ADJUSTABLE SPONGE SANDER
MODEL G0565
INSTRUCTION MANUAL
COPYRIGHT © AUGUST, 2004 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#EW6331 PRINTED IN TAIWAN
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Table of Contents
INTRODUCTION............................................................................................................................... 2
Foreword .................................................................................................................................... 2
Contact Info................................................................................................................................ 2
Machine Data Sheet................................................................................................................... 3
Identification ............................................................................................................................... 4
SECTION 1: SAFETY....................................................................................................................... 5
Safety Instructions for Machinery............................................................................................... 5
Additional Safety Instructions for Sanders................................................................................. 7
SECTION 2: CIRCUIT REQUIREMENTS ........................................................................................ 8
220V Single-Phase .................................................................................................................... 8
SECTION 3: SET UP........................................................................................................................ 9
About this Section ...................................................................................................................... 9
Items Needed For Set Up .......................................................................................................... 9
Unpacking .................................................................................................................................. 9
Inventory................................................................................................................................... 10
Site Considerations.................................................................................................................. 10
Clean Up .................................................................................................................................. 11
Rubber Feet ............................................................................................................................. 11
Dust Collection......................................................................................................................... 11
Test Run................................................................................................................................... 12
SECTION 4: OPERATIONS ........................................................................................................... 13
Operation Safety ...................................................................................................................... 13
Sanding Belts........................................................................................................................... 13
Belt Tracking ............................................................................................................................ 14
Belt Tilt ..................................................................................................................................... 15
Dust Hoods .............................................................................................................................. 15
Sanding .................................................................................................................................... 16
Sanding Drums ........................................................................................................................ 16
SECTION 5: ACCESSORIES......................................................................................................... 17
SECTION 6: MAINTENANCE ........................................................................................................ 19
General..................................................................................................................................... 19
Cleaning ................................................................................................................................... 19
G0565 Parts Breakdown.......................................................................................................... 20
G0565 Parts List ...................................................................................................................... 23
Troubleshooting........................................................................................................................ 25
Warranty and Returns................................................................................................................... 26
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INTRODUCTION
Foreword
Contact Info
We are proud to offer the Model G0565 Adjustable
Sponge Sander. This machine is part of a grow-
ing Grizzly family of fine woodworking machinery.
When used according to the guidelines set forth in
this manual, you can expect years of trouble-free,
enjoyable operation and proof of Grizzly’s com-
mitment to customer satisfaction.
If you have any comments regarding this manual,
please write to us at the address below:
Grizzly Industrial, Inc.
Technical Documentation
P.O. Box 2069
C
/
O
Bellingham, WA 98227-2069
We are pleased to provide this manual with
the Model G0565. It was written to guide you
through assembly, review safety considerations,
and cover general operating procedures. It repre-
sents our effort to produce the best documenta-
tion possible.
We stand behind our machines. If you have any
service questions or parts requests, please call or
write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G0565 as supplied when the manual was pre-
pared. However, owing to Grizzly’s policy of con-
tinuous improvement, changes may be made at
any time with no obligation on the part of Grizzly.
For your convenience, we always keep current
Grizzly manuals available on our website at www.
grizzly.com. Any updates to your machine will be
reflected in these manuals as soon as they are
complete. Visit our site often to check for the lat-
est updates to this manual!
E-Mail: [email protected]
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MODEL G0565 SPONGE SANDER
Design Type ................................................................................................. Floor Model
Overall Dimensions and Specifications:
Width ..................................................................................................................... 39"
Height .................................................................................................................... 54"
Depth..................................................................................................................... 23"
Footprint ....................................................................................................221⁄2" x 19"
Cabinet Height (Stand)....................................................................................... 291⁄2
"
"
Drum Height (From Floor) .................................................................................. 371⁄2
Drum (Sponge)............................................................................... 4" x 6"L x 1" Hole
Shaft ...............................................................................................................1" x 9"L
Crate Size............................................................................. 40"W x 191⁄2"D x 401⁄2"H
Shipping Weight ..............................................................................................167 lbs
Net Weight.......................................................................................................158 lbs
Construction:
Stand ................................................................................Heavy-Gauge Sheet Metal
Motor Housing ..............................................................................................Cast Iron
Drive Drums....................................................................................................Sponge
Secondary Drums....................................................................................... Aluminum
Dust Collection Shrouds..............................................Heavy-Gauge Formed Plastic
Motor:
Type..............................................................................................................Induction
Horsepower .........................................................................................................1 HP
Phase / Voltage..........................................................................Single Phase / 220V
Amps ......................................................................................................................9A
Cycle and RPM .........................................................................60 Hertz ⁄ 1725 RPM
Power Transfer.........................................................................................Direct Drive
Bearings ............................................................Shielded & Lubricated Ball Bearings
Features:
......................................................................Performs Two Simultaneous Operations
.............................................. Heavy-Duty Cabinet Stand With Storage Compartment
.................................................. Handwheel and Lever Adjustments For Belt Tension
..........................................................Infinite Horizontal and Vertical Belt Adjustment
................................................................................... Two 4" Dust Collection Shrouds
Specifications, while deemed accurate, are not guaranteed.
1/2004
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Identification
B
C
G
D
F
E
H
I
A
K
A
J
L
B
M
Figure 1. Features and controls.
A. Sanding Belt
B. Dust Hood
C. Belt Tension Handwheel
D. Motor
H. Aluminium Sanding Drum
I. Sponge Sanding Drum
J. Belt Rotation Locking Lever
K. On/Off Switch
E. Tracking Lock Lever
F. Tracking Adjustment Knob
G. Tension Lock Lever
L. Stand
M. Storage Compartment
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SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of
importance of the safety messages. The progression of symbols is described below. Remember
that safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
1. READ THROUGH THE ENTIRE MANUAL
BEFORE STARTING MACHINERY.
Machinery presents serious injury hazards
to untrained users.
4. ALWAYS WEAR AN ANSI APPROVED
RESPIRATOR WHEN OPERATING
MACHINERY THAT PRODUCES DUST.
Wood dust is a carcinogen and can cause
cancer and severe respiratory illnesses.
2. MAKE SURE ALL GUARDS ARE IN
5. ALWAYS USE HEARING PROTECTION
WHEN OPERATING MACHINERY.
Machinery noise can cause permanent
hearing damage.
THEIR
WORK CORRECTLY BEFORE USING
MACHINERY. NEVER OPERATE
CORRECT
PLACE
AND
MACHINE WITHOUT GUARDS.
6. WEAR PROPER APPAREL. DO NOT
wear loose clothing, gloves, neckties, rings,
or jewelry which may get caught in moving
parts. Wear protective hair covering to con-
tain long hair and wear non-slip footwear.
3. ALWAYS USE ANSI APPROVED
SAFETY GLASSES WHEN OPERATING
MACHINERY. Everyday eyeglasses only
have impact resistant lenses, they are
NOT safety glasses.
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Safety Instructions for Machinery
7. NEVER OPERATE MACHINERY WHEN
TIRED, OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Be mentally alert
at all times when running machinery.
16. MAINTAIN MACHINERY WITH CARE.
Keep blades sharp and clean for best and
safest performance. Follow instructions for
lubricating and changing accessories.
17. REMOVE ADJUSTING KEYS AND
WRENCHES. Make a habit of checking for
keys and adjusting wrenches before turn-
ing machinery ON .
8. ONLY ALLOW TRAINED AND PROP-
ERLY SUPERVISED PERSONNEL TO
OPERATE MACHINERY. Make sure
operation instructions are safe and clearly
understood.
18. CHECK FOR DAMAGED PARTS
BEFORE USING MACHINERY. Check
for binding and alignment of parts, broken
parts, part mounting, loose bolts, and any
other conditions that may affect machine
operation. Repair or replace damaged
parts.
9. KEEP CHILDREN AND VISITORS AWAY.
Keep all children and visitors a safe dis-
tance from the work area.
10. MAKE WORKSHOP CHILD PROOF. Use
padlocks, master switches, and remove
start switch keys.
19. USE RECOMMENDED ACCESSORIES.
Refer to the instruction manual for recom-
mended accessories. The use of improper
accessories may cause risk of injury.
11. NEVER LEAVE WHEN MACHINE IS
RUNNING. Turn power OFF and allow all
moving parts to come to a complete stop
before leaving machine unattended.
20. DO NOT FORCE MACHINERY. Work at
the speed for which the machine or acces-
sory was designed.
12. DO NOT USE IN DANGEROUS
ENVIRONMENTS. DO NOT use machin-
ery in damp, wet locations, or where any
flammable or noxious fumes may exist.
21. SECURE WORKPIECE. Use clamps or
a vise to hold the workpiece when practi-
cal. A secured workpiece protects your
hands and frees both hands to operate the
machine.
13. KEEP WORK AREA CLEAN AND WELL
LIT. Clutter and dark shadows may cause
accidents.
22. DO NOT OVERREACH. Keep proper foot-
14. USE A GROUNDED EXTENSION CORD
RATEDFORTHEMACHINEAMPERAGE.
Undersized cords overheat and reduce
voltage. Replace extension cords if they
become damaged. DO NOT use extension
cords for 220V machinery.
ing and balance at all times.
23. MANY MACHINES WILL EJECT THE
WORKPIECETOWARDTHEOPERATOR.
Know and avoid conditions that cause the
workpiece to be ejected.
15. ALWAYS DISCONNECT FROM POWER
24. ALWAYS LOCK MOBILE BASES
SOURCE
BEFORE
SERVICING
BEFORE OPERATING MACHINERY.
MACHINERY. Make sure switch is in OFF
position before reconnecting.
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Additional Safety Instructions for Sanders
1. POWER DISCONNECT. Do all inspec-
tions, adjustments, and maintenance with
the machine unplugged. Wait for all moving
parts to come to a complete stop.
7. SANDING DIRECTION. NEVER sand
tapered or pointed stock with the point fac-
ing the feed direction.
8. EXCESSIVE FORCE. DO NOT attempt
to sand faster by applying extra pressure.
Doing so greatly increases the chance of
personal injury, mechanical damage, or
damage to your workpiece.
2. INSPECTIONS AND MAINTENANCE.
Check the machine for worn or damaged
parts before each use. Replace worn parts
and clean your machine regularly.
3. SANDING BELTS. DO NOT operate the
sander if the sanding belt is damaged or
badly worn. Pieces of sandpaper could be
ejected from the sander, causing injury.
9. SANDING TECHNIQUE. DO NOT jam the
workpiece against the sanding belt. Firmly
grasp the workpiece in both hands and
ease it against the sanding belt with light
pressure.
4. DUST COLLECTION. Never operate the
sander without an adequate dust collection
system in place and running.
10. SANDING FRAGILE WORKPIECES.
DO NOT sand a workpiece if you doubt
its stability or integrity. Inspect all materi-
als carefully for loose knots, cracks, and
foreign objects like nails and staples.
5. TEST RUN. Turn the machine ON, check
the tracking, feel for unusual vibrations,
and listen for abnormal noises, before
working on a workpiece.
11. GOOD HABITS. Develop good habits in
your shop and safety will become second-
nature to you. Habits – good and bad – are
hard to break.
6. HAND PLACEMENT. DO NOT place
hands near, or in contact with, sanding belt
during operation.
Using this machine pro-
duces sawdust which
may cause allergic reac-
tions or respiratory
problems. Always wear
a respirator when oper-
ating Model G0565.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
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SECTION 2: CIRCUIT REQUIREMENTS
Grounding
220V Single-Phase
In the event of an electrical short, grounding
reduces the risk of electric shock. This tool is
equipped with a power cord that has a grounding
wire, which must be properly connected to the
grounding prong on the plug; likewise, the outlet
must be properly installed and grounded. All elec-
trical connections must be made in accordance
Serious personal injury could occur if you
connect the machine to the power source
before you have completed the set up pro-
cess. DO NOT connect the machine to the
power source until instructed to do so.
with local codes and ordinances.
Amperage Draw
The 1 HP motor on the Model G0565 will draw
the following amps:
Electrocution or fire could
result if this machine is
not grounded correctly
or if your electrical con-
figuration does not com-
ply with local and state
codes. Ensure compliance
by checking with a quali-
fied electrician!
Amperage Draw ......................................9 Amps
Circuit Breaker Requirements
Install your machine on a dedicated circuit to
reduce the possibility of tripping the circuit break-
er. If the circuit breaker frequently trips, have the
circuit inspected by a qualified electrician. Never
use a larger circuit breaker than stated below, or
you will increase the risk of fire.
Your Shop Circuit Capacity
Always check to see if the wires in your circuit
are capable of handling the amperage draw from
your machine, as well as any other machines that
could be operating on the same circuit. If you are
unsure, consult a qualified electrician.
Circuit Breaker.............................10 Amp, 3 Pole
Plug Type
We recommend using a NEMA 6-15 plug and
Extension Cords
receptacle to connect your machine to power.
We do not recommend the use of extension cords
on 220V equipment. Instead, arrange the place-
ment of your equipment and the installed wiring to
eliminate the need for extension cords.
If you find it absolutely necessary to use an
extension cord at 220V with your machine:
•
•
•
Make sure the cord is rated for Standard
Service (grade S) or better.
The extension cord must also contain a
ground wire and plug prong.
Use at least a 16 gauge cord and make sure
the cord is less than 50 feet long.
Figure 2.
plug and receptacle.
NEMA 6-15
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SECTION 3: SET UP
About this Section
Items Needed For
Set Up
The purpose of this section is to guide you
through the required steps to get your machine
out of its crate and into operating condition.
The following items are needed to complete the
set up process, but are not included with your
machine:
DESCRIPTION
QTY
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
•
•
•
•
•
•
•
Safety Glasses (for each person) .............. 1
Dust Collection System.............................. 1
4" Dust Hose (length as needed)............... 2
4" Hose Clamp ........................................... 4
NEMA 6-15 Plug ........................................ 1
Flat Head Screwdriver................................ 1
Wrench 9/16".............................................. 1
Wear safety glasses dur-
ing the entire set up pro-
cess!
Unpacking
The Model G0565 was carefully packed when it
left our warehouse. If you discover the machine
is damaged after you have signed for delivery,
please immediately call Customer Service at
(570) 546-9663 for advice.
The Model G0565 weighs
167lbs.(Shippingweight).
DO NOT over-exert your-
self while unpacking or
moving your machine—
get assistance.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the con-
dition of your shipment, you should inventory the
contents.
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Inventory
Site Considerations
The Model G0565 Sponge Sander comes almost
entirely assembled. The remaining parts can be
found in a bag inside the cabinet. After removing
the parts from the bag, you should have the fol-
lowing items:
Floor Load
The Model G0565 weighs 167 lbs. and has a
base footprint of 221⁄2" W x 19" D. Most commer-
cial floors are suitable for your machine. Some
residential floors may require additional reinforce-
ment to support both the machine and operator.
Hardware Bag .................................................. 1
— Hex Nut 3⁄8-16"....................................... 4
— Flat Washer 3⁄8"...................................... 4
— Lock Washer 3⁄8".................................... 4
— Rubber Feet........................................... 4
— Open End Wrench 1"............................. 1
— Arbor Wrench 11⁄2"................................. 1
Working Clearances
Consider existing and anticipated needs, size of
material to be processed through each machine,
and space for auxiliary stands, work tables or
other machinery when establishing a location for
your sponge sander. See Figure 4 for the mini-
mum working clearances of the Model G0565.
���
Figure 3. Parts inventory.
In the event that any nonproprietary parts are
missing (e.g. a nut or a washer), we would be
glad to replace them, or for the sake of expedi-
ency, replacements can be obtained at your local
hardware store.
Figure 4. Working clearances.
Unsupervised children and
visitors inside your shop
could cause serious per-
sonal injury to themselves.
Lock all entrances to the
shop when you are away and
DO NOT allow unsupervised
children or visitors in your
shop at any time!
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Clean Up
Dust Collection
Components and Hardware Needed:
Qty
The unpainted surfaces are coated with thin layer
of grease to protect them from corrosion during
shipment. Wipe off this protective coating with
a clean dry rag and apply a solvent cleaner or
citrus-based degreaser such as Grizzly’s G7895
Degreaser to remove any residue. To clean thor-
oughly, some parts may need to be removed. For
optimum performance from your machine,
make sure you clean all moving parts that are
coated. Avoid chlorine-based solvents as they
may damage painted surfaces should they come
in contact. Always follow the manufacturer’s
instructions when using any type of cleaning
product.
Dust Collection System ..................................... 1
4" Dust Hose (length as needed)...................... 2
4" Hose Clamp .................................................. 4
Tools Needed:
Flat Head Screwdriver....................................... 1
Qty
To install the dust hoses:
1. Slide the hose clamps onto the dust hoses.
2. Slide the hoses onto the dust hoods and
tighten the hose clamps.
3. Attach the hoses to a dust collector.
Rubber Feet
Components and Hardware Needed:
Qty
Rubber Feet....................................................... 4
Hex Nut 3⁄8-16"................................................... 4
Lock Washer 3⁄8"................................................ 4
Flat Washer 3⁄8" ................................................. 4
Tools Needed:
Qty
Socket or Open End Wrench 9⁄16"...................... 1
4x4 Block........................................................... 1
To install the rubber feet:
1. Place one side of the sponge sander on a
block—such as a 2X4.
2. Slide the rubber feet through the holes in the
flange of the cabinet and secure with a lock
washer, flat washer, and a hex nut.
3. Lower the sander onto the feet and place the
other side of the sponge sander on a block.
4. Place the remaining feet through the flange
holes. Secure with hex nuts and washers.
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3. Plug the sander into the power source.
Test Run
4. Push the START button shown in Figure 5.
— If any problems, unusual noises, or vibra-
tions occur, immediately press the STOP
button. Turn to Troubleshooting on page
25 and correct the problem before oper-
ating the machine further.
Loose hair and cloth-
ing could get caught in
machinery and cause seri-
ous personal injury. Keep
loose clothing and long
hair away from moving
machinery.
— If you cannot easily locate the source of
the problem, unusual noise or vibration
by yourself, please contact our service
department at (570) 546-9663.
Before starting the machine:
Power
Switch
1. Read this manual and make sure you under-
stand Section 1: Safety on page 5.
2. Review Section 3: Circuit Requirements on
page 8, and make any necessary changes.
3. Install a NEMA 6-15 220V plug. DO NOT
plug the sander into the power source at this
time.
4. Make sure all tools and foreign objects have
Figure 5. Power switch.
been removed from the machine.
5. If the sander seems to be running correctly,
let it run for a short time to ensure that the
moving parts are working properly. If any
problem develops, correct it before attempt-
ing to use the machine.
Starting the machine:
1. Wear safety glasses at all times when
running the sander!
2. Remove the sanding belts as described on
page 13.
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SECTION 4: OPERATIONS
Operation Safety
Sanding Belts
There are many types of sanding belts to choose
from. We recommend Aluminum Oxide for gen-
eral workshop environments. Below is a chart
that groups abrasives into different classes, and
shows which grits fall into each-class.
Damage to your eyes, lungs, and ears could
result from using this machine without
proper protective gear. Always wear safety
glasses, a respirator, and hearing protection
when operating this machine.
Grit
Type
Very Course
Course
24-36
40-60
80-100
120-180
220-360
Medium
Fine
Very Fine
The general rule of thumb is to sand a workpiece
with progressively higher grit numbers, with no
one grit increase of more than 100.
Loose hair and cloth-
ing could get caught in
machinery and cause seri-
ous personal injury. Keep
loose clothing and long
hair away from moving
machinery.
To replace the sanding belts:
1. Unplug the sander from the power
source!
2. Loosen the lock lever shown in Figure 6 and
rotate the handwheel to remove the tension
on the belt.
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY REC-
OMMEND that you read books, trade maga-
zines, or get formal training before begin-
ning any projects. Regardless of the con-
tent in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
Loosen
Tighten
Handwheel
Lock Lever
Figure 6. Sanding belt controls.
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3. Remove the belt and place a new belt on the
4. Move the tracking knob clockwise to move
the sanding belt inwards or counter-clock-
wise to move the belt outwards.
sanding drums.
4. Center the sanding belt on the aluminium
drum and the sponge drum.
5. Tighten the lock handle.
5. Tension the belt by rotating the handwheel,
then lock the belt in place. Note—The sponge
drum will expand when at full RPM, so ten-
sion the belt just tight enough that the alumi-
num drum rotates when the belt is turned by
hand.
6. Rotate the sanding belts by hand.
—If the belt remains centered in the drum,
go to step 7.
—If the belt pushes against one edge of the
sanding drum, return to step 3.
7. Connect the sander to power, then turn the
sander ON and immediately turn it OFF.
—If the belt remains centered in the drum,
continue to the next step.
—If the belt is not tracking correctly, return
to step 3 and make fine adjustments until
the sanding belt tracks in the center of the
drum.
Belt Tracking
Tracking is the process of adjusting the belts
so they remain centered on the drums. Always
adjust the tracking after replacing a sanding belt.
Neglecting to adjust tracking will damage sand-
ing belts and they will need to be replaced before
they are worn out.
8. Turn the sander ON and allow it to run for
several minutes without use.
—If the belt is not tracking correctly, return
to step 3 and make fine adjustments until
the sanding belt tracks in the center of the
drum.
—If the belt remains centered in the drum,
the sander is ready for use.
To adjust the sanding belt tracking:
1. Disconnect the machine from power!
2. Rotate the sanding belts by hand.
—If the belt remains centered in the drum,
go to step 7.
—If the belt pushes against one edge of the
sanding drum, adjust the tracking.
3. Loosen the lock handle shown in Figure 7.
Tracking Knob
Lock Handle
Figure 7. Tracking adjustments.
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Belt Tilt
Dust Hoods
The sanding belt rotates 360˚ to best meet the
needs of your sanding operation.
The dust hoods easily tilt to funnel the maximum
amount of dust into the dust collection system.
To adjust the sanding belt tilt:
Tools Needed:
Wrenches 19mm ............................................... 2
Qty
1. Disconnect the machine from the power
source!
To adjust the sanding belt tilt:
2. Loosen the belt tilt lock lever (see Figure 8.)
1. Disconnect the machine from the power
source!
2. Hold the exterior hex nut with a wrench and
loosen the interior hex nut (see Figure 9).
Belt Tilt
Lock Lever
Figure 8. Belt tilt lock lever.
3. Rotate the sanding belt to the desired angle.
4. Tighten the belt tilt lock lever.
Figure 9. Dust hood lock nuts.
3. Rotate the dust hood to the desired angle.
4. Hold the exterior hex nut with a wrench and
tighten the interior hex nut.
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Sanding
Sanding Drums
The extra wide spindles of this sponge sander
are designed for sanding large objects and con-
toured shapes such as chair legs, guitar necks,
or gun stocks.
The sponge sanding drums will need to be
replaced as they wear out, or you may wish to
replace the original drums with a different diam-
eter or hardness.
To sand with the sponge sander:
Tools Needed:
Qty
Open End Wrench 1"......................................... 1
Arbor Wrench 11⁄2"............................................. 1
1. Wear safety glasses, a dust mask and
hearing protection at all times when oper-
ating the sander.
To replace the sanding drums:
2. Plug the machine into the power source,
press the START button and wait for the
sander to reach full speed.
1. Hold the open end wrench on the flats of the
spindle, as shown in Figure 11, and use the
arbor wrench to remove the nut on the end of
the shaft.
3. Gently press the workpiece into the sponge
sanding drum as shown in Figure 10. Move
the workpiece across the entire surface of
the sanding belt to achieve the best sanding
results and ensure long belt life.
. Replacing the sanding drums.
Figure 11
2. Slide the sanding drum off of the spindle and
slide the replacement drum on.
Figure 10. Sanding with the sponge sander.
3. Thread the nut onto the spindle and tighten it
with the open end and arbor wrenches.
-16-
G0565 Adjustable Sponge Sander
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SECTION 5: ACCESSORIES
T20501—Face Shield, 4" Crown, Clear
T20502—Face Shield, 7" Crown, Clear
T20448—Ecomony Clear Safety Glasses
T20452—"Kirova" Anti-Reflective Glasses
T20456—"Dakura" Clear Safety Glasses
H0736—Shop Fox® Safety Glasses
G7895—Citrus Degreaser
This citrus based degreaser is perfect for clean-
ing cosmoline off of new equipment. It also works
for cleaning auto parts, tools, concrete, and
porcelain surfaces. Natural, safe for the environ-
ment, and contains no CFC’s.
These glasses meet ANSI Z87.1-2003 specifica-
tions. Buy extras for visitors or employees. You
can't be too careful with shop safety!
T20448
T20452
T20501
Figure 12. G7895 Citrus Degreaser.
T20456
H0736
H2499—Small Half-Mask Respirator
H3631—Medium Half-Mask Respirator
Figure 14. Our most popular safety glasses.
H3632—Large Half-Mask Respirator
H3635—Disposable Cartridge Filter Pair P100
Wood dust is now considered a known carcino-
gen and has been linked to nasal cancer and
severe respiratory illnesses. If you work around
dust everyday, a half-mask respirator can be a
lifesaver. Also compatible with safety glasses!
H4978—Deluxe Earmuffs - 27dB
H4979—Deluxe Twin Cup Hearing Protector
H4977—Work-Tunes Radio Headset Earmuffs
Protect yourself with a comfortable pair of cush-
ioned earmuffs. Especially important if you oper-
ate machines for hours at a time.
H4978
H4979
H4977
Figure 13. Half-mask respirator and filters.
Figure 15. Our most popular earmuffs.
-17-
G0565 Adjustable Sponge Sander
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PRO-STICK® Abrasive Surface Cleaners
Extend the life of your sanding discs and sleeves!
Choose the Pro-Stick® with a handle for greater
control or without a handle for more usable
area.
Serrated Hard Rubber Sanding Drums
If you are looking for crisp edges and a flat sur-
face, these drums will do the job.
Size
Model
2" X 6" X 1" ............................................. H6017
3" X 6" X 1" ............................................. H6018
31/2" X 6" X 1" .......................................... H6019
4" X 6" X 1" ............................................. H6020
Size
Model
11⁄2" X 11⁄2" X 81⁄2" .....................................G1511
2" X 2" X 12" ............................................G1512
11⁄2" X 11⁄2" X 9" with Handle.....................G2519
2" X 2" X 11" with Handle ........................G2520
. Serrated hard rubber sanding drums.
Figure 18
Sponge Sanding Drums
. PRO-STICK® abrasive cleaners.
Figure 16
When your original drums wear out, replace them
with the medium drums, or use the hard drums
for a crisper edge.
Size
Model
Hard—2" X 6" X 1" .................................. H5858
Hard—3" X 6" X 1" .................................. H5857
Hard—4" X 6" X 1" .................................. H5856
Medium—2" X 6" X 1" ............................. H5861
Medium—3" X 6" X 1" ............................. H5860
Medium—4" X 6" X 1" ............................. H5859
. PRO-STICK® cleaners with handles.
Figure 17
. Sponge sanding drums.
Figure 19
-18-
G0565 Adjustable Sponge Sander
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SECTION 6: MAINTENANCE
Cleaning
Disconnect power to the
machine when perform-
Cleaning the Model G0565 is relatively easy.
Vacuum up excess sawdust, and wipe off the
ing any maintenance,
assembly or adjust-
remaining dust with a dry cloth. Keep bare metal
ments. Failure to do this
surfaces rust-free with products like, G96® Gun
may result in serious
Treatment or Boeshield® T-9.
personal injury.
Wear safety glasses dur-
ing maintenance. Failure
to comply may result in
serious personal injury.
General
Regular periodic maintenance of your Model
G0565 will ensure optimum performance. Inspect
your machine each time you use it. Check for the
following conditions and repair or replace when
necessary:
1. Loose mounting bolts.
2. Worn switch.
3. Worn or damaged cords and plugs.
4. Damaged or worn sanding belt.
5. Other conditions that could hamper the safe
operation of this machine.
-19-
G0565 Adjustable Sponge Sander
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G0565 Parts Breakdown
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-20-
G0565 Adjustable Sponge Sander
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G0565 Adjustable Sponge Sander
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-22-
G0565 Adjustable Sponge Sander
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G0565 Parts List
REF PART #
DESCRIPTION
STAND
LATCH
REF PART #
29 P0565029
101 P0565101
102 PW01M
103 PB30M
104 P0565104
105 PW01M
106 PN03M
107 PLW04M
109 P0565109
110 P0565110
111 P0565111
112 PLW03M
113 PB83M
114 P0565114
115 PSS16M
116 P0565116
117 P0565117
118 P0565118
119 P0565119
120 P0565120
121 P0565121
122 P0565122
123 P6205
124 P0565124
125 PW04M
126 PLW06M
127 P0565127
128 P0565128
DESCRIPTION
LOGO PLATE
1
2
3
4
5
6
7
8
9
P0565001
P0565002
P0565003
PW02
PLW04
PN08
P0565007
PB73M
PW04M
ADJUSTMENT BLOCK (L)
FLAT WASHER 8MM
HEX BOLT M8-1.25 X 55
ROTATION COLLAR (L)
FLAT WASHER 8MM
HEX NUT M8-1.25
LOCK WASHER 8MM
LOCK HANDLE 3/8
ADJUSTMENT SCREW 5/8 (L)
SUPPORTING PLATE
LOCK WASHER 6MM
HEX BOLT M6-1.0 X 16
HANDWHEEL
SET SCREW M8-1.25 X 10
HANDLE M8-1.25
LOCK PLATE
SPECIAL NUT
HAND LEVER 3/8-16 X 95
HANDLE 3/8-16
RUBBER FOOT 3/8-16
FLAT WASHER 3/8
LOCK WASHER 3/8
HEX NUT 3/8-16
MOTOR 1 HP 220V
HEX BOLT M10-1.5 X 50
FLAT WASHER 10MM
LOCK WASHER 10MM
HEX NUT M10-1.5
10 PLW06M
11 PN02M
12 P0565012
12-1 P0565012-1 SWITCH COVER PLATE
13 PS56M
14 P0565014
15 P0565015
17 PLW04
18 P0565018
19 PN06
ON/OFF SWITCH
PHLP HD SCR M4-.7 X 16
SPACER
HEX NUT 1-12 UNF
LOCK WASHER 3/8
SHAFT
HEX NUT 1/2-12
FLAT WASHER 1/2
DUST HOOD
HEX NUT 1-12 (LH)
MACHINE ID LABEL
20 PW01
21 P0565021
22 P0565022
23 P0565023
24 PLABEL-32 DUST MASK LABEL
25 PLABEL-11 SAFETY GLASSES LABEL
26 PLABEL-14 ELECTRICITY LABEL
FLANGE
SHAFT (L)
BALL BEARING 6205
ALUMINUM DRUM
FLAT WASHER 10MM
LOCK WASHER 10MM
BTN HD CAP SCR M10-1.5 X 20
SPONGE DRUM 4 X 6 X 1 (H)
27 P0565027
28 P0565028
ROTATION DIRECTION LABEL
TIGHT/LOOSE LABEL
-23-
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REF PART #
129 P0565129
130 PLW03M
131 PB02M
132 PLW04
133 PB60
134 P0565134
135 PW02
136 PLW04
137 P0565137
138 PW02
DESCRIPTION
BRACKET (L)
REF PART #
216 P0565116
217 P0565117
218 P0565118
219 P0565119
220 P0565120
221 P0565121
222 P0565222
223 P6205
224 P0565124
225 PW04M
226 PLW06M
227 P0565227
228 P0565128
229 P0565229
230 PLW03M
231 PB02M
232 PLW04
233 PB60
234 P0565234
235 PW02
236 PLW04
237 P0565137
238 PW02
239 P0565139
240 PW02
241 P0565141
242 PLW03M
243 PB02M
DESCRIPTION
HANDLE M8-1.25
LOCK PLATE
SPECIAL NUT
HAND LEVER 3/8-16 X 95
HANDLE 3/8-16
FLANGE
LOCK WASHER 6MM
HEX BOLT M6-1.0 X 12
LOCK WASHER 3/8
HEX BOLT 3/8-16 X 3
BRACKET (L)
FLAT WASHER 3/8
SHAFT (R)
LOCK WASHER 3/8
LOCK HANDLE 3/8 X 12
FLAT WASHER 3/8
SPRING 2.0 X 67MM
FLAT WASHER 3/8
STAR KNOB 3/8-16 (FEMALE)
LOCK WASHER 6MM
HEX BOLT M6-1.0 X 12
ADJUSTMENT BLOCK (R)
FLAT WASHER 8MM
HEX BOLT M8-1.25 X 55
ROTATION COLLAR (R)
FLAT WASHER 8MM
HEX NUT M8-1.25
BALL BEARING 6205
ALUMINUM DRUM
FLAT WASHER 10MM
LOCK WASHER 10MM
BTN HD CAP SCR M10-1.5 X 20
SPONGE DRUM 4 X 6 X 1 (H)
BRACKET (R)
LOCK WASHER 6MM
HEX BOLT M6-1.0 X 12
LOCK WASHER 3/8
HEX BOLT 3/8-16 X 3
BRACKET (R)
FLAT WASHER 3/8
LOCK WASHER 3/8
LOCK HANDLE 3/8 X 12
FLAT WASHER 3/8
SPRING 2.0 X 67MM
FLAT WASHER 3/8
STAR KNOB 3/8-16 (FEMALE)
LOCK WASHER 6MM
HEX BOLT M6-1.0 X 12
139 P0565139
140 PW02
141 P0565141
142 PLW03M
143 PB02M
201 P0565201
202 PW01M
203 PB30M
204 P0565204
205 PW01M
206 PN03M
207 PLW04M
209 P0565109
210 P0565210
211 P0565111
212 PLW03M
213 PB83M
214 P0565114
215 PSS16M
LOCK WASHER 8MM
LOCK HANDLE 3/8
ADJUSTMENT SCREW 5/8 (R)
SUPPORTING PLATE
LOCK WASHER 6MM
HEX BOLT M6-1.0 X 16
HANDWHEEL
SET SCREW M8-1.25 X 10
-24-
G0565 Adjustable Sponge Sander
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Troubleshooting
Symptom
Possible Cause
Possible Solution
1. Low voltage.
1. Check power line for proper voltage.
Motor will not start.
2. Open circuit in motor or loose connec- 2. Inspect all lead connections on motor
tions.
for loose or open connections.
Motor will not start; fuses or circuit break- 1. Short circuit in line cord or plug.
ers blow.
1. Repair or replace cord or plug for dam-
aged insulation and shorted wires.
Motor fails to develop full power (output 1. Power line overloaded with lights, appli- 1. Reduce load on power line.
of motor decreases rapidly with decrease
in voltage at motor terminals).
ances, and other motors.
2. Undersized wires or circuits too long.
2. Increase wire sizes or reduce length of
the circuit.
3. General overloading of power company 3. Request a power check from the power
facilities.
company.
Motor overheats.
1. Motor overloaded.
1. Reduce load on motor.
2. Air circulation through the motor 2. Clean out motor to provide normal air
restricted. circulation.
Motor stalls (resulting in blown fuses or 1. Short circuit in motor or loose connec- 1. Repair or replace connections on motor
tripped circuit).
tions.
for loose or shorted terminals or worn
insulation.
2. Low voltage.
2. Correct the low voltage conditions.
3. Incorrect fuses or circuit breakers in 3. Install correct fuses or circuit breakers.
power line.
4. Motor overloaded.
4. Reduce load on motor.
Vibration when running or cutting.
1. Loose or damaged sanding belt or 1. Tighten or replace sanding belt or
sponge drum.
sponge drum.
2. Worn arbor bearings.
3. Damaged arbor shaft.
2. Check/replace arbor bearings.
3. Replace the arbor shaft.
Disconnect power to the
machine when perform-
ing any troubleshooting.
Failure to do this may
result in serious person-
al injury.
-25-
G0565 Adjustable Sponge Sander
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Warranty and Returns
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the
carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
-26-
G0565 Adjustable Sponge Sander
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WARRANTY CARD
Name_____________________________________________________________________________________
Street_____________________________________________________________________________________
City____________________________________________________State________Zip ______________
Phone Number______________________E-Mail_______________________FAX____________________
MODEL: G0565 Adjustable Sponge Sander Serial #______________________ Order______________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services.
Of course, all information is strictly confidential.
1.
2.
How did you learn about us?
9.
How many of your woodworking machines are Grizzly? ___________
Which benchtop tools do you own? Check all that apply.
___Advertisement
___Catalog
___World Wide Web
___Other_________________________________________
Which of the following magazines do you subscribe to.
___Friend
___Card Deck
10.
___1" x 42" Belt Sander
___5" - 8" Drill Press
___8" Table Saw
___8" - 10" Bandsaw
___Disc⁄Belt Sander
___Mini Jointer
___6" - 8" Grinder
___Mini Lathe
___10" - 12" Thickness Planer
___Scroll Saw
___Spindle⁄Belt Sander
___Practical Homeowner
___Shop Notes
___Today’s Homeowner
___WOOD
___Home Handyman
___Journal of Light Construction
___Old House Journal
___Popular Mechanics
___Popular Science
___Popular Woodworking
___Cabinetmaker
___Family Handyman
___Fine Homebuilding
___Wooden Boat
___Woodshop News
___Woodsmith
___Woodwork
___Woodworker
___Woodworker’s Journal
___Workbench
___Other______________________________________________
11.
12.
How many of the machines checked above are Grizzly? ___________
Which portable⁄hand held power tools do you own?
_____________________________________________________
_____________________________________________________
_____________________________________________________
_____________________________________________________
___Other_________________________________________
13.
14.
15.
What machines⁄supplies would you like Grizzly Industrial to carry?
_____________________________________________________
_____________________________________________________
_____________________________________________________
_____________________________________________________
3.
4.
5.
Which of the following woodworking⁄remodeling shows do you watch?
___Backyard America
___Home Time
___The New Yankee Workshop
___This Old House
___The American Woodworker
___Woodwright’s Shop
___Other_________________________________________
What new accessories would you like Grizzly Industrial to carry?
What is your annual household income?
___Builders Hardware
___Fasteners
___Hand Tools
___Wood Components
___$20,000-$29,999
___$30,000-$39,999
___$40,000-$49,999
___$50,000-$59,999
___$60,000-$69,999
___$70,000-$79,999
___$80,000-$89,999
___$90,000 +
___Other______________________________________________
What other companies do you purchase your tools and supplies from?
_____________________________________________________
_____________________________________________________
_____________________________________________________
_____________________________________________________
What is your age group?
___20-29
___30-39
___40-49
___50-59
___60-69
___70 +
16.
17.
18.
Do you think your purchase is good value?
___Yes
Would you recommend Grizzly Industrial to a friend?
___Yes ___No
___No
6.
7.
8.
How long have you been a woodworker?
___0 - 2 Years
___2 - 8 Years
___8 - 20 Years
___20+ Years
How would you rank your woodworking skills?
Would you allow us to use your name as a reference for Grizzly custom-
ers in your area? Note: We never use names more than three times.
___Simple
___Intermediate
___Advanced
___Master Craftsman
___Yes
___No
What stationary woodworking tools do you own? Check all that apply. 19.
Comments: ________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
___Air Compressor
___Band Saw
___Drill Press
___Drum Sander
___Dust Collector
___Horizontal Boring Machine
___Jointer
___Panel Saw
___Planer
___Power Feeder
___Radial Arm Saw
___Shaper
___Spindle Sander
___Table Saw
___Lathe
___Mortiser
___Vacuum Veneer Press
___Wide Belt Sander
___Other_________________________________________
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FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
FOLD ALONG DOTTED LINE
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
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Visit Our Website Today And Discover Why
Grizzly® Is The Industry Leader!
• SECURE ORDERING
• ORDERS SHIPPED WITHIN 24 HOURS
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