Instructions–Parts List
1:1 RATIO
Fast–FloR Pump
307427ZAA
EN
Air–operated piston transfer pump for low viscosity fluids. For professional use only.
Only models that are EX certified are approved for use in European explosive atmosphere
locations (see page 4).
1.2 MPa, 12.4 bar (180 psi) Maximum Air Input Pressure
1.2 MPa, 12.4 bar (180 psi) Maximum Fluid Working Pressure
For models that are
certified, see page 4.
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
Refer to page 4 for a list of pump models.
This symbol on the nameplate means the
product is listed by ETL.
(UL Standard No. 79, Standard for Power-Operated
Pumps for Petroleum Product Dispensing Systems).
03761B
Stubby Pump
Table of Contents
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pump Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Pump Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Pump Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Displacement Pump Service . . . . . . . . . . . . . . . . . . . . 17
Displacement Pump Parts . . . . . . . . . . . . . . . . . . . . . . 18
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Bung-Mounted
Adjustable Length Pump
Bung-Mounted
Drum Length Pump
03761B
0359
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WARNING
FIRE AND EXPLOSION HAZARD
Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and re-
sult in a fire or explosion and serious injury.
D Ground the equipment and the object being sprayed. Refer to Grounding the System on page 5.
D If there is any static sparking or you feel an electric shock while using this equipment, stop spray-
ing/dispensing immediately. Do not use the equipment until you identify and correct the problem.
D Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid be-
ing sprayed/dispensed.
D Keep the spray/dispense area free of debris, including solvent, rags, and gasoline.
D Electrically disconnect all equipment in the spray/dispense area.
D Extinguish all open flames or pilot lights in the spray/dispense area.
D Do not smoke in the spray/dispense area.
D Do not turn on or off any light switch in the spray/dispense area while operating or if fumes are
present.
D Do not operate a gasoline engine in the spray/dispense area.
TOXIC FLUID HAZARD
Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,
inhaled, or swallowed.
D Know the specific hazards of the fluid you are using.
D Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,
state and national guidelines.
D Any additives to the air supply, such as oil or anti–freeze will be exhausted into the atmosphere.
D Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and
solvent manufacturer.
MOVING PARTS HAZARD
Moving parts can pinch or amputate your fingers.
D Keep clear of all moving parts when starting or operating the pump.
D Before servicing the equipment, follow the Pressure Relief Procedure on page 8 to prevent the
equipment from starting unexpectedly.
307427
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Pump Models
ETL LISTED PUMPS
NON-LISTED PUMPS
The following pumps are ETL listed for light viscosity
paints, lacquers, varnishes, thinners, solvents when
installed in accordance with NFPA (National Fire
Protection Association) Standards No. 30, Flammable
and Combustible Liquids Code, and No. 33 Spray
Finishing Using Flammable Materials. The ETL listed
pumps have been evaluated using ASTM Reference
Fuels A, C, H, I, and IRM No. 3 Oil and that any fluid
used in these pumps should be reviewed against these
fluids to determine suitability. The carbon steel pumps
are for non-corrosive fluids, and the stainless steel
pumps are for corrosives.
These pumps are for non-corrosive light viscosity fluids
such as anti-freeze, windshield washer solvent, ATF,
motor oil, and hydraulic oil.
Stubby Pumps
Model
No.
Displacement
Pump No.
Parts
Pages
14, 24
15, 34
Description
226948
Series B
218114
Series A
Carbon Steel,
Rubber Packings
226952
Series B
220439
Series A
Stainless Steel,
Rubber Packings
Bung-Mounted Drum Length Pumps
Stubby Pumps
Model
No.
Displacement
Pump No.
Parts
Pages
Description
226947
218113
Series A
Carbon Steel,
Rubber Packings
12, 24
16, 25
13, 33
Model
No.
**226943 215956
Series B
*226944
Series B
Displacement
Pump No.
Parts
Series B
Description
Carbon Steel,
Leather Packings
Pages
226951{
Series B
226953
Series B
218116
Series A
Carbon Steel,
Rubber Packings
14, 18
14, 19
Series C
220440
Series A
Stainless Steel,
Rubber Packings
215957
Series C
Carbon Steel,
Polyethylene
Packings
{ Model 226951 has a suction tube that can be ex-
tended 457 mm (18 in.). Non-extended pump length is
724 mm (28.5 in.). Fully extended pump length is 1180
mm (46.4 in.).
*226945
Series B
215958
Series B
Stainless Steel,
Polyethylene
Packings
15, 28
NON-LISTED PUMPS
These pumps are for general fluid transfer applica-
tions.
Bung-Mounted Drum Length Pumps
Stubby Pumps
Model
No.
**226940 215953
Series B Series D
**226941 215954
Series B Series D
Displacement
Pump No.
Parts
Description
Carbon Steel,
Leather Packings
Pages
Model
No.
*237130
Series A
*237131
Series A
*237132
Series A
Displacement
Pump No.
237254
Parts
12, 18
12, 19
Description
Carbon Steel,
Leather Packings
Pages
14, 20
14, 22
15, 31
Carbon Steel,
Polyethylene
Packings
Series A
237255
Series A
Carbon Steel,
PTFE Packings
**226942 215955
Series B
Stainless Steel,
Polyethylene
Packings
13, 27
12, 19
237256
Series A
Stainless Steel,
PTFE Packings
Series B
686445
Series A}
215954
Series D
Carbon Steel,
Polyethylene
Packings
Bung-Mounted Drum Length Pumps
Model
No.
Displacement
Pump No.
Parts
Pages
} Model 686445 includes a spout, part no. 206265.
Description
**237133 215953
Series A Series D
**237134 237449
Series A Series A
**237129 237253
Series A Series A
Carbon Steel,
Leather Packings
12, 18
12, 21
13, 30
Carbon Steel,
PTFE Packings
II 2 G T6
*This model is
**This model is
certified.
certified.
II 1/2 G T6
ITS03ATEX11227
Stainless Steel,
PTFE Packings
4
307427
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Installation
2. Non ETL–Listed Pumps: See Fig. 1. Remove the
General Information
ground screw (Z). Fasten the ground connector
(W) onto the pump with the ground screw (Z) and
tighten securely. Loosen screw (X). Insert one
D The Typical Installation shown in Fig. 2 is only a
guide for selecting and installing system compo-
nents. Contact your Graco distributor for assistance
in planning a system to suit your needs.
2
exposed end of a 12 ga (1.5 mm ) minimum
ground wire (Y) through the eye of the ground
terminal connector (W) and tighten screw (X)
securely. Connect the other end of the wire to a
true earth ground. Order Part No. 222011 Ground
Connector/Wire and Clamp.
D Always use Genuine Graco Parts and Accessories.
D Reference numbers and letters in parentheses refer
to the callouts in the figures and the parts lists on
pages 12–34.
W
Z
D For ETL listed pumps. All pipe joints are to be
made tight with ETL listed gasoline–resistant pipe
compound.
Y
Grounding the System
X
WARNING
TI1052
Fig. 1
FIRE AND EXPLOSION HAZARD
This pump must be grounded. Before
operating the pump, ground the system
as explained below. Also read the sec-
tion FIRE AND EXPLOSION HAZARD
on page 3.
3. Air and fluid hoses: use only electrically conductive
hoses.
4. Air compressor: according to manufacturer’s
recommendations.
To reduce the risk of static sparking, ground the pump
and all other equipment used or located in the pumping
area. Check your local electrical code for detailed
grounding instructions for your area and type of equip-
ment. Ground all of this equipment.
5. Dispensing valve: grounding is obtained through
connection to a properly grounded fluid hose and
pump.
6. Fluid supply container: according to local code.
7. Object being sprayed: according to local code.
1. ETL–Listed Pumps: Use a ground wire, connector,
and clamp. See Fig. 1. Loosen screw (X). Insert
2
one exposed end of a 12 ga (1.5 mm ) minimum
ground wire (Y) through the eye of the ground
terminal connector (W) and tighten screw (X)
securely. Connect the other end of the wire to a
true earth ground. Order Part No. 237569 Ground
Wire and Clamp.
8. All solvent pails used when flushing, according to
local code. Use only metal pails, which are con-
ductive. Do not place the pail on a non-conductive
surface, such as paper or cardboard, which inter-
rupts the grounding continuity.
307427
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Installation
D
E J L
F
Model 226951 only
D
CC
E J
L
K
C
B
M
H
A
C
G
KEY
A
B
C
D
E
F
G
H
J
Vent Plug
Bung Adapter
Air Line Lubricator
Bleed-type Master Air Valve
Air Line Filter
Grounded Air Hose
Fluid Drain Valve
Fluid Outlet
Pin Fitting
K
Air Control Valve
(All Models except 226951)
Air Line Coupler
L
M
Grounded Fluid Hose
CC Air Regulator Kit
(Model 226951 only)
13 mm (0.5”)
03762
Fig. 2
NOTE: Refer to Dimensions on page 37 for pump
dimensions, and air inlet and fluid outlet sizes.
Mounting the Pump
Always rigidly mount the pump to suit the type of in-
stallation planned. Graco mounting accessories are
shown in the Accessories section. With 200 liter (55
gallon) drum length pumps, screw the bung adapter
(B) tightly into the bung hole of the drum and adjust to
hold the pump 13 mm (0.5 in.) off the bottom of the
drum. Loosen the vent plug (A) to prevent formation of
a vacuum in the drum. Stubby pumps may be mounted
on a wall or on the side of a drum with a clamp. Drum
pumps can also be mounted to the side of a drum.
6
307427
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Installation
System Accessories
Model 226951 Only
Using moderate force, extend the pump suction tube,
insert the pump into the drum or tank bung hole, and
screw the bung adapter (B) tightly into the bung hole.
Lift the pump about 13 mm (0.5 in.) and tighten the
bung adapter (B) screw to hold the pump. Loosen the
vent plug (A). Refer to Fig. 2.
Refer to Fig. 2 and the Accessories section.
NOTE: To ensure maximum pump performance, be
sure that all accessories used are properly sized to
meet your system’s requirements.
Most models are supplied with a needle-type air con-
trol valve (K) at the pump air inlet. Model 226951 is
equipped with an air regulator kit (CC) instead (see
Fig. 3). All models are supplied with an air line quick
disconnect coupler (L) to connect the air line to the
pump and accessories.
CAUTION
To prevent damaging the o-ring seals inside the suc-
tion tube, do not use excessive force when extending
the suction tube.
All Other Models
WARNING
Refer to Fig. 2 and to the mounting accessories shown
on page 35 for pump mounting methods.
A bleed-type master air valve (D) and a fluid drain
valve (G) are required in your system, to help re-
duce the risk of serious injury, including splashing
fluid in the eyes or on the skin, and injury from
moving parts if you are adjusting or repairing the
pump.
Model
226951
Shown
The bleed-type master air valve (D) relieves air
trapped between this valve and the pump after the
pump is shut off. Trapped air can cause the pump
to cycle unexpectedly and result in serious injury,
including amputation. Locate the valve close to the
pump.
CC
J
L
The fluid drain valve (G) helps relieve pressure in
the displacement pump, hose, and dispensing
valve when shutting off the pump. Actuating the
dispensing valve to relieve pressure may not be
sufficient, especially if there is a clog in the hose or
the dispensing valve.
For automatic air motor lubrication, install an air line
lubricator (C) downstream from the air regulator (if
supplied) and all other accessories. Install a bleed-type
master air valve (D) close to the pump. Next, install the
air regulator (CC), if supplied. Install an air line filter (E)
upstream from all other accessories, to remove harm-
ful dirt and moisture from the compressed air supply.
B
Using a suitable adapter, install the male disconnect
pin fitting (J) in the air filter inlet. Install the air line
quick disconnect coupler (L) on the air hose (F), but do
not connect it to the pin fitting yet.
03763
Connect an electrically conductive fluid hose (M) to the
3/4 npt(f) fluid outlet.
Fig. 3
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Operation
Cycle the pump slowly for at least 5 minutes, then stop
Pressure Relief Procedure
and disconnect the air hose. Push up on the ball of the
intake valve (N) to drain the lower part of the pump.
See Fig. 4. Turn the pump over to drain the upper part
of the pump.
WARNING
PRESSURIZED EQUIPMENT HAZARD
The system pressure must be manually relieved to
prevent the system from starting or spraying acci-
dentally. To reduce the risk of an injury from acci-
dental spray from the gun, splashing fluid, or
moving parts, follow the Pressure Relief Proce-
dure whenever you:
N
D are instructed to relieve the pressure,
D stop spraying,
03765
D check or service any of the system equipment,
D or install or clean the spray nozzle.
Fig. 4
Starting and Adjusting the Pump
1. Shut off the air to the pump.
With the air valve (K) or regulator (CC) closed, turn on
the air supply and connect the air line coupler (L). See
Figs. 3 or 5. Make sure all dispensing valves are open.
2. Close the bleed-type master air valve (required in
your system).
3. Hold a metal part of the dispensing valve firmly to
the side of a grounded metal pail, and trigger the
valve to relieve pressure.
Slowly open the air valve (K) or regulator (CC) until the
pump cycles 5 to 20 cycles per minute. The pump it-
self only takes a few strokes to prime. In a large sys-
tem, however, the pump may have to be cycled for
several minutes to fill all the lines. Once the entire sys-
tem is primed, use the air valve or regulator to control
pump speed and cycle rate; always use the lowest
pressure necessary to get the desired results.
4. Open the fluid drain valve (required in your sys-
tem) to relieve all fluid pressure, having a contain-
er ready to catch the drainage.
5. Leave the drain valve open until you are ready to
dispense again.
When used for transfer and supply operations with no
dispensing valve, the pump will run whenever air is
supplied.
If you suspect that the nozzle or hose is completely
clogged, or that pressure has not been fully relieved
after following the steps above, very slowly loosen the
hose end coupling and relieve pressure gradually, then
loosen completely. Now clear the nozzle or hose.
Pump Shutdown
Flush the Pump Before Using
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure at left.
The pump was tested in lightweight oil, which was left
in to protect pump parts. To prevent contamination of
the fluid you are pumping, flush the pump with a com-
patible solvent before using it.
To flush the pump, connect a short hose to the pump
outlet, insert the pump intake into a pail of compatible
solvent, direct the hose into a pail, and start the pump
as explained at right.
1. Disconnect the air line coupler (L).
2. Relieve the pressure.
8
307427
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Maintenance
Fill the wet-cup (P) 1/2 full of Graco Throat Seal Liquid
(TSL) or compatible solvent and keep it 1/2 full to keep
fluid from drying on the displacement rod and damag-
ing pump throat packings. See Fig. 5.
WARNING
Do not attempt to adjust the packing nut with the
pump operating.
Periodically, check the tightness of the packing nut (P).
Relieve the pressure, then tighten enough to prevent
leakage; no tighter. See Fig. 5. If the leakage can not
be stopped, change the packings to prevent exposure
to the fluid being pumped.
Lubricate the throat packings frequently when you are
pumping a non-lubricating fluid, or are shutting down
for more than a few days. Some pumps have a grease
fitting (DD) for this purpose. See Fig. 5.
The accessory air line lubricator (C) provides automat-
ic air motor lubrication. To manually lubricate the mo-
tor, disconnect the air line at the air motor inlet, put
about 15 drops of lightweight oil in the inlet, reconnect
the air line and turn on the air to blow oil into the motor.
L
J
Never allow the pump to run dry of fluid being pumped.
A dry pump will quickly accelerate to a high speed,
possibly damaging itself. If your pump accelerates
quickly, or is running too fast, stop it immediately and
check the fluid supply. If the supply container is empty
and air has been pumped into the lines, prime the
pump and lines with fluid, or flush and leave filled with
compatible solvent. Be sure to eliminate all air from the
fluid system.
K
P
H
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 8.
DD
03764B
Fig. 5
307427
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Troubleshooting
1. Relieve the pressure.
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 8.
2. Check all other possible remedies before disas-
sembling the pump.
PROBLEM
CAUSE
SOLUTION
The pump fails to operate.
Dirty or worn air motor.
Clean, service; see the separate motor
manual 307456.
Inadequate air supply or restricted Clean lines or increase the air supply
lines.
(see Technical Data).
Closed or clogged air valves.
Clogged fluid hose or valve.
Worn or damaged valves or seals.
Open or clear the valves.
Clear the hose or valves.
Service the valves or seals.
Clear the hose or valves.
The pump operates, but the output Clogged fluid hose or valve.
is low on both strokes.
Exhausted fluid supply.
Refill the fluid supply and reprime the
pump.
Worn or damaged valves or seals.
Service the valves or seals.
Clear or service the valve.
The pump operates, but the output Held open or worn intake valve.
is low on the downstroke.
Worn or damaged valves or seals.
Service the valves or seals.
Clear or service the valve.
The pump operates, but the output Held open or worn piston valve.
is low on the upstroke.
Worn or damaged valves or seals.
Service the valves or seals.
Erratic or accelerated operation.
Exhausted fluid supply.
Refill the fluid supply and reprime the
pump.
Broken air motor compression spring. Replace the spring.
10 307427
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Pump Service
Disconnecting the Air Motor
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 8.
115
103
3
1. Flush the pump.
2. Relieve the pressure. Remove the pump from its
mounting.
S
3. See Fig. 6. Unscrew the tie rod locknuts (103).
4. Unscrew and remove the screw (105) and barrel
(104).
105
104
5. Raise the air motor (115) away from the displace-
ment pump (114). Unscrew the displacement rod
(15) from the air motor connecting rod (S).
6. To order pump parts, refer to the parts lists on
pages 12–16. Refer to pages 17–34 for displace-
ment pump service and parts information. Refer to
manual 307456 for air motor service and parts in-
formation.
T
106
2
14
Reconnecting the Air Motor
15
1
1. When reconnecting the air motor, use lithium base
grease on the threads of the displacement rod
(15). Make sure the o-ring (14) is in place on the
rod.
2. Insert the muffler (T) into the air motor connecting
rod (S) as shown in Fig. 6.
114
3. Tighten the displacement rod (15) into the air mo-
tor connecting rod hand tight, and install the barrel
and screw set (104 and 105).
Grease the threads.
Apply thread sealant.
1
2
4. Apply thread sealant to the threads of the tie rods
(106). To ensure proper alignment, first thread the
tie rod locknuts (106) loosely onto the tie rods,
then torque evenly to 15 NSm (8 ft–lb).
Torque evenly to
15 NSm (8 ft–lb).
3
03766B
Fig. 6
NOTE: Removing the muffler (T) will increase both
pump flow rate and exhaust noise.
5. Reconnect the groundwire if it was disconnected
during service.
307427 11
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Pump Parts
Bung Mount Drum-Length Pumps,
Carbon Steel Models
Model 226940, Series B, leather packed
Model 226941, Series B, polyethylene packed
Model 226947, Series B, rubber packed
Model 237133, Series A, leather packed
Model 237134, Series A, PTFE packed
Model 686445, Series A, polyethylene packed, with
spout
Model 226940 Shown
113
107
115
103
105
108 (Includes items
109–112, 116, 117;
see detail below.)
Ref.
No.
Part No. Description
104541 NUT, lock; M8; w/nylon insert
Qty.
103
3
1
1
3
106
104n 15B249
105n 15B250
PIN, barrel
SCREW
106
107
177171
190165
TIE ROD
104
111
109
FITTING, air line; for Models
237133 and 237134 only
FITTING, air line
for all other models
NEEDLE VALVE ASSY
1
1
169969
206264
108
110
112
116
117
Includes items 109–112, 116, 117 1
109n 157628
. PACKING, o-ring; nitrile rubber
. BODY
. RING, friction washer
. NEEDLE
COUPLER, air line; for Models
237133 and 237134 only
COUPLER, air line
1
1
1
1
110
111
112
113
165722
166531
166529
190164
114
1
1
114558
215953
for all other models
114
115
DISPLACEMENT PUMP, for
Models 226940 and 237133;
see page 18
DISPLACEMENT PUMP
for Model 226941; see page 19
DISPLACEMENT PUMP
for Model 237134; see page 21
DISPLACEMENT PUMP
for Model 226947; see page 24
AIR MOTOR KIT
1
1
1
1
215954
237449
218113
223099
See instruction manual 307456
NUT, packing
KNOB, adjusting
SPOUT; Model 686445 only
(not shown)
1
1
1
116
117
118
166532
164698
206265
ti12378A
1
n Keep these spare parts on hand to reduce down
time.
12 307427
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Pump Parts
Bung Mount Drum-Length Pumps,
Stainless Steel Models
Model 226942, Series B, polyethylene packed
Model 226953, Series B, rubber packed
Model 237129, Series A, PTFE packed
Model 226953 Shown
113
107
Ref.
No.
115
103
Part No. Description
Qty.
102
215961
MOUNTING KIT
for Stainless Steel Pumps;
108 (Includes items
109–112, 116, 117;
see detail below.)
includes items 103, 113, 116,117
. NUT, lock; M8; w/nylon insert
. PIN, barrel
1
3
1
1
3
103
104541
105
106
104n 15B249
105n 15B250
106
107
. SCREW
177170
190165
. TIE ROD
. FITTING, air line
for Model 237129 only
. FITTING, air line
for all other models
. NEEDLE VALVE ASSY
Includes items 109–112,
116, 117
104
111
1
1
169969
206264
109
108
1
110
112
116
117
109n 157628
. . PACKING, o-ring; nitrile rubber 1
110
111
112
113
165722
166531
166529
190164
. . BODY
. . RING, friction washer
. . NEEDLE
. COUPLER, air line;
For Model 237129 only
. COUPLER, air line
1
1
1
114
Ref. No. 102 Mounting Kit
includes items 103, 113, 116, 117.
1
1
1
1
1
114558
215955
220440
237253
223099
for all other models
114
115
DISPLACEMENT PUMP
For Model 226942; see page 27
DISPLACEMENT PUMP
For Model 226953; see page 33
DISPLACEMENT PUMP
For Model 237129; see page 30
AIR MOTOR KIT
See instruction manual 307456
NUT, packing
KNOB, adjusting
1
1
1
116
117
166532
164698
n Keep these spare parts on hand to reduce down
time.
03772B
307427 13
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Pump Parts
Stubby Length Pumps,
Carbon Steel Models
Model 226943, Series B, leather packed
Model 226943 Shown
Model 226944, Series B, polyethylene packed
Model 226948, Series B, rubber packed
Model 237130, Series A, leather packed
Model 237131, Series A, PTFE packed
113
107
Ref.
115
103
No.
Part No. Description
104541 NUT, lock; M8; w/nylon insert
Qty.
103
3
1
1
3
104n 15B249
105n 15B250
PIN, barrel
SCREW
108 (Includes items
109–112, 116, 117;
see detail below.)
106
107
177171
190165
TIE ROD
FITTING, air line;
For Models 237130 and
237131 only
105
106
1
1
169969
206264
FITTING, air line
for all other models
NEEDLE VALVE ASSY
111
104
108
109
Includes items 109–112, 116, 117 1
109n 157628
. PACKING, o-ring; nitrile rubber
. BODY
. RING, friction washer
. NEEDLE
COUPLER, air line;
1
1
1
1
110
111
112
113
165722
166531
166529
190164
110 112
114
116
117
For Models 237130 and
237131 only
COUPLER, air line
1
1
1
1
1
1
1
114558
215956
215957
218114
237254
237255
223099
ti1379A
for all other models
114
DISPLACEMENT PUMP
For Model 226943; see page 18
DISPLACEMENT PUMP
For Model 226944; see page 19
DISPLACEMENT PUMP
For Model 226948; see page 24
DISPLACEMENT PUMP
For Model 237130; see page 20
DISPLACEMENT PUMP
For Model 237131; see page 22
AIR MOTOR KIT
115
See instruction manual 307456
NUT, packing
KNOB, adjusting
1
1
1
116
117
166532
164698
n Keep these spare parts on hand to reduce down
time.
14 307427
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Pump Parts
Stubby Length Pumps,
Stainless Steel Models
Model 226945, Series B, polyethylene packed
Model 226952, Series B, rubber packed
Model 237132, Series A, PTFE packed
Model 226945 Shown
115
113
107
Ref.
No.
Part No. Description
Qty.
102
215961
MOUNTING KIT
for Stainless Steel Pumps;
includes items 103–113,
116, 117
103
105
108 (Includes items
109–112, 116, 117;
see detail below.)
1
3
1
1
3
103
104541
. NUT, lock; M8; w/nylon insert
104n 15B249
105n 15B250
106
107
PIN, barrel
SCREW
106
177170
190165
. TIE ROD
FITTING, air line
for Model 237132 only
. FITTING, air line
for all other models
. NEEDLE VALVE ASSY
Includes items 109–112,
116, 117
111
1
1
104
169969
206264
109
108
110
1
112
116
109n 157628
. . PACKING, o-ring; nitrile rubber 1
114
110
111
112
113
165722
166531
166529
190164
. . BODY
. . RING, friction washer
. . NEEDLE
COUPLER, air line;
For Model 237132 only
. COUPLER, air line
for all other models
DISPLACEMENT PUMP
For Model 226945; see page 28 1
DISPLACEMENT PUMP
For Model 226952; see page 34 1
DISPLACEMENT PUMP
For Model 237132; see page 31 1
AIR MOTOR KIT
1
1
1
117
03778B
1
1
Ref. No. 102 Mounting Kit
includes items 103, 113, 116, 117.
114558
215958
220439
237256
223099
114
115
See instruction manual 307456
NUT, packing
KNOB, adjusting
1
1
1
116
117
166532
164698
n Keep these spare parts on hand to reduce down
time.
307427 15
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Pump Parts
Bung Mount Adjustable Length Pump, Carbon Steel Model
Fits bung type containers from 724 mm (28.5 in.) to 1180 mm (46.4 in.) deep
(maximum 456 mm [18 in.] adjustment).
Model 226951, Series B, rubber packed
Ref.
No.
Part No. Description
104541 NUT, lock; M8; w/nylon insert
Qty.
115
103
3
1
1
3
1
1
118 (Includes items
107, 113, 119–123;
see detail below.)
104n 15B249
105n 15B250
106
107
113
114
PIN, barrel
SCREW
177171
169969
114558
218116
TIE ROD
FITTING, air line
103
105
COUPLER, air line
DISPLACEMENT PUMP
for Model 226951; see page 25
AIR MOTOR KIT
See instruction manual 307456
AIR REGULATOR KIT
Includes items 107, 113,
119–123
1
1
115
118
223099
218316
106
120
123
1
1
119
120
100403
104655
PLUG, pipe; 1/8 npt
GAUGE, air pressure; 0–60 psi
(0–0.4 MPa, 0–4.2 bar);
1/8 npt inlet
104
121
107
113
122
1
121
104815
REGULATOR, air; 0–60 psi
(0–0.4 MPa, 0–4.2 bar);
see 308167
1
1
119
03784
122
123
103656
100030
NIPPLE, pipe; 1/8 npt
BUSHING, pipe;
1/4 npt(m) x 1/8 npt(f)
1
114
n Keep these spare parts on hand to reduce down
time.
03783B
16 307427
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Displacement Pump Service
3. Clean and inspect all piston parts. Replace parts
CARBON STEEL DISPLACEMENT PUMPS,
with leather, polyethylene, or
PTFE packings
as necessary. Reassemble the piston parts as
shown, being sure that the lips of the u-cup pack-
ing (21) are facing up. Screw the piston stud (22)
into the valve housing (18) and torque to 31 NSm
(23 ft–lb).
This procedure covers the following displacement
pumps. Refer to the parts drawings on the indicated
pages for an illustration of your pump.
4. When reassembling the piston to the connecting
rod (17), screw the connecting rod all the way into
the displacement rod (15). Tighten the upper nut
(16) against the displacement rod and torque to 33
NSm (24 ft–lb). Adjust the lower nut (16) to allow
3.1 mm (0.125 in.) free travel for the disk (19).
D Model 215953, page 18.
D Model 215956, page 18.
D Model 215954, page 19.
D Model 215957, page 19.
D Model 237254, page 20.
D Model 237449, page 21.
D Model 237255, page 22.
Throat Packings
1. Remove the cylinder (13) and piston as explained
previously. Remove the packing nut (1) and pull
the displacement rod (15) out of the top of the out-
let housing (6). Inspect the outer surface of the
displacement rod for scoring or wear by running a
finger over the surface or holding it up to the light
at an angle.
Before You Start
1. Disconnect the displacement pump from the air
motor as explained on page 11.
2. Be sure you have all the necessary repair parts on
hand to reduce downtime.
2. Remove the throat packings from the outlet hous-
ing (6).
3. Repair Kits are available. For best results, use all
the new parts in the kit even if the old parts look
good. Refer to the parts drawing for your pump.
3. Clean and inspect the parts for wear or damage.
Lubricate the packings before reassembly. Install
the parts one at a time, in the same position as
before. The lips of the v-packings must face down
against fluid pressure.
Intake Valve
1. Unscrew the intake valve housing (23) from the
cylinder (13), using a strap wrench. Disassemble
the valve and clean and inspect all parts.
NOTE: On displacement pumps 215953, 215956, and
237254, install the two leather v-packings (4) below the
single PTFE v-packing (3).
NOTE: On Models 237254 and 237255, inspect the
ball (28) and seat in the housing (23) for wear or nicks.
2. Replace parts as necessary. Reassemble as
shown in the applicable parts drawing.
4. Leave the packing nut (1) loose until the displace-
ment rod (15) has been installed.
Piston Valve
CAUTION
Insert the displacement rod from the top of the outlet
housing to prevent shearing of the packings.
1. Using a strap wrench, grip the cylinder (13) near
the outlet housing (6) and unscrew it from the
housing. Pull the cylinder down off the piston.
Check the inner surface of the cylinder for scoring
or wear by running a finger over the surface or
holding the part up to the light at an angle.
5. Tighten the packing nut just enough to prevent
leaking. Overtightening can damage the packings.
2. Loosen the lower nut (16) and unscrew the valve
housing (18) from the connecting rod (17). Un-
screw the piston stud (22).
6. Reconnect the displacement pump to the air motor
as explained on page 11.
307427 17
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Displacement Pump Parts
Model 215953 Displacement Pump, Series D
200 Liter (55 Gallon) Size, Carbon Steel, Leather Packed
Model 215956 Displacement Pump, Series C
Stubby Size, Carbon Steel, Leather Packed
Ref.
No.
Model 215953 Shown
Part No. Description
Qty.
1
2
Torque to 31 NSm (23 ft–lb).
Torque to 33 NSm (24 ft–lb).
Lips of v-packings must face down.
Lips of packing must face up.
Used on Model 215953 only.
1
177152
178543
172487
172384
172385
178542
101281
104537
214583
NUT, packing
1
1
1
2
1
1
1
2
2*
3*
4*
5*
6
7
8
9
GLAND, female; stainless steel
V-PACKING; PTFE
V-PACKING; leather
GLAND, male; stainless steel
HOUSING, outlet
3
4
5
FITTING, grease
O-RING; PTFE
1
14
15
BUNG ADAPTER ASSY
Includes items 10 and 12
(used on Model 215953 only)
. BUSHING; nylon
. ADAPTER, bung; carbon steel
CYLINDER (Model 215953)
CYLINDER (Model 215956)
O-RING; fluoroelastomer
ROD, displacement
NUT, hex; M14 x 1.5
ROD, connecting
*2
1
1
1
1
1
1
1
2
10
12
13
172405
222308
172416
177165
177156
217189
105775
177150
3
3
3*
4*
14
15
16
17
*5
6
(Model 215953)
1
177160
ROD, connecting
17
(Model 215956)
HOUSING, valve, piston
VALVE, piston
WASHER; stainless steel
CUP, piston; leather
PISTON, pump
1
1
1
1
1
1
1
18
19
20
21*
22
23
177168
177155
172393
172392
177151
217102
7
16
8
2
VALVE, intake
10
18
19
20
5
*
These parts are included in Repair Kit 213012,
which may be purchased separately.
5
12
*21
22
4
8
1
13
23
03773
18 307427
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Displacement Pump Parts
Model 215954 Displacement Pump, Series D
200 Liter (55 Gallon) Size, Carbon Steel, Polyethylene Packed
Model 215957 Displacement Pump, Series C
Stubby Size, Carbon Steel, Polyethylene Packed
Ref.
No.
Model 215954 Shown
Part No. Description
Qty.
1
2
Torque to 31 NSm (23 ft–lb).
Torque to 33 NSm (24 ft–lb).
Lips of v-packings must face down.
Lips of packing must face up.
Used on Model 215954 only.
1
177152
178543
177164
172385
178542
101281
104537
214583
NUT, packing
1
1
3
1
1
1
2
2*
3*
5*
6
7
8
GLAND, female; stainless steel
V-PACKING; polyethylene
GLAND, male; stainless steel
HOUSING, outlet
FITTING, grease
O-RING; PTFE
BUNG ADAPTER ASSY
Includes items 10 and 12
(used on Model 215954 only)
. BUSHING; nylon
. ADAPTER, bung; carbon steel
CYLINDER (Model 215954)
CYLINDER (Model 215957)
O-RING; fluoroelastomer
ROD, displacement
3
4
5
9
1
14
15
1
1
1
1
1
1
1
2
10
12
13
172405
222308
172416
177165
177156
217189
105775
177150
*2
14
15
16
17
3
3*
NUT, hex; M14 x 1.5
ROD, connecting
*5
6
(Model 215954)
1
177160
ROD, connecting
(Model 215957)
1
1
1
1
1
1
1
17
18
19
20
21*
22
23
177168
177155
172393
177159
177151
217102
HOUSING, valve, piston
VALVE, piston
WASHER; stainless steel
CUP, piston; polyethylene
PISTON, pump
7
16
8
2
VALVE, intake
*
These parts are included in Repair Kit 215964,
which may be purchased separately.
10
18
19
20
5
5
12
13
*21
22
4
8
1
23
03773
307427 19
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Displacement Pump Parts
Model 237254 Displacement Pump, Series A
Stubby Size, Carbon Steel, Leather Packed
Ref.
No.
1
2
Torque to 31 NSm (23 ft–lb).
Torque to 33 NSm (24 ft–lb).
Lips of v-packings must face down.
Lips of packing must face up.
Part No. Description
Qty.
14
15
1
177152
178543
172487
172384
172385
178542
101281
104537
190063
177156
217189
105775
177160
177168
177155
172393
172392
177151
237493
172399
177230
104586
NUT, packing
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
3
4
2*
3*
4*
5*
6
GLAND, female; stainless steel
V-PACKING; PTFE
V-PACKING; leather
GLAND, male; stainless steel
HOUSING, outlet
FITTING, grease
O-RING; PTFE
CYLINDER
O-RING; fluoroelastomer
ROD, displacement
NUT, hex; M14 x 1.5
ROD, connecting
HOUSING, valve, piston
VALVE, piston
WASHER; stainless steel
CUP, piston; leather
PISTON, pump
VALVE, intake
PIN, ball stop
1
7
8
*2
13
14
15
16
17
18
19
20
21*
22
23
26
27
28
3
3*
17
4*
16
3
*5
6
2
18
19
20
GUIDE, ball
BALL, intake; 32 mm dia.
7
8
26
*
These parts are included in Repair Kit 213012,
which may be purchased separately.
*21
22
4
13
1
27
28
23
04473
20 307427
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Displacement Pump Parts
Model 237449 Displacement Pump, Series A
200 Liter (55 Gallon) Size, Carbon Steel, PTFE Packed
Ref.
No.
1
2
Torque to 31 NSm (23 ft–lb).
Torque to 33 NSm (24 ft–lb).
Lips of v-packings must face down.
Lips of packing must face up.
Part No. Description
Qty.
1
177152
178543
172487
172385
178542
101281
104537
214583
NUT, packing
1
1
3
1
1
1
2
3
4
2*
3*
5*
6
7
8
GLAND, female; stainless steel
V-PACKING; PTFE
GLAND, male; stainless steel
HOUSING, outlet
FITTING, grease
O-RING; PTFE
BUNG ADAPTER ASSY
Includes items 10 and 12
. BUSHING; nylon
1
14
15
9
*2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
10
12
13
14
15
16
17
18
19
20
21*
22
23
172405
222308
172416
177156
217189
105775
177150
177168
177155
172393
172489
177151
217102
. ADAPTER, bung; carbon steel
CYLINDER
3
3*
O-RING; fluoroelastomer
ROD, displacement
NUT, hex; M14 x 1.5
ROD, connecting
*5
6
HOUSING, valve, piston
VALVE, piston
WASHER; stainless steel
CUP, piston; PTFE
PISTON, pump
17
7
VALVE, intake
16
8
2
*
These parts are included in Repair Kit 213013,
which may be purchased separately.
10
5
18
19
20
5
12
*21
22
4
8
1
13
23
03773
307427 21
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Displacement Pump Parts
Model 237255 Displacement Pump, Series A
Stubby Size, Carbon Steel, PTFE Packed
Ref.
No.
1
2
Torque to 31 NSm (23 ft–lb).
Torque to 33 NSm (24 ft–lb).
Lips of v-packings must face down.
Lips of packing must face up.
Part No. Description
Qty.
14
15
1
177152
178543
172487
172385
178542
101281
104537
190063
177156
217189
105775
177160
177168
177155
172393
172489
177151
237493
172399
177230
104586
NUT, packing
1
1
3
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
3
4
2*
3*
5*
6
7
8
13
14
15
16
17
18
19
20
21*
22
23
26
27
28
GLAND, female; stainless steel
V-PACKING; PTFE
GLAND, male; stainless steel
HOUSING, outlet
FITTING, grease
1
O-RING; PTFE
CYLINDER
*2
O-RING; fluoroelastomer
ROD, displacement
NUT, hex; M14 x 1.5
ROD, connecting
HOUSING, valve, piston
VALVE, piston
WASHER; stainless steel
CUP, piston; PTFE
PISTON, pump
VALVE, intake
PIN, ball stop
GUIDE, ball
BALL, intake; 32 mm dia.
17
3
3*
16
*5
6
2
18
19
20
7
*
These parts are included in Repair Kit 213013,
which may be purchased separately.
8
26
*21
22
4
13
1
27
28
23
04473
22 307427
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Displacement Pump Service
3. Clean and inspect all piston parts. Replace parts
CARBON STEEL DISPLACEMENT PUMPS,
with rubber packings
as necessary. Reassemble the piston parts as
shown, being sure that the lips of the u-cup pack-
ing (21) are facing up. Screw the piston stud (22)
into the valve housing (18) and torque to 31 NSm
(24 ft–lb).
This procedure covers the following displacement
pumps. Refer to the parts drawings on the indicated
pages for an illustration of your pump.
4. When reassembling the piston to the connecting
rod (17), screw the connecting rod all the way into
the displacement rod (15). Tighten the upper nut
(16) against the displacement rod and torque to 33
NSm (24 ft–lb). Adjust the lower nut (16) to allow
3.1 mm (0.125 in.) free travel for the disk (19).
D Model 218113, page 24.
D Model 218114, page 24.
D Model 218116, page 25.
Before You Start
Throat Packings
1. Disconnect the displacement pump from the air
motor as explained on page 11.
1. Remove the cylinder (13) and piston as explained
previously. Remove the packing nut (1) and pull
the displacement rod (15) out of the top of the out-
let housing (6). Inspect the outer surface of the
displacement rod for scoring or wear by running a
finger over the surface or holding it up to the light
at an angle.
2. Be sure you have all the necessary repair parts on
hand to reduce downtime.
3. Repair Kit 218112 is available. For best results,
use all the new parts in the kit even if the old parts
look good.
2. Remove the throat packings from the outlet hous-
ing (6).
Intake Valve
3. Clean and inspect the parts for wear or damage.
Lubricate the packings before reassembly. Install
the parts one at a time, in the same position as
before. The lips of the u-cup must face down
against fluid pressure.
1. Unscrew the intake valve housing (23) from the
cylinder (13), using a strap wrench. Disassemble
the valve and clean and inspect all parts.
2. Replace parts as necessary. Reassemble as
shown in the applicable parts drawing.
4. Leave the packing nut (1) loose until the displace-
ment rod (15) has been installed.
Piston Valve
1. Using a strap wrench, grip the cylinder (13) near
the outlet housing (6) and unscrew it from the
housing. Pull the cylinder down off the piston.
Check the inner surface of the cylinder for scoring
or wear by running a finger over the surface or
holding the part up to the light at an angle.
CAUTION
Insert the displacement rod from the top of the outlet
housing to prevent shearing of the packings.
5. Tighten the packing nut just enough to prevent
leaking. Overtightening can damage the packings.
2. Loosen the lower nut (16) and unscrew the valve
housing (18) from the connecting rod (17). Un-
screw the piston stud (22).
6. Reconnect the displacement pump to the air motor
as explained on page 11.
307427 23
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Displacement Pump Parts
Model 218113 Displacement Pump, Series A
200 Liter (55 Gallon) Size, Carbon Steel, Rubber Packed
Model 218114 Displacement Pump, Series A
Stubby Size, Carbon Steel, Rubber Packed
Ref.
No.
Model 218113 Shown
Part No. Description
Qty.
1
2
Torque to 31 NSm (23 ft–lb).
Torque to 33 NSm (24 ft–lb).
Lips of packing must face down.
Lips of packing must face up.
Used on Model 218113 only.
1
177152
179925
107228
107227
179924
178542
101281
104537
214583
NUT, packing
BEARING; acetal
PACKING, u-cup; buna-N
O-RING; buna-N
WASHER; stainless steel
HOUSING, outlet
FITTING, grease
O-RING; PTFE
BUNG ADAPTER ASSY
Includes items 10 and 12
(used on Model 218113 only)
. BUSHING; nylon
1
1
3
1
1
1
1
2
2*
3*
4*
5*
6
7
8
9
3
4
5
14
15
1
*2
1
1
1
1
1
1
1
2
10
12
13
172405
222308
172416
177165
177156
217189
105775
177150
. ADAPTER, bung; carbon steel
CYLINDER (Model 218113)
CYLINDER (Model 218114)
O-RING; fluoroelastomer
ROD, displacement
NUT, hex; M14 x 1.5
ROD, connecting
3
3*
*4
*5
14
15
16
17
17
6
(Model 218113)
1
177160
ROD, connecting
(Model 218114)
HOUSING, valve, piston
VALVE, piston
WASHER; stainless steel
CUP, piston; polyethylene
PISTON, pump
1
1
1
1
1
1
1
16
7
18
19
20
21*
22
23
177168
177155
172393
177159
177151
217102
8
2
18
19
20
10
5
VALVE, intake
*
These parts are included in Repair Kit 218112,
which may be purchased separately.
5
12
*21
22
4
8
23
1
13
03774
24 307427
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Displacement Pump Parts
Model 218116 Displacement Pump, Series A
Adjustable Length, Carbon Steel, Rubber Packed
Ref.
No.
Ref.
No.
Part No. Description
Qty.
Part No. Description
Qty.
1
177152
179925
107228
107227
179924
178542
101281
104537
214583
NUT, packing
BEARING; acetal
PACKING, u-cup; buna-N
O-RING; buna-N
WASHER; stainless steel
HOUSING, outlet
1
1
3
1
1
1
1
2
16
17
18
19
20
21*
22
23
33
34
35
36
105775
177160
177168
177155
172393
177159
177151
217102
179929
179931
179930
104093
NUT, hex; M14 x 1.5
ROD, connecting
2
1
1
1
1
1
1
1
1
1
1
2
2*
3*
4*
5*
6
7
8
9
HOUSING, valve, piston
VALVE, piston
WASHER; stainless steel
CUP, piston; polyethylene
PISTON, pump
FITTING, grease
O-RING; PTFE
VALVE, intake
BUNG ADAPTER ASSY
Includes items 10 and 12
BUSHING; nylon
ADAPTER, bung; carbon steel
CYLINDER
BUSHING, pipe; 1–1/2” x 3/4 npt
TUBE, suction, stationary
TUBE, suction, movable
O-RING; buna-N
1
1
1
1
1
1
10
12
13
14
15
172405
222308
177165
177156
217189
O-RING; fluoroelastomer
ROD, displacement
*
These parts are included in Repair Kit 218112,
which may be purchased separately.
14
1
*2
*3
*4
*5
15
3
33
34
6
17
16
7
2
8
18
10
36
35
19
20
*21
4
12
22
8
1
13
1
2
3
4
Torque to 31 NSm (23 ft–lb).
Torque to 33 NSm (24 ft–lb).
Lips of packing must face down.
Lips of packing must face up.
23
03785A
307427 25
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Displacement Pump Service
3. Clean and inspect all piston parts. Be sure to in-
STAINLESS STEEL DISPLACEMENT
PUMPS, with polyethylene, leather,
or PTFE packings
spect the ball (25) and its seat on the piston stud
(22) for wear or nicks. Replace parts as necessary.
Reassemble the piston parts as shown, being sure
that the lips of the u-cup packing (21) are facing
up. Torque as specified on the applicable illustra-
tion. Using a strap wrench, grip the cylinder (13)
near the outlet housing (6) and screw it into the
housing.
This procedure covers the following displacement
pumps. Refer to the parts drawings on the indicated
pages for an illustration of your pump.
D Model 215955, page 27.
D Model 215958, page 28.
D Model 237253, page 30.
D Model 237256, page 31.
NOTE: On Models 215955 and 237253, when reas-
sembling the piston to the connecting rod (17), screw
the connecting rod all the way into the displacement
rod (15). Tighten the upper nut (16) against the dis-
placement rod and torque to 33 NSm (24 ft–lb). Adjust
the lower nut (16) to allow 3.1 mm (0.125 in.) free trav-
el for the ball (25).
Before You Start
1. Disconnect the displacement pump from the air
motor as explained on page 11.
Also, when installing the cylinder (13), make sure that
the knurled end is at the bottom.
2. Be sure you have all the necessary repair parts on
hand to reduce downtime.
3. Repair Kits are available. For best results, use all
the new parts in the kit even if the old parts look
good. Refer to the parts drawing for your pump.
Throat Packings
1. Remove the cylinder (13) and piston as explained
previously. Remove the packing nut (1) and pull
the displacement rod (15) out of the top of the out-
let housing (6). Inspect the outer surface of the
displacement rod for scoring or wear by running a
finger over the surface or holding it up to the light
at an angle.
Intake Valve
1. Unscrew the intake valve housing (23) from the
cylinder (13), using a strap wrench. Disassemble
the valve and clean and inspect all parts.
2. Inspect the ball (28) and seat in the housing (23)
for wear or nicks.
2. Remove the throat packings from the outlet hous-
ing (6).
3. Replace parts as necessary. Reassemble as
shown in the applicable parts drawing.
3. Clean and inspect the parts for wear or damage.
Lubricate the packings before reassembly. Install
the parts one at a time, in the same position as
before. The lips of the v-packings must face down
against fluid pressure.
Piston Valve
1. Using a strap wrench, grip the cylinder (13) near
the outlet housing (6) and unscrew it from the
housing. Pull the cylinder down off the piston.
Check the inner surface of the cylinder for scoring
or wear by running a finger over the surface or
holding the part up to the light at an angle.
4. Leave the packing nut (1) loose until the displace-
ment rod (15) has been installed.
CAUTION
Insert the displacement rod from the top of the outlet
housing to prevent shearing of the packings.
2. On Models 215955 and 237253, loosen the lower
nut (16) and unscrew the valve housing (18) from
the connecting rod (17). Unscrew the piston stud
(22).
5. Tighten the packing nut just enough to prevent
leaking. Overtightening can damage the packings.
On Models 215958 and 237256, remove the cotter
pins (29) from the ball stop pin (30). Remove the
ball stop pin and unscrew the piston stud (22) from
the displacement rod (15). Be careful not to drop
the ball (25).
6. Reconnect the displacement pump to the air motor
as explained on page 11.
26 307427
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Displacement Pump Parts
Model 215955 Displacement Pump, Series B
200 Liter (55 Gallon) Size, Stainless Steel, Polyethylene Packed
Ref.
No.
1
2
Torque to 65 NSm (47 ft–lb).
Torque to 33 NSm (24 ft–lb).
Lips of packing must face down.
Lips of packing must face up.
Knurl is at the bottom end.
Part No. Description
Qty.
1
180049
178543
177164
172385
210876
104537
214592
NUT, packing; stainless steel
1
1
3
1
1
1
3
4
5
2*
3*
5*
6
8
9
GLAND, female; stainless steel
V-PACKING; polyethylene
GLAND, male; stainless steel
HOUSING, outlet
14
15
O-RING; PTFE
BUNG ADAPTER ASSY
Includes items 10 and 12
. BUSHING; nylon
1
1
1
10
12
13
14
15
16
17
18
20
21*
22
23
24
25
26
27
28
172405
210877
178863
177156
217211
105776
177149
177175
172393
177159
172495
218427
172391
104585
172399
177230
104586
*2
. ADAPTER, bung; stainless steel 1
CYLINDER, 55 gal.; stainless steel1
O-RING; fluoroelastomer
ROD, displacement
1
1
2
1
1
1
1
1
1
1
1
1
1
1
3*
3
NUT, hex; M14 x 1.5
ROD, connecting
*5
6
HOUSING, valve, piston
WASHER; stainless steel
CUP, piston; polyethylene
STUD, piston; stainless steel
VALVE, intake; stainless steel
SPACER, piston; PTFE
BALL, piston; 22 mm dia.
PIN, ball stop
17
18
16
2
8
GUIDE, ball
BALL, intake; 32 mm dia.
10
20
*
These parts are included in Repair Kit 215964,
which may be purchased separately.
*21
4
24
25
12
26
22
1
13
27
28
5
23
03775A
307427 27
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Displacement Pump Parts
Model 215958 Displacement Pump, Series B
Stubby Size, Stainless Steel, Polyethylene Packed
Ref.
No.
1
2
Torque to 31 NSm (23 ft–lb).
Torque to 33 NSm (24 ft–lb).
Lips of v-packings must face down.
Lips of packing must face up.
Part No. Description
NUT, packing; stainless steel
Qty.
1
180049
178543
177164
172385
210876
104537
172494
177156
217212
172393
177159
172495
218427
172391
104585
172399
177230
104586
100063
172389
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
3
4
14
30
2*
3*
5*
6
GLAND, female; stainless steel
V-PACKING; polyethylene
GLAND, male; stainless steel
HOUSING, outlet
1
8
O-RING; PTFE
13
14
15
20
21*
22
23
24
25
26
27
28
29
30
CYLINDER, stubby
O-RING; fluoroelastomer
ROD, displacement
WASHER; stainless steel
CUP, piston; polyethylene
STUD, piston
VALVE, intake; stainless steel
SPACER, piston; PTFE
BALL, piston; 22 mm dia.
PIN, ball stop
15
29
2*
3*
3
5*
6
20
GUIDE, ball
BALL, intake; 32 mm dia.
PIN, cotter
4
*21
24
25
PIN, ball stop
26
*
These parts are included in Repair Kit 215964,
which may be purchased separately.
8
13
1
22
27
28
23
03781
28 307427
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Notes
307427 29
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Displacement Pump Parts
Model 237253 Displacement Pump, Series A
200 Liter (55 Gallon) Size, Stainless Steel, PTFE Packed
Ref.
No.
1
2
Torque to 65 NSm (47 ft–lb).
Torque to 33 NSm (24 ft–lb).
Lips of packing must face down.
Lips of packing must face up.
Knurl is at the bottom end.
Part No. Description
NUT, packing; stainless steel
Qty.
1
180049
178543
172487
172385
210876
104537
172405
210877
178863
177156
217211
105776
177149
177175
172393
172489
172495
218427
172391
104585
172399
177230
104586
1
1
3
1
1
1
1
3
4
5
2*
3*
5*
6
GLAND, female; stainless steel
V-PACKING; PTFE
GLAND, male; stainless steel
HOUSING, outlet
O-RING; PTFE
BUSHING; nylon
ADAPTER, bung; stainless steel
CYLINDER, 55 gal.; stainless steel1
O-RING; fluoroelastomer
ROD, displacement
NUT, hex; M14 x 1.5
ROD, connecting
HOUSING, valve, piston
WASHER; stainless steel
CUP, piston; PTFE
STUD, piston; stainless steel
VALVE, intake; stainless steel
SPACER, piston; PTFE
BALL, piston; 22 mm dia.
PIN, ball stop
14
15
8
10
12
13
14
15
16
17
18
20
21*
22
23
24
25
26
27
28
1
1
*2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
3*
3
*5
6
17
18
16
2
GUIDE, ball
BALL, intake; 32 mm dia.
8
10
*
These parts are included in Repair Kit 213013,
which may be purchased separately.
20
*21
4
24
25
26
12
1
22
13
27
28
5
23
03775A
30 307427
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Displacement Pump Parts
Model 237256 Displacement Pump, Series A
Stubby Size, Stainless Steel, PTFE Packed
Ref.
No.
1
2
Torque to 31 NSm (23 ft–lb).
Torque to 33 NSm (24 ft–lb).
Lips of v-packings must face down.
Lips of packing must face up.
Part No. Description
NUT, packing; stainless steel
Qty.
1
180049
178543
172487
172385
210876
104537
172494
177156
217212
172393
172489
172495
218427
172391
104585
172399
177230
104586
100063
172389
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
3
4
14
30
2*
3*
5*
6
GLAND, female; stainless steel
V-PACKING; PTFE
GLAND, male; stainless steel
HOUSING, outlet
1
8
O-RING; PTFE
13
14
15
20
21*
22
23
24
25
26
27
28
29
30
CYLINDER, stubby
O-RING; fluoroelastomer
ROD, displacement
WASHER; stainless steel
CUP, piston; PTFE
STUD, piston
VALVE, intake; stainless steel
SPACER, piston; PTFE
BALL, piston; 22 mm dia.
PIN, ball stop
15
29
2*
3*
3
5*
6
20
GUIDE, ball
BALL, intake; 32 mm dia.
PIN, cotter
*21
4
24
25
PIN, ball stop
26
*
These parts are included in Repair Kit 213013,
which may be purchased separately.
8
13
1
22
27
28
23
03781
307427 31
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Displacement Pump Service
3. Clean and inspect all piston parts. Be sure to in-
STAINLESS STEEL DISPLACEMENT
PUMPS, with rubber packings
spect the ball (25) and its seat on the piston stud
(22) for wear or nicks. Replace parts as necessary.
Reassemble the piston parts as shown, being sure
that the lips of the u-cup packing (21) are facing
up. Torque as specified on the applicable illustra-
tion. Using a strap wrench, grip the cylinder (13)
near the outlet housing (6) and screw it into the
housing.
This procedure covers the following displacement
pumps. Refer to the parts drawings on the indicated
pages for an illustration of your pump.
D Model 220440, page 33.
D Model 220439, page 34.
NOTE: On Model 220440, when reassembling the pis-
ton to the connecting rod (17), screw the connecting
rod all the way into the displacement rod (15). Tighten
the upper nut (16) against the displacement rod and
torque to 33 NSm (24 ft–lb). Adjust the lower nut (16) to
allow 3.1 mm (0.125 in.) free travel for the ball (25).
Before You Start
1. Disconnect the displacement pump from the air
motor as explained on page 11.
2. Be sure you have all the necessary repair parts on
hand to reduce downtime.
Also, when installing the cylinder (13), make sure that
the knurled end is at the bottom.
3. Repair Kit 218112 is available. For best results,
use all the new parts in the kit even if the old parts
look good.
Throat Packings
1. Remove the cylinder (13) and piston as explained
previously. Remove the packing nut (1) and pull
the displacement rod (15) out of the top of the out-
let housing (6). Inspect the outer surface of the
displacement rod for scoring or wear by running a
finger over the surface or holding it up to the light
at an angle.
Intake Valve
1. Unscrew the intake valve housing (23) from the
cylinder (13), using a strap wrench. Disassemble
the valve and clean and inspect all parts.
2. Inspect the ball (28) and seat in the housing (23)
for wear or nicks.
2. Remove the throat packings from the outlet hous-
ing (6).
3. Replace parts as necessary. Reassemble as
shown in the applicable parts drawing.
3. Clean and inspect the parts for wear or damage.
Lubricate the packings before reassembly. Install
the parts one at a time, in the same position as
before. The lips of the u-cup must face down
against fluid pressure.
Piston Valve
1. Using a strap wrench, grip the cylinder (13) near
the outlet housing (6) and unscrew it from the
housing. Pull the cylinder down off the piston.
Check the inner surface of the cylinder for scoring
or wear by running a finger over the surface or
holding the part up to the light at an angle.
4. Leave the packing nut (1) loose until the displace-
ment rod (15) has been installed.
CAUTION
Insert the displacement rod from the top of the outlet
housing to prevent shearing of the packings.
2. On Model 220440, loosen the lower nut (16) and
unscrew the valve housing (18) from the connect-
ing rod (17). Unscrew the piston stud (22).
On Model 220439, remove the cotter pins (29)
from the ball stop pin (30). Remove the ball stop
pin and unscrew the piston stud (22) from the dis-
placement rod (15). Be careful not to drop the ball
(25).
5. Tighten the packing nut just enough to prevent
leaking. Overtightening can damage the packings.
6. Reconnect the displacement pump to the air motor
as explained on page 11.
32 307427
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Displacement Pump Parts
Model 220440 Displacement Pump, Series A
200 Liter (55 Gallon) Size, Stainless Steel, Rubber Packed
Ref.
No.
1
2
Torque to 65 NSm (47 ft–lb).
Torque to 33 NSm (24 ft–lb).
Lips of packing must face down.
Lips of packing must face up.
Part No. Description
Qty.
1
180049
179925
107228
107227
179924
210876
104537
214592
NUT, packing; stainless steel
BEARING; acetal
PACKING, u-cup; rubber
O-RING; buna-N
WASHER; stainless steel
HOUSING, outlet
1
1
1
1
1
1
1
3
4
14
15
2*
3*
4*
5*
6
Knurl is at the bottom end.
5
1
8
9
O-RING; PTFE
BUNG ADAPTER ASSY
Includes items 10 and 12
. BUSHING; nylon
1
1
*2
10
12
13
14
15
16
17
18
20
21*
22
23
24
25
26
27
28
172405
210877
178863
177156
217211
105776
177149
177175
172393
177159
172495
218427
172391
104585
172399
177230
104586
. ADAPTER, bung; stainless steel 1
3
3*
CYLINDER, 55 gal.; stainless steel1
*4
*5
O-RING; fluoroelastomer
ROD, displacement
1
1
2
1
1
1
1
1
1
1
1
1
1
1
17
18
NUT, hex; M14 x 1.5
ROD, connecting
16
HOUSING, valve, piston
WASHER; stainless steel
CUP, piston; polyethylene
STUD, piston; stainless steel
VALVE, intake; stainless steel
SPACER, piston; PTFE
BALL, piston; 22 mm dia.
PIN, ball stop
6
2
8
10
20
GUIDE, ball
BALL, intake; 32 mm dia.
*21
4
*
These parts are included in Repair Kit 218112,
which may be purchased separately.
24
25
26
12
22
1
13
27
28
5
23
03776A
307427 33
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Displacement Pump Parts
Model 220439 Displacement Pump, Series A
Stubby Size, Stainless Steel, Rubber Packed
Ref.
No.
1
2
Torque to 31 NSm (23 ft–lb).
Torque to 33 NSm (24 ft–lb).
Lips of v-packings must face down.
Lips of packing must face up.
Part No. Description
NUT, packing; stainless steel
Qty.
1
180049
179925
107228
107227
179924
210876
104537
172494
177156
217212
172393
177159
172495
218427
172391
104585
172399
177230
104586
100063
172389
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
14
30
3
4
2*
3*
4*
5*
6
BEARING; acetal
PACKING, u-cup; rubber
O-RING; buna-N
WASHER; stainless steel
HOUSING, outlet
O-RING; PTFE
CYLINDER, stubby
O-RING; fluoroelastomer
ROD, displacement
WASHER; stainless steel
CUP, piston; polyethylene
STUD, piston
VALVE, intake; stainless steel
SPACER, piston; PTFE
BALL, piston; 22 mm dia.
PIN, ball stop
1
15
29
8
13
14
15
20
21*
22
23
24
25
26
27
28
29
30
2*
3*
3
4*
5*
20
6
*21
4
GUIDE, ball
BALL, intake; 32 mm dia.
PIN, cotter
24
25
26
PIN, ball stop
8
*
These parts are included in Repair Kit 218112,
which may be purchased separately.
13
1 22
27
28
23
03782
34 307427
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Accessories
210881 Wall Mounting Bracket
Bung Adapters
Carbon Steel. See manual 307458.
Included with all 210 liter (55 gallon) drum size pumps.
1
2
3
4
5
107558
104572
172405
172428
172429
SCREW, hex hd cap; M8 x 1.25
LOCKWASHER, spring, Size 8
BUSHING
BRACKET
CLAMP
2
2
1
1
1
214583 Carbon Steel
214592 Stainless Steel
1
2
172405
222308
210877
BUSHING, nylon
ADAPTER, bung, cst
ADAPTER, bung, sst
1
1
1
4
3
5
1
2
1
210880 Open Tank Mounting Clamp
Carbon Steel.
1
2
3
4
5
6
7
8
107558
104572
159056
159057
172405
172427
172429
210879
SCREW, hex hd cap; M8 x 1.25
LOCKWASHER, spring, Size 8
PAD, screw mounting
RETAINER
BUSHING
BRACKET
2
2
1
1
1
1
1
1
2
CLAMP
HANDLE, tee
1
6
2
7
5
8
4
3
307427 35
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Accessories
222011 Ground Wire and Clamp
7.6 m (25 ft) long.
218316 Air Regulator Kit
Includes 1/8” size, 0–0.4 MPa, 0–4.2 bar (0–60 psi) air
regulator and air pressure gauge, and air quick cou-
pler. See page 16.
206994 Throat Seal Liquid (TSL)
Solvent for wet-cup. 0.24 liter (8 oz.).
204574 Drum Cover
40 liter (10 gallon) size and 60 liter (16 gallon) size.
Drum cover mounts on top of an open drum, with
mounting holes for 1:1 metric pump. Includes thumb-
screws and a rubber gasket.
237569 Ground Wire and Clamp
7.6 m (25 ft) long.
200326 Drum Cover
200 liter (55 gallon) size. Drum cover mounts on top of
an open drum, with mounting for 1:1 metric pump.
101078 Y Line Strainer
3.5 MPa, 35 bar (500 psi) Maximum Working Pressure
3/4 npt(f) ports; no. 20 mesh screen.
Bleed-Type Master Air Valve (Required)
2.1 MPa, 21 bar (300 psi) Maximum Working Pressure
Relieves air trapped in the air line between the pump
air inlet and this valve when closed.
206265 Spout
For directing fluid into pails.
Carbon steel; 3/4 npt inlet.
107141 3/4 npt(m x f) inlet and outlet.
107142 1/2 npt(m x f) inlet and outlet.
106149 Air LIne Filter
1.8 MPa, 18 bar (250 psi) Maximum Working Pressure
1/2 npt(f) inlet and outlet.
215965 Intake Extension Tube
Intake tube 265 mm (10.4 in.) long; screws into bottom
1–1/2 npt(f) thread of 1:1 metric pump.
Carbon steel. See manual 307459.
214848 Air LIne Lubricator
1.8 MPa, 18 bar (250 psi) Maximum Working Pressure
1/2 npt(f) inlet and outlet.
214951 Hose and 238651 Valve
1.2 MPa, 12 bar (175 psi) Maximum Working Pressure
7.6 m (25 ft) long, 1/2 npt(m) x 3/4 npt(m), electrically
conductive.
36 307427
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Dimensions
226940
226941
226942
226947
226953 (Shown)
237129
237133
237134
686445
226943
226944
226945
226948
226952 (Shown)
237130
237131
237132
D
A
A
2” npt(m)
Bung
Adapter
D
B
B
C
226951
C
03783
03761B
03761B
A
B
C
D
Pump No.
Overall Length
615 mm (34 in.)
685 mm (27 in.)
Pump Length
181 mm (7.1 in.)
250 mm (9.8 in.)
Fluid Inlet
Fluid Outlet
3/4 in. npt(f)
3/4 in. npt(f)
3/4 in. npt(f)
226943, 226944, 226948, 237130, 237131
226945, 226952, 237132
1–1/2 in. npt(f)
1–1/2 in. npt(f)
1–1/2 in. npt(f)
226940, 226941, 226942, 226947, 226953,
237129, 237133, 237134, 686445
1315 mm (51.7 in.) 880 mm (34.6 in.)
226951
1158 mm (45.6 in.) 724 mm* (28.5 in.) Suction Tube
3/4 in. npt(f)
*Extends to 1614 mm (63.5 in.) overall; the pump length to 1180 mm (46.4 in.)
307427 37
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Technical Data
Category
Data
Recommended air operating range
Model 226951: 0.3 to 0.4 MPa, 3 to 4.2 bar (0 to 60 psi)
All Other Models: 0.3 to 1.2 MPa, 3 to 12 bar (40 to 180 psi)
Air consumption
Approx. 0.05 m#/min (1.5 cfm/gal) at 4 liters/min (1 gpm)
at 0.5 MPa, 5.6 bar (80 psi) input
Maximum recommended pump speed
Air inlet size
100 cycles/min: 15.1 liters/min (4 gpm)
1/4 npt(f)
Fluid inlet size
1–1/2 npt(f)
3/4 npt(f)
Fluid outlet size
Maximum Operating Temperature
Sound Pressure Level
120_F (49_C)
at 100 psi (0.7 MPa, 7 bar): 72 dB(A)
at 65 psi (0.45 MPa, 4.5 bar): 70 dB(A)
Sound Power Level
Weight
at 100 psi (0.7 MPa, 7 bar): 82 dB(A)
at 65 psi (0.45 MPa, 4.5 bar): 81 dB(A)
Stubby Pump: 11 lbs (5 kg)
Drum Pump: 20 lbs (9 kg)
Wetted parts
Models 226940, 226943, 237130, and 237133:
Carbon Steel, 303, 304 and 316 Stainless Steel, Leather,
Cadmium-Plated Ductile Iron, Chrome and Zinc-Plated Steel, PTFE,
fluoroelastomer
Models 226941, 226944, and 686445: Carbon Steel, 303, 304 and
316 Stainless Steel, Cadmium-Plated Ductile Iron, Chrome and
Zinc-Plated Steel, PTFE, fluoroelastomer, Polyethylene
Model 237131 and 237134: Carbon Steel, 303, 304 and 316
Stainless Steel, Cadmium-Plated Ductile Iron, Chrome and
Zinc-Plated Steel, PTFE, fluoroelastomer
Models 226942 and 226945: 303, 304 and 316 Stainless Steel,
Chrome, PTFE, fluoroelastomer, Polyethylene
Models 237129 and 237132: 303, 304 and 316 Stainless Steel,
Chrome, PTFE, fluoroelastomer, Polyethylene
Models 226947, 226948, and 226951: 303, 304 and 316 Stainless
Steel, Buna-N, Cadmium-Plated Ductile Iron, Chrome and
Zinc-Plated Steel, PTFE, fluoroelastomer, Polyethylene
Models 226952 and 226953: 303, 304 and 316 Stainless Steel,
Chrome, PTFE, Rubber
38 307427
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Notes
307427 39
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The Graco Standard Warranty
Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the
date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco,
Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be
defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by
faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or sub-
stitution of non–Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of
Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,
installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for
verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The
equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect
in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and
transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT
NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other
remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any
other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the
date of sale.
Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection
with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured
by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide
purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment
hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract,
breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings
entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnais-
sent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires
exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor or call to identify the distributor closest to you:
Phone: 612–623–6921 or Toll Free: 1–800–328–0211 Fax: 612–378–3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 307427
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES S P.O. BOX 1441 S MINNEAPOLIS MN 55440–1441 S USA
Copyright 1980, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Revised 09/2011
40 307427
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