Grizzly Sander G0679 User Manual

MODEL G0679  
STROKE/EDGE SANDER  
OWNER'S MANuAL  
Copyright © oCtoBEr, 2008 By grizzly industrial, inC.  
WARNiNG: NO pORTiON Of ThiS MANuAL MAy bE REpRODucED iN ANy ShApE  
OR fORM WiThOuT ThE WRiTTEN AppROvAL Of GRizzLy iNDuSTRiAL, iNc.  
#JB11085 printEd in taiWan  
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Table of contents  
SEcTiON 5: AccESSORiES......................... 29  
iNTRODucTiON............................................... 2  
Manual accuracy ........................................... 2  
Contact info.................................................... 2  
Functional overview ...................................... 2  
identification................................................... 3  
Machine data sheet ...................................... 4  
SEcTiON 6: MAiNTENANcE......................... 31  
schedule...................................................... 31  
Cleaning....................................................... 31  
lubrication ................................................... 31  
SEcTiON 7: SERvicE ................................... 33  
troubleshooting ........................................... 33  
table Bearings............................................. 35  
90° stop....................................................... 35  
Belt tracking................................................ 36  
table Elevation Wear pin adjustment......... 37  
SEcTiON 1: SAfETy....................................... 6  
safety instructions for Machinery .................. 6  
additional safety for stroke/Edge sanders ... 8  
SEcTiON 2: ciRcuiT REQuiREMENTS ........ 9  
220V operation.............................................. 9  
SEcTiON 8: WiRiNG...................................... 38  
Electrical safety instructions........................ 38  
Wiring diagram............................................ 39  
SEcTiON 3: SETup ....................................... 10  
setup safety ................................................ 10  
items needed for setup............................... 10  
unpacking.................................................... 10  
inventory ...................................................... 11  
hardware recognition Chart ....................... 13  
Clean up...................................................... 14  
site Considerations...................................... 14  
assembly ..................................................... 15  
Machine leveling......................................... 20  
dust Collection............................................. 21  
test run ...................................................... 21  
SEcTiON 9: pARTS....................................... 40  
Main Breakdown .......................................... 40  
Belt & idler Wheel assembly Breakdown .... 42  
gearbox & table Breakdown....................... 44  
right upright assembly Breakdown ............ 45  
left upright assembly Breakdown............... 47  
platen press assembly Breakdown............. 49  
labels Breakdown ....................................... 50  
WARRANTy AND RETuRNS ........................ 53  
SEcTiON 4: OpERATiONS ........................... 22  
operation safety.......................................... 22  
Basic Controls.............................................. 22  
table Movement .......................................... 23  
Workstops.................................................... 24  
stroke/Edge sander Conversion ................. 25  
Belt replacement......................................... 27  
platen press Movement............................... 28  
Basic operations.......................................... 28  
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iNTRODucTiON  
Manual Accuracy  
functional Overview  
We are proud to offer this manual with your new  
machine! We've made every effort to be exact  
with the instructions, specifications, drawings, and  
photographs of the machine we used when writ-  
ing this manual. however, sometimes errors do  
happen and we apologize for them.  
the Model g0679 stroke/Edge sander is used  
to sand large workpieces such as tabletops or  
doors. For maximum versatility, the belt assembly  
pivots from horizontal to vertical to allow for edge  
sanding. When in the horizontal position, the  
platen press is used to apply sanding pressure to  
the workpiece and when in the vertical position,  
the workpiece is pressed into the belt to apply  
sanding pressure.  
also, owing to our policy of continuous improve-  
ment, your machine may not exactly match  
the manual. if you find this to be the case, and  
the difference between the manual and machine  
leaves you in doubt, immediately call our techni-  
cal support for updates or clarification.  
to use the sander in the stroke sanding mode,  
the user locks the belt assembly in the horizontal  
position, then places the workpiece on the table  
and raises the table until the workpiece is within  
1
For your convenience, we always keep current  
grizzly manuals and most updates available on  
our website at www.grizzly.com. any updates to  
your machine will be reflected in these documents  
as soon as they are complete. Visit our site often  
to check for the latest updates!  
4" of the belt. the user positions the workstops  
as necessary to ensure workpiece stability, then  
turns the machine ON. the user grasps the table  
handle with one hand and the platen press handle  
with the other, then applies pressure by pulling  
the platen press handle downward while sliding  
the handle back-and-forth along the entire length  
of the workpiece. to sand the full width of the  
workpiece, the user moves the table forward-and-  
backward.  
contact info  
to use the sander in the edge sanding mode,  
the user adjusts the belt assembly to the desired  
angle, locks it in place, then opens the belt cover  
to expose the belt. the user raises the table until  
it is even with the center portion of the belt, then  
places the workpiece on the table and positions  
the workstops as necessary to ensure workpiece  
stability. the machine is turned ON, and the user  
moves the workpiece into the belt to perform the  
sanding operation.  
We stand behind our machines. if you have any  
service questions, parts requests or general ques-  
tions about the machine, please call or write us at  
the location listed below.  
grizzly industrial, inc.  
1203 lycoming Mall Circle  
Muncy, pa 17756  
phone: (570) 546-9663  
Fax: (800) 438-5901  
E-Mail: techsupport@grizzly.com  
if you have any comments regarding this manual,  
please write to us at the address below:  
grizzly industrial, inc.  
technical documentation Manager  
p.o. Box 2069  
C
/
o
Bellingham, Wa 98227-2069  
Email: manuals@grizzly.com  
-2-  
g0679 stroke/Edge sander  
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identification  
a
d
E
B
C
p
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F
h
M
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J
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figure 1. identification.  
A. Magnetic on/off switch  
b. Belt Cover open latch  
c. platen press  
D. platen press handle  
E. Belt tension handwheel  
f. idler Wheel Cover  
G. sanding Belt  
h. table  
i. adjustable Foot  
J. table handle  
K. table travel lock  
L. table Elevation handwheel  
M. Work stops  
N. dust Collection port  
O. drive Wheel Cover  
p. Belt tilt lever  
-3-  
g0679 stroke/Edge sander  
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Machine Data Sheet  
MACHINE DATA  
SHEET  
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MODEL G0679  
STROKE/EDGE SANDER  
Product Dimensions:  
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Main Specifications:  
Table Information  
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-4-  
g0679 stroke/Edge sander  
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Belt Information  
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-5-  
g0679 stroke/Edge sander  
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3%#4)/. ꢄꢈ 3!&%49  
&OR 9OUR /WN 3AFETYꢇ 2EAD )NSTRUCTION  
-ANUAL "EFORE /PERATING THIS -ACHINE  
4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONSꢁ 4HIS  
MANUAL USES A SERIES OF SYMBOLS AND SIGNAL WORDS INTENDED TO CONVEY THE LEVEL OF IMPORTANCE  
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AGAINST UNSAFE PRACTICESꢁ  
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3AFETY )NSTRUCTIONS FOR -ACHINERY  
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-6-  
g0679 stroke/Edge sander  
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-7-  
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Additional Safety for Stroke/Edge Sanders  
6. uNATTENDED OpERATiON. never leave  
1. RESpiRATOR AND SAfETy GLASSES.  
the machine running unattended.  
always wear a respirator and safety glass-  
es while operating the machine. dust and  
7. cLOThiNG. do not wear loose clothing  
chips are created when sanding. some  
while operating this machine. roll up or but-  
debris will be ejected, becoming hazards  
ton sleeves at the cuff.  
to the eyes and lungs.  
8. fEEDiNG STOcK WhEN EDGE SANDiNG.  
2. DuST cOLLEcTiON SySTEM. never  
Firmly grasp the workpiece with both hands  
operate the sander without an adequate  
and ease it into the machine using light  
dust collection system in place and run-  
pressure. do not jam the workpiece into  
ning.  
the machine during operation. Feed the  
workpiece against the direction of rotation.  
3. hAND pROTEcTiON. do not place  
do not sand tapered or pointed stock with  
hands near, or in contact with, sanding belt  
the point facing into the feed direction. never  
during operation. do not allow fingers to  
sand more than one piece of stock at a time.  
get pinched between the workpiece and  
the table. this may pull the operators hand  
9. REpLAciNG SANDpApER. replace sand-  
into the machine and cause serious injury!  
ing paper when it becomes worn. do not  
operate the sander with a damaged or badly  
worn sandpaper.  
4. iNSpEcTiNG WORKpiEcES. always  
inspect workpiece for nails, staples, knots,  
and other imperfections that could be dis-  
10. MAiNTENANcE AND ADJuSTMENTS.  
lodged and thrown from the machine during  
perform machine inspections and mainte-  
sanding operations.  
nance service promptly when called for.  
disconnect power before performing mainte-  
nance or adjustments on the sander.  
5. SANDiNG cORREcT MATERiAL. only  
sand natural wood stock with this sander.  
We do not recommend sanding MdF, par-  
11. EXpERiENciNG DifficuLTiES. any prob-  
ticle board, laminates, plastics, metal,  
lem, with the exception of conveyor belt  
glass, ceramics, and any other synthetic  
tracking that is concerned with any moving  
products, or products containing asbestos  
parts or accessories, must be investigated  
or lead paint. Many of these products con-  
and corrected with the power disconnected,  
tain hazardous dust, or will greatly reduce  
and after all moving parts have come to a  
the life of your sanding paper.  
complete stop.  
Like all machinery there is potential danger when operating this machine. Accidents are fre-  
quently caused by lack of familiarity or failure to pay attention. use this machine with respect  
and caution to decrease the risk of operator injury. if normal safety precautions are overlooked  
or ignored, serious personal injury may occur.  
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SEcTiON 2: ciRcuiT REQuiREMENTS  
power connection Device  
220v Operation  
the type of plug required to connect your machine  
to power depends on the type of service you cur-  
rently have or plan to install. We recommend  
using the plug shown in figure 2.  
Serious personal injury could occur if you  
connect the machine to power before com-  
pleting the setup process. DO NOT connect  
the machine to the power until instructed  
later in this manual.  
Electrocution or fire could  
result if machine is not  
grounded and installed in  
compliance with electrical  
codes. compliance MuST  
be verified by a qualified  
electrician!  
figure 2. nEMa l6-30 plug and receptacle.  
Extension cords  
using extension cords may reduce the life of the  
motor. instead, place the machine near a power  
source. if you must use an extension cord:  
full Load Amperage Draw  
this machine draws the following amps under  
maximum load:  
use at least a 12 gauge cord that does not  
exceed 50 feet in length!  
amp draw.............................................. 17 amps  
the extension cord must also have a ground  
wire and plug pin.  
power Supply circuit Requirements  
a qualified electrician Must size cords over  
50 feet long to prevent motor damage.  
you Must connect your machine to a grounded  
circuit that is rated for the amperage given below.  
never replace a circuit breaker on an existing cir-  
cuit with one of higher amperage without consult-  
ing a qualified electrician to ensure compliance  
with wiring codes. if you are unsure about the  
wiring codes in your area or you plan to con-  
nect your machine to a shared circuit, consult  
a qualified electrician.  
Minimum Circuit size.............................30 amps  
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SEcTiON 3: SETup  
Setup Safety  
items Needed for  
Setup  
the following items are needed to complete the  
setup process, but are not included with your  
machine:  
This machine presents  
serious injury hazards  
to untrained users. Read  
through this entire manu-  
al to become familiar with  
the controls and opera-  
tions before starting the  
machine!  
Description  
Qty  
assistant..................................................... 1  
safety glasses (For Each person)............. 1  
square........................................................ 1  
dust Collection system.............................. 1  
Flexible dust hoses 4"............................... 2  
hose Clamp 4" ........................................... 2  
Wear safety glasses dur-  
ing the entire setup pro-  
cess!  
unpacking  
your machine was carefully packaged for safe  
transportation. remove the packaging materials  
from around your machine and inspect it. if you  
discover the machine is damaged, please imme-  
diately call Customer Service at (570) 546-9663  
for advice.  
This machine and its com-  
ponents are very heavy.  
Get lifting help or use  
power lifting equipment  
such as a forklift to move  
heavy items.  
save the containers and all packing materials for  
possible inspection by the carrier or its agent.  
Otherwise, filing a freight claim can be difficult.  
When you are completely satisfied with the condi-  
tion of your shipment, inventory the contents.  
-10-  
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inventory b: (figure 4)  
Qty  
inventory  
J. platen press assembly .............................. 1  
K. platen press Counterweight....................... 1  
L. Belt Cover latch Brackets.......................... 2  
M. table Work stop......................................... 1  
the following is a description of the main compo-  
nents shipped with your machine. lay the compo-  
nents out to inventory them.  
J
Note: If you can't find an item on this list, check  
the mounting location on the machine or examine  
the packaging materials carefully. Occasionally  
we pre-install certain components for shipping  
purposes.  
M
K
inventory A: (figure 3)  
Qty  
A. table Elevation handwheel........................ 1  
b. Belt tension handwheel............................. 1  
c. Work stops................................................. 2  
D. Belt tilt lever ............................................. 1  
E. Belt tilt lock handle.................................. 1  
f. Wrenches (10/12, 12/14, 17/19mm).......1 Ea.  
G. switch Boom Knob..................................... 1  
h. Belt tilt lock Knobs ................................... 2  
i. hex Wrenches (4, 5, 6, 8mm)...............1 Ea.  
l
figure 4. inventory B.  
inventory c: (figure 5)  
Qty  
N. sanding Belt 6 x 186"................................. 1  
O. table slide rods ........................................ 1  
p. Belt tilt lock Bracket ................................. 1  
Q. Work stop rods ......................................... 2  
R. Belt tilt pivot Bolts ..................................... 2  
a
B
C
3
S. lock nuts 8-16 .......................................... 2  
h
g
n
d
o
E
i
F
p
figure 3. inventory a.  
Q
r,s  
SuffOcATiON hAzARD!  
immediately discard all plas-  
tic bags and packing materi-  
als to eliminate choking/suf-  
focation hazards for children  
and animals.  
figure 5. inventory C.  
if any nonproprietary parts are missing (e.g. a  
nut or a washer), we will gladly replace them; or  
for the sake of expediency, replacements can be  
obtained at your local hardware store.  
-11-  
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inventory D: (figure 6)  
A. table assembly.......................................... 1  
b. idler Wheel assembly ................................ 1  
Qty  
inventory f: (figure 8)  
Qty  
E. platen assembly with Motor....................... 1  
f. rear Cover ................................................. 1  
G. Cross Braces.............................................. 3  
h. platen rail assembly ................................. 1  
a
E
F
g
B
h
figure 6. inventory d.  
figure 8. inventory F.  
inventory E: (figure 7)  
Qty  
c. left upright assembly................................ 1  
D. right upright assembly.............................. 1  
inventory G: (figure 9)  
Qty  
i. table Elevation rod assembly................... 1  
J. on/off switch Boom assembly.................. 1  
C
d
i
J
figure 7. inventory E.  
figure 9. inventory h.  
hardware bag: (Not Shown)  
Qty  
5
Flange Bolts 16-18 x 12" (Misc.)............... 32  
1
Flange Bolts 4-20 x 12  
"
(Belt cover, latches).................................... 7  
1
Cap screws 4-20 x 12  
"
(platen press rod)....................................... 4  
5
Cap screws 16-18 x 34" (table) ................. 4  
5
Flat Washers 16" (table) ........................... 4  
phillips head screws 4-20 x 12  
"
1
(rear cover)................................................ 6  
1
hex nuts 4-20 (Belt cover)........................ 3  
1
lock nut 2"-13 (pivot lock bracket) ........... 1  
1
Flat Washers 2" (pivot lock knobs) ........... 2  
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hardware Recognition chart  
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clean up  
Site considerations  
the unpainted surfaces are coated with a waxy  
oil to prevent corrosion during shipment. remove  
this protective coating with a solvent cleaner  
or degreaser, such as shown in figure 10. For  
thorough cleaning, some parts must be removed.  
for optimum performance, clean all moving  
parts or sliding contact surfaces. avoid chlo-  
rine-based solvents, such as acetone or brake  
parts cleaner that may damage painted surfac-  
es. always follow the manufacturers instructions  
when using any type of cleaning product.  
floor Load  
refer to the Machine Data Sheet for the weight  
and footprint specifications of your machine.  
some residential floors may require additional  
reinforcement to support both the machine and  
operator.  
placement Location  
Consider existing and anticipated needs, size of  
material to be processed through each machine,  
and space for auxiliary stands, work tables or  
other machinery when establishing a location for  
your new machine. see figure 11 for the mini-  
mum working clearances.  
Gasoline and petroleum  
products have low flash  
points and can explode  
or cause fire if used to  
clean machinery. DO  
NOT use these products  
to clean the machinery.  
47"  
115"  
Many cleaning solvents  
are toxic if inhaled.  
Minimize your risk by only  
using these products in a  
well ventilated area.  
figure 11. Minimum working clearances.  
G2544—Solvent cleaner & Degreaser  
h9692—Orange power Degreaser  
great products for removing shipping grease.  
children and visitors may be  
seriously injured if unsuper-  
vised around this machine.  
Lock entrances to the shop  
or disable start switch or  
power connection to prevent  
unsupervised use.  
figure 10. Cleaner/degreasers available from  
grizzly.  
-14-  
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3. attach the other upright to the two cross brac-  
es with (8) 516-18 x 12 flange bolts, as shown  
in figure 13. have an assistant stabilize the  
upright assembly during fastening. do not yet  
fully tighten the bolts.  
Assembly  
after you have removed all of the components  
from the shipping crate and checked the inven-  
tory, assemble the machine.  
second  
upright  
assembly  
items required  
Qty.  
assistant............................................................ 1  
safety glasses (For Each person).............1 pair  
square............................................................... 1  
To assemble your machine:  
1. Connect one of the braces to the lower por-  
tion of one of the upright assemblies with (4)  
1
516-18 x 2 flange bolts, as shown in figure  
12. have an assistant stabilize the upright  
assembly during fastening. do not yet fully  
tighten the bolts.  
figure 13. Second upright assembly.  
4. attach the third cross brace to the top loca-  
tion of the uprights with (8) 516-18 x 12 flange  
bolts, as shown in figure 14. use a square  
to make sure the machine is square vertically  
and horizontally, then tighten all 24 flange  
bolts.  
Flange  
Bolts  
upright  
assembly  
Cross Brace  
third  
Cross  
Brace  
figure 12. Cross brace attachment.  
2. Connect a second cross brace in the same  
manner.  
figure 14. Third cross brace.  
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5. Connect the table elevation rod to the left  
and right side elevation assemblies. place  
the notch in the end of the rod against the  
notch in the shaft at the base of the eleva-  
tion assembly, slide the coupler over the  
joint, then tighten the set screw, as shown in  
figure 15.  
7. secure the motor and platen assembly with  
the pivot bolts, lock nuts, platen lock knobs,  
1
and 2" flat washers, as shown in figure 17.  
Note: To make sure both sides are set  
evenly, fully lower both before connecting the  
table elevation rod.  
platen lock Knob  
and Flat Washer  
set screw  
Coupler  
pivot Bolt & lock nut  
figure 17. Pivot bolt, nut, and knob.  
8. assemble the lock bracket by placing the  
bracket over the stud and securing it with the  
1
2"-13 lock nut, then inserting the lock handle  
through the bracket slot and into the threaded  
hole, as shown in figure 18.  
table Elevation rod  
figure 15. Table elevation rod.  
6. With the help of an assistant, place the platen  
assembly onto the assembled frame, as  
shown in figure 16.  
HijY  
AdX`  
Cji  
AdX`  
=VcYaZ  
platen assembly  
figure 18. Lock bracket.  
assembled Frame  
figure 16. Platen assembly.  
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9. attach the two belt cover latch assemblies to  
the platen assembly frame with (4) 14-20 x 12  
flange bolts, as shown in figure 19.  
11. secure the idler wheel box to the platen  
assembly with (2) 516-18 x 12 flange bolts and  
516-18 hex nuts, as shown in figure 21.  
platen assembly  
platen assembly  
Frame  
Belt Cover  
latch  
assembly  
Flange Bolts  
idler Wheel  
assembly  
figure 19. Lid latches.  
figure 21. Idler wheel box.  
12. open the platen cover, align it with the idler  
wheel cover, then secure the two together  
10. Connect the idler wheel assembly to the plat-  
en assembly frame with (4) 516-18 x 12 flange  
bolts, as shown in figure 20.  
1
1
1
with (3) ⁄4-20 x 2 flange bolts and (3) ⁄4-20  
hex nuts, as shown in figure 22. Close and  
latch the platen cover.  
platen assembly Frame  
idler Wheel  
Cover  
Flange Bolts  
idler Wheel  
assembly  
figure 20. Idler wheel assembly.  
figure 22. Platen cover connection.  
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13. place the switch boom into the switch boom  
socket and secure with the lock knob, as  
shown in figure 23.  
15. With the help of an assistant, place the table  
over the table rails and secure it with the (4)  
3
5
516-18 x 4" cap screws and 16" flat washers  
(figure 25).  
switch Boom  
table  
lock  
Knob  
switch Boom  
socket  
Cap screw  
Cap screw  
table rail  
figure 23. Switch boom.  
figure 25. Table mounting.  
14. slide the two table rails into the table bear-  
ing assemblies on both sides of the frame  
(figure 24).  
16. attach the rear cover to the left and right  
1
1
uprights with the (6) 4-20 x 2" phillips head  
screws, as shown in figure 26.  
upright  
table rail  
phillips head screws  
rear Cover  
table Bearing  
assembly  
figure 24. Table rails.  
figure 26. Rear cover.  
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17. attach the platen press rail assembly to the  
19. slide the larger handwheel on the elevation  
control shaft and the smaller handwheel  
on the belt tension shaft, then secure each  
by tightening the set screws and lock nuts  
(figure 29).  
1
1
left and right uprights with the (4) 4-20 x 2  
"
cap screws, as shown in figure 27.  
rail assembly  
Cap screws  
upright  
Belt tension  
handwheel  
table Elevation  
figure 27. Platen press rail assembly.  
handwheel  
figure 29. Handwheel Attachment.  
18. insert the platen press assembly and the  
platen press counterweight into the platen  
press slide, then tighten the lock lever and  
cap screw, as shown in figure 28.  
5
1
20. attach the table stop with (2) ⁄16-18 x 2  
flange bolts (figure 30).  
table stop  
platen press slide  
Flange Bolt  
Counterweight  
platen press  
figure 28. Platen press and counterweight.  
figure 30. Table stop attachment.  
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21. attach the auxilliary workstop rods by thread-  
ing the workstop rods into the machine base,  
then sliding the workstops over the rods and  
tightening the knobs. (figure 31).  
Machine Leveling  
once assembly is complete, move your machine  
into position, then level it. use a level to check  
from side-to-side and front-to-back.  
Workstop  
rods  
to adjust for level from side-to-side, use shims  
under the rear feet of the machine.  
to level from front-to-back, use the leveling feet.  
thread each foot in or out as necessary, then  
tighten the jam nut to secure it in position (figure  
33).  
Workstop  
Knobs  
rear Foot  
figure 31. Auxiliary workstops.  
22. thread the belt tilt lever into the platen  
assembly, as shown in figure 32.  
leveling Foot  
figure 33. Machine leveling.  
Belt tilt  
lever  
figure 32. Belt tilt lever.  
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Dust collection  
Test Run  
once the assembly is complete, test run your  
machine to make sure it runs properly.  
DO NOT operate the Model G0679 without an  
adequate dust collection system. This sand-  
er creates substantial amounts of wood dust  
while operating. failure to use a dust collec-  
tion system can result in short and long-term  
respiratory illness.  
if, during the test run, you cannot easily locate  
the source of an unusual noise or vibration, stop  
using the machine immediately, then review the  
Troubleshooting on page 33.  
if you still cannot remedy a problem, contact our  
tech support at (570) 546-9663 for assistance.  
To connect a dust collection hose:  
To test run the machine:  
1. Fit the 4" flexible dust hose over the dust  
ports located at each end of the belt assem-  
bly, as shown in figure 34, and secure them  
in place with hose clamps.  
1. Make sure you have read the safety instruc-  
tions at the beginning of the manual and that  
the machine is setup properly.  
2. Make sure all tools and objects used during  
setup are cleared away from the machine.  
3. Connect the machine to the power source.  
4. tension the belt so that less than 12" of sag is  
observed along its length.  
5. turn the machine ON.  
6. listen and watch for abnormal noises or  
actions. the machine should run smoothly  
with little or no vibration or rubbing noises.  
—strange or unusual noises should be inves-  
tigated and corrected before operating the  
machine further. always disconnect the  
machine from power when investigating or  
correcting potential problems.  
figure 34. dust hose attached to dust ports.  
2. tug the hoses to make sure they do not  
come off. Note: A tight fit is necessary for  
proper performance.  
7. turn the machine OFF.  
-21-  
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SEcTiON 4: OpERATiONS  
Operation Safety  
basic controls  
use figures 35–36 and the descriptions below  
to become familiar with the basic controls of the  
machine.  
To reduce the risk of  
serious injury when using  
this machine, read and  
understand this entire  
manual before beginning  
any operations.  
ON/Off Switch: turns the Motor on/oFF.  
Table Elevation handwheel: raises and lowers  
the table to allow for different size workpieces.  
Table Work Stop: Can be raised to provide  
workpiece stability and prevent kickback, and can  
be lowered for larger workpieces.  
Damage to your eyes and lungs could result  
from using this machine without proper pro-  
tective gear. Always wear safety glasses and  
a respirator when operating this machine.  
Auxiliary WorkStops:used to secureworkpieces  
that are larger than the table.  
Table Depth indicator: displays the distance  
between the table surface and the belt.  
on/oFF  
switch  
Loose hair, clothing, or  
jewelry could get caught  
in machinery and cause  
serious personal injury.  
Keep these items away  
from moving parts at all  
times to reduce this risk.  
table Work stop  
NOTICE  
if you have never used this type of machine  
or equipment before, WE STRONGLy REc-  
OMMEND that you read books, trade maga-  
zines, or get formal training before begin-  
ning any projects. Regardless of the con-  
tent in this section, Grizzly industrial will  
not be held liable for accidents caused by  
lack of training.  
Work stops  
table depth  
indicator  
table Elevation  
handwheel  
figure 35. Basic controls.  
g0679 stroke/Edge sander  
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ON/Off Switch: powers the motor, turning the  
sanding belt.  
Table Movement  
belt Tension handwheel: adjusts the amount of  
tension that is placed on the sanding belt.  
the table on the Model g0679 can be moved both  
vertically and horizontally.  
platen press handle: used to exert platen pres-  
sure through the sanding belt and against the  
workpiece. slides along the length of the table to  
allow complete sanding coverage.  
vertical Table Movement  
Vertical movement is used to accommodate  
workpieces of different thicknesses and once  
set for a specific workpiece, doesn't need to be  
changed.  
Table Movement handle: allows for easy and  
safe movement of the table forward and backward  
to provide complete sanding coverage.  
1. place the workpiece on the table.  
Table Travel Lock (right side shown): locks the  
horizontal table travel to prevent unwanted move-  
ment during use.  
2. turn the table elevation handwheel to raise  
1
the table until the workpiece is 4"–12" below  
the sanding belt (figure 37).  
Belt tension handwheel  
platen press handle  
1
4"–12" Between  
Belt and Workpiece  
Elevation  
handwheel  
figure 37. Vertical table movement.  
table Movement  
handle  
Note: Due to the locking nature of the worm-  
drive gearbox, no lock is needed to prevent  
vertical table movement.  
table travel  
lock  
figure 36. Basic controls (continued).  
-23-  
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horizontal Table Movement  
Workstops  
horizontal table movement is used together with  
the platen press movement to allow complete  
sanding of workpieces with large surface areas.  
horizontal table movement can be locked when  
table movement is not desired.  
the Model g0679 is equipped with two workstop  
mechanisms. the table workstop is used on  
workpieces that fit entirely on the table and the  
auxiliary workstops are used on workpieces that  
are larger than the table.  
1. Make sure the horizontal table travel locks  
are released by rotating them counterclock-  
wise until the table moves freely (figure  
38).  
Make sure the workstops are positioned to secure  
the workpiece against the direction of the belt.  
When the sander is in the stroke sanding  
mode, the workstops must be placed on the  
left side of the machine.  
table  
handle  
When the sander is in edge sanding mode,  
the work stops must be placed on the right  
side of the machine.  
The belt speed on the Model G0679 is 3600  
fpM, or over 40 Mph. A workpiece ejected  
at this speed could cause serious personal  
injury and property damage. Always use the  
workstops and be sure they are in the cor-  
rect position and secured before using the  
machine.  
horizontal table locks  
figure 38. Horizontal table movement.  
2. push or pull the table handle to move the  
table forward and backward.  
Note: To lock the horizontal table move-  
ment, turn the table travel locks 3 of a turn  
Table Workstop  
1. loosen the flange bolts that hold the work-  
stop to the table (figure 39).  
1
clockwise. To release the horizontal table  
1
movement, turn the table travel locks 3 of a  
turn counterclockwise. Be careful not to over-  
tighten the lock handles. Doing so may cause  
damage to the machine.  
—if the workstop must be repositioned to  
the other side of the machine, remove the  
flange bolts completely and relocate the  
work stop as needed, then re-thread the  
flange bolts into the appropriate holes.  
Workstop  
Flange Bolt  
figure 39. Table workstop.  
g0679 stroke/Edge sander  
-24-  
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2. slide the workstop up as far as it will go. it will  
3
Stroke/Edge Sander  
extend approximately 8" above the surface  
of the table, providing a lip for the workpiece  
to rest against during use.  
conversion  
3. to lower the table workstop, loosen the flange  
bolts that hold the workstop to the table, lower  
the work stop so that it is below the surface  
of the table, then tighten the flange bolts to  
prevent them from rattling loose during use.  
For maximum versatility, the Model g0679 func-  
tions both as a stroke sander and an edge sander.  
Conversion from one to the other takes only a few  
minutes and requires removing the platen press  
and counterweight, pivoting the belt assembly,  
adjusting the table position, and relocating the  
workstops.  
Auxiliary Workstops  
1. loosen the workstop knobs, rotate the work-  
stops so the knob is facing down, then posi-  
tion the workstops in the location needed to  
properly support the workpiece (figure 40).  
To convert the machine from stroke sander to  
edge sander:  
1. disConnECt sandEr FroM poWEr!  
2. lower the table until the indicator reads 7" or  
greater to provide adequate clearance for tilt-  
ing the belt assembly.  
Workstop rods  
3. slide the platen press assembly all the way  
to the left and lift the counterweight over the  
small hook located on the rear of the machine  
to secure it in place. remove the platen press  
by loosening the handle that secures it in  
place.  
Workstops  
4. release the belt cover latches to open the  
belt cover, then secure it in the open position  
using the two latches shown in figure 41.  
figure 40. Auxiliary workstops.  
—if the workstops must be repositioned to  
the other side of the machine, un-thread  
and remove the workstop rods from the  
machine base and re-thread them into the  
other side of the machine before position-  
ing the workstops.  
Belt Cover  
2. tighten the work knobs.  
Belt  
Cover  
latches  
figure 41. Belt cover latched open.  
5. remove the auxiliary workstops from the  
machine base and the table workstop from  
the table.  
6. Make sure the belt pulley access doors are  
closed and secured.  
-25-  
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7. loosen the belt tilt lock handle and remove  
the two belt tilt lock knobs (figure 42).  
10. pull the table all the way forward, lock it in  
place with the table travel locks, then use the  
table elevation handwheel to raise the table  
until it is even with the belt (figure 45).  
tilt handle  
table Even  
With Belt  
lock Knob (1 of 2)  
figure 42. Tilt lock handle and lock knobs.  
table Elevation handwheel  
figure 45. Elevating table.  
8. use the belt tilt handle to tilt the entire belt  
assembly (figure 43).  
tilt handle  
NOTICE  
if you try to raise the table to the top edge  
of the belt, the table and belt assembly will  
bind and may damage the machine. Do not  
attempt to force the table above the midline  
of the belt.  
11. position the table workstop on the right side  
of the table and the auxiliary work stops on  
the right side of the base.  
figure 43. Tilting belt assembly.  
9. replace the belt tilt lock knobs into the edge  
sanding position (figure 44).  
lock Knob in  
Edge sanding  
position  
figure 44. Lock knobs in edge sanding position.  
-26-  
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6. place the belt along the top platen, under the  
platen press, and over the other wheel, as  
shown in figure 47.  
belt Replacement  
replacing the sanding belt on the Model g0679  
is a simple process and is performed when the  
sanding belt becomes worn or when a sanding  
belt of a different grit is desired.  
To replace the sanding belt:  
1. disConnECt sandEr FroM poWEr!  
2. use the belt tension handwheel to release  
tension from the belt.  
3. open the belt cover, drive wheel cover, and  
idler wheel cover (figure 46).  
figure 47. Installing new belt.  
7. Center the belt over both wheels, then close  
the drive wheel and idler wheel covers.  
8. tension the belt so that the belt sags less  
than 12" across its length, then check the belt  
tracking, as described in belt Tracking on  
page 36.  
idler  
Wheel  
drive  
Wheel  
Cover  
Cover  
Belt Cover  
figure 46. Belt covers open.  
4. slide the belt off of one of the wheels first,  
then remove the belt entirely.  
5. place the new sanding belt over one of the  
wheels, making sure the belt direction is cor-  
rect.  
-27-  
g0679 stroke/Edge sander  
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platen press  
basic Operations  
Movement  
Stroke Sander  
1. place the workpiece on the table and against  
the table workstop.  
a stroke sander is unique in that it uses a movable  
platen to apply sanding pressure to the workpiece.  
this allows a user to vary the amount of material  
removed over different areas of the workpiece.  
—if the workpiece is larger than the table,  
raise the table so that the workpiece hangs  
over the edge of the table above the  
uprights and against the auxiliary work-  
stops.  
the platen press moves in two different planes.  
Movement in the vertical plane allows for varia-  
tions in the amount of pressure applied while  
movement in the horizontal plane allows the user  
to sand different areas of the workpiece. this hori-  
zontal movement, combined with the horizontal  
movement of the table allows the entire surface of  
large workpieces to be sanded (figures 48).  
2. Make sure the workstops are secure and that  
they will not move during operation.  
3. tension the sanding belt.  
4. raise the table until the workpiece is approxi-  
mately 14"–12" below the surface of the sand-  
ing belt.  
5. turn the machine ON.  
6. grasp the platen press handle and pull it  
downward to apply sanding pressure to the  
workpiece. Move the platen press along the  
length of the workpiece. if your workpiece is  
wider than the width of the belt, use the table  
handle to move the table horizontally to sand  
across the width of the workpiece.  
table  
platen press Movement  
Movement  
figure 48. Sanding movements.  
To move the platen press:  
7. When the sanding is completed, turn the  
machine OFF.  
1. pull the platen press handle down to apply  
pressure to the workpiece.  
Edge Sander  
1. Convert the machine to the edge sander  
mode. Make sure the table workstop and  
auxiliary workstops are positioned on the  
right side of the machine.  
2. slide the platen press handle side-to-side to  
move the platen press along the length of the  
workpiece.  
2. place the workpiece on the table, against  
either the table workstop or the auxiliary  
workstops.  
To move the table:  
1. grasp the table handle.  
3. turn the machine ON.  
2. slide the table horizontally to move the  
workpiece across the width of the sanding  
belt.  
4. Keeping the workpiece secure against the  
workstop, feed it towards the sanding belt.  
5. When the sanding is completed, turn the  
machine OFF.  
-28-  
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aCCEssoriEs  
SEcTiON 5: AccESSORiES  
T20501—face Shield crown protector 4"  
T20502—face Shield crown protector 7"  
T20503—face Shield Window  
T20448—Economy clear Safety Glasses  
T20452—"Kirova" Anti-Reflective Glasses  
T20456—"Dakura" clear Safety Glasses  
h0736—Shop fox® Safety Glasses  
these glasses meet ansi z87.1-2003 specifica-  
tions. Buy extras for visitors or employees. you  
can't be too careful with shop safety!  
pRO-STicK® Abrasive Surface cleaners  
Extend the life of your sanding discs and sleeves!  
Choose the pro-stick® with a handle for greater  
control or without a handle for more usable area.  
Size  
Model  
112" X 112" X 812" .....................................g1511  
2" X 2" X 12".............................................g1512  
112" X 112" X 9" with handle.....................g2519  
2" X 2" X 11" with handle.........................g2520  
T20502  
T20503  
T20452  
T20448  
h0736  
T20456  
. pro-stiCK® abrasive cleaners.  
figure 51  
figure 49. our most popular eye protection.  
T20514—Small half-Mask Respirator  
T20515—Medium half-Mask Respirator  
T20516—Large half-Mask Respirator  
T20511—pre-filter p100  
T20539—cartridge filter 2pK p100  
T20541—cartridge filter 2pK p100 & O vapor  
Wood and other types of dust can cause severe  
respiratory damage. if you work around dust every-  
day, a half-mask respirator can greatly reduce  
your risk. Compatible with safety glasses!  
. pro-stiCK® cleaners with handles.  
figure 52  
figure 50. half-mask respirator with disposable  
cartridge filters.  
g0679 stroke/Edge sander  
-29-  
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G5443—6" x 186"; 60 Grit  
G5444—6" x 186"; 80 Grit  
G2752—4" Rolling floor Sweep  
G2753—4" bench Dust collection Attachment  
G2754—4" floor Dust collection Attachment  
these attachments are indispensable for collect-  
ing excess dust. the rolling floor sweep is also a  
convenient way to keep the shop floor or work-  
bench top clean! designed for use with 4" flexible  
hose (not included).  
G5445—6" x 186"; 100 Grit  
G5446—6" x 186"; 120 Grit  
G5447—6" x 186"; 150 Grit  
G5548—6" x 186"; 180 Grit  
G5549—6" x 186"; 220 Grit  
these high quality "J" weight cloth-backed belts  
last longer and sand smoother!  
g2752  
g2753  
figure 23. replacement sanding belts.  
g2754  
h2443—universal Adapter  
this seven step adapter provides a multitude of  
dust collection reducing options. simply cut away  
unneeded steps with a hacksaw. outside diam-  
eter step sizes include 1", 2", 2.5", 3", 4", 5", and  
1
6". Wall thickness is 8".  
figure 54. dust collection attachments.  
figure 53. h2443 universal adapter.  
-30-  
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SEcTiON 6: MAiNTENANcE  
Lubrication  
Always disconnect power  
to the machine before  
performing maintenance.  
failure to do this may  
result in serious person-  
lubrication for the Model g0679 consists of  
greasing the table elevation ways, and belt ten-  
sion leadscrew, oiling the table elevation chain,  
and refilling the table elevation gearbox.  
al injury.  
Table Elevation Ways  
Clean the table elevation ways with mineral spirits  
and a rag or brush to remove any grime. dry the  
ways, then brush on a thin coat of light multi-pur-  
Schedule  
pose grease. use the table elevation handwheel  
to move the table up and down several times to  
disperse the grease (figure 55).  
For optimum performance from your machine,  
follow this maintenance schedule and refer to any  
specific instructions given in this section.  
Daily check:  
loose mounting bolts.  
Worn or damaged sanding belt.  
Worn or damaged wires.  
any other unsafe condition.  
Weekly Maintenance:  
grease table elevation ways.  
grease belt tension leadscrew.  
oil table elevation chain.  
Clean/grease hold down shaft.  
table Elevation Ways  
Every 500 hours:  
refill table elevation gearbox.  
figure 55. Table elevation ways.  
cleaning  
Cleaning the Model g0679 is relatively easy.  
Vacuum sawdust, and wipe off the remaining dust  
with a dry cloth. if any resin has built up, use a  
resin dissolving cleaner to remove it.  
-31-  
g0679 stroke/Edge sander  
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belt Tension Leadscrew  
Table Elevation Gearbox  
Clean the belt tension leadscrew with mineral  
spirits and a rag or brush to remove any grime.  
dry the leadscrew, then brush on a thin coat of  
light multi-purpose grease. use the belt tension  
handwheel to tighten and loosen the belt several  
times to disperse the grease (figure 56).  
after every 500 hours of use, the table elevation  
gearbox must be refilled. use a rag to clean any  
grime from around the filler plug, then remove the  
filler plug and use a manual oiler to add oil until  
the gearbox is full. replace the filler plug (figure  
57).  
Filler plug  
Belt tension  
leadscrew  
figure 57. Table elevation gearbox.  
figure 56. Belt tension leadscrew.  
Table Elevation chain  
Clean the table elevation chain with mineral spirits  
and a rag or brush to remove any grime. to ensure  
complete cleaning of the chain, raise and lower  
the table to expose the entire length of chain. dry  
the chain, then spray on a chain lubricant. raise  
and lower the table several times to disperse the  
lubricant (figure 56).  
table Elevation Chain  
figure 56. Table elevation chain.  
-32-  
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SEcTiON 7: SERvicE  
review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-  
ops. if you need replacement parts or you are unsure of your repair skills, then feel free to call our technical  
support at (570) 546-9663.  
Troubleshooting  
Motor & Electrical  
symptom  
possible Cause  
possible solution  
Machine does not 1. power supply switched oFF or is at fault.  
start or a breaker  
1. Ensure power supply is switched on; ensure power  
supply has the correct voltage.  
trips.  
2. start capacitor is at fault.  
2. test/replace if faulty.  
3. Motor connection wired incorrectly.  
3. Correct motor wiring connections (page 38).  
4. Ensure circuit size is suitable for this machine;  
replace weak breaker.  
4. Wall fuse/circuit breaker is blown/tripped.  
5. Wiring is open/has high resistance.  
5. Check for broken wires or disconnected/corroded  
connections, and repair/replace as necessary.  
6. replace faulty on/oFF switch.  
6. Motor on/oFF switch is at fault.  
Machine stalls or is 1. Motor connection is wired incorrectly.  
1. Correct motor wiring connections (page 38).  
2. test by rotating shaft; rotational grinding/loose shaft  
requires bearing replacement.  
overloaded.  
2. Motor bearings are at fault.  
3. Motor has overheated.  
4. Motor is at fault.  
3. Clean off motor, let cool, and reduce workload.  
4. test/repair/replace.  
Machine  
vibration or noisy  
operation.  
has 1. Motor or component is loose.  
1. inspect/replace stripped or damaged bolts/nuts, and  
re-tighten with thread locking fluid.  
2. tighten/replace/adjust.  
2. Motor mount loose/broken/incorrect.  
3. Motor fan is rubbing on fan cover.  
3. replace dented fan cover; replace loose/damaged  
fan.  
4. Motor bearings are at fault.  
4. test by rotating shaft; rotational grinding/loose shaft  
requires bearing replacement.  
-33-  
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Operations  
symptom  
possible Cause  
possible solution  
Machine vibrates excessively (non-motor  
related).  
1. stand not stable on floor.  
1. level machine.  
2. incorrect sanding belt tension.  
2. Make sure tension is correct (page  
27).  
3. Broken/defective sanding belt.  
1. table not perpendicular to belt.  
3. replace sanding belt (page 27).  
1. adjust 90° stop (page 35).  
Sanded surface not square.  
Deep sanding grooves or scores in  
workpiece.  
1. sandpaper too coarse for the desired 1. use a finer grit sanding belt.  
finish.  
2. Workpiece sanded across the grain.  
2. sand with the grain.  
3. too much sanding force on 3. reduce pressure on workpiece while  
workpiece.  
sanding.  
4. Workpiece held still against the belt.  
4. Keep workpiece moving while sand-  
ing on the belt.  
Abrasive grit rubs off the belt easily.  
1. sanding belt has been stored in an 1. store sanding belt away from extreme-  
incorrect environment. ly dry/hot or damp/wet temperatures.  
2. sanding belt has been folded or 2. store sanding belt flat, not folded or  
smashed. bent.  
Sanding belt surface clogs quickly or  
burn.  
1. too much pressure applied to 1. reduce pressure on workpiece while  
workpiece.  
sanding.  
2. sanding softwood.  
2. use different stock. or, accept the  
characteristics of the stock and plan  
on cleaning/replacing belts frequent-  
ly.  
3. sanding belt grit too fine.  
3. use coarser grit sanding belt.  
Burn marks on workpiece.  
Glazed sanding surfaces.  
Belt rubs on machine frame.  
1. using too fine of sanding grit.  
2. using too much pressure.  
1. use a coarser grit sanding belt.  
2. reduce pressure on workpiece while  
sanding.  
3. platen press/workpiece held still for 3. do not keep platen press/workpiece  
too long.  
in one place for too long.  
1. sanding wet stock.  
2. sanding stock with high residue.  
1. dry stock properly before sanding.  
2. use different stock. or, accept the  
characteristics of the stock and plan  
on cleaning/replacing belts frequent-  
ly.  
1. tracking incorrect.  
1. adjust belt tracking (page 36).  
-34-  
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Table bearings  
90° Stop  
the table rolls forward and backwards on bearing  
assemblies. if you notice excessive vertical play  
in the table, you may need to adjust the bearing  
assemblies.  
the Model g0679 is equipped with an adjustable  
90° stop to ensure that the belt is perpendicular  
to the table when converted to the edge sanding  
mode. if the belt is not 90° to the table, this stop  
can be adjusted.  
the bearings are mounted on eccentric shafts. By  
rotating the shaft, the position of the bearings is  
moved up or down. to remove excessive play, it is  
only necessary to adjust the top two bearings on  
each side of the table.  
To adjust the 90° stop:  
1. disConnECt sandEr FroM poWEr!  
2. Convert the sander to the edge sanding  
mode, if it is not already.  
Tools Needed  
Qty  
Wrench 14mm ................................................... 1  
standard screwdriver........................................ 1  
3. use a square to check the angle between the  
belt and the table at both ends of the machine  
(figure 59).  
To adjust the bearing assemblies:  
1. loosen the hex nuts on each end of the bear-  
ing shafts. it is not necessary to fully remove  
them (figure 58).  
Belt  
Bearing  
square  
Bearing shaft  
hex nut  
table  
figure 59. Checking belt for square.  
—if the belt is square at both ends, no adjust-  
ment is needed.  
figure 58. Table bearing adjustment.  
—if the belt is not square at both ends, pro-  
ceed with these instructions.  
2. use a standard screwdriver to rotate the  
bearing shaft. you will see the bearing mov-  
ing inward or outward relative to the table rod.  
rotate the shaft so that the bearing is snug  
against the table rod.  
3. Without rotating the shaft, tighten the hex  
nuts.  
4. repeat Steps 1–3 for the other three bearing  
shafts.  
-35-  
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4. lower the belt cover, as shown in figure  
60, to gain access to the 90° stop screws.  
loosen the jam nut several turns so that the  
cap screw can turn freely.  
belt Tracking  
the sanding belt tracking on the Model g0679  
can be adjusted to make sure the belt travels  
smoothly between the drive and idler wheels with-  
out rubbing on the sides of the platen assembly.  
Tools Needed  
Qty  
safety glasses ...........................................1 pair  
Wrench 19mm ................................................... 1  
Jam nut  
To adjust the sanding belt tracking:  
1. open the belt cover.  
Belt Cover  
lowered  
Cap screw  
2. loosen the outer belt tracking nut (figure  
61)  
figure 60. Jam nut and cap screw.  
inner tracking nut  
5. adjust the cap screw as needed until the belt  
is square to the table. lift the belt cover as  
needed to access the belt surface.  
6. Without turning the cap screw, tighten the  
jam nut.  
outer  
tracking  
nut  
7. repeat Steps 46 on the other 90° stop.  
8. re-check for square, and repeat Steps 47,  
as necessary until the setting meets your  
standards.  
figure 61. Belt tracking adjustment.  
3. While wearing safety glasses, turn the sander  
ON.  
4. turn the inner nut as needed until the belt is  
centered on the drive and idler wheels, then  
tighten the outer nut.  
5. Make sure the belt is still tracking properly.  
—if the belt is tracking properly, no further  
adjustment is needed.  
—if the belt is no longer tracking properly,  
repeat Steps 4–5 until the tracking is cor-  
rect.  
6. turn the sander OFF.  
-36-  
g0679 stroke/Edge sander  
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3. tighten the hex bolt until you just begin to  
feel resistance.  
Table Elevation Wear  
pin Adjustment  
—the goal is to position the wear pins  
against the ways without applying pressure  
to the them. the ideal setting will allow  
easy, slop-free horizontal movement of the  
table.  
the table travels vertically along the table eleva-  
tion ways. a series of wear pins reduce friction  
between the table brackets and elevation ways,  
making it easier to move the table up and down.  
over time, these pins will wear, resulting in slop  
between the table brackets and elevation ways.  
to compensate for this wear, the wear pins can  
be adjusted.  
4. When you are satisfied with the positioning  
of the hex bolt, keep it from turning and fully  
tighten the jam nut.  
5. repeat Steps 2–4 with the remaining seven  
wear pins.  
Tools Needed  
Qty  
Wrench 14mm ................................................... 1  
To adjust the wear pins:  
1. disConnECt sandEr FroM poWEr!  
2. loosen the jam nut shown in (figure 62).  
hex Bolt  
Jam nut  
figure 62. Wear pin adjustment.  
-37-  
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SEcTiON 8: WiRiNG  
these pages are current at the time of printing. however, in the spirit of improvement, we may make chang-  
es to the electrical systems of future machines. study this section carefully. if there are differences between  
your machine and what is shown in this section, call technical support at (570) 546-9663 for assistance  
BEForE making any changes to the wiring on your machine.  
Wiring Safety instructions  
1. ShOcK hAzARD. Working on wiring that  
is connected to a power source is extremely  
dangerous. touching electrified parts will  
result in personal injury including but not lim-  
ited to severe burns, electrocution, or death.  
disconnect the power from the machine  
before servicing electrical components!  
6. MOTOR WiRiNG. the motor wiring shown  
in these diagrams is current at the time of  
printing, but it may not match your machine.  
always use the wiring diagram inside the  
motor junction box.  
7. WiRE/cOMpONENT DAMAGE. damaged  
wires or components increase the risk of seri-  
ous personal injury, fire, or machine damage.  
if you notice that any wires or components  
are damaged while performing a wiring task,  
replace those wires or components before  
completing the task.  
2. ciRcuiT REQuiREMENTS. you Must fol-  
low the requirements on page 9 when con-  
necting your machine to a power source.  
3. QuALifiED ELEcTRiciAN. due to the  
inherent hazards of electricity, only a quali-  
fied electrician should perform wiring tasks  
on this machine. if you are not a quali-  
fied electrician, get help from one before  
attempting any kind of wiring job.  
8. cApAciTORS. some capacitors store an  
electrical charge for up to five minutes after  
being disconnected from the power source.  
to avoid being shocked, wait at least this  
long before working on capacitors.  
4. WiRE cONNEcTiONS. all connections  
must be tight to prevent wires from loosen-  
ing during machine operation. double-check  
all wires disconnected or connected during  
any wiring task to ensure tight connections.  
9. EXpERiENciNG DifficuLTiES. if you are  
experiencing difficulties understanding the  
information included in this section, contact  
our technical support at (570) 546-9663.  
5. MODificATiONS. using aftermarket parts  
or modifying the wiring beyond what is  
shown in the diagram may lead to unpredict-  
able results, including serious injury or fire.  
The photos and diagrams  
included in this section are  
best viewed in color. You  
can view these pages in  
-38-  
g0679 stroke/Edge sander  
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Wiring Diagram  
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'I&  
)I'  
+I(  
&)CD  
7
G6"'%  
220 VAC  
L6-30 PLUG  
(as recommended)  
&$'  
($)  
*$+  
&*  
.-  
''  
.+  
&-  
.*  
<gdjcY  
Gjc  
8VeVX^idg  
*%B;9  
(*%K68  
WARNING!  
SHOCK HAZARD!  
Disconnect power  
before working on  
wiring.  
GZ\jaVidgꢀ8H"%'&  
GYꢀ>cꢀ68ꢀ'%%"'(%K  
7`ꢀDjiꢀ98ꢀ.%"&%*K  
figure 63. Switch wiring.  
g0679 stroke/Edge sander  
figure 64. Motor wiring.  
READ ELECTRICAL SAFETY  
ON PAGE 38!  
-39-  
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SEcTiON 9: pARTS  
Main breakdown  
-40-  
g0679 stroke/Edge sander  
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Main parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
1
P0679001  
P0679002  
P0679003  
P0679004  
P0679005  
P0679006  
P0679007  
P0679008  
P0679009  
PS06  
BELT PLATE ASSEMBLY  
FRONT BELT PLATE ASSEMBLY  
GEAR BOX ASSEMBLY  
TABLE ASSEMBLY  
34  
35  
36  
37  
P0679034  
PLN06  
SHOULDER SCREW 1/2-13 X 3  
LOCK NUT 1/2-13  
2
3
P0679036  
PWR1214  
LOCK KNOB 1/2-12 X 2-3/4  
COMBO WRENCH 12/14MM  
WRENCH 17 X 19  
4
5
RIGHT UPRIGHT ASSEMBLY  
LEFT UPRIGHT ASSEMBLY  
PLATEN ASSEMBLY  
PLATEN PRESS ASSEMBLY  
CONNECTING TUBE  
PHLP HD SCR 10-24 X 3/8  
SANDING BELT 100 GRIT  
PLATEN ASSEMBLY ROD  
COUNTERWEIGHT  
37-1 PWR1719  
6
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
PAW04M  
PAW05M  
PAW06M  
PAW08M  
P0679042  
P0679043  
P0679044  
P0679045  
P0679046  
PSB04  
HEX WRENCH 4MM  
HEX WRENCH 5MM  
HEX WRENCH 6MM  
HEX WRENCH 8MM  
BALL HANDLE 1/2-12  
ROD  
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
P0679011  
P0679012  
P0679013  
PFB03  
ANGLE SPINDLE  
COVER FIXING PLATE  
SWITCH SUPPORT  
CAP SCREW 1/4-20 X 1/2  
PHLP HD SCR 10-24 X 3/4  
MAGNETIC SWITCH 3HP 220V 1-PH  
SWITCH BASE  
FLANGE BOLT 1/4-20 X 1/2  
FLANGE BOLT 5/16-18 X 1/2  
FLAT WASHER 1/2  
PFB01  
PW01  
PS08  
P0679017  
P0679018  
P0679019  
P0679020  
PSS17  
HANDWHEEL  
P0679049  
COVER  
49-1 P0679049-1  
49-2 P0679049-2  
49-3 P0679049-3  
49-4 P0679049-4  
49-5 P0679049-5  
CHAIN CONNECTING ROD  
CONNECTING ROD CAP  
SET SCREW 5/16-18 X 5/16  
CAP SCREW 5/16-18 X 3/4  
TABLE SPINDLE  
CONTACTOR SDE MA-18  
OVERLOAD RELAY RA-20  
SWITCH COVER  
PSB07  
PLASTIC SCREW  
P0679023  
PFB01  
51  
52  
54  
56  
57  
59  
60  
61  
226  
PN07  
HEX NUT 10-24  
FLANGE BOLT 5/16-18 X 1/2  
PHLP HD SCR 1/4-20 X 3/8  
BELT COVER CLAMP  
HEX BOLT 1/4-20 X 1/2  
COVER SPINDLE  
P0679052  
P0679054  
PFB03  
PN05  
MOTOR CORD  
PS07  
POWER CORD  
P0679026  
PB19  
FLANGE BOLT 1/4-20 X 1/2  
HEX NUT 1/4"-20  
P0679028  
P0679029  
PSW03-1  
P0679031  
P0679032  
P0679059  
PN02  
FOAM PAD  
TUBE CAP  
HEX NUT 5/16"-18  
KNOB 5/16-18 X 3/4  
PSB07  
PW07  
CAP SCREW 5/16-18 X 3/4  
FLAT WASHER 5/16  
LEVER KNOB 1/2-12  
LEVER  
-41-  
g0679 stroke/Edge sander  
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belt & idler Wheel Assembly breakdown  
&''  
&&%  
&%(  
&')  
&&&  
&'(  
&'*  
&%.  
&%(  
&&%  
&',  
&&-  
&%(  
&&+  
&&*  
&&,  
&'*  
&'+  
&%'  
&&&  
&%.  
&%'  
&%*  
&'-  
&&'  
&%'  
&'&  
&'.  
&&.  
&%&  
&&)  
&%*  
&'.  
&&(  
&%+  
&%,  
&%-  
&'%  
''(  
''*  
'')  
'%'  
'&'  
'%(  
'%)  
'&)  
'%*  
'&(  
'%+  
'%,  
'&+  
'%-  
'%.  
'&*  
'%(  
'%(  
''+  
'%*  
'%-  
'&%  
'&&  
''%  
'%)  
'&-  
'''  
''&  
'&,  
'%&  
'&.  
-42-  
g0679 stroke/Edge sander  
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belt Assembly parts List  
DESCRIPTION  
REF PART #  
DESCRIPTION  
REF PART #  
101  
102  
103  
105  
106  
107  
108  
109  
110  
111  
112  
113  
114  
115  
116  
117  
118  
119  
120  
121  
122  
123  
124  
125  
126  
127  
128  
P0679101  
P0679102  
P0679103  
P0679105  
P0679106  
PSB02M  
P0679108  
PN08  
BAR  
129  
201  
202  
203  
204  
205  
206  
207  
208  
209  
210  
211  
212  
213  
214  
215  
216  
217  
218  
219  
220  
221  
222  
223  
224  
225  
226  
PLW01  
LOCK WASHER 5/16  
LOCK NUT 1/4-20  
CLAMP (SMALL)  
PLN02  
HOOK (SMALL)  
P0679202  
PLN03  
ADJUSTABLE SPINDLE  
LOCK NUT 5/16-18  
BALL HANDLE  
FLANGE WASHER  
CAP SCREW M6-1 X 20  
KEY 7 X 7 X 75  
PB09  
HEX BOLT 5/16-18 X 1/2  
HEX NUT 1/2"-12  
PN41  
P0679206  
P0679207  
P6204  
SPECIAL NUT 1/2-13  
DRIVING WHEEL SPINDLE  
BALL BEARING 6204ZZ  
IDLER WHEEL  
HEX NUT 3/8-16  
P0679110  
PSB19  
HOOK (BIG)  
CAP SCREW 3/8-16 X 1-1/4  
CONNECTOR 1/2-12 X 1-3/4  
HEX BOLT 5/16-18 X 1  
DRIVING WHEEL  
P0679209  
P0679210  
PSB07  
P0679112  
PB03  
DRUM WASHER  
CAP SCREW 5/16-18 X 3/4  
CARRIAGE BOLT 5/16-18 X 3/4  
FRONT BELT PLATE  
UPPER ADJUSTABLE SET  
LOWER ADJUSTABLE SET  
FLANGE BOLT 1/4-20 X 1/2  
RIGHT COVER  
P0679114  
P0679115  
P0679116  
P0679117  
PS38  
PCB05  
LEFT COVER BOARD  
BELT PLATE  
P0679213  
P0679214  
P0679215  
PFB03  
DRIVING WHEEL COVER  
PHLP HD SCR 5/16-18 X 1/2  
LOCK NUT 1/2-12  
PLN06  
P0679217  
P0679218  
P0679219  
PS07  
P0679120  
PFB01  
MOTOR 3HP 220V 1-PH  
FLANGE BOLT 5/16-18 X 1/2  
COVER  
DRIVING WHEEL COVER  
LOCK KNOB 1/4-20  
P0679122  
P0679123  
PS02  
PHLP HD SCR 1/4-20 X 3/8  
CLAMP (SMALL)  
HANDLE (BIG)  
P0679221  
P0679222  
PSS01  
PHLP HD SCR 1/4-20 X 3/4  
LOCK NUT 1/4-20  
HOOK (SMALL)  
PLN02  
SET SCREW 5/16-18 X 1  
HANDWHEEL  
P0679126  
PS07  
KNOB 1/4-20 X 5/8  
PHLP HD SCR 1/4-20 X 3/8  
TILT LOCK BRACKET  
P0679224  
PN02  
HEX NUT 5/16"-18  
P0679128  
PW07  
FLAT WASHER 5/16  
-43-  
g0679 stroke/Edge sander  
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Gearbox & Table breakdown & parts List  
(%&  
(%.  
(%&  
(&%  
(%(  
(%)  
(%(  
(%)  
(%*  
(%*  
(%.  
(&&  
(%+  
(%(  
(%)  
(%'  
(%,  
(%,  
(%)  
)%'  
(%-  
(%(  
)%&  
)%(  
)%'  
)%)  
)%,  
)%,  
)%+  
)%*  
)%-  
)%,  
)%+  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
301  
302  
303  
304  
305  
306  
307  
308  
309  
310  
P0679301  
GEAR BOX  
311  
401  
402  
403  
404  
405  
406  
407  
408  
P0679311  
P0679401  
P0679402  
PFH12  
WORM GEAR  
P0679302  
P6202  
WORM SHAFT  
WOOD BOARD (LONG)  
WOOD BOARD (SHORT)  
FLAT HD SCR 1/4-20 X 1  
TABLE FRAME  
BALL BEARING 6202ZZ  
INT RETAINING RING 35MM  
REAR BUSHING  
PR21M  
P0679305  
P0679306  
P0679307  
P0679308  
PSB08  
P0679404  
PB09  
GEAR SPINDLE  
TABLE WORK STOP  
HEX BOLT 5/16-18 X 1/2  
FLANGE BOLT 1/4-20 X 1/2  
HANDLE (BIG)  
FRONT BUSHING  
PB09  
KEY 7 X 7 X 16  
PFB03  
CAP SCREW 5/16-18 X 1-1/2  
ALUMINUM SPACER  
P0679408  
P0679310  
-44-  
g0679 stroke/Edge sander  
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Right upright Assembly breakdown  
*)&  
*%)  
*%)  
*'&  
*&%  
*&&  
*&'  
*&'  
*&&  
*&(  
*%+  
*&)  
*''  
*),  
*%)  
*&*  
*%)  
*&+  
*)&  
*'.  
*%-  
*%,  
*'+  
*'*  
*'*  
*'+  
*&,  
*&-  
*&.  
*%)  
*%*  
*'.  
*%)  
*&'  
*&&  
*),  
*%*  
*',  
*&'  
*''  
*'(  
*&)  
*'-  
*%,  
*&&  
*',  
*'-  
*%.  
*)*  
*)+  
*%'  
*&,  
*)(  
*)(  
*'%  
*))  
*(&  
*('  
*((  
*('  
*')  
*%(  
*%'  
*)(  
*('  
*()  
*(%  
*%&  
*((  
*('  
*)'  
*)(  
*%&  
*)(  
*('  
*()  
*((  
*('  
*)(  
*))  
*%'  
*%'  
*(*  
*(,  
*)-  
*(+  
*(-  
*)%  
*(.  
-45-  
g0679 stroke/Edge sander  
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Right upright Assembly parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
501  
502  
504  
505  
506  
507  
508  
509  
510  
511  
512  
513  
514  
515  
516  
517  
518  
519  
520  
521  
522  
523  
524  
525  
P0679501  
PSB17  
CHAIN COVER  
526  
527  
528  
529  
530  
531  
532  
533  
534  
535  
536  
537  
538  
539  
540  
541  
542  
543  
544  
545  
546  
547  
548  
P0679526  
P0679527  
PN02  
TRACKING BOARD  
COPPER WEAR PIN  
HEX NUT 5/16"-18  
PHLP HD SCR 1/4-20 X 1/4  
LOCK NUT #8-32  
ECCENTRIC SPACER  
CAP  
CAP SCREW 1/4-20 X 3/8  
PHLP HD SCR 1/4-20 X 3/8  
L-PLATE  
PS07  
P0679505  
PB09  
PS09  
HEX BOLT 5/16-18 X 1/2  
HEX BOLT 5/16-18 X 1  
CAP SCREW 5/16-18 X 1/2  
COVER  
P0679530  
P0679531  
P0679532  
P6002  
PB03  
PSB30  
P0679509  
P0679510  
P0679511  
PR25M  
BALL BEARING 6002ZZ  
ADAPTER  
RIGHT SUPPORT FOOT  
BALL BEARING 6240ZZ  
INT RETAINING RING 47MM  
CHAIN WHEEL ADAPTER  
SPROCKET  
P0679534  
P0679535  
P0679536  
PFN04M  
P0679538  
PN03M  
SPINDLE FIXING BOARD  
SPECIAL BOLT M5-.8 X 20  
FLANGE NUT M5-.8  
ADJUSTABLE LOCKING ROD  
HEX NUT M8-1.25  
LOCK HANDLE M4-.7 X 13  
SQUARE CAP  
P0679513  
P0679514  
P0679515  
P0679516  
PSB07  
CHAIN COVER  
DUST COVER  
P0679540  
P0679541  
P0679542  
PN08  
CAP SCREW 5/16-18 X 3/4  
GEAR BAR (RIGHT)  
GEAR BAR (LEFT)  
P0679518  
P0679519  
PSB03  
TRACKING SET (RIGHT)  
HEX NUT 3/8-16  
CAP SCREW 5/16-18 X 1  
CHAIN  
P0679544  
PN41  
BRACKET  
P0679521  
PK06M  
HEX NUT 1/2"-12  
FOOT PAD  
KEY 5 X 5 X 10  
P0679546  
P0679547  
PLN03  
P0679523  
P0679524  
PB07  
CHAIN TRANSMITTING SPINDLE  
CAP SCREW #8-32 X 1  
HEX BOLT 5/16-18 X 3/4  
CAP  
LOCK NUT 5/16-18  
-46-  
g0679 stroke/Edge sander  
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Left upright Assembly breakdown  
-47-  
g0679 stroke/Edge sander  
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Left upright Assembly parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
601  
602  
603  
604  
605  
606  
607  
608  
609  
610  
611  
613  
614  
615  
616  
617  
618  
619  
620  
621  
622  
624  
625  
626  
627  
628  
629  
630  
631  
632  
PN41  
HEX NUT 1/2"-12  
FOOT PAD  
633  
634  
635  
636  
637  
638  
639  
640  
641  
642  
643  
644  
645  
646  
647  
648  
649  
650  
651  
652  
653  
654  
655  
656  
657  
658  
659  
660  
661  
P0679633  
PN14  
GEAR BAR (RIGHT)  
HEX NUT #8-32  
P0679602  
P0679603  
P0679604  
P0679605  
P0679606  
PSB148M  
P0679608  
P0679609  
P0679610  
PSB16  
SPECIAL PIN  
P0679635  
PSB03  
CHAIN FIXING BOARD  
CAP SCREW 5/16-18 X 1  
HEX BOLT 5/16-18 X 3/4  
FIXING BOARD  
SQUARE CAP  
CAP  
PB07  
GEAR BOX  
P0679638  
P0679639  
PLN03  
CAP SCREW M8-1.25 X 80  
HANDWHEEL SPINDLE  
COPPER TUBE  
CHAIN  
LOCK NUT 5/16-18  
CHAIN COVER  
P0679641  
P0679642  
P0679643  
PS07  
HANDWHEEL ASSEMBLY  
CAP SCREW 3/8-16 X 3/4  
GEAR BOX SPINDLE  
SET SCREW 5/16-18 X 1/2  
HANDWHEEL  
COVER  
L-PLATE  
P0679613  
PSS08  
PHLP HD SCR 1/4-20 X 3/8  
HEX BOLT 5/16-18 X 1/2  
HEX BOLT 5/16-18 X 1/2  
SUPPORT FOOT (LEFT)  
DUST COVER  
PB09  
P0679615  
PN08  
PB09  
HEX NUT 3/8"-16  
INDICATOR  
P0679647  
P0679648  
P0679649  
PN02  
P0679617  
PLW04  
LOCK WASHER 3/8  
HEX NUT M8-1.25  
ADJUSTABLE BAR  
HEX BOLT M5-.8 X 20  
COVER  
COPPER WEAR PIN  
HEX NUT 5/16"-18  
HEX BOLT 5/16-18 X 1  
CAP SCREW #8-32 X 1  
LOCK NUT M5-.8  
PN03M  
P0679620  
PB42M  
PB03  
P0679524  
PLN02M  
PN08  
P0679622  
P6204  
BALL BEARING 6204ZZ  
INT RETAINING RING 47MM  
SPROCKET  
HEX NUT 3/8"-16  
PR25M  
P0679655  
P0679656  
P0679657  
P6002  
TRACKING ADJUSTABLE BOARD  
BEARING SPACER  
CAP  
P0679626  
P0679627  
PK06M  
LOCK HANDLE  
KEY 5 X 5 X 10  
BALL BEARING 6002ZZ  
TRACKING SPINDLE  
TRACKING SET  
P0679629  
PSB07  
CHAIN SPINDLE ADAPTER  
CAP SCREW 5/16-18 X 3/4  
PHLP HD SCR 1/4-20 X 1/4  
GEAR BAR (LEFT)  
P0679659  
P0679660  
P0679661  
PS09  
SPINDLE FIXING BOARD  
P0679632  
-48-  
g0679 stroke/Edge sander  
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platen press Assembly  
breakdown & parts List  
,&%  
,%&  
,&&  
,%.  
,&'  
,%'  
,&(  
,&)  
,%(  
,%(  
,%)  
,&*  
,%*  
,%,  
,%-  
,&+  
-%&  
-%-  
-%'  
-%-  
-%&  
-%'  
-%(  
-%(  
-%)  
,%+  
-%)  
-%'  
-%'  
-%&  
-%&  
-%&  
-%'  
-%+  
-%)  
-%*  
-%-  
-%&  
-%,  
-%'  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
701  
702  
703  
704  
705  
706  
707  
708  
709  
710  
711  
712  
P0679701  
P0679702  
P0679703  
P0679704  
P0679705  
PFB03  
PLATEN PRESS HANDLE  
BALL KNOB 1/2-12  
713  
714  
715  
716  
801  
802  
803  
804  
805  
806  
807  
808  
P0679713  
P0679714  
PLN02  
CLAMP BRACKET  
SPECIAL SCREW  
LOCK NUT 1/4-20  
UPPER PRESS BRACKET  
HEX NUT 3/8-16  
COMPRESSION SPRING  
PHLP HD SCR 3/16-18 X 3/8  
LOWER PRESS BRACKET  
FLANGE BOLT 1/4-20 X 1/2  
PLATEN FOAM PAD  
P0679716  
PLN01  
P0679802  
P0679803  
P6002  
SPACER  
P0679707  
P0679708  
P0679709  
PSB03  
BEARING SHAFT  
BALL BEARING 6002ZZ  
PLATEN GRAPHITE PAD  
FOAM TUBE  
P0679805  
P0679806  
P0679807  
PW02  
ECCENTRIC BEARING SHAFT  
TRACKING PLATE  
CAP SCREW 5/16-18 X 1  
UPPER CLAMP PLATE  
LOWER CLAMP PLATE  
P0679711  
P0679712  
PRESS BRACKET  
FLAT WASHER 3/8  
-49-  
g0679 stroke/Edge sander  
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Labels breakdown & parts List  
902  
903  
902  
909  
901  
909  
905  
904  
901  
907  
908  
906  
910  
910  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
901  
902  
903  
904  
905  
PLABEL-63A  
DISCONNECT POWER LABEL VS  
BELT DIRECTION LABEL  
906  
907  
908  
909  
910  
P0679906  
P0679907  
G9987  
MODEL NUMBER LABEL  
MACHINE ID LABEL  
P0679902  
PLABEL-14A  
PLABEL-57C  
PLABEL-12D  
ELECTRICITY LABEL 0.7"  
GRIZZLY NAMEPLATE  
GLASSES RESPIRATOR LABEL HS  
READ MANUAL LABEL HS  
P0679909  
P0679910  
HAND INJURY WARNING LABEL  
DIRECTION ARROW LABEL  
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine  
MuST maintain the original location and readability of the labels on the machine. if any label is  
removed or becomes unreadable, REpLAcE that label before using the machine again. contact  
Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.  
-50-  
g0679 stroke/Edge sander  
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