Grizzly Saw G3619 User Manual

24" & 27"

RESAW BANDSAWS

MODELS G3619/G3620/G9963/G9966

INSTRUCTION MANUAL

Model G3919/G3620

Model G9963/G9966

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

REVISED FEBRUARY, 2004. PRINTED IN TAIWAN

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Table Of Contents

PAGE

SAFETY ............................................................................................................................2

SAFETY RULES FOR ALL TOOLS ........................................................................2-3

ADDITIONAL SAFETY INSTRUCTIONS FOR BANDSAWS......................................4

CIRCUIT REQUIREMENTS ..............................................................................................5

MODEL G3619 ............................................................................................................5

MODEL 9963 ..............................................................................................................5

MODEL G3620/G9966 ................................................................................................6

440V OPERATION ......................................................................................................6

GROUNDING ..............................................................................................................7

EXTENSION CORDS ..................................................................................................7

GENERAL INFORMATION ..............................................................................................8

COMMENTARY ..........................................................................................................8

UNPACKING................................................................................................................9

PIECE INVENTORY ....................................................................................................9

CLEAN UP ................................................................................................................10

SITE CONSIDERATIONS..........................................................................................10

ASSEMBLY ....................................................................................................................11

BEGINNING ..............................................................................................................11

TABLE........................................................................................................................11

FENCE ......................................................................................................................12

DUST PORT ..............................................................................................................12

ADJUSTMENTS ..............................................................................................................13

IDENTIFICATION ................................................................................................13-14

GUIDE POST ............................................................................................................14

BLADE GUIDES ........................................................................................................14

G3619/G3620 TRACKING ........................................................................................15

G9963/G9966 TRACKING....................................................................................15-16

SUPPORT BEARINGS ..............................................................................................16

GUIDE BLOCKS ........................................................................................................17

BLADE GUARD ........................................................................................................18

TABLE STOP........................................................................................................18-19

TABLE TILT ..............................................................................................................19

TEST RUN ................................................................................................................20

BLADE TENSION ......................................................................................................20

FENCE ADJUSTMENT..............................................................................................21

BLADE LEAD ............................................................................................................21

OPERATIONS..................................................................................................................22

BLADE SELECTIONS ..........................................................................................22-23

BLADE CHANGES ....................................................................................................24

RIPPING ....................................................................................................................25

STACKED CUTS ......................................................................................................25

RESAWING................................................................................................................26

MAINTENANCE ..............................................................................................................27

V-BELTS ....................................................................................................................27

MISCELLANEOUS ....................................................................................................27

TABLE........................................................................................................................27

LUBRICATION ..........................................................................................................27

WIRING DIAGRAMS ............................................................................................28-31

CLOSURE........................................................................................................................32

G3619/G3620 MACHINE DATA ................................................................................33

G3619/G3620 PARTS BREAKDOWN AND PARTS LISTS ................................34-40

G9963/G9966 MACHINE DATA ................................................................................41

G9963/G9966 PARTS BREAKDOWN AND PARTS LISTS ................................44-48

TROUBLESHOOTING GUIDE ..................................................................................49

WARRANTY AND RETURNS ..................................................................................50

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SECTION 1: SAFETY

For Your Own Safety Read Instruction

Manual Before Operating This Equipment

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This

manual uses a series of symbols and signal words which are intended to convey the level of

importance of the safety messages. The progression of symbols is described below. Remember

that safety messages by themselves do not eliminate danger and are not a substitute for proper

accident prevention measures.

Indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury. It may also be used to alert

against unsafe practices.

This symbol is used to alert the user to useful information about

proper operation of the equipment.

NOTICE

Safety Instructions For Power Tools

1. KEEP GUARDS IN PLACE and in working

5. KEEP CHILDREN AND VISITORS

AWAY. All children and visitors should be

kept at a safe distance from work area.

order.

2. REMOVE ADJUSTING KEYS AND

WRENCHES. Form habit of checking to

see that keys and adjusting wrenches are

removed from tool before turning on.

6. MAKE WORKSHOP CHILD PROOF with

padlocks, master switches, or by removing

starter keys.

3. KEEP WORK AREA CLEAN. Cluttered

7. DO NOT FORCE TOOL. It will do the job

better and safer at the rate for which it was

designed.

areas and benches invite accidents.

4. DO NOT USE IN DANGEROUS ENVI-

RONMENT. Do not use power tools in

damp or wet locations, or where any flam-

mable or noxious fumes may exist. Keep

work area well lighted.

8. USE RIGHT TOOL. Do not force tool or

attachment to do a job for which it was not

designed.

-2-

24" & 27" Resaw Bandsaws

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Safety Instructions For Power Tools

9. USE PROPER EXTENSION CORD. Make

sure your extension cord is in good condi-

tion. Conductor size should be in accor-

dance with the chart below. The amperage

rating should be listed on the motor or tool

nameplate. An undersized cord will cause

a drop in line voltage resulting in loss of

power and overheating. Your extension

cord must also contain a ground wire and

plug pin. Always repair or replace exten-

sion cords if they become damaged.

15. USE RECOMMENDED ACCESSORIES.

Consult the owner’s manual for recom-

mended accessories. The use of improper

accessories may cause risk of injury.

16. REDUCE THE RISK OF UNINTENTION-

AL STARTING. On machines with mag-

netic contact starting switches there is a

risk of starting if the machine is bumped or

jarred. Always disconnect from power

source before adjusting or servicing. Make

sure switch is in OFF position before recon-

necting.

Minimum Gauge for Extension Cords

LENGTH

17. MANY WOODWORKING TOOLS CAN

“KICKBACK” THE WORKPIECE toward

the operator if not handled properly. Know

what conditions can create “kickback” and

know how to avoid them. Read the manual

accompanying the machine thoroughly.

AMP RATING

0-6

25ft

50ft

100ft

7-10

11-12

13-16

17-20

18. CHECK DAMAGED PARTS. Before fur-

ther use of the tool, a guard or other part

that is damaged should be carefully

checked to determine that it will operate

properly and perform its intended function.

Check for alignment of moving parts, bind-

ing of moving parts, breakage of parts,

mounting, and any other conditions that

may affect its operation. A guard or other

part that is damaged should be properly

repaired or replaced.

21-30

10. WEAR PROPER APPAREL. Do not wear

loose clothing, gloves, neckties, rings,

bracelets, or other jewelry which may get

caught in moving parts. Non-slip footwear

is recommended. Wear protective hair cov-

ering to contain long hair.

11. ALWAYS USE SAFETY GLASSES. Also

use face or dust mask if cutting operation is

dusty. Everyday eyeglasses only have impact

resistant lenses, they are NOT safety glasses.

19. NEVER LEAVE TOOL RUNNING UNAT-

TENDED. TURN POWER OFF. Do not

leave tool until it comes to a complete stop.

12. SECURE WORK. Use clamps or a vise to hold

work when practical. It is safer than using your

hand and frees both hands to operate tool.

20. NEVER OPERATE A MACHINE WHEN

TIRED, OR UNDER THE INFLUENCE OF

DRUGS OR ALCOHOL. Full mental alert-

ness is required at all times when running

a machine.

13. DO NOT OVERREACH. Keep proper foot-

ing and balance at all times.

14. MAINTAIN TOOLS WITH CARE. Keep

tools sharp and clean for best and safest

performance. Follow instructions for lubri-

cating and changing accessories.

21. NEVER ALLOW UNSUPERVISED OR

UNTRAINED PERSONNEL TO OPER-

ATE THE MACHINE. Make sure any

instructions you give in regards to the

operation of the machine are approved,

correct, safe, and clearly understood.

24" & 27" Resaw Bandsaws

-3-

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Additional Safety Instructions For Bandsaws

1. DO NOT OPERATE WITH DULL OR

BADLY WORN BLADES. Dull blades

require more effort to use and are difficult

to control. Inspect blades before each use.

8. ALWAYS FEED STOCK EVENLY AND

SMOOTHLY. Do not force or twist blade

while cutting, especially when sawing

small radii.

9. THIS MACHINE IS NOT DESIGNED TO

CUT METAL or other material except

wood.

2. NEVER POSITION FINGERS OR

THUMBS IN LINE WITH THE CUT.

Serious personal injury could occur.

10. DO NOT MANUALLY STOP OR SLOW

BLADE after turning the saw off. Allow it to

come to a complete stop before you leave

it unattended.

3. DO NOT OPERATE THIS BANDSAW

WITHOUT WHEEL, PULLEY, AND

BLADE GUARDS IN PLACE.

4. WHEN REPLACING BLADES, make sure

teeth face down toward the table. The force

of the cut is always down. Make sure the

blade is properly tensioned after installing.

11. ALL INSPECTIONS, ADJUSTMENTS,

AND MAINTENANCE ARE TO BE DONE

WITH THE POWER OFF and the plug

pulled from the outlet. Wait for all moving

parts to come to a complete stop.

5. CUTS SHOULD ALWAYS BE FULLY

SUPPORTED by the table or some type of

support fixture. Always support round stock

in a V-block.

12. HABITS – GOOD AND BAD – ARE

HARD TO BREAK. Develop good habits

in your shop and safety will become sec-

ond-nature to you.

6. DO NOT BACK WORKPIECE AWAY from

the blade while the saw is running. Plan

your cuts so you always cut out of the

wood. If you need to back the work out,

turn the bandsaw off and wait for the blade

to come to a complete stop. Do not twist or

put excessive stress on the blade while

backing work away.

13. IF AT ANY TIME YOU ARE EXPERIENC-

ING DIFFICULTIES PERFORMING THE

INTENDED OPERATION, STOP USING

THE BANDSAW! Then contact our service

department or ask a qualified expert how

the operation should be performed.

7. BLADE SHOULD BE RUNNING AT FULL

SPEED before beginning a cut.

To operate this or any power tool safely and

efficiently, it is essential to become as famil-

iar with it as possible. The time you invest

before you begin to use your bandsaw will

be time well spent. DO NOT operate this

machine until you are completely familiar

with the contents of this manual or serious

personal injury may occur.

No list of safety guidelines can be com-

plete. Every shop environment is different.

Always consider safety first, as it applies

to your individual working conditions. Use

this and other machinery with caution and

respect. Failure to do so could result in

serious personal injury, damage to equip-

ment or poor work results.

-4-

24" & 27" Resaw Bandsaws

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SECTION 2: CIRCUIT REQUIREMENTS

Model G3619

Model G9963

The Model G3619 Bandsaw is pre-wired for sin-

gle-phase, 220V operation. Under normal use, the

Model G3619 5 HP motor draws approximately

22 amps. We recommend a 30 amp circuit. This

includes a 30 amp circuit breaker and wiring rated

for at least 30 amps. This should be satisfactory

for normal use, while providing enough protection

against damage caused by an overloaded circuit.

If frequent circuit failures occur when using the

bandsaw, contact our service department or your

local electrical contractor.

The Model G9963 Bandsaw is pre-wired for

single-phase, 220V operation. Under normal use,

the Model G9963 7.5 HP motor draws approxi-

mately 33 amps. We recommend using a 50 amp

circuit. This includes a 50 amp circuit breaker

and wiring rated for at least 50 amps. If frequent

circuit failures occur when using the bandsaw,

contact our service department or your local elec-

trical contractor.

This bandsaw must be connected to its own

dedicated circuit; it should not share a circuit with

any other machine. A standard 2-pole breaker is

necessary for use with the Model G9963.

This bandsaw must be connected to its own

dedicated circuit; it should not share a circuit with

any other machine. A standard 2-pole breaker is

necessary for use with the Model G3619.

This bandsaw is not supplied with a power plug.

We recommend “hard-wiring” the bandsaw to the

power source, provided you place a locking shut

off switch near the machine to disconnect the

power.

This bandsaw is not supplied with a power plug.

We recommend using a NEMA-style L6-30 plug

and outlet similar to Figure 1. You may also “hard-

wire” the bandsaw directly to your panel, provided

you place a disconnect near the machine.

Be sure that your particular electrical con-

figuration complies with local and state

codes. The best way to ensure compliance

is to check with your local municipality or a

licensed electrician.

Figure 1. Typical 220V 3-prong plug and outlet.

24" & 27" Resaw Bandsaws

-5-

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Model G3620/G9966

440V Operation

The Model G3620/G9966 Bandsaw is pre-wired

for 3-phase, 220V operation. Under normal use,

the 7¹⁄2 HP motor for this model draws approxi-

mately 19 amps. We recommend using a 25 amp

circuit, including a 25 amp circuit breaker and wir-

ing rated for at least 25 amps. If frequent circuit

breaker failures occur when using the bandsaw,

contact our service department.

The Model G3620/G9966 Bandsaw is furnished

with a 7¹⁄2 HP 3-phase motor that can be wired

to 440V. Under normal use, this motor draws

approximately 10 amps at 440V. If 440V opera-

tion is desired, we recommend using a 15 amp

circuit that includes the appropriate wiring and

circuit breaker. If frequent circuit failures occur

when using the bandsaw, contact our service

department.

This bandsaw must be connected to its own

dedicated circuit. It should not share a circuit with

any other machine. A standard 3-pole breaker is

necessary for use with the Model G9963.

The bandsaw must be connected to its own dedi-

cated 10A circuit. It should not share a circuit with

any other machine. A standard 3-pole breaker is

necessary for 440V use.

We recommend using a NEMA-style L15-30

plug and outlet, similar to Figure 2. You may

also “hard-wire” the bandsaw directly to your

panel, provided you place a disconnect near the

machine. Check the electrical codes in your area

for specifics on wiring requirements.

This bandsaw is not supplied with a power plug.

We recommend “hard-wiring” the bandsaw to the

power source, provided you place a locking shut

off switch near the machine to disconnect the

power. Check the electrical codes in your area for

specifics on wiring requirements.

If you convert the bandsaw to 440V, the stock

mag switch must be replaced with a differ-

ent mag switch specifically for 440V use. The

440 mag switch is not included with your

bandsaw.

Figure 2. Typical plug configuration for 220V,

three-phase operation.

��

Figure 3. Locking shut-off switch typically in a

hardwire setup to disconnect power to machine.

-6-

24" & 27" Resaw Bandsaws

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Grounding

Extension Cords

We do not recommend the use of extension

cords on 220V or 440V equipment. It is much bet-

ter to arrange the placement of your equipment

and the installed wiring to eliminate the need for

extension cords. Should it be necessary to use

an extension, make sure the cord is rated Hard

Service (Grade S) or better. Refer to the chart on

page 3 to determine the minimum gauge for the

extension cord. The extension cord must also

contain a ground wire and plug pin. Always repair

or replace extension cords when they become

worn or damaged.

In the event of a malfunction or breakdown,

grounding provides a path of least resistance for

electric current to reduce the risk of electric

shock. This tool is equipped with an electric cord

having an equipment grounding conductor. A

plug with a grounding pin must be plugged into a

matching outlet that is properly installed and

grounded in accordance with all local codes and

ordinances.

Improper connections of the electrical-grounding

conductor can result in risk of electric shock. The

conductor with green or green and yellow striped

insulation is the electrical grounding conductor. If

repair or replacement of the electric cord or plug

is necessary, do not connect the equipment

grounding conductor to a live terminal.

We have covered some basic electrical

requirements for the safe operation of your

bandsaw. These requirements are not nec-

essarily comprehensive. You must be sure

that your particular electrical configuration

complies with local and state codes. Ensure

compliance by checking with your local

municipality or a licensed electrician.

This equipment must be

grounded. Verify that any

existing electrical outlet

and circuit you intend to

plug into is actually

grounded. Under no cir-

cumstances should the

grounding pin from any

three-pronged plug be

removed. Serious injury

may occur.

Under no circumstances should the grounding

pin from any plug be removed. If it will not fit the

outlet, have the proper outlet installed by a quali-

fied electrician. Repair or replace damaged or

worn cords immediately.

Check with a qualified electrician or one of our

service personnel if the grounding instructions

are not completely understood, or if you are in

doubt as to whether the tool is properly grounded.

Use only extension cords that have grounding

type plugs and receptacles that accept the plug

on the machine.

24" & 27" Resaw Bandsaws

-7-

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SECTION 3: GENERAL INFORMATION

If you have any service questions or parts

requests, please call or write to us at the location

listed below.

Commentary

Grizzly Industrial, Inc

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone:(570) 546-9663

Grizzly Industrial, Inc. is proud to offer the 24"

and 27" Resaw Bandsaws. These bandsaws are

a part of Grizzly’s growing family of fine wood-

working machinery. When used according to the

guidelines stated in this manual, you can expect

years of trouble-free, enjoyable operation, and

proof of Grizzly’s commitment to customer satis-

faction.

Fax:(800) 438-5901

E-Mail: [email protected]

Web Site: http://www.grizzly.com

The specifications, drawings, and photographs

illustrated in this manual represent the 24" and

27" Resaw Bandsaws as supplied when the man-

ual was prepared. However, owing to Grizzly’s

policy of continuous improvement, changes may

be made at any time with no obligation on the part

of Grizzly. Whenever possible, though, we send

manual updates to all owners of a particular tool

or machine. Should you receive one, we urge you

to insert the new information with the old and

keep it for reference.

The chart below has been provided to help iden-

tify the differences between the 24" and 27"

Resaw Bandsaws

We are also pleased to provide this manual with

the 24" and 27" Resaw Bandsaws. It was written

to guide you through assembly, review safety

considerations, and cover general operating pro-

cedures. It represents our latest effort to produce

the best documentation possible. If you have any

comments or criticisms that you feel we should

address in our next printing, please write to us at:

Read the manual before

assembly and operation.

Become familiar with the

machine and its opera-

tion before beginning

any work. Serious per-

sonal injury may result if

safety or operational

information is not under-

stood or followed.

Grizzly Industrial, Inc.

Technical Documentation

P.O. Box 2069

⁄

Bellingham, WA 98227

Most important, we stand behind our machines.

We have excellent regional service departments

at your disposal should the need arise.

Description G3619

G3620

7¹⁄2 HP

G9963

7¹⁄2 HP

G9966

7¹⁄2 HP

Motor

Phase

Size

5 HP

1-Phase 3-Phase 1-Phase 3-Phase

24"

27"

-8-

24" & 27" Resaw Bandsaws

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Unpacking

Piece Inventory

The 24" and 27" Resaw Bandsaws are shipped

from the manufacturer in a carefully packed crate.

If you discover the machine is damaged after you

have signed for delivery, please call Customer

Service immediately for advice.

After all the parts have been removed from the

carton, you should have:

• Bandsaw Unit with Blade

• Table with Rail Attached

• Dust Port

Save the containers and all packing materials for

possible inspection by the carrier or its agent.

Otherwise filing a freight claim can be difficult.

• Fence

• Miter Gauge (G3619/G3620 only)

• Hardware Bag

(1) Allen Wrench 6mm

(1) Open-End Wrench 12/14 mm

(1) Open-End Wrench 21/23 mm

(1) Phillips Screwdriver

When you are completely satisfied with the con-

dition of your shipment, you should inventory its

parts.

In the event that any non-proprietary parts are

missing (e.g. nuts or washers), we would be glad

to replace them, or for the sake of expediency,

replacements can be obtained at your local hard-

ware store.

The 24" and 27" Resaw

Bandsaws are heavy

machines. DO NOT

over-exert

yourself

while unpacking or

moving your machine –

you will need assis-

tance and power equip-

ment. Serious personal

injury may occur if safe

moving methods are not

followed.

Some metal parts may

have sharp edges on

them after they are

formed. Please examine

the edges of all metal

parts before handling

them. Failure to do so

could result in injury.

24" & 27" Resaw Bandsaws

-9-

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Clean Up

Site Considerations

The unpainted surfaces are coated with a waxy

oil to protect them from corrosion during ship-

ment. Remove this protective coating with a sol-

vent cleaner or citrus-based degreaser such as

Grizzly’s G7895 Degreaser. To clean thoroughly,

some parts may need to be removed. For opti-

mum performance from your machine, make

sure you clean all moving parts or sliding

contact surfaces that are coated. Avoid chlo-

rine-based solvents as they may damage painted

surfaces should they come in contact. Always fol-

low the manufacturer’s instructions when using

any type of cleaning product.

1. Floor Load: The 24" and 27" Resaw

Bandsaws represent a large weight load in a

small footprint. Most commercial floors are

suitable for your machine. Some residential

floors may require additional build up to sup-

port both machine and operator.

2. Working Clearances: Consider existing and

anticipated needs, size of material to be

processed through each machine, and

space for auxiliary stands, work tables or

other machinery when establishing a loca-

tion for your bandsaw.

3. Lighting and Outlets: Lighting should be

bright enough to eliminate shadow and pre-

vent eye strain. Electrical circuits should be

dedicated or large enough to handle amper-

age requirements. Outlets should be located

near each machine so power or extension

cords are clear of high-traffic areas. Observe

local electrical codes for proper installation

of new lighting, outlets, or circuits.

Do not use gasoline or

other petroleum-based

solvents to clean with.

They have low flash

points which make them

extremely flammable. A

risk of explosion and

burning exists if these

products are used.

Make your shop “child safe.”

Ensure that your workplace

is inaccessible to children

by closing and locking all

entrances when you are

away. Never allow visitors in

your shop when assembling,

adjusting, or operating

equipment.

Do not smoke while using

solvents. A risk of explo-

sion or fire exists and may

result in serious personal

injury.

Many of the solvents

commonly used to clean

machinery can be toxic

when inhaled or ingest-

ed. Always work in well-

ventilated areas far from

potential ignition sources

when dealing with sol-

vents. Use care when dis-

posing of waste rags and

towels to be sure they do

not create fire or environ-

mental hazards.

-10-

24" & 27" Resaw Bandsaws

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SECTION 4: ASSEMBLY

Table

Keep loose clothing

rolled up and out of the

way of machinery and

keep hair pulled back.

The table for this bandsaw

is very heavy. Get help

when placing it on the

trunnion.

Keep power disconnect-

ed from machine when

performing the assembly

process. Failure to do

this may result in serious

personal injury.

To mount the table:

1. Installing the table is easiest if the blade is

out of the way. Remove the blade by first

loosening the blade tension handwheel, then

by sliding it off the bandsaw wheels. Wear

heavy leather gloves to protect your hands.

Wear safety glasses dur-

ing the entire assembly

process. Failure to com-

ply may result in serious

personal injury.

2. With the help of another person, lift the table

onto the trunnion.

3. Place the large hex bolt with washer through

the table trunnion mount and the trunnion.

Do not tighten the bolt completely at this

time. The assembly should now look similar

to Figure 4.

Beginning

The photos used in this manual are of the Model

G9966. They are used for illustrative purposes

only and any differences between the 24" and the

27" Bandsaws will be discussed in that particular

section.

Blade Tension

Handwheel

To complete the assembly process, follow the

instructions in this section.

NOTICE

When the fence is to the left of the blade, it

must be positioned near the center of the

table in order to open the lower wheel

cover.

Figure 4. Table installed correctly.

24" & 27" Resaw Bandsaws

-11-

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Fence

Dust Port

To install the dust port:

To mount the fence:

1. Place the dust port on the saw and install it

with the included Phillips head screws as

shown in Figure 6.

1. Loosen the lock knob and slide the fence

onto the rail.

2. Slide the fence beyond the center of the

table so the blade can be installed without

blocking the fence as shown in Figure 5.

Figure 6. Dust port installed.

Figure 5. Fence mounted on rail.

3. Slip the blade through the slot in the table

and onto the bandsaw wheels, similar to how

the blade was installed before you removed

it. Make sure the blade teeth face downward

during installation.

4. Tension the blade enough to keep it on the

saw so it does not spring off during the rest

of the assembly process.

-12-

24" & 27" Resaw Bandsaws

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SECTION 5: ADJUSTMENTS

Identification

Keep loose clothing

rolled up and out of the

way of machinery and

keep hair pulled back.

The 24" and 27" Resaw Bandsaw controls and

components are frequently referred to in this sec-

tion. Please take the time to identify the following

controls and their locations shown in Figures 7

and 8:

Disconnect power to the

machine when perform-

ing any adjustments.

Failure to do this may

result in serious person-

al injury.

1. Blade Tension Handwheel

2. Blade Guard

3. Guide Post Handwheel

4. Guide Post Lock Knob

5. Blade Tracking Handwheel

6. Upper Blade Guide Assembly

7. Fence Lock Knob

Wear safety glasses dur-

ing the entire adjustment

process. Failure to com-

ply may result in serious

personal injury.

8. Control Panel

9. Table Tilt Control

10. Emergency Stop Brake

11. Blade Tensioning Scale

Read through this entire

manual to become famil-

iar with the controls and

the operations of the

bandsaw before turning

it on.

Figure 7. Rear view of bandsaw.

24" & 27" Resaw Bandsaws

-13-

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Blade Guides

Always adjust the blade guides away from the

blade before installing a new blade or making

blade tracking/tension adjustments.

G9963/G9966 Blade Guides

To move the assemblies out of the way, loosen

the middle cap screws (shown in Figure 9) from

the front of the blade guide assembly. These

screws loosen the guide blocks which can then

slide out of the way of the blade. After the blade

tension and the blade tracking are set correctly,

follow the “Guide Block” and “Support Bearing”

instructions in this section for adjustment details.

Figure 8. Front view of bandsaw.

Guide Post

The rack and pinion guide post can be easily

raised and lowered by first loosening the lock

knob, then turning the guide post handwheel.

Because the blade guard and the entire upper

blade guide assembly are attached to the guide

post, these items move up or down with the guide

post.

Figure 9. For Model G9963/G9966

loosen middle cap screws on both sides

to move the blade guides.

G3619/G3620 Blade Guides

To move the guide blocks away from the blade,

unscrew the knurled lock nuts on the guide block

shaft and rotate the guide blocks away from the

blade.

-14-

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G3619/G3620

Tracking

G9963/G9966

Tracking

The wheels on the Model G3619/G3620 Resaw

Bandsaws are crowned with rubber tires. This

style requires center tracking for proper opera-

tion.

The wheels on the Model G9963/G9966 Resaw

Bandsaws are considered “Flat Wheels.” This

means that tracking procedures vary from the

common crowned wheel bandsaws, because

they do not have to be centered for proper oper-

ation.

To center track your blade:

1. Make sure the bandsaw is unplugged!

To track the blade:

2. Open the upper wheel cover door. Slowly

rotate the upper wheel and watch where the

blade rides on the wheel. If the blade stays

centered on the crown of the wheel, then it is

properly tracked.

1. Make sure the bandsaw is unplugged!

2. Open the wheel cover doors and check the

position of the blade on the wheels. The

teeth of the blade should be over the edge of

each wheel. Ideally, the bottom of the teeth

gullets should ride approximately ¹⁄16" off the

edge of the wheels as shown in Figure 10.

3. If the blade does not ride centered on the

crown of the wheel, then spin the upper

wheel by hand and adjust the tracking hand-

wheel until the blade is positioned correctly.

4. Spin the wheel approximately three more

times to ensure that the blade stays cen-

tered. Adjust and check if necessary.

5. Close the upper wheel cover door.

Figure 10. Bottom of teeth gullets protruding ¹⁄16"

from the edge of the upper wheel.

24" & 27" Resaw Bandsaws

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3. Turn the upper wheel clockwise by hand and

watch the blade ride on the wheels. If the

bottom of the blade gullets are not approxi-

To adjust the support bearings behind the

blade:

1. Loosen the hex bolt that secures the support

mately ⁄16 " away from the edge of the

bearing shaft in place.

wheels then you need to adjust the tracking

handwheel on the backside of the saw.

2. Adjust the support bearing shaft so it is

approximately .016" away from the back of

the blade. Four thicknesses of a dollar bill is

approximately the equivalent to .016". For a

quick gauge, fold a dollar bill in half twice.

4. Turn the tracking handwheel a few times and

note the direction that the blade shifts when

you spin it by hand.

5. Adjust the tracking handwheel until the blade

gullets ride approximately ¹⁄16" away from the

edge of the wheels while you are spinning

the upper wheel by hand. Your saw is now

properly tracked.

3. Slip your folded dollar between the back of

the blade and the support bearing as shown

in Figure 11. Lightly pinch the folded dollar

with the support bearing and secure the sup-

port bearing shaft in place.

4. Remove the folded dollar bill.

Support Bearings

The support bearings back-up the blade during

the sawing operation. The important adjustments

to make with the support bearings are centering

them laterally and adjusting the distance between

the support bearing and the back of the blade.

To center the support bearings laterally:

1. Loosen the two hex bolts that allow the

upper assembly to move side-to-side.

Figure 11. Folded dollar between support

2. Shift the entire assembly so the blade is cen-

bearing and blade.

tered on the support bearing.

3. Tighten the two hex bolts.

-16-

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4. Lightly pinch the dollar between the blade

guides and the blade. Secure the cap screw

to lock the blade guides in place.

Guide Blocks

5. Loosen the hex bolt that secures the blade

guide shaft to the guide post collar. Adjust

the blade guide assembly either forward or

backward, so the front blade guide is posi-

tioned not more than ¹⁄4" behind the bottom of

the blade gullet as illustrated in Figure 13.

The guide blocks ensure that the blade cannot

move side-to-side too far during operation.

Perform steps 1-4 for both upper and lower guide

blocks.

1. Loosen the guide blocks from the center

setscrew in the guide bracket.

6. Tighten the blade guide shaft hex bolt.

2. The guide blocks should be approximately

.004" away from the blade. This number is

approximately the same as the single thick-

ness of a dollar bill.

3. Fold a dollar bill once and slide it over the

blade so each side is between blade and the

blade guides as shown in Figure 12.

Blade Guides

Blade Gullet

Line

1⁄4'' Gap

Figure 13. Blade guides not more than ¹⁄4

behind blade gullet.

Figure 12. Single thickness of a dollar on each

side of the blade.

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Blade Guard

Table Stop

The positive stop under the table (see Figure 15)

allows you to repeatedly square up the table after

adjusting the table tilt. To adjust the positive stop

so the table will return perpendicular (90°) to the

blade after angle cutting:

The blade guard is attached to the guide post

above the upper blade guide assembly. For prop-

er setup, the blade should be centered in the

blade guard.

To center the blade guard:

1. Make sure the bandsaw is unplugged!

1. Loosen the hex bolt that secures the blade

guard bracket to the guide post.

2. Rotate the blade guard bracket in the appro-

priate direction until the blade guard is cen-

tered around the blade as illustrated in

Figure 14.

3. Tighten the hex bolt that secures the blade

guard bracket to the guide post.

Blade

Guard

Figure 15. Positive stop.

Always

disconnect

power to the machine

when making adjust-

ments. Failure to do this

may result in serious

personal injury.

Figure 14. Blade centered in blade guard.

-18-

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2. Loosen the large hex bolt and the jamnut in

Table Tilt

the center of the table trunnion.

3. Raise the upper blade guide assembly and

place a 6" machinist’s square on the table

against the blade as shown in Figure 16.

Notice how far out of square your table is

and approximate this distance by adjusting

the positive stop up or down. Turning the

positive stop counterclockwise will raise it

and clockwise will lower it. Adjust the posi-

tive stop so the table will stop at a 90° angle

(square) to the blade.

To tilt the table:

1. Disconnect power to the bandsaw!

2. Loosen the large hex bolt in the center of the

table trunnion.

3. Tilt the table to the desired angle. Refer to

the angle gauge.

4. Lock the positive stop by tightening the jam-

nut. Do not let the stop turn while tightening

the jamnut. Tighten the large hex nut in the

center of the table trunnion.

4. Tighten the large hex bolt in the center of the

table trunnion.

5. Set the angle pointer to zero on the table tilt

gauge.

Figure 16. Squaring table to blade.

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Blade Tension

The rest of the adjustments in this section

require you to start the bandsaw. Before

starting the bandsaw, make sure you have

performed the preceding assembly and

adjustment instructions, and you have read

through the rest of the manual and are

familiar with the various functions and safe-

ty issues associated with this machine.

Failure to follow this warning may result in

serious personal injury or even death!

Proper blade tension is essential to any cutting

operation on the bandsaw. Any time you change

blades or remove a blade, you must re-adjust the

tension.

To adjust the tension:

1. Loosen the upper and lower guide blocks.

Tighten them down and away from the blade

BEFORE turning ON.

Test Run

2. Lower the upper guide block assembly down

to the table and tighten.

Turn on the power supply at the main panel. Push

the START button to turn on the bandsaw. Make

sure that your hand is poised over the switch in

case there is a problem. The bandsaw should run

smoothly with little or no vibration or rubbing nois-

es. If strange or unnatural noises are immediate-

ly apparent, press the STOP button. Investigate

and correct before operating the machine further.

3. With moderate tension already on the blade,

turn the bandsaw ON.

4. If you see the blade start to flutter, increase

the tension until the blade stops fluttering,

then tighten the tension handle an additional

half turn.

If the blade does not flutter, decrease the

tension until it begins to flutter, then tighten

just to the point that it stops fluttering. Now

tighten the tension handle an additional half

turn.

If you cannot easily locate the source of an

unusual noise or vibration, feel free to contact our

service department for help.

5. Turn the bandsaw OFF and make the other

adjustments in this section. Also, check the

tracking and blade guides to make sure that

they did not change after tensioning the

blade.

If the blade does not cut properly, the tension

may be incorrect. Re-adjust the tension.

After setting the tension, make a note of what the

tension gauge reads. Use this to go back to your

tension setting during later tensioning and reten-

sioning with that particular blade.

Keep in mind that blades will last longer if you

release the tension after every use. Also, new

blades will often stretch with use. A tension that

worked well when a blade was new may not work

as well after the blade has been used.

-20-

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Fence Adjustment

Blade Lead

Sometimes the bandsaw blade will not cut

straight even when the fence and blade are par-

allel (see Figure 17). This condition is called

“lead.” Lead occurs (1) if the blade tension is

incorrect, (2) if the teeth are dull on one side, or

(3) if the teeth are set heavier on one side of the

blade than the other.

The fence slides along the rail for adjustment and

secures in place by tightening the star knob.

If you notice that the fence is not parallel to the

blade, it can be adjusted where the rail mounts to

the bottom of the table.

To adjust the fence so it is parallel with the

blade:

If you determine that your blade is causing lead

problems, you should consider:

1. With a different saw, cut a board to 1" x 4" x

28". Down the length of the board, joint one

edge perfectly straight, or rip a narrow strip

off the length of the board with a table saw.

•

Checking/adjusting the blade tension

Replacing the blade

Sharpening the blade

Skewing the fence to match the lead

Attaching an aftermarket or shop made

resaw fence attachment.

2. On a wide face of the board, draw a straight

line parallel to the jointed/ripped edge.

3. Slide the bandsaw fence out of the way and

cut free-hand along the line. Stop at the

halfway point. Turn the bandsaw OFF and

wait for the blade to stop.

4. Clamp the board to the bandsaw table with-

out moving it. Now slide the fence over to the

board so it barely touches one end of the

board.

5. Loosen the two hex bolts that secure the

fence rail to the underside of the table.

6. Skew the fence left or right so it is parallel to

the edge of the scrap piece. You may need

to re-adjust the fence locking mechanisms to

gain maximum adjustment.

Figure 17. Typical example of blade leading

away from line of cut.

7. While maintaining the skew, tighten the rail

mounting bolts.

NOTICE

If the table is shifted, the fence will be affect-

ed since it is attached.

8. Make a few cuts using the fence. If the fence

still does not seem parallel to the blade, read

the “Blade Lead” instructions, or repeat

steps 1-7 until the blade and fence are par-

allel with each other.

NOTICE

Lead adjustments will change when new

blades are mounted in the saw.

24" & 27" Resaw Bandsaws

-21-

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SECTION 6: OPERATIONS

Blade Selections

Keep loose clothing

rolled up and out of the

Selecting the right blade requires a combination

of the various blade characteristics mentioned

below, the type of material you plan to cut, and

the type of cut you are going to perform.

way of machinery and

keep hair pulled back.

Blade Length

Disconnect power to the

machine when perform-

ing any maintenance or

assembly. Failure to do

this may result in serious

personal injury.

Measured by the circumference, blade lengths

are usually unique to the model of your bandsaw

and the wheel diameter. The Model G3619/3620

is designed for blades that are 175" long. The

Model G9963/G9966 requires blades that are

206³⁄4" long.

Blade Width

Wear safety glasses dur-

ing the entire operation

process. Failure to com-

ply may result in serious

personal injury.

Measured from the the back of the blade to the tip

of the blade tooth (the widest point), blade width

is often the first consideration given to blade

selection.

A narrow blade can cut tight curves (a small

radius) but is not very good at cutting straight

lines, because they naturally wander (blade

lead). However, larger blades are much better at

cutting straight lines and this makes them a nat-

ural choice for resawing applications

Using this machine pro-

duces sawdust which may

cause allergic reactions

and respiratory problems.

Use an approved dust

mask to protect yourself

from these hazards!

The 24" & 27" Resaw Bandsaws function best

with blades that are 2" or 3" wide. Refer to the

current Grizzly catalog for prices and ordering

information. Always pick the size of blade that

best suits your application.

NOTICE

Tooth Style

The following section was designed to give

instructions on the basic operations of this

bandsaw. However, it is in no way compre-

hensive of every bandsaw application.

There are many different jigs that can be

built to increase safety, accuracy, and types

of cuts. WE STRONGLY RECOMMEND that

you read books, trade magazines, or get for-

mal training to maximize the potential of

your machine.

When selecting blades, another option to consid-

er is the shape, gullet size and angle of the

teeth—otherwise known as “Tooth Style.”

-22-

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Figure 18 shows the three main categories of

tooth style.

per inch (fine pitch) will cut slower, but smoother;

while fewer teeth per inch (coarse pitch) will cut

rougher, but faster. As a general rule, choose

blades that will have at least three, but not more

than twelve teeth in the material at all times. Use

fine pitched blades on harder woods and coarse

pitched blades on softer woods.

Blade Care

Hook

Skip

Raker

A bandsaw blade is a delicate piece of steel that

is subjected to tremendous strain. You can obtain

longer use from a bandsaw blade if you give it fair

treatment and always use the appropriate feed

rate for your operation.

Be sure to select blades with the proper width,

style, and pitch for each application. The wrong

choice of blades will often produce unnecessary

heat which will shorten the life of your blade.

Figure 18. Raker, Skip and Hook blades.

•

RAKER — This style is considered to be the

standard because the tooth size and shape

are the same as the tooth gullet. The teeth

on Raker blades are usually very numerous,

have no angle, and produce cuts by scraping

the material; these characteristics result in

very smooth cuts, but at the same time do

not cut fast and generate more heat while

cutting.These blades also work well for cut-

ting curves.

A clean blade will perform much better than a

dirty blade. A dirty blade passes through the cut-

ting material with much more resistance than a

clean blade. This extra resistance will also cause

unnecessary heat. Maintain your blades with a

cutting blade lubricant like SLIPIT^®(Model

G5562/3 in the Grizzly Catalog).

Blade Breakage

•

SKIP — This style is like a raker blade that is

missing every other tooth. Because of the

design, skip toothed blades have a much

larger gullet than raker blades, and there-

fore, cut faster and generate less heat.

However, these blades also leave a rougher

cut than raker blades. Great for resawing

and ripping thin stock.

Many conditions may cause a bandsaw blade to

break. Blade breakage is unavoidable, in some

cases, since it is the natural result of the peculiar

stresses that bandsaw blades are subjected to.

Blade breakage is also due to avoidable circum-

stances. Avoidable breakage is most often the

result of poor care or judgement on the part of the

operator when mounting or adjusting the blade or

support guides.

•

HOOK — The teeth on this style have a pos-

itive angle (downward) which makes them

dig into the material, and the gullets are usu-

ally rounded for easier waste removal.

These blades are excellent for the tough

demands of resawing and ripping thick

stock.

The most common causes of blade breakage are:

(1) faulty alignment or adjustment of the guides,

(2) forcing or twisting a wide blade around a curve

of short radius, (3) feeding too fast, (4) tooth dull-

ness or absence of sufficient set, (5) excessive

tension, (6) top blade guide assembly set too high

above the work piece, (7) using a blade with a

lumpy or improperly finished braze or weld and

(8) running the bandsaw when not in use.

Tooth Pitch

Usually measured as T.P.I. (teeth per inch), tooth

pitch determines the size of the teeth. More teeth

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Blade Changes

Wear gloves and safety goggles when han-

dling blades. Coiled blades spring open as

they are uncoiled and could cause deep

cuts or lacerations.

Always

disconnect

power to the machine

when changing blades.

Failure to do this may

result in serious person-

al injury.

To replace the blade:

1. Slide the blade through the table slot, ensur-

ing that the teeth are pointing down toward

the table.

To remove the blade:

If the teeth will not point downward in any ori-

entation, the blade is inside-out. Put on

heavy gloves, remove the blade, and twist it

rightside-out.

1. After making sure the bandsaw is

unplugged, release the tension on the blade

by turning the tension control knob counter-

clockwise.

2. Slip the blade through the upper and lower

guides, and mount it over the upper and

lower wheels so the blade teeth are over the

edge of the wheels.

2. Adjust the upper and lower guide blocks

away from the blade.

3. Put on leather gloves to protect your hands

from the sharp teeth of the blade.

3. Apply tension, then check and adjust track-

ing.

4. Open the upper and lower wheel covers and

slide the blade off both wheels. Use cau-

tion—the blades are sharp!

4. Adjust the upper and lower guide blocks and

support bearings.

5. Close and latch the wheel covers.

-24-

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Ripping

Stacked Cuts

Ripping is the process of cutting a wide board into

two or more thinner boards. See Figure 19. The

maximum board width that can be ripped is limit-

ed by the maximum throat dimension of the band-

saw.

One of the benefits of a bandsaw is its ability to

cut multiple copies of a particular shape by stack-

ing a number of workpieces together.

Before making stacked cuts, it is essential to

ensure that both the table and the blade are prop-

erly adjusted to 90°. Otherwise, any error will be

compounded with each piece from the top to the

bottom of the stack.

For ripping, a wider blade is better. In most rip-

ping applications, a standard raker tooth style will

be sufficient. Also, since most ripped lumber will

be jointed smooth, you can choose blades with

fewer teeth-per-inch.

To complete a stacked cut:

To perform ripping operations:

1. Align your pieces from top to bottom to

ensure that each piece has adequate scrap

to provide a clean, unhampered cut.

1. The bandsaw must be adjusted correctly.

See “Blade Tension/Tracking” instructions

and “Fence Adjustment” instructions.

2. Secure all the pieces together using brad

nails through the waste portion or using

beads of hot glue across the outside edges.

2. Adjust the blade guard so it is just above the

workpiece with a minimum amount of blade

exposed. Read instructions on “Blade Lead”

before making a cut.

3. Lay out the shape you intend to cut on the

face of the top piece.

3. Use a fence to guide the work. Set the dis-

tance between the fence and the blade to the

desired width.

4. Adjust the blade guard so it is just above the

workpiece with a minimum amount of the

blade exposed. One inch is ideal.

4. Support the ends of the board if necessary.

5. Make relief cuts perpendicular to the outline

of your intended shape in areas where

changes in blade direction could strain the

blade.

5. Feed the work slowly and evenly with the

straightest edge against the fence.

6. Cut the stack of pieces as though you were

cutting a single piece. Follow the layout line

with the blade kerf on the waste side of your

line.

Figure 19. Typical ripping operation.

24" & 27" Resaw Bandsaws

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Resawing

Do not force the wood into the blade during

cutting. This will distort the blade, cause

excessive heat and often results in blade

breakage. Breakage can cause lacerations,

cuts, or serious personal injury.

Resawing is the process of cutting the thickness

of a board into two or more thinner boards. Each

new board is the same width and length as the

original board, but the thickness is less. The max-

imum board width that can be resawn is limited by

the maximum cutting height of the bandsaw.

When resawing, consider using an auxiliary fence

that is higher than the standard fence. This pro-

vides a more solid surface for the workpiece to

slide against. An auxiliary fence can be made

from any straight and flat piece of lumber and can

be bolted or screwed to the standard fence.

The most important consideration when resawing

is blade selection. When selecting a blade, keep

in mind that generally a wider blade is easier to

control.

When using a fence to guide the board, the actu-

al line of cut may not be exactly parallel to the

fence. This is due to a number of reasons involv-

ing the configuration of the table, condition of the

blade, the cutting forces, and the blade tension.

To correct this condition, refer to the “Blade Lead”

instructions.

In most applications a hook or skip tooth style will

work fine. Also, since most resawn lumber will be

planed smooth, you can choose blades with

fewer teeth per inch (3 to 6). While blades with

fewer teeth per inch produce rougher cuts, these

types of blades offer larger gullet capacities for

clearing sawdust, they produce less heat, and

they yield more horsepower per tooth.

To resaw lumber, follow the procedure below:

1. The blade must be adjusted correctly for ten-

sion and tracking.

2. The fence must be square to the blade.

3. Adjust the blade guard so it is just above the

workpiece with a minimum amount of blade

exposed.

4. Use the widest blade that will fit your band-

saw. (Use the data sheets in the back of this

manual to determine the maximum blade

width for your saw.) The blade must also be

sharp and in good condition. Read “Blade

Lead” instructions.

5. Use the fence to guide the work.

6. Support the ends of the board if necessary.

7. Feed the work slowly and evenly.

-26-

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SECTION 7: MAINTENANCE

Table

Always

disconnect

power to the machine

when performing mainte-

nance. Failure to do this

may result in serious

personal injury.

The table and other non-painted surfaces on the

24" and 27" Resaw Bandsaws should be protect-

ed against rust and pitting. Wiping the saw clean

after every use ensures that wood dust is not

allowed to trap moisture against bare metal sur-

faces.

V-Belts

Tables can be kept rust-free with regular applica-

tions of products like SLIPIT^®. For long term stor-

age you may want to consider products like

Boeshield^®T-9. See the current Grizzly catalog

for these products.

To ensure optimum power transmission from the

motor to the blade, the V-belt must be in good

condition and operate under proper tension. The

belts should be checked for cracks, fraying and

wear. Belt tension should be checked at least

every 3 months; more often if the bandsaw is

used daily.

The V-belt is accessed via the bottom cover.

Squeeze the center of the V-belt. Note the

amount of deflection. Deflection should be

approximately ³⁄4".

Lubrication

Sealed and pre-lubricated ball bearings require

no lubrication for the life of the bearings. All bear-

ings are standard sizes, and replacements can

be purchased from our parts department or bear-

ing supply store.

Miscellaneous

As for other items on this machine, such as

adjustment controls, an occasional “shot” of light

oil is just about all that is necessary. Before

applying, however, wipe off any sawdust with a

clean cloth or dry paint brush, and spray on the

lubricant. Ensure that oil does not get on the pul-

leys or V-belt because it could cause belt deteri-

oration and slipping.

Always be aware of the condition of your band-

saw. Routinely check the condition of the follow-

ing items and repair or replace as necessary:

•

Loose mounting bolts

Worn switch

Worn or damaged blade

Worn or damaged support bearings or guide

bearings

24" & 27" Resaw Bandsaws

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-30-

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24" & 27" Resaw Bandsaws

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SECTION 8: CLOSURE

The following pages contain general machine

We recommend you keep a copy of our current

catalog for complete information regarding

Grizzly's warranty and return policy. If you need

additional technical information relating to your

machine, or if you need general assistance or

replacement parts, please contact the Service

Department listed in the General Information sec-

tion.

data, parts diagrams/lists, troubleshooting guide

and Warranty/Return information for your 24" and

27" Resaw Bandsaws.

If you need parts or help in assembling your

machine, or if you need operational information,

we encourage you to call our Service

Department. Our trained service technicians will

be glad to help you.

Additional information sources are necessary to

realize the full potential of your machine. Trade

journals, woodworking magazines, and your local

library are good places to start.

If you have comments dealing specifically with

this manual, please write to our Bellingham,

Washington location using the address in the

General Information section. The specifications,

drawings, and photographs illustrated in this

manual represent the 24" and 27" Resaw

Bandsaws as supplied when the manual was pre-

pared. However, due to Grizzly’s policy of contin-

uous improvement, changes may be made at any

time with no obligation on the part of Grizzly.

Like all power tools, there is danger associ-

ated with the 24" and 27" Resaw Bandsaws.

Use your bandsaw with respect and caution

to lessen the possibility of mechanical dam-

age or operator injury. If normal safety pre-

cautions are overlooked or ignored, serious

personal injury may occur.

We have included some important safety mea-

sures that are essential to the operation of this

machine. While most safety measures are gener-

ally universal, Grizzly reminds you that each

workshop is different and safety rules should be

considered as they apply to your specific situa-

tion.

The 24" and 27" Resaw Bandsaws were

specifically designed for wood cutting oper-

ations. DO NOT MODIFY AND/OR USE

THESE BANDSAWS FOR ANY OTHER PUR-

POSE. Modifications or improper use will

void the warranty. If you are confused about

any aspect of your machine, DO NOT use it

until all your questions are answered.

Serious personal injury may occur.

Operating this equipment has the potential

for flying debris to cause eye injury. Always

wear safety glasses or goggles when oper-

ating equipment. Everyday glasses or read-

ing glasses only have impact resistant lens-

es, they are not safety glasses. Be certain

the safety glasses you wear meet the appro-

priate standards of the American National

Standards Institute (ANSI).

-32-

24" & 27" Resaw Bandsaws

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MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

GRIZZLY MODEL G3619/G3620 24" BANDSAW

Design Type: ......................................................................................................Floor Model

Overall Dimensions:

Table ..........................................................................................................31¹⁄2'' x 23³⁄4''

Overall Height ........................................................................................................80³⁄4''

Height From Floor to Table....................................................................................34¹⁄4''

Width ...................................................................................................................... 42''

Depth including Fence ..........................................................................................30¹⁄2''

Shipping Weight ................................................................................................990 lbs.

Net Weight ........................................................................................................748 lbs.

Crate Size ............................................................................84³⁄4" L x 24⁵⁄8" W x 43" H

Footprint ..................................................................................................34¹⁄2" x 15³⁄4

Cutting Capacity:

Left of Blade ..........................................................................................................22⁷⁄8''

Height Capacity (Overall) ......................................................................................13³⁄4''

Height Capacity (at Blade) ....................................................................................20¹⁄2''

Table Tilt ..............................................................................................................45° R

Construction:

Table ..................................................................................Precision Ground Cast Iron

Wheels ......................................................Fully balanced Cast Iron with Rubber Tires

Rip Fence ........................................................................................................Cast Iron

Wheel Covers ................................................................................Pre-Formed Steel

Guides ......................................................................................................Roller Guides

Model G3619 Motor:

Type..............................................................................TEFC Capacitor Start Induction

Horsepower ............................................................................................................5 HP

Phase ⁄ Cycle................................................................................Single-Phase / 60 Hz

Voltage ..................................................................................................................220V

Amps ......................................................................................................................24A

RPM........................................................................................................................3500

Bearings................................................................Shielded & Lubricated Ball Bearings

Switch ........................................................Magnetic with Thermal Overload Protector

Model G3620 Motor:

Type..............................................................................TEFC Capacitor Start Induction

Horsepower ........................................................................................................7¹⁄2 HP

Phase ⁄ Cycle ................................................................................Three-Phase / 60 Hz

Voltage........................................................................................................220V / 440V

Amps ............................................................................................................20A / 10A

RPM........................................................................................................................3500

Bearings................................................................Shielded & Lubricated Ball Bearings

Switch ........................................................Magnetic with Thermal Overload Protector

Blades:

Size Range..........................................................................................................¹⁄2'' - 2''

Standard Blade Length ..........................................................................176¹⁄2'' - 173⁵⁄8

Blade Speeds................................................................................................5200 FPM

Specifications, while accurate, are not guaranteed.

24" & 27" Resaw Bandsaws

-33-

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G3619/G3620

-34-

24" & 27" Resaw Bandsaws

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G3619/G3620

24" & 27" Resaw Bandsaws

-35-

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G3619/G3620

-36-

24" & 27" Resaw Bandsaws

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G3619/G3620

24" & 27" Resaw Bandsaws

-37-

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G3619/G3620

-38-

24" & 27" Resaw Bandsaws

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G3619/G3620

REF

PART #

DESCRIPTION

PART #

DESCRIPTION

001 P3619001 FRAME

002 P3619002 HINGE

043 P3619043 CONNECTION PLATE

044 P3619044 BRAKE LINING

003 P3619003 UPPER WHEEL GUARD

004 P3619004 LOWER WHEEL GUARD

045 PB18

046 PB19

HEX BOLT ³⁄8"-16 X 1"

HEX BOLT ¹⁄4"-20 X ¹⁄2

005 PSB17

006 P3619006 WHEEL GUARD LOCK KNOB

CAP SCREW ¹⁄4"-20 X ³⁄8

047 P3619047 FOOT BRAKE PEDAL

048 PLW04

049 PN08

LOCK WASHER ³⁄8

007 PSB05

008 PN05

CAP SCREW ¹⁄4"-20 X ³⁄4

HEX NUT ³⁄8"-16

HEX NUT ¹⁄4

050 P3619050 SPRING

009 P3619009 1-PH 5 HP MOTOR (G3619)

09-1 P3619009-1 CAPACITOR 300MFD-250V

009 P3620009 3-PH 7.5 HP MOTOR (G3620)

09-2 P3619009-2 CAPACITOR 20MFD-250V

051 PN08

052 PB21

HEX NUT ³⁄8"-16

HEX BOLT ³⁄8"-16 X ³⁄4

053 P3619053 STOP SWITCH

054 PSB21M CAP SCREW M4-.7 X 30

010 PK43M

KEY 8 X 8 X 45

055 P3619055 UPPER WHEEL

011 P3619011 MOTOR PULLEY

012 PSS08

056 P3619056 UPPER WHEEL SHAFT

SETSCREW ⁵⁄16"-18 X ¹⁄2

057 P6306

BEARING 6306Z

013 P3619013 MOTOR BASE

058 P3619058 IN BUSHING

059 P3619059 OUT BUSHING

060 P3619060 SHAFT NUT 1¹⁄4

014 PB24

015 PN08

016 PB24

017 PW02

018 PLW04

019 PN08

020 PB60

021 PN08

HEX BOLT ³⁄8"-16 X 1¹⁄4

HEX NUT ³⁄8"-16

HEX BOLT ³⁄8"-16 X 1¹⁄4

061 P3619061 BEARING COVER

FLAT WASHER ³⁄8

062 PSB05 "

CAP SCREW ¹⁄4"-20 X ³⁄4

LOCK WASHER ⁄8

063 P3619063 RUBBER CROWN

064 P3619064 LOWER WHEEL

065 P3619065 LOWER WHEEL SHAFT

067 P3619067 BRUSH

HEX NUT ³⁄8"-16

HEX BOLT ³⁄8"-16 X 3"

HEX NUT ³⁄8"-16

022 P3619022 MOTOR BASE SHAFT

023 PVA46 V-BELT A46

068 PB03

069 PW07

070 PN02

HEX BOLT ⁵⁄16"-18 X 1"

FLAT WASHER ⁵⁄16"

HEX NUT ⁵⁄16"

024 P3619024 DUST BOARD

025 P3619025 WOOD BOARD

071 P3619071 SPECIAL WASHER ³⁄8"~2"

026 PB03

027 PW07

028 PN02

029 PS06

HEX BOLT ⁵⁄16"-18 X 1"

072 PB21

073 PB24

074 PN08

HEX BOLT ³⁄8"-16 X ³⁄4

FLAT WASHER ⁵⁄16"

HEX NUT ⁵⁄16"

HEX BOLT ³⁄8"-16 X 1¹⁄4

HEX NUT ³⁄8"-16

HEX BOLT 10-20 X ³⁄8

075 P3619075 ARBOR BRACKET

030 P3619030 CHIP CHUTE

031 PS06

PHLP HD SCR 10-20 X ³⁄8

032 P3619032 BLADE TENSION INDICATOR

033 PSB04

CAP SCREW ¹⁄4"-20 X ¹⁄2

076 PB42

077 PN13

HEX BOLT ¹⁄2"-12 X 2"

HEX NUT ¹⁄2"-12

078 P3619078 BLADE TENSION SHAFT

079 P51104

080 P51104

081 P51104

THRUST BEARING 51104

034 P3619034 WIRE BRACKET

035 PS06

036 PB58

037 PN08

PHLP HD SCR 10-20 X ³⁄8

HEX BOLT ³⁄8"-16 X 2"

HEX NUT ³⁄8"-16

082 P3619082 INDICATOR WIRE PULLER

083 P3619083 SPRING

038 P3619038 1-PH MAG SWITCH (G3619)

38-1 P3619038-1 CONTACTOR/THERMAL OVRLD

038 P3620038 3-PH MAG SWITCH (G3620)

38-1 P3620038-1 CONTACTOR/THERMAL OVRLD

039 P3619039 ON SWITCH (GREEN)

084 P3619084 BRACKET HOLDER

085 PN13

086 PW01

HEX NUT ¹⁄2"-12

FLAT WASHER ¹⁄2

087 P3619087 BRACKET SHAFT

088 PN13

HEX NUT ¹⁄2

089 P3619089 TENSION HANDWHEEL

090 PSS08

SETSCREW ⁵⁄16"-18 X ¹⁄2

091 P3619091 TABLE

040 P3619040 OFF SWITCH (RED)

041 P3619041 POWER CONTROL PANEL

042 PS06

PHLP HD SCR 10-20 X ³⁄8

24" & 27" Resaw Bandsaws

-39-

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G3619/G3620

REF

PART #

DESCRIPTION

PART #

DESCRIPTION

136 P3619136 GUIDE WHEEL

137 P3619137 GUIDE WHEEL NUT ³⁄4

139 P3619139 SLIDING BASE

092 P3619092 FENCE RAIL

HEX BOLT ³⁄8"-16 X 1"

093 PB18

094 PW02

FLAT WASHER ³⁄8

140A P3619140A COMPLETE MITER GAUGE

140 P3619200 MITER GAUGE BODY

141 P3619201 T-SLOT WASHER

095 P3619095 FENCE

096 P3619096 FENCE KNOB ³⁄8"-16 X 1¹⁄4

097 P3619097 TRUNNION

142 PFH09

FLAT HD SCR ¹⁄4"-20 X ⁵⁄16"

098 PSB19

099 PLW04

100 PB67

101 PW14

CAP SCREW ³⁄8"-16 X 1¹⁄4

LOCK WASHER ³⁄8

HEX BOLT ⁵⁄8"-16 X 2"

FLAT WASHER ⁵⁄8

143 P3619203 MITER BAR

144 P3619204 SPECIAL BOLT ¹⁄4"-20 X ⁷⁄16"

145 P3619205 STOP PIN

146 P3619206 BLOCK

147 P3619207 INDICATOR

102 P3619102 TRUNNION BRACKET

103 PB42

104 PLW07

HEX BOLT ¹⁄2"-12 X 2"

PHLP HD SCR 6-32 X ⁵⁄8

LOCK WASHER ¹⁄2

148 PS29

149 PS06

PHLP HD SCR 10-24 X ³⁄8

105 P3619105 BLADE GUIDE FORK

150 P3619210 HANDLE ⁵⁄16"-18 X 1¹⁄2

106 PB21

107 PW02

HEX BOLT ³⁄8"-16 X ³⁄4

FLAT WASHER ⁵⁄16"

HEX NUT 6-32

FLAT WASHER ³⁄8

151 PW07

152 PN12

108 P3619108 SHAFT CUP

109 PB03

110 PLW01

HEX BOLT ⁵⁄16"-18 X 1"

LOCK WASHER ⁵⁄16"

160 G8589

161 PHTEK10

LARGE GRIZZLY LOGO

SELF TAP SCR #4 X ³⁄8

111 P3619111 LOCK KNOB ³⁄8"-16 X 2¹⁄4

112 P3619112 GUIDE SHAFT

113 P3619113 C-CLIP R30

162 P36190162 G3619 ID LABEL

162 P36200162 G3620 ID LABEL

163 PLABEL-14 ELECTRICITY LABEL

164 PLABEL-18 UNPLUG BANDSAW LABEL

165 PLABEL-19 HANDS/BLADE LABEL

166 PLABEL-20 DON’T OPEN LABEL

167 PLABEL-12 READ MANUAL LABEL

168 PLABEL-11 SAFETY GLASSES LABEL

169 PLABEL-21 MOVING/ADJUST LABEL

174 P3619174 THRUST BEARING SHAFT

114 P3619114 ELEVATION GEAR SHAFT

115 P3619115 GEAR SHAFT BASE

116 PB07

117 PLW01

HEX BOLT ⁵⁄16"-18 X ³⁄4

LOCK WASHER ⁵⁄16"

118 P3619118 HANDWHEEL

119 P3619119 SPRING KEY M4

120 P3619120 TRACK KNOB ¹⁄2"-12 X 2¹⁄2

121 PN06

122 P3619122 BLADE GUIDE GUARD

123 P3619123 BLADE GUARD BRACKET

HEX NUT ¹⁄2"-20

175 P6202RS

176 PEC05M

THRUST BEARING 6202-3

E-CLIP 15MM

177 P3619177 CABLE CLIP

124 PB19

125 PLW02

126 PW06

HEX BOLT ¹⁄4"-20 X ¹⁄2

LOCK WASHER ¹⁄4

FLAT WASHER ¹⁄4

178 P3619178 CABLE NUT 6-32

179 PS37

180 PS06

PHLP HD SCR 6-32 X ⁵⁄16"

PHLP HD SCR 10-24 X ³⁄8

181 P3619181 TERMINAL BLOCK

127 P3619127 BLADE GUIDE HOLDER

182 P3619182 STUD 10-24 X 2¹⁄2

128 PB03

129 PW07

130 PB07

HEX BOLT ⁵⁄16"-18 X 1"

FLAT WASHER ⁵⁄16"

183 PN07

184 PW03

185 PSW10

HEX NUT 10-24

FLAT WASHER 10-24

STRAIN RELIEF ³⁄4

HEX BOLT ⁵⁄16"-18 X ³⁄4

131 P3619131 ADJUSTMENT BRACKET

132 P3619132 BRACKET ARBOR

133 P3619133 BLADE GUIDE BASE

186 P3619186 COVER

188 PHTEK11

SELF TAP SCR 10-24 X 2¹⁄4

189 P3619189 POWER CORD (G3619)

189 P3620189 POWER CORD (G3620)

134 PSB14M

135 P3619135 GUIDE WHEEL BRACKET

CAP SCREW M8-1 X 20

-40-

24" & 27" Resaw Bandsaws

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MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

GRIZZLY MODEL G9963/G9966 27" BANDSAW

Design Type: ......................................................................................................Floor Model

Overall Dimensions:

Table ..........................................................................................................39¹⁄4" x 27¹⁄2

Overall Height............................................................................................................92"

Height From Floor to Table....................................................................................36¹⁄2''

Width ...................................................................................................................... 52''

Depth including Fence ..............................................................................................36"

Shipping Weight ..............................................................................................1430 lbs.

Net Weight ......................................................................................................1100 lbs.

Crate Size ..........................................................................45³⁄8" H x 29¹⁄2" W x 99¹⁄2" L

Footprint ........................................................................................................40" x 18"

Cutting Capacity:

Left of Blade ..........................................................................................................26¹⁄2

Height Capacity (Overall) ......................................................................................21¹⁄2

Table Tilt ..............................................................................................................45° R

Construction:

Table ..................................................................................Precision Ground Cast Iron

Wheels ....................................................................................Fully balanced Cast Iron

Rip Fence ........................................................................................................Cast Iron

Wheel Covers ................................................................................Pre-Formed Steel

Model P9963 Motor:

Type..............................................................................TEFC Capacitor Start Induction

Horsepower ........................................................................................................7¹⁄2 HP

Phase ⁄ Cycle................................................................................Single-Phase / 60 Hz

Voltage ..................................................................................................................220V

Amps ......................................................................................................................33A

RPM........................................................................................................................1725

Bearings................................................................Shielded & Lubricated Ball Bearings

Switch ........................................................Magnetic with Thermal Overload Protector

Model G9966 Motor:

Type..............................................................................TEFC Capacitor Start Induction

Horsepower ........................................................................................................7¹⁄2 HP

Phase ⁄ Cycle ................................................................................Three-Phase / 60 Hz

Voltage........................................................................................................220V / 440V

Amps ............................................................................................................22A / 11A

RPM........................................................................................................................1725

Bearings ..................................................................Sealed & Lubricated Ball Bearings

Switch ........................................................Magnetic with Thermal Overload Protector

Blades:

Size Range ..........................................................................................................1" - 3"

Standard Blade Length..............................................................................206¹⁄4" - 207"

Blade Speeds................................................................................................4900 FPM

Specifications, while accurate, are not guaranteed.

24" & 27" Resaw Bandsaws

-41-

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G9963/G9966

-42-

24" & 27" Resaw Bandsaws

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G9963/G9966

S H I N O Z A K I

A Z

7 3 1 0

A C

2 5 0 V

1 0 A

n_g

Z 8

n_g

Z 8

24" & 27" Resaw Bandsaws

-43-

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G9963/G9966

-44-

24" & 27" Resaw Bandsaws

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G9963/G9966

24" & 27" Resaw Bandsaws

-45-

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G9963/G9966

n_g

Z 8

n_g

Z 8

-46-

24" & 27" Resaw Bandsaws

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G9963/G9966

REF

PART #

DESCRIPTION

PART #

DESCRIPTION

01 P9963001 FRAME

02 P9963002 HINGE PIN

03 P9963003 UPPER WHEEL GUARD

04 PLABEL-11 SAFETY GLASSES LABEL

05 P9963005 ID/WARNING LABEL

06 PLABEL-19 HANDS/BLADE LABEL

49 P9963049 1-PH 7.5 HP MOTOR (G9963)

49 P9966049 3-PH 7.5 HP MOTOR (G9966)

49-1 P9963049-1 CAPACITOR 400MFD-250V

49-2 P9963049-2 CAPACITOR 40MFD-250V

50 P3619050 KEY

51 PSS08

SET SCREW ⁵/16"-18 X ¹/2

07 G8589

08 PSB17

09 P9963009 ON SWITCH

GRIZZLY NAMEPLATE

52 P9963052 MOTOR PULLEY

CAP SCREW ¹/4"-20 X ³/8

53 PB58

54 PN08

HEX BOLT ³/8"-16 X 2"

HEX NUT ³/8"-16

10 P9963010 HOLE CAP

55 P9963055 LUBRICANT ABSORBER

56 P9963056 LUBRICANT RESERVOIR

57 P9963057 LOWER WHEEL

11 P9963011 RED INDICATOR LIGHT

12 PS06

PHLPS HD SCR 10-24 X ³/8

13 P9963013 SWITCH PANEL

58 PSB05

CAP SCREW ¹/4"-20 X ³/4

14 P9963014 BLADE POWER SWITCH

59 P9963059 BEARING COVER

60 P9963060 SHAFT NUT

15 P9963015 EMERGENCY STOP SWITCH

16 P9963016 BLADE TENSION INDICATOR

61 P6208ZZ

BALL BEARING 6208ZZ

17 PSB41

18 P9963018 SPECIAL NUT

19 PS06

PHLPS HD SCR 10-24 X ³/8

CAP SCREW 10-24 X ¹/2

62 P9963062 INNER BUSHING

63 P9963063 OUTER BUSHING

64 P9963064 LOWER WHEEL ARBOR

20 P9963020 CABLE HANGER

21 P9963021 STOP CABLE

22 P9963022 WIRE BRACKET

23 P9963023 SPECIAL SCREW

65 PN08

HEX BOLT ³/8"-16

66 P9963066 BRAKE LINING

67 P9963067 CONNECTION PLATE

68 P9963068 FOOT BRAKE PEDAL

24 PN05

25 PLABEL-20 DO NOT OPEN LABEL

HEX NUT ¹/4"-20

69 PB19

70 PW02

71 PB21

HEX BOLT ¹/4"-20 X ¹/2

FLAT WASHER ³/8

26 PLABEL-18 UNPLUG BANDSAW LABEL

27 P9963027 WHEEL GUARD LOCK KNOB

HEX BOLT ³/8-16 X ³/4

72 P9963072 SPRING

28 PSB05

CAP SCREW ¹/4"-20 X ³/4

73 PN08

74 PB21

HEX NUT ³/8"-16

HEX BOLT

29 PLABEL-21 MOVING/ADJUST LABEL

30 PLABEL-12 READ MANUAL LABEL

31 PLABEL-14 ELECTRICITY LABEL

32 P9963032 LOWER WHEEL GUARD

75 P9963075 STOP SWITCH

76 PSB21M CAP SCREW M4 X P0.7 X 30

77 P9963077 SPECIAL WASHER

33 PVB46

V-BELT B46

78 PB16

79 PN08

80 PB18

81 PLW01

82 PN02

83 PB02

84 PLW02

HEX BOLT ³/8"-16 X 1¹/2

HEX NUT ³/8"-16

34 P9963034 CHIP STOPPER

35 PS06

36 PB03

37 PW07

PHLPS HD SCR 10-24 X ³/8

HEX BOLT ³/8"-16 X 1"

HEX BOLT ⁵/16"-18 X 1"

LOCK WASHER ¹/4

HEX NUT ⁵/16"-18

FLAT WASHER ⁵/16"

38 P9963038 WOOD BOARD

39 PN02

HEX NUT ⁵/16"-18

40 P9963040 CHIP CHUTE

HEX BOLT ¹/4"-20 X ⁵/8

LOCK WASHER ¹/4

85 P9963085 LOWER ARBOR BRACKET

86 P9963086 CLEANER WEIGHT

41 PS06

42 PW02

43 PB16

44 PW01

45 PB40

PHLPS HD SCR 10-24 X ³/8

FLAT WASHER ³/8

87 PW07

88 PB03

FLAT WASHER ⁵/16"

HEX BOLT ³/8"-16 X 1¹/2

FLAT WASHER 1/2"

HEX BOLT ⁵/16"-18 X 1"

89 P9963089 CLEANER SHAFT

90 PNO2M HEX NUT M10 X P1.5

HEX BOLT ¹/2"-12 X 1 ¹/4

46 P9963046 MOTOR BASE

47 PLW04

48 PN08

91 P9963091 LOWER CLEANER BRACKET

92 P9963092 BRONZE CLEANER

93 P9963093 UPPER WHEEL

LOCK WASHER ³/8

HEX NUT ³/8"-16

24" & 27" Resaw Bandsaws

-47-

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G9963/G9966

REF

PART #

DESCRIPTION

PART #

DESCRIPTION

HEX BOLT ⁵/8"-11 X 2"

HEX BOLT ³/8"-16 X 1¹/4

144 PB67

94 P9963094 UPPER WHEEL SHAFT

95 PB42

96 PN13

HEX BOLT ¹/2"-12 X 2"

145 PB24

146 PW02

FLAT WASHER ³/8

HEX NUT ¹/2"-12

147 P9963147 TRUNNION

97 P9963097 ARBOR BRACKET

98 P9963098 BLADE TENSION SHAFT

148 PW14

149 PB68

FLAT WASHER ⁵/8

HEX BOLT ⁵/8"-11 X 2

99 P51104

SUPPORT BEARING 51104

150 P9963150 BLADE GUIDE BASE

151 PB21

HEX BOLT ³/8"-16 X ³/4

152 P9963152 BUSHING

153 P6202 BALL BEARING 6202ZZ

100 P9963100 INDICATOR WIRE PULLER

101 P9963101 SPRING

102 PNO2

HEX NUT ⁵/16"-18

103 PLW01

LOCK WASHER ⁵/16"

154 P9963154 BEARING BRACKET ARBOR

104 P9963104 PRESSURE PLATE

105 P9963105 BRONZE CLEANER

106 P9963106 COUNTERBALANCE

107 P9963107 CLEANER SHAFT

155 PB07

156 PW07

157 PB03

HEX BOLT ⁵/16"-18 X ³/4

FLAT WASHER ⁵/16"

HEX BOLT ⁵/16"-18 X 1”

158 P9963158 BLADE GUIDE SHAFT

108 PN02M

109 PW07

110 PB03

111 PB02

112 PLW02

113 P9963113 UPPER ARBOR BRACKET

114 P9963114 TENSION HANDWHEEL

115 PSS08

116 PN01

117 PW01

118 P9963118 ARBOR BRACKET HOLDER

119 P9963119 PIVOT SHAFT

120 P9963120 HANDWHEEL BRACKET

121 PW07

122 PB03

123 PN17

HEX NUT M10-P1.5

FLAT WASHER ⁵/16"

HEX BOLT ⁵/16"-18 X 1"

159 PB03

160 PW07

HEX BOLT ⁵/16"-18 X 1"

FLAT WASHER ⁵/16"

HEX BOLT ¹/4"-20 X ⁵/8

161 P9963161 GUIDE ADJUST BRACKET

162 P9963162 BLADE GUIDE SUPPORT

LOCK WASHER ¹/4

163 PB19

164 PLW02

165 PW06

HEX BOLT ¹/4"-20 X ¹/2

LOCK WASHER ¹/4

FLAT WASHER ¹/4

SET SCREW ⁵/16"-18 X ¹/2

HEX NUT ¹/2"-12

166 P9963166 BLADE GUARD

FLAT WASHER ¹/2

167 P9963167 BLADE GUARD BRACKET

168 P9963168 GEAR SHAFT

169 PW07

170 PLW01

171 PB03

FLAT WASHER ⁵/16"

LOCK WASHER ⁵/16"

HEX BOLT ⁵/16"-18 X 1"

FLAT WASHER ⁵/16"

HEX BOLT ⁵/16"-18 X 1"

HEX NUT ³/4"-10

172 P9963172 GEAR SHAFT BASE

173 PRP51M ROLL PIN 4 X 40

174 P9963174 BLADE GUIDE LOCK KNOB

175 PLW01

176 PB03

177 PR19M

178 P9963178 SHAFT CAP

124 P9963124 TRACKING HANDWHEEL

125 P9963125 FENCE

LOCK WASHER ⁵/16"

HEX BOLT ⁵/16"-18 X 1"

C-CLIP

126 P9963126 FENCE LOCK KNOB

127 P9963127 FENCE RAIL

128 PW02

129 PB18

FLAT WASHER ³/8

HEX BOLT ³/8"-16 X 1"

179 P9963179 GUIDE SHAFT

180 P9962180 GUIDE POST HANDWHEEL

181 P9963181 TERMINAL BLOCK

130 P9963130 TABLE

131 P9963131 TABLE INSERT

182 P9963182 STUD 10-24 X 2¹⁄2

132 PS01

PHLPS HD SCR 10-24 X ¹/2

183 PN07

184 PW03

185 P9963185 STRAIN RELIEF

186 P9963186 COVER

187 P9963187 MAGNETIC SWITCH (G9963)

187-1 P9963187-1

HEX NUT 10-24

FLAT WASHER 10-24

133 P9963133 CLAMPING PIECE

134 PSB01

135 PSS18

CAP SCREW ¹/4"-20 X ⁵/8

SET SCREW ⁵/16"-18 X ³/4

136 P9963136 BLADE GUIDE HOLDER

137 P9963137 BLADE GUIDE

CONTACTOR/THERM OVRLD

138 P9963138 BLADE GUIDE BASE

139 PB03

140 PW07

HEX BOLT ⁵/16"-18 X 1"

187 P9966187 MAGNETIC SWITCH (G9966)

187-1 P9966187-1

FLAT WASHER ⁵/16"

CONTACTOR/THERM OVRLD

SELF TAP SCR 10-24 X 2¹⁄4

188 PHTEK5

141 P9963141 BLADE GUIDE SUPPORT

142 P9963142 TRUNNION BRACKET

9963189 POWER CORD (G9963)

189 P9966189 POWER CORD (G9966)

189 P

143 PW14

FLAT WASHER ⁵/8

-48-

24" & 27" Resaw Bandsaws

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TROUBLESHOOTING

Motor will not start.

1. Low voltage.

2. Open circuit in motor or loose

connections.

1. Check power line for proper voltage.

2. Inspect all lead connections on motor for loose or open

connections.

Motor will not start; fuses or circuit

breakers blow.

1. Short circuit in line cord or plug.

1. Inspect cord or plug for damaged insulation and

shorted wires.

2. Short circuit in motor or loose

connections.

2. Inspect all connections on motor for loose or shorted

terminals or worn insulation.

3. Circuit Overloaded

3. Reduce load on circuit.

Motor fails to develop full power

(power output of motor decreases

rapidly with decrease in voltage at

motor terminals).

1. Power line overloaded with lights,

appliances, and other motors.

2. Undersized wires or circuits too long.

3. General overloading of power

company facilities.

1. Reduce load on power line.

2. Increase wire sizes or reduce length of wire.

3. Request a power check from the power company.

Motor overheats.

1. Motor overloaded.

2. Air circulation through the motor

restricted.

1. Reduce load on motor.

2. Clean out motor to provide normal air circulation.

Motor stalls (resulting in blown

fuses or tripped circuit).

1. Short circuit in motor or loose

connections.

1. Inspect connections on motor for loose or shorted

terminals or worn insulation.

2. Low voltage.

Correct the low voltage conditions.

3. Incorrect fuses or circuit breakers in

power line.

3. Install correct fuses or circuit breakers.

4. Motor overloaded.

4. Reduce load on motor.

Machine slows when operating.

Applying too much pressure to

workpiece.

Feed workpiece slower.

Blade does not run evenly on

wheels or runs off.

1. Tracking is not adjusted properly.

2. Wheels are not coplanar.

1. Adjust tracking.

2. Adjust wheel alignment.

Blade does not cut evenly.

1. Blade is not properly tensioned.

2. Wheels are not coplanar.

3. Tooth set is uneven.

4. Teeth are sharper on one side than

the other.

1. Adjust blade tension.

2. Adjust wheel alignment.

3. Skew fence to compensate or replace blade.

4. Skew fence to compensate or replace blade.

Blade slows when cutting. Blade

makes a squealing noise,

especially on start-up.

1. V-belt loose.

2. V-belt worn out.

1. Tighten V-belt.

2. Replace V-belt.

Ticking sound when the saw

is running.

Weld contacting support bearing.

Use the G2516 Stone to smooth and round the back

of the blade.

Blade contacting table insert.

1. Excessive side pressure when cutting. 1. Reduce side pressure.

2. Table improperly adjusted.

3. Opening in insert too narrow.

2. Adjust table.

3. File opening in table insert larger.

Excessive vibration.

1. Rubber pads not installed under stand. 1. Install rubber pads under stand.

2. Wheels not coplanar.

3. Wheel rubber incorrectly installed.

4. Worn out V-belt.

2. Adjust wheel alignment.

3. Re-install wheel rubber crown.

4. Replace V-belt.

5. Bent or worn out blade.

6. Wheels out of balance.

5. Replace blade.

6. Replace wheels.

24" & 27" Resaw Bandsaws

-49-

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WARRANTY AND RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from

the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,

negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty

and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-

ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent

that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.

In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and

any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe-

cial, or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then

issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the car-

ton. We will not accept any item back without this number. Proof of purchase must accompany the mer-

chandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to

achieve better quality equipment. We make every effort to ensure that our products meet high quality and

durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

-50-

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WARRANTY CARD

Name ____________________________________________________________________________________

Street ____________________________________________________________________________________

City ______________________________________________________________State________Zip_________

Phone Number_______________________E-Mail_______________________FAX________________________

MODEL _________________________Serial #______________________ Order _______________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of

course, all information is strictly confidential.

How did you learn about us?

___Other__________________________________________________

How many of your woodworking machines are Grizzly? _____________

___Advertisement

___Catalog

___Friend

___Card Deck

___World Wide Web

10.

Which benchtop tools do you own? Check all that apply.

___Other__________________________________________________

Which of the following magazines do you subscribe to.

___1" x 42" Belt Sander

___5" - 8" Drill Press

___8" Table Saw

___8" - 10" Bandsaw

___Disc⁄Belt Sander

___Mini Jointer

___6" - 8" Grinder

___Mini Lathe

___10" - 12" Thickness Planer

___Scroll Saw

___Spindle⁄Belt Sander

___American Woodworker

___Cabinetmaker

___Practical Homeowner

___Shop Notes

___Family Handyman

___Fine Homebuilding

___Fine Woodworking

___Home Handyman

___Journal of Light Construction

___Old House Journal

___Popular Mechanics

___Popular Science

___Today’s Homeowner

___WOOD

___Wooden Boat

___Woodshop News

___Woodsmith

___Woodwork

___Woodworker

___Woodworker’s Journal

___Workbench

___Other__________________________________________________

How many of the machines checked above are Grizzly? ____________

Which portable⁄hand held power tools do you own? Check all that apply.

11.

12.

___________________________________________________________

___Popular Woodworking

___Other__________________________________________________

Which of the following woodworking⁄remodeling shows do you watch?

13.

What machines⁄supplies would you like Grizzly Industrial to carry?

___Backyard America

___Home Time

___The American Woodworker

___Other__________________________________________________

What is your annual household income?

___The New Yankee Workshop

___This Old House

___Woodwright’s Shop

___________________________________________________________

___$20,000-$29,999

___$30,000-$39,999

___$40,000-$49,999

___$50,000-$59,999

___$60,000-$69,999

___$70,000-$79,999

___$80,000-$89,999

___$90,000 +

14.

What new accessories would you like Grizzly Industrial to carry?

___Builders Hardware

___Fasteners

___Hand Tools

___Wood Components

What is your age group?

___Other__________________________________________________

___20-29

___30-39

___40-49

___50-59

___60-69

___70 +

15.

16.

17.

18.

What other companies do you purchase your tools and supplies from?

__________________________________________________________

How long have you been a woodworker?

Do you think your purchase represents good value?

___0 - 2 Years

___2 - 8 Years

___8 - 20 Years

___20+ Years

___Yes

Would you recommend Grizzly Industrial to a friend?

___Yes ___No

___No

How would you rank your woodworking skills?

___Simple

___Intermediate

___Advanced

___Master Craftsman

Would you allow us to use your name as a reference for Grizzly customers

in your area? Note: We never use names more than three times.

What stationary woodworking tools do you own? Check all that apply.

___Yes

___No

___Air Compressor

___Band Saw

___Panel Saw

___Planer

___Drill Press

___Power Feeder

___Radial Arm Saw

___Shaper

___Spindle Sander

___Table Saw

19.

Comments:__________________________________________________

__________________________________________________________

___________________________________________________________

___Drum Sander

___Dust Collector

___Horizontal Boring Machine

___Jointer

___Lathe

___Mortiser

___Vacuum Veneer Press

___Wide Belt Sander

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FOLD ALONG DOTTED LINE

Place

Stamp

Here

GRIZZLY INDUSTRIAL, INC.

P.O. BOX 2069

BELLINGHAM, WA 98227-2069

FOLD ALONG DOTTED LINE

Send a Grizzly Catalog to a friend:

Name_______________________________

Street_______________________________

City______________State______Zip______

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

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