Grizzly Power Screwdriver Model G8592 User Manual

WWW.GRIZZLY.COM  
3.6V CORDLESS SCREWDRIVER  
AND FLASHLIGHT KIT  
MODEL G8592  
INSTRUCTION MANUAL  
COPYRIGHT © 1999 BY GRIZZLY INDUSTRIAL, INC.  
1821 VALENCIA ST., BELLINGHAM, WA 98227  
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE  
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.  
NOVEMBER, 1999 PRINTED IN U.S.A.  
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SAFETY  
For Your Own Safety Read Instruction Manual  
Before Operating This Equipment  
The purpose of safety symbols is to attract your attention to possible hazardous  
conditions. This manual uses a series of symbols and signal words which are  
intended to convey the level of importance of the safety messages. The progres-  
sion of symbols is described below. Remember that safety messages by them-  
selves do not eliminate danger and are not a substitute for proper accident pre-  
vention measures.  
Indicates an imminently hazardous situation which, if  
not avoided, WILL result in death or serious injury.  
Indicates a potentially hazardous situation which, if  
not avoided, COULD result in death or serious injury.  
Indicates a potentially hazardous situation which, if  
not avoided, MAY result in minor or moderate injury.  
It may also be used to alert against unsafe practices.  
This symbol is used to alert the user to useful information  
about proper operation of the equipment.  
NOTICE  
Safety Instructions For Power Tools  
1. KEEP ALL SAFETY DEVICES IN  
5. KEEP CHILDREN AND VISITORS  
AWAY. All children and visitors  
should be kept a safe distance from  
work area.  
PLACE and in working order.  
2. REMOVE ADJUSTING KEYS AND  
WRENCHES. Form habit of check-  
ing to see that keys and adjusting  
wrenches are removed from tool  
before turning on.  
6. MAKE WORK SHOP CHILD  
PROOF with padlocks, master  
switches, or by removing starter  
keys.  
3. KEEP WORK AREA CLEAN.  
Cluttered areas and benches invite  
accidents.  
7. DON’T FORCE TOOL. It will do the  
job better and safer at the rate for  
which it was designed.  
4. DON’T USE IN DANGEROUS  
ENVIRONMENT. Don’t use power  
tools in damp or wet locations, or  
where any flammable or noxious  
fumes may exist. Keep work area  
well lighted.  
8. USE RIGHT TOOL. Don’t force tool  
or attachment to do a job for which it  
was not designed.  
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Safety Instructions For Power Tools  
9. USE PROPER EXTENSION CORD  
13. DON’T OVERREACH. Keep prop-  
for the charger. Make sure your  
extension cord is in good condition.  
Conductor size should be in accor-  
dance with the chart below. The  
amperage rating should be listed on  
the motor or tool nameplate. An  
undersized cord will cause a drop in  
line voltage resulting in loss of power  
and overheating. Your extension  
cord must also contain a ground wire  
and plug pin. Always repair or  
replace extension cords if they  
become damaged.  
er footing and balance at all times.  
14. MAINTAIN TOOLS WITH CARE.  
Keep tools sharp and clean for  
best and safest performance.  
Follow instructions for lubricating  
and changing accessories.  
15. DISCONNECT TOOLS before ser-  
vicing and changing accessories,  
such as blades, bits, cutters, and  
the like.  
16. REDUCE THE RISK OF UNIN-  
TENTIONAL STARTING. Make  
sure switch is in off position before  
plugging in.  
Minimum Gauge for Extension Cords  
17. USE RECOMMENDED ACCES-  
SORIES. Consult the owner’s  
manual for recommended acces-  
sories. The use of improper acces-  
sories may cause risk of injury.  
AMP  
RATING  
0-6  
LENGTH  
50ft  
16  
25ft  
18  
18  
16  
14  
12  
10  
100ft  
16  
14  
14  
12  
7-10  
16  
16  
12  
12  
11-12  
13-16  
17-20  
21-30  
18. CHECK DAMAGED PARTS.  
Before further use of the tool, a  
guard or other part that is dam-  
aged should be carefully checked  
to determine that it will operate  
properly and perform its intended  
function. Check for alignment of  
moving parts, binding of moving  
parts, breakage of parts, mount-  
ing, and any other conditions that  
may affect its operation. A guard or  
other part that is damaged should  
be properly repaired or replaced.  
10  
No  
10  
10. WEAR PROPER APPAREL. Do not  
wear loose clothing, gloves, neck-  
ties, rings, bracelets, or other jewel-  
ry which may get caught in moving  
parts. Non-slip footwear is recom-  
mended. Wear protective hair cover-  
ing to contain long hair.  
11. ALWAYS USE SAFETY GLASSES.  
Also use face or dust mask if cutting  
operation is dusty. Everyday eye-  
glasses only have impact resistant  
lenses, they are NOT safety glass-  
es.  
19. NEVER LEAVE TOOL RUNNING  
UNATTENDED. TURN POWER  
OFF. Don’t leave tool until it comes  
to a complete stop.  
12. SECURE WORK. Use clamps or a  
vise to hold work when practical. It’s  
safer than using your hand and frees  
both hands to operate tool.  
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G8592 3.6V Cordless Screwdriver/Flashlight  
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CHARGING SAFETY  
1. READ ALL INSTRUCTIONS and  
explosion.  
warnings on the battery and charg-  
er before charging the battery.  
7. IF CHARGER LIGHT FAILS TO  
COME ON check the incoming  
power supply. If power source is  
okay, then the fuse inside the  
2. CHARGE ONLY USING THE SUP-  
PLIED CHARGER AND BAT-  
TERY. Do not use with other batter-  
ies, chargers or cordless equip-  
ment.  
charger  
needs  
replacement.  
Charger should be serviced by a  
qualified electrical technician only.  
3. DO NOT EXPOSE BATTERY OR  
CHARGER TO WET OR RAINY  
CONDITIONS. Moisture greatly  
increases the risk of a shock haz-  
ard.  
8. CHARGER HAS A POLARIZED  
PLUG (one prong is wider than the  
other). Do not attempt to modify the  
plug. Modifying the plug will result  
in a safety hazard and will void the  
warranty.  
4. DO NOT TOUCH BATTERY  
POLES with any conductive materi-  
als. Touching any two poles at the  
same time causes a short condition  
and can cause sparks, electrical  
shock or fire.  
9. CHARGER IS DESIGNED TO  
OPERATE AT 110-120 VOLTS.  
Never try to plug into any circuit that  
is not 110-120 volts. Never modify  
or change the plug that is attached  
to the charger unit to attempt to  
plug into 220 volt. This can cause  
serious electrical damage to the  
unit, possible fire or explosion.  
5. DO NOT STORE BATTERY WITH  
CONDUCTIVE  
MATERIALS.  
Storing the battery in a box of  
screws or nails can cause shorting  
across the battery poles.  
6. DO NOT THROW BATTERY IN  
FIRE. Combustion of some of the  
batteries’ component materials can  
cause toxic fumes and possible  
BATTERY MUST BE RECYCLED  
OR DISPOSED OF PROPERLY.  
Consult your local Yellow Pages direc-  
tory under the category “Recycling” to  
locate a battery recycler in your area.  
G8592 3.6V Cordless Screwdriver/Flashlight  
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BEFORE YOU START  
the storage capacity of the battery it should  
Unpacking  
be completely discharged (turn the flash-  
light and screwdriver on and let them run  
until the batteries discharge), then fully  
recharge for 10-12 hours.  
When unpacking, check to make sure all  
of the following parts are included:  
1
1
1
1
1
1
8
4
4
4
8
8
Cordless Screwdriver w/ Battery  
Cordless Flashlight w/ Battery  
Charging Adapter  
For optimal life span, completely discharge  
the battery after every use. Follow the  
instructions below to charge your battery  
Bit Extension  
Square Drive Adapter  
Double End Phillips®/Straight Bit  
Sockets (6mm - 13mm)  
Straight Blade Screwdriver Bits  
Phillips® Screwdriver Bits  
Posi-Drive® Driver Bits  
Torx® Driver Bits  
NOTE: The battery does not need to be  
removed from the tool in order to be  
charged.  
1. Plug the adapter into an appropriate  
110/120V outlet.  
2. Plug the other end of wire with the pin  
plug into the receptacle on the base  
of the Screwdriver or Flashlight bat-  
tery pack (See Figure 2).  
Hex Driver Bits  
If any parts are missing, please contact  
Grizzly’s Customer Service department at  
the phone number provided on the  
Warranty/Returns page.  
3. Let the battery charge for 10-12  
hours. This will give the battery a full  
charge. DO NOT let the battery  
charge for more than 12 hours.  
4. When charging is complete, unplug  
the pin plug from the battery pack,  
and unplug the adapter from the wall  
outlet. The accessory should be  
ready to use.  
Fig 1. Kit Contents (case not shown).  
Initial Charging  
The batteries in your new Cordless  
Screwdriver/Flashlight Kit will not be fully  
charged when you receive it. To maximize  
Fig 2. Plugging charger into battery.  
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G8592 3.6V Cordless Screwdriver/Flashlight  
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OPERATION  
Inserting and Removing  
Torque Setting Dial  
Drivers and Sockets:  
The hex end of the screwdriver bits fit into  
the hex opening on the end of the cordless  
driver. The bits can be inserted directly into  
the tool, or if additional extension is  
required, you can insert the bit extender  
first, then mount the bit on the end of the  
extension (See Figure 3).  
When using the supplied sockets you will  
need to use the square drive adapter  
which is included. You can easily distin-  
guish this from the other drivers by the  
spring loaded detent ball on the square  
end. This helps to lock the socket into  
place on the end of the driver. Attach the  
socket to the adapter, then insert the  
adapter into the end of the driver tool.  
Fig 3. Using bit extension.  
Torque Setting  
Turn the torque setting dial to the desired  
torque setting (See Figure 3). Line up the  
number on the torque dial with the small  
arrow embossed on the left hand side of  
the case. Torque setting “1” has the high-  
est torque, setting “6” the least. Use only  
the necessary amount of torque to avoid  
damaging the material you are driving into  
or the tool.  
The driver has a maximum speed of 150  
RPM.  
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OPERATION  
Handle Position and Switch  
Removing Battery From Tool  
The driver and flashlight are both jointed in  
the center to adjust to different types of  
use. Adjust the angle to whatever is com-  
fortable for the job to be done (See Figure  
4.)  
The battery can be removed by pressing  
on the two circular depressions at the end  
of the handle and pulling away from the  
tool. When reinstalling the battery, be sure  
the elongated end of the battery is aligned  
with the slots on the inside of the compart-  
ment. The battery will lock into position  
when fully inserted.  
Lock Switch  
Fwd/Rev Switch  
Fig 4. Positioning the handle and switch  
location.  
The driver has a two position rocker switch  
with forward and reverse. If you want to  
tighten a screw, push on the top of the  
switch to drive clockwise. To operate  
counterclockwise, push the bottom portion  
of the switch.  
Operating this equipment has the  
potential to propel debris into the air  
which can cause eye injury. Always  
wear safety glasses or goggles when  
operating equipment. Be certain the  
safety glasses you wear meet the  
appropriate standards of the  
There is also a locking switch just above  
the forward/reverse switch. This allows  
you to lock the tool to prevent accidental  
use of the tool. You should always use the  
LOCK position when placing, removing or  
adjusting bits or when removing the bat-  
tery.  
American  
National  
Standards  
Institute (ANSI).  
The flashlight has only a slider ON/Off  
switch on the top of the case.  
-8-  
G8592 3.6V Cordless Screwdriver/Flashlight  
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OPERATING TIPS AND MAINTENANCE  
Maintenance  
Operating Guides and Tips  
Avoid overloading the driver. Always  
use a driver which matches the fas-  
tener you are trying to drive. Do not  
apply excessive pressure to the dri-  
ver while using. If the speed drops  
abnormally, decrease pressure  
immediately. If the driver stops  
abruptly or becomes blocked,  
release the switch at once.  
Your cordless power tool will give you hun-  
dreds of hours of operation time before  
ever needing service. The electrical com-  
ponents of this cordless drill are not user  
serviceable. Repair should always be  
undertaken by a qualified electrical repair  
technician.  
Keep the drill free from dirt and grease.  
Always store it in a dry place, preferably in  
the case that is supplied.  
Ensure the safety of the workplace.  
Clear the work area of all parts and  
debris that may cause injury by flying  
objects. Securely fix the object to be  
fastened in a vise or otherwise clamp  
to avoid injury. Do not attempt to hold  
workpiece by hand.  
The battery will require periodic recharg-  
ing, and eventually replacement after it has  
exceeded its recharge life (approximately  
800-1000 recharge cycles). You will notice  
extended charging times or shortened  
operation time as the battery experiences  
more cycles. Battery must be recycled or  
disposed of properly. Refer to the Grizzly  
catalog for replacement batteries.  
Inspect the driver before use. Run the  
driver before using to ensure all parts  
are running smoothly and there are  
no abnormal sounds or sparks. If any  
defect is found, have unit serviced.  
Know your worksite. Before driving fas-  
teners, check behind walls for wires,  
other electrical hazards, or plumbing.  
Use accessories properly. Use the low-  
est possible torque setting when dri-  
ving fasteners. This will increase the  
life span of the driving bit and pre-  
vent damage to the fastener.  
Disassembly and improper reassem-  
bly of this device can result in electri-  
cal shock danger. Always have this  
device serviced by an qualified elec-  
trical repair technician. Serious injury  
will result.  
G8592 3.6V Cordless Screwdriver/Flashlight  
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WARRANTY AND RETURNS  
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original  
purchaser from the date of purchase. This warranty does not apply to defects due directly  
or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of main-  
tenance. This is Grizzly’s sole written warranty and any and all warranties that may be  
implied by law, including any merchantability or fitness, for any particular purpose, are here-  
by limited to the duration of this written warranty. We do not warrant or represent that the  
merchandise complies with the provisions of any law or acts unless the manufacturer so  
warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price  
paid for the product and any legal actions brought against Grizzly shall be tried in the State  
of Washington, County of Whatcom.  
We shall in no event be liable for death, injuries to persons or property or for incidental, con-  
tingent, special, or consequential damages arising from the use of our products.  
To take advantage of this warranty, contact us by mail or phone and give us all the details.  
We will then issue you a “Return Number’’, which must be clearly posted on the outside as  
well as the inside of the carton. We will not accept any item back without this number. Proof  
of purchase must accompany the merchandise.  
The manufacturers reserve the right to change specifications at any time because they con-  
stantly strive to achieve better quality equipment. We make every effort to ensure that our  
products meet high quality and durability standards and we hope you never need to use this  
warranty.  
Please feel free to write or call us if you have any questions about the machine or the man-  
ual.  
Grizzly Industrial, Inc.  
1203 Lycoming Mall Circle  
Muncy, PA 17756  
Phone: (570) 546-9663  
Fax: (800) 438-5901  
E-Mail:  
Thank you again for your business and continued support. We hope to serve you again  
soon.  
-10-  
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WARRANTY CARD  
Name__________________________________________________________  
Street__________________________________________________________  
City____________________State________Zip_________  
Phone Number____________E-Mail___________________FAX____________  
MODEL # G8592 3.6V Cordless Set  
Order #_______________________  
The following information is given on a voluntary basis. It will be used for marketing purposes to help  
us develop better products and services. Of course, all information is strictly confidential.  
9. How many of the machines checked above are  
Grizzly? ____________  
1. How did you learn about us?  
___Advertisement  
___Friend  
___Catalog  
___World Wide Web  
___Other__________________________  
___Card Deck  
10. Which portable/hand held power tools do you own?  
Check all that apply.  
___Belt Sander  
___Biscuit Joiner  
___Circular Saw  
___Detail Sander  
___Drill/Driver  
___Orbital Sander  
___Palm Sander  
___Portable Planer  
___Saber Saw  
___Reciprocating Saw  
___Router  
2. What is your annual household income?  
___$20,000-$29,999  
___$30,000-$39,999  
___$40,000-$49,999  
___$50,000-$59,999  
___$60,000-$69,999  
___$70,000-$79,999  
___$80,000-$89,999  
___$90,000 +  
___Miter Saw  
___Other_________________________________  
3. What is your age group?  
___20-29  
11. What machines/supplies would you like Grizzly  
Industrial to carry?  
___50-59  
___60-69  
___70 +  
___30-39  
___40-49  
___12" Table Saw  
___12" Jointer  
___Radial Arm Saw  
___Panel Saw  
___Lumber  
___Brass Hardware  
4. How long have you been a woodworker?  
___Paint & Finishing Supplies  
___Contractor’s Supplies  
___0 - 2 Years  
___2 - 8 Years  
___8 - 20 Years  
___20+ Years  
___Combination Planer/Jointer  
___Other_________________________________  
5. How would you rank your woodworking skills?  
___Simple  
___Advanced  
___Intermediate  
___Master Craftsman  
12. What new accessories would you like Grizzly  
Industrial to carry?  
6. What stationary woodworking tools do you own?  
Check all that apply.  
___Builders Hardware  
___Fasteners  
___Hand Tools  
___Air Compressor  
___Band Saw  
___Panel Saw  
___Planer  
___Wood Components  
___Other_________________________________  
___Drill Press  
___Power Feeder  
___Radial Arm Saw  
___Shaper  
___Jointer  
___Lathe  
___Drum Sander  
___Dust Collector  
___Spindle Sander  
___Table Saw  
13. What other companies do you purchase your tools  
and supplies from?  
_________________________________________  
_________________________________________  
_________________________________________  
___Mortiser  
___Wide Belt Sander  
___Horiz.Boring Machine  
___Vacuum Veneer Press  
14. Do you think your purchase represents good value?  
___Other______________________________  
___Yes  
___No  
7. How many of your woodworking machines are  
Grizzly? _____________  
15. Would you recommend Grizzly to a friend?  
___Yes ___No  
8. Which benchtop tools do you own? Check all  
that apply.  
16. Would you allow us to use your name as a refer-  
ence for Grizzly customers in your area? Note: We  
never use names more than three times.  
___1"x42" Belt Sander ___6" - 8" Grinder  
___5" - 8" Drill Press ___Mini Lathe  
___Yes  
___No  
___8" Table Saw  
___Scroll Saw  
___Spindle/Belt Sander ___Mini Jointer  
___10"-12"Thickness Planer  
___8" - 10" Bandsaw  
___Disc/Belt Sander  
17.Comments:________________________________  
_________________________________________  
_________________________________________  
_________________________________________  
___Other______________________________  
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Send a Grizzly Catalog to a friend:  
Name________________________________  
Street________________________________  
City______________State______Zip_______  
FOLD ALONG DOTTED LINE  
GRIZZLY INDUSTRIAL, INC.  
P.O. BOX 2069  
BELLINGHAM, WA 98227-2069  
TAPE ALONG EDGES--PLEASE DO NOT STAPLE  
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