

head screws, washers, and hex nuts provid-

ed.

To mount the guard cover:

1. Place the guard cover over the threaded

holes on top of the guard body as shown in

Figure 17.

2. If using your own wood faces, make sure the

countersunk holes in your fence material are

deep enough to keep the entire screw head

below the fence surface.

2. Thread the knobs into the guard body and

secure the cover.

Figure 16. Attach wooden fence assembly.

Figure 17. Guard cover.

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Hold-Downs

Miter Assembly

Hold-downs are used to hold the workpiece flat

and snug against table as shown in Figure 18. To

assemble the hold-downs:

The miter gauge for the Model G8621 features a

clamp and special fence. The miter gauge

assembly can be mounted on either end of the

table, depending on the type of desired cut or cut-

ting direction. To mount the miter gauge and its

fence:

1. Slide a hold-down plate into each of the cast

iron hold-down brackets.

2. Insert the bracket pole into the fence bracket

1. Locate the threaded holes on either side of

and hold-down bracket.

the table.

3. Partially screw the handle into the hold-down

2. Install the push shaft as shown in Figure 19.

brackets.

4. Position the hold-downs according to the

size of your workpiece.

5. Tighten the handles to secure the hold-

downs.

Figure 19. Installing the push shaft.

3. Now, slide the miter gauge down the push

shaft as in Figure 20.

Figure 18. Hold-down on workpiece.

Figure 20. Installing the miter gauge.

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4. With the provided washer, thread the ratchet

handle through the miter gauge and into the

table as shown in Figure 21.

Figure 23. Installing the miter fence.

7. Slide the clamping unit onto the push shaft

as shown in Figure 24.

Figure 21. Installing the ratchet handle.

5. Insert the the miter gauge pointer shown in

Figure 22, but do not tighten the nearby

setscrew at this time.

Figure 24. Installing the clamping unit.

Figure 22. Installing the pointer.

6. Place flat washers on the miter fence hex

bolts, then start the special nuts onto the

ends. Slide the special nuts into the groove

of the fence. The end piece for the fence

works with the same special nut and hex bolt

system. When these have all been installed

on the miter fence, it is time to install the

fence onto the miter gauge as in Figure 23.

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SECTION 5: ADJUSTMENTS

Adjustment

Setscrew

Keep loose clothing

rolled up and out of the

way of machinery and

keep hair pulled back.

Disconnect power to the

machine when perform-

ing any adjustments or

maintenance. Failure to

do this may result in seri-

ous personal injury.

Figure 25. Inspecting pulley alignment.

4. This process is easiest with the help of

another person. Loosen the four bolts that

attach the motor to the motor base. One per-

Wear safety glasses dur-

ing the entire adjustment

process. Failure to com-

ply may result in serious

son should slide the motor either up or down

while the other person measures the align-

ment of the motor pulley and the spindle pul-

ley with a straightedge.

personal injury.

5. When the motor pulley and the spindle pulley

alignment are correct, tighten the motor to

the motor base.

Pulleys & V-Belt

6. Inspect your results. If satisfactory, double-

check that the mounting bolts are tight.

Improper pulley alignment sharply reduces the

effectiveness of power transmission and belt life

expectancy. To align the pulleys:

7. You can also make small adjustments in the

motor pulley alignment by raising or lowering

it along the motor shaft. To do this, loosen

the two setscrews (one is shown in Figure

25) which are in the lowest groove of the

motor pulley and move the pulley into posi-

1. Remove the motor cover from the back of

the shaper cabinet to expose the motor and

pulleys.

tion. Tighten the setscrews when the align-

ment is satisfactory.

2. Check the alignment with a straightedge. If

the pulleys are in alignment, the straightedge

should touch two sides of each pulley even-

ly as in Figure 25.

3. If the pulleys are parallel with each other, but

not in-line, the motor needs to be adjusted.

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V-Belt Tension

Speed Changes

The Model G8621 Shaper is equipped with a V-

belt drive system that controls the speeds. To

change spindle speeds:

You should be able to deflect the belt ⁄4" with

moderate finger pressure. This may seem tight

compared to most other V-belts, but since the belt

is small and runs fast, this amount of tension is

necessary. The V-belt will slip if too loose, and

will squeal or cause vibration if too tight. Adjust

the tension if necessary. To adjust V-belt tension:

1. Unplug the machine.

2. Loosen the two motor plate bolts, and slide

the motor toward the spindle assembly. DO

NOT take the bolts out.

1. Make sure the pulleys are properly aligned.

3. Select the desired speed. There are four

speeds: 3600 R.P.M., 5100 R.P.M., 8000

R.P.M., 10,000 R.P.M. Figure 26 shows the

belt positions for each available speed.

2. Loosen the two motor mount plate bolts and

slide the motor left or right to modify the belt

tension. Keep the pulleys aligned.

3. Tighten the motor mount plate bolts, test the

tension, and check the pulleys.

4. Repeat steps 2-3 until tension is correct and

the pulleys are aligned.

Disconnect power to the

machine when perform-

ing any adjustments or

maintenance. Failure to

do this may result in seri-

ous personal injury.

Figure 26. Spindle speed adjustment.

4. Align the belt along the appropriate pulley

grooves.

5. Slide the motor back into position and tight-

en the belt. When the belt is properly ten-

sioned, there should be approximately ¹⁄4" of

deflection in the center of the belt when you

press it with moderate pressure.

6. Tighten all the adjusting bolts.

7. Spin the pulley to ensure proper tracking.

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Fence Adjustment Aligning The Fences

The fence is a two-piece adjusting system. Each

fence is independently adjustable to compensate

for different cutting thicknesses and special shap-

ing applications. Without any play, one turn of the

knob moves the split fence approximately ⁄64"

(.078"). To adjust the fence:

The following procedure ensures that the fence is

parallel with itself and square with the table.

1. Check that the bolts through the wood facing

are tight on each side and are adequately

countersunk.

1. Loosen the fence lock handle.

2. To align the wood facing, adjust one or both

fence halves so they are in close alignment.

Micro-adjust and check the alignment with a

straightedge as shown in Figure 27.

2. Turn the fence adjustment knob until the

fence is set to the desired position.

3. Tighten the fence lock handle.

3. If the wood fences are not parallel with each

other, shim the incorrect side with electrical

washers. Normal washers may work, but

electrical washers allow for fine adjustments.

More detailed information concerning fence

adjustments is covered in the “Straight Shaping”

instructions.

Figure 27. Aligning fences with straightedge.

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Table Inserts

Setting Miter Gauge

It is necessary to square the miter gauge each

time it is removed from the table. To do this:

The Model G8621 is supplied with two inserts

which provide three possible opening diameters

in the shaper table surface. Use the smallest

opening that a particular cutter will allow. This

offers more support for the workpiece and

reduces the amount of chips that can fall into the

machine. The correct spindle opening also allows

any unused portion of the cutter to remain below

the table surface—increasing operator protection.

1. Ensure that the fence halves are aligned and

that the miter assembly is correctly assem-

bled.

2. Place one end of a framing or try square

flush with the infeed shaper fence.

3. Rotate the miter gauge so that it lines up

The cast iron table insert must be flush with the

top of the table. To adjust the insert:

flush with the other end of the square.

1. Remove the three Phillips^®head screws that

4. Set the miter gauge pointer to 0° and tighten

the setscrew as shown in Figure 29.

hold the cast iron insert in place.

2. By using a straightedge and a screwdriver,

turn the barrel screws clockwise or counter-

clockwise to level the cast iron insert with the

table. See Figure 28.

Figure 29. Setting the miter gauge pointer.

5. Keeping the square flush with the infeed

fence and the miter fence, clamp it to the

table, and slide the table across the shaper.

The square should stay flush with both

infeed and outfeed fences during this move-

ment. If this is the case, proceed to the next

section. If they do not stay flush or are not

square to the miter fence, repeat steps 1-4

until they are true.

Figure 28. Leveling table insert.

3. Inspect with the straightedge from both side-

to-side and front-to-back to ensure the insert

is flush with the table. Replace and secure

the Phillips^®head screws.

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Test Run

Disconnect power to the

machine when perform-

ing any adjustments or

maintenance. Failure to

do this may result in seri-

ous personal injury.

Once assembly is complete and adjustments are

done to your satisfaction, you are ready to start

the machine.

DO NOT have a cutter installed when you test run

the shaper. Turn on the power supply at the main

panel. Press the ON button. Make sure that your

finger is poised on the OFF button, just in case

there is a problem. The shaper should run

smoothly with little or no vibration or rubbing nois-

es. Strange or unnatural noises should be inves-

tigated and corrected before operating the

machine further.

Never use the Model G8621 for applications

other than those for which it was intended.

DO NOT overload the machine or use

excessive force when shaping materials.

Severe personal injury, damage to the

machine, or damage to your workpiece

could occur.

If the shaper seems to be running correctly,

check the directional switch. The spindle should

be rotating in a counterclockwise direction when

the switch is in the FWD position. Run the Model

G8621 for a short time to ensure that the moving

parts are working properly with no excessive

vibration. If any problem develops, correct it

before attempting to use the machine.

If you cannot locate the source of unusual noises,

immediately contact our service department for

help.

-22-

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SECTION 6: OPERATIONS

Rotation

Keep loose clothing

rolled up and out of the

way of machinery and

keep hair pulled back.

Your

shaper

equipped

with

FORWARD/REVERSE switch as shown in

Figure 30. In many instances, you will need to flip

the cutter over and reverse cutter rotation.

Whenever possible, mount the cutter so the

board is milled on the bottom side. This method

does a better job and is safer for the operator.

Disconnect power to the

machine when perform-

ing any adjustments or

maintenance. Failure to

do this may result in seri-

ous personal injury.

Always check the direction of cutter rota-

tion before beginning any shaping opera-

tion, and always feed the work against the

direction of the cutter rotation.

Wear safety glasses dur-

ing all operations on the

shaper. Failure to com-

ply may result in serious

personal injury.

Always wear

dust

mask when operating

the shaper. Using this

machine produces saw-

dust which may cause

allergic reactions or res-

piratory problems.

Figure 30. FORWARD/REVERSE switch.

NOTICE

The following section was designed to give

instructions on the basic operations of this

shaper. However, it is in no way compre-

hensive of every shaper application. There

are many different jigs that can be built to

increase safety, accuracy, and types of

cuts. WE STRONGLY RECOMMEND that

you read books, trade magazines, or get for-

mal training to maximize the potential of

your shaper.

NOTICE

This machine was designed to be started

and stopped with the ON/OFF buttons—not

the reversing switch.

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Cutter Installation

Table Lock

Your shaper operates at speeds of 3600, 5100,

8000 and 10,000 R.P.M. 3¹⁄₂" or larger cutters

must be operated at the slowest speed.

The sliding table works with the clamping miter

gauge to allow you to secure your workpiece to

the table and make the cut by sliding the table.

This feature greatly increases operator safety

because it keeps hands away from the cutter-

head.

Always use the largest spindle size possible, and

never use more than one bushing size to gain two

spindle sizes. ”Stacking” two cutter bushings to

decrease the inside diameter of the cutter will

cause the cutter to perform incorrectly when

placed under a load.

When the sliding operation is not desired, the

table lock shown in Figure 32 will make the table

stationary. Simply pull the knurled shaft and twist

it so the cross pins slide into the largest slots in

the housing. If you want to unlock the table, pull

the shaft, twist it, and place the cross pins in the

smallest slot.

1. Unplug the shaper.

2. Place an appropriate spacer or collar at the

base of the spindle for support. Place the

cutter on the spindle, making sure the rota-

tion is correct for your application.

3. Use spacers or collars to suit your particular

application, then place the spindle washer

under the nut. Screw on the nut and locknut.

4. Tighten the nuts while holding the spindle

stationary. Use a wrench on the notches at

the top of the spindle for leverage as shown

in Figure 31.

Figure 32. Table lock.

The sliding table makes it easy to feed the

work into the cutter at a faster rate than

would normally be used. Always feed the

work slow and steady to avoid kickback

and to achieve smooth results with your

work. Although the miter assembly does

aid in safety, common sense should always

be used during every shaping operation.

Figure 31. Tightening spindle nuts.

Always use a spindle lock nut during oper-

ation. If this warning is ignored, the cutter

may fly off the spindle during use and

cause severe personal injury.

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Spindle Height

Straight Shaping

To adjust the cutter height:

1. Loosen the spindle lock shown in Figure 33.

Read the entire manual

before making any cuts

2. Move the spindle up or down with the hand-

with

your

shaper.

wheel until the desired position is obtained.

Serious personal injury

may result if safety or

operational information

is not understood or fol-

lowed.

3. Lock the spindle into position.

The fence assembly is a two-piece, independent-

ly adjustable system. When removing material

from the whole face of your workpiece, the out-

feed fence can be adjusted to provide support

for the workpiece as it passes over the cutter.

The outfeed fence can also be set in-line for par-

tial face removal.

If removing material from the whole face,

observe the following steps:

1. Loosen the locking handles shown in Figure

34 that hold the fences in place.

Figure 33. Location of spindle lock.

NOTICE

The lock knob keeps the spindle in a fixed

position during shaper operation. Do not

over-tighten the lock knob. A snug fit is all

that is needed to keep the spindle from

moving during shaper operation.

Disconnect power to the

machine when perform-

ing any adjustments or

maintenance. Failure to

do this may result in seri-

ous personal injury.

Figure 34. Location of fence locking handles.

2. Adjust the infeed fence by turning the adjust-

ment knobs until the workpiece contacts the

cutter in the desired location.

3. Lock the infeed fence in position with the

locking handle. Use a test piece to determine

the best setting.

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4. Loosen the mounting screws on the fence

faces and set the face ends to barely clear

the cutter. This allows the maximum support

possible for the workpiece while passing the

cutter. Remember to tighten the wood facing

before starting the shaper.

4. Run a test piece through the shaper as

shown in Figure 36.

5. A test sample of the desired cut should be

advanced about 8'' then stopped.

6. Once the shaper is turned off and the cutter

has come to a complete stop, adjust the out-

feed fence to support the new profiled edge.

See Figure 35.

Figure 36. Fence adjustment for blind cuts.

5. Always cut the end grain first when putting

an edge around the perimeter of your work-

piece. See Figure 37.

Figure 35. Fence adjusted to support workpiece.

If the face of the workpiece will only be par-

tially removed, observe the following steps:

1. Adjust the infeed fence to approximately the

desired depth of cut. Lock the infeed fence in

place.

Figure 37. Sequence for multiple cuts.

2. Use a straightedge to adjust the outfeed

fence to the same plane as the infeed. Lock

the outfeed fence in place.

3. Set the right and left wood face ends so they

barely clear the cutter. This allows the maxi-

mum support possible for the workpiece

while passing the cutter. Remember to tight-

en down the wood facing before starting the

shaper.

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2. Above the cutter: When the rub collar is

used above the cutter as seen in Figure 39,

the cut cannot be seen. This offers some

advantage: the stock is not affected by slight

variations in thickness and accidental lifting

will not damage the workpiece. If lifting

occurs, simply correct the mistake by repeat-

ing the operation.

Rub Collars

Rub collars are used when shaping curved or

irregular workpieces, such as arched doors or

round table tops. Rub collars also limit the depth

of your cut.

There are two types of rub collars—solid and ball-

bearing. We recommend against the use of solid

rub collars. Grizzly carries an extensive line of

ball bearing rub collars designed for use with

Grizzly shapers. See the current catalog for list-

ings.

Rub collars may be used in any of the following

positions:

1. Rub collar below the cutter: When the rub

collar is used below the cutter as shown in

Figure 38, the progress of the cut can be

observed. However, any unintentional move-

ment may lift the workpiece into the cutter,

damaging your work and creating a danger-

ous situation that may result in kickback. We

do not recommend using the rub collar below

the cutter.

Figure 39. Rub collar installed above cutter.

3. Between two cutters: Using a rub collar

between two cutters, as in Figure 40, has

the distinct advantage of performing two cuts

at once or eliminating the need to change

cutters for two different operations. Notice

that part of the edge is left uncut. The uncut

portion rides on the rub collar.

Figure 38. Rub collar installed below cutter.

Whenever the cutterhead is above the

workpiece, or you can see it spinning dur-

ing use, you must take extreme caution to

keep your hands away from the cutterhead.

Failure to do so may cause serious per-

sonal injury.

Figure 40. Rub collar between two cutters.

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2. Make the jig stable, using proven methods

and materials, and fasten the hand holds for

operator comfort and safety.

Pattern Work

3. Secure your workpiece on the three sides

that will not be cut with toggle clamps, or fas-

ten the workpiece to the jig with wood

screws.

When using a pattern, the rub collar can be posi-

tioned either above, below or between cutters.

The pattern is usually used when the entire edge

is to be shaped or when many duplicate pieces

are needed. Pattern work is particularly useful

when rough cutting irregular or oversize pieces

and then shaping the edge in a simple two-step

operation. A pattern can be incorporated into a jig

by way of adding toggle clamps, hand holds or

other safety devices.

4. Ensure that clamps and hidden screws do

not come into contact with the cutter.

5. Design your jig so that all cutting occurs

underneath the workpiece as shown in

Figure 42. Notice the operator is not

exposed to the cutting edge of the cutter!

You have greater flexibility when choosing the

correct diameter rub collar for pattern work than

for non-pattern work. If you look at Figure 41, you

will notice that the position of the pattern deter-

mines the depth of cut. In other words, your pat-

tern size is dependent upon the interrelationship

of the cutting circle, the desired amount of mate-

rial removed, and the rub collar size. Changing

one or more of these will change the amount of

material removed. Planning ahead, you can most

effectively decide which rub collars are best suit-

ed for your application.

6. Always consider the cutting circle and rub

collar diameter for the correct cutting depth

when designing your pattern.

7. Make sure the workpiece rests flat on the

table, not on the fixture.

Workpieces must be solid, stable, and

secured to the jig; or kickback may occur,

causing personal injury.

Rub Collar

Pattern

Workpiece fits here

Figure 41. Rub collar determines depth of cut.

Figure 42. Pattern jig for making curved pieces.

Irregular or freehand shaping takes a high degree

of skill and dexterity. The fence assembly is not

used during irregular shaping, so rub collars must

be used. Also, unless your jig is designed to

touch the rub collar before contacting the blade, a

starting fixture must be used to begin your cut.

When making a pattern jig here are a few things

to consider:

1. Build your jig from a material that will

smoothly follow the rub collar or fence.

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About starting fixtures:

Miter Assembly

The purpose of the starting fixture is to support

the workpiece during the beginning of the cut.

The workpiece is typically placed in the starting

position using the starting fixture for support,

Then swung into the cutter while holding the

workpiece firmly against the starting fixture. After

the cut has been started, the work is swung away

from the starting fixture and is supported only by

the rub collar. Always feed against the rotation

of the cutter and do not start cuts at corners.

When the workpiece is clamped to the table using

the miter assembly, crosscuts can be made with

a much greater degree of safety. The miter gauge

can be adjusted to 60° in both directions. Figure

43 shows the miter gauge set to 0° and Figure 44

shows it at 45°. To adjust the miter fence:

1. Loosen the miter gauge with the adjustment

handle.

To use your pattern jig:

2. Assuming that you have performed the steps

in the “Setting Miter Gauge” instructions, turn

the miter gauge in the desired direction so

the pointer indicates the angle, and tighten

the miter gauge with the adjustment handle.

1. Remove the fence assembly. Choose the

appropriate cutter and rub collar for your

application and lock them in place. Secure

your workpiece to the pattern jig.

2. Check cutter rotation, and adjust the spindle

height to align the cutter to your workpiece.

Clamp a starting fixture to the table surface,

using the location that best supports your

work.

3. If everything is correct and the cutter is tight.

Turn the shaper on.

4. Place your jig/workpiece against the starting

fixture. Using firm pressure, pivot the work-

piece into the cutter and make sure the jig is

touching the rub collar. Keep your jig in con-

tact with the rub collar and slowly follow the

pattern, moving against the cutter rotation.

Figure 43. Miter gauge set to 0°

(fences opened for clarity).

Freehand Shaping

Freehand methods are one of the most dan-

gerous operations performed on a shaper.

Although this machine is capable of performing

freehand operations, we do not recommend that

you attempt to do so. If you MUST perform free-

hand operations, get formal training and read a

book that details freehand operations, their inher-

ent dangers, and ways to avoid those dangers!

Figure 44. Miter gauge set to 45°

(fences opened for clarity).

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The miter fence can be adjusted by loosening

the two bolts that hold it to the miter gauge and

then sliding it in the desired direction.

Shaper Accessories

The support fence slides up and down the miter

fence and can be locked to hold the back of the

workpiece in place.

There are many accessories that can be built or

purchased to increase the safety of the operator.

Many experienced shaper users regularly use

proven shop-made fences and safety guards to

augment their shaping operations. In addition,

many production shops routinely use power feed-

ers with their shapers to streamline their opera-

tions.

The miter clamp holds the workpiece firm

against the table and keeps it in position against

all of the associated fences.

To use the miter assembly:

Here are some basic accessories and their uses:

1. Determine the angle of cut and set the miter

gauge to that angle, without tightening it yet.

(The angle of the miter gauge should be

determined by the angle of the workpiece

you are about to shape.) Lock the miter

gauge in place.

•

Zero Clearance Fence — A shop-made

fence with an opening only as large as the

cutter, so that only the part of the cutter

being used is exposed.

Box Fence — A shop-made box that com-

pletely surrounds the cutter. A one-piece

fence is attached that allows only the thick-

ness of the board to pass underneath, there-

by completely shielding the operator from

exposure to the spinning cutter. A clear plex-

iglass window on top of the box allows the

operator to view the workpiece during cut-

ting.

2. Move the infeed and outfeed fences out of

the way. Hold the workpiece flush against

the miter fence and slide the workpiece and

table toward the cutter. Line the workpiece

up with the cutter.

3. Slide the support fence to the back of the

workpiece and lock in place.

4. Clamp the workpiece to the table with the

miter clamp as shown in Figure 45.

•

Power Feeder — A motorized unit that can

be clamped or permanently mounted to the

table of a shaper. A power feeder pulls the

workpiece through the cut, reducing the risk

of operator contact with the spinning cutter

and reducing any injuries due to kickback.

Because of the steady feed rate, power feed-

ers can also produce cleaner, more consis-

tent cuts. Check the current Grizzly catalog

for available power feeders.

5. The workpiece is now ready for the cut.

Because of the wide range of fences and guards

that can be built in the shop, explaining their con-

struction is beyond the scope of this manual. We

strongly recommend that you read shaper books,

trade magazines, or get formal training to learn

more about these.

Figure 45. Locking down the miter clamp.

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SECTION 7: MAINTENANCE

Lubrication

Disconnect power to the

machine when perform-

The only parts on this machine that require peri-

odic lubrication are the ways where the cartridge

slide rides on the elevation housing and where

the worm gear and bushing are located. Use a

light grease or anti-seizing compound on the

ways and worm gear, and give the shaft mount a

shot of light oil.

ing any adjustments or

maintenance. Failure to

do this may result in seri-

ous personal injury.

General

Regular periodic maintenance on your Model

G8621 Shaper ensures its optimum performance.

Make a habit of inspecting your shaper each time

you use it.

V-Belt

Check for the following conditions and repair or

replace when necessary.

Avoid getting grease or oil on the V-belt or pul-

leys. Check the V-belt, as part of a monthly

inspection for proper tension and belt condition.

Cracking and glazing could result in belt failure.

Replace the belt if such conditions appear.

1. Loose mounting bolts.

2. Worn switch.

3. Worn or damaged cords and plugs.

4. Damaged V-belt.

Schedule

5. Any other condition that could hamper the

safe operation of this machine.

Regularly blow out air vents with compressed air

and keep the exhaust port clear. Always wear a

dust mask during this operation.

For every 1 hour of use, clean and wipe down

with Boeshield™ T-9:

Table

• Table and miter gauge slide

• Fence faces

Tables can be kept rust-free with regular applica-

tions of products like Boeshield^®T-9. For long

term storage you may want to consider products

like Kleen Bore's Rust Guardit™.

For every 5 hours of use, clean and oil:

• Spindle column and cartridge

• Offset adjustment mechanisms on fence

• All worm drive and other gears

Once a year, replace the V-belt.

G8621 Heavy-Duty Sliding Table Shaper

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SECTION 8: CLOSURE

We recommend you keep a copy of our current

The following pages contain general machine

data, parts diagrams/lists, troubleshooting guide

and Warranty/Return information for your Model

G8621 Shaper.

catalog for complete information regarding

Grizzly's warranty and return policy. If you need

additional technical information relating to this

machine, or if you need general assistance or

replacement parts, please contact the Service

Department listed in the Introduction section.

If you need parts or help in assembling your

machine, or if you need operational information,

we encourage you to call our Service

Department. Our trained service technicians will

be glad to help you.

Additional information sources are necessary to

realize the full potential of this machine. Trade

journals, woodworking magazines and your local

library are good places to start.

If you have comments dealing specifically with

this manual, please write to our Bellingham,

Washington location using the address in the

General Information section. The specifications,

drawings, and photographs illustrated in this

manual represent the Model G8621 as supplied

when the manual was prepared. However, due to

Grizzly’s policy of continuous improvement,

changes may be made at any time with no oblig-

ation on the part of Grizzly. Whenever possible,

though, we send manual updates to all owners of

a particular tool or machine. Should you receive

one, add the new information to this manual and

keep it for reference.

The Model G8621 was specifically

designed for wood shaping operations

only. DO NOT MODIFY AND/OR USE THIS

MACHINE FOR ANY OTHER PURPOSE.

Modifications or improper use of this tool

will void the warranty. If you are confused

about any aspect of this machine, DO NOT

use it until all your questions have been

answered, or serious personal injury may

occur.

We have included some important safety mea-

sures that are essential to this machine’s opera-

tion. While most safety measures are generally

universal, Grizzly reminds you that each work-

shop is different and safety rules should be con-

sidered as they apply to your specific situation.

Like all power tools, there is danger associ-

ated with the Model G8621 Shaper.

Accidents are frequently caused by lack of

familiarity or failure to pay attention. Use

this tool with respect and caution to lessen

the possibility of operator injury. If normal

safety precautions are overlooked or

ignored, serious personal injury may occur.

Operating this equipment has the potential

for flying debris to cause eye injury. Always

wear safety glasses or goggles when oper-

ating equipment. Everyday glasses or read-

ing glasses only have impact resistant lens-

es, they are not safety glasses. Be certain

the safety glasses you wear meet the appro-

priate standards of the American National

Standards Institute (ANSI).

G8621 Heavy-Duty Sliding Table Shaper

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MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

GRIZZLY MODEL G8621 HEAVY-DUTY

SLIDING TABLE SHAPER

Design Type...................................................................................................... Floor Model

Overall Dimensions:

Fixed Table ..............................................................................................35¹⁄2'' x 14⁷⁄8

Sliding Table..............................................................................................35¹⁄2" x 13¹⁄4

Height (Includes Fence) ........................................................................................45¹⁄2''

Height from Table To Floor ..................................................................................34³⁄4''

Length....................................................................................................................34³⁄4''

Width......................................................................................................................35¹⁄2''

Width w/ table extended........................................................................................56¹⁄2''

Table Fence Length ..............................................................................................39¹⁄2

Crate Size ..................................................................................39" L x 31" W x 44" H

Footprint ..................................................................................................25¹⁄2" x 26³⁄4

Shipping Weight................................................................................................720 lbs.

Capacities:

Spindle Sizes ..............................................................................................³⁄4'', 1'', 1¹⁄4''

Spindle Lengths ..................................................................................................6'' - 7''

Spindle Capacity Under Nut ..................................................................4¹⁄4'', 4⁵⁄8'', 5¹⁄8''

Spindle Travel..........................................................................................................3¹⁄4

Dust Port ....................................................................................................................4"

Table Counter-bore............................................................................................7'' x ⁵⁄8''

Max. Cutter Diameter ..............................................................................................5⁷⁄8''

Spindle Speeds ........................................................3600, 5100, 8000, 10000 R.P.M.

Sliding Table Travel ..............................................................................................21⁷⁄8

Construction:

Table ..................................................................................................Ground Cast Iron

Fence Assembly ............................Cast Iron ⁄ Wood; Independently Micro Adjustable

Miter Fence ....................................................................................Extruded Aluminum

Body Assembly ..............................................................................................Cast Iron

Cabinet ....................................................................................................Formed Steel

Motor:

Type ............................................................................TEFC Capacitor-Start Induction

Horsepower..........................................................................................................5 H.P.

Phase ⁄ Voltage ............................................................................Single Phase ⁄ 220 V

Switch..............Push Button ON/OFF, Emergency Stop; Lever for Forward / Reverse

Amps ......................................................................................................................25 A

Cycle ⁄ R.P.M.............................................................................60 Hertz ⁄ 3450 R.P.M.

Bearings ............................................................Shielded & Lubricated Ball Bearings

Features:

..................................................................................Lever Actuated Stock Hold-down

..................................................................Miter Angle Adjustable 60˚ Left to 60˚ Right

..................................................................................Miter fence adjustable stop block

..........................................................................4 Spring Steel Hold-down Assemblies

..................Fence adjustments include built-in ratchets and knob-equipped adjusters

..............................................................................................................3 Table Inserts

................................................................................Spindles include spacers and nuts

........................................................................Spindle height scale in inches and mm

................................Sliding table rides on eight shielded and lubricated ball bearings

Specifications, while deemed accurate, are not guaranteed.

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REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

001 PSS23

SET SCREW ⁵/16"-24 X ⁵/8

053 P5912Z053 HANDWHEEL

054 P5912Z054 BAR LOCK

003 P5912Z003 INSERT (SMALL)

004 P5912Z004 INSERT (MID)

005 P5912Z005 INSERT (BIG)

006 P5912Z006 STAND ASSY

007 PN08

008 PLW04

009 PW02

055 PN02

056 PB03

HEX NUT ⁵/16"-18

HEX HD BOLT ⁵/16"-18 X 1"

057 P5912Z057 SCREW LOCK

058 P5912Z058 WASHER GEAR

059 P5912Z059 GEAR

HEX NUT ³/8"-16

LOCK WASHER ³/8

WASHER ³/8

060 P5912Z060 COLLAR

010 P5912Z010 TABLE BRACE (R)

061 P5912Z061 KEY 3MM

011 PN07

012 PS12

013 P5912Z013 DUST DOOR

014 PB24

015 PB21

016 P5912Z016 COVER MOTOR

017 PS08

018 P5912Z018 ELECTRICAL BOX ASSY

019 P5912Z019 CONNECTOR

021 P5912Z021 CONNECTOR

022 P5912Z022 ELECTRICAL BOX ASSY

023 P5912Z023 TABLE BRACE (L)

024 P5912Z024 MITER GAUGE

028 P5912Z028 BOLT

HEX NUT 10-24

062 P5912Z062 BASE GEAR SHAFT

063 P5912Z063 SHAFT GEAR

064 P5912Z064 BASE SPINDLE

PHLP HD SCR ¹/4"-20 X ⁵/8

BOLT HEX HD ³/8"-16X1¹/4

065 PW01

066 PN06

067 PSB19

WASHER ¹/2

HEX NUT ¹/2

CAP SCREW ³/8"-16 X 1¹/4

BOLT HEX HD ³/8"-16X1³/4

SCREW RD HD10-24 X ³/4

068 P5912Z068 SCREW

069 P5912Z069 COLLAR

070 PVA30

071 PVA28

V-BELT A-30 4L300

V-BELT A-28 4L280

072 P5912Z072 KEY 8MM

073 P5912Z073 PULLEY MOTOR

074 PB16

075 PW07

076 PLW01

077 PSB03

HEX HD BOLT ³/8"-16X 1¹/2

WASHER ⁵/16"

029 P5912Z029 NUT LOCK

030 P6008ZZ

LOCK WASHER ⁵/16"

CAP SCR ⁵/16"-18 X 1"

BEARING 6008ZZ-K

031 P5912Z031 SNAP RING C40

032 P5912Z032 SNAP RING R80

033 P5912Z033 PULLEY SPINDLE

034 P5912Z034 WASHER

078 P5912Z078 SPRING

079 P5912Z079 KEY

080 P5912Z080 MOTOR

081 P5912Z081 SHAFT SPRING

035 P5912Z035 NUT LOCK

082 PW01

WASHER ¹/2

036 P5912Z036 SPINDLE 1¹/4

083 P5912Z083 BASE MOTOR

084 P5912Z084 KNOB

037 P5912Z037 SPINDLE CARTRIDGE

038 P5912Z038 KEY 7MM

039 P5912Z039 QUILL

085 PLW07

086 PB39

LOCK WASHER ¹/2

HEX HD BOLT ¹/2"-12X 1¹/2

040 PN09-1

041 PN03

SPINDLE NUT 5/8" (LH)

HEX NUT 3/4" (RH)

087 P5912Z087 POINTER

088 PS06

089 PB07

SCREW 10-24 X ³/8

042 P5912Z042 COLLAR 1¹/4" X ¹/4" 1PC

043 P5912Z043 COLLAR 1¹/4" X ³/8" 1PC

044 P5912Z044 COLLAR 1¹/4" X ¹/2" 2PC

045 P5912Z045 COLLAR 1¹/4" X ³/4" 2PC

046 P5912Z046 COLLAR 1¹/4" X 1” 2PC

HEX HD BOLT ⁵/16"-18X ³/4

090 P5912Z090 SHAFT GUIDE

091 P5912Z091 PLATE

092 P5912Z092 MOTOR PLATE

093 P5912Z093 SHAFT GEAR

094 P5912Z094 BASE GEAR SHAFT

095 P5912Z095 HANDWHEEL

096 P1023009 HANDLE

050 PB02

051 PLW02

052 PW06

BOLT HEX HD ¹/4"-20 X ⁵/8

LOCK WASHER ¹/4

WASHER ¹/4

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REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

097 PB31

098 PN05

HEX HD BOLT ¹/4"-20 X 1"

213 PR05M

C-RING C15

HEX NUT ¹/4"-20

214 P5912Z214 PRESS WHEEL

215 P5912Z215 PRESS SHAFT

216 P5912Z216 PLASTIC NUT

217 P5912Z217 PRESS WOOD BASE

218 P5912Z218 HANDLE LOCK

219 P5912Z219 SPRING SHAFT & BASE

221 P5912Z221 FENCE

105 P5912Z105 RATCHET LOCK HANDLE

106 P5912Z106 BRACKET SCREW GUIDE

107 P5912Z107 SCREW GUIDE

108 P5912Z108 NUT

109 P5912Z109 SHAFT GUIDE

110 P5912Z110 BAR

111 P5912Z111 KNOB

112 PW07

222 P5912Z222 PUSH SHAFT

223 P5912Z223 HANDLE LOCK

WASHER ⁵/16"

113 P5912Z113 PLATE GUARD

224 PLW07

225 PW01

LOCK WASHER ¹⁄2

114 P5912Z114 SET SCREW CUP PT ¹/4

WASHER ¹⁄2

115 P5912Z115 BRCKT ASSY FENCE RH

116 P5912Z116 FENCE WOODEN

117 P5912Z117 SCREW

118 P5912Z118 TENSION

119 P5912Z119 GUARD

226 P5912Z226 DEGREE TAG

227 PW02

WASHER ³

LOCK WASHER ³⁄8

228 PLW04

229 P5912Z229 PHLP SCREW ³⁄8"- X 1¹⁄2

230 P5912Z230 COVER

120 P5912Z120 BAR

231 P5912Z231 NUT

121 P5912Z121 RETAINER (L)

122A P5912Z122A KNOB BOLT

126 P5912Z126 BRCKT ASSY FENCE LH

232 P5912Z232 GAUGE

233 P5912Z233 FINGER

234 P5912Z234 PHLP SCREW 10-24 X ¹⁄4

235 P5912Z235 GLIDE TABLE

127 PB26

BOLT HEX HD ¹/4"-20X 1¹/2

128 P5912Z128 RESET SWITCH

129 P5912Z129 REVERSE LIGHT

130 P5912Z130 HANDLE WHEEL

161 P5912Z161 SNAP RING C-50

236 PR01M

237 P6900

238 P5912Z238 ECCENT PULLEY SHAFT

C RING C-10

BEARING 6900ZZ

239 PSB32

CAP SCREW ^1`⁄4"-20 X ¹⁄4

162 PSB17M

CAP SCREW M4-.7 X 10

240 P5912Z240 NUT

163 P5912Z163 OUTER DUST COVER

164 P5912Z164 INNER DUST COVER

165 P5912Z165 ALTERNATING RING

166 P5912Z166 WAVY RING

201 P5912Z201 TABLE

241 P5912Z241 BEARING BASE

242 P5912Z242 RESIST BASE

243 P5912Z243 TABLE FIX SHAFT

244 P5912Z244 SPRING

245 P5912Z245 FIX SPRING SHAFT

202 P5912Z202 ECCENT PULLEY SHAFT

246 PRP02M

ROLL PIN 3 X 16MM

203 PR12M

204 P6202

C-RING R35

BEARING 6202Z

247 P5912Z247 CAP SCREW ¹⁄4"-20 X 1¹⁄2

248 P5912Z248 SPACER

205 P5912Z205 PULLEY

249 P5912Z249 GUIDE ORBIT

206 PLW01

LOCK WASHER ⁵⁄16"

250 P5912Z250

⁄8" KNOB

207 P5912Z207 PHLP HD SCRW ⁵⁄16" X 1¹⁄2

251 P5912Z251 PIVOT

319 P5912Z319 HOOD

400 P5912Z400 WARNING LABEL

401 PLABEL-10 GRIZZLY NAME PLATE

402 P86211002 PULLEY LABEL

403 P5912Z403 SPEED CHANGE LABEL

208 P5912Z208 CAP SCREW ¹⁄2"-12 X 1¹⁄2

209 PN06

210 PR39M

HEX NUT ¹⁄2

C-RING C8

211 P5912Z211 SHAFT

212 P5912Z212 SPRING

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WARRANTY AND RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from

the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,

negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty

and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-

ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent

that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.

In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and

any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe-

cial, or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then

issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the car-

ton. We will not accept any item without this number. Proof of purchase must accompany the merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to

achieve better quality equipment. We make every effort to ensure that our products meet high quality and

durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

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WARRANTY CARD

Name ____________________________________________________________________________________

Street ____________________________________________________________________________________

City ______________________________________________________________State________Zip_________

Phone Number_______________________E-Mail_______________________FAX________________________

MODEL #G8621 Heavy-Duty Sliding Table Shaper Order_________________________________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of

course, all information is strictly confidential.

How did you learn about us?

10.

Which benchtop tools do you own? Check all that apply.

___Advertisement

___Catalog

___Friend

___World Wide Web

___1" x 42" Belt Sander

___5" - 8" Drill Press

___8" Table Saw

___8" - 10" Bandsaw

___Disc/Belt Sander

___Mini Jointer

___6" - 8" Grinder

___Mini Lathe

___10" - 12" Thickness Planer

___Scroll Saw

___Other__________________________________________________

Which of the following magazines do you subscribe to.

___Spindle/Belt Sander

___Other__________________________________________________

How many of the machines checked above are Grizzly? ____________

Which portable/hand held power tools do you own? Check all that apply.

___American Woodworker

___Cabinetmaker

___Practical Homeowner

___Shop Notes

___Today’s Homeowner

___WOOD

___Wooden Boat

___Woodshop News

___Woodsmith

___Woodwork

___Woodworker

___Woodworker’s Journal

___Workbench

11.

12.

___Family Handyman

___Fine Homebuilding

___Fine Woodworking

___Home Handyman

___Journal of Light Construction

___Old House Journal

___Popular Mechanics

___Popular Science

___Belt Sander

___Biscuit Joiner

___Circular Saw

___Detail Sander

___Drill/Driver

___Orbital Sander

___Palm Sander

___Portable Planer

___Saber Saw

___Reciprocating Saw

___Router

___Popular Woodworking

___Miter Saw

___Other__________________________________________________

Which of the following woodworking/remodeling shows do you watch?

___Other__________________________________________________

What machines/supplies would you like Grizzly Industrial to carry?

13.

___Backyard America

___Home Time

___The American Woodworker

___The New Yankee Workshop

___This Old House

___Woodwright’s Shop

___12" Table Saw

___12" Jointer

___Radial Arm Saw

___Panel Saw

___Combination Planer/Jointer

___Paint & Finishing Supplies

___Contractor’s Supplies

___Brass Hardware

___Lumber

___Other__________________________________________________

What is your annual household income?

___Other__________________________________________________

What new accessories would you like Grizzly Industrial to carry?

___$20,000-$29,999

___$30,000-$39,999

___$40,000-$49,999

___$50,000-$59,999

___$60,000-$69,999

___$70,000-$79,999

___$80,000-$89,999

___$90,000 +

14.

15.

___Builders Hardware

___Fasteners

___Hand Tools

___Wood Components

What is your age group?

___Other__________________________________________________

What other companies do you purchase your tools and supplies from?

__________________________________________________________

Do you think your purchase represents good value?

___20-29

___30-39

___40-49

___50-59

___60-69

___70 +

How long have you been a woodworker?

___0 - 2 Years

___2 - 8 Years

___8 - 20 Years

___20+ Years

16.

17.

18.

___Yes

Would you recommend Grizzly Imports to a friend?

___Yes ___No

___No

How would you rank your woodworking skills?

___Simple

___Intermediate

___Advanced

___Master Craftsman

What stationary woodworking tools do you own? Check all that apply.

Would you allow us to use your name as a reference for Grizzly customers

in your area? Note: We never use names more than three times.

___Air Compressor

___Band Saw

___Drill Press

___Drum Sander

___Dust Collector

___Horizontal Boring Machine

___Jointer

___Panel Saw

___Planer

___Power Feeder

___Radial Arm Saw

___Shaper

___Spindle Sander

___Table Saw

___Yes

___No

19.

Comments:_______________________________________________

__________________________________________________________

___Lathe

___Mortiser

___Vacuum Veneer Press

___Wide Belt Sander

___Other__________________________________________________

How many of your woodworking machines are Grizzly? _____________

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FOLD ALONG DOTTED LINE

Place

Stamp

Here

GRIZZLY INDUSTRIAL, INC.

P.O. BOX 2069

BELLINGHAM, WA 98227-2069

FOLD ALONG DOTTED LINE

Send a Grizzly Catalog to a friend:

Name_______________________________

Street_______________________________

City______________State______Zip______

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

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