MODEL G0679
STROKE/EDGE SANDER
OWNER'S MANuAL
Copyright © oCtoBEr, 2008 By grizzly industrial, inC.
WARNiNG: NO pORTiON Of ThiS MANuAL MAy bE REpRODucED iN ANy ShApE
OR fORM WiThOuT ThE WRiTTEN AppROvAL Of GRizzLy iNDuSTRiAL, iNc.
#JB11085 printEd in taiWan
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Table of contents
SEcTiON 5: AccESSORiES......................... 29
iNTRODucTiON............................................... 2
Manual accuracy ........................................... 2
Contact info.................................................... 2
Functional overview ...................................... 2
identification................................................... 3
Machine data sheet ...................................... 4
SEcTiON 6: MAiNTENANcE......................... 31
schedule...................................................... 31
Cleaning....................................................... 31
lubrication ................................................... 31
SEcTiON 7: SERvicE ................................... 33
troubleshooting ........................................... 33
table Bearings............................................. 35
90° stop....................................................... 35
Belt tracking................................................ 36
table Elevation Wear pin adjustment......... 37
SEcTiON 1: SAfETy....................................... 6
safety instructions for Machinery .................. 6
additional safety for stroke/Edge sanders ... 8
SEcTiON 2: ciRcuiT REQuiREMENTS ........ 9
220V operation.............................................. 9
SEcTiON 8: WiRiNG...................................... 38
Electrical safety instructions........................ 38
Wiring diagram............................................ 39
SEcTiON 3: SETup ....................................... 10
setup safety ................................................ 10
items needed for setup............................... 10
unpacking.................................................... 10
inventory ...................................................... 11
hardware recognition Chart ....................... 13
Clean up...................................................... 14
site Considerations...................................... 14
assembly ..................................................... 15
Machine leveling......................................... 20
dust Collection............................................. 21
test run ...................................................... 21
SEcTiON 9: pARTS....................................... 40
Main Breakdown .......................................... 40
Belt & idler Wheel assembly Breakdown .... 42
gearbox & table Breakdown....................... 44
right upright assembly Breakdown ............ 45
left upright assembly Breakdown............... 47
platen press assembly Breakdown............. 49
labels Breakdown ....................................... 50
WARRANTy AND RETuRNS ........................ 53
SEcTiON 4: OpERATiONS ........................... 22
operation safety.......................................... 22
Basic Controls.............................................. 22
table Movement .......................................... 23
Workstops.................................................... 24
stroke/Edge sander Conversion ................. 25
Belt replacement......................................... 27
platen press Movement............................... 28
Basic operations.......................................... 28
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iNTRODucTiON
Manual Accuracy
functional Overview
We are proud to offer this manual with your new
machine! We've made every effort to be exact
with the instructions, specifications, drawings, and
photographs of the machine we used when writ-
ing this manual. however, sometimes errors do
happen and we apologize for them.
the Model g0679 stroke/Edge sander is used
to sand large workpieces such as tabletops or
doors. For maximum versatility, the belt assembly
pivots from horizontal to vertical to allow for edge
sanding. When in the horizontal position, the
platen press is used to apply sanding pressure to
the workpiece and when in the vertical position,
the workpiece is pressed into the belt to apply
sanding pressure.
also, owing to our policy of continuous improve-
ment, your machine may not exactly match
the manual. if you find this to be the case, and
the difference between the manual and machine
leaves you in doubt, immediately call our techni-
cal support for updates or clarification.
to use the sander in the stroke sanding mode,
the user locks the belt assembly in the horizontal
position, then places the workpiece on the table
and raises the table until the workpiece is within
1
For your convenience, we always keep current
grizzly manuals and most updates available on
your machine will be reflected in these documents
as soon as they are complete. Visit our site often
to check for the latest updates!
⁄4" of the belt. the user positions the workstops
as necessary to ensure workpiece stability, then
turns the machine ON. the user grasps the table
handle with one hand and the platen press handle
with the other, then applies pressure by pulling
the platen press handle downward while sliding
the handle back-and-forth along the entire length
of the workpiece. to sand the full width of the
workpiece, the user moves the table forward-and-
backward.
contact info
to use the sander in the edge sanding mode,
the user adjusts the belt assembly to the desired
angle, locks it in place, then opens the belt cover
to expose the belt. the user raises the table until
it is even with the center portion of the belt, then
places the workpiece on the table and positions
the workstops as necessary to ensure workpiece
stability. the machine is turned ON, and the user
moves the workpiece into the belt to perform the
sanding operation.
We stand behind our machines. if you have any
service questions, parts requests or general ques-
tions about the machine, please call or write us at
the location listed below.
grizzly industrial, inc.
1203 lycoming Mall Circle
Muncy, pa 17756
phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
if you have any comments regarding this manual,
please write to us at the address below:
grizzly industrial, inc.
technical documentation Manager
p.o. Box 2069
C
/
o
Bellingham, Wa 98227-2069
Email: manuals@grizzly.com
-2-
g0679 stroke/Edge sander
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identification
a
d
E
B
C
p
o
n
g
F
h
M
l
i
J
K
figure 1. identification.
A. Magnetic on/off switch
b. Belt Cover open latch
c. platen press
D. platen press handle
E. Belt tension handwheel
f. idler Wheel Cover
G. sanding Belt
h. table
i. adjustable Foot
J. table handle
K. table travel lock
L. table Elevation handwheel
M. Work stops
N. dust Collection port
O. drive Wheel Cover
p. Belt tilt lever
-3-
g0679 stroke/Edge sander
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Machine Data Sheet
MACHINE DATA
SHEET
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MODEL G0679
STROKE/EDGE SANDER
Product Dimensions:
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-4-
g0679 stroke/Edge sander
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Belt Information
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-5-
g0679 stroke/Edge sander
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4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONSꢁ 4HIS
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g0679 stroke/Edge sander
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-7-
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Additional Safety for Stroke/Edge Sanders
6. uNATTENDED OpERATiON. never leave
1. RESpiRATOR AND SAfETy GLASSES.
the machine running unattended.
always wear a respirator and safety glass-
es while operating the machine. dust and
7. cLOThiNG. do not wear loose clothing
chips are created when sanding. some
while operating this machine. roll up or but-
debris will be ejected, becoming hazards
ton sleeves at the cuff.
to the eyes and lungs.
8. fEEDiNG STOcK WhEN EDGE SANDiNG.
2. DuST cOLLEcTiON SySTEM. never
Firmly grasp the workpiece with both hands
operate the sander without an adequate
and ease it into the machine using light
dust collection system in place and run-
pressure. do not jam the workpiece into
ning.
the machine during operation. Feed the
workpiece against the direction of rotation.
3. hAND pROTEcTiON. do not place
do not sand tapered or pointed stock with
hands near, or in contact with, sanding belt
the point facing into the feed direction. never
during operation. do not allow fingers to
sand more than one piece of stock at a time.
get pinched between the workpiece and
the table. this may pull the operator’s hand
9. REpLAciNG SANDpApER. replace sand-
into the machine and cause serious injury!
ing paper when it becomes worn. do not
operate the sander with a damaged or badly
worn sandpaper.
4. iNSpEcTiNG WORKpiEcES. always
inspect workpiece for nails, staples, knots,
and other imperfections that could be dis-
10. MAiNTENANcE AND ADJuSTMENTS.
lodged and thrown from the machine during
perform machine inspections and mainte-
sanding operations.
nance service promptly when called for.
disconnect power before performing mainte-
nance or adjustments on the sander.
5. SANDiNG cORREcT MATERiAL. only
sand natural wood stock with this sander.
We do not recommend sanding MdF, par-
11. EXpERiENciNG DifficuLTiES. any prob-
ticle board, laminates, plastics, metal,
lem, with the exception of conveyor belt
glass, ceramics, and any other synthetic
tracking that is concerned with any moving
products, or products containing asbestos
parts or accessories, must be investigated
or lead paint. Many of these products con-
and corrected with the power disconnected,
tain hazardous dust, or will greatly reduce
and after all moving parts have come to a
the life of your sanding paper.
complete stop.
Like all machinery there is potential danger when operating this machine. Accidents are fre-
quently caused by lack of familiarity or failure to pay attention. use this machine with respect
and caution to decrease the risk of operator injury. if normal safety precautions are overlooked
or ignored, serious personal injury may occur.
-8-
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SEcTiON 2: ciRcuiT REQuiREMENTS
power connection Device
220v Operation
the type of plug required to connect your machine
to power depends on the type of service you cur-
rently have or plan to install. We recommend
using the plug shown in figure 2.
Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. compliance MuST
be verified by a qualified
electrician!
figure 2. nEMa l6-30 plug and receptacle.
Extension cords
using extension cords may reduce the life of the
motor. instead, place the machine near a power
source. if you must use an extension cord:
full Load Amperage Draw
this machine draws the following amps under
maximum load:
•
•
•
use at least a 12 gauge cord that does not
exceed 50 feet in length!
amp draw.............................................. 17 amps
the extension cord must also have a ground
wire and plug pin.
power Supply circuit Requirements
a qualified electrician Must size cords over
50 feet long to prevent motor damage.
you Must connect your machine to a grounded
circuit that is rated for the amperage given below.
never replace a circuit breaker on an existing cir-
cuit with one of higher amperage without consult-
ing a qualified electrician to ensure compliance
with wiring codes. if you are unsure about the
wiring codes in your area or you plan to con-
nect your machine to a shared circuit, consult
a qualified electrician.
Minimum Circuit size.............................30 amps
-9-
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SEcTiON 3: SETup
Setup Safety
items Needed for
Setup
the following items are needed to complete the
setup process, but are not included with your
machine:
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Description
Qty
•
•
•
•
•
•
assistant..................................................... 1
safety glasses (For Each person)............. 1
square........................................................ 1
dust Collection system.............................. 1
Flexible dust hoses 4"............................... 2
hose Clamp 4" ........................................... 2
Wear safety glasses dur-
ing the entire setup pro-
cess!
unpacking
your machine was carefully packaged for safe
transportation. remove the packaging materials
from around your machine and inspect it. if you
discover the machine is damaged, please imme-
diately call Customer Service at (570) 546-9663
for advice.
This machine and its com-
ponents are very heavy.
Get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.
save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi-
tion of your shipment, inventory the contents.
-10-
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inventory b: (figure 4)
Qty
inventory
J. platen press assembly .............................. 1
K. platen press Counterweight....................... 1
L. Belt Cover latch Brackets.......................... 2
M. table Work stop......................................... 1
the following is a description of the main compo-
nents shipped with your machine. lay the compo-
nents out to inventory them.
J
Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
M
K
inventory A: (figure 3)
Qty
A. table Elevation handwheel........................ 1
b. Belt tension handwheel............................. 1
c. Work stops................................................. 2
D. Belt tilt lever ............................................. 1
E. Belt tilt lock handle.................................. 1
f. Wrenches (10/12, 12/14, 17/19mm).......1 Ea.
G. switch Boom Knob..................................... 1
h. Belt tilt lock Knobs ................................... 2
i. hex Wrenches (4, 5, 6, 8mm)...............1 Ea.
l
figure 4. inventory B.
inventory c: (figure 5)
Qty
N. sanding Belt 6 x 186"................................. 1
O. table slide rods ........................................ 1
p. Belt tilt lock Bracket ................................. 1
Q. Work stop rods ......................................... 2
R. Belt tilt pivot Bolts ..................................... 2
a
B
C
3
S. lock nuts ⁄8-16 .......................................... 2
h
g
n
d
o
E
i
F
p
figure 3. inventory a.
Q
r,s
SuffOcATiON hAzARD!
immediately discard all plas-
tic bags and packing materi-
als to eliminate choking/suf-
focation hazards for children
and animals.
figure 5. inventory C.
if any nonproprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
-11-
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inventory D: (figure 6)
A. table assembly.......................................... 1
b. idler Wheel assembly ................................ 1
Qty
inventory f: (figure 8)
Qty
E. platen assembly with Motor....................... 1
f. rear Cover ................................................. 1
G. Cross Braces.............................................. 3
h. platen rail assembly ................................. 1
a
E
F
g
B
h
figure 6. inventory d.
figure 8. inventory F.
inventory E: (figure 7)
Qty
c. left upright assembly................................ 1
D. right upright assembly.............................. 1
inventory G: (figure 9)
Qty
i. table Elevation rod assembly................... 1
J. on/off switch Boom assembly.................. 1
C
d
i
J
figure 7. inventory E.
figure 9. inventory h.
hardware bag: (Not Shown)
Qty
5
•
•
Flange Bolts ⁄16-18 x 1⁄2" (Misc.)............... 32
1
Flange Bolts ⁄4-20 x 1⁄2
"
(Belt cover, latches).................................... 7
1
•
Cap screws ⁄4-20 x 1⁄2
"
(platen press rod)....................................... 4
5
•
•
•
Cap screws ⁄16-18 x 3⁄4" (table) ................. 4
5
Flat Washers ⁄16" (table) ........................... 4
phillips head screws ⁄4-20 x 1⁄2
"
1
(rear cover)................................................ 6
1
•
•
•
hex nuts ⁄4-20 (Belt cover)........................ 3
1
lock nut ⁄2"-13 (pivot lock bracket) ........... 1
1
Flat Washers ⁄2" (pivot lock knobs) ........... 2
-12-
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hardware Recognition chart
-13-
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clean up
Site considerations
the unpainted surfaces are coated with a waxy
oil to prevent corrosion during shipment. remove
this protective coating with a solvent cleaner
or degreaser, such as shown in figure 10. For
thorough cleaning, some parts must be removed.
for optimum performance, clean all moving
parts or sliding contact surfaces. avoid chlo-
rine-based solvents, such as acetone or brake
parts cleaner that may damage painted surfac-
es. always follow the manufacturer’s instructions
when using any type of cleaning product.
floor Load
refer to the Machine Data Sheet for the weight
and footprint specifications of your machine.
some residential floors may require additional
reinforcement to support both the machine and
operator.
placement Location
Consider existing and anticipated needs, size of
material to be processed through each machine,
and space for auxiliary stands, work tables or
other machinery when establishing a location for
your new machine. see figure 11 for the mini-
mum working clearances.
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
47"
115"
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
figure 11. Minimum working clearances.
G2544—Solvent cleaner & Degreaser
h9692—Orange power Degreaser
great products for removing shipping grease.
children and visitors may be
seriously injured if unsuper-
vised around this machine.
Lock entrances to the shop
or disable start switch or
power connection to prevent
unsupervised use.
figure 10. Cleaner/degreasers available from
grizzly.
-14-
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3. attach the other upright to the two cross brac-
es with (8) 5⁄16-18 x 1⁄2 flange bolts, as shown
in figure 13. have an assistant stabilize the
upright assembly during fastening. do not yet
fully tighten the bolts.
Assembly
after you have removed all of the components
from the shipping crate and checked the inven-
tory, assemble the machine.
second
upright
assembly
items required
Qty.
assistant............................................................ 1
safety glasses (For Each person).............1 pair
square............................................................... 1
To assemble your machine:
1. Connect one of the braces to the lower por-
tion of one of the upright assemblies with (4)
1
5⁄16-18 x ⁄2 flange bolts, as shown in figure
12. have an assistant stabilize the upright
assembly during fastening. do not yet fully
tighten the bolts.
figure 13. Second upright assembly.
4. attach the third cross brace to the top loca-
tion of the uprights with (8) 5⁄16-18 x 1⁄2 flange
bolts, as shown in figure 14. use a square
to make sure the machine is square vertically
and horizontally, then tighten all 24 flange
bolts.
Flange
Bolts
upright
assembly
Cross Brace
third
Cross
Brace
figure 12. Cross brace attachment.
2. Connect a second cross brace in the same
manner.
figure 14. Third cross brace.
-15-
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5. Connect the table elevation rod to the left
and right side elevation assemblies. place
the notch in the end of the rod against the
notch in the shaft at the base of the eleva-
tion assembly, slide the coupler over the
joint, then tighten the set screw, as shown in
figure 15.
7. secure the motor and platen assembly with
the pivot bolts, lock nuts, platen lock knobs,
1
and ⁄2" flat washers, as shown in figure 17.
Note: To make sure both sides are set
evenly, fully lower both before connecting the
table elevation rod.
platen lock Knob
and Flat Washer
set screw
Coupler
pivot Bolt & lock nut
figure 17. Pivot bolt, nut, and knob.
8. assemble the lock bracket by placing the
bracket over the stud and securing it with the
1
⁄2"-13 lock nut, then inserting the lock handle
through the bracket slot and into the threaded
hole, as shown in figure 18.
table Elevation rod
figure 15. Table elevation rod.
6. With the help of an assistant, place the platen
assembly onto the assembled frame, as
shown in figure 16.
HijY
AdX`
Cji
AdX`
=VcYaZ
platen assembly
figure 18. Lock bracket.
assembled Frame
figure 16. Platen assembly.
-16-
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9. attach the two belt cover latch assemblies to
the platen assembly frame with (4) 1⁄4-20 x 1⁄2
flange bolts, as shown in figure 19.
11. secure the idler wheel box to the platen
assembly with (2) 5⁄16-18 x 1⁄2 flange bolts and
5⁄16-18 hex nuts, as shown in figure 21.
platen assembly
platen assembly
Frame
Belt Cover
latch
assembly
Flange Bolts
idler Wheel
assembly
figure 19. Lid latches.
figure 21. Idler wheel box.
12. open the platen cover, align it with the idler
wheel cover, then secure the two together
10. Connect the idler wheel assembly to the plat-
en assembly frame with (4) 5⁄16-18 x 1⁄2 flange
bolts, as shown in figure 20.
1
1
1
with (3) ⁄4-20 x ⁄2 flange bolts and (3) ⁄4-20
hex nuts, as shown in figure 22. Close and
latch the platen cover.
platen assembly Frame
idler Wheel
Cover
Flange Bolts
idler Wheel
assembly
figure 20. Idler wheel assembly.
figure 22. Platen cover connection.
-17-
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13. place the switch boom into the switch boom
socket and secure with the lock knob, as
shown in figure 23.
15. With the help of an assistant, place the table
over the table rails and secure it with the (4)
3
5
5⁄16-18 x ⁄4" cap screws and ⁄16" flat washers
(figure 25).
switch Boom
table
lock
Knob
switch Boom
socket
Cap screw
Cap screw
table rail
figure 23. Switch boom.
figure 25. Table mounting.
14. slide the two table rails into the table bear-
ing assemblies on both sides of the frame
(figure 24).
16. attach the rear cover to the left and right
1
1
uprights with the (6) ⁄4-20 x ⁄2" phillips head
screws, as shown in figure 26.
upright
table rail
phillips head screws
rear Cover
table Bearing
assembly
figure 24. Table rails.
figure 26. Rear cover.
-18-
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17. attach the platen press rail assembly to the
19. slide the larger handwheel on the elevation
control shaft and the smaller handwheel
on the belt tension shaft, then secure each
by tightening the set screws and lock nuts
(figure 29).
1
1
left and right uprights with the (4) ⁄4-20 x ⁄2
"
cap screws, as shown in figure 27.
rail assembly
Cap screws
upright
Belt tension
handwheel
table Elevation
figure 27. Platen press rail assembly.
handwheel
figure 29. Handwheel Attachment.
18. insert the platen press assembly and the
platen press counterweight into the platen
press slide, then tighten the lock lever and
cap screw, as shown in figure 28.
5
1
20. attach the table stop with (2) ⁄16-18 x ⁄2
flange bolts (figure 30).
table stop
platen press slide
Flange Bolt
Counterweight
platen press
figure 28. Platen press and counterweight.
figure 30. Table stop attachment.
-19-
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21. attach the auxilliary workstop rods by thread-
ing the workstop rods into the machine base,
then sliding the workstops over the rods and
tightening the knobs. (figure 31).
Machine Leveling
once assembly is complete, move your machine
into position, then level it. use a level to check
from side-to-side and front-to-back.
Workstop
rods
to adjust for level from side-to-side, use shims
under the rear feet of the machine.
to level from front-to-back, use the leveling feet.
thread each foot in or out as necessary, then
tighten the jam nut to secure it in position (figure
33).
Workstop
Knobs
rear Foot
figure 31. Auxiliary workstops.
22. thread the belt tilt lever into the platen
assembly, as shown in figure 32.
leveling Foot
figure 33. Machine leveling.
Belt tilt
lever
figure 32. Belt tilt lever.
-20-
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Dust collection
Test Run
once the assembly is complete, test run your
machine to make sure it runs properly.
DO NOT operate the Model G0679 without an
adequate dust collection system. This sand-
er creates substantial amounts of wood dust
while operating. failure to use a dust collec-
tion system can result in short and long-term
respiratory illness.
if, during the test run, you cannot easily locate
the source of an unusual noise or vibration, stop
using the machine immediately, then review the
Troubleshooting on page 33.
if you still cannot remedy a problem, contact our
tech support at (570) 546-9663 for assistance.
To connect a dust collection hose:
To test run the machine:
1. Fit the 4" flexible dust hose over the dust
ports located at each end of the belt assem-
bly, as shown in figure 34, and secure them
in place with hose clamps.
1. Make sure you have read the safety instruc-
tions at the beginning of the manual and that
the machine is setup properly.
2. Make sure all tools and objects used during
setup are cleared away from the machine.
3. Connect the machine to the power source.
4. tension the belt so that less than 1⁄2" of sag is
observed along its length.
5. turn the machine ON.
6. listen and watch for abnormal noises or
actions. the machine should run smoothly
with little or no vibration or rubbing noises.
—strange or unusual noises should be inves-
tigated and corrected before operating the
machine further. always disconnect the
machine from power when investigating or
correcting potential problems.
figure 34. dust hose attached to dust ports.
2. tug the hoses to make sure they do not
come off. Note: A tight fit is necessary for
proper performance.
7. turn the machine OFF.
-21-
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SEcTiON 4: OpERATiONS
Operation Safety
basic controls
use figures 35–36 and the descriptions below
to become familiar with the basic controls of the
machine.
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
ON/Off Switch: turns the Motor on/oFF.
Table Elevation handwheel: raises and lowers
the table to allow for different size workpieces.
Table Work Stop: Can be raised to provide
workpiece stability and prevent kickback, and can
be lowered for larger workpieces.
Damage to your eyes and lungs could result
from using this machine without proper pro-
tective gear. Always wear safety glasses and
a respirator when operating this machine.
Auxiliary WorkStops:used to secureworkpieces
that are larger than the table.
Table Depth indicator: displays the distance
between the table surface and the belt.
on/oFF
switch
Loose hair, clothing, or
jewelry could get caught
in machinery and cause
serious personal injury.
Keep these items away
from moving parts at all
times to reduce this risk.
table Work stop
NOTICE
if you have never used this type of machine
or equipment before, WE STRONGLy REc-
OMMEND that you read books, trade maga-
zines, or get formal training before begin-
ning any projects. Regardless of the con-
tent in this section, Grizzly industrial will
not be held liable for accidents caused by
lack of training.
Work stops
table depth
indicator
table Elevation
handwheel
figure 35. Basic controls.
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ON/Off Switch: powers the motor, turning the
sanding belt.
Table Movement
belt Tension handwheel: adjusts the amount of
tension that is placed on the sanding belt.
the table on the Model g0679 can be moved both
vertically and horizontally.
platen press handle: used to exert platen pres-
sure through the sanding belt and against the
workpiece. slides along the length of the table to
allow complete sanding coverage.
vertical Table Movement
Vertical movement is used to accommodate
workpieces of different thicknesses and once
set for a specific workpiece, doesn't need to be
changed.
Table Movement handle: allows for easy and
safe movement of the table forward and backward
to provide complete sanding coverage.
1. place the workpiece on the table.
Table Travel Lock (right side shown): locks the
horizontal table travel to prevent unwanted move-
ment during use.
2. turn the table elevation handwheel to raise
1
the table until the workpiece is ⁄4"–1⁄2" below
the sanding belt (figure 37).
Belt tension handwheel
platen press handle
1
⁄
4"–1⁄2" Between
Belt and Workpiece
Elevation
handwheel
figure 37. Vertical table movement.
table Movement
handle
Note: Due to the locking nature of the worm-
drive gearbox, no lock is needed to prevent
vertical table movement.
table travel
lock
figure 36. Basic controls (continued).
-23-
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horizontal Table Movement
Workstops
horizontal table movement is used together with
the platen press movement to allow complete
sanding of workpieces with large surface areas.
horizontal table movement can be locked when
table movement is not desired.
the Model g0679 is equipped with two workstop
mechanisms. the table workstop is used on
workpieces that fit entirely on the table and the
auxiliary workstops are used on workpieces that
are larger than the table.
1. Make sure the horizontal table travel locks
are released by rotating them counterclock-
wise until the table moves freely (figure
38).
Make sure the workstops are positioned to secure
the workpiece against the direction of the belt.
•
When the sander is in the stroke sanding
mode, the workstops must be placed on the
left side of the machine.
table
handle
•
When the sander is in edge sanding mode,
the work stops must be placed on the right
side of the machine.
The belt speed on the Model G0679 is 3600
fpM, or over 40 Mph. A workpiece ejected
at this speed could cause serious personal
injury and property damage. Always use the
workstops and be sure they are in the cor-
rect position and secured before using the
machine.
horizontal table locks
figure 38. Horizontal table movement.
2. push or pull the table handle to move the
table forward and backward.
Note: To lock the horizontal table move-
ment, turn the table travel locks ⁄3 of a turn
Table Workstop
1. loosen the flange bolts that hold the work-
stop to the table (figure 39).
1
clockwise. To release the horizontal table
1
movement, turn the table travel locks ⁄3 of a
turn counterclockwise. Be careful not to over-
tighten the lock handles. Doing so may cause
damage to the machine.
—if the workstop must be repositioned to
the other side of the machine, remove the
flange bolts completely and relocate the
work stop as needed, then re-thread the
flange bolts into the appropriate holes.
Workstop
Flange Bolt
figure 39. Table workstop.
g0679 stroke/Edge sander
-24-
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2. slide the workstop up as far as it will go. it will
3
Stroke/Edge Sander
extend approximately ⁄8" above the surface
of the table, providing a lip for the workpiece
to rest against during use.
conversion
3. to lower the table workstop, loosen the flange
bolts that hold the workstop to the table, lower
the work stop so that it is below the surface
of the table, then tighten the flange bolts to
prevent them from rattling loose during use.
For maximum versatility, the Model g0679 func-
tions both as a stroke sander and an edge sander.
Conversion from one to the other takes only a few
minutes and requires removing the platen press
and counterweight, pivoting the belt assembly,
adjusting the table position, and relocating the
workstops.
Auxiliary Workstops
1. loosen the workstop knobs, rotate the work-
stops so the knob is facing down, then posi-
tion the workstops in the location needed to
properly support the workpiece (figure 40).
To convert the machine from stroke sander to
edge sander:
1. disConnECt sandEr FroM poWEr!
2. lower the table until the indicator reads 7" or
greater to provide adequate clearance for tilt-
ing the belt assembly.
Workstop rods
3. slide the platen press assembly all the way
to the left and lift the counterweight over the
small hook located on the rear of the machine
to secure it in place. remove the platen press
by loosening the handle that secures it in
place.
Workstops
4. release the belt cover latches to open the
belt cover, then secure it in the open position
using the two latches shown in figure 41.
figure 40. Auxiliary workstops.
—if the workstops must be repositioned to
the other side of the machine, un-thread
and remove the workstop rods from the
machine base and re-thread them into the
other side of the machine before position-
ing the workstops.
Belt Cover
2. tighten the work knobs.
Belt
Cover
latches
figure 41. Belt cover latched open.
5. remove the auxiliary workstops from the
machine base and the table workstop from
the table.
6. Make sure the belt pulley access doors are
closed and secured.
-25-
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7. loosen the belt tilt lock handle and remove
the two belt tilt lock knobs (figure 42).
10. pull the table all the way forward, lock it in
place with the table travel locks, then use the
table elevation handwheel to raise the table
until it is even with the belt (figure 45).
tilt handle
table Even
With Belt
lock Knob (1 of 2)
figure 42. Tilt lock handle and lock knobs.
table Elevation handwheel
figure 45. Elevating table.
8. use the belt tilt handle to tilt the entire belt
assembly (figure 43).
tilt handle
NOTICE
if you try to raise the table to the top edge
of the belt, the table and belt assembly will
bind and may damage the machine. Do not
attempt to force the table above the midline
of the belt.
11. position the table workstop on the right side
of the table and the auxiliary work stops on
the right side of the base.
figure 43. Tilting belt assembly.
9. replace the belt tilt lock knobs into the edge
sanding position (figure 44).
lock Knob in
Edge sanding
position
figure 44. Lock knobs in edge sanding position.
-26-
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6. place the belt along the top platen, under the
platen press, and over the other wheel, as
shown in figure 47.
belt Replacement
replacing the sanding belt on the Model g0679
is a simple process and is performed when the
sanding belt becomes worn or when a sanding
belt of a different grit is desired.
To replace the sanding belt:
1. disConnECt sandEr FroM poWEr!
2. use the belt tension handwheel to release
tension from the belt.
3. open the belt cover, drive wheel cover, and
idler wheel cover (figure 46).
figure 47. Installing new belt.
7. Center the belt over both wheels, then close
the drive wheel and idler wheel covers.
8. tension the belt so that the belt sags less
than 1⁄2" across its length, then check the belt
tracking, as described in belt Tracking on
page 36.
idler
Wheel
drive
Wheel
Cover
Cover
Belt Cover
figure 46. Belt covers open.
4. slide the belt off of one of the wheels first,
then remove the belt entirely.
5. place the new sanding belt over one of the
wheels, making sure the belt direction is cor-
rect.
-27-
g0679 stroke/Edge sander
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platen press
basic Operations
Movement
Stroke Sander
1. place the workpiece on the table and against
the table workstop.
a stroke sander is unique in that it uses a movable
platen to apply sanding pressure to the workpiece.
this allows a user to vary the amount of material
removed over different areas of the workpiece.
—if the workpiece is larger than the table,
raise the table so that the workpiece hangs
over the edge of the table above the
uprights and against the auxiliary work-
stops.
the platen press moves in two different planes.
Movement in the vertical plane allows for varia-
tions in the amount of pressure applied while
movement in the horizontal plane allows the user
to sand different areas of the workpiece. this hori-
zontal movement, combined with the horizontal
movement of the table allows the entire surface of
large workpieces to be sanded (figures 48).
2. Make sure the workstops are secure and that
they will not move during operation.
3. tension the sanding belt.
4. raise the table until the workpiece is approxi-
mately 1⁄4"–1⁄2" below the surface of the sand-
ing belt.
5. turn the machine ON.
6. grasp the platen press handle and pull it
downward to apply sanding pressure to the
workpiece. Move the platen press along the
length of the workpiece. if your workpiece is
wider than the width of the belt, use the table
handle to move the table horizontally to sand
across the width of the workpiece.
table
platen press Movement
Movement
figure 48. Sanding movements.
To move the platen press:
7. When the sanding is completed, turn the
machine OFF.
1. pull the platen press handle down to apply
pressure to the workpiece.
Edge Sander
1. Convert the machine to the edge sander
mode. Make sure the table workstop and
auxiliary workstops are positioned on the
right side of the machine.
2. slide the platen press handle side-to-side to
move the platen press along the length of the
workpiece.
2. place the workpiece on the table, against
either the table workstop or the auxiliary
workstops.
To move the table:
1. grasp the table handle.
3. turn the machine ON.
2. slide the table horizontally to move the
workpiece across the width of the sanding
belt.
4. Keeping the workpiece secure against the
workstop, feed it towards the sanding belt.
5. When the sanding is completed, turn the
machine OFF.
-28-
g0679 stroke/Edge sander
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aCCEssoriEs
SEcTiON 5: AccESSORiES
T20501—face Shield crown protector 4"
T20502—face Shield crown protector 7"
T20503—face Shield Window
T20448—Economy clear Safety Glasses
T20452—"Kirova" Anti-Reflective Glasses
T20456—"Dakura" clear Safety Glasses
h0736—Shop fox® Safety Glasses
these glasses meet ansi z87.1-2003 specifica-
tions. Buy extras for visitors or employees. you
can't be too careful with shop safety!
pRO-STicK® Abrasive Surface cleaners
Extend the life of your sanding discs and sleeves!
Choose the pro-stick® with a handle for greater
control or without a handle for more usable area.
Size
Model
11⁄2" X 11⁄2" X 81⁄2" .....................................g1511
2" X 2" X 12".............................................g1512
11⁄2" X 11⁄2" X 9" with handle.....................g2519
2" X 2" X 11" with handle.........................g2520
T20502
T20503
T20452
T20448
h0736
T20456
. pro-stiCK® abrasive cleaners.
figure 51
figure 49. our most popular eye protection.
T20514—Small half-Mask Respirator
T20515—Medium half-Mask Respirator
T20516—Large half-Mask Respirator
T20511—pre-filter p100
T20539—cartridge filter 2pK p100
T20541—cartridge filter 2pK p100 & O vapor
Wood and other types of dust can cause severe
respiratory damage. if you work around dust every-
day, a half-mask respirator can greatly reduce
your risk. Compatible with safety glasses!
. pro-stiCK® cleaners with handles.
figure 52
figure 50. half-mask respirator with disposable
cartridge filters.
g0679 stroke/Edge sander
-29-
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G5443—6" x 186"; 60 Grit
G5444—6" x 186"; 80 Grit
G2752—4" Rolling floor Sweep
G2753—4" bench Dust collection Attachment
G2754—4" floor Dust collection Attachment
these attachments are indispensable for collect-
ing excess dust. the rolling floor sweep is also a
convenient way to keep the shop floor or work-
bench top clean! designed for use with 4" flexible
hose (not included).
G5445—6" x 186"; 100 Grit
G5446—6" x 186"; 120 Grit
G5447—6" x 186"; 150 Grit
G5548—6" x 186"; 180 Grit
G5549—6" x 186"; 220 Grit
these high quality "J" weight cloth-backed belts
last longer and sand smoother!
g2752
g2753
figure 23. replacement sanding belts.
g2754
h2443—universal Adapter
this seven step adapter provides a multitude of
dust collection reducing options. simply cut away
unneeded steps with a hacksaw. outside diam-
eter step sizes include 1", 2", 2.5", 3", 4", 5", and
1
6". Wall thickness is ⁄8".
figure 54. dust collection attachments.
figure 53. h2443 universal adapter.
-30-
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SEcTiON 6: MAiNTENANcE
Lubrication
Always disconnect power
to the machine before
performing maintenance.
failure to do this may
result in serious person-
lubrication for the Model g0679 consists of
greasing the table elevation ways, and belt ten-
sion leadscrew, oiling the table elevation chain,
and refilling the table elevation gearbox.
al injury.
Table Elevation Ways
Clean the table elevation ways with mineral spirits
and a rag or brush to remove any grime. dry the
ways, then brush on a thin coat of light multi-pur-
Schedule
pose grease. use the table elevation handwheel
to move the table up and down several times to
disperse the grease (figure 55).
For optimum performance from your machine,
follow this maintenance schedule and refer to any
specific instructions given in this section.
Daily check:
•
•
•
•
loose mounting bolts.
Worn or damaged sanding belt.
Worn or damaged wires.
any other unsafe condition.
Weekly Maintenance:
•
•
•
•
grease table elevation ways.
grease belt tension leadscrew.
oil table elevation chain.
Clean/grease hold down shaft.
table Elevation Ways
Every 500 hours:
•
refill table elevation gearbox.
figure 55. Table elevation ways.
cleaning
Cleaning the Model g0679 is relatively easy.
Vacuum sawdust, and wipe off the remaining dust
with a dry cloth. if any resin has built up, use a
resin dissolving cleaner to remove it.
-31-
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belt Tension Leadscrew
Table Elevation Gearbox
Clean the belt tension leadscrew with mineral
spirits and a rag or brush to remove any grime.
dry the leadscrew, then brush on a thin coat of
light multi-purpose grease. use the belt tension
handwheel to tighten and loosen the belt several
times to disperse the grease (figure 56).
after every 500 hours of use, the table elevation
gearbox must be refilled. use a rag to clean any
grime from around the filler plug, then remove the
filler plug and use a manual oiler to add oil until
the gearbox is full. replace the filler plug (figure
57).
Filler plug
Belt tension
leadscrew
figure 57. Table elevation gearbox.
figure 56. Belt tension leadscrew.
Table Elevation chain
Clean the table elevation chain with mineral spirits
and a rag or brush to remove any grime. to ensure
complete cleaning of the chain, raise and lower
the table to expose the entire length of chain. dry
the chain, then spray on a chain lubricant. raise
and lower the table several times to disperse the
lubricant (figure 56).
table Elevation Chain
figure 56. Table elevation chain.
-32-
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SEcTiON 7: SERvicE
review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-
ops. if you need replacement parts or you are unsure of your repair skills, then feel free to call our technical
support at (570) 546-9663.
Troubleshooting
Motor & Electrical
symptom
possible Cause
possible solution
Machine does not 1. power supply switched oFF or is at fault.
start or a breaker
1. Ensure power supply is switched on; ensure power
supply has the correct voltage.
trips.
2. start capacitor is at fault.
2. test/replace if faulty.
3. Motor connection wired incorrectly.
3. Correct motor wiring connections (page 38).
4. Ensure circuit size is suitable for this machine;
replace weak breaker.
4. Wall fuse/circuit breaker is blown/tripped.
5. Wiring is open/has high resistance.
5. Check for broken wires or disconnected/corroded
connections, and repair/replace as necessary.
6. replace faulty on/oFF switch.
6. Motor on/oFF switch is at fault.
Machine stalls or is 1. Motor connection is wired incorrectly.
1. Correct motor wiring connections (page 38).
2. test by rotating shaft; rotational grinding/loose shaft
requires bearing replacement.
overloaded.
2. Motor bearings are at fault.
3. Motor has overheated.
4. Motor is at fault.
3. Clean off motor, let cool, and reduce workload.
4. test/repair/replace.
Machine
vibration or noisy
operation.
has 1. Motor or component is loose.
1. inspect/replace stripped or damaged bolts/nuts, and
re-tighten with thread locking fluid.
2. tighten/replace/adjust.
2. Motor mount loose/broken/incorrect.
3. Motor fan is rubbing on fan cover.
3. replace dented fan cover; replace loose/damaged
fan.
4. Motor bearings are at fault.
4. test by rotating shaft; rotational grinding/loose shaft
requires bearing replacement.
-33-
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Operations
symptom
possible Cause
possible solution
Machine vibrates excessively (non-motor
related).
1. stand not stable on floor.
1. level machine.
2. incorrect sanding belt tension.
2. Make sure tension is correct (page
27).
3. Broken/defective sanding belt.
1. table not perpendicular to belt.
3. replace sanding belt (page 27).
1. adjust 90° stop (page 35).
Sanded surface not square.
Deep sanding grooves or scores in
workpiece.
1. sandpaper too coarse for the desired 1. use a finer grit sanding belt.
finish.
2. Workpiece sanded across the grain.
2. sand with the grain.
3. too much sanding force on 3. reduce pressure on workpiece while
workpiece.
sanding.
4. Workpiece held still against the belt.
4. Keep workpiece moving while sand-
ing on the belt.
Abrasive grit rubs off the belt easily.
1. sanding belt has been stored in an 1. store sanding belt away from extreme-
incorrect environment. ly dry/hot or damp/wet temperatures.
2. sanding belt has been folded or 2. store sanding belt flat, not folded or
smashed. bent.
Sanding belt surface clogs quickly or
burn.
1. too much pressure applied to 1. reduce pressure on workpiece while
workpiece.
sanding.
2. sanding softwood.
2. use different stock. or, accept the
characteristics of the stock and plan
on cleaning/replacing belts frequent-
ly.
3. sanding belt grit too fine.
3. use coarser grit sanding belt.
Burn marks on workpiece.
Glazed sanding surfaces.
Belt rubs on machine frame.
1. using too fine of sanding grit.
2. using too much pressure.
1. use a coarser grit sanding belt.
2. reduce pressure on workpiece while
sanding.
3. platen press/workpiece held still for 3. do not keep platen press/workpiece
too long.
in one place for too long.
1. sanding wet stock.
2. sanding stock with high residue.
1. dry stock properly before sanding.
2. use different stock. or, accept the
characteristics of the stock and plan
on cleaning/replacing belts frequent-
ly.
1. tracking incorrect.
1. adjust belt tracking (page 36).
-34-
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Table bearings
90° Stop
the table rolls forward and backwards on bearing
assemblies. if you notice excessive vertical play
in the table, you may need to adjust the bearing
assemblies.
the Model g0679 is equipped with an adjustable
90° stop to ensure that the belt is perpendicular
to the table when converted to the edge sanding
mode. if the belt is not 90° to the table, this stop
can be adjusted.
the bearings are mounted on eccentric shafts. By
rotating the shaft, the position of the bearings is
moved up or down. to remove excessive play, it is
only necessary to adjust the top two bearings on
each side of the table.
To adjust the 90° stop:
1. disConnECt sandEr FroM poWEr!
2. Convert the sander to the edge sanding
mode, if it is not already.
Tools Needed
Qty
Wrench 14mm ................................................... 1
standard screwdriver........................................ 1
3. use a square to check the angle between the
belt and the table at both ends of the machine
(figure 59).
To adjust the bearing assemblies:
1. loosen the hex nuts on each end of the bear-
ing shafts. it is not necessary to fully remove
them (figure 58).
Belt
Bearing
square
Bearing shaft
hex nut
table
figure 59. Checking belt for square.
—if the belt is square at both ends, no adjust-
ment is needed.
figure 58. Table bearing adjustment.
—if the belt is not square at both ends, pro-
ceed with these instructions.
2. use a standard screwdriver to rotate the
bearing shaft. you will see the bearing mov-
ing inward or outward relative to the table rod.
rotate the shaft so that the bearing is snug
against the table rod.
3. Without rotating the shaft, tighten the hex
nuts.
4. repeat Steps 1–3 for the other three bearing
shafts.
-35-
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4. lower the belt cover, as shown in figure
60, to gain access to the 90° stop screws.
loosen the jam nut several turns so that the
cap screw can turn freely.
belt Tracking
the sanding belt tracking on the Model g0679
can be adjusted to make sure the belt travels
smoothly between the drive and idler wheels with-
out rubbing on the sides of the platen assembly.
Tools Needed
Qty
safety glasses ...........................................1 pair
Wrench 19mm ................................................... 1
Jam nut
To adjust the sanding belt tracking:
1. open the belt cover.
Belt Cover
lowered
Cap screw
2. loosen the outer belt tracking nut (figure
61)
figure 60. Jam nut and cap screw.
inner tracking nut
5. adjust the cap screw as needed until the belt
is square to the table. lift the belt cover as
needed to access the belt surface.
6. Without turning the cap screw, tighten the
jam nut.
outer
tracking
nut
7. repeat Steps 4–6 on the other 90° stop.
8. re-check for square, and repeat Steps 4–7,
as necessary until the setting meets your
standards.
figure 61. Belt tracking adjustment.
3. While wearing safety glasses, turn the sander
ON.
4. turn the inner nut as needed until the belt is
centered on the drive and idler wheels, then
tighten the outer nut.
5. Make sure the belt is still tracking properly.
—if the belt is tracking properly, no further
adjustment is needed.
—if the belt is no longer tracking properly,
repeat Steps 4–5 until the tracking is cor-
rect.
6. turn the sander OFF.
-36-
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3. tighten the hex bolt until you just begin to
feel resistance.
Table Elevation Wear
pin Adjustment
—the goal is to position the wear pins
against the ways without applying pressure
to the them. the ideal setting will allow
easy, slop-free horizontal movement of the
table.
the table travels vertically along the table eleva-
tion ways. a series of wear pins reduce friction
between the table brackets and elevation ways,
making it easier to move the table up and down.
over time, these pins will wear, resulting in slop
between the table brackets and elevation ways.
to compensate for this wear, the wear pins can
be adjusted.
4. When you are satisfied with the positioning
of the hex bolt, keep it from turning and fully
tighten the jam nut.
5. repeat Steps 2–4 with the remaining seven
wear pins.
Tools Needed
Qty
Wrench 14mm ................................................... 1
To adjust the wear pins:
1. disConnECt sandEr FroM poWEr!
2. loosen the jam nut shown in (figure 62).
hex Bolt
Jam nut
figure 62. Wear pin adjustment.
-37-
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SEcTiON 8: WiRiNG
these pages are current at the time of printing. however, in the spirit of improvement, we may make chang-
es to the electrical systems of future machines. study this section carefully. if there are differences between
your machine and what is shown in this section, call technical support at (570) 546-9663 for assistance
BEForE making any changes to the wiring on your machine.
Wiring Safety instructions
1. ShOcK hAzARD. Working on wiring that
is connected to a power source is extremely
dangerous. touching electrified parts will
result in personal injury including but not lim-
ited to severe burns, electrocution, or death.
disconnect the power from the machine
before servicing electrical components!
6. MOTOR WiRiNG. the motor wiring shown
in these diagrams is current at the time of
printing, but it may not match your machine.
always use the wiring diagram inside the
motor junction box.
7. WiRE/cOMpONENT DAMAGE. damaged
wires or components increase the risk of seri-
ous personal injury, fire, or machine damage.
if you notice that any wires or components
are damaged while performing a wiring task,
replace those wires or components before
completing the task.
2. ciRcuiT REQuiREMENTS. you Must fol-
low the requirements on page 9 when con-
necting your machine to a power source.
3. QuALifiED ELEcTRiciAN. due to the
inherent hazards of electricity, only a quali-
fied electrician should perform wiring tasks
on this machine. if you are not a quali-
fied electrician, get help from one before
attempting any kind of wiring job.
8. cApAciTORS. some capacitors store an
electrical charge for up to five minutes after
being disconnected from the power source.
to avoid being shocked, wait at least this
long before working on capacitors.
4. WiRE cONNEcTiONS. all connections
must be tight to prevent wires from loosen-
ing during machine operation. double-check
all wires disconnected or connected during
any wiring task to ensure tight connections.
9. EXpERiENciNG DifficuLTiES. if you are
experiencing difficulties understanding the
information included in this section, contact
our technical support at (570) 546-9663.
5. MODificATiONS. using aftermarket parts
or modifying the wiring beyond what is
shown in the diagram may lead to unpredict-
able results, including serious injury or fire.
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
-38-
g0679 stroke/Edge sander
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Wiring Diagram
A&$&
A'$(
A($*
CD&(
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=di
=di
H9:ꢀ8dciVXidgꢀB6"&-
'I&
)I'
+I(
&)CD
7
G6"'%
220 VAC
L6-30 PLUG
(as recommended)
&$'
($)
*$+
&*
.-
''
.+
&-
.*
<gdjcY
Gjc
8VeVX^idg
*%B;9
(*%K68
WARNING!
SHOCK HAZARD!
Disconnect power
before working on
wiring.
GZ\jaVidgꢀ8H"%'&
GYꢀ>cꢀ68ꢀ'%%"'(%K
7`ꢀDjiꢀ98ꢀ.%"&%*K
figure 63. Switch wiring.
g0679 stroke/Edge sander
figure 64. Motor wiring.
READ ELECTRICAL SAFETY
ON PAGE 38!
-39-
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SEcTiON 9: pARTS
Main breakdown
-40-
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Main parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
P0679001
P0679002
P0679003
P0679004
P0679005
P0679006
P0679007
P0679008
P0679009
PS06
BELT PLATE ASSEMBLY
FRONT BELT PLATE ASSEMBLY
GEAR BOX ASSEMBLY
TABLE ASSEMBLY
34
35
36
37
P0679034
PLN06
SHOULDER SCREW 1/2-13 X 3
LOCK NUT 1/2-13
2
3
P0679036
PWR1214
LOCK KNOB 1/2-12 X 2-3/4
COMBO WRENCH 12/14MM
WRENCH 17 X 19
4
5
RIGHT UPRIGHT ASSEMBLY
LEFT UPRIGHT ASSEMBLY
PLATEN ASSEMBLY
PLATEN PRESS ASSEMBLY
CONNECTING TUBE
PHLP HD SCR 10-24 X 3/8
SANDING BELT 100 GRIT
PLATEN ASSEMBLY ROD
COUNTERWEIGHT
37-1 PWR1719
6
38
39
40
41
42
43
44
45
46
47
48
49
PAW04M
PAW05M
PAW06M
PAW08M
P0679042
P0679043
P0679044
P0679045
P0679046
PSB04
HEX WRENCH 4MM
HEX WRENCH 5MM
HEX WRENCH 6MM
HEX WRENCH 8MM
BALL HANDLE 1/2-12
ROD
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
P0679011
P0679012
P0679013
PFB03
ANGLE SPINDLE
COVER FIXING PLATE
SWITCH SUPPORT
CAP SCREW 1/4-20 X 1/2
PHLP HD SCR 10-24 X 3/4
MAGNETIC SWITCH 3HP 220V 1-PH
SWITCH BASE
FLANGE BOLT 1/4-20 X 1/2
FLANGE BOLT 5/16-18 X 1/2
FLAT WASHER 1/2
PFB01
PW01
PS08
P0679017
P0679018
P0679019
P0679020
PSS17
HANDWHEEL
P0679049
COVER
49-1 P0679049-1
49-2 P0679049-2
49-3 P0679049-3
49-4 P0679049-4
49-5 P0679049-5
CHAIN CONNECTING ROD
CONNECTING ROD CAP
SET SCREW 5/16-18 X 5/16
CAP SCREW 5/16-18 X 3/4
TABLE SPINDLE
CONTACTOR SDE MA-18
OVERLOAD RELAY RA-20
SWITCH COVER
PSB07
PLASTIC SCREW
P0679023
PFB01
51
52
54
56
57
59
60
61
226
PN07
HEX NUT 10-24
FLANGE BOLT 5/16-18 X 1/2
PHLP HD SCR 1/4-20 X 3/8
BELT COVER CLAMP
HEX BOLT 1/4-20 X 1/2
COVER SPINDLE
P0679052
P0679054
PFB03
PN05
MOTOR CORD
PS07
POWER CORD
P0679026
PB19
FLANGE BOLT 1/4-20 X 1/2
HEX NUT 1/4"-20
P0679028
P0679029
PSW03-1
P0679031
P0679032
P0679059
PN02
FOAM PAD
TUBE CAP
HEX NUT 5/16"-18
KNOB 5/16-18 X 3/4
PSB07
PW07
CAP SCREW 5/16-18 X 3/4
FLAT WASHER 5/16
LEVER KNOB 1/2-12
LEVER
-41-
g0679 stroke/Edge sander
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belt & idler Wheel Assembly breakdown
&''
&&%
&%(
&')
&&&
&'(
&'*
&%.
&%(
&&%
&',
&&-
&%(
&&+
&&*
&&,
&'*
&'+
&%'
&&&
&%.
&%'
&%*
&'-
&&'
&%'
&'&
&'.
&&.
&%&
&&)
&%*
&'.
&&(
&%+
&%,
&%-
&'%
''(
''*
'')
'%'
'&'
'%(
'%)
'&)
'%*
'&(
'%+
'%,
'&+
'%-
'%.
'&*
'%(
'%(
''+
'%*
'%-
'&%
'&&
''%
'%)
'&-
'''
''&
'&,
'%&
'&.
-42-
g0679 stroke/Edge sander
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belt Assembly parts List
DESCRIPTION
REF PART #
DESCRIPTION
REF PART #
101
102
103
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
P0679101
P0679102
P0679103
P0679105
P0679106
PSB02M
P0679108
PN08
BAR
129
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
PLW01
LOCK WASHER 5/16
LOCK NUT 1/4-20
CLAMP (SMALL)
PLN02
HOOK (SMALL)
P0679202
PLN03
ADJUSTABLE SPINDLE
LOCK NUT 5/16-18
BALL HANDLE
FLANGE WASHER
CAP SCREW M6-1 X 20
KEY 7 X 7 X 75
PB09
HEX BOLT 5/16-18 X 1/2
HEX NUT 1/2"-12
PN41
P0679206
P0679207
P6204
SPECIAL NUT 1/2-13
DRIVING WHEEL SPINDLE
BALL BEARING 6204ZZ
IDLER WHEEL
HEX NUT 3/8-16
P0679110
PSB19
HOOK (BIG)
CAP SCREW 3/8-16 X 1-1/4
CONNECTOR 1/2-12 X 1-3/4
HEX BOLT 5/16-18 X 1
DRIVING WHEEL
P0679209
P0679210
PSB07
P0679112
PB03
DRUM WASHER
CAP SCREW 5/16-18 X 3/4
CARRIAGE BOLT 5/16-18 X 3/4
FRONT BELT PLATE
UPPER ADJUSTABLE SET
LOWER ADJUSTABLE SET
FLANGE BOLT 1/4-20 X 1/2
RIGHT COVER
P0679114
P0679115
P0679116
P0679117
PS38
PCB05
LEFT COVER BOARD
BELT PLATE
P0679213
P0679214
P0679215
PFB03
DRIVING WHEEL COVER
PHLP HD SCR 5/16-18 X 1/2
LOCK NUT 1/2-12
PLN06
P0679217
P0679218
P0679219
PS07
P0679120
PFB01
MOTOR 3HP 220V 1-PH
FLANGE BOLT 5/16-18 X 1/2
COVER
DRIVING WHEEL COVER
LOCK KNOB 1/4-20
P0679122
P0679123
PS02
PHLP HD SCR 1/4-20 X 3/8
CLAMP (SMALL)
HANDLE (BIG)
P0679221
P0679222
PSS01
PHLP HD SCR 1/4-20 X 3/4
LOCK NUT 1/4-20
HOOK (SMALL)
PLN02
SET SCREW 5/16-18 X 1
HANDWHEEL
P0679126
PS07
KNOB 1/4-20 X 5/8
PHLP HD SCR 1/4-20 X 3/8
TILT LOCK BRACKET
P0679224
PN02
HEX NUT 5/16"-18
P0679128
PW07
FLAT WASHER 5/16
-43-
g0679 stroke/Edge sander
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Gearbox & Table breakdown & parts List
(%&
(%.
(%&
(&%
(%(
(%)
(%(
(%)
(%*
(%*
(%.
(&&
(%+
(%(
(%)
(%'
(%,
(%,
(%)
)%'
(%-
(%(
)%&
)%(
)%'
)%)
)%,
)%,
)%+
)%*
)%-
)%,
)%+
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
301
302
303
304
305
306
307
308
309
310
P0679301
GEAR BOX
311
401
402
403
404
405
406
407
408
P0679311
P0679401
P0679402
PFH12
WORM GEAR
P0679302
P6202
WORM SHAFT
WOOD BOARD (LONG)
WOOD BOARD (SHORT)
FLAT HD SCR 1/4-20 X 1
TABLE FRAME
BALL BEARING 6202ZZ
INT RETAINING RING 35MM
REAR BUSHING
PR21M
P0679305
P0679306
P0679307
P0679308
PSB08
P0679404
PB09
GEAR SPINDLE
TABLE WORK STOP
HEX BOLT 5/16-18 X 1/2
FLANGE BOLT 1/4-20 X 1/2
HANDLE (BIG)
FRONT BUSHING
PB09
KEY 7 X 7 X 16
PFB03
CAP SCREW 5/16-18 X 1-1/2
ALUMINUM SPACER
P0679408
P0679310
-44-
g0679 stroke/Edge sander
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Right upright Assembly breakdown
*)&
*%)
*%)
*'&
*&%
*&&
*&'
*&'
*&&
*&(
*%+
*&)
*''
*),
*%)
*&*
*%)
*&+
*)&
*'.
*%-
*%,
*'+
*'*
*'*
*'+
*&,
*&-
*&.
*%)
*%*
*'.
*%)
*&'
*&&
*),
*%*
*',
*&'
*''
*'(
*&)
*'-
*%,
*&&
*',
*'-
*%.
*)*
*)+
*%'
*&,
*)(
*)(
*'%
*))
*(&
*('
*((
*('
*')
*%(
*%'
*)(
*('
*()
*(%
*%&
*((
*('
*)'
*)(
*%&
*)(
*('
*()
*((
*('
*)(
*))
*%'
*%'
*(*
*(,
*)-
*(+
*(-
*)%
*(.
-45-
g0679 stroke/Edge sander
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Right upright Assembly parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
501
502
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525
P0679501
PSB17
CHAIN COVER
526
527
528
529
530
531
532
533
534
535
536
537
538
539
540
541
542
543
544
545
546
547
548
P0679526
P0679527
PN02
TRACKING BOARD
COPPER WEAR PIN
HEX NUT 5/16"-18
PHLP HD SCR 1/4-20 X 1/4
LOCK NUT #8-32
ECCENTRIC SPACER
CAP
CAP SCREW 1/4-20 X 3/8
PHLP HD SCR 1/4-20 X 3/8
L-PLATE
PS07
P0679505
PB09
PS09
HEX BOLT 5/16-18 X 1/2
HEX BOLT 5/16-18 X 1
CAP SCREW 5/16-18 X 1/2
COVER
P0679530
P0679531
P0679532
P6002
PB03
PSB30
P0679509
P0679510
P0679511
PR25M
BALL BEARING 6002ZZ
ADAPTER
RIGHT SUPPORT FOOT
BALL BEARING 6240ZZ
INT RETAINING RING 47MM
CHAIN WHEEL ADAPTER
SPROCKET
P0679534
P0679535
P0679536
PFN04M
P0679538
PN03M
SPINDLE FIXING BOARD
SPECIAL BOLT M5-.8 X 20
FLANGE NUT M5-.8
ADJUSTABLE LOCKING ROD
HEX NUT M8-1.25
LOCK HANDLE M4-.7 X 13
SQUARE CAP
P0679513
P0679514
P0679515
P0679516
PSB07
CHAIN COVER
DUST COVER
P0679540
P0679541
P0679542
PN08
CAP SCREW 5/16-18 X 3/4
GEAR BAR (RIGHT)
GEAR BAR (LEFT)
P0679518
P0679519
PSB03
TRACKING SET (RIGHT)
HEX NUT 3/8-16
CAP SCREW 5/16-18 X 1
CHAIN
P0679544
PN41
BRACKET
P0679521
PK06M
HEX NUT 1/2"-12
FOOT PAD
KEY 5 X 5 X 10
P0679546
P0679547
PLN03
P0679523
P0679524
PB07
CHAIN TRANSMITTING SPINDLE
CAP SCREW #8-32 X 1
HEX BOLT 5/16-18 X 3/4
CAP
LOCK NUT 5/16-18
-46-
g0679 stroke/Edge sander
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Left upright Assembly breakdown
-47-
g0679 stroke/Edge sander
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Left upright Assembly parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
601
602
603
604
605
606
607
608
609
610
611
613
614
615
616
617
618
619
620
621
622
624
625
626
627
628
629
630
631
632
PN41
HEX NUT 1/2"-12
FOOT PAD
633
634
635
636
637
638
639
640
641
642
643
644
645
646
647
648
649
650
651
652
653
654
655
656
657
658
659
660
661
P0679633
PN14
GEAR BAR (RIGHT)
HEX NUT #8-32
P0679602
P0679603
P0679604
P0679605
P0679606
PSB148M
P0679608
P0679609
P0679610
PSB16
SPECIAL PIN
P0679635
PSB03
CHAIN FIXING BOARD
CAP SCREW 5/16-18 X 1
HEX BOLT 5/16-18 X 3/4
FIXING BOARD
SQUARE CAP
CAP
PB07
GEAR BOX
P0679638
P0679639
PLN03
CAP SCREW M8-1.25 X 80
HANDWHEEL SPINDLE
COPPER TUBE
CHAIN
LOCK NUT 5/16-18
CHAIN COVER
P0679641
P0679642
P0679643
PS07
HANDWHEEL ASSEMBLY
CAP SCREW 3/8-16 X 3/4
GEAR BOX SPINDLE
SET SCREW 5/16-18 X 1/2
HANDWHEEL
COVER
L-PLATE
P0679613
PSS08
PHLP HD SCR 1/4-20 X 3/8
HEX BOLT 5/16-18 X 1/2
HEX BOLT 5/16-18 X 1/2
SUPPORT FOOT (LEFT)
DUST COVER
PB09
P0679615
PN08
PB09
HEX NUT 3/8"-16
INDICATOR
P0679647
P0679648
P0679649
PN02
P0679617
PLW04
LOCK WASHER 3/8
HEX NUT M8-1.25
ADJUSTABLE BAR
HEX BOLT M5-.8 X 20
COVER
COPPER WEAR PIN
HEX NUT 5/16"-18
HEX BOLT 5/16-18 X 1
CAP SCREW #8-32 X 1
LOCK NUT M5-.8
PN03M
P0679620
PB42M
PB03
P0679524
PLN02M
PN08
P0679622
P6204
BALL BEARING 6204ZZ
INT RETAINING RING 47MM
SPROCKET
HEX NUT 3/8"-16
PR25M
P0679655
P0679656
P0679657
P6002
TRACKING ADJUSTABLE BOARD
BEARING SPACER
CAP
P0679626
P0679627
PK06M
LOCK HANDLE
KEY 5 X 5 X 10
BALL BEARING 6002ZZ
TRACKING SPINDLE
TRACKING SET
P0679629
PSB07
CHAIN SPINDLE ADAPTER
CAP SCREW 5/16-18 X 3/4
PHLP HD SCR 1/4-20 X 1/4
GEAR BAR (LEFT)
P0679659
P0679660
P0679661
PS09
SPINDLE FIXING BOARD
P0679632
-48-
g0679 stroke/Edge sander
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platen press Assembly
breakdown & parts List
,&%
,%&
,&&
,%.
,&'
,%'
,&(
,&)
,%(
,%(
,%)
,&*
,%*
,%,
,%-
,&+
-%&
-%-
-%'
-%-
-%&
-%'
-%(
-%(
-%)
,%+
-%)
-%'
-%'
-%&
-%&
-%&
-%'
-%+
-%)
-%*
-%-
-%&
-%,
-%'
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
701
702
703
704
705
706
707
708
709
710
711
712
P0679701
P0679702
P0679703
P0679704
P0679705
PFB03
PLATEN PRESS HANDLE
BALL KNOB 1/2-12
713
714
715
716
801
802
803
804
805
806
807
808
P0679713
P0679714
PLN02
CLAMP BRACKET
SPECIAL SCREW
LOCK NUT 1/4-20
UPPER PRESS BRACKET
HEX NUT 3/8-16
COMPRESSION SPRING
PHLP HD SCR 3/16-18 X 3/8
LOWER PRESS BRACKET
FLANGE BOLT 1/4-20 X 1/2
PLATEN FOAM PAD
P0679716
PLN01
P0679802
P0679803
P6002
SPACER
P0679707
P0679708
P0679709
PSB03
BEARING SHAFT
BALL BEARING 6002ZZ
PLATEN GRAPHITE PAD
FOAM TUBE
P0679805
P0679806
P0679807
PW02
ECCENTRIC BEARING SHAFT
TRACKING PLATE
CAP SCREW 5/16-18 X 1
UPPER CLAMP PLATE
LOWER CLAMP PLATE
P0679711
P0679712
PRESS BRACKET
FLAT WASHER 3/8
-49-
g0679 stroke/Edge sander
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Labels breakdown & parts List
902
903
902
909
901
909
905
904
901
907
908
906
910
910
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
901
902
903
904
905
PLABEL-63A
DISCONNECT POWER LABEL VS
BELT DIRECTION LABEL
906
907
908
909
910
P0679906
P0679907
G9987
MODEL NUMBER LABEL
MACHINE ID LABEL
P0679902
PLABEL-14A
PLABEL-57C
PLABEL-12D
ELECTRICITY LABEL 0.7"
GRIZZLY NAMEPLATE
GLASSES RESPIRATOR LABEL HS
READ MANUAL LABEL HS
P0679909
P0679910
HAND INJURY WARNING LABEL
DIRECTION ARROW LABEL
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MuST maintain the original location and readability of the labels on the machine. if any label is
removed or becomes unreadable, REpLAcE that label before using the machine again. contact
-50-
g0679 stroke/Edge sander
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