Instructions-Parts
Heated Hoses and
Applicator Kits
3A0237L
EN
®
™
For use with Graco HFR Metering Systems.
Not approved for use in European explosive atmospheres. For professional use only.
130 psi (0.9 MPa, 9 bar) Maximum Air Working Pressure
180°F (82°C) Maximum Hose Operating Temperature
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
Download from Www.Somanuals.com. All Manuals Search And Download.
Heated Hose Bundle Part Numbers
Heated Hose Bundle Part Numbers
Each hose contains an A component hose, a B component hose, and an air hose (1/4 npt x 1/4 npsm, m x f).
Single Hose Part No.
JIC Fittings
Maximum Fluid
Pressure
ID
in. (mm)
Length
ft (m)
Part No.
Ratio
A (Red)
B (Blue)
A (Red)
B (Blue)
psi (MPa, bar)
Stainless Steel Dual Heat Zone Hose Bundle with Air Hose
24D108
24D109
24D110
24D111
24D112
24D113
24D114
24D115
2:1
2:1
2:1
2:1
1:1
1:1
1:1
1:1
1/4 (6) A x 3/8 (10) B 5 (1.5)
1/4 (6) A x 3/8 (10) B 10 (3)
1/4 (6) A x 3/8 (10) B 25 (7.6)
1/4 (6) A x 3/8 (10) B 50 (15.2)
3/8 (10) A x 3/8 (10) B 5 (1.5)
3/8 (10) A x 3/8 (10) B 10 (3)
3/8 (10) A x 3/8 (10) B 25 (7.6)
3/8 (10) A x 3/8 (10) B 50 (15.2)
24E925
24E927
24E929
24E931
24E933
24E935
24E937
24E939
24E934
24E936
24E938
24E940
24E934
24E936
24E938
24E940
5/5
5/5
5/5
5/5
5/5
5/5
5/5
5/5
6/6
6/6
6/6
6/6
6/6
6/6
6/6
6/6
3500 (24, 241)
3500 (24, 241)
3500 (24, 241)
3500 (24, 241)
3500 (24, 241)
3500 (24, 241)
3500 (24, 241)
3500 (24, 241)
Carbon Steel Dual Heat Zone Hose Bundle with Air Hose
24D116
24D117
24D118
24D119
24D120
24D121
24D122
24D123
2:1
2:1
2:1
2:1
1:1
1:1
1:1
1:1
1/4 (6) A x 3/8 (10)B 5 (1.5)
1/4 (6) A x 3/8 (10)B 10 (3)
1/4 (6) A x 3/8 (10)B 25 (7.6)
1/4 (6) A x 3/8 (10)B 50 (15.2)
3/8 (10) A x 3/8 (10) B 5 (1.5)
3/8 (10) A x 3/8 (10) B 10 (3)
3/8 (10) A x 3/8 (10) B 25 (7.6)
3/8 (10) A x 3/8 (10) B 50 (15.2)
24E901
24E903
24E905
24E907
24E911
24E913
24E915
24E917
24E910
24E912
24E914
24E916
24E910
24E912
24E914
24E916
5/5
5/5
5/5
5/5
5/5
5/5
5/5
5/5
6/6
6/6
6/6
6/6
6/6
6/6
6/6
6/6
3500 (24, 241)
3500 (24, 241)
3500 (24, 241)
3500 (24, 241)
3500 (24, 241)
3500 (24, 241)
3500 (24, 241)
3500 (24, 241)
Carbon Steel Single Heat Zone Hose Bundle with Air Hose
24D124
24D125
24D126
24D127
2:1
2:1
1:1
1:1
1/4 (6) A x 3/8 (10) B 25 (7.6)
1/4 (6) A x 3/8 (10) B 50 (15.2)
3/8 (10) A x 3/8 (10) B 25 (7.6)
3/8 (10) A x 3/8 (10) B 50 (15.2)
261520
261514
261522
261516
261523
261517
261523
261517
5/5
5/5
5/5
5/5
6/6
6/6
6/6
6/6
2000 (14, 138)
2000 (14, 138)
2000 (14, 138)
2000 (14, 138)
Carbon Steel Single Heat Zone Hose Bundle with Air Hose
24D129
24D131
24E963
24E964
24E965
24E966
24E967
24E968
24E969
2:1
1:1
1:1
1:1
1:1
1:1
1:1
1:1
1:1
1/4 (6) A x 3/8 B
50 (15.2)
261524
261527
5/5
5/5
5/5
5/5
5/5
5/5
5/5
5/5
5/5
6/6
6/6
6/6
6/6
6/6
6/6
6/6
6/6
6/6
3500 (24, 241)
3500 (24, 241)
2000 (14, 138)
2000 (14, 138)
2000 (14, 138)
3500 (24, 241)
3500 (24, 241)
2000 (14, 138)
2000 (14, 138)
3/8 (10) A x 3/8 (10) B 50 (15.2)
261526
261527
1/4 (6) A x 1/4 (6) B
1/4 (6) A x 1/4 (6) B
25 (7.6)
246065✿
246059✿
246063✿
246067✿
246071✿
24D190
24D760
246066✿
246060✿
246064✿
246068✿
246072✿
24D191
24D761
50 (15.2)
1/2 (13) A x 1/2 (13) B 50 (15.2)
1/4 (6) A x 1/4 (6) B 50 (15.2)
1/2 (13) A x 1/2 (13) B 50 (15.2)
1/4 (6) A x 1/4 (6) B 10 (3)
3/8 (10) A x 3/8 (10) B 10 (3)
✿ If ordered as replacement hose for a HFR hose bun-
dles, reference manual 3A0237 not 309572.
★ All heated hose bundles are CE approved.
3A0237L
3
Download from Www.Somanuals.com. All Manuals Search And Download.
Heated Hose Bundle Part Numbers
Fluid Temperature Sensor (FTS)
Maximum Fluid
Pressure
psi (MPa, bar)
Fittings
Part No.
Description
258756
258758
JIC to JIC
JIC to JIC
Fluid Temperature Sensors for dual heat zones with stainless steel fittings 5000 (34.5, 345)
Fluid Temperature Sensors for single heat zone with stainless steel fittings 5000 (34.5, 345)
Heated Whip Hose
Single Hose Part No. JIC Fittings
Maximum Fluid
Pressure
ID
in. (mm)
Length
ft (m)
Part No.
A (Red)
B (Blue) A (Red)
B (Blue) psi (MPa, bar)
Carbon Steel Single Heat Zone
24H076
24H077
1/4 (6)
10 (3)
10 (3)
24D190
24D760
24D191
24D760
5/5
5/5
6/6
6/6
3500 (24.1, 241)
3500 (24.1, 241)
3/8 (10)
Carbon Steel Dual Heat Zone
24H078
24H079
1/4 (6)
10 (3)
10 (3)
24H064
24H066
24H065
24H067
5/5
5/5
6/6
6/6
3500 (24.1, 241)
3500 (24.1, 241)
3/8 (10)
Stainless Steel Single Heat Zone
24H080
24H081
1/4 (6)
10 (3)
10 (3)
24H068
24H070
24H069
24H071
5/5
5/5
6/6
6/6
3500 (24.1, 241)
3500 (24.1, 241)
3/8 (10)
Stainless Steel Dual Heat Zone
24H082
24H083
1/4 (6)
10 (3)
10 (3)
24H072
24H074
24H073
24H075
5/5
5/5
6/6
6/6
3500 (24.1, 241)
3500 (24.1, 241)
3/8 (10)
★ All heated whip hoses are CE approved.
4
3A0237L
Download from Www.Somanuals.com. All Manuals Search And Download.
Individual Hoses
Individual Hoses
A Side Heated Hoses (Red)
Maximum
Fluid
Pressure
psi
Maximum
Fluid
Pressure
psi
ID
Length JIC
Fittings
ID
Length JIC
Fittings
Part No. in. (mm) ft (m)
Stainless Steel Heated Dual Heat Zone
(MPa, bar)
Part No. in. (mm) ft (m)
Carbon Steel Heated Dual Heat Zone
(MPa, bar)
24E925
24E927
24E929
24E931
24E933
24E935
24E937
24E939
24E941
24E943
24E945
24E947
1/4 (6)
5 (1.5)
5/5
3500
(24, 241)
24E901
24E903
24E905
24E907
24E909
24E911
24E913
24E915
24E917
24E919
24E921
24E923
1/4 (6)
5 (1.5)
5/5
3500
(24, 241)
1/4 (6)
10 (3)
5/5
3500
(24, 241)
1/4 (6)
10 (3)
5/5
3500
(24, 241)
1/4 (6)
25 (7.6) 5/5
50 (15.2) 5/5
3500
(24, 241)
1/4 (6)
25 (7.6) 5/5
50 (15.2) 5/5
3500
(24, 241)
1/4 (6)
3500
(24, 241)
1/4 (6)
3500
(24, 241)
3/8 (10)
3/8 (10)
3/8 (10)
3/8 (10)
1/2 (13)
1/2 (13)
1/2 (13)
1/2 (13)
5 (1.5)
10 (3)
5/5
5/5
3500
(24, 241)
3/8 (10)
3/8 (10)
3/8 (10)
3/8 (10)
1/2 (13)
1/2 (13)
1/2 (13)
1/2 (13)
5 (1.5)
10 (3)
5/5
5/5
3500
(24, 241)
3500
(24, 241)
3500
(24, 241)
25 (7.6) 5/5
50 (15.2) 5/5
3500
(24, 241)
25 (7.6) 5/5
50 (15.2) 5/5
3500
(24, 241)
3500
(24, 241)
3500
(24, 241)
5 (1.5)
10 (3)
5/5
5/5
3500
(24, 241)
5 (1.5)
10 (3)
5/5
5/5
3500
(24, 241)
3500
(24, 241)
3500
(24, 241)
25 (7.6) 5/5
50 (15.2) 5/5
3500
(24, 241)
25 (7.6) 5/5
50 (15.2) 5/5
3500
(24, 241)
3500
(24, 241)
3500
(24, 241)
Carbon Steel Heated Single Heat Zone
✿ If ordered as replacement hose for a HFR hose bun-
246065✿ 1/4 (6)
246059✿ 1/4 (6)
246067✿ 1/4 (6)
246094✿ 3/8 (10)
246061✿ 3/8 (10)
246069✿ 3/8 (10)
246063✿ 1/2 (13)
246071✿ 1/2 (13)
24D190 1/4 (6)
24D760 3/8 (10)
25 (7.6) 5/5
50 (15.2) 5/5
50 (15.2) 5/5
25 (7.6) 5/5
50 (15.2) 5/5
50 (15.2) 5/5
50 (15.2) 8/8
50 (15.2) 8/8
2000
(14, 138)
dles, reference manual 3A0237 not 309572.
★ All heated hoses are CE approved.
2000
(14, 138)
3500
(24, 241)
2000
(14, 138)
2000
(14, 138)
3500
(24, 241)
2000
(14, 138)
3500
(24, 241)
10 (3)
10 (3)
5/5
5/5
2000
(14, 138)
2000
(14, 138)
3A0237L
5
Download from Www.Somanuals.com. All Manuals Search And Download.
Individual Hoses
A Side Unheated Hoses (Red)
Maximum
Fluid
Pressure
psi (MPa, bar)
Maximum
Fluid
Pressure
psi (MPa, bar)
ID
Length JIC
ID
Length JIC
Part No.
in. (mm) ft (m)
Fittings
Part No.
in. (mm) ft (m)
Fittings
Stainless Steel Unheated
Carbon Steel Unheated
262236
262238
262240
262242
262244
262246
262248
262250
262252
262254
262256
262258
1/4 (6)
5 (1.5)
10 (3)
5/5
5/5
3500
(24, 241)
262173
262175
262177
262179
262181
262183
262185
262187
262189
262191
262193
262195
1/4 (6)
5 (1.5)
10 (3)
5/5
5/5
3500
(24, 241)
1/4 (6)
3500
(24, 241)
1/4 (6)
3500
(24, 241)
1/4 (6)
25 (7.6) 5/5
50 (15.2) 5/5
3500
(24, 241)
1/4 (6)
25 (7.6) 5/5
50 (15.2) 5/5
3500
(24, 241)
1/4 (6)
3500
(24, 241)
1/4 (6)
3500
(24, 241)
3/8 (10)
3/8 (10)
3/8 (10)
3/8 (10)
1/2 (13)
1/2 (13)
1/2 (13)
1/2 (13)
5 (1.5)
10 (3)
5/5
5/5
3500
(24, 241)
3/8 (10)
3/8 (10)
3/8 (10)
3/8 (10)
1/2 (13)
1/2 (13)
1/2 (13)
1/2 (13)
5 (1.5)
10 (3)
5/5
5/5
3500
(24, 241)
3500
(24, 241)
3500
(24, 241)
25 (7.6) 5/5
50 (15.2) 5/5
3500
(24, 241)
25 (7.6) 5/5
50 (15.2) 5/5
3500
(24, 241)
3500
(24, 241)
3500
(24, 241)
5 (1.5)
10 (3)
8/8
8/8
3500
(24, 241)
5 (1.5)
10 (3)
8/8
8/8
3500
(24, 241)
3500
(24, 241)
3500
(24, 241)
25 (7.6) 8/8
50 (15.2) 8/8
3500
(24, 241)
25 (7.6) 8/8
50 (15.2) 8/8
3500
(24, 241)
3500
(24, 241)
3500
(24, 241)
Individual A Side Heated Whip Hose
Maximum
Fluid
Length Heat Pressure
Maximum
Fluid
Length Heat Pressure
ID
in.
ID
in.
Part No. (mm) ft (m)
24H224 1/4 (6) 5 (1.5) Single 3500
(24, 241)
24H226 3/8 (10) 5 (1.5) Single 3500
(24, 241)
3500
Zone psi (MPa, bar) Material
Part No. (mm) ft (m)
24E949 1/4 (6) 10 (3) Single 3500
(24, 241)
24E951 3/8 (10) 10 (3) Single 3500
(24, 241)
24H085 1/4 (6) 10 (3) Dual 3500
(24, 241)
24H087 3/8 (10) 10 (3) Dual 3500
(24, 241)
24H089 1/4 (6) 10 (3) Single 3500
(24, 241)
24H091 3/8 (10) 10 (3) Single 3500
(24, 241)
24H093 1/4 (6) 10 (3) Dual 3500
(24, 241)
24H095 3/8 (10) 10 (3) Dual 3500
(24, 241)
Zone psi (MPa, bar) Material
CST
CST
CST
CST
SST
SST
SST
SST
CST
CST
CST
CST
SST
SST
SST
SST
24H228 1/4 (6) 5 (1.5) Dual
24H230 3/8 (10) 5 (1.5) Dual
(24, 241)
3500
(24, 241)
24H232 1/4 (6) 5 (1.5) Single 3500
(24, 241)
24H234 3/8 (10) 5 (1.5) Single 3500
(24, 241)
3500
24H236 1/4 (6) 5 (1.5) Dual
24H238 3/8 (10) 5 (1.5) Dual
(24, 241)
3500
(24, 241)
6
3A0237L
Download from Www.Somanuals.com. All Manuals Search And Download.
Individual Hoses
B Side Heated Hoses (Blue)
Maximum
Fluid
Pressure
psi (MPa, bar)
Maximum
Fluid
Pressure
psi (MPa, bar)
ID
Length JIC
Fittings
ID
Length JIC
Fittings
Part No. in. (mm) ft (m)
Stainless Steel Heated Dual Heat Zone
Part No. in. (mm) ft (m)
Carbon Steel Heated Dual Heat Zone
24E926
24E928
24E930
24E932
24E934
24E936
24E938
24E940
24E942
24E944
24E946
24E948
1/4 (6)
5 (1.5)
6/6
3500
(24, 241)
24E902
24E904
24E906
24E908
24E910
24E912
24E914
24E916
24E918
24E920
24E922
24E924
1/4 (6)
5 (1.5)
6/6
3500
(24, 241)
1/4 (6)
10 (3)
6/6
3500
(24, 241)
1/4 (6)
10 (3)
6/6
3500
(24, 241)
1/4 (6)
25 (7.6) 6/6
50 (15.2) 6/6
3500
(24, 241)
1/4 (6)
25 (7.6) 6/6
50 (15.2) 6/6
3500
(24, 241)
1/4 (6)
3500
(24, 241)
1/4 (6)
3500
(24, 241)
3/8 (10)
3/8 (10)
3/8 (10)
3/8 (10)
1/2 (13)
1/2 (13)
1/2 (13)
1/2 (13)
5 (1.5)
10 (3)
6/6
6/6
3500
(24, 241)
3/8 (10)
3/8 (10)
3/8 (10)
3/8 (10)
1/2 (13)
1/2 (13)
1/2 (13)
1/2 (13)
5 (1.5)
10 (3)
6/6
6/6
3500
(24, 241)
3500
(24, 241)
3500
(24, 241)
25 (7.6) 6/6
50 (15.2) 6/6
3500
(24, 241)
25 (7.6) 6/6
50 (15.2) 6/6
3500
(24, 241)
3500
(24, 241)
3500
(24, 241)
5 (1.5)
10 (3)
6/6
6/6
3500
(24, 241)
5 (1.5)
10 (3)
6/6
6/6
3500
(24, 241)
3500
(24, 241)
3500
(24, 241)
25 (7.6) 6/6
50 (15.2) 6/6
3500
(24, 241)
25 (7.6) 6/6
50 (15.2) 6/6
3500
(24, 241)
3500
(24, 241)
3500
(24, 241)
Carbon Steel Heated Single Heat Zone
✿ If ordered as replacement hose for a HFR hose bun-
246066✿ 1/4 (6)
246060✿ 1/4 (6)
246095✿ 3/8 (10)
246070✿ 3/8 (10)
246062✿ 3/8 (10)
246064✿ 1/2 (13)
246068✿ 1/4 (6)
246072✿ 1/2 (13)
24D191 1/4 (6)
24D761 3/8 (10)
25 (7.6) 6/6
50 (15.2) 6/6
25 (7.6) 6/6
50 (15.2) 6/6
50 (15.2) 6/6
50 (15.2) 6/6
50 (15.2) 6/6
50 (15.2) 6/6
2000
(14, 138)
dles, reference manual 3A0237 not 309572.
★ All heated hoses are CE approved.
2000
(14, 138)
2000
(14, 138)
2000
(14, 138)
2000
(14, 138)
2000
(14, 138)
3500
(24, 241)
3500
(24, 241)
10 (3)
10 (3)
6/6
6/6
2000
(14, 138)
2000
(14, 138)
3A0237L
7
Download from Www.Somanuals.com. All Manuals Search And Download.
Individual Hoses
B Side Unheated Hoses (Blue)
Maximum
Fluid
Pressure
psi (MPa, bar)
Maximum
Fluid
Pressure
psi (MPa, bar)
ID
Length JIC
ID
Length JIC
Part No.
in. (mm) ft (m)
Fittings
Part No.
in. (mm) ft (m)
Fittings
Stainless Steel Unheated
Carbon Steel Unheated
262237
262239
262241
262243
262245
262247
262249
262251
262253
262255
262257
262259
1/4 (6)
5 (1.5)
10 (3)
6/6
6/6
3500
(24, 241)
262174
262176
262178
262180
262182
262184
262186
262188
262190
262192
262194
262196
1/4 (6)
5 (1.5)
10 (3)
6/6
6/6
3500
(24, 241)
1/4 (6)
3500
(24, 241)
1/4 (6)
3500
(24, 241)
1/4 (6)
25 (7.6) 6/6
50 (15.2) 6/6
3500
(24, 241)
1/4 (6)
25 (7.6) 6/6
50 (15.2) 6/6
3500
(24, 241)
1/4 (6)
3500
(24, 241)
1/4 (6)
3500
(24, 241)
3/8 (10)
3/8 (10)
3/8 (10)
3/8 (10)
1/2 (13)
1/2 (13)
1/2 (13)
1/2 (13)
5 (1.5)
10 (3)
6/6
6/6
3500
(24, 241)
3/8 (10)
3/8 (10)
3/8 (10)
3/8 (10)
1/2 (13)
1/2 (13)
1/2 (13)
1/2 (13)
5 (1.5)
10 (3)
6/6
6/6
3500
(24, 241)
3500
(24, 241)
3500
(24, 241)
25 (7.6) 6/6
50 (15.2) 6/6
3500
(24, 241)
25 (7.6) 6/6
50 (15.2) 6/6
3500
(24, 241)
3500
(24, 241)
3500
(24, 241)
5 (1.5)
10 (3)
10/10
10/10
3500
(24, 241)
5 (1.5)
10 (3)
10/10
10/10
3500
(24, 241)
3500
(24, 241)
3500
(24, 241)
25 (7.6) 10/10
50 (15.2) 10/10
3500
(24, 241)
25 (7.6) 10/10
50 (15.2) 10/10
3500
(24, 241)
3500
(24, 241)
3500
(24, 241)
Individual B Side Heated Whip Hose
Maximum
Fluid
Maximum
Fluid
Length Heat Pressure
ID
Length Heat Pressure
Part No. in. (mm) ft (m) Zone psi (MPa, bar) Material
ID
Part No. in. (mm) ft (m) Zone psi (MPa, bar) Material
24H225 1/4 (6) 5 (1.5) Single 3500
(24, 241)
24H227 3/8 (10) 5 (1.5) Single 3500
(24, 241)
24H229 1/4 (6) 5 (1.5) Dual 3500
(24, 241)
24H231 3/8 (10) 5 (1.5) Dual 3500
(24, 241)
24H233 1/4 (6) 5 (1.5) Single 3500
(24, 241)
24H235 3/8 (10) 5 (1.5) Single 3500
(24, 241)
24H237 1/4 (6) 5 (1.5) Dual 3500
(24, 241)
24H239 3/8 (10) 5 (1.5) Dual 3500
(24, 241)
CST
CST
CST
CST
SST
SST
SST
SST
24E950 1/4 (6) 10 (3) Single 3500
(24, 241)
24E952 3/8 (10) 10 (3) Single 3500
(24, 241)
24H086 1/4 (6) 10 (3) Dual 3500
(24, 241)
24H088 3/8 (10) 10 (3) Dual 3500
(24, 241)
24H090 1/4 (6) 10 (3) Single 3500
(24, 241)
24H092 3/8 (10) 10 (3) Single 3500
(24, 241)
24H094 1/4 (6) 10 (3) Dual 3500
(24, 241)
24H096 3/8 (10) 10 (3) Dual 3500
(24, 241)
CST
CST
CST
CST
SST
SST
SST
SST
8
3A0237L
Download from Www.Somanuals.com. All Manuals Search And Download.
Applicator Kits
Applicator Kits
The table below lists applicators that can be used with the heated hoses and identifies which applicators require sole-
NOTE: The MD2 valves must use one of the chemical connection kits to connect to the fluid hoses. See MD2
NOTE: When selecting an applicator, if an applicator is chosen which does not have a signal communicating to the
HFR, then the sizes of the A and B pumps added together must be greater or equal to 120 cc. For example: A (red)
pump size = 20 cc, B (blue) pump size = 100 cc, 20 cc + 100 cc = 120 cc. Since the pump sizes combined = 120 cc,
an applicator may be selected which does not have a signal communicating to the HFR.
Applicator
Handle Options
No handle
Required Solenoid Kit Pressure Relief Kit
Automatic Fusion Air Purge Guns
Automatic Fusion Mechanical Purge Guns
Fusion Air Purge Guns
24D161
24D161
24C067
24C067
24C067
No handle
Fusion Mechanical Purge Guns
Fusion CS Guns
No handle
EP Gun
Electric actuated pistol
No handle
24D160, 24C757
24D160, 24C757
1:1 and 10:1 MD2 Valves
for models and chemical connection kits)
Electric actuated pistol
Pneumatic
Electric actuated lever
24D160, 24C757
3A0237L
9
Download from Www.Somanuals.com. All Manuals Search And Download.
Applicator Kits
MD2 Valve Applicator Kits
MD2 Handle
Chemical Connection Kit
MD2 Valve
(see manual 312185)
Part No.
(Series)
Electric
(255208)
Lever
(255249)
Pneumatic
(255206)
Carbon Steel
(24D414)
Stainless Steel
(24D162)
24D500
24D501
24D502
24D503
24D504
24D505
24D509
24D510
24D511
24D512
24D513
24D514
24D515
24D516
24D521
24D522
24D523
24D524
24D525
24D526
24D530
24D531
24D532
24D533
24D534
24D535
24D536
24D537
✔
✔
✔
✔
✔
✔
255179
✔
✔
✔
✔
✔
✔
(1:1 with soft seats)
✔
✔
✔
✔
255180
✔
✔
✔
✔
✔
✔
(1:1 with hard seats)
✔
✔
✔
✔
✔
✔
✔
✔
255181
✔
✔
✔
✔
✔
✔
(10:1 with soft seats)
✔
✔
✔
✔
255182
✔
✔
✔
✔
✔
✔
(10:1 with hard seats)
✔
✔
10
3A0237L
Download from Www.Somanuals.com. All Manuals Search And Download.
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.
WARNING
ELECTRIC SHOCK HAZARD
The hoses must be grounded. Improper grounding, set-up or usage of the hoses can cause electric
shock.
• Turn off and disconnect power before disconnecting before installing or servicing hoses.
• Connect to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes and
regulations.
• Never cut or puncture a hose cover.
• Do not expose to rain. Store indoors.
SKIN INJECTION HAZARD
High-pressure fluid from hose leaks, or ruptured components will pierce skin. This may look like just a
cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
• Inspect hose before each use for cuts, bulges, kinks or any other damage.
• Replace hoses proactively at regular intervals based on your operating conditions.
• Replace damaged hose immediately.
• Tighten all fluid connections before operating the equipment.
• Keep clear of leaks.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Never exceed hose Maximum Pressure or Temperature ratings.
• Only use chemicals that are compatible with wetted parts. See Technical Data in this manual.
Read MSDSs and fluid and solvent manufacturer’s recommendations.
• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or
servicing equipment.
THERMAL EXPANSION HAZARD
Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to
the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.
• Open a valve to relieve the fluid expansion during heating.
• Replace hoses proactively at regular intervals based on your operating conditions.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe
burns:
• Do not touch hot fluid or equipment.
3A0237L
11
Download from Www.Somanuals.com. All Manuals Search And Download.
Warnings
WARNING
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
• Always wear chemically impermeable gloves when spraying, dispensing, or cleaning equipment.
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help
prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic
drop cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment
and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
12
3A0237L
Download from Www.Somanuals.com. All Manuals Search And Download.
Warnings
WARNING
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhala-
tion of toxic fumes, and burns. This equipment includes but is not limited to:
•
•
Protective eyewear, and hearing protection.
Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
3A0237L
13
Download from Www.Somanuals.com. All Manuals Search And Download.
Important Two-Component Material Information
Important Two-Component Material Information
Isocyanate Conditions
Moisture Sensitivity of
Isocyanates
Isocyanates (ISO) are catalysts used in two component
foam and polyurea coatings. ISO will react with moisture
(such as humidity) to form small, hard, abrasive crystals,
which become suspended in the fluid. Eventually a film
will form on the surface and the ISO will begin to gel,
increasing in viscosity. If used, this partially cured ISO
will reduce performance and the life of all wetted parts.
Spraying or dispensing materials containing
isocyanates creates potentially harmful mists, vapors,
and atomized particulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
NOTE: NOTE: The amount of film formation and rate of
crystallization varies depending on the blend of ISO, the
humidity, and the temperature.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient
ventilation in the work area. If sufficient ventilation is
not available, a supplied-air respirator is required for
everyone in the work area.
To prevent exposing ISO to moisture:
•
Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
To prevent contact with isocyanates, appropriate
personal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
•
Keep the ISO lube pump reservoir (if installed) filled
™
with Graco Throat Seal Liquid (TSL ), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
Material Self-ignition
•
•
Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
•
•
Never use solvent on one side if it has been contam-
inated from the other side.
Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and B
Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Cross-contamination can result in cured material in
fluid lines which could cause serious injury or
damage equipment. To prevent cross-contamination
of the equipment’s wetted parts, never interchange
component A (isocyanate) and component B (resin)
parts.
14
3A0237L
Download from Www.Somanuals.com. All Manuals Search And Download.
A and B Components
Changing Materials
•
When changing materials, flush the equipment mul-
tiple times to ensure it is thoroughly clean.
•
•
Always clean the fluid inlet strainers after flushing.
Check with your material manufacturer for chemical
compatibility.
•
•
Most materials use ISO on the A side, but some use
ISO on the B side.
Epoxies often have amines on the B (hardener)
side. Polyureas often have amines on the B (resin)
side.
A and B Components
IMPORTANT!
For all machines:
•
The A (Red) side is intended for ISO, hardeners,
and catalysts.
If one of the materials being used is moisture-sensi-
tive, that material should always be in the A (Red)
side.
Material suppliers can vary in how they refer to plural
component materials.
•
Be aware that when standing in front of the manifold on
proportioner:
•
The B (blue) side is intended for polyols, resins, and
bases.
•
•
Component A (Red) is on the left side.
Component B (Blue) is on the right side.
NOTE: For ratios higher than 1:1, the higher volume
is typically the B (Blue) side.
3A0237L
15
Download from Www.Somanuals.com. All Manuals Search And Download.
Installation
Installation
Description
The heated hose maintains proper fluid temperature
while dispensing.
Tighten
Fluid hoses are marked with red tape for ISO/hard-
ener/minor volume side, blue tape for RES/resin/major
volume side. Fittings have different sized threads to pre-
vent incorrect connection, which can cause fluid cross-
over and permanently damage the hose.
Tighten
Hoses are 5 ft (1.5 m), 10 ft (3 m), 25 ft (7.6 m), and 50 ft
(15.2 m) long. The whip hose is 5 ft (1.5 m) or 10 ft (3 m)
long.
Tighten
FIG. 1: Fusion Gun
Connect Whip Hose to Gun or
Gun Manifold
B Side Hose
153c
3b
NOTE: For best whip hose flexibility, assemble whip
hose to gun or gun manifold as instructed.
E1
1. Assemble A and B component hoses to gun or gun
A Side Hose
2. If applicable, assemble signal cable (E1) and air
hose to gun or gun manifold fittings.
153a
3. Tighten fittings to A and B component hoses.
Ensure hose remains flat after fittings are tightened.
Loosen and retighten fittings as necessary to elimi-
nate any torque on hoses. This will help achieve a
flat profile on the hose.
153b
153a
r_24d501_3a0237_1a
FIG. 2: MD2 Valve Kit 24D501
NOTE: Use chemical connection kit (153) on all MD2
4. For MD2 valves with 255208 and 255249 and both
EP Gun models, connect the signal cable (E1) from
the applicator to the whip hose signal cable (3b).
5. See applicator manual for complete setup instruc-
tions.
16
3A0237L
Download from Www.Somanuals.com. All Manuals Search And Download.
Installation
4. Connect air hoses (C).
Connect Heated Hoses
Single Heat Zone with A and B Heated Hose
D
1. Lay heated hoses end to end, matching the color
coding. Red for component A (ISO), blue for compo-
nent B (RES).
C
B
TI14733a
Dual Heat Zone with A and B Heated Hose
D
C
A
TI15097a
TI14731a
D
FIG. 3
Single Heat Zone with A or B Heated Hose
D
2. Connect fluid hoses (A, B).
3. Connect signal cables (13).
B
C
TI15140a
D
FIG. 5
5. Connect electrical wires (D).
a. Ensure electrical wires ends are 5/8 in.
(0.625mm) long. If they are not, use a sharp
scissors to strip all four wire ends to the correct
length. See Strip Length Gauge for correct
length.
A
TI14732a
13
FIG. 4
Strip Length
NOTE: Do not connect the main air supply to the air
hose at this time.
5/8 in.
This illustration is not to scale.
(0.625 mm)
TI9733a
FIG. 6
3A0237L
17
Download from Www.Somanuals.com. All Manuals Search And Download.
Installation
NOTE: Be careful not to cut or nick copper strands.
If more than five strands are cut or nicked, trim wire
and re-strip.
a. Insert one wire from heated hose into connec-
tor. Ensure that ferrule is mating with connector
insert. See FIG. 9.
New hoses are pre-stripped at correct length;
remove insulation to expose bare wire.
a. Ensure strip length is correct by fitting ferrule
over exposed wire. Ferrule should be flush with
wire end. See FIG. 7.
NOTE: On some older heated hoses wire insulation
will not fit inside ferrule insulator. In these cases,
use scissors to split and remove ferrule insulator.
TI9770A
FIG. 9: Insert Wire and Setscrew
b. If wire is short of ferrule end, adjust strip length
accordingly. If bare wire is protruding from fer-
rule, trim flush to ferrule end. See FIG. 7.
b. Thread in setscrew and use hex wrench to
torque setscrew to 60 in-lbs (6.78 N•m).
NOTE: To reach approximately 60 in-lbs (6.78 N•m),
complete 4.5 revolutions with hex wrench after set-
screw comes in contact with ferrule.
Incorrect
Correct
Incorrect
TI9768a
FIG. 7
c. Remove ferrule and apply oxide inhibitor to bare
wire. See FIG. 8.
TI9779A
FIG. 10: Torque Setscrew
d. Reinsert wire in ferrule and apply more oxide
inhibitor to ferrule and wire end.
c. Insert remaining wire from pair into connector;
ensure proper insertion depth. Thread setscrew
and torque to 60 in-lbs (6.78 N•m); see sub-step
B. See FIG. 9 and FIG. 10.
d. Repeat sub-steps A through C for remaining
wire pair.
e. Re-torque all setscrews to 60 in-lbs (6.78 N•m).
TI9769A
NOTE: When torqued to 60 in-lbs (6.78 N•m) set-
screws will be approximately flush with connector.
See FIG. 11.
FIG. 8
6. Pair electrical wires as follows: A-Hose to A-Hose;
B-Hose to B-Hose.
NOTE: When connecting first hose section to pro-
portioner, wire pairing does not make a difference.
18
3A0237L
Download from Www.Somanuals.com. All Manuals Search And Download.
Installation
f. Insert cap plugs over setscrews. See FIG. 11.
Cap plugs
Setscrews
TI9771A
FIG. 11
g. Wrap connector and wire on each side of con-
nector in black electrical tape to help seal out
moisture. Ensure 1 in. (25.4 mm) of wire on
each side of connector is wrapped.
7. Connect cables (F). Leave slack (G) in cables as
stress relief to prevent cable failure.
F
G
TI14734a
FIG. 12
8. Repeat for additional hoses.
20.
3A0237L
19
Download from Www.Somanuals.com. All Manuals Search And Download.
Installation
Connect FTS and Heated Whip Hose
3. Connect whip hose ground wire (K) to ground screw
on underside of FTS.
NOTICE
To prevent damage to probe, do not kink or exces-
sively bend hose. Do not coil hose tighter than the
minimum bend radius of 3 ft (0.9 m). Do not subject
hose to excessive weight, impact, or other abuse.
4. Connect fluid hoses to FTS (J).
NOTE: To use 1/2 in. (13 mm) ID fluid hoses, remove
the adapters from the proportioner fluid manifold
and install them in the FTS swivel inlets.
1. For Single Zone Heat:
Carefully extend FTS probe (H) into the hose sec-
tion from the proportioner. Do not bend or kink
probe. Insert in component A (red) side of main
hose for foam or polyurea systems.
5. Connect electrical connectors (D).
6. Connect air hose (C) to whip air hose (L) or see
instructions.
For Dual Zone Heat:
Carefully extend FTS probe (H) into the hose sec-
tions from the proportioner. Do not bend or kink
probe. Insert in component A (red) and component
B (blue) side of main hose for foam or polyurea sys-
tems.
7. Connect hose assembly cable (F) to FTS cable (R).
Leave slack (G) in cables as stress relief, to prevent
cable failure.
2. Connect FTS (J) to whip hose (W).
D
B
To Gun
K
Single Zone Heat
J
R
F
G
W
A
3b
B
H
A
L
ti14735a
To Proportioner
24D160 or 24D161, page 21
C
24
D
B
K
To Gun
Dual Zone Heat
R
J
F
G
W
A
D
B
H
3b
A
D
L
ti14736b
To Proportioner
FIG. 13: FTS Connections
20
24
C
24D160 or 24D161, page 21
D
3A0237L
Download from Www.Somanuals.com. All Manuals Search And Download.
Installation
6. Install plug (203), or tube fitting (214) and ball valve
(213) in the other side of the tee fitting (202).
Connect Solenoid Kit
A solenoid kit is required for some applicators used with
202
213
NOTE: To ensure proper operation of valve, install
the solenoid kit within 15 ft (4.5 m) of the applicator.
The solenoid reaction time decreases if the solenoid
kit is farther away from the applicator. Ensure that
the scuff guard covers the solenoid if mounted
between the hose and whip hose.
207
212 214
r_24D161_3a0237B_2b
203
FIG. 15
1. Turn off all power to the system.
7. For solenoid kit 24D161: Connect elbow fitting (207)
and tubing (212) to the purge air port and tube fitting
(214). See applicator manual for port locations.
2. Apply anaerobic pipe sealant to pipe threads on
mufflers (205), tee fitting (202), and swivel fitting
(215). Connect to valve (201).
Connect Splitter
3. Connect elbow fittings (204), and wire harness
(206) to valve (201).
24D160 and 24D161 use a splitter (211) to allow the
Graco Metering System to dispense material from the
system controls.
4. Connect air hose (C) to swivel fitting (215).
5. Connect two elbows (207) and tubing (212) to open
and closed ports on the applicator. See applicator
manual for port locations.
1. Connect the splitter (211) to the valve (201) with
screw (208), washer (209), and nut (210).
2. Connect the hose communications cable (24) to the
single splitter (211) connection.
NOTE: Cut tubing (212) to desired length if neces-
sary.
3. Connect the wire harness (206) and signal cable
(3b) from the whip hose to the splitter (211).
206
207
3b
206
205
208
212
210
209
211
202
201
204
24
215
205
201
r_24D160_3a0237b_1b
FIG. 16
r_24D161_3a0237b_1b
C
FIG. 14
3A0237L
21
Download from Www.Somanuals.com. All Manuals Search And Download.
Installation
4. For 24C757: Connect valve (201) to the B side
pump guard (GD) with screws (208) and washers
(209).
To use 1/2 in. (13 mm) ID fluid hoses, remove the adapt-
ers from the proportioner fluid manifold and install them
in the FTS swivel inlets.
M
GD
N
206
P
TI14737b
209
208
FIG. 18
2. For spray guns, close fluid valves on gun fluid mani-
fold. Remove manifold from gun, see gun manual.
Connect fluid whip hoses to manifold.
201
r_24c352_3A0237_2a
FIG. 17
5. Remove motor cover and connect solenoid cable
(206) to cable (2B).
3. Check that all equipment is properly grounded. See
system operation manual.
2B
4. Pressure check hose. See proportioner manual for
priming instructions. After all lines are free of air,
check for leaks. If there are leaks, relieve pressure
as instructed in proportioner manual. Tighten con-
nections, then pressurize again to ensure leaks
have stopped. Relieve pressure.
Protective Covering
6. For 24D160 and 24D161: Connect the valve (201)
between the last hose bundle and the whip hose
1. Wrap all fluid hose connections with electrical tape.
NOTE: To ensure proper operation of valve, install
the solenoid kit within 15 ft (4.5 m) of the applicator.
The solenoid reaction time decreases if the solenoid
kit is farther away from the applicator. Ensure that
the scuff guard covers the solenoid if mounted
between the hose and whip hose.
TI14738a
FIG. 19
Check Hoses for Leaks
1. Grease with Fusion grease and connect fluid hoses
to proportioner fluid manifold (M). Red for hardener,
2. Fold wire back on hose to ensure adequate strain
relief. Wrap all electrical connections and cable con-
nections with electrical tape to protect them from
pulling apart and abrasion.
NOTE: The manifold hose adapters (N,P) allow use
of 1/4 in. and 3/8 in. ID fluid hoses.
3. Install protective cover, or wrap hose bundle with
duct tape to protect foam.
To check adapter tightness, torque as follows:
4. For hoses that include a protective scuff cover,
unroll excess cover over hose and electrical connec-
tions. Tape securely.
•
•
A (red) side (N) to 20-25 ft-lb (27-34 N•m).
B (blue) side (P) to 30-35 ft-lb (41-47 N•m).
22
3A0237L
Download from Www.Somanuals.com. All Manuals Search And Download.
Operation
Operation
Single Heat Zone Shown
M
Do not operate a coiled hose. A coiled hose creates
uneven heat buildup which can result in hose rupture
and cause serious injury, including fluid injection.
13
F
D
Maximum hose operating temperature is 180°F
(82°C). If using hose without an FTS, measure hose
temperature to ensure it does not exceed 180°F
(82°C).
Hose must be properly supported to avoid excessive
strain due to weight, bending, or sharp edges.
C
TI14737b
Fluids subjected to heat in confined spaces, including
hoses, can create a rapid rise in pressure due to the
thermal expansion. Over-pressurization can result in
equipment rupture and serious injury.
M
(24) connector
• Open a valve to relieve the fluid expansion during
heating.
•
Replace hoses proactively at regular intervals
based on your operating conditions.
FIG. 20
1. Connect air hose (C) to main air supply if equipped.
2. Connect electrical connectors (D) to connector from
fluid manifold (M) or accessory control box. See ,
page 16. Connect hose cable (F) to cable from pro-
portioner fluid manifold (M) or accessory control
box. Connect signal cable (24) to connector behind
the proportioner fluid manifold (M).Wrap connec-
tions with electrical tape.
3A0237L
23
Download from Www.Somanuals.com. All Manuals Search And Download.
Maintenance
Maintenance
Clean Orifice
Only for MD2 Valve using Orifice Block Kit 24E505 and
an orifice.
1. Before disconnecting or repairing hoses, relieve all
fluid pressure and shut off electrical power to pro-
portioner. See system operation manual.
NOTE: 24E505 does not come with an orifice. See
on page 39 for orifice part numbers.
1. Follow Pressure Relief Procedure in MD2 valve
2. Be sure fluid is cool before disconnecting hoses.
manual.
2. Use 5/16 in. nut driver to remove orifices.
Instructions for Replacing
Individual A or B Hose
1. Before disconnecting hoses, relieve all fluid pres-
sure and shut off electrical power to proportioner.
See system operation manual.
NOTICE
To prevent cross-contamination of the orifices do
not interchange A component and B component
parts. The A component orifice is marked with an
A.
2. Disconnect electrical wire from connectors (5). Dis-
connect fluid hose and remove from bundle.
3. Remove cap from orifice.
NOTE: The cap is held in place with reverse threads.
4. Remove needle from orifice. Thoroughly inspect all
o-rings and replace if necessary.
5. If necessary, use drill bit that is the same size as the
orifice to drill out the orifice. Orifice size is marked
on the orifice.
6. Liberally lubricate all o-rings.
7. Reassemble in reverse order. Torque orifices into
fluid housing to 20-30 in-lb (2.26-3.39 N•m).
24
3A0237L
Download from Www.Somanuals.com. All Manuals Search And Download.
Maintenance
3A0237L
25
Download from Www.Somanuals.com. All Manuals Search And Download.
Maintenance
5. Apply scuff guard (10) on each individual material
hose up to the electrical connector (5).
Bundle Individual Whip Hoses
Individual whip hoses must be bundled with scuff guards
and air and signal cables. Follow the instructions below
to bundle single and dual heat zone whip hose bundles.
6. Use red electrical tape (12) to secure the scuff
guard (10) on the red material hose.
7. Use blue electrical tape (13) to secure the scuff
guard (10) on the blue material hose.
See FIG. 21 on page 27.
1. Lay out the A and B material hoses with the male fit-
tings at the same end of the bundle.
8. Use electrical tape and temporarily tape the hose
and cable ends together.
2. Lay out the air hose (3) with the male fitting at the
same end as the male fittings of the material hoses.
9. Feed the scuff guard (4) over the male material
hose fittings.
NOTE: The female fitting of the air hose should be 6
in. (152.4 mm) beyond the female fitting of the mate-
rial hoses.
10. Use black electrical tape (8) and secure at least 3 in.
(76.2 mm) of scuff guard (4) next to the electrical
connector (5) on side with male material hose fit-
tings.
3. Lay out the signal cable (4) with the female end of
the signal cable at the same end as the male ends
of the material hoses.
NOTE: Ensure no foam insulation is exposed on
either material hose.
NOTE:
11. Fold the scuff guard (4) over itself and feed the
remaining scuff guard over the entire length of the
bundle.
•
The male sign cable connector (4) should be 6
in. beyond the female ends of the material
hoses.
•
Use electrical tape (8) to secure position of sig-
nal cable 10 in. (254 mm) back from the end of
the material hose.
12. Leave excess scuff guard (4) loose on the end with
the female material fittings.
13. Remove electrical tape securing the hose and cable
ends together.
4. Connect Electrical Connectors.
For Single Zone Heated Whip Hose Bundles:
14. Apply warning label (10) in the center of the bundle.
Secure edges with black electrical tape.
a. Place one 6 AWG electrical connector (5) 24 in.
(609.6 mm) from the male material hose fittings.
b. Connect the 6 AWG wire from each material
hose to the electrical connector (5).
c. Use black electrical tape (8) to secure the con-
nector to the hose bundle.
For Dual Zone Heated Whip Hose Bundles:
a. Place two 6 AWG electrical connectors (5) 24
in. (609.6 mm) from the male material hose fit-
tings.
b. Unlace the 6 AWG wire from each material
hose, trim back the wire, and connect to the
electrical connector (5).
c. Use black electrical tape (8) to secure both con-
nectors (5) to the correct material hose.
26
3A0237L
Download from Www.Somanuals.com. All Manuals Search And Download.
Maintenance
Dual Heat Zone Heated Whip Hose Bundle
male fittings
13
2
8
10
5
8
female fittings
B Side
3
female
connector
4
A Side
male
connector
12
1
10
5
4
16 in.
(406.4 mm)
24 in.
(609.6 mm)
6 in.
(152.4 mm)
10 in.
(254 mm)
27 in.
(685.8 mm)
Single Heat Zone Heated Whip Hose Bundle
male fittings
B Side
13
4
10 8
2
10
8
female fittings
3
female
connector
4
A Side
male
connector
5
12
10
1
FIG. 21: Whip Hose Bundles
3A0237L
27
Download from Www.Somanuals.com. All Manuals Search And Download.
Maintenance
7. Use electrical tape and temporarily tape the hose
and cable ends together.
Bundle Individual Heated Hoses
Individual hoses must be bundled with a scuff guard,
FTS cable(s), and air and signal cables.Follow the
instructions below to bundle individual heated hoses for
dual and single zone heat.
8. Feed the scuff guard (26) over the female material
hose fittings.
9. Use black electrical tape (29) and tape the scuff
guard (26) down 10 in. from the female fittings on
the material hoses. Tape at least 3 in. (76.2 mm) of
scuff guard (26).
See FIG. 22 on page 29.
1. Lay out the A and B material hoses with the male fit-
tings at the same end of the bundle.
NOTE: Ensure no foam insulation is exposed on
either material hose.
2. Lay out the air hose (23) with the male fitting at the
same end as the male fittings of the material hoses.
10. Fold the scuff guard (26) over itself and feed the
remaining scuff guard over the entire length of the
bundle.
3. Lay out the signal cable (24) and FTS cable(s) (25)
with the female end of the cables at the same end
as the male fittings of the material hoses.
11. Leave excess scuff guard (26) loose on the end with
the male material fittings.
NOTE:
12. Remove electrical tape securing the hose and cable
ends together.
•
All signal cable connectors (24) should be 2 in.
(50.8 mm) beyond the male fittings of the mate-
rial hoses.
13. Apply warning label (31) in the center of the bundle.
Secure edges with black electrical tape (29).
•
Use electrical tape (29) to secure position of sig-
nal cable 10 in. (254 mm) back from the end of
the material hose.
4. Wrap FTS Cables.
NOTICE
To heat material correctly, ensure that the red electrical
tape is on the A side FTS cable and the blue electrical
tape is on B side FTS cable.
a. Wrap each end of one FTS cable (25) with red
electrical tape (32). This FTS cable will corre-
spond with the A material hose.
b. For Dual Zone Heat Only: wrap each end of the
other FTS cable (25) with blue electrical tape
(33). This FTS cable will correspond with the B
material hose.
5. Carefully twist the material hoses, air hose (23), and
cables throughout the entire bundle with a 24 in
(609.6 mm) maximum pitch.
NOTE: Do not twist 5 ft and 10 ft hose bundle
lengths.
6. Tightly wrap the bundle with lace (28) with an 8 in.
maximum pitch. Use black electrical tape to stop the
lacing 10 in. (254 mm) from the material fittings on
each end of the hoses.
28
3A0237L
Download from Www.Somanuals.com. All Manuals Search And Download.
Maintenance
Dual Heat Zone Heated Hose Bundle Shown
male connectors
26
female connectors
female fittings
29
28
29
1
4 in.
101.6 mm)
1 in.
(25.4 mm)
male fittings
18 in.
457.2 mm)
3 in.
(76.2 mm)
10 in.
(254 mm)
19 in.
(482.6 mm)
Machine End
2 in.
50.8 mm)
32
25 32
21 23
21
23
A Side
A Side
25
25
B Side
B Side
33
24
33
22
24
25
22
1
No exposed foam permitted.
FIG. 22: Heated Hose Bundles
3A0237L
29
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts
Heated Whip Hoses
Ref.
No. Part No. Description
Qty.
Common Parts
12‡
13‡
TAPE, electrical; red
TAPE, electrical; blue
1
1
Ref.
No. Part No. Description
Qty.
4★
SCUFF GUARD; 1.75 in. dia.; see
1
▲ Replacement Danger and Warning labels, tags, and
varied parts table for length
cards are available at no cost.
7▲✖ 15B679 LABEL, safety; A hose, B Hose,
and whip hose, English
▲✖ 16M219 LABEL, safety; A hose, B Hose,
3
3
✖ Not shown.
and whip hose, Spanish/French
‡ Purchase locally.
8‡
9
10✿
TAPE, electrical; black
120542 BAG, polyethylene; not shown
SCUFF GUARD; 1.25 in. dia.; see
varied parts table for length
1
2
2
✿ Order 24E961for replacement scuff guard. Contains
30 ft (9 m) of braided polyester mesh.
★ Order 24E954 replacement scuff guard. Contains
200 ft (60.9 m) of braided polyester mesh.
Varied Parts
Reference Number and Description
6✖
1
2
3
4
5
AirHoseand
Signal Cable
Kit
ScuffGuard
Length
Hose
Assy
Length
ft (m)
Electrical
Connector
Connector
Splice
Red (A) Hose
Blue (B) Hose
ft (m)
Stainless Steel Dual Heat Zone
24D193
24D194
24D750
24D751
5 (1.5)
See Heated
page 4.
See Heated
24D169
24D171
24D169
24D171
9 (2.7)
10 (3)
261821
261821
261821
261821
10 (3)
25 (7.6)
50 (15.2)
33 (10)
56 (17)
Carbon Steel Dual Heat Zone
24D195
24D196
24D752
24D753
5 (1.5)
See Heated
page 4.
See Heated
24D169
24D171
24D169
24D171
9 (2.7)
10 (3)
261821
261821
261821
261821
10 (3)
25 (7.6)
50 (15.2)
33 (10)
56 (17)
Carbon Steel Single Heat Zone
24D192
24D822
24E970
24E971
Qty.
10 (3)
10 (3)
10 (3)
10 (3)
See Heated
page 4.
See Heated
24D171
24D171
24D171
24D171
1
10 (3)
10 (3)
10 (3)
10 (3)
261821 (1)
261821 (1)
261821 (1)
261821 (1)
2 (1)
261181
1
1
1
Air Hose and Signal Cable Kits (3)
3a
Reference Number and Description
3b
Kit
Air Hose
24E953
5 Pin Signal Cable
24D169
24D171
Qty.
24E900
24E899
1
15B280
1
3A0237L
31
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts
Heated Hose Bundles
Dual Heat Zone Heated Hose Bundle Shown
male connectors
female fittings
female connectors
26
29
28
29
male fittings
Machine End
2 in.
50.8 mm)
32
25 32
21 23
21
23
A Side
A Side
5
5
B Side
B Side
33
24
33
22
24
22
25
32
3A0237L
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts
Dual Zone Heated Hose Bundles
Common Parts
▲ Replacement Danger and Warning labels, tags, and
Ref.
cards are available at no cost.
No. Part No. Description
Qty.
26✿
SCUFF GUARD; 1.75 in. dia.; see
1
✿ Order 24E954 for replacement scuff guard. Contains
varied parts table for length
261821 CONNECTOR, electrical
TAPE, electrical; black
200 ft (60.9 m) of braided polyester mesh.
27
29‡
2
1
2
3
✖ Not shown.
30✖ 120542 BAG, polyethylene
31▲✖ 15B679 LABEL, safety; A hose, B Hose,
and hose bundle, English
‡ Purchase locally.
▲✖ 16M219 LABEL, safety; A hose, B Hose,
3
and hose bundle, Spanish/French
32‡
33‡
TAPE, electrical; red
TAPE, electrical; blue
1
1
Varied Parts
Reference Number and Description
23
24
25
26
28
21
22
Scuff
Guard
Length
ft (m)
Tie Hose
Lacing
Length
in. (mm)
5 Pin
Signal
Cable
Hose
Assy
Length
ft (m)
FTS
Cable
Red (A) Hose
Blue (B) Hose
Air Hose
24D108
24D109
24D110
24D111
24D112
24D113
24D114
24D115
24D116
24D117
24D118
24D119
24D120
24D121
24D122
24D123
Qty.
5 (1.5)
See Heated
page 3.
See Heated
24E953
15B280
24F179
15B290
24E953
15B280
24F179
15B290
24E953
15B280
24F179
15B290
24E953
15B280
24F179
15B290
1
24E900
24E899
24E898
24E897
24E900
24E899
24E898
24E897
24E900
24E899
24E898
24E897
24E900
24E899
24E898
24E897
1
24E896
24E895
24E894
24E893
24E896
24E895
24E894
24E893
24E896
24E895
24E894
24E893
24E896
24E895
24E894
24E893
2
9 (2.7)
10 (3)
33 (10)
56 (17)
9 (2.7)
10 (3)
33 (10)
56 (17)
9 (2.7)
10 (3)
33 (10)
56 (17)
9 (2.7)
10 (3)
33 (10)
56 (17)
1
10 (3)
18 (457.2)
45 (1143)
90 (2286)
25 (7.6)
50 (15.2)
5 (1.5)
10 (3)
18 (457.2)
45 (1143)
90 (2286)
25 (7.6)
50 (15.2)
5 (1.5)
10 (3)
18 (457.2)
45 (1143)
90 (2286)
25 (7.6)
50 (15.2)
5 (1.5)
10 (3)
18 (457.2)
45 (1143)
90 (2286)
see above
25 (7.6)
50 (15.2)
1
1
3A0237L
33
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts
Single Zone Heated Hose Bundles
Common Parts
▲ Replacement Danger and Warning labels, tags, and
Ref.
cards are available at no cost.
No. Part No. Description
Qty.
26✿
SCUFF GUARD; 1.75 in. dia.; see
1
✿ Order 24E954 for replacement scuff guard. Contains
varied parts table for length
200 ft (60.9 m) of braided polyester mesh.
27
29‡
261821 CONNECTOR, electrical
TAPE, electrical; black
1
1
2
3
✖ Not shown.
30✖ 120542 BAG, polyethylene
31▲✖ 15B679 LABEL, safety; A hose, B Hose,
and hose bundle, English
‡ Purchase locally.
▲✖ 16M219 LABEL, safety; A hose, B Hose,
3
and hose bundle, Spanish/French
32‡
33‡
TAPE, electrical; red
TAPE, electrical; blue
1
1
Varied Parts
Reference Number and Description
23
24
25
26
28
21
22
Scuff
Guard
Length
ft (m)
Tie Hose
Lacing
Length
in. (mm)
5 Pin
Signal
Cable
Hose
Assy
Length
ft (m)
FTS
Cable
Red (A) Hose
Blue (B) Hose
Air Hose
24D124
24D125
24D126
24D127
24D129
24D131
Qty.
25 (7.6)
See Heated
page 3.
See Heated
24E953
15B280
24F179
15B290
15B280
15B290
1
24E900
24E899
24E898
24E897
24E899
24E897
1
24E896
24E895
24E894
24E893
24E895
24E893
1
33 (10)
56 (17)
33 (10)
56 (17)
56 (17)
56 (17)
1
45 (1143)
90 (2286)
45 (1143)
90 (2286)
90 (2286)
90 (2286)
see above
50 (15.2)
25 (7.6)
50 (15.2)
50 (15.2)
50 (15.2)
1
1
34
3A0237L
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts
Using Fluid Temperature Sensors For Single Heat Zones
258758 Carbon Steel Fluid Temperature Sensor
27
2
Whip Hose
Fluid Temperature Sensor
52
Heated Fluid Hose
10
25
1
22
21
51
23
3b
3a
TI1435a
24
Using Fluid Temperature Sensors for Dual Heat Zones
258757 Stainless Steel Fluid Temperature Sensor
2
27
Fluid Temperature Sensors
Whip Hose
52
25
10
1
22
21
51
3b
27
3a
23
24
TI14736b
Heated Fluid Hose
FTS Kits
Single Heat Zones
258758
Dual Heat Zones
Description
Ref.
Qty.
Description
Ref.
258756
Qty.
51
52
FTS, sensor, red 24F393
COUPLER 16C806
1
1
51
52
FTS, sensor, red 24F393
FTS, sensor, blue 24F392
1
1
3A0237L
35
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts
1. Wrap hose wire jumper (100) around resin hose
(101) in a spiral fashion.
15F144 Hose Wire Jumper
Use the 15F144 Hose Wire Jumper to heat only the
major volume hose, in a wide ratio system.
2. Connect resin hose wire (101a) to other side of
™
Power-Lock connector (100a); see page 16.
To build one complete 50 ft single side heated hose bun-
dle, order the following parts:
3. Wrap FTS cable (102) around resin hose (101) in a
spiral fashion.
Ref. Part
Description
Qty
4. Twist hoses (101 and 105) together to provide strain
relief.
100 15F144 JUMPER, hose wire; includes
two 117789 electrical connec-
1
tors; 50 ft (15.2 m) long
5. Repeat steps 1-4 for each length of hose (101).
Connect hoses, electrical connectors, and cables;
see , page 16.
101 chart 2, HOSE, resin, heated; 50 ft (15.2
102 15B296 CABLE, FTS
103 15C517 HARNESS, hose jumper
104 261670 FLUID TEMPERATURE
SENSOR
105 pur-
chase
locally
1
1
1
1
6. Install one -Lock connector (100a) between wires;
HOSE, hardener, unheated; 50
ft (15.2 m) minimum; customer
supplied
CONNECTORS, fluid; as
required to complete assembly;
not shown
1
8. Install whip hose and gun. Ensure that gun is
grounded.
106 pur-
as
req’d
chase
locally
9. Connect hoses to proportioner.
10. Insulate and protect hoses. See Protective Cover-
Install as follows:
Hoses (101 and 105) must be sized and pressure
rated to meet the requirements of your system.
Do not operate heated hose (101) at more than 45 A.
If hose is cold, turn current adjustment fully counter-
clockwise before reheating hose.
Spray gun must be grounded.
105
102
100
FTS
101a
100a
TI14739a
100a
101
100
101a
36
3A0237L
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts
MD2 Applicator Kits
MD2 Applicator Kit 24D501 Shown
B Side Hose
153c
1
151
A Side Hose
153a
153b
1
153a
152
r_24d501_3a0237_1a
1
Apply anaerobic pipe sealant.
MD2 Applicator Kits
(153) 24D162 Stainless Steel Connection
Kit
Ref. Part
Description
Qty.
151
page 5
HANDLE; see MD2 Valve Applica-
KIT, chemical connection; see parts
lists.
1
1
1
Ref. Part
Description
Qty.
153a 121394 FITTING, elbow; SAE 06 x 1/4
npt(f)
153b 122961 ADAPTER, swivel; JIC 6 x 1/4 npt
153c 122737 ADAPTER, swivel; 1/4 npt x JIC 5
2
152★
153★
1
1
(153) 24D414 Carbon Steel Connection Kit
★ MD2 valve kits only.
Ref. Part
Description
Qty.
153a 122969 FITTING, elbow; 1/4 npt x SAE 06
153b 122721 ADAPTER, swivel; JIC 6 x 1/4 npt
153c 122963 ADAPTER, swivel; JIC 5 x 1/4 npt
2
1
1
24F227 Ratio Check Assembly
To check spray ratio with Fusion and Graco EP guns.
See manual 3A0861 for more information.
24E505 Orifice Block Kit
To balance pressures with adjustable orifices. See man-
ual 312185 for more information.
3A0237L
37
Download from Www.Somanuals.com. All Manuals Search And Download.
Accessories
Accessories
Scuff Guard
Use to keep hose clean and protect it from damage.
Part
Description
24E961
30 ft (9 m) braided polyester mesh.
Fold back over itself for easy installa-
tion.
Part
Description
24E954
200 ft (60.9 m) braided polyester
mesh.
246456
50 ft (15.2 m) polyethylene bag.
Inflate with air for easy installation.
Fold back over itself for easy installa-
tion.
Solenoid Kits
24C757 Machine Mount Kit
1
Apply anaerobic pipe sealant to pipe threads.
Connects to applicator.
2
206
201
207
212
2
1
203
202
213
204
1
1
209
208
205
1
r_24c3521_3a0237a_1b
Ref. Part
Description
Qty.
Ref. Part
Description
Qty.
207 112698 ELBOW, swivel, male; 1/8 npt
208 115968 SCREW, cap, socket head
209 GC2107 WASHER, lock, spring, #8
212 054130 TUBING, polyethylene; 1/4 OD;
36 ft (11 m)
2
2
2
1
201 120900 VALVE, solenoid, 3 way
202 108638 FITTING, pipe, tee
203 100721 PLUG, pipe
204 121022 FITTING, elbow, male, 1/4 npt
205 121021 MUFFLER, 1/4 npt
206 122955 HARNESS, m12 x mini din
1
1
1
2
2
1
213 114339 FITTING, union, swivel, 1/4 npt; sst
1
38
3A0237L
Download from Www.Somanuals.com. All Manuals Search And Download.
Accessories
24D160 Remote Mount MD2 Kit
24D161 Remote Mount Fusion Kit
205
1
201
215
202
211
204
203
1
212
208
206
Only 24D160
213
1
214
1
2
207
212
Only 24D161
207
1
2
Apply anaerobic pipe sealant to pipe threads.
Connects to applicator.
r_24d161_3a0237b_3b
Ref. Part
Description
Qty.
201 120900 VALVE, solenoid, 3 way
202 108638 FITTING, pipe, tee
203 100721 PLUG, pipe; for 24D160
204 121022 FITTING, elbow, male; 1/4 npt
205 121021 MUFFLER; 1/4 npt
206 122955 HARNESS, m12 x mini din
207 112698 ELBOW, swivel, male; 1/8 npt
208 120094 SCREW, pan hd,
209 102360 WASHER, flat
1
1
1
2
2
1
2,3
1
1
1
210 15F988 NUT, lock, hex
211 120953 CONNECTOR, splitter
212 054130 TUBING, polyethylene; 1/4 OD;
36 ft (11 m) for 24D160;
1
1
54 ft (16.5 m) for 24D161
213 15B565 VALVE, ball
214 116658 FITTING, tube, male; 1/4 npt;
24D161
1
1
215 114339 FITTING, union, swivel, 1/4 npt; sst
1
3A0237L
39
Download from Www.Somanuals.com. All Manuals Search And Download.
Technical Data
Technical Data
Category
Data
Maximum
See page 3
Fluid Working
Pressure
Maximum
Air Working
Pressure
130 psi (0.9 MPa, 9 bar)
180°F (82°C)
Maximum
Operating
Temperature
Wetted Parts
Nylon, Zinc-Plated Carbon Steel,
303 Stainless Steel, Butyl
Total Heating
Load (2 hoses)
1/4” diameter: 11 watts/foot
(36 watts/meter)
3/8’ diameter: 13 watts/foot
(43 watts/meter)
1/2” diameter: 15 watts/foot
(49 watts/meter)
40
3A0237L
Download from Www.Somanuals.com. All Manuals Search And Download.
Technical Data
3A0237L
41
Download from Www.Somanuals.com. All Manuals Search And Download.
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Toll Free: 1-800-746-1334 or Fax: 330-966-3006
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 3A0237
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2010, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Revised February 2014
Download from Www.Somanuals.com. All Manuals Search And Download.
|