INSTRUCTIONS FOR USE
SERVICE MANUAL
To avoid personal injury or damage to bed,
please read all sections pertaining to
your bed model before use.
ETL/UL/CSA APPROVED
UL 60601-1
IEC 60601-2-38
CSA 22.2 601.1
Basic American Medical Products, a division of GF Health Products, Inc.
Zenith APS Service Manual 999-0831-190A
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TABLE OF CONTENTS
Safety & Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ID/Warning Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 6
Entrapment/Compliance . . . . . . . . . . . . . . . . . . . . . . . . . 7
Features & Specifications . . . . . . . . . . . . . . . . . . . . . . . . 8
Unpacking Your New Bed . . . . . . . . . . . . . . . . . . . . . . . . 9
Assembly - Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Plugging in Your Staff Control . . . . . . . . . . . . . . . . . . . . 11
Standard Mattress Retainers . . . . . . . . . . . . . . . . . . . . . 12
Standard Wireform Wallsaver . . . . . . . . . . . . . . . . . . . . 13
Wallsaver Adapter for Trendelenberg Positions . . . . . . .14
Operations/Controllers & Staff Control . . . . . . . . . .15 - 16
Placing the Bed into the Chair Position . . . . . . . . . . . . .17
Using Trendelenberg/Reverse Trendelenberg . . . . . . . .18
Electronic Components . . . . . . . . . . . . . . . . . . . . . . . . . 19
Electrical Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . 20 - 22
Optional Pivot Assist Bar . . . . . . . . . . . . . . . . . . . . . . . .23
Optional Trapeze Support Adaptor . . . . . . . . . . . . . . . . .24
Optional Battery Backup Configurations . . . . . . . . . . . . .25
Troubleshooting - No Power . . . . . . . . . . . . . . . . . . . . . 26
Troubleshooting - Staff Control & Pendant . . . . . . . 26 -27
Troubleshooting Motors/Control Box . . . . . . . . . . . . . . . 28
Replacing the Staff Control Assembly . . . . . . . . . . . . . . 29
Maintenance & Inspection . . . . . . . . . . . . . . . . . . . . . . .30
Replacement/Service Part List . . . . . . . . . . . . . . . . 31-32
Service Part Diagrams . . . . . . . . . . . . . . . . . . . . . . . 33-36
lABel syMBol deFInItIons
!
!
Consult
Accompanying
Documents
Safe
Working
Load
Double
Insulated
Protected
Grounded
Device
Type B
Equipment &
Applied Parts
3
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IMPORTANT SAFETY AND WARNING INFORMATION
This product is a variable height, adjustable mattress
platform, which will provide comfort and convenience
for residents/patients and caregivers in long term
care settings.
The bed should ALWAYS be left in its lowest position
when unattended to reduce the risk of injury while getting
in or out of the bed.
!
!
!
!
!
Keep all moving parts free of obstructions (i.e. blankets/
sheets, heating blankets/pads, wiring, etc.)
The MAXIMUM SAFE WORKING LOAD for the
APS 9000 Bed with weight evenly distributed, including
bedding, resident/patient, support surface, and all
accessories, is 600 lbs.
DO NOT use the assist devices as push handles for moving
the bed. Assist devices can be deformed or broken if
excessive side pressure is exerted. Assist devices are not
meant for patients considered as high risks for entrapment
(i.e. patients with pre-existing conditions such as
confusion, restlessness, lack of muscle control, altered
mental status, either organic or medicinal, or a combi-
nation thereof). Additional safety measures should be
considered for such high-risk patients.
!
NEVER operate the bed if a Power Cord or Plug is
damaged or not working properly. Contact qualified
Service Personnel for examination and repair. Always
unplug the Power Cord when performing any mainte-
nance on the bed.
DO NOT open assemblies such as the Actuators, Hand
Control, or Control Box. If unauthorized personnel
perform work on these components, the manufacturer’s
warranty becomes void.
NEVER permit more than one (1) person on/in the bed
at any time.
!
!
!
Body weight should be evenly distributed over the
sleeping surface of the bed. DO NOT allow the patient
to lay, sit, or lean in such a way that their entire body
weight is placed only on the raised head or foot sections
of the bed. This especially applies when repositioning
or transferring a patient in or out of the bed. Increased
risk may occur when the patient’s size and/or weight are
inappropriate for the bed’s dimensions or weight capacity.
DO NOT use unauthorized parts, accessories, or
adaptors other than those specified/authorized by
GF Health Products, Inc.
!
!
When operating the High/Low, Knee, or Back Functions
of the bed,ALWAYS ensure that the confined individual
is positioned properly within the confines of the bed.
DO NOT let any extremities protrude over the side or
between the bed rails when performing these functions.
The bed is intended for use, storage, and transport within
a temperature range of -40˚C to +60˚C. It has a water-
resistance rating of IPX4 and IS NOT to be power-
washed or submersed.
!
DO NOT lower the bed when objects are beneath it.
Failure to inspect under the bed can result in damage
to property or personal injury.
!
!
operating Conditions
Operation of the bed is based on the following conditions:
Ambient Temperature of +10˚C to +40˚C; Relative Humidity
of 30% to 75% (Non-condensing); Atmospheric Pressure of
700hPa to 1060hPa; and a Splash Protection of IEC 60529.
The bed’s Pendant Cord MUST BE ROUTED AND
SECURED PROPERLY to ensure it does not become
entangled and eventually severed during use. Also
make sure all electrical cords DO NOT get tangled
around the bed, side rails, or legs during transport or
normal operation of the bed.
storage
Storage of the bed is based on the following conditions:
Ambient Temperature of -10˚C to 70˚C; Relative Humidity
of 10% to 100%; and an Atmospheric Pressure of 500hPa
to 1060hPa.
When using nasal- or masked-type administering
equipment, all oxygen or air tubing MUST BE ROUTED
AND SECURED PROPERLY to ensure that the tubing
does not become entangled and eventually severed
during the normal operation of the bed.
!
Radio Frequency Interference (RFI)
RFI influences most electronic equipment. Caution should be
exercised with regard to the use of portable communications
equipment in the area around such equipment. If RFI causes
erratic behavior, shut the bed off immediately. Leave it off
while the transmission is in progress.
4
Basic American Medical Products, a division of GF Health Products, Inc.
999-0831-190A Service Manual
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TYPICAL APS 9000 BED IDENTIFICATION LABELS
with Grounded Electrical Cable
Bed labels are an important part of
MODEL NO
identifying your bed’s make and model
when ordering replacement parts. The
Serial Number is essential if you are
claiming parts or service under warranty.
These helpful labels can be located on
the main frame rails, immediately below
the sleep decks on either side of the bed.
GF HEALTH
PRODUCTS, INC.
806-0000-000000
ETL
Logo
MFG. DATE
12/23/11
VOLT HZ AMP TYPE
110-120 50/60 4.5 AC
DUTY CYCLE - 2 min Continuous/18 min
MODE OF OPERATION - Intermittent
600 lbs
=
SERIAL NO
SAFE WORKING LOAD
!
IPX4
000000000000
Please have this IMPORTANT infor-
mation ready when calling our customer
service or technical support staff at
800-365-2338; it will allow us to better
assist you and quickly answer your
questions and concerns.
SERIALAPS 9
ZENITH 806 SERIES
PATENT PENDING
APS9000
APS98174
MODEL NO. 806-0000-000000
MFG DATE 12/23/11
000000000000
SERIALAPS98174
TYPICAL APS 9000 BED IDENTIFICATION LABELS
for Class II Models
If you opted for an electrical system without
grounding on your electrical cord, your bed
is designated as a Class II.
MODEL NO
806-0000-000000
GF HEALTH
PRODUCTS, INC.
ETL
Logo
MFG. DATE
12/23/11
The Identification bed labels to the left
represent the labels for Class II beds.
They can be located on the main frame
rails, immediately below the sleep decks
on either side of the bed.
VOLT HZ AMP TYPE
110-120 50/60 4.5 AC
DUTY CYCLE - 2 min Continuous/18 min
MODE OF OPERATION - Intermittent
600 lbs
=
SERIAL NO
SAFE WORKING LOAD
!
IPX4
000000000000
Please have this IMPORTANT information
ready when calling our customer service
or technical support staff at 800-365-2338.
The labels at left will allow us to better
assist you in answering your questions
and concerns.
SERIALAPS 9
ZENITH 806 SERIES
PATENT PENDING
APS9000
APS98174
MODEL NO. 806-0000-000000
MFG DATE 12/23/11
000000000000
S
SERIALAPS98174
5
Basic American Medical Products, a division of GF Health Products, Inc.
999-0831-190A Service Manual
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TYPICAL SAFETY/WARNING BED LABELS
The following warning labels have been placed on your bed to help protect you and your bed from
damage. Please do not remove any labels from your bed.
WARNING!
CAUTION
DO NOT LOWER BED WHEN OBJECTS ARE
BENEATH BED. FAILURE TO INSPECT UNDER
BED CAN RESULT IN DAMAGE TO PROPERTY
OR PERSONAL INJURY.
THIS BED IS SUITABLE FOR USE ONLY WITH
OXYGEN ADMINISTERING EQUIPMENT OF
THE NASAL OR MASK TYPE OR A TENT
COVERING ONLY THE UPPER HALF (HEAD
END) OF THE BED. OXYGEN TENT CANOPIES
SHOULD NOT EXTEND BELOW BED SPRING
LEVEL. LOCK HAND CONTROL AT FOOT OF
BED WHEN USING OXYGEN ADMINISTERING
EQUIPMENT.
ATTENTION:
S’assurer de ne pas faire descendre le lit
lorsque des objets se trouvent sous le lit. Ne
pas inspecter le dessous du lit pourrait entrainer
des dommages materiels et des risques de
blessures.
ATTENTION:
CE LIT PEUT ETRE UTILISE UNIQUEMENT
AVEC UN EQUIPMENT DESTINE A
L’ADMINISTRATION D’OXYGENE DE TYPE
NASAL OU MASQUE OU AVEC UNE TENTE
RECOUVRANT SEULEMENT LA MOTTIE
AVENT (TETE) DU LIT. LES COTES DE LAS
TENTE OXYGENE NE DOIVENT PAS SE
PROLONGER PLUS DAS QUE LA SOMMIER
DU LIT.
WARNING!
DO NOT LOWER BED WHEN
OBJECTS ARE BENEATH BED.
FAILURE TO INSPECT UNDER
BED CAN RESULT IN DAMAGE
TO PROPERTY OR PERSONAL
INJURY.
6
Basic American Medical Products, a division of GF Health Products, Inc.
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ENTRAPMENT & COMPLIANCE INFORMATION
On March 10, 2006, the FDA (U.S. Food and Drug Adminis-
tration) released long-awaited guidelines for reducing the risk
of bed entrapment: “Hospital Bed System Dimensional and
Assessment Guidance to Reduce Entrapment”. The new Guidance
identifies potential entrapment areas and those body parts most
at risk for entrapment; provides design criteria for manufacturers
of new hospital/convalescent beds; recommends particular test
methods to assess the conformance of existing hospital/conva-
lescent bed systems; and answers frequently-asked questions
about entrapment issues.
It is also essential to have the correct bed components/acces-
sories that correspond with the needs of your patient/resident
and the particular bed you have purchased. Matching the correct
bed component that correlates with the regulatory guidelines can
be a daunting task. Our sales team at GF Health Products, Inc.
and our friendly Customer Service Representatives at Basic
American Medical Products can help you sift through the wide
array of compliance and bed options. We will help you determine
which bed/bed part is best for your patient’s/resident’s particular
needs and help you with your compliance issues.
The new Guidance was a result of a long-standing collaboration
between the FDA and the Hospital Bed Safety Workgroup
(HBSW), formed in 1999. GF Health Products, Inc’s Long-
Term Care Bed division: Basic American Medical Products, is
an HBSW charter member. As a result of our commitment to
product safety, all our current long-term care beds have been
strictly tested and conform to the new FdA Guidance.
the APs 9000 bed and accessories listed in this
manual are in full compliance with FdA guidelines
for reducing the risk of bed entrapment: “Hospital
Bed System Dimensional and Assessment Guidance
to Reduce Entrapment”.
The guidelines set forth by the FDA Guidance layout specific
dimensional limitations on potentially injury-threatening gaps
and spaces that can occur between bed system components,
such as rails, when not properly installed. GF Health Products,
Inc. and Basic American Medical Products have conformed
to these guidelines from a manufacturing aspect. However,
entrapment issues can often arise when a healthcare provider/
facility has not correctly assembled the components on a bed.
It is essential that the provider/facility fully understand their
responsibility in complying to the guidelines set forth by the
FDA in order to avoid injury. To that end, we have provided
the FDA’s web address at right as a resource for understanding
and following these guidelines for the safety of patients/residents.
7
Basic American Medical Products, a division of GF Health Products, Inc.
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ZENITH 9000 APS MECHANICS
NOTE: All dimensions are in a range of +/- .25 inches
Overall Bed Length (with brds & wallsaver) . . 82”/86”
•
Overall Bed Width (with boards) . . . . . . . . . . . 36.00”
High Height* . . . . . . . . . . . . . . . . . . . . . . . . . . 30.00”
Low Height* . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.00”
Maximum Head/Back Deck Angle . . . . . . . . . . . . 70°
Maximum Knee/Foot Deck Angle . . . . . . . . . . . . 30°
•
•
•
•
•
•
Maximum Safe Working Load . . . . . . . . . . . 600 lbs.
WITH WEIGHT EVENLY DISTRIBUTED
- includes bedding, resident, support surface,
and all accessories.
Mass of bed (without assist devices or boards) = 204 lbs.
•
* Bed height calculated from floor surface to top of
sleep deck.
ZENITH 9000 APS ELECTRICAL
• Power/Frequency . . . . . . . . . . . . . 120 Volt 50/60 Hz
• Output Rating . . . . . . . . . . . . . . . . . . . . 12/33V IPX4
• Overall Movement Draw . . . . . . . . . . . . . 4.50 Amps
• Classification . . . . . . . . . . . . . . . . . . . Class I, Type B
• Electrical Cord . . . . . . . . . . . . #18 AWG 3 Conductor
Type SJT
• Classification . . . . . . . . . . . . . . . . . . Class II, Type B
• Electrical Cord . . . . . . . . . . . . #18 AWG 2 Conductor
Type SJT
• Mode of Operations . . . . . . . . .10% Max. Duty Cycle
2 minutes on/18 minutes off
• Battery Backup Option 1 . . . . 120V External Battery
and Charger
Pack and Charger can be purchased separately
as an accessory.
• Battery Backup Option 2 . . . . 120V External Battery
Pack is mounted to the bed frame -
no charger needed.)
8
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DISCARD
KEEP
UNPACKING YOUR BED
1. Cardboard Blocks
2. Large Block
9. Wireform Wallsaver
10. Two Mattress Retainers
11. Service Manual/Documents
12. Wallsaver Adaptor Brackets for
Trendelenberg and Reverse
Trendelenberg Positioning
13. Pendant Holster
Make sure all parts/components are included.
•
•
•
3. Large Cable Tie - CUT
4. Notched 2 x 4 Board
5. Foam Wrapping
6. End Caps with Foam
7. Notched Leg Foam
8. Small Cable Tie - CUT
Check all bed components for obvious damage.
Inspect the Power Supply Cord for any cuts
and/or damage.
Check to see all actuator/motor cables are routed
and connected properly to the control box.
•
(attached to pendant)
NOTE: END OF POWER CABLE
IS COILED FOR SHIPPING AND
TIED, WITH CABLE TIE, TO GRID
WIRE ALONG WITH PENDANT,
PENDANT CABLE & HOLSTER.
2
9
4
PLEASE CUT AND DISCARD
CABLE TIE AROUND CABLES
WHEN YOU UN-PACK YOUR BED.
3
6
8
1
5
10
6
10
NOTE:
Underbed Light is optional and available on
APS981741 Models.
Underbed Light and Mounted Battery optional
combination is available on APS981742 Models.
13
7
Cut and
discard
cable tie.
12
11
7
ALSO
DISCARD TOP
AND BOTTOM
CARTONS
9
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HEAD- AND FOOTBOARD ASSEMBLY
2. FOOTBOARD INSTALLATION
1. HEADBOARD INSTALLATION
• The headboard comes with four pre-installed
inserts - consider this the inside of the board.
• The footboard comes with four pre-installed
inserts - consider this the outside of the board.
• Position 2 mounting tubes on the outside of
the headboard with “L” facing inward.
• Position 2 mounting tubes on the inside of the
footboard with “L” facing outward.
• Align the top hole of the mounting tubes with
the top holes in the headboard.
• Align the top hole of the mounting tubes with
the top holes in the footboard.
• Insert a 40mm hex drive bolt through each of
the top holes and bottom holes and screw into
each insert. Tighten with the Hex Allen wrench
included in your kit.
• Insert a 40mm hex drive bolt through each of
the top holes and bottom holes and screw into
each insert. Tighten with the Hex Allen wrench
included in your kit.
• Slide the “L” portions of the Mounting tubes
into the hollow ends of the main frame rails,
at the head deck end.
• Slide the “L” portions of the Mounting tubes
into the hollow ends of the main frame rails,
at the foot deck end.
• FOR 80” BEDS: Slide the mounting tubes in
until the 1ST hole in the tubes lines up with
the 1ST hole in the rails. See sample below.
• FOR 80” BEDS: Slide the mounting tubes in
until the 1ST hole in the tubes lines up with
the 2ND hole in the rails. See sample below.
• FOR 76” BEDS: Slide the mounting tubes in
until the 1ST hole in the tubes lines up with
the 2ND hole in the rails. See sample below.
• FOR 76” BEDS: Slide the mounting tubes in
until the 1ST hole in the tubes lines up with
the 3RD hole in the rails. See sample below.
Inserts
on outside
HEADBOARD
FOOTBOARD
CENTER
OF BED
40mm
Bolts
Inserts
on inside
CENTER
OF BED
40mm
Bolts
1st
hole
80” hole position
(2nd hole in)
1st
hole
76” hole
76” hole position (3rd hole in)
position
80” hole
(2nd hole in)
position
NOTE: The first hole at the foot end is reserved
for attaching the Optional 4” pan extension.
(1st hole in)
10
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PLUGGING IN THE FOOTBOARD NURSE/STAFF CONTROL
STEP 1 - ATTACHING THE FOOTBOARD
The APS 9000 bed features a Nurse/Staff Controller in the footboard, however the board is ordered separately with your
bed because of the variety of board styles available. If ordered at the same time as the bed, the Staff Control Assembly
and Shroud Cover will be pre-installed to the Footboard at the manufacturing factory.
STEP 2 - CONNECTING YOUR CABLES
Please refer to DETAIL A shown below.
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a. If the Staff Control Assembly is not installed at the
factory you will need to first attach it to the footboard.
b. With the cutout side of the footboard facing outward
as shown, insert the staff control cable through the
large round hole.
)227
(1'
c. With text right-side-up, insert the staff control
assembly into the cutout slot on the footboard
and attach to the board using the two outside
small holes and two screws from your staff
control hardware kit.
6KURXG
ꢁ&DEOHꢀ&RYHUꢂ
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d. Attach the Shroud Cover over the cable on the
inside of the board using the four remaining
screws from your kit.
6WDIIꢀ&RQWURO
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FDEOHꢀWRꢀ
PRXQWLQJꢀWXEH
e. Insert the T-Cable end (extending out the
foot end with phone jack) into the round
plug, making sure the phone jack is
seated correctly inside the female plug
(arrow to arrow - see DETAIL B.)
)RRWꢀ%RDUG
ZLWKꢀFXWRXW
f. Screw on the round lock cap onto
the Staff control’s female plug to
secure (see DETAIL B).
SEE PAGE 10 OF THIS
MANUAL FOR PROPER
ASSEMBLY OF ELBOW
MOUNTING BRACKETS
(TUBES) & FOOTBOARD
Loop Male Staff Control Cable
and cable tie through mounting
tube hole with Female Staff
C
o
n
tr
o
l
C
a
b
le
.
g. IMPORTANT:
Make sure to tie
$OLJQ
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off the staff control
cable to the foot-
board mounting
tube with a cable
tie as shown.
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/RFNLQJꢀ(QGꢀ&DSꢀRQꢀ'RXEOHꢀ7ꢃ&DEOH
DETAIL B:
MAKE SURE LOCK
END CAPS ARE
SCREWED ON
SECURELY
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ꢁꢄ7ꢄꢀUXQVꢀRQꢀHLWKHUꢀVLGHꢀRIꢀ6HDWꢀ3DQ
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DETAIL A:
CLOSEUP OF STAFF
CONTROL CABLE CONNECTION
11
999-0831-190A Service Manual
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STANDARD MATTRESS RETAINER INSTALLATION
STEP 1. HEAD RETAINER INSTALLATION
1. Position retainer with curved end toward headboard.
2. Squeeze ends of the retainer toward the inside of
the bed and lower between the deck rails and first
outside grid wires.
3. Align the ends of retainer with small holes on the
inside of deck rails and slowly release.
STEP 2. FOOT-END RETAINER
INSTALLATION
1. Position retainer with curved end toward footboard.
2. Squeeze ends of the retainer toward the inside of
the bed and lower between the deck rails and first
outside grid wires.
3. Align the ends of retainer with small holes on the
inside of deck rails and slowly release.
STEP 3. RETAINER POSITIONS
• FOR 80” BEDS: Use outside small holes.
See sample at right.
• FOR 76” BEDS: Use inside small holes.
See sample at right.
Be sure to use a mattress that is properly sized to fit
the sleep deck, which will remain centered on the
deck relative to State and Federal Guidelines. Use
of an improperly fitted mattress could result in injury
or death.
Use a properly sized mattress in order to minimize
the gap between the side of the mattress and assist
devices. This gap must be small enough to prevent
resident/patient from getting his/her head or neck
caught in this location.
!
!
12
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STANDARD WIREFORM WALLSAVER INSTALLATION
STEP 1. WALLSAVER ASSEMBLY
1. Position the Wireform Wallsaver (Part 999-0844-180) with bent
end facing upward and tab ends facing inward as shown at right.
2. Determine the position desired (See bottom of page).
HEAD END
3. Gently squeeze the tab ends of the wallsaver inward toward the
center of the wallsaver and, holding the tabs parallel with the slots
in the caster bases (See DETAILA), slide the tabs into the slots
while letting the wallsaver gently expand outward.
4. Turn the wallsaver downward until it rests on the floor (See
Detail B).
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STEP 2. WALLSAVER
REMOVAL
1. To remove or move the Wireform
Wallsaver to a new position, raise
the wallsaver off the floor until
the end tabs are horizontal.
Finish with
2. Squeeze the ends toward the
center of the wallsaver until the
end tabs slide out of the caster
base slots.
Wallsaver
resting on
ꢀ6WDUWꢀZLWKꢀWDEꢀKHOG
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floor
STEP 2. WALLSAVER
POSITIONS
76” Bed Wallsaver
Position w/ Trapeze or
Position w/o Trapeze 80” Bed w/o Trapeze
76” Bed Wallsaver
80” Bed Wallsaver
Position w/ Trapeze
1. The APS 9000 wallsaver features
3 positions for easy reconfiguration
- 76”, 80”, and Trapeze (if you use
Trendelenberg/Reverse Trendelen-
berg positions please see optional
adaptor brackets on next page).
2. For 76” beds, position the wallsaver
ends in the caster base slots closest
to the FOOT end of the bed. For 80”
beds, position the wallsaver ends
in the MIDDLE slots on the bases.
3. If you have an optional Trapeze unit
on a 76” bed, position the wallsaver
ends in the MIDDLE slots on the
caster bases. For 80” beds position
wallsaver in slots closest to HEAD.
13
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OPTIONAL WALLSAVER ADAPTOR BRACKET INSTALLATION TO
USE WITH TRENDELENBERG/REVERSE TRENDELENBERG FEATURE
3
4. Secure brackets to caster bases
STEP 1. BRACKET
2
using short Nylon Lock Nuts (#3
INSTALLATION
- 100-6744-002) included in your
1. Remove the tall Lock Nut (#1)
from the head end of both the
right and left-hand caster bases.
adaptor bracket bag/kit.
3
2
2. Position the two saddle
adaptor brackets (#2
- 999-0831-002) so
that the ends with
slots face away from
the bases as shown.
1
3. Lower the brackets
onto the caster bases,
aligning holes in brackets
with caster stems.
NOTE: MOUNTING OF THE ADAPTOR
BRACKETS IS ONLY NECESSARY IF YOU
PLAN ON USING THE TRENDELENBERG/
REVERSE TRENDELENBERG FEATURE.
1
STEP 2. WALLSAVER
ASSEMBLY
1. Position the Wireform Wallsaver
(Part 999-0844-180) with bent
end facing upward and tab ends
facing inward as shown at right.
2. Gently squeeze the tab ends of
the wallsaver inward toward the
center of the wallsaver and, hold
-ing the tabs parallel with the
slots in the caster bases (See
DETAILA), slide the tabs into the
Finish with
Wallsaver
ꢀ6WDUWꢀZLWK
ꢀWDEꢀKHOG
ꢀKRUL]RQWDOO\
resting on
floor
slots while letting the wallsaver gently expand outward.
4. Turn the wallsaver downward until it rests on the floor (See Detail B).
STEP 3. WALLSAVER REMOVAL
1. To remove or move the Wireform Wallsaver to a new position, raise
the wallsaver off the floor until the end tabs are horizontal.
2. Squeeze the ends toward the center of the wallsaver until the
end tabs slide out of the caster base slots.
IMPORTANT:
WALLSAVER END NEAREST THE WALL MUST FACE UPWARD
AS SHOWN FOR WALLSAVER TO SEAT PROPERLY IN SLOTS.
:LUHIRUPꢀ:DOOVDYHU
ꢁꢁꢁꢂꢃꢄꢅꢅꢂꢆꢄꢃ
%HQGꢀIDFHVꢀXSZDUG
ꢀ
14
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BED OPERATIONS - APS PENDANT/HAND CONTROLLER
BACKLIT PENDANT
1
2
3
4
5
6
7
8
9
HEAD DECK ANGLE UP BUTTON
HEAD DECK ANGLE DOWN BUTTON
HI/LO UP BUTTON (RAISE ENTIRE BED)
HI/LO DOWN BUTTON (LOWER ENTIRE BED)
KNEE & FOOT DECK ANGLE UP BUTTON
KNEE & FOOT DECK ANGLE DOWN BUTTON
SET TO CHAIR POSITION BUTTON
UNDO CHAIR POSITION BUTTON
OPTIONAL UNDERBED LIGHT BUTTON
NON-BACKLIT PENDANT
SAME FEATURES BUT WITHOUT
UNDERBED LIGHT BUTTON
OPERATION:
1. To angle the Head Deck upward, PRESS 1
2. To angle the Head Deck downward, PRESS 2
3. To raise the Bed Up horizontally, PRESS 3
4. To lower the Bed Down horizontally, PRESS 4
5. To angle the Knee/Foot Decks upward, PRESS 5
6. To angle the Knee/Foot Decks downward, PRESS 6
7. To put the Bed in the Chair position, PRESS 7
8. To release the Bed from the Chair position, PRESS 8
9. To turn the underbed light on or off (*optional pendant only)
PRESS THE LIGHT BULB ICON near the bottom of the
hand controller (not shown on sample at left).
Back of both
Pendants
include
attachment
hook.
9
BACKLIT PENDANT
Model #00HB851D-003
Part # 999-0806-301
Backlit and includes
Underbed Light Button
(button #9)
Non-Backlit Pendant
A Pendant
holster also
comes
standard
with the
Model #00HB841A-001
Part # 999-0806-305
(without Underbed
Light Button)
APS bed.
NOTE:
THE ZENITH 9000 APS BED COMES STANDARD WITH A FOOTBOARD NURSE/STAFF CONTROL
(PLEASE MAKE SURE TO ORDER WITH APPROPRIATE BOARD STYLE). THE BACKLIT PENDANT
WITH UNDERBED LIGHT BUTTON AND THE UNDERBED LIGHT CAN BE PURCHASED AS OPTIONS..
PLEASE SEE NEXT PAGE FOR NURSE/STAFF CONTROL OPERATING INSTRUCTIONS.
15
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BED OPERATIONS - NURSE/STAFF CONTROL PANEL
1
ALL LOCKED BUTTON
HEAD DECK UP BUTTON
2
3
4
HEAD DECK DOWN BUTTON
KNEE & FOOT DECK UP BUTTON
KNEE & FOOT DECK DOWN BUTTON
CHAIR POSITION BUTTON
CPR/UNDO CHAIR POSITION BUTTON
KEY LOCK/UNLOCK BUTTON
HI/LO (T/TR) LOCKED BUTTON
HI/LO UP BUTTON
5
6
7
8
9
Press “Underbed Light” button (#14) to turn underbed light on or off.
10
11
12
13
14
15
HI/LO DOWN BUTTON
Press “CPR Heart” button (#7) to Level/Flatten the bed horizontally for CPR position.
TRENDELENBERG
“Safe Mode” (#15) LED light will glow green automatically once power cord is plugged in.
Green light will blink intermittently for approximately 10 minutes. After 10 minutes of non-
activity Hi/Lo Lock icons on the nurse/staff control panel will show orange (locked).
REVERSE TRENDELENBERG
UNDERBED LIGHT BUTTON
SAFE MODE RELEASE BUTTON
LOCK OUT SINGLE FUNCTIONS
To individually lock out the “Head”, “Knee”, “Chair”,
and “Hi/Lo” functions, press the appropriate top
icon (#2, 3, 4, 10, or 12) button and the “Key”
button at the same time. An orange LED lock
symbol will appear under the related icon.
LOCK SYMBOLS
LOCK SYMBOL
LOCK SYMBOLS
To “Unlock” any of the individual functions, press
the top icon (#2, 3, 4, 10, or 12) and the “Key” Button
(#8) simultaneously. LED lights will not show up.
Press “Head”, “Knee”, or “Chair” and “Key” at the same time to unlock individual
lock out functions.
Press “Hi/Lo Locked” to lock out “Hi/Lo”, “Trendelenberg”,
and “Reverse Trendelenberg” functions.
LOCK OUT HI/LO FUNCTIONS
To lockout the functions for raising and lowering
the entire bed and tilting the bed for Trendelenberg
positions, press the “Hi/Lo Locked” (#9) button. Orange
LED lock symbols will appear under the icons.
To “Unlock” all Hi/Lo functions, press the “Hi/Lo
Locked” button (#9) and the “Key” button (#8)
simultaneously. Orange LED lights will not show up.
Press “Hi/Lo Locked” and “Key” at the same time
LOCK SYMBOLS
to unlock all Hi/Lo lock out functions.
LOCK OUT EVERYTHING
LOCK SYMBOLS
LOCK SYMBOL
LOCK SYMBOLS
To lock out all functions, press the “All Locked”
button (#1). Orange LED lock symbols will appear
under the “Head”, “Knee”, “Chair”, “Hi/Lo”, and
“Trendelenberg/Reverse Trendelenberg” icons.
To “Unlock” all functions, press the “All Locked”
button (#1) and the “Key” button (#8) simultaneously.
Orange LED lights will not show up.
Press “All Locked” and “Key” at
the same time to unlock all functions.
SAFE MODE:
Green light will show automatically when bed is
plugged in and will blink intermittently during 10
minute “sleep mode”. After 10 minutes of lapsed
time since the last function was used, the LED light
shows green and Hi/Lo Lock icons will show orange.
To manually disable the function, hold the “Safe
Mode” button (#15) and “Key” button (#8) at the
same time. Green LED light will go out.
The LED will be lit green when Safe Mode automatically engages
when plugging in the bed. Press “Safe Mode” and “Key” to disable
the Safe Mode feature.
16
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BED OPERATIONS - CHAIR POSITION
2
3
1
1. Make sure the Chair position on the staff
control panel is not locked out (orange
lock icon). To unlock, press the Key icon #1
and Chair icon #2) (or All Locked button
#3) at the same time.
4
2. To move the bed to the Chair position
(foot & knee decks angled up, head deck
angled up, and head of bed tilted upward),
press on the chair icon button (#2).
HEAD
END
To release the chair feature and return
the bed back into a horizontal position,
press the CPR icon (#4). The Chair feature
can also be operated using the Pendant.
(See page 15.)
FOOT
END
BED OPERATIONS - CPR/HEART POSITION
3
1
2
1. Make sure the bed positions on the staff
control panel are not locked out (orange
lock icon). To unlock, press the Key icon (#1)
and the All Locked button (#3) at the same
time.
2. To smoothly move the bed into a prone,
horizontal position for CPR access, press
and hold the CPR/Heart icon button (#2).
CPR POSITION
(The CPR button places the bed in a horizontal position)
This illustration shows bed all the way down as a reference only -
the CPR button will not lower the bed.)
17
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BED OPERATIONS - TRENDELENBERG/REVERSE TRENDELENBERG
1
2
3
1. Make sure the Hi/Lo function on the staff
control panel is not locked out (orange
lock icon). To unlock, press the Key icon #1
and Hi/LO Locked button #2 at the same
time.
2. To move the bed to the Trendelenberg
position (foot end up), press on button #3.
4
3. To move the APS bed into the Reverse
Trendelenberg position (head end up),
press on button #4.
)227
(1'
75(1'(/(1%(5*
+($'
(1'
NOTE: THE TRENDELENBERG AND REVERSE
TRENDELENBERG FEATURE CAN ONLY BE
ACCESSED USING THE STAFF CONTROL. IT
CANNOT BE ACCESSED USING THE HAND
CONTROLLER/PENDANT.
+($'
(1'
5(9(56(ꢀ75(1'(/(1%(5*
)227
(1'
18
999-0831-190A Service Manual
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APS 9000 SERIES ELECTRICAL COMPONENTS (LINAK)
Control/Junction Box
Part # 999-0831-300
Quantity = 1
STANDARD:
Pendant/Hand Controller
with Underbed Light Button
Part # 999-0806-301
Quantity = 1
Power Cable plugs
into side port (part
listed at bottom)
Bed also includes
Pendant Holster
Part # 999-0791-000
Quantity = 1
Head Motor/Actuator
Part # 999-0822-052
Quantity = 1
Foot Motor/Actuator
Part # 999-0822-053
Quantity = 1
Double “T” Cable
Part # 999-0806-200
Quantity = 1
Motor Cable (Hd & Hi/Lo)
Part # 999-0806-203
Quantity = 3
Motor Cable (Ft.)
Part # 999-0806-202
Quantity = 1
Hi/Lo Motor/Actuator
Part # 999-0831-051
Quantity = 2
Battery Backup Cable
Part # 999-0831-200
Quantity = 1
STANDARD:
3 Prong Power Cable
Part # 999-0775-208
Quantity = 1
OPTIONAL UNDERBED LIGHT
OPTIONAL:
2 Prong Power Cable
Part # 999-0775-206
Quantity = 1
Underbed Light Adaptor Cable
Part # 999-0806-212
Quantity = 1
Underbed Light
Part # 999-0806-220
Quantity = 1
DO NOT use unauthorized parts, accessories, or adaptors other than those specified/authorized
by GF Health Products, Inc. DO NOT open assemblies such as the Actuators, Hand Control, or
Control Box. If unauthorized personnel perform work on these components, the manufacturer’s
warranty becomes void. NEVER operate the bed if a Power Cord or Plug is damaged or not working
properly. Contact qualified Service Personnel for examination and repair. Always unplug the Power
Cord when performing any maintenance on the bed.
!
19
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APS9000 SERIES ELECTRICAL CABLING - STANDARD
u
v
w
x
y
z
{
|
POWER CABLE
T-CABLE
HEAD CABLE
u
FOOT CABLE
HI/LO CABLE (FOOT)
HI/LO CABLE (HEAD)
BATTERY BACKUP CABLE
GROUND WIRE
u
Portable
Battery
Cable
Extension
x
|
z
v
v
Ground
Wire
w
y
{
u
{
T-Cable (HB)
Hi/Lo (Ft) - Port 4
Foot - Port 3
Hi/Lo (Hd) - Port 2
Head - Port 1
v
Power Cable &
Battery Cable -
Side of Control Box
20
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APS9000 SERIES ELECTRICAL CABLING - WITH UNDERBED LIGHT
NOTE: Cabling for Beds with Underbed Light feature
is identical to Standard APS beds, except that the
T-Cable plugs into Port 2 in the Underbed Light Box
and an extra Extension Cable is plugged into Port 1
on the Underbed Light Box and the HB Port in the
Control Box.
u
v
w
x
y
z
{
POWER CABLE
T-CABLE
HEAD CABLE
FOOT CABLE
HI/LO CABLE (FOOT)
HI/LO CABLE (HEAD)
BATTERY BACKUP CABLE
GROUND WIRE
u
v
v
|
x
|
}
UNDERBED LIGHT CABLE (UBL)
z
w
Portable
Battery
Cable
y
Extension
{
v
}
Ground
Wire
}
v {
Light
T-Cable - Port 2 in Underbed Light Box
Hi/Lo (Ft) - Port 4 in Control Box
Foot - Port 3 in Control Box
Hi/Lo (Hd) - Port 2 in Control Box
Head - Port 1 in Control Box
Power Cable &
Battery Cable -
Side of Control Box
UNDERBED
LIGHT (UBL)
21
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APS9000 SERIES ELECTRICAL CABLING - WITH
UNDERBED LIGHT & BATTERY
u
| z y
{
x
u
POWER CABLE
w
v
T-CABLE
w
HEAD CABLE
x
FOOT CABLE
y
HI/LO CABLE (FOOT)
v
z
HI/LO CABLE (HEAD)
}
{
BATTERY BACKUP CABLE
|
GROUND WIRE
}
UNDERBED LIGHT CABLE (UBL)
{
Mounted
Battery
Cable
v
Ground
Wire
{
Underbed Light (UBL)
Attached
Battery
Cable
NOTE: Cabling for Beds with Underbed Light and Mounted
Battery Backup features are identical to Standard APS beds,
except that the T-Cable plugs into Port 2 in the Underbed
Light Box and an extra Extension Cable is plugged into Port 1
on the Underbed Light Box and the HB Port in the Control Box.
MOUNTED
BATTERY
OPTION
A Battery Cable runs from the Control Box directly to an
external Battery Pack at the foot end.
22
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OPTIONAL PIVOT ASSIST BAR INSTALLATION & OPERATION
INSTALLATION
1. At the head end of the bed, position the Pivoting Assist Bar (#2)
bracket over the Head Deck (#1) frame and align the two holes
in the Assist Bar bracket with the two holes in the frame rail on
either side of the head deck.
Position the Assist Bar
Bracket ON TOP of the
Deck Frame, aligning
holes in the bracket with
holes in the frame.
2
2. From the outside, insert the Clevis Pins (#3) through the
holes in the pivot bracket and deck frame.
1
3
+($'
(1'
3
3. From the inside, insert a Hair Pin Clip (#4) through
each of the small holes in the clevis pins.
PLEASE ORDER KIT #ZA85400. KIT INCLUDES ONE PIVOTING
ASSIST BAR ASSEMBLY AND TWO LANYARD ASSEMBLIES
WITH CLEVIS PINS AND HAIR PIN CLIPS. (A STATIONARY ASSIST
BAR IS ALSO AVAILABLE AS AN OPTION - KIT # ZA85000).
4
4
THE ASSIST BAR CAN BE POSITIONED ON EITHER
THE RIGHT SIDE OR LEFT SIDE OF THE HEAD DECK.
IT IS NOT OFFERED FOR THE FOOT END OF THE BED.
SAMPLE SHOWS PIVOTING
ASSIST BAR POSITIONED ON
THE LEFT SIDE OF THE BED.
1. To release the pivoting assist bar from its
vertical lock position, hold onto the top of
the bar with one hand and slightly pull out
the black knob on the outside of the pivot
assembly with the other hand to release
the locking mechanism. For ease of patient
access, it is recommended that you pivot
the rail toward the headboard until it stops
and rests in place.
PIVOTING ASSIST BAR OPERATION
+($'
(1'
5HFRPPHQG
3LYRWꢀ7RZDUG
+HDGERDUG
2. To set the assist bar back to its upright
locked position, grab the top of the assist
bar with one hand and pivot the assembly
upward until the black knob mechanism
snaps into place, locking the assist bar
vertically.
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%ODFNꢀ.QREꢀWR
/RFNꢀRUꢀ5HOHDVH
ꢀꢆꢂꢃꢃꢄ
ꢀꢁꢂꢃꢃꢄ
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+($'
'(&.
(1'
+($'ꢅ'(&.
6/((3ꢅ685)$&(
+($'
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(1'
FOR YOUR SAFETY, MAKE SURE YOUR FINGERS
ARE CLEAR OF THE SIDES OR UNDERNEATH THE
PIVOTING ASSEMBLY WHEN PIVOTING THE
ASSIST BAR UP OR DOWN.
PLEASE MAKE SURE THE PIVOT ASSIST BAR
IS ALWAYS IN THE FULL, VERTICAL, LOCKED
POSITION WHEN RESIDENT/PATIENT IS LEFT
UNATTENDED.
!
!
23
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OPTIONAL TRAPEZE SUPPORT INSTALLATION
(The Trapeze Support is attached to the head section of the bed.)
Please Order Kit Number ZA79000
ꢀ
Trapeze Support vertical
support tube. (TMI Bar
Sleeve would be inserted
inside the tube.)
ꢁ
ꢅ
+($'
(1'
ꢁ
ꢄ
ꢃ
ꢂ
0DLQꢆ)UDPH
Use first holes in
Trapeze Support
to mount to main
frame tubes.
USE SAME CLEVIS PINS AND HAIR PIN CLIPS
Use third hole
from the end of the
main frame tubes.
THAT WERE USED TO CONNECT HEAD BOARD
ꢆ
TO MOUNTING TUBES.
1. Begin by removing the headboard panel assembly (#2),
if previously assembled to the bed, by pulling out the
two Clevis Pins and two Hair Pin Clips that attach the
main frame tubes to the headboard’s mounting tubes.
Set all pins aside for later use.
4. Insert the 1/4-20 x 2.50” Carriage Bolt (#5) into the vertical
support as shown and fasten with a 1/4-20 Hex Head Lock
Nut (#6). Both parts should be in your hardware bag.
5. Assemble the headboard to the inside of the Trapeze
Support so that the side of the headboard with the inserts
is facing away from the Trapeze Support. From the outside,
insert the four 1/4-20 x 1.75” long Machine Screws (#4)
from your hardware bag through the holes in the Trapeze
Support, screwing them into the inserts in the headboard.
2. Detach the headboard panel from the mounting tubes
by unscrewing the four 40mm Allen Head Bolts that
hold the board to the tubes (these will be replaced
with the longer Phillips Head Pan Screws from your
trapeze adaptor hardware bag). Do not remove the
four 1/4-20 inserts (#3) from the board. They will be
used again to mount the board to the trapeze support.
6. OPTIONAL - FOR TMI TRAPEZE BAR WITH SLEEVE:
Insert the Sleeve into the vertical support with the slot on
the bottom. Rotate the sleeve until it falls into place over
the carriage bolt you inserted in Step 4. This will lock it into
the proper position. (NOTE: The top of the Sleeve should
sit flush with the top of the vertical support on the
Trapeze Support Adaptor.)
3. Assemble the Trapeze Support (#1) to the main frame
tubes using the two Clevis Pins and Hair Pin Clips you
removed in Step 1. The first holes in the Trapeze tubes
must line up with the third hole from the end in the main
frame tubes as shown.
24
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OPTIONAL BATTERY BACKUP REPLACEMENT CONFIGURATIONS
Configuration 1:
Replacing Single Battery
Cable for a “Portable”
Battery Backup Unit
ꢁ
1. Replacing your existing battery backup
cable (Part 999-0711-001) is fairly simple.
First, if your external battery unit is hooked
ꢁ
up, unplug it from the foot-end battery
cable plug (#1).
ꢀ
2. Carefully cut all cable ties (#2).
ꢁ
3. Unplug the existing cable from the Control
Box (#3). Plug in the new cable and run
along same path as previous cable.
ꢂ
ꢁ
ꢁ
4. Use cable ties to re-secure to tie rod and
mounting brackets (#2).
Configuration 2:
Replacing Mounted Battery Backup Unit (includes attached battery cable)
2. Using a 3/8” socket wrench, remove the two Nylon Lock Nuts
(#6 - Part 100-6725-003) that secure the Battery Mounting
Bracket (#5 - Part 999-0831-001) to the welded Main Frame
Bracket (#4). Remove the bolts (#7 - Part 100-5225-009) and
set aside.
1. If your APS bed came with a mounted Battery
Backup Pack (Part 999-0711-003) you must
first unplug the power cord from the wall unit,
then unplug the attached battery cable from
the Control Box. Carefully cut all cable ties
along the battery cable.
3. Once the Bracket and Battery Pack (#9) are free, remove the
pack from the bracket by unscrewing the four Phillips Head
Screws (#8 - Part 100-5414-001). Place the new battery pack
on the bracket and reverse the process to reattach bracket
and cable.
ꢀ
ꢁ
ꢂ
ꢃ
ꢁ
ꢄ
ꢅ
ꢀ
25
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TROUBLESHOOTING - NOTHING WORKS - NO POWER
1. NOTHING WORKS - NO POWER
a. Check to make sure you have power coming from your
outlet. Unplug the power cable from the outlet and test
the outlet by plugging in a lamp or similar portable device.
OUTLET WORKS = move to Step b.
Test Outlet for Power.
Unplug Power Cord
and check entire cord
to make sure it is not
pinched, frayed, or
damaged.
b. Replug the power cord into the outlet -
NOTHING WORKS - UNPLUG THE POWER CORD
and check the power cord from the head end to the control
box, making sure it is not pinched, frayed, or damaged
in any way.
- POWER CORD IS PINCHED = With cord unplugged,
try to move the bed part slightly to release the pinched
cord. If you can release the cord, re-plug the power
cord into the wall outlet and test the bed.
3-Prong Power Cable
999-0775-208
2-Prong Power Cable
999-0775-206
- BED WORKS = Make sure the cord is not frayed or
exposed. If it is OK, you should not have to replace.
- POWER CORD IS DAMAGED = Cut cable ties and
immediately replace Power Cord.
IF 3-PRONG (OR OPTIONAL 2 PRONG) POWER CORD
IS DAMAGED, REPLACE IMMEDIATELY!
ALWAYS UNPLUG THE POWER CORD BEFORE DOING
ANY ELECTRICAL WORK ON YOUR BED.
!
TROUBLESHOOTING STAFF CONTROL - BLINKING LIGHTS
c. If you have a spare staff control assembly, plug the
1. STAFF CONTROL LIGHTS ARE BLINKING
cable into the T-Cable at the foot end and test.
NOTHING ON STAFF CONTROL WORKS
- WORKS AND LIGHTS NO LONGER BLINK =
Replace the Staff Control Assembly in your foot-
board. (See page 29 for dis-assembly. Please
see page 32 for order number.)
BUT PENDANT WORKS
a. This could mean that your staff control is not getting
enough power from the Control Box.
b. Unplug the power cord from the wall outlet. Unplug
the staff control cable from the T-Cable at the foot
end of the bed.
- DOESN’T WORK & LIGHTS STILL BLINKING =
Replace the Control Box. (Please see Page 31
for order number).
26
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NOTHING ON STAFF CONTROL WORKS BUT PENDANT WORKS
a. Check the Staff Control connections at the foot end. Is the
Staff Control Cable plugged securely into the T-Cable? Also
check if the other end of the T-Cable is plugged securely
into the Control Box (or Underbed Light). If the STAFF
CONTROL STILL DOESN’T WORK = go to step b.
b. Unplug the Power Cord from your wall outlet. Remove the
Cable Cover (Shroud) on the inside of the footboard and
locate the single terminal end that plugs directly into the
back of the Staff Control Panel. Make sure it is properly
seated into the panel. Plug in the power cord and test the
staff control. If the STAFF CONTROL STILL DOESN’T
WORK = Replace the Staff Control Assembly. (See page
29 for dis-assembly. See page 32 for order information.)
TROUBLESHOOTING PENDANT & DOUBLE T-CABLE
If orange lock icon lit, press key symbol and function to unlock.
A
1. STAFF CONTROL WORKS BUT PENDANT/
HAND CONTROLLER FUNCTION DOESN’T
a. Check to see if the functions are locked out on the Staff
Control panel - if orange lock icons show on panel then
Make sure plugs at foot
end are fully seated
that function is locked out. Press the Key and Function
B
(i.e. Head) button at the same time until the orange lock
icon goes out. Test the function. If the PENDANT STILL
DOESN’T WORK = go to step b.
and cap locked on.
B
Make sure plugs
are fully seated
(O-ring does
not show).
b. Check the connections at the seat pan (Pendant/Hand
Controller to T-Cable) and Staff Control Cable connection
to the T-Cable at the foot end making sure plugs are fully
engaged. Also check the T-Cable connection at the Control
Box. If you have an Underbed Light feature, make sure all
cables are secure. If the PENDANT STILL DOESN’T
WORK = move to step c.
Unplug Staff Control
Cable from T-Cable
at foot end.
D
C
Unplug
Power
c. UNPLUG THE POWER CORD FROM THE WALL OUTLET.
Plug
before
working
on bed
electonics.
d. Unplug the Pendant/Hand Controller plug from the end of
the T-Cable on either side of the beds Seat Pan. Unplug
the Staff Control Cable from the end of the T-Cable at the
foot end of the bed and unplug the other end from the
Control Box.
Plug Pendant Cable directly into HB port on Control Box
(or into port 2 in Underbed Light Box) and test.
e. Plug the Pendant/Hand Controller plug directly into the HB
port on the Control Box, making sure it is fully seated.
Plug in the Power Cord and test the Pendant.
E
E
- ALL BUTTONS WORK = Replace the T-Cable
(See page 32 for order information.)
- NOTHING WORKS = Replace the Hand Controller.
(See page 31 for order information.)
27
Basic American Medical Products, a division of GF Health Products, Inc.
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TROUBLESHOOTING MOTOR CABLES & CONTROL BOX
1. HEAD, FOOT, OR HI/LO FUNCTION
NOT WORKING
a. Check plugs to make sure they are firmly seated in all ports
on your Control Box and are plugged into the correct ports
(See diagram at right).
POWER PLUG
b. Check all cables to make sure they are not frayed, pinched,
or damaged in any way. If any cable is damaged, UNPLUG
YOUR BED’S POWER CORD FROM THE WALL OUTLET
and REPLACE THE CABLE AND/OR THE ELECTRONIC
COMPONENT.
BATTERY
c. HEAD DECK NOT RAISING - Unplug the power cord. Switch
the head and foot plugs (ports 1 and 3). Re-plug the power
cord and press the FOOT button to test.
- HEAD WORKS = Control Box head port bad.
Replace box (See page 31 for order information.)
- DOESN’T WORK = Replace the Head Motor.
(See page 31 for order information.)
d. FOOT AND KNEE DECKS NOT RAISING - Unplug the
power cord. Switch the foot and head plugs (ports 3 and 1).
Re-plug the power cord and press the HEAD button to test.
- FOOT WORKS = Control Box foot port bad.
Replace box (See page 31 for order information.)
2. BED LOOKS UNLEVEL - HILO MOTORS
ARE NOT IN SYNC.
- DOESN’T WORK = Replace the Foot Motor.
(See page 31 for order information.)
a. Press the Hi/Lo “DOWN” button repeatedly on either
the Staff Control or Pendant/Hand Controller until
the bed goes completely down and rests in its full
horizontal position. The two HI/LO motor shafts
should be completely retracted inside the motors.
e. BED DOES NOT GO UP AND DOWN IN HORIZONTAL
POSITION - If you press the Up or Down Hi/Lo button and
you hear a click or buzz but nothing happens = Check your
Hi/Lo Motors by touching them & pushing the Hi/Lo buttons.
- YOU FEEL NOTHING = possible bad motor - go to the
third step below.
QUICK REFERENCE
- HI/LO & FOOT WORKS, BUT HEAD DOES NOT:
Switch Head & Foot Motor Cable at the Control Box
and test (See Step C in left column).
- YOU FEEL SLIGHT VIBRATION = Motor OK.
- Unplug the Power Cord = Switch the two Hi/Lo plugs
(ports 4 and 2) in the Control Box. Re-plug the power cord
and press the same Hi/Lo button, then touch the same
non-vibrating motor.
- HI/LO & HEAD WORKS, BUT FOOT DOES NOT:
Switch Foot & Head Motor Cable at the Control Box
and test (See Step D in left column).
i. MOTOR NOW VIBRATES = Bad port in the
Control Box - Replace box. (See page 31 for
order information.)
- HEAD & FOOT WORKS, BUT HI/LO DOES NOT:
a. Switch Head and Foot Hi/Lo Motor Cables at the
Control Box and test (See Step E in left column).
b. Test to see if Hi/Lo Motors need to be re-aligned
(See Step F above).
ii. MOTOR DOES NOT VIBRATE = Replace
the bad Hi/lo Motor. (See page 31.)
28
Basic American Medical Products, a division of GF Health Products, Inc.
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TROUBLESHOOTING/REPLACING YOUR APS STAFF CONTROL
REMOVING AND REPLACING THE
STAFF CONTROL ASSEMBLY
6WDIIꢄ&RQWURO
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1. UNPLUG THE POWER CORD FROM
THE WALL OUTLET.
2. Unscrew the four Phillips Screws (#1) that attach the
Shroud (cable cover) to the footboard and set aside.
ꢀꢁꢂꢃꢄ
6WDIIꢄ&RQWURO
3. At the foot end of the bed, unscrew the retaining
cap on the T-Cable (#3) and unplug the two cables.
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6FUHZV
4. Unscrew the two remaining Phillips Screws (#2)
from the inside of the footboard that attach the
Staff Control Assembly bevel to the board. Set
aside screws for later re-assembly.
ꢀꢁꢂꢃꢄ
6WDIIꢄ&RQWURO
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5. Remove the OLD Staff Control Assembly and fish
the old cable out through the large hole.
ꢀꢁꢅꢃ
6KURXGꢄ6FUHZV
6. Feed the cable of the NEW Staff Control
Assembly from the outside through the
large hole and insert the bevel into the
cutout on the outside of the footboard.
ꢀꢁꢆꢃꢄ
ꢀꢁꢇꢃꢄ
ꢀꢁꢈꢃꢄ
7. Secure the Staff Control by
re-inserting the two Phillips
Screws (#2) you removed
in Step 4.
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7LHꢄWKURXJKꢄWKHꢄHQGꢄKROHꢄLQ
WKHꢄPRXQWLQJꢄWXEHꢊꢄORRSꢄWKH
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8. Re-position the Shroud on
the inside of the footboard
and secure with the four
Phillips Screws (#1) you
removed in Step 2.
9. Plug the T-Cable (#5) into the Staff Control
Cable (#4), making sure the phone jack plug
is seated correctly into the Staff Control cable plug.
Screw on the retaining cap (#3) to secure.
10. Run a Cable Tie through the large end hole on
the right-hand footboard mounting tube.
)HPDOHꢄHQG
RIꢄ6WDIIꢄ&RQWURO
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11. Loop the excess Staff Control Cable. Run the
cable tie around the cable and pull tight to secure.
Cut off any excess Cable Tie.
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ꢄDWꢄIRRWꢄHQGꢄꢌꢄ*UH\
ꢀꢍ7ꢍꢄUXQVꢄRQꢄHLWKHU
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+DQGꢄ&RQWUROOHUꢋꢃ
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29
Basic American Medical Products, a division of GF Health Products, Inc.
999-0831-190A Service Manual
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RECOMMENDED MAINTENANCE AND INSPECTION
} Maintenance Inspection of All
Components (Receipt of shipment)
} Electrical Inspection of Control Box
(6 months)
• Check the external power cord that plugs into the control
box for any chafing cuts or wear.
• Make sure all parts/components are included
(Please see page 9 - “Unpacking Your Bed”).
• Make sure all attaching hardware is securely tightened.
• Check all electrical connections for any wear or fractures.
• Check all bed components for obvious damage.
• Inspect the Power Supply Cord for any cuts and/or damage.
• Check your external or mounted battery (see page 24)
Replace if needed.
• Check to see all actuator cords are routed and connected
properly to the control box.
} Electrical Inspection of Pendant
and Staff Control (6 months)
} Mechanical Inspection of Assemblies
(6 months)
• Inspect all welds on the sleeping surface, frame, and base
assemblies for stress fractures.
• Check the pendant cord for any chafing, cuts, or wear.
• Check all pendant functions . . .
• Inspect all fasteners for wear and looseness.
P
P
P
P
P
Head raises and lowers properly
Foot raises and lowers properly
• IMPORTANT: Lubricate all pivot points, actuator/motor
clevis pins, and control arm clevis pins as needed. White
Lithium Grease is recommended.
Entire bed raises and lowers properly
Bed moves to Chair position properly
Bed moves to Trendelenberg and
} Mechanical Inspection of Casters
& Pedal Locking Mechanism
(3 months)
Reverse Trendelenberg positions properly
• Check to make sure each button and associated function
work properly (i.e. the head section raises when the Head
Up button is activated).
• Check the pedal locking mechanism to make sure it engages
and disengages properly.
} Electrical Inspection of Actuators/Motors
(6 months)
• Check the bottom foot pads on the foot end casters, making
sure they are clean of debris and undamaged. Replace if needed.
• Check all casters to ensure that they roll properly and
are unobstructed.
• Check the actuator/motor cords for any chafing, cuts, or wear.
• Check the range of movement on all motors to ensure they
do not bind in the Full Up and Full Down positions.
WARRANTY
- 15 Years on Frame
- 5 Years on Motors and Control Box
(longest motor warranty in the industry)
- 3 Years on Other Electronics
The warranties contained herein contain all the representation and warranties with respect to the subject matter
of this document, and supersede all prior negotiations, agreements and understanding with respect thereto.
The recipient of this document hereby acknowledges and represents that it has not relied on any representation,
assertion, guarantee, warranty, collateral contract or other assurance, except those set out in this document.
30
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SERVICE/REPLACEMENT PART RECORD (Page 1)
DECKING
Part Number
999-0844-920SP
999-0844-930SP
999-0844-940SP
Description
QTY
1 Deck
1 Deck
1 Deck
1 Pkg
Order Date
Price
Head/Back Deck & Hardware Pack
OR - Foot Deck & Hardware Pack
OR - Knee Deck & Hardware Pack
Deck Hardware Pack - INCLUDES . . .
Clevis Pins
4
5
2
1
5/16” Retaining Rings (Deck Brackets)
12mm Retaining Ring (Cntrl Arms to Decks)
Installation Instruction Sheet
MOTORS (ACTUATORS)
Description
Part Number
999-0831-051SP
999-0822-052SP
999-0822-053SP
QTY
1 Motor
1 Motor
1 Motor
1 Pkg
Order Date
Price
Hi/Lo Motor (Cable not included) & Hardware Pack
OR - Head Motor (Cable not included) & Hardware Pack
OR - Foot Motor (Cable not included) & Hardware Pack
Motor Hardware Pack - INCLUDES . . .
2
2
2
8
1
12mm Retaining Rings
Hair Pin Clips
Snap Rings
Standard Cable Ties
Installation Instruction Sheet
999-0806-200
999-0806-202
Head and Hi/Lo Motor Cables
Foot Motor Cable
1 per Motor
1 Cable
CONTROL BOX & POWER CABLES
Part Number
999-0831-300
999-0775-208
999-0775-206
Description
QTY
1 Box
Order Date
Order Date
Price
Price
Linak Control Box and Clip
Standard 3 Prong Power Cable Ground Wire
Optional 2 Prong Power Cable
1 Cable
1 Cable
PENDANT/HAND CONTROLLER
Part Number
999-0806-301
999-0791-000
999-0806-305
Description
QTY
Backlit Pendant with Underbed Light button
Pendant Holster
1 Pendant
1 Holster
1 Pendant
Non-Backlit Pendant (no Underbed Light button)
31
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SERVICE/REPLACEMENT PART RECORD (Page 2)
DOUBLE T-CABLE
Part Number
Description
QTY
1 Cable
1 Pkg
Order Date
Order Date
Order Date
Price
Price
Price
999-0806-200SP
Double “T” Control Cable
Deck Hardware Pack - INCLUDES . . .
Split Stem Cable Retainer
Push Cable Ties
2
4
8
1
Standard Cable Ties
Installation Instruction Sheet
UNDERBED LIGHT
Description
Part Number
QTY
1 Motor
1 Pkg
999-0806-220SP
Underbed Light Unit
Motor Hardware Pack - INCLUDES . . .
Adaptor Cable - 999-0806-212
Standard Cable Ties
12
4
1
Attachment Material
1
Installation Instruction Sheet
STAFF CONTROL
Description
Part Number
999-0831-901
ZL831000
QTY
1 Unit
1 Pkg
Switch Pad with Bezel & Cables
Staff Control Service Pack - INCLUDES . . .
1
1
6
3
1
Switch Pad with Bezel & Cables
Shroud (Cable Cover)
#6 Phillips Head Truss Screws
4” Nylon Cable Tie
PLEASE SEE
PAGE 11
FOR
INSTALLATION
INSTRUCTIONS
Installation Instruction Sheet
CAPS & PLUGS
Description
Part Number
QTY
Order Date
Price
NOTE: CAPS & PLUGS CAN ONLY BE PURCHASED IN SETS OF 12
100-4200-004PK
100-4700-017PK
100-4700-018PK
100-4715-011PK
999-0775-001PK
100-4762-002PK
100-4738-005PK
12/pkg
12/pkg
12/pkg
12/pkg
12/pkg
12/pkg
12/pkg
1.25” x 1.25” Square Caps Pack
1.00” x 2.00” Rectangular Caps Pack
1.25” x 2.00” Rectangular Caps Pack
1.50” Round End Caps Pack (cover arm bearings)
Half Moon End Caps Pack (caster bases)
5/8” Round Plugs Pack (both sides of foot deck)
3/8” Round Plugs (on main frame rails - foot end)
FOR GENERAL CAP/PLUG DIAGRAMS PLEASE SEE PAGES 36 & 37
32
999-0831-190A Service Manual
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SERVICE/REPLACEMENT PART DIAGRAM - ELECTRONICS
FOOT-END
HI/LO MOTOR
END OF
BATTERY CABLE
(BLACK)
CONTROL BOX -
ATTACHED TO MOTOR
FOOT-END
OF T-CABLE
(GREY)
HEAD-END
HI/LO MOTOR
LONGER SIDE OF T-CABLE
WITH PUSH CABLE TIE IN
SMALL HOLE
FOOT
END
FOOT/KNEE
MOTOR
LONG “T” OF T-CABLE
AND BATTERY CABLE
SECURED TO ROD
AND MAIN FRAME
BRACKET WITH
CABLE TIES
FOOT MOTOR
SHORTER SIDE OF T-CABLE WITH
PUSH CABLE TIE IN SMALL HOLE
HEAD
END
CABLE PROTECTION GROMMET
IN SEAT PAN KEY HOLE
POWER CABLE
PLUG AT HEAD END
POWER CABLE SECURED TO ROD
WITH CABLE TIES
1. TO ORDER A REPLACEMENT
HI/LO MOTOR USE SERVICE PACK
999-0831-051SP (Includes motor,
mounting hardware & installation
instruction sheet).
2. TO ORDER A REPLACEMENT
3. TO ORDER A REPLACEMENT
FOOT MOTOR USE SERVICE PACK
999-0822-053SP (Includes motor,
mounting hardware & installation
instruction sheet).
HEAD MOTOR USE SERVICE PACK
999-0822-052SP (Includes motor,
mounting hardware & installation
instruction sheet).
4. TO ORDER A REPLACEMENT
CONTROL BOX PLEASE USE
999-0831-300 (Includes Control
Box and mounting clip. Power
Cord must be ordered separately
- see page 31 for order numbers)
5. TO ORDER A REPLACEMENT
DOUBLE T-CABLE USE SERVICE
PACK 999-0806-200SP (Includes
T-Cable, cable ties, grommets &
installation instruction sheet).
6. TO ORDER A REPLACEMENT
BATTERY MOTOR USE SERVICE
PACK 999-0711-001SP (Includes
battery cable, long cable ties, and
installation instruction sheet).
WHEN ORDERING REPLACEMENT PARTS WITH CUSTOMER SERVICE,
PLEASE HAVE YOUR BED’S SERIAL NUMBER AVAILABLE
TO CONFIRM WHETHER THE PART IS COVERED UNDER WARRANTY.
(SEE PAGE 5 FOR LOCATION OF SERIAL NUMBER ID LABEL.)
33
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SERVICE/REPLACEMENT PART DIAGRAM - DECKING
HEAD DECK
TO MAIN FRAME
SEAT PAN BRACKETS
DETAIL OF DECK
ATTACHMENT
(Similar for all decks)
KNEE DECK
TO MAIN FRAME
SEAT PAN BRACKETS
FOOT DECK
TO KNEE DECK
MOUNTING BRACKETS
DETAIL OF EDEMA
RATCHET RE-ATTACHMENT
(Use existing ratchets
and hardware)
1. TO ORDER A REPLACEMENT
2. TO ORDER A REPLACEMENT
KNEE DECK USE SERVICE PACK
999-0844-940SP (includes deck,
mounting hardware & installation
instruction sheet).
3. TO ORDER A REPLACEMENT
FOOT DECK USE SERVICE PACK
999-0844-930SP (includes deck,
mounting hardware & installation
instruction sheet). Re-use existing
edema ratchets & ratchet hardware.
HEAD DECK USE SERVICE PACK
999-0844-920SP (includes deck,
mounting hardware & installation
instruction sheet).
WHEN ORDERING REPLACEMENT PARTS WITH CUSTOMER SERVICE,
PLEASE HAVE YOUR BED’S SERIAL NUMBER AVAILABLE
TO CONFIRM WHETHER THE PART IS COVERED UNDER WARRANTY.
(SEE PAGE 5 FOR LOCATION OF SERIAL NUMBER ID LABEL.)
34
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SERVICE/REPLACEMENT PART DIAGRAM -
MAIN FRAME CAPPING
HEAD
END
FOOT
END
CAPS OR PLUGS ARE NOT COVERED UNDER WARRANTY
(PACKS OF 12 CAN BE ORDERED IN THE EVENT YOU DAMAGE OR LOSE
ANY CAPS/PLUGS ON YOUR BED - SEE BOTTOM OF PAGE 32 FOR ORDER NUMBERS)
35
999-0831-190A Service Manual
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SERVICE/REPLACEMENT PART DIAGRAM -
CAPPING ON HEAD, KNEE, AND FOOT DECKS
CAPPING ON ARMS & LEGS
2X 100-4700-018
End Caps
2X 100-4700-018
Rectangular End Caps
4X 100-4715-011
Round End Caps
2X 100-4700-021
Rectangular End Caps
CAPS OR PLUGS ARE NOT COVERED UNDER WARRANTY
(PACKS OF 12 CAN BE ORDERED IN THE EVENT YOU DAMAGE OR LOSE
ANY CAPS/PLUGS ON YOUR BED - SEE BOTTOM OF PAGE 32 FOR ORDER NUMBERS)
36
999-0831-190A Service Manual
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NOTES:
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37
Basic American Medical Products, a division of GF Health Products, Inc.
999-0831-190A Service Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
336 Trowbridge Dr. • Fond du Lac, WI 54937
Customer Service: 1.800.365.2338 • Fax: 920.929.8213
© 2012 GF Health Products, Inc.
All Rights Reserved
Basic American Medical Products and Zenith
are registered trademarks of GF Health Products, Inc.
GF121699RevA12
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