Graco Welding System 3A0235G User Manual

Instructions-Parts  
3A0235G  
EN  
Feed Supply Kits  
®
For supplying viscous materials to Graco HFR Metering System.  
For professional use only.  
Important Safety Instructions  
Read all warnings and instructions in this man-  
ual. Save these instructions.  
See page 3 for model information, including maximum working pressure and approvals.  
246081 Package shown installed in HFR  
proportioning system. Some parts shown  
are not included in kit.  
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Complete Supply Pump Systems  
Complete Supply Pump Systems  
Most packages include all air and fluid fittings and hoses. Approvals are only for the pumps and not for the entire  
package.  
Complete Package only comes with one pump, air and fluid fittings, and hoses.  
Complete  
Material  
Package(fluid Pump  
Maximum Air  
Maximum Fluid  
and air)  
Model  
CS  
SS  
Input Pressure  
Working Pressure  
Approvals  
T2 2:1 Ratio  
246081  
24D091  
295616  
295616  
295616  
295616  
180 psi  
(1.2 MPa, 12.5 bar)  
405 psi  
(2.8 MPa, 28 bar)  
24E396★  
24E397★  
Husky™ 515  
246369  
246484  
241564  
0359  
100 psi  
(0.7 MPa, 7 bar)  
100 psi  
(0.7 MPa, 7 bar)  
0359  
24D092  
II 2 GD c IIC T4  
Husky™ 716  
246375  
24D093  
Husky™ 1050  
24D328  
246485  
D54311  
100 psi  
(0.7 MPa, 7 bar)  
100 psi  
(0.7 MPa, 7 bar)  
647673  
651458  
0359  
125 psi  
(0.86 MPa, 8.6 bar)  
125 psi  
(0.86 MPa, 8.6 bar)  
24D094  
II 2 GD c IIC T4  
®
Monark 5:1 Ratio, 55 Gallon  
24D095  
24E398★  
218956  
218956  
0359  
180 psi  
900 psi  
(1.2 MPa, 12.5 bar)  
(6.2 MPa, 62 bar)  
24G714  
224350  
II 1/2 G T2  
ITS03ATEX11228  
®
Monark 5:1 Ratio, 5 Gallon  
24D096  
902278  
902278  
180 psi  
(1.2 MPa, 12.5 bar)  
900 psi  
(6.2 MPa, 62 bar)  
24E399★  
®
High-Flo Pumps  
257769  
JC20L1  
100 psi  
200 psi  
II 2 Gc T3  
(0.7 MPa, 7 bar)  
(1.4 MPa, 14 bar)  
257777  
JS20L1  
3A0235G  
3
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Warnings  
Warnings  
WARNING  
FIRE AND EXPLOSION HAZARD  
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent  
fire and explosion:  
Use equipment only in well ventilated area.  
Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop  
cloths (potential static arc).  
Keep work area free of debris, including solvent, rags and gasoline.  
Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes  
are present.  
Ground all equipment in the work area. See Grounding instructions.  
Use only grounded hoses.  
Hold gun firmly to side of grounded pail when triggering into pail.  
If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment  
until you identify and correct the problem.  
Keep a working fire extinguisher in the work area.  
EQUIPMENT MISUSE HAZARD  
Misuse can cause death or serious injury.  
Do not operate the unit when fatigued or under the influence of drugs or alcohol.  
Do not exceed the maximum working pressure or temperature rating of the lowest rated system  
component. See Technical Data in all equipment manuals.  
Do not leave the work area while equipment is energized or under pressure. Turn off all equipment  
and follow the Pressure Relief Procedure when equipment is not in use.  
Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-  
facturer’s replacement parts only.  
Do not alter or modify equipment.  
Use equipment only for its intended purpose. Call your distributor for information.  
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.  
Do not kink or over bend hoses or use hoses to pull equipment.  
Keep children and animals away from work area.  
Comply with all applicable safety regulations.  
TOXIC FLUID OR FUMES HAZARD  
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or  
swallowed.  
Read MSDS’s to know the specific hazards of the fluids you are using.  
Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.  
Always wear impervious gloves when spraying or cleaning equipment.  
If this equipment is used with isocyanate material, see additional information on isocyanates in Iso-  
cyanate Conditions Section of this manual.  
4
3A0235G  
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Warnings  
WARNING  
MOVING PARTS HAZARD  
Moving parts can pinch or amputate fingers and other body parts.  
Keep clear of moving parts.  
Do not operate equipment with protective guards or covers removed.  
Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,  
follow the Pressure Relief Procedure. Disconnect power or air supply.  
PERSONAL PROTECTIVE EQUIPMENT  
You must wear appropriate protective equipment when operating, servicing, or when in the operating  
area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhala-  
tion of toxic fumes, and burns. This equipment includes but is not limited to:  
Protective eyewear, and hearing protection.  
Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.  
3A0235G  
5
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Isocyanate Conditions  
Isocyanate Conditions  
To prevent exposing ISO to moisture:  
Always use a sealed container with a desiccant  
dryer in the vent, or a nitrogen atmosphere. Never  
store ISO in an open container.  
Spraying materials containing isocyanates creates  
potentially harmful mists, vapors, and atomized partic-  
ulates.  
Keep the ISO lube pump reservoir (if installed) filled  
®
with Graco IsoGuard Select (ISG), Part 24D086.  
Read material manufacturer’s warnings and material  
MSDS to know specific hazards and precautions  
related to isocyanates.  
The lubricant creates a barrier between the ISO and  
the atmosphere.  
Use moisture-proof hoses specifically designed for  
ISO, such as those supplied with your system.  
Never use reclaimed solvents, which may contain  
moisture. Always keep solvent containers closed  
when not in use.  
Never use solvent on one side if it has been contam-  
inated from the other side.  
Always lubricate threaded parts with ISO pump oil  
or grease when reassembling.  
Prevent inhalation of isocyanate mists, vapors, and  
atomized particulates by providing sufficient ventila-  
tion in the work area. If sufficient ventilation is not  
available, a supplied-air respirator is required for  
everyone in the work area.  
To prevent contact with isocyanates, appropriate per-  
sonal protective equipment, including chemically  
impermeable gloves, boots, aprons, and goggles, is  
also required for everyone in the work area.  
Keep Components A and  
B Separate  
Material Self-ignition  
NOTICE  
To prevent cross-contamination of the equipment’s  
wetted parts, never interchange component A (red)  
and component B (blue) parts.  
Some materials may become self-igniting if applied  
too thickly. Read material manufacturer’s warnings  
and material MSDS.  
Foam Resins with 245 fa  
Blowing Agents  
Moisture Sensitivity of  
Isocyanates  
Some foam blowing agents will froth at temperatures  
above 90°F (33°C) when not under pressure, especially  
if agitated. To reduce frothing, minimize preheating in a  
circulation system.  
Isocyanates (ISO) are catalysts used in two component  
foam and polyurea coatings. ISO will react with moisture  
(such as humidity) to form small, hard, abrasive crystals,  
which become suspended in the fluid. Eventually a film  
will form on the surface and the ISO will begin to gel,  
increasing in viscosity. If used, this partially cured ISO  
will reduce performance and the life of all wetted parts.  
Changing Materials  
When changing materials, flush the equipment mul-  
tiple times to ensure it is thoroughly clean.  
Always clean the fluid inlet strainers after flushing.  
Check with your material manufacturer for chemical  
compatibility.  
NOTE: The amount of film formation and rate of  
crystallization varies depending on the blend of ISO,  
the humidity, and the temperature.  
6
3A0235G  
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A and B Components  
A and B Components  
IMPORTANT!  
For all machines:  
The A (Red) side is intended for ISO, hardeners,  
and catalysts.  
If one of the materials being used is moisture-sensi-  
tive, that material should always be in the A (Red)  
side.  
Material suppliers can vary in how they refer to plural  
component materials.  
Be aware that when standing in front of the manifold on  
proportioner:  
The B (blue) side is intended for polyols, resins, and  
bases.  
Component A (Red) is on the left side.  
Component B (Blue) is on the right side.  
For ratios higher than 1:1, the higher volume is  
typically the B (Blue) side.  
3A0235G  
7
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Grounding  
Grounding  
Position Drums  
Place component A (red) and component B (blue)  
drums as desired. Air hose (C) connecting feed pumps  
is 15 ft (4.57 m) long. See FIG. 1.  
Fluid hose (103) connecting feed pumps to systems are  
10 ft (3.05 m) long.  
The equipment must be grounded. Grounding reduces  
the risk of static and electric shock by providing an  
escape wire for the electrical current due to static build  
up or in the event of a short circuit.  
Installation  
Pump: follow instructions in separate feed pump man-  
ual, supplied.  
Feed Pump  
HFR: see operation manual.  
1. Complete Setup instructions in pump manual  
Spray gun: see gun manual.  
before installing in drum or pail.  
Fluid supply container: follow local code.  
Object being sprayed: follow local code.  
a. For Riser Tube Kit 246419: Inspect bung o-ring  
(309) and gasket (303) in place. If either is worn  
or damaged, or if material shows signs of crys-  
tallization, replace. See page 22.  
Solvent pails used when flushing: follow local code.  
Use only conductive metal pails, placed on a grounded  
surface. Do not place the pail on a nonconductive sur-  
face, such as paper or cardboard, which interrupts  
grounding continuity.  
b. If required, install desiccant dryer (Graco part  
no. 247616 not included). Remove elbow and 2  
in. bushing supplied with desiccant dryer (6).  
Screw dryer 3/4 npt fitting into vent of moisture  
sensitive drum.  
To maintain grounding continuity when flushing or  
relieving pressure: hold metal part of the spray gun or  
dispense valve firmly to the side of a grounded metal  
pail, then trigger the gun or valve.  
NOTICE  
Lubricate bung o-ring with 217374 ISO Pump Oil  
each time you change drums. This keeps air and  
moisture from reacting with material and allows bung  
adapter to rotate freely.  
Flush Pumps Before  
Using  
NOTICE  
Tighten pump clamps and external fasteners before  
first use. See pump manual.  
Flush equipment only in a well-ventilated area. Do not  
spray flammable fluids. Do not turn on heaters while  
flushing with flammable solvents.  
8
3A0235G  
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Installation  
Complete Package 246081 shown installed in HFR proportioning system. Includes *parts only.  
101* (red)  
2
2 2  
6*  
Air Supply Kit. See 309827.  
2*  
2
101* (blue)  
2 C*  
*103 (Ref)  
D
103* (Ref)  
2
2*  
FIG. 1: Installation  
3A0235G  
9
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Installation  
T2 2:1 and Monark 5:1  
1. Flush pumps, page 8.  
Husky 1050 Wall Mount  
1. Be sure wall can support weight of pump, hoses,  
and accessories, and can withstand stress during  
operation.  
2. Position drums, page 8.  
3. Open drum bung hole. Screw bung adapter with  
gasket into bung hole. See pump manual.  
2. Position wall bracket (204) no more than 5 ft (1.52  
m) above floor. Check that bracket is level. Attach to  
wall, using screws long enough to keep bracket from  
vibrating. See FIG. 3.  
4. Install swivel fitting (102) in pump fluid outlet. See  
FIG. 2.  
3. Connect swivel union (209) to pump inlet.  
4. Install bushing (105) in pump air inlet.  
5. Connect hose (103) between swivel fitting (102) and  
the system swivel inlet (D, see FIG. 1).  
6. Install air supply kit and connect air lines, page 12,  
to finish installation.  
5. Install pump (201) on bracket (204) securely, using  
screws (211), washers (210), and nuts (212).  
6. Connect elbow (210) to top of riser tube kit (202).  
7. Connect suction hose (203) to elbow (210) and inlet  
swivel (209).  
201  
8. Install swivel fitting (102) in pump fluid outlet. See  
FIG. 4.  
9. Connect hose (103) between swivel fitting (102) and  
GMS swivel inlet fitting. See FIG. 4.  
10. Install air supply kit and connect air lines, page 12,  
to finish installation.  
102  
bung adapter  
103  
201  
105  
209  
203  
210  
212  
TI10281a  
FIG. 2. Standard 2:1 Kit  
211  
213  
202  
204  
r_24D329_3a0235_1a  
FIG. 3. Husky 1050 Wall Mount  
10  
3A0235G  
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Installation  
®
Husky 515 and 716  
1. Place riser tube (202) into drum. Tighten bung  
adapter securely.  
High-Flo Pumps  
1. Install elbow fitting (106) in pump (101) fluid outlet.  
2. Connect hose (103) between elbow fitting (106) and  
fitting (102). Install nipple (109) and swivel fitting  
(110).  
2. For carbon steel supply pump systems, Install  
swivel fitting (102) in pump (201) fluid outlet.  
3. Connect hose (103) between swivel fitting (102) and  
GMS swivel fluid inlet fitting.  
3. Connect swivel fitting (110) and GMS swivel fluid  
inlet fitting.  
4. Install air supply kit and connect air lines, page 12,  
to finish installation.  
For A-Side only: remove 1/2 npt swivel fitting from GMS  
swivel fluid inlet prior to connecting swivel fitting (10).  
201  
4. Connect air lines (not supplied), page 12, to finish  
installation.  
102  
101  
103  
106  
202  
110 102  
r_246481_3a0235a_1a  
FIG. 4. Husky 716  
103  
109  
111  
r_257769_3a0235a_1a  
FIG. 5: High-Flo  
3A0235G  
11  
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Install Air Supply Kit  
Install Air Supply Kit  
Connect Air Lines  
T2 2:1, Husky 515, Husky 716, and Husky 1050.  
See manual 309827 to install air supply kit.  
Trapped air can cause the pump to cycle unexpect-  
edly, which could result in serious injury from splash-  
ing or moving parts.  
5:1 Monark Kits  
1. Shut off air valves (V) at feed pumps (201).  
201  
T2 2:1, Husky 515, Husky 716,  
and Husky 1050 Kits  
1. Supply clean, dry filtered air to feed pumps.  
V
7
2. See manual 309827 to install air supply kit.  
Air Regulator Kit 248829  
1b  
The air regulator kit (7) is only used with the Monark kits.  
1a  
r_256276_312769_2A  
1. Install air regulator kit (7).  
2. Install air line (1a) with quick disconnect coupler  
(1b) provided.  
2. Interconnect tee fitting (1f) and quick disconnect fit-  
ting (1b) on pump with air hose (1a).  
3. Connect air line and quick disconnect coupler to air  
regulator (7).  
12  
3A0235G  
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Operation  
Operation  
Maintenance  
NOTE:  
Startup  
1. See Load fluid with feed pumps in system opera-  
See supplied pump manual for maintenance, repair, and  
parts information.  
tion manual.  
2. Open feed pump air regulator.  
3. Open feed pump bleed-type master air valve.  
4. Adjust air to feed pump with needle valve.  
NOTE:  
Lubricate bung o-ring (309) with 217374 ISO Pump Oil  
each time you change drums. This keeps air and mois-  
ture from reacting with ISO.  
Whenever pump is removed from drum, inspect bung  
o-ring (309) and gasket (303) in place. If either is worn  
or damaged, or if ISO shows signs of crystallization,  
replace. See page 22.  
Cold, viscous material may be difficult to prime.  
Use needle valve to reduce air flow to motor.  
Do not plug or shut off pump fluid outlet when  
priming. Fluid must be free to flow through  
pump to prime.  
Tighten pump clamps and external fasteners periodi-  
cally. See pump manual.  
To increase pump flow rate and reduce icing,  
remove pump muffler. This will increase exhaust  
noise.  
Repair  
See supplied pump manual for maintenance, trouble-  
shooting, and repair procedures.  
5. Never let pump run when drum is empty. A dry  
pump can accelerate and damage itself. If pump is  
running too fast, stop it immediately. Check and refill  
fluid supply, or flush with compatible solvent. Always  
prime entire system to remove any air. Do not let  
material harden in pump.  
Shutdown  
See Shutdown and Pressure Relief Procedure in system  
operation manual. Close feed pump bleed-type master  
air valve.  
Changing Drums  
NOTICE  
To prevent cross-contamination of fluid when chang-  
ing drums, complete changing one component  
before changing second component.  
1. See Shutdown above.  
2. Remove riser tube from drum. Install in new drum,  
page 8.  
3. Lubricate bung o-ring, page 8.  
4. See Load fluid with feed pumps in GMS operation  
manual.  
3A0235G  
13  
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Parts  
Parts  
Complete Supply Pump Systems  
Each complete supply pump system includes a fluid supply kit, air supply kit, and desiccant dryer. See parts lists on  
pages 15.  
Two Pump Systems  
One Pump Systems  
Complete  
Material Pump System  
Fluid Supply Kit (1)  
(See Page 16)  
Complete Pump  
System  
Pump  
Husky 515  
CS  
SS  
CS  
SS  
CS  
SS  
CS  
SS  
SS  
CS  
SS  
CS  
SS  
246369  
24D092  
246375  
24D093  
24D328  
24D094  
246081  
24D091  
24D096  
24D095  
246481  
24D100  
Husky 716  
Husky 1050  
T2 2:1  
246482  
24D101  
24D332  
24D102  
246898  
24E396  
24E397  
24E399  
24E398  
24G714  
24D103  
Monark 5:1, 5 Gallon  
Monark 5:1, 55 Gallon  
Monark 5:1, 55 Gallon  
High-Flo  
24D104  
24D105  
24D105  
257769  
257777  
257769 (page 18)  
257777 (page 18)  
High-Flo  
246081 Package shown installed in HFR  
proportioning system. Includes * parts only.  
2
2*  
6*  
2*  
2
1* (blue)  
1* (red)  
1*(Ref)  
1
1* (Ref)  
1
2*  
2
1
2
Air Supply Kit. See 309827.  
14  
3A0235G  
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Parts  
Complete Supply Pump Systems, continued  
Husky and T2 2:1 Kits  
Ref. Part  
Description  
Qty.  
1★  
246481 KIT, fluid supply, Husky 515;  
1
See illustration on page 14.  
246369  
24D100 KIT, fluid supply, Husky 515;  
24D092  
1
1
1
1
1
24D096 and 24E399 Monark 5:1  
5 Gallon Feed Pump Kit  
246482 KIT, fluid supply, Husky 716;  
246375  
24D101 KIT, fluid supply, Husky 716;  
24D093  
7
24D332 KIT, fluid supply, Husky 1050;  
1
24D328  
24D102 KIT, fluid supply, Husky 1050;  
24D094  
246898 KIT, fluid supply, T2 2:1; 246081  
24D103 KIT, fluid supply, T2 2:1; 24D091  
24D104 PUMP, Monark 5:1, 5 gallon;  
24D095  
24D105 PUMP, Monark 5:1, 55 gallon;  
24D096; see manual 307044  
257769 KIT, complete, High-Flo; cs  
257777 KIT, complete, High-Flo; ss  
246483 AIR SUPPLY KIT; see 309827  
247616 KIT, desiccant dryer; for A (red)  
side; see page 14  
1
1
1
1
1
1
1
1
2
6
7❖  
248829 REGULATOR KIT, air, feed pump  
1
See Fluid Supply Kits on page 16.  
Only for Monark 5:1 kits.  
r_24D095_3a0235_1a  
24D095 and 24E398 Monark 5:1 Kit  
55 Gallon Feed Pump Kit  
1
7
r_24D096_3a0235a_1a  
3A0235G  
15  
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Parts  
Fluid Supply Kits (1)  
Carbon Steel Husky Kits  
24D105 55 Gallon Monark 5:1 Kit  
101  
101  
102  
103  
103  
r_246481_3a0235a_1a  
Stainless Steel Husky Kits  
101  
103  
246898 and 24D103 T2 2:1 Kits  
101  
102  
103  
r_24d101_3a0235a_1a  
24D104 Monark 5:1 5 Gallon Kit  
101  
103  
TI10282a  
r_24D104_3a0235a_1a  
16  
3A0235G  
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Parts  
Fluid Supply Kits (1), continued  
Each fluid supply kit contains two pumps with riser tubes, fittings, and hoses needed to supply fluid from the pumps  
to the proportioner. Use the tables below to identify what parts are used for the carbon steel and stainless steel fluid  
supply kits. See page 16 for fluid supply kit illustrations.  
High-Flo pumps are on page 18.  
Carbon Steel Fluid Supply Kits  
Husky  
515  
(246481)  
Husky  
716  
(246482)  
Husky  
1050  
(24D332)  
Ref.  
No.  
T2 2:1  
(246898)  
Description  
Qty.  
101  
102  
KIT, pump with riser tube  
246484  
157785  
246485  
157785  
647673  
157785  
295616  
157785  
2
UNION, swivel; UNION, swivel; 3/4 npt(m) x 3/4  
npsm(f)  
2
2
1
1
103  
104  
105  
HOSE, fluid; 3/4 npt (mbe); 3/4 in. (19 mm) ID; 10 ft  
(3.05 m); nylon  
217382  
217382  
217382  
217382  
113344  
FITTING, swivel; 1/2 npt(m) x 3/4 nps(f); (not shown)  
(use as necessary to adapt 1/2 npt A side “red” inlet)  
BUSHING, reducer, 1/2 npt(m) x 3/4 npt(f); use on 1/2  
npt A side (red) inlet hose (not shown)  
104969  
104969  
104969  
Stainless Steel Fluid Supply Kits  
Husky  
515  
Husky  
716  
Husky  
1050  
Monark  
5:1  
Monark  
5:1  
Ref.  
No.  
T2 2:1  
Description  
(24D100)  
(24D101)  
(24D102)  
(24D103)  
(24D104)  
(24D105)  
Qty.  
101  
102  
KIT, pump with riser tube  
233052  
233057  
24C656  
16C628  
651458  
295616  
902278  
224350  
2
UNION, swivel; UNION,  
swivel; 3/4 npt(m) x 3/4  
npsm(f)  
122268  
1
103  
HOSE, fluid; 3/4 npt  
(mbe); 3/4 in. (19 mm) ID;  
10 ft (3.05 m); ss  
24C656  
24C656  
16C632  
24C656  
24C656  
24C656  
2
1
1
105  
106  
BUSHING, reducer (not  
shown)  
NIPPLE, reducing; 1 in.  
npt x 3/4 npt, ss; see page  
3A0235G  
17  
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Parts  
Fluid Supply Kits (1), continued  
257769, Carbon Steel High-Flo Fluid Supply Kit  
257777, Stainless Steel High-Flo Fluid Supply Kit  
101  
Ref.  
No.  
Description  
257769  
257777  
Qty.  
112  
101  
102  
103  
PUMP, High-Flo  
UNION, swivel  
JC20L1  
202966  
JS20L1  
122639  
2
2
HOSE, coupled;  
1/2 npt; 6 ft (10.9  
m); nylon  
220372  
2
2
2
106  
110 102  
HOSE, coupled;  
1/2 npt; 6 ft (10.9  
m); ss  
214959  
106  
FITTING, union,  
adapter, 90°; 1/2  
npt(f) x 1/2 nps(m)  
102806  
FITTING, union,  
adapter, 90°  
510786  
123111  
2
2
2
2
103  
109  
109  
110  
NIPPLE; 3/4-14  
npt  
100627  
118459  
NIPPLE; 3/4 in.  
npt  
FITTING, union,  
swivel; 3/4 npt  
111  
FITTING, union,  
swivel; 3/4 npt  
112268  
253692  
247312  
2
2
2
111  
112  
FRAME  
253692  
247312  
KIT, floor/stand  
bracket  
113  
114  
CONTROL, air,  
integrated, locking  
r_257769_3a0235a_1a  
NXT011  
112566  
NXT011  
112566  
2
4
SCREW, cap, sch  
18  
3A0235G  
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Parts  
Pump with Riser Tube Kits  
246367 Husky 716 Pump  
Pump  
Kit No.  
Material  
Husky 515  
246366  
CS  
233052  
Plastic  
(see manual 309116)  
201  
Husky 716  
246367  
CS  
SS  
233057  
(see manual 309116)  
Husky 1050  
T2 2:1  
24D329  
24D097  
CS  
SS  
SS  
295616  
(see manual 311882)  
203  
Monark 5:1,  
5 Gallon  
24D098  
SS  
CS  
202  
Monark 5:1,  
55 Gallon  
24D099  
246366 Husky 515 Pump  
TI3450a  
201  
Ref. Part  
Description  
Qty.  
201 246485 PUMP, Husky 716; see 308981 and  
read NOTICE below  
202 246419 RISER TUBE KIT; see page 22  
203 158555 NIPPLE, reducing; 1 in. npt x 3/4  
npt  
1
1
1
16C628 NIPPLE, reducing; 1 in. npt x 3/4  
npt, ss; only used with fluid supply  
kit 24D101  
1
202  
NOTICE  
246485 Husky 716 Pump is built specifically for use  
with isocyanates and is tested with oil. To order  
replacement parts and repair kits, refer to the Husky  
716 parts list in manual 308981.  
Ref. Part  
Description  
Qty.  
201 246484 PUMP, Husky 515; see 308981 and  
read NOTICE below  
202 246419 RISER TUBE KIT; see page 22  
1
1
NOTICE  
246484 Husky 515 Pump is built specifically for use  
with isocyanates and is tested with oil. To order  
replacement parts and repair kits, refer to the Husky  
515 parts list in manual 308981.  
3A0235G  
19  
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Parts  
Pumps with Riser Tube Kits, continued  
24D329 CS Husky 1050 Pump  
24D097 SS Husky 1050 Pump  
201  
201  
105  
105  
209  
209  
203  
203  
210  
210  
212  
212  
211  
213  
211  
202  
202  
213  
204  
204  
r_24D097_3a0235_1a  
r_24D329_3a0235_1a  
Ref. Part  
Description  
Qty.  
Ref. Part  
Description  
Qty.  
201 651458 PUMP, Husky 1050; 24D102, see  
1
201 647673 PUMP, Husky 1050; 24D332, see  
1
manual 313435  
313435  
202 183549 TUBE, section; 24D100  
203 221171 HOSE, suction; 3/4 npt (mbe);  
3/4 in. (19 mm) ID; 6 ft (1.8 m);  
neoprene  
204 189233 BRACKET, wall  
209 16C629 FITTING, adapter, swivel; 1 npt(m) x  
3/4 npt(f), ss  
1
1
202 246419 RISER TUBE KIT; 24D332, see page  
203 214961 HOSE, suction; 3/4 npt (mbe);  
3/4 in. (19 mm) ID; 6 ft (1.8 m);  
neoprene  
204 189233 BRACKET, wall  
209 202965 UNION, swivel, pump inlet;  
1 in. npt(m) x 3/4 npsm(f)  
210 107409 ELBOW, swivel, riser tube; 90°;  
1 in. npt(m) x 3/4 npsm(f); 24D332  
211 100214 WASHER, lock; 5/16  
212 100450 SCREW, cap, hex-hd; 5/16-18;  
1 in. (25 mm)  
1
1
1
1
1
1
210 16C631 ELBOW, swivel 90°, 1/2 npt(m) x 1/2  
1
nps(f), ss; 24D102  
1
211 100214 WASHER, lock; 5/16  
212 100450 SCREW, cap, hex-hd; 5/16-18;  
1 in. (25 mm)  
213 111303 NUT, hex; 5/16-18  
214 183553 PLUG, bung; 24D102  
4
4
4
4
4
2
213 111303 NUT, hex; 5/16-18  
4
20  
3A0235G  
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Parts  
Pumps with Riser Tube Kits, continued  
24D098, 5 Gallon 5:1 Monark  
24D099, 55 Gallon 5:1 Monark  
Ref.  
Ref.  
No. Part No. Description  
Qty.  
No. Part No. Description  
Qty.  
2
6
246483 AIR SUPPLY KIT; see 309827  
247616 KIT, desiccant dryer; for A (red)  
side; see page 14  
1
1
2
6
246483 AIR SUPPLY KIT; see 309827  
247616 KIT, desiccant dryer; for A (red)  
side; see page 14  
1
1
7
248829 REGULATOR KIT, air, feed pump  
1
1
7
248829 REGULATOR KIT, air, feed pump  
1
1
201 902278 PUMP, Monark 5:1; includes  
902147, see manual 308116  
201 218956 PUMP, Monark 5:1; see 307044  
201  
7
201  
7
air inlet fitting  
1/4 npt  
r_24D098_3A0235A_1a  
3A0235G  
21  
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Accessories  
Accessories  
Riser Tube Kit, 246419  
Return Tube Accessories  
See manual 309852 for installation and parts.  
Ref. Part  
Description  
Qty.  
301 159101 HOUSING, valve, intake  
302 156592 TUBE, riser  
303 106537 GASKET, bung  
304 15B728 ADAPTER, bung  
305 15B727 FITTING; 1 in. npt  
306 15B921 SPACER  
307 100279 BALL  
308 159100 RETAINER, ball  
309 110831 O-RING  
1
1
1
1
1
1
1
1
1
Material  
Part  
Carbon Steel  
246477  
24D106  
Stainless Steel  
Circulation Kits  
See manual 309852 for installation and parts.  
1
Lubricate with 217374 ISO Pump Oil  
Material  
Part  
each time you change drums.  
Carbon Steel  
24E379  
24D107  
305  
Stainless Steel  
309  
303  
1
304  
246483 Air Supply Kit  
See manual 309827 for installation and parts.  
15C381 Desiccant Dryer Cartridge  
233048 Husky 716 Accessory Kit  
302  
Includes stainless steel bung base and stainless steel  
suction tube. See manual 309116.  
Material Filters  
Material  
Part  
307  
301  
308  
306  
Carbon Steel  
213058 (60 mesh)  
244053 (60 mesh)  
Stainless Steel  
TI3445a  
NOTE: See manual 307282 for installation and parts.  
22  
3A0235G  
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Technical Data  
Technical Data  
Maximum air input pressure  
T2 Feed Pump Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 psi (1.2 MPa, 12 bar)  
Monark 5:1 Feed Pump Kit. . . . . . . . . . . . . . . . . . . . . . . . 180 psi (1.2 MPa, 12 bar)  
Husky 716 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7 bar)  
Husky 1050 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 psi (0.86 MPa, 8.6 bar)  
High-Flo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7 bar)  
Maximum fluid working pressure  
T2 Feed Pump Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 405 psi (2.8 MPa, 28 bar)  
Monark 5:1 Feed Pump Kit. . . . . . . . . . . . . . . . . . . . . . . . 900 psi (6.2 MPa, 62 bar)  
Husky 716 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7 bar)  
Husky 1050 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 psi (0.86 MPa, 8.6 bar)  
High-Flo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 psi (1.4 MPa, 14 bar)  
Wetted parts  
Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See supplied pump manual  
Riser tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carbon steel  
Fluid hoses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nylon  
Suction hose (Husky 1050 only). . . . . . . . . . . . . . . . . . . . Neoprene  
Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carbon steel  
3A0235G  
23  
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Graco Standard Warranty  
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in  
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty  
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by  
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written  
recommendations.  
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty  
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of  
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with  
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or  
maintenance of structures, accessories, equipment or materials not supplied by Graco.  
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of  
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned  
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will  
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.  
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED  
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.  
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy  
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or  
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.  
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A  
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT  
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to  
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these  
warranties.  
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or  
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the  
negligence of Graco, or otherwise.  
FOR GRACO CANADA CUSTOMERS  
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,  
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la  
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite  
de ou en rapport, directement ou indirectement, avec les procédures concernées.  
Graco Information  
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.  
Toll Free: 1-800-746-1334 or Fax: 330-966-3006  
All written and visual data contained in this document reflects the latest product information available at the time of publication.  
Graco reserves the right to make changes at any time without notice.  
Original instructions. This manual contains English. MM 3A0235  
Graco Headquarters: Minneapolis  
International Offices: Belgium, China, Japan, Korea  
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA  
Copyright 2010, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.  
Revised February 2012  
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