Instructions - Parts
Gun Service Kits
311340C
EN
For use with all Graco/Gusmer spray guns (not included).
Part No. 296980
1 quart (0.95 liter) Solvent Cup
120 psi (0.83 MPa, 8.3 bar) Maximum Working Fluid Pressure
Part No. 296981
3 gallon (11.36 liters) Solvent Tank
90 psi (0.63 MPa, 6.3 bar) Maximum Working Fluid Pressure
Important Safety Instructions
Read all warnings and instructions
in this manual. Save these instructions.
1 Quart Solvent Cup
3 Gallon Solvent Tank
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2005, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
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Warnings
Warnings
The following general warnings are for the setup, use, grounding, maintenance, and repair of this
equipment. Additional, more specific warnings may be found throughout the body of this manual
where applicable. Symbols appearing in the body of the manual refer to these general warnings.
When these symbols appear throughout the manual, refer back to these pages for a description
of the specific hazard.
WARNING
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in
the operating area of the equipment to help protect you from serious injury, including
eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes
but is not limited to:
• Protective eyewear
• Clothing and respirator as recommended by the fluid and solvent manufacturer
• Gloves
• Hearing protection
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on
skin, inhaled, or swallowed.
• Read MSDS’s to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to appli-
cable guidelines.
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This
may look like just a cut, but it is a serious injury that can result in amputation. Get
immediate surgical treatment.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Do not spray without tip guard and trigger guard installed.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and
before cleaning, checking, or servicing equipment.
PRESSURIZED ALUMINUM PARTS HAZARD
Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon
solvents or fluids containing such solvents in pressurized aluminum equipment. Such
use can cause serious chemical reaction and equipment rupture, and result in death,
serious injury, and property damage.
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Warnings
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or
explode. To help prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric
lamps, and plastic drop cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when
flammable fumes are present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do not
use equipment until you identify and correct the problem.
• Keep a fire extinguisher in the work area.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest
rated system component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Tech-
nical Data in all equipment manuals. Read fluid and solvent manufacturer’s warn-
ings. For complete information about your material, request MSDS forms from
distributor or retailer.
• Check equipment daily. Repair or replace worn or damaged parts immediately with
genuine Graco/Gusmer replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your Graco/Gusmer distributor for
information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and
hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
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311340C
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Warnings
WARNING
PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the
eyes or on skin and cause serious injury.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and
before cleaning, checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immedi-
ately.
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Grounding
Grounding
Ground all solvent pails used when flushing,
following your local code. Use only metal pails,
which are conductive, placed on a grounded
surface. Do not place pail on a nonconductive
surface, such a paper or cardboard, which
interrupts grounding continuity.
To maintain continuity when flushing or reliev-
ing pressure, hold a metal part of spray gun
firmly to side of grounded metal pail.
6
311340C
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Pressure Relief Procedures
Pressure Relief Procedures
3. Disengage safety lock.
Relieve Fluid Pressure in
Gun
4. Trigger gun onto cardboard or into waste
container to relieve pressure.
Relieve pressure before cleaning or repairing
gun.
1. Engage safety lock.
2
!
CAUTION
Air supply is required for gun actuation. Do
not disconnect gun air supply until fluid pres-
sure is relieved.
FIG. 2: Trigger Gun to Relieve Pressure
2. Close manual valves. Leave air valve open.
5. Engage safety lock.
Fluid in hose and proportioner is still under
pressure. Follow Pressure Relief Procedure
in proportioner manual.
Manual Valves
FIG. 1: Close Manual Valves
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Pressure Relief Procedures
Relieve Air Pressure
3 Gallon Tank (Model 296981)
1 Quart Cup (Model 296980)
Never transport tank while pressurized.
Always relieve air pressure from tank before
removing cover.
1. Unscrew plastic cap (A) from air valve (B)
in fill cap (C).
CAUTION
A
G
Never disconnect air hose from tank while
tank is pressurized without first closing air
needle valves. Failure to do so may result in
contamination or air system with chemical.
When depressurizing tank, always bleed off
pressure slowly and avoid direct contact with
fumes.
B
C
FIG. 3: 1 Quart Solvent Cup
2. Depress valve stem (B) until you no longer
hear air escaping.
3. Loosen fill cap (C) slightly to relieve any
remaining air.
4. Remove fill cap (C) completely.
8
311340C
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Operation
Operation
Allow chemicals in spray gun to cool before
cleaning.
vent. Retighten fill cap (C) snugly.
At least 1/3 of container must be empty so
it can be pressurized with air.
Flush Gun
1. Set safety stop to CLOSED (SERVICE).
Do not overpressurize container. The safety
valve will automatically open if pressure
exceeds its factory-set level.
2. Close both manual valves.
3. Remove gun from coupling block.
Use air to pressurize container. Do not use
carbon dioxide or nitrogen.
4. Attach service block of gun service kit to
spray gun, and then tighten using 5/16 in.
nut driver.
5. Pressurize Service Kit container. DO NOT
EXCEED MAXIMUM RATED PRESSURE.
3 Gallon Tank: pressurize up to 90 psi (0.63
MPa, 6.3 bar).
To avoid static sparking that may result in fire
or explosion, ensure all equipment in clean-
ing procedure is grounded. Do not clean on
or near foamed or coated surfaces or any
other flammable surfaces or objects.
1 Quart Cup: pressurize up to 120 psi (0.83
MPa, 8.3 bar).
6. Open one manual valve on service block.
7. Connect air to gun. Set safety stop to
OPEN.
Fill 1 Quart Solvent Cup
1. Relieve solvent container pressure. See
8. Hold gun against grounded waste con-
tainer.
2. Remove fill cap (C) from solvent container.
Fill container 2/3 full with compatible sol-
9. Trigger gun and spray into waste container
until there is a fine, unobstructed mist of
gun cleaner.
For 1 Quart Cup only: trigger solvent con-
tainer valve (G) to control solvent flow. See
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Operation
10.Release trigger and close manual valve on
service block.
13.Remove service block of gun service kit
from spray gun.
11.Repeat steps 8-10 for other side of gun.
14.Set safety to CLOSED (SERVICE).
15.Disconnect gun air supply.
12.After initial cleaning, remove air cap, PCD
retainer, and PCD. Flush a second time to
ensure thorough cleaning.
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311340C
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Parts
Parts
Part No. 296980
2
1 or 5
6
4
11
3
8
9
Ref.
No. Part No.Description
Qty.
Ref.
6
297062 BLOCK, service
108047 SPRAYER, solvent flush
180664 FITTING, adapter
150136 CHUCK, air, 1/4 npt (not
shown)
1
1
1
1
No. Part No.Description
1
Qty.
8
9
10
296979 SCREW, mounting, block, cou-
-
pling (2 pack) (GX-7 gun only)
296626 VALVE, assembly, manual
(2 pack)
2
-
11
243803 HOSE, 3/16 in; 3 ft (1 m)
1
3 180716 LABEL, warning
4
1
1
Replacement Danger and Warning labels, tags,
and cards are available at no cost.
191872 FITTING, nipple,
1/8 npt x 1/8 npsm
297058 SCREW, coupling block
(D gun only)
5
1
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Parts
Part No. 296981
17
16
10
19
14
3
6
13
11
18
5
8
4
21
2 or 7
12
20
Ref.
No. Part No.Description
Ref.
Qty.
No. Part No.Description
1
2
Qty.
11
12
13
14
16
17
297072 BUSHING
1
1
1
1
1
1
297108 GASKET, cover (not shown)
296979 SCREW, mounting, block,
coupling (2 pack)
1
297073 TANK, 3 gallon
-
297074 FITTING, adaptor
297075 FITTING, adaptor, swivel
297080 VALVE, needle
C36260 GAUGE, pressure, 1/4 npt
0-160 psi
(GX-7 gun only)
3
4
295596 PLUG, coupler
296626 VALVE, assembly, manual
(2 pack)
1
-
O-RING, #109,
fluoroelastomer
1
18
19
297082
5
6
7
296128 GASKET, block, gasket
(2 pack)
191872 FITTING, nipple,
1/8 npt x 1/8 npsm
297058 SCREW, coupling block
(D gun only)
297062 BLOCK, service
243803 HOSE, 3/16 in.; 3 ft (1 m)
-
1
1
297083 FITTING, tee, 1/4 npt
1
1
1
20 297084 LABEL, warning, tank
21
297103 VALVE, relief, pressure
Replacement Danger and Warning labels, tags,
and cards are available at no cost.
8
10
1
1
12
311340C
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Technical Data
Technical Data
Category
Data
Maximum Fluid Working
Pressure
Part No. 296980: 120 psi (0.83 MPa, 8.3 bar)
Part No. 296981: 90 psi (0.63 MPa, 6.3 bar)
Maximum Air Operating
Pressure
Part No. 296980: 120 psi (0.83 MPa, 8.3 bar)
Part No. 296981: 90 psi (0.63 MPa, 6.3 bar)
Wetted Parts
Carbon steel, stainless steel, aluminum, nylon,
acetal
Wetted Parts (hose only)
Brass, ptfe
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Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 311340
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2005, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Revised February 2013
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