Instructions
GLC 4400
Lubrication Controller
313855H
EN
For controlling and monitoring single-line resistive, parallel, series progressive and dual
line, automatic lubrication systems. Not for use in explosive atmospheres!
Part No.: 24B591, Series C: DC Power
Part No.: 24B596, Series C: AC Power
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
ti14059
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Component Identification
Component Identification
Keypad, Display, and Icons
E
!
A
F
D
C
B
FIG. 1
Run Mode Functions
Direction Arrows
Keypad Icons
A
B
Up and Down Arrow Keys: Adjusts contrast.
Left and Right Arrow Keys: Adjusts brightness.
C
D
ENTER Key: Press and hold for 3 seconds. Allows
access to setup.
•
Press the LEFT and RIGHT ARROW keys
simultaneously to manually start a pump cycle.
RESET Key: Press and hold for 3 seconds. Resets
unit to normal Pump Off state. Also is used to reset
an alarm condition.
E
F
these icons.
DISPLAY
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Component Identification
Icons
The following icons are used throughout this instruction manual and on the Controller’s Run and Setup Screens.
Refer to this table if you are unsure of an Icon’s meaning.
Power on indicator*. When power is supplied to the Lubrication Controller, Green LED illuminates under Function Icon
located above display screen.
Pump On indicator*. When Pump On is running, Yellow LED illuminates under Function Icon located above display
screen. Icon also is displayed on top left side of Prelube Run screens (see page 30).
Pump Off indicator. When Pump Off is running, icon is displayed on top left side of Run screens (see page 31).
Alarm event activated. LED illuminates when an Alarm event occurs. Icon also displays on top right side of Alarm
screen (see page 32).
Brightness adjustment. Use the LEFT/RIGHT Arrow key to adjust display backlight (brighter or darker) (see page 17).
Low Level Alarm. Icon appears on display screen. Indicates the lubrication fluid level is low.
Change Icon. When icon appears on PIN setup screen, indicates changes can be made to PIN number or new PIN
number can be added.
Lock Icon. Indicates the Setup screens are password protected and require the user to provide the correct PIN number
to access this feature.
Setup mode active. When user is on the Main Setup Screen in the Setup Mode, icon displays on the upper right corner
of the display screen.
Timer mode activated. Displays on right side of screen when a Timer Setup or Run screen is displayed (pages 18, 21,
Pressure mode activated. Icon displays on right side screen when a Pressure Setup or Run screen is displayed (page
Pressure mode error. Icon displays on alarm screen to signal the allotted time ran out before the pressure switch was
tripped.
Cycle count mode active*. Yellow LED illuminates under Function Icon located above display screen. Icon also appears
Machine count active. Displays on right side of Setup or Run screen when a Machine Count screen is displayed (page
Machine count error. When icon displays on alarm screen, indicates the set number of machine counts was not
Cycle switch input error. Icon displays in center of Alarm screen to indicate the allotted time ran out before the
Alarm*. Red LED illuminates under symbol located above display screen. Icon also appears on display when no valid
run values have been entered.
4
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Installation
Installation
Typical Installation
The installation shown in FIG. 2 is only a guide for selecting and installing system components. Contact your Graco
distributor for assistance in planning a system to suit your needs.
Controller
!
K
Capabilities
E
H
Low Reservoir Level
switch (user provided)
J
Pressure or Cycle Switch
for system control
(user provided
Machine Counts for
System Control
(user provided)
B2
C
B3
B1
A
Pressure Switch or Cycle
Switch Alarm
D
Low Level Alarm
G
F
Remote Alarm Device
(Light or Horn)
(user provided)
FIG. 2
A
B
Main Air Supply
Filter/Regulator/Lubricator Assembly
B1 - Filter
B2 - Regulator
G
H
J
Injector Banks
Lubrication Controller
Model 24B591 12/24VDC Power Supply
Model 24B596 115/230VAC Power Supply
K
B3 - Lubricator
Air Solenoid Valve
Pump Module
Ignition Switch
C
D
E
F
High-Pressure Lubricant Supply Lines
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Installation
Installing the Lubrication Controller
#6 screws (not provided) to secure junction box to
mounting surface.
AUTOMATIC SYSTEM ACTIVATION HAZARD
a
a
Unexpected activation of the system could result in seri-
ous injury, including skin injection and amputation.
This device has an automatic timer that activates the
pump lubrication system when power is connected or
when exiting the programming function. Before you
install or remove the Lubrication Controller from the
system, disconnect and isolate all power supplies and
relieve all pressure.
1. Select a flat surface to install the Lubrication Con-
troller. Drill mounting holes. Refer to Mounting Hole
Layout provided in the Technical Data section of this
a
a
NOTICE
Pre-drill and use designated mounting holes in Lubrica-
tion Controller box only. Failure to use designated
mounting holes can cause circuit board damage.
*
FIG. 3
2. Remove Lubrication Controller cover and align junc-
tion box with predrilled holes (FIG. 3, (a). Use four,
* Parts not supplied. To maintain IP69K rating, proper
connectors must be used.
Grounding
motor ground
jumper
The equipment must be grounded. Grounding reduces
the risk of static and electric shock by providing an
escape wire for the electrical current due to static build
up or in the event of a short circuit.
sensor ground
b
1. Loosen M6 screws from (b).
ground
2. Attach up to 3 ground wires to (b) using appropriate
sized M6 ring terminal (not provided).
3. If more than 3 wires are used, attach necessary
amount of jumpers to other adjacent screw termi-
nals.
FIG. 4
6
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Installation
System Configuration and Wiring
The System Configuration Diagrams (FIG. 5 - FIG. 7), Sensor Wiring Diagrams (FIG. 8 - FIG. 10) and Wiring Diagrams
(FIG. 11 - FIG. 16) on the following pages, show typical Injector, Divider Valve and Dual Line lubrication system config-
urations.
Refer to Table 1, 2 and 3 to determine the Required System Configuration, Sensor Configuration and Wiring Diagram
to use to setup your system.
Table 1: System Configurations
Table 3: Modes of Operation
System
Figure
Page
Mode
Power
Figure Page
Divider Valve
Dual Line
Injector
5
6
7
8
9
Time ON/Time OFF
Time ON/Time OFF
DC
AC
DC
11
12
13
12
12
13
10
Cycle ON or Pressure
ON/Time OFF
Cycle ON or Pressure
ON/Time OFF
AC
DC
14
15
13
14
Table 2: Sensor Wiring Configurations
Cycle ON or Pressure
ON/Machine Count
OFF
Sensor
Figure
Page
Dry Contact
Sourcing
Sinking
8
9
Cycle ON or Pressure
ON/Machine Count
OFF
AC
16
14
10
Table 4: Optional I/O Wiring Diagrams
System Mode
Power Supply Wiring Diagram
Low Level Switch
External Manual Run
O.K. Contact Out
Auxiliary and Low Level
Alarm Out
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Installation
System Configuration
Divider Valve System
Master Divider Valve
Cycle
Switch
Pump
Secondary Divider Valves
Reservoir
Low Level
Switch
Machine
Count Switch
Remote
GLC 4400
Manual Run
Pump On/Off
External
Alarm
External O.K.
External
Low Level
Alarm
Cycle
Machine
Count
FIG. 5
8
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Installation
Dual Line System
Lubrication Points
Cycle
Switch
Reverser
Bi-flo
Valves
Vent
Line
Machine
Pump
Count Swtich
Reservoir
Low Level
Switch
GLC 4400
Remote
Pump On/Off
Manual Run
External
External O.K.
Alarm
External
Low Level
Alarm
Cycle
Machine
Count
FIG. 6
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Installation
Injector System
Lubrication Points
Injectors
Pressure
Switch
Vent
Line
Machine
Count Switch
Pump
Reservoir
Low Level
Switch
Pump On/Off
GLC 4400
Remote
Manual Run
External
Alarm
External O.K.
External
Cycle
Low Level
Alarm
Machine
Count
FIG. 7
10
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Installation
System Wiring
NOTICE
Do not connect any of the SW+ (13,9,5,1) and SW-
(16,12,8,4) pins together, either directly or via a
switch closure. Doing so will create a short circuit
condition which will disable and potentially damage
the controller.
NOTE: On an AC controller (p/n 24B596), the J7 strip is line (input) voltage but the J6 strip is all 24VDC. On a DC
controller (p/n 24B59‘), the J6 and J7 terminals all carry the input voltage.
Input Sensor Wiring:
DRY CONTACT SWITCH
SINK SWITCH - 2 or 3 Wire Type
J6
J6
4 (SW -)
4 (SW -)
3 (SEN (x))
3 (SEN (x))
2 (IN (x))
2 (IN (x))
1 (SW +)
1 (SW +)
x = sensor input 1,2,3 or 4
FIG. 8
x = sensor input 1,2,3 or 4
FIG. 10
SOURCE SWITCH - 2 or 3 Wire Type
J6
4 (SW -)
3 (SEN (x))
2 (IN (x))
1 (SW +)
x = sensor input 1,2,3 or 4
FIG. 9
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Installation
Pump ON = Time; Pump OFF = Time
9 - 30VDC
Ignition Switch
J7
1(IN)
J6
+
16 (SW-)
15 (SEN4)
14 (IN4)
13 (SW+)
12 (SW-)
11 (SEN3)
10 (IN3)
9 (SW+)
8 (SW-)
7 (SEN2)
6 (IN2)
5 (SW+)
4 (SW-)
2(COM)
9 - 30 VDC Battery
3(OUT1)
4(COM)
+
Air Solenoid
5(OUT2)
6(COM)
(Voltage = Battery Voltage)
7(OUT3)
8(COM)
Pump Solenoid
9(OUT4)
10(OUT4)
5A max.
3 (SEN1)
2 (IN1)
1 (SW+)
11
NC
100VAC/240VAC
Ignition Switch
J7
J6
16 (SW-)
15 (SEN4)
14 (IN4)
13 (SW+)
12 (SW-)
11 (SEN3)
10 (IN3)
9 (SW+)
8 (SW-)
7 (SEN2)
6 (IN2)
5 (SW+)
4 (SW-)
1(IN)
2(COM)
100-240 VAC
Air Solenoid
3(OUT1)
4(COM)
5(OUT2)
6(COM)
7(OUT3)
8(COM)
9(OUT4)
10(OUT4)
(Voltage = Line Voltage)
Pump Solenoid
10A max.
3 (SEN1)
2 (IN1)
1 (SW+)
11
NC
FIG. 12
12
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Installation
System Wiring
Pump ON = Cycle or Pressure; Pump OFF = Time
9 - 30VDC
Ignition Switch
J7
J6
+
16 (SW-)
1(IN)
15 (SEN4)
14 (IN4)
13 (SW+)
12 (SW-)
11 (SEN3)
10 (IN3)
9 (SW+)
8 (SW-)
7 (SEN2)
6 (IN2)
5 (SW+)
4 (SW-)
2(COM)
9 - 30 VDC Battery
3(OUT1)
4(COM)
5(OUT2)
6(COM)
7(OUT3)
8(COM)
9(OUT4)
10(OUT4)
+
Air or Hydraulic Solenoid
Pump Power or Motor
Electric Vent Valve
(Voltage = Battery Voltage)
Pump Solenoid
5A max.
3 (SEN1)
2 (IN1)
1 (SW+)
11
NC
*
Dry Contact Switch
100VAC/240VAC
Ignition Switch
J7
J6
16 (SW-)
15 (SEN4)
14 (IN4)
13 (SW+)
12 (SW-)
11 (SEN3)
10 (IN3)
9 (SW+)
8 (SW-)
7 (SEN2)
6 (IN2)
5 (SW+)
4 (SW-)
1(IN)
2(COM)
100-240 VAC
3(OUT1)
4(COM)
5(OUT2)
6(COM)
7(OUT3)
8(COM)
9(OUT4)
10(OUT4)
Air or Hydraulic Solenoid
Pump Power or Motor
Electric Vent Valve
(Voltage = Line Voltage)
Pump Solenoid
10A max.
3 (SEN1)
2 (IN1)
1 (SW+)
11
NC
*
Dry Contact Switch
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Installation
System Wiring
Pump ON = Cycle or Pressure; Pump OFF = Machine Count
9 - 30VDC
Ignition Switch
J7
J6
+
16 (SW-)
15 (SEN4)
14 (IN4)
13 (SW+)
12 (SW-)
11 (SEN3)
10 (IN3)
9 (SW+)
8 (SW-)
7 (SEN2)
6 (IN2)
5 (SW+)
4 (SW-)
1(IN)
2(COM)
9 - 30 VDC Battery
3(OUT1)
4(COM)
5(OUT2)
6(COM)
7(OUT3)
8(COM)
9(OUT4)
10(OUT4)
*
*
Dry Contact Switch
+
Air or Hydraulic Solenoid
Pump Power or Motor
Electric Vent Valve
(Voltage = Battery Voltage)
Pump Solenoid
5A max.
3 (SEN1)
2 (IN1)
1 (SW+)
11
NC
Dry Contact Switch
100VAC/240VAC
Ignition Switch
J7
J6
16 (SW-)
15 (SEN4)
14 (IN4)
13 (SW+)
12 (SW-)
11 (SEN3)
10 (IN3)
9 (SW+)
8 (SW-)
7 (SEN2)
6 (IN2)
5 (SW+)
4 (SW-)
1(IN)
2(COM)
100-240 VAC
3(OUT1)
4(COM)
5(OUT2)
6(COM)
7(OUT3)
8(COM)
9(OUT4)
10(OUT4)
*
*
Dry Contact Switch
Air or Hydraulic Solenoid
Pump Power or Motor
Electric Vent Valve
(Voltage = Line Voltage)
Pump Solenoid
10A max.
3 (SEN1)
2 (IN1)
1 (SW+)
11
NC
Dry Contact Switch
14
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Installation
System Wiring Options
NOTICE
Do not connect any of the SW+ (13,9,5,1) and SW-
(16,12,8,4) pins together, either directly or via a
switch closure. Doing so will create a short circuit
condition which will disable and potentially damage
the controller.
All Units: Low Level Switch / External Manual Run / O.K. Contact Out
J7
1(IN)
J6
16 (SW-)
15 (SEN4)
14 (IN4)
13 (SW+)
12 (SW-)
11 (SEN3)
10 (IN3)
9 (SW+)
8 (SW-)
7 (SEN2)
6 (IN2)
5 (SW+)
4 (SW-)
2(COM)
3(OUT1)
4(COM)
5(OUT2)
*
Dry Contact Switch
6(COM)
7(OUT3)
8(COM)
*
Dry Contact Switch
9(OUT4)
10(OUT4)
O.K. Contact
3 (SEN1)
2 (IN1)
1 (SW+)
(Closed = O.K.)
11
NC
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Installation
System Wiring Options: Alarm Out
9 - 30VDC
J7
1(IN)
J6
16 (SW-)
15 (SEN4)
14 (IN4)
13 (SW+)
12 (SW-)
11 (SEN3)
10 (IN3)
9 (SW+)
8 (SW-)
7 (SEN2)
6 (IN2)
5 (SW+)
4 (SW-)
2(COM)
3(OUT1)
4(COM)
5(OUT2)
Low
6(COM)
Level
7(OUT3)
1 A Fuse
+
Alarm +9-30V
Alarm
8(COM)
9(OUT4)
10(OUT4)
1 Amp Max
1 A Fuse
+
3 (SEN1)
2 (IN1)
1 (SW+)
Alarm +9-30V
1 Amp Max
NC
11
Aux (cycle, pressure, machine count)
FIG. 18
100/240VAC
J7
J6
16 (SW-)
15 (SEN4)
14 (IN4)
13 (SW+)
12 (SW-)
11 (SEN3)
10 (IN3)
9 (SW+)
8 (SW-)
7 (SEN2)
6 (IN2)
5 (SW+)
4 (SW-)
1(IN)
2(COM)
3(OUT1)
4(COM)
5(OUT2)
6(COM)
7(OUT3)
8(COM)
9(OUT4)
10(OUT4)
Low
Level
1 A Fuse
Alarm 100-240 VAC
Alarm
1 Amp Max
1 A Fuse
3 (SEN1)
2 (IN1)
1 (SW+)
Alarm 100-240 VAC
1 Amp Max
11
NC
Aux (cycle, pressure, machine count)
FIG. 19
16
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Setup
Setup
System Setup - PIN Mode
Enabled
1. To access Setup Mode, hold down the ENTER key
21 displays.
When you first turn on power to the Lubrication Control-
ler, the following identification screen displays.
NOTE:
•
when the PIN mode is enabled. For setting up sys-
tems when the PIN mode is not enabled, go to Sys-
•
display, the PIN Mode must be enabled in an previ-
A
C
D
B
FIG. 20
A
B
Display Contrast Adjustment: UP and DOWN
Arrows can be used to adjust the display contrast.
Brightness Adjustment: LEFT and RIGHT Arrows
can be used to adjust the backlight brightness.
NOTE: Contrast and Brightness adjustments can be
made on any Run Screen at any time.
FIG. 21
C
Software (Part Number): 15Y354
(Software) Version: 1.01.XX
D
NOTE: The PIN Code prompt spaces are initially blank.
NOTE: The example of the Software Version (D) shown
your Controller’s screen, the “XX” will be replaced by the
current software version numbers.
3. Use the LEFT / RIGHT arrow to position the cursor
4. Use the UP/DOWN arrows to move up and down
through the numbers 0-9 until the first number in the
PIN code is displayed in the field.
5. Use the RIGHT arrow to move the cursor to the next
field.
field.
7. When finished, press ENTER.
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Setup
8. If the PIN Code you entered is correct, the System
9. If the PIN Code you entered is incorrect, the digits
flash. The Code must be re-entered by repeating
NOTE:
•
As soon as any arrow key is pressed, the numerals
stop flashing.
•
To leave any Setup Screen and return to normal
operation, press RESET.
FIG. 23
1. Use the UP/DOWN Arrow keys to move the cursor
over PUMP ON.
System Setup
Main Screen
2. Press ENTER to display the PUMP ON setup
screen.
TIMER Setup
FIG. 22
1. Use the UP/DOWN arrows to move the cursor up
FIG. 24
2. Press ENTER to display the selected setup screen.
NOTE: Time is displayed in HH:MM:SS.
3. When all setup operations are complete, press
RESET to return to normal operation.
1. Use the Arrow keys to move the cursor over the
PUMP ON time box.
2. Press ENTER.
PUMP ON Setup
Pump On is the length of time the pump runs before its
cycle is terminated by either a timer, a specific number
of cycles or a certain pressure threshold is attained.
3. Use the UP/DOWN arrows to move up and down
through the numbers 0-9 until the first number in the
PUMP ON time is displayed in the field.
4. Use the RIGHT arrow to move the cursor to the next
field.
played.
6. Use the Arrow keys to move the cursor over the
ENDED BY pull-down list.
18
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Setup
7. Press ENTER.
CYCLE END Setup
8. Select TIMER from the pull-down list.
9. Press RESET. The Main Screen displays.
NOTE: When TIMER is selected, the Timer Icon will dis-
play on the top right corner of the screen.
PRESSURE Setup
FIG. 26
NOTE: Time is displayed in HH:MM:SS.
1. Use the Arrow keys to move the cursor over the
PUMP ON time box.
2. Press ENTER.
3. Use the UP/DOWN arrows to move up and down
through the numbers 0-9 until the first number in the
PUMP ON time is displayed in the field.
FIG. 25
NOTE: Time is displayed in HH:MM:SS.
4. Use the RIGHT arrow to move the cursor to the next
field.
1. Use the Arrow keys to move the cursor over the
PUMP ON time box.
played.
2. Press ENTER.
3. Use the UP/DOWN arrows to move up and down
through the numbers 0-9 until the first number in the
PUMP ON time is displayed in the field.
6. Use the Arrow keys to move the cursor over the
ENDED BY pull-down list.
7. Press ENTER.
4. Use the RIGHT arrow to move the cursor to the next
field.
8. Select CYCLE from the pull-down list.
9. Press ENTER.
played.
6. Use the Arrow keys to move the cursor over the
ENDED BY pull-down list.
7. Press ENTER.
8. Select PRESSURE from the pull-down list.
NOTE: When PRESSURE is selected, the Pressure
Icon will display on the top right corner of the screen.
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Setup
Cycle Mode Selection
PUMP OFF Setup
Sets up how the PUMP OFF cycle is ended: Time,
Machine Count switch activation, or Machine Count acti-
vations limited by a maximum time.
If the Cycle Mode is selected you will also be prompted
to set the desired number of cycles.
NOTE: A cycle is equal to two switch closure transitions
at the cycle switch input.
FIG. 28
1. Use the UP/DOWN Arrow keys to move the cursor
over PUMP OFF.
FIG. 27
10. Use the Arrow keys to move the cursor over the
CYCLES field.
2. Press ENTER to display the PUMP OFF setup
screen.
11. Press ENTER.
To Set the Pump OFF Option
12. Use the UP/DOWN arrows to move up and down
through the numbers 0-9 until the first number you
want in the CYCLES field is displayed.
13. Use the RIGHT arrow to move the cursor to the next
field. Repeat step 12.
NOTE: The maximum number of Cycles you can setup
in this field is 99.
FIG. 29
NOTE: When Cycles is selected, the Cycles Icon dis-
plays is the upper right corner of the screen.
1. Use the Arrow keys to move the cursor over the
PUMP OFF pull-down menu.
2. Press ENTER.
3. Use the UP/DOWN Arrow keys to move cursor to
select TIME, COUNT or BOTH.
4. After you make your selection, Press ENTER.
20
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Setup
If TIME is selected:
1. Use the Arrow keys to move the cursor over the
COUNTS field.
If TIME is selected you will also be prompted to set the
specific amount of time.
2. Press ENTER.
3. Use the UP/DOWN arrows to move up and down
through the numbers 0-9 until the first number you
want in the COUNTS field is displayed.
4. Use the RIGHT arrow to move the cursor to the next
NOTE: The maximum number of Counts you can setup
in this field is 9999.
FIG. 30
If BOTH is selected:
If PUMP OFF is set to BOTH, the GLC 4400 will stay in
the PUMP OFF state until the entered number of
machine counts is received or the time expires.
1. Use the Arrow keys to move the cursor over the
TIME field.
2. Press ENTER.
If TIMEOUT is set to FAULT, an alarm will occur when
the time expires.
NOTE: Time is displayed in HH:MM:SS.
3. Use the UP/DOWN arrows to move up and down
through the numbers 0-9 until the first number in the
pump off TIME is displayed in the field.
If TIMEOUT is set to RUN, the unit will enter PUMP ON
when time expires.
If BOTH is selected you will be prompted to set the spe-
cific amount of time and determine what occurs when
time expires.
4. Use the RIGHT arrow to move the cursor to the next
field.
played.
If COUNT is selected:
If COUNT is selected you will also be prompted to set
the specific number of counts.
FIG. 32
1. Use the Arrow keys to move the cursor over the
COUNTS field.
2. Press ENTER.
3. Use the UP/DOWN arrows to move up and down
through the numbers 0-9 until the first number you
want in the COUNTS field is displayed.
FIG. 31
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Setup
4. Use the RIGHT arrow to move the cursor to the next
field. Repeat step 3.
POWER UP Setup
NOTE: The maximum number of Counts you can setup
in this field is 9999.
5. Use the Arrow keys to move the cursor over the
TIME field.
6. Press ENTER.
NOTE: Time is displayed in HH:MM:SS.
7. Use the UP/DOWN arrows to move up and down
through the numbers 0-9 until the first number in the
PUMP OFF time is displayed in the field.
FIG. 34
1. Use the UP/DOWN Arrow keys to move the cursor
over POWER UP.
8. Use the RIGHT arrow to move the cursor to the next
field. Repeat step 7.
2. Press ENTER to display the POWER UP setup
screen.
played.
Power Up can be programmed one of four ways:
10. Press ENTER.
First: At Power Up, the normal lube cycle that was in
process when power was removed, is resumed.
11. Use the Arrow keys to move the cursor over the
TIMEOUT pull-down menu.
FIG. 35
FIG. 33
1. Use the Arrow keys to move the cursor over the
POWER UP pull-down menu.
12. Press ENTER.
2. From the pull-down menu, select OFF.
3. Press ENTER.
13. When time expires:
•
•
Select FAULT if an alarm should occur.
4. Use the Arrow keys to move the cursor over the
DELAY pull-down menu.
Select RUN if unit should enter PUMP ON.
14. Press ENTER.
5. From the pull-down menu, select OFF.
NOTE: If Count or Both is selected, the Count Icon dis-
plays in the upper right corner of the screen.
22
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Setup
Second: At Power Up, a delay occurs, the pump is off;
then the normal lube cycle that was in process when
power was removed, is resumed.
Third: At Power Up, immediately go to PUMP ON
(normal on time)..
FIG. 37
FIG. 36
1. Use the Arrow keys to move the cursor over the
POWER UP pull-down menu.
1. Use the Arrow keys to move the cursor over the
POWER UP pull-down menu.
2. From the pull-down menu, select ON.
3. Press ENTER.
2. From the pull-down menu, select OFF.
3. Press ENTER.
4. Use the Arrow keys to move the cursor over the
DELAY pull-down menu.
4. Use the Arrow keys to move the cursor over the
DELAY pull-down menu.
5. From the pull-down menu, select OFF.
5. From the pull-down menu, select ON.
6. Press ENTER.
Fourth: At Power Up, go to programmed PUMP OFF
delay time; then to normal PUMP ON.
7. Use the Arrow keys to move the cursor over the
DELAY TIME field.
8. Press ENTER.
NOTE: Time is displayed in MM:SS.
9. Use the UP/DOWN arrows to move up and down
through the numbers 0-9 until the first number in the
DELAY TIME is displayed in the field.
10. Use the RIGHT arrow to move the cursor to the next
field. Repeat step 9.
FIG. 38
played.
1. Use the Arrow keys to move the cursor over the
POWER UP pull-down menu.
2. From the pull-down menu, select ON.
3. Press ENTER.
4. Use the Arrow keys to move the cursor over the
DELAY pull-down menu.
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Setup
5. From the pull-down menu, select ON.
6. Press ENTER.
Pulsed Pump Screen
1. Use the Arrow keys to move the cursor over the
PULSE pull-down menu.
7. Use the Arrow keys to move the cursor over the
DELAY TIME field.
2. Press ENTER.
3. Use the UP/DOWN Arrow keys to move cursor to
select ON.
8. Press ENTER.
NOTE: Time is displayed in MM:SS.
4. Press ENTER.
9. Use the UP/DOWN arrows to move up and down
through the numbers 0-9 until the first number in the
DELAY TIME is displayed in the field.
10. Use the RIGHT arrow to move the cursor to the next
field. Repeat step 9.
played.
PULSED Setup
FIG. 41
5. Use the Arrow keys to move the cursor over the
TIME OFF field.
6. Press ENTER.
NOTE: The time is displayed in Seconds.
7. Use the UP/DOWN arrows to move up and down
through the numbers 0-9 until the first number of the
TIME OFF you are creating is displayed in the field.
FIG. 39
8. Use the RIGHT arrow to move the cursor to the next
1. Use the UP/DOWN Arrow keys to move the cursor
over PULSED.
9. Press ENTER.
2. Press ENTER to display the PULSED setup screen.
FIG. 42
FIG. 40
24
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Setup
10. Use the Arrow keys to move the cursor over the
TIME ON field.
To enable PIN Code Entry:
11. Press ENTER.
NOTE: The time is displayed in Seconds.
12. Use the UP/DOWN arrows to move up and down
through the numbers 0-9 until the first number of the
TIME ON you are creating is displayed in the field.
13. Use the RIGHT arrow to move the cursor to the next
field. Repeat step 7.
FIG. 44
14. Press ENTER.
1. Use the Arrow keys to move the cursor over the PIN
pull-down menu.
NOTE:
2. Press ENTER.
•
The maximum Time Off and Time On is
99 seconds.
3. Use the UP/DOWN Arrow keys to move cursor to
select ON.
•
•
The minimum Time Off is 3 seconds.
4. Press ENTER.
The minimum Time On is 0 (zero) seconds.
PIN Setup
If protection for the setup mode is desired, a PIN Code
entry can be enabled.
FIG. 45
5. Use the Arrow keys to move the cursor over the PIN
CODE prompt field.
6. Use the LEFT/RIGHT arrow to position the cursor
FIG. 43
7. Use the UP/DOWN arrows to move up and down
through the numbers 0-9 until the first number in the
PIN code you are creating is displayed in the field.
1. Use the UP/DOWN Arrow keys to move the cursor
over PIN CODE.
8. Use the RIGHT arrow to move the cursor to the next
field. Repeat step 7
2. Press ENTER to display the PIN CODE setup
screen.
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Setup
4. Use the Arrow keys to move the cursor over the
TIME ON field.
DISPLAY Setup
FIG. 46
FIG. 48
1. Use the UP/DOWN Arrow keys to move the cursor
over DISPLAY.
NOTE: Time is displayed in HH:MM.
2. Press ENTER to display the DISPLAY setup screen.
5. Use the UP/DOWN arrows to move up and down
through the numbers 0-9 until the first number in the
TIME ON is displayed in the field.
Display Backlight
The display backlight can be set to turn off after a pro-
grammed amount of time. If the backlight is OFF it will
turn back on when any front panel key is pressed.
6. Use the RIGHT arrow to move the cursor to the next
QUICK CYCLE Setup
FIG. 47
1. Use the Arrow keys to move the cursor over the
TIMER pull-down menu.
2. From the pull-down menu, select ON.
3. Press ENTER.
FIG. 49
1. Use the UP/DOWN Arrow keys to move the cursor
over QUICK CYCLE.
2. Press ENTER to display the QUICK CYCLE setup
screen.
26
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Setup
Quick Cycle Screen Setup
The Quick Cycle screen setup is used to setup a Trou-
bleshooting profile.
13. Use the Arrow keys to move the cursor over the
pull-down menu.
14. Select ON.
15. The Quick Cycle begins.
NOTE:
•
•
The maximum Time Off and Time On is 99 seconds.
When complete, the system returns to the Run
Mode. It does not come back to the Quick Cycle
Setup Screen.
FIG. 50
LOW LEVEL FILTERING Setup
1. Use the Arrow keys to move the cursor over the
CYCLES field.
2. Press ENTER.
3. Use the UP/DOWN arrows to move up and down
through the numbers 0-9 until the first number you
want in the CYCLES field is displayed.
4. Use the RIGHT arrow to move the cursor to the next
field. Repeat step 3.
NOTE: The maximum number of Cycles you can setup
in this field is 99.
FIG. 51
5. Use the Arrow keys to move the cursor over the
TIME ON field.
1. Use the UP/DOWN Arrow keys to move the cursor
over LL FILTERING.
6. Press ENTER.
2. Press ENTER to display the LL FILTERING setup
screen.
NOTE: Time On and Time Off in QUICK CYCLE mode
only, are displayed in Seconds.
7. Use the UP/DOWN arrows to move up and down
through the numbers 0-9 until the first number you
want to use in the TIME ON field is displayed in the
field.
8. Use the RIGHT arrow to move the cursor to the next
field. Repeat step 7.
9. Press ENTER.
10. Use the Arrow keys to move the cursor over the
TIME ON field.
11. Press ENTER.
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Setup
Low Level Filtering Screen Setup
8. Use the RIGHT arrow to move the cursor to the next
The Low Level Filtering screen setup is used to filter out
spurious signals from rotating paddle type low level sen-
sors.
played.
NOTE: When using the GLC4400 with the G3 Automatic
Lubrication Pump, it is recommended that the low level
filtering be set to G3 defaults.
10. Press ENTER.
11. If the default values for the G3 Automatic Lubrica-
tion Pump are intended to be used, use the
UP/DOWN arrows to move to the G3 DEFAULT
field.
The NUMBER field determines how many signal activa-
tions are required to set a fault.
12. Press ENTER. The NUMBER and TIME values will
be updated to the G3 default value.
The TIME field determines the amount of RUN time
required without an activation to reset the activation
count to 0 (zero).
13. Press RESET. The Main Screen, shown on page
18, displays.
FIG. 52
1. Use the Arrow keys to move the cursor over the
NUMBER field.
2. Press ENTER.
3. Use the UP/DOWN arrows to move up and down
through the numbers 0-9 until the first number you
want in the NUMBER field is displayed.
4. Use the RIGHT arrow to move the cursor to the next
field. Repeat step 3.
NOTE: The maximum number of Counts you can setup
in this field is 99.
5. Use the Arrow keys to move the cursor over the
TIME field.
6. Press ENTER.
NOTE: Time is displayed in HH:MM:SS.
7. Use the UP/DOWN arrows to move up and down
through the numbers 0-9 until the first number in the
TIME field is displayed.
28
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Run Mode
Run Mode
When you first turn the Lubrication Controller power on,
A
A
B
C
C
D
D
B
FIG. 54
FIG. 53
A
B
C
Operating Mode Identification - Sets up Pump On/
A
B
Display Contrast Adjustment: UP and DOWN
Arrows can be used to adjust the display contrast.
Time Counter - Actual elapsed time counts down while
Backlight Brightness Adjustment: LEFT and
RIGHT Arrows can be used to adjust the backlight
brightness.
Progression Bar - Real-time, visual representation of the
elapsed time the pump has been on. Runs in conjunction
with B.
NOTE: Contrast and Brightness adjustments can be
made on any Run Screen at any time.
D
Total Pump On Time - Shows the total amount of time
the pump is on. Setup on the Pump On setup screen,
page 18.
C
D
Software (Part Number): 15Y354
(Software) Version: 1.01.XX
Screen Identification
The following screen is only shown as an example of the
information that is displayed on a Run screen. A com-
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Run Mode
Prelube Power Up
•
The Timer icon (D) displays and indicates the Timer
Mode.
Pump On Ended with Pressure
B
A
D
C
FIG. 55
lube sequence occurs.
FIG. 57
If no Prelube sequence has been selected, the lube
cycle that was in progress at power down is resumed.
If the Pump On sequence has been programmed to end
by a pressure switch:
Pump On Ended with Time
•
The GLC 4400 pump output relay activates (J7-3)
and will stay on until a switch closure is received
•
•
•
The Pump On LED (A) remains on during this time.
The Pump On (C) icon displays.
The Cycle LED (B) illuminates and Pressure Mode
icon (D) displays to indicate the pressure switch.
D
A
C
•
If the pressure switch closure is not received before
time expires, an alarm occurs.
NOTE: If Pump On is ended by a pressure switch and
no Power Up delay is selected, when power to the GLC
4400 is turned on, the GLC 4400 starts at the beginning
of the Pump On time instead of resuming the Pump On
time where it left off.
FIG. 56
If the Pump On sequence has been programmed to be
ended by TIME:
•
The GLC 4400 pump output relay activates (J7-3)
and will stay on until the time expires. (see Setup
•
•
The Pump On LED (A) remains on during this time.
The Pump On (C) icon displays.
30
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Run Mode
Pump On Ended with Cycle Switch
Activation
Pump Off Ended with Time
D
A
A
B
C
C
D
E
FIG. 59
FIG. 58
If the Pump Off sequence has been programmed to be
ended by TIME:
If the Pump On sequence has been programmed to end
by a Cycle Switch Activation:
•
The GLC 4400 pump output relay activates (J7-3)
and will stay off until the time expires. (see Setup
•
The GLC 4400 pump output relay activates (J7-3)
and will stay on until the correct number of cycle
switch closures is received (J6-3) (see Setup
•
•
•
The Pump On LED (A) remains off during this time.
The Pump Off icon (C) displays.
•
•
•
The Pump On LED (A) remains on during this time.
The Pump On (C) icon displays.
The Timer Mode icon (D) displays and indicates the
Timer Mode.
The Cycle LED (B) and Cycle Count Mode icon (D)
display indicating the cycle switch is activated.
Pump Off Ended with Machine Counts
•
•
The cycle indicator bar (E) displays a visual repre-
sentation of the cycle switch closures received.
If the set number of cycle switch closures is not
received before time expires, an alarm occurs.
B
A
D
C
FIG. 60
If the Pump Off sequence has been programmed to be
ended by MACHINE COUNTS:
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Run Mode
•
The GLC 4400 pump output relay activates (J7-3)
Alarms Screen
When a cycle alarm event occurs the Alarm Screen,
and will stay off until the correct number of counts
(J6-15) occur (see Setup Menus, Pump Off, page
20).
•
•
•
The Pump On LED (A) remains off during this time.
The Pump Off icon (C) displays.
The Cycle LED (B) and Machine Count icon (D) dis-
play and indicate the Machine Count Switch activa-
tion.
Pump Off Ended with Machine Counts; Max
Time Entered
FIG. 62
A
B
To clear an alarm, hold down the Clear Key on the dis-
C
D
E
The following is a list of other alarm events that may dis-
play.
Low Level Alarm. Icon appears on display screen.
Indicates the lubrication fluid level is low.
FIG. 61
Pressure mode error. Icon displays on alarm screen
to signal the allotted time ran out before the pressure
switch was tripped.
If the Pump Off sequence has been programmed to be
ended by MACHINE COUNTS with a maximum time:
•
The GLC 4400 pump output relay activates (J7-3)
and will stay off until the correct number of counts
(J6-15) occur (see Setup Menus, Pump Off, page
20).
Machine count error. When icon displays on alarm
screen, indicates the set number of machine counts
was not received before time expired. This would
trigger an alarm event.
•
•
•
The Pump On LED (A) remains off during this time.
The Pump Off icon (C) displays.
Cycle switch input error. Icon displays in center of
Alarm screen to indicate the allotted time ran out
before the programmed number of cycle switch
activations was received.
The Cycle LED (B) and Machine Count icon (D) dis-
play and indicate the Machine Count Switch activa-
tion.
•
•
The counts indicator bar (E) displays a visual repre-
sentation of the machine counts received.
If the set number of machine counts is not received
before time expires, an alarm occurs.
32
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Troubleshooting
Troubleshooting
Description
Problem
Solution
Power light off: Timer is not receiving
power. Verify connections and verify
power supply.
No power supplied to solenoid
Power light on: Verify solenoid con-
nections
Timer fails to activate solenoid
Solenoid faulty
Replace solenoid
Replace timer
Timer faulty
Low level or other alarm
Pressure switch incorrectly wired
Pressure switch faulty
Timer faulty
Refill reservoir
Verify proper connections
Replace pressure switch
Replace timer
Pressure switch fails to shut down
system
Program Settings
Modes of Operation
Description
Maximum / Minimum and Additional Comments
TIMER Setup, page 18
HH:MM:SS (00:00:01 - 99:59:59)
HH:MM:SS (00:00:01 - 99:59:59)
HH:MM:SS (00:00:01 - 99:59:59)
Cycles = 01 - 99
PRESSURE Setup, page 19
CYCLE END Setup, page 19
CYCLE MODE Selection, page 20
Time, Pressure or Cycles
PUMP ON Setup, page 18
PUMP OFF Setup, page 20
Pump ON Time: HH:MM:SS (00:00:01 - 99:59:59)
Cycles: 01 - 99 (only used when mode of operation = cycles)
Time, Count or Both
Pump OFF Time: HH:MM:SS. (00:00:01 - 99:59:59)
Count: 01 - 9999
POWER UP Setup, page 22
MM:SS (00:01 - 59:59)
Maximum Time OFF and Time ON: SS (01-99)
ON / OFF
PULSED Output (pump), page 24
PIN Number Setup, page 25
0000 - 9999
Cycles = 01 - 99
QUICK CYCLE SCREEN Setup, page 26
Time ON and Time OFF: SS (01-99)
Execute: YES / NO
YES / NO
PRELUBE on Power Up, page 30
Delay: YES / NO
TIME: MM:SS (00:01 - 59:59)
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Technical Data
Technical Data
Input Contact
Power Source DC - model 24B591
Power Source AC - model 24B596
Power consumption
9 - 30 VDC
100 VAC to 240 VAC - 50/60 Hz
24 Watts
Cycle Pressure Control Input (optional)
Machine Count Control Input (optional)
Lubrication level (optional)
Remote Manual Run Input
Outputs
Normally open pressure or cycle switch
Machine count control switch
Normally open level switch, closes upon low level
Normally open remote manual run switch
Pump control
Pump Control Voltage = Power Source
Power Source
Voltage
Max Switching Voltage
Max Switching Current
Minimum Switching Capacity
Low Level Alarm, normally open (optional)
Voltage
250 VAC, 100 VDC
10 A (AC), 5A (DC)
100 mA @ 5 VDC
Power Source
250 VAC, 30 VDC
5A (AC), 5A (DC)
100 mA @ 5 VDC
Max Switching Voltage
Max Switching Current
Minimum Switching Capacity
Auxiliary Alarm, normally open (optional)
Voltage
Power Source
250 VAC, 30 VDC
Max Switching Voltage
Max Switching Current
Minimum Switching Capacity
Status OK, normally open (optional)
Voltage
5A (AC), 5A (DC)
100 mA @5 VDC
Voltage-free Contact
Power Source
Max Switching Voltage
Max Switching Current
250 VAC, 100 VDC
10 A (AC), 5A (DC)
Minimum Switching Capacity
Protection grade
100 mA @ 5 VDC
IP69K
Enclosure Material
Membrane Material
Bushing
Fiberglass reinforced polyester
Polyester
Ethylene Propylene Diene Monemer Rubber (EDPM)
- 40°F to 145°F (- 40°C to 63°C)
- 13°F to 145°F (- 25°C to 63°C)
Operating temperature range
Storage Temperature
34
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Dimensions
Dimensions
Mounting Hole Layout
4.8 in. (122 mm)
3.23 in.
(82.0 mm)
4.72 in.
(120 mm)
3.58 in.
(90.85 mm)
4.17 in.
(105.92 mm)
313855H
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Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6928 or Toll Free: 1-800-533-9655, Fax: 612-378-3590
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 313855
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2009, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Revised December 2013
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