Graco Outboard Motor 24G785 User Manual

Instructions/Parts  
3A1211M  
EN  
SaniForce Air Motors  
For use on SaniForce piston pumps, which are used to transfer medium to high viscosity  
fluids in applications requiring high sanitation. For professional use only.  
Model 24G785, Series A, 3.5 in. Air Motor  
Model 24G786, Series A, 6.0 in. Air Motor  
Model 24G787, Series A, 7.5 in. Air Motor  
Model 24R491, Series A, 6.0 in. Air Motor  
Model 24R015, Series A, 7.5 in. Air Motor  
Model 24W754, Series A, 6.0 in. Air Motor  
Important Safety Instructions  
Read all warnings and instructions in this manual.  
For complete warnings and instructions see your  
pump or package manual. Hazard symbols refer to  
specific procedure risks. Save all instructions.  
See page 5 for model information, including maximum  
air inlet pressure.  
.
Air Motor shown with  
Shrouds and Lift Ring  
(see page 5)  
ti16220a  
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Warnings  
Warnings  
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-  
tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. When  
these symbols appear in the body of this manual, refer back to these warnings. Additional, product-specific warnings  
may be found throughout the body of this manual where applicable.  
WARNING  
SKIN INJECTION HAZARD  
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may  
look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical  
treatment.  
+
• Do not point dispensing device at anyone or at any part of the body.  
• Do not put your hand over the fluid outlet.  
• Do not stop or deflect leaks with your hand, body, glove, or rag.  
• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or  
servicing equipment.  
• Tighten all fluid connections before operating the equipment.  
• Check hoses and couplings daily. Replace worn or damaged parts immediately.  
MOVING PARTS HAZARD  
Moving parts can pinch, cut or amputate fingers and other body parts.  
• Keep clear of moving parts.  
• Do not operate equipment with protective guards or covers removed.  
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,  
follow the Pressure Relief Procedure and disconnect all power sources.  
FIRE AND EXPLOSION HAZARD  
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent  
fire and explosion:  
• Use equipment only in well ventilated area.  
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop  
cloths (potential static arc).  
• Keep work area free of debris, including solvent, rags and gasoline.  
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are  
present.  
• Ground all equipment in the work area. See Grounding instructions.  
• Use only grounded hoses.  
• Hold gun firmly to side of grounded pail when triggering into pail.  
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until  
you identify and correct the problem.  
• Keep a working fire extinguisher in the work area.  
3A1211M  
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Warnings  
WARNING  
EQUIPMENT MISUSE HAZARD  
Misuse can cause death or serious injury.  
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.  
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system  
component. See Technical Data in all equipment manuals.  
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all  
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about  
your material, request MSDS from distributor or retailer.  
• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment and  
follow the Pressure Relief Procedure when equipment is not in use.  
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine  
manufacturer’s replacement parts only.  
• Do not alter or modify equipment.  
• Use equipment only for its intended purpose. Call your distributor for information.  
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.  
• Do not kink or over bend hoses or use hoses to pull equipment.  
• Keep children and animals away from work area.  
• Comply with all applicable safety regulations.  
PERSONAL PROTECTIVE EQUIPMENT  
You must wear appropriate protective equipment when operating, servicing, or when in the operating area  
of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of  
toxic fumes, and burns. This equipment includes but is not limited to:  
• Protective eyewear, and hearing protection.  
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.  
4
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Models  
Models  
Check your motor’s identification plate (ID) for the 6-digit part  
number of your motor.  
ti16228a  
ID  
Air Motor Air Motor  
Piston  
Displacement Stroke Diameter,  
Part  
in Kit with  
Shrouds Series (cc per cycle) (in.)  
Maximum Air Inlet Pressure  
psi (MPa, bar)  
Number  
in. (mm)  
24G785  
24G786  
24G787  
24R491  
24R015  
24W754  
24J765  
24J764  
24J760  
-----  
-----  
-----  
A
A
A
A
A
A
800  
4.75  
4.75  
4.75  
4.75  
4.75  
4.75  
3.5 (89)  
6.0 (152)  
7.5 (191)  
6.0 (152)  
7.5 (191)  
6.0 (152)  
100 psi (0.7 MPA, 7.0 bar)  
100 psi (0.7 MPA, 7.0 bar)  
100 psi (0.7 MPA, 7.0 bar)  
100 psi (0.7 MPA, 7.0 bar)  
100 psi (0.7 MPA, 7.0 bar)  
100 psi (0.7 MPA, 7.0 bar)  
2200  
3500  
2200  
3500  
2200  
3A1211M  
5
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Component Identification  
Component Identification  
Model  
24R491  
J
ti21099a  
C
B
G
K
E
A
H
ti16221a  
F
D
ti16222a  
FIG. 1. SaniForce Air Motor components  
Key:  
Air Motor Kit Components  
Grounding  
A
B
C
D
E
F
Air valve  
Pilot valve (bottom pilot valve is out of view)  
Top cover  
Bottom cover  
Manifold  
Ground screw  
The equipment must be grounded. Grounding reduces  
the risk of static and electric shock by providing an  
escape wire for the electrical current due to static build  
up or in the event of a short circuit.  
Lift Ring, Shrouds, and Fittings  
G
H
J
Air inlet, 1/2 in. npt(f)  
Air outlet, 3/4 in. npt  
Lift Ring  
K
L
Upper Shroud  
Lower Shroud (out of view)  
See FIG. 1. Connect a ground wire (Graco PN 238909)  
to the ground screw (12) on the bottom cover of the air  
motor, under the shroud. Connect the other end of the  
ground wire to a true earth ground.  
6
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Troubleshooting  
Troubleshooting  
NOTE: Check all possible problems and causes before  
disassembling the pump.  
Relieve the pressure before checking or servicing  
the equipment.  
Problem  
Cause  
Damaged air valve (17).  
Solution  
Air motor will not run.  
Replace or service air valve (17).  
See page 9.  
Damaged pilot valve (19).  
Damaged u-cups (3, 33).  
Replace pilot valves (19). See page  
Air continuously exhausting  
around air motor piston rod.  
Replace piston rod u-cups (3, 33).  
See page 12.  
Air continuously exhausting from  
muffler.  
Damaged air valve plate (105) or cup Replace or service air valve (17).  
(112).  
See page 9.  
Damaged piston o-ring (8).  
Damaged bottom pilot valve.  
Replace seals. See page 12.  
Air motor “bounces” at top of  
stroke.  
Replace bottom pilot valve (19). See  
page 11.  
Air motor “bounces” at bottom of  
stroke.  
Damaged top pilot valve.  
Replace top pilot valve (19). See  
page 11.  
Icing inside motor.  
Air motor operating at high pressure  
or high cycle rate.  
Reduce pressure, cycle rate, or duty  
cycle of motor.  
Reduce dew point of compressed  
air in moisture coalescing filter.  
3A1211M  
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Repair  
Repair  
Preventive Maintenance  
Schedule  
The operating conditions of your system determine how  
often maintenance is required. Establish a preventive  
maintenance schedule by recording when and what kind  
of maintenance is needed, and then determine a regular  
schedule for checking your system.  
41  
40  
39  
42  
46  
44  
43  
Pressure Relief Procedure  
Trapped air can cause the pump to cycle unexpect-  
edly, which could result in serious injury from skin  
injection or moving parts.  
47  
48  
Relieve pressure when you stop pumping and  
before cleaning, checking, or servicing equipment.  
48  
Do not lift or move motor while pressurized.  
ti16226a  
1. Shut off the air supply to the pump.  
FIG. 2. Shroud removal  
2. Close the bleed-type master valve (required in sys-  
tem).  
3. Open the fluid ball valve and/or dispensing valve to  
relieve fluid pressure.  
Remove the Shroud  
1. Stop the pump at the middle of its stroke. Follow  
2. Disconnect air lines.  
3. Remove exhaust fitting (42) and air inlet fitting (43)  
with o-ring (44).  
4. Remove the lift ring (41), hand screw (40), and  
o-ring (39).  
5. Lift the top shroud (46) straight up off the motor.  
6. Remove four screws (48). Slide the bottom shroud  
(47) down.  
8
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Repair  
Repair Air Valve  
Disassemble the Air Valve  
Replace Complete Air Valve  
1. Perform steps 1-4 under Replace Complete Air  
Valve, page 9.  
1. Stop the pump at the middle of its stroke. Follow  
2. See FIG. 3. Use a 2 mm or 5/64 hex key to remove  
two screws (109†). Remove the valve plate  
(105), cup (112), and spring (111).  
2. Disconnect air lines.  
3. See Remove the Shroud, page 8.  
NOTE: You do not need to remove the bottom shroud to  
replace or repair the air valve.  
4. See Parts, page 14. Remove screws (18). Remove  
the air valve (17) and gasket (16*).  
111◆  
112◆  
5. To repair the air valve, go to Disassemble the Air  
Valve, step 1. To install a replacement air valve,  
continue with Step 6.  
105◆  
6. Lubricate and align the new air valve gasket (16*)  
on the manifold.  
109†◆  
7. Lubricate the air valve plate (105), then attach the  
air valve (17). Torque screws to 95-105 in-lb  
(11-12 N•m).  
ti16499a  
FIG. 3. Air plate removal  
Replace Seals or Rebuild Air Valve  
3. Remove the snap ring (110◆✠) from each end. Use  
the piston to push the end caps (107) out of the  
ends. Remove end cap o-rings (106†✠◆).  
NOTE:  
Air Valve Seal Kits are available. See page 18 to  
order the correct kit for your pump. Parts are marked  
with an †.  
4. Remove the piston (102). Remove the u-cup seals  
(108†) from each end and the detent assembly  
(103) and detent cam (104) from the center.  
Air Valve Repair Kits are available. See page 18 to  
order the correct kit for your pump. Parts are marked  
with an .  
Air Valve End Cap Kits are available. See page 18 to  
order the correct kit for your pump. Parts are marked  
with an .  
3A1211M  
9
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Repair  
Reassemble the Air Valve  
110◆✠  
106†✠◆  
1. Lubricate detent cam (104) and install into hous-  
ing.  
1
2. Lubricate the u-cups (108†) and install on the pis-  
ton (102) with lips facing toward the center of the  
piston.  
107✠  
101  
108†◆  
Lips face down  
104◆  
1
103◆  
111◆  
112◆  
1
105◆  
102◆  
108†◆  
1
102◆  
108†◆  
Lips face up  
109†◆  
ti12754a  
FIG. 5. Air valve u-cup installation  
108◆  
1
3. Lubricate both ends of the piston (102) and install  
107✠  
106†✠◆  
it in the housing.  
1
4. Lubricate and install the detent assembly (103)  
into the piston.  
110◆✠  
ti11840a  
1
5. Lubricate new o-rings (106†✠◆) and install on the  
end caps (107). Install the end caps into the  
housing.  
Apply lubricant.  
FIG. 4. Air Valve  
6. Install a snap ring (110◆✠) on each end to hold end  
caps in place.  
10  
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Repair  
7. Install the spring (111). Lubricate and install the  
air valve cup (112). Align the small round magnet  
with the air inlet.  
112◆  
Magnet  
ti12752a  
FIG. 6. Air valve cup installation  
8. Install the valve plate (105). Tighten the screws  
(109†) to hold it in place.  
Replace Pilot Valves  
1. Stop the pump at the middle of its stroke. Follow  
2. Disconnect the air line to the motor.  
3. See Remove the Shroud, page 8.  
4. Use a 10 mm socket wrench to remove the old pilot  
valves (19) from the top and bottom covers.  
5. Lubricate and install the new pilot valves (19).  
Torque to 95-105 in-lb (11-12 N•m).  
3A1211M  
11  
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Repair  
Repair Air Motor  
Reassemble the Air Motor  
NOTE: Use NLGI No 1, bentone-based grease for lubri-  
cant. Exception: Use appropriate sanitary lubricant for  
the center grommet in the bottom shroud.  
NOTE: Air Motor Seal Kits are available. See page 17  
for the correct kit for your motor. Parts included in the kit  
are marked with an asterisk (*). For best results, use all  
the parts in the kit.  
NOTE: For easier reassembly, start with the top cover  
(13) turned over on the workbench and assemble the air  
motor upside-down.  
1. Lubricate and install the o-ring (9*) on the top cover  
(13).  
Preliminary Steps  
1. Stop the pump at the middle of its stroke. Follow  
2. 24G787 only: Install the upper bumper (29) on the  
top cover (13).  
2. Disconnect air lines.  
3. Lubricate the inside of the cylinder (11). Lower the  
cylinder (11) onto the top cover (13).  
3. See Remove the Shroud, page 8.  
4. Lubricate and install the o-ring (8*) around the pis-  
ton (5).  
Disassemble the Air Motor  
1. Remove the tie rod nuts, tie rods, tie rod plate, and  
bottom shroud.  
5. Slide the piston assembly (5) down into the cylinder  
(11). Be sure the o-ring (9*) stays in place.  
2. Use a 10 mm socket wrench to remove four screws  
6. See FIG. 7. Lubricate and install new u-cup seal with  
flange (33*) in the bottom of the bearing in the bot-  
tom cover (1). The u-cup must face up and the  
flange must face down. Lubricate and install new  
u-cup seal (3*) in the top of the bearing. Lips must  
face up. Install retaining ring (4*).  
(18). Remove the air valve (17) and gasket (16*).  
3. Remove four screws (18) and remove the manifold  
(15*) and gasket (14*).  
4. Use a 10 mm socket wrench to remove the pilot  
valves (19) from the top and bottom cover.  
Lips face up  
3*  
5. Remove the adapter (31) and o-ring (32) from cen-  
ter of top cover (13).  
6. Remove the tie bolts (10).  
7. Remove the top cover. Remove the o-ring (9*).  
8. Remove the cylinder (11).  
33*  
4*  
U-cup faces up.  
Flange faces down.  
9. Slide the piston assembly (5) straight up off the bot-  
tom cover.  
ti12755a  
FIG. 7. Air motor u-cup installation  
NOTICE  
To prevent damage, do not attempt to take apart the  
piston assembly (5).  
7. Lubricate and install the o-ring (9*) on the bottom  
cover (1).  
10. Remove o-ring (8*) from around the piston.  
8. 24G787, 24G786, and 24W754 only: Install the pis-  
11. Remove retaining ring (4*), u-cup seals (3*, 33*),  
and o-ring (9*) from the bottom cover.  
ton bumper (28) on the bottom cover (1).  
12  
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Repair  
9. Carefully place the bottom cover (1) on the cylinder  
(11), sliding the rod through the bearing. The mani-  
fold surfaces of the top and bottom covers must  
align.  
Attach the Shroud  
1. Inspect the grommets on the top and bottom  
shrouds. Order Kit 16G628 (for 3.5 in. air motors) or  
Kit 16G385 (for 6.0 in. or 7.5 in. air motors).  
10. Install the tie bolts (10) hand tight.  
NOTE: The piston rod grommet (21a) must be installed  
with the flat side down, as shown. The grommet will be  
flush with the shroud when properly installed. It will not  
remain in place if installed upside down. The other two  
grommets are reversible.  
11. Install two gaskets (14*) on the manifold (15). Install  
the manifold (15). Torque bolts to 95-105 in-lb  
(10.7-11.9 N•m).  
12. Align the air valve gasket (16*) on the manifold,  
then attach the air valve.  
13. Tighten the tie bolts (10) halfway. Work in a criss-  
cross pattern. Continue tightening the bolts in pat-  
tern to the torque specified in the following table.  
21a  
Air Motor  
24G785  
Torque  
11-13 ft-lb (15-18 N•m)  
25-30 ft-lb (34-40 N•m)  
24G786, 24G787, 24R491,  
24R015, and 24W754  
14. Lubricate and install pilot valves (19) in top and bot-  
tom cover. Torque to 95-105 in-lb (11-12 N•m).  
15. Install the adapter (31) and o-ring (32) in the center  
of the top cover (13). Lubricate or apply sealant to  
the o-ring as specified in the following table.  
21a  
ti12755a  
Air Motor  
O-Ring  
PTFE; apply sealant.  
FIG. 8. Center Grommet Installation  
24G785, 24G786, 24G787  
24R491, 24R015, 24W754  
Buna-N; apply lubricant.  
2. If bottom shroud (47) has been removed, slide it up  
onto the tie rods (10). Tighten the screws (48).  
3. Lower the top shroud (46) over the air motor.  
4. Grease and install the o-ring (39), hand screw (40),  
and lift ring (41), hand tight.  
5. Install the air inlet (43) and exhaust (42) fittings  
tightly with a wrench.  
3A1211M  
13  
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Parts  
Parts  
Air Motor Kit, plus Lift Ring, Fittings, Shrouds, and Fasteners  
41  
2
8*  
3
2
3*  
40  
44  
5
2
39  
43  
4
15  
17  
18  
45  
42  
46  
9*  
2
6
7
31  
6
7
31  
16*◆  
2
4
8
28  
19  
32  
13  
4
18  
14*  
1
8
29  
9*  
1
10  
2
4*  
2
4
19  
11  
48  
47  
5
50  
48  
33*  
2
3
ti116225b  
Torque varies by motor size: Model 24G785: 11-13 ft-lb (15-18 N•m)  
Models 24G786, 24G787, 24R015, 24R491: 25-30 ft-lb  
(34-40 N•m)  
1
29  
2
3
Apply NLGI No. 1, bentone-based grease.  
30  
U-cup faces up. Flange (bottom seal only) faces down.  
See FIG. 7, page 12.  
Upper Bumper - used  
only on air motor  
model 24G787 and  
24R015.  
4
5
Torque to 95-105 in-lb (11-12 N•m).  
ti16232a  
Apply appropriate sanitary lubricant.  
Apply pipe sealant (Models 24R015, 24R491 and 24W754)  
or lubricant (Models 24G785, 24G786, and 24G787).  
6
7
8
Torque to 30-35 in-lb (41-47 N•m).  
Press to snap fit.  
14  
3A1211M  
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Parts  
Air Motor Parts — All Models  
(See page 16 for Shroud Kits, Fittings, and Fasteners, sold separately.)  
Model  
Model  
Model  
Model  
Model  
Model  
Ref. Description  
Qty 24G785  
24G786  
24R491  
24G787  
24R015 24W754  
24A545  
24A549  
24A553 24A549  
1
COVER, lower, assembly; includes  
1
Refs. 3, 4, 9, 12, 19, 28, and 33  
Not sold separately. See Air Motor Seal Kit (page 17) or  
Lower Cover Assembly (Ref. 1, this table)  
Not sold separately. See Air Motor Seal Kit (page 17) or  
Lower Cover Assembly (Ref. 1, this table)  
3*  
4*  
5
U-CUP  
2
2
1
RETAINING RING  
16G510  
16G513  
16G515  
16G513  
PISTON/ROD, assembly; includes Ref.  
8
Not sold separately. See Air Motor Seal Kit (page 17) or  
Piston Assembly (Ref. 5, this table)  
Not sold separately. See Air Motor Seal Kit (page 17) or  
Lower Cover Assembly (Ref. 1, this table)  
8*  
9*  
10  
O-RING, piston  
1
2
O-RING, cover  
15M313  
-----  
-----  
-----  
15M315  
-----  
-----  
-----  
15M315  
15M315  
BOLT, tie, hex head  
3
4
6
15X783  
116343  
16G516  
16A517  
116343  
16G517  
16A516  
116343  
16G518  
24P936 16A517  
11  
CYLINDER, motor  
SCREW, ground  
1
1
1
116343  
16G517  
12  
13‡  
COVER, upper, assembly, includes  
Refs. 9, 19, 29, 30, 31, 32  
Not sold separately. See Air Motor Seal Kit (page 17) or  
Manifold Assembly (Ref. 15, this table)  
14*  
15  
GASKET, manifold  
2
1
16G519  
16G520  
16G521  
16G520  
MANIFOLD, assembly, includes Refs.  
14, 16, and 18 (qty. 4)  
Not sold separately. See Air Motor Seal Kit (page 17), Air Valve  
Repair Kit (page 18), or Manifold Assembly (Ref. 15, this table)  
16*GASKET, air valve  
1
1
24A352  
24A352  
24A352  
24X156 24X156  
17  
18  
VALVE, air, assembly; includes Refs. 16  
and 18 (qty. 4)  
Not sold separately. See Manifold Assembly (Ref. 15, this table) or  
Air Valve Assembly (Ref. 17, this table)  
SCREW, M6 x 25  
8
24A366  
24A366  
24A366  
24A366  
19  
28  
VALVE, pilot  
2
1
24A914  
BUMPER KIT  
24A914  
Lower bumper only  
Lower bumper, upper bumper, and  
screws (qty. 3)  
24A915  
Not sold separately.  
See Bumper Kit (Ref.  
28, this table)  
29  
30  
BUMPER, upper  
1
3
SCREW, M5, flat head  
Continued on next page.  
3A1211M  
15  
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Parts  
Model  
Model  
Model  
Model  
Model  
Model  
Ref. Description  
Qty 24G785  
24G786  
24R491  
24G787  
24R015 24W754  
1
1
1
16T537  
110636  
16T537  
110636  
16V087  
110782  
16T537  
110636  
16G523 16G523  
31  
32  
33  
ADAPTER; includes Ref. 32  
110782  
110782  
O-RING, for adapter  
Not sold separately. See Air Motor Seal Kit (page 17) or  
Lower Cover Assembly (Ref. 1, this table)  
SEAL, u-cup with flange  
280574  
280574  
280574  
280574  
35LABEL, warning (not shown)  
* Included in Air Motor Seal Kit. See page 17.  
‡ The upper cover assembly includes two adapter  
o-rings. See Ref. 32 for the correct o-ring to use for  
your motor.  
Included in Air Valve Repair Kit. See page 18.  
Replacement Warning labels, signs, tags, and cards  
are available at no cost.  
Shroud Kits, Fittings, and Fasteners*  
(See page 15 for Air Motor parts.)  
Ref. Description  
Qty  
1
Model 24G785  
165053  
Model 24G786  
165053  
Model 24G787  
165053  
39  
40  
41  
O-RING  
1
16C306  
16C306  
16C306  
HAND NUT  
1
16C009  
16C009  
16C009  
LIFT RING (not included with air  
motors used on rams)  
1
1
1
1
16C946  
16C946  
16C946  
42  
43  
44  
45  
FITTING, exhaust  
FITTING, air inlet  
O-RING, air inlet  
Not sold separately.  
Order Air Inlet Fitting Kit 24G862.  
16G084  
16G084  
16G381  
16G383  
16G084  
FITTING, air inlet (normally  
remains attached to shroud)  
1
1
16G464  
16G465  
16G380  
16G382  
46  
47  
UPPER SHROUD KIT; includes  
grommets (Ref. 50)  
LOWER SHROUD KIT, includes  
fasteners (Ref. 48) and grommets  
(Ref. 50)  
SCREW, cap; M8 x 1.25, sst  
4
118134  
118134  
118134  
48  
Order Shroud Fastener Kit 16G432 for quantity of 4  
GROMMET  
Air motor piston rod  
Air fitting  
50  
1
2
3
Not sold separately.  
50a**  
50b  
50c  
Order Grommet Kit 16G628 (3.5 in. air motor) or  
Grommet Kit 16G385 (6.0 in. or 7.5 in. air motor).  
Grommets also come with Upper Shroud Kit (Ref. 46)  
and Lower Shroud Kit (Ref. 47)  
Tie rod  
*
For ordering flexibility, Refs. 39-50 are not included when Air Motor Model 24G785, 24G786, 24G787, or 24R491  
is purchased. These parts are included when Air Motor Kit with Shroud 24J760, 24J764, or 24J765 is purchased,  
or when the air motor is purchased as part of a SaniForce Pump Package.  
** For qty. 3 of the piston rod grommet, order Kit 16H925 for the 3.5 in. air motor or Kit 16G384 for the 6.0 in. or  
7.5 in. air motor.  
16  
3A1211M  
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Parts  
Air Motor Seal Kits  
Model 24A352 Air Valve Parts  
Air Motor  
Model  
Air Motor Seal Kit  
110◆✠  
24G785  
16G524  
24A547  
106†✠◆  
1
24G786,  
24R491, or  
24W754  
107✠  
24G787 or  
24R015  
24A551  
101  
104◆  
1
103◆  
111◆  
112◆  
1
105◆  
108†◆  
1
102◆  
109†◆  
108◆  
1
107✠  
106†✠◆  
1
110◆✠  
ti11840a  
1
Apply lubricant.  
3A1211M  
17  
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Parts  
Air Valve Kits  
NOTE: Air valve parts are not sold individually. The table below shows possible kit options for each part.  
Air Valve AirValve  
Air Valve  
Repair Kit Seal Kit End Cap Kit  
Ref.  
Description  
Qty. 24A538  
24A536  
24A361  
Other  
1
101  
HOUSING  
1
102◆  
AIR VALVE PISTON  
1
103◆  
DETENT PISTON  
ASSEMBLY  
1
104◆  
105◆  
DETENT CAM  
1
PLATE, air valve  
2
106†✠◆ O-RING  
2
107✠  
CAP  
2
108†◆  
109†◆  
U-CUP  
SCREW  
2
Screws Kit 24A359  
(pack of 10)  
2
110◆✠  
111◆  
112◆  
18  
SNAP RING  
DETENT SPRING  
CUP  
1
1
4
See Manifold Assembly (Ref. 15,  
Air Motor Kit Parts table) or  
Air Valve Assembly (Ref. 17, Air  
Motor Kit Parts table)  
SCREW, M6 x 25  
1
See Air Motor Seal Kit (page 17)  
or  
16*†◆  
AIR VALVE GASKET  
Manifold Assembly (Ref. 15, Air  
Motor Kit Parts table) or  
Air Valve Assembly (Ref. 17, Air  
Motor Kit Parts table)  
Included in Air Valve Seal Kit 24A536.  
Included in Air Valve Repair Kit 24A538.  
Included in Air Valve End Cap Kit 24A361.  
18  
3A1211M  
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Dimensions  
Dimensions  
Air Motor  
Model  
A
B
C
D
E
Weight  
lb (kg)  
inch (mm)  
inch (mm) inch (mm) inch (mm) inch (mm)  
24G785 13.7 (348)  
24G786 14.5 (368)  
24G787 14.5 (368)  
24R491 17.8 (452)  
24R015 14.5 (368)  
24W754 14.5 (368)  
16.3 (414) 10.0 (254) 7.7 (196) 9.2 (234)  
12.0 (5.4)  
18.8 (478) 14.2 (361) 10.9 (277) 11.0 (279) 26.0 (11.8)  
18.8 (478) 14.2 (361) 10.9 (277) 11.0 (279) 31.0 (14.1)  
22.1 (561) 14.2 (361) 10.9 (277) 11.0 (279) 26.0 (11.8)  
18.8 (478) 14.2 (361) 10.9 (277) 11.0 (279) 26.0 (11.8)  
18.8 (478) 14.2 (361) 10.9 (277) 11.0 (279) 26.0 (11.8)  
A
B
Midstroke  
ti16223a  
C
D
E
ti16224a  
3A1211M  
19  
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Dimensions  
20  
3A1211M  
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Technical Data  
Technical Data  
Maximum air inlet pressure . . . . . . . . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7.0 bar)  
Stroke length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.75 in.  
Air inlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2 in. npt(f)  
Air exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/4 in. npt(m)  
Maximum motor speed. . . . . . . . . . . . . . . . . . . . . . . . . . . 60 cycles per minute  
(Do not exceed maximum recommended speed of fluid  
pump, to prevent premature pump wear.)  
Sound data  
24G785  
Sound power* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78.5 dBA  
Sound pressure** . . . . . . . . . . . . . . . . . . . . . . . . . . 71.6 dBA  
24G786, 24R491, or 24W754  
Sound power* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77.5 dBA  
Sound pressure** . . . . . . . . . . . . . . . . . . . . . . . . . . 70.7 dBA  
24G787 or 24R015  
Sound power* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77.2 dBA  
Sound pressure** . . . . . . . . . . . . . . . . . . . . . . . . . . 70.5 dBA  
* Sound power at 70 psi (0.48 MPa, 4.8 bar), 20 cpm. Sound power measured per ISO-9614-2.  
** Sound pressure was tested 3.28 feet (1 m) from equipment.  
3A1211M  
21  
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Graco Standard Warranty  
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in  
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty  
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by  
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written  
recommendations.  
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty  
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of  
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with  
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or  
maintenance of structures, accessories, equipment or materials not supplied by Graco.  
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of  
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned  
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will  
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.  
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED  
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.  
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy  
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or  
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.  
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A  
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT  
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to  
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these  
warranties.  
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or  
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the  
negligence of Graco, or otherwise.  
FOR GRACO CANADA CUSTOMERS  
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,  
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la  
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite  
de ou en rapport, directement ou indirectement, avec les procédures concernées.  
Graco Information  
For the latest information about Graco products, visit www.graco.com.  
For patent information, see www.graco.com/patents.  
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.  
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505  
All written and visual data contained in this document reflects the latest product information available at the time of publication.  
Graco reserves the right to make changes at any time without notice.  
2ULJLQDOꢀLQVWUXFWLRQVꢁ This manual contains English. MM 3A1211  
Graco Headquarters: Minneapolis  
International Offices: Belgium, China, Japan, Korea  
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA  
Copyright 2010, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.  
Revision M, May 2015  
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