| INSTRUCTION MANUAL   210mm (8 1/4”)   Compound Mitre Saw   with Laser Line Generator   • Melbourne • Perth • Auckland • Hong Kong • Shanghai   LS211   • Taipei • New York • Verona • London • Paris   050408 ED6 PR   Download from Www.Somanuals.com. All Manuals Search And Download.   Dear Customer   Description of symbols   The rating plate on your tool may show symbols. These   represent important information about the product or   instructions on its use.   If you require any help with your product, whether it   is a Warranty claim, spare part or user information,   please phone our Help Line for an immediate response.   Phone 1300 880 001 in Australia or 0800 445 721 in   New Zealand.   Wear hearing protection.   Wear eye protection.   Wear breathing protection.   Introduction   Your new GMC power tool will more than satisfy your   expectations. It has been manufactured under stringent   GMC Quality Standards to meet superior performance   criteria.   You will find your new tool easy and safe to operate,   and, with proper care, it will give you many years of   dependable service.   CAUTION. Carefully read through this entire Instruction   Manual before using your new GMC Power Tool. Take   special care to heed the Cautions and Warnings.   Your GMC power tool has many features that will make   your job faster and easier. Safety, performance, and   dependability have been given top priority in the   development of this tool, making it easy to maintain   and operate.   Double insulated for   additional protection.   Conforms to relevant   safety standards.   Specifications   Input power:   1550W   5000min-1   No load speed:   Blade size:   Ø210mm x Ø16mm bore   24   Number of teeth:   Mitre table angles:   Bevel cuts:   Straight cut at 0° x 0°:   Mitre cut at 45° x 0°:   Bevel cut at 0° x 45°:   0° to 45° to the left & right   0° to 45° to the left   120mm x 55mm   83mm x 55mm   120mm x 30mm   Environmental protection   Recycle unwanted materials instead of   disposing of them as waste. All tools, hoses   and packaging should be sorted, taken to   the local recycling centre and disposed of   in an environmentally safe way.   Compound mitre cut   at 45° x 45°:   Insulation class:   83mm x 30mm   Double insulated   WARNING. It may be more difficult to see the laser line in   conditions of bright sunshine and on certain surfaces.   3 Download from Www.Somanuals.com. All Manuals Search And Download.   Safety rules for laser lights   General safety instructions   The laser light/laser radiation used in the GMC Redeye®   system is Class 2 with maximum 1mW and 650nm   wavelengths. These lasers do not normally present an   optical hazard, although staring at the beam may cause   flash blindness.   To use this tool properly, you must observe the safety   regulations, the assembly instructions and the operating   instructions to be found in this Manual. All persons who use   and service the machine have to be acquainted with this   Manual and must be informed about its potential hazards.   Children and infirm people must not use this tool. Children   should be supervised at all times if they are in the area in which   the tool is being used. It is also imperative that you observe the   accident prevention regulations in force in your area. The same   applies for general rules of occupational health and safety.   WARNING. Do not stare directly at the laser beam.   A hazard may exist if you deliberately stare into the beam,   please observe all safety rules as follows;   • The laser shall be used and maintained in accordance   with the manufacturer’s instructions.   • Never aim the beam at any person or an object other   than the workpiece.   • The laser beam shall not be deliberately aimed at   personnel and shall be prevented from being directed   towards the eye of a person for longer than 0.25s.   • Always ensure the laser beam is aimed at a sturdy   workpiece without reflective surfaces. I.e. wood or rough   coated surfaces are acceptable. Bright shiny reflective   sheet steel or the like is not suitable for laser use as   the reflective surface could direct the beam back at the   operator.   WARNING. When using power tools, basic safety   precautions should always be taken to reduce the risk of   fire, electric shock and personal injury. Also, please read   and heed the advice given in the additional important   safety instructions.   Even when the tool is used as prescribed it is not possible to   eliminate all residual risk factors. The following hazards may   arise in connection with the tool’s construction and design:   • Contact with the blade.   • Kickback of workpiece and parts of workpiece.   • Blade fracture.   • Catapulting of blade pieces.   • Damage to hearing if effective earmuffs are not worn.   • Harmful emissions of sawdust when the machine is   used in closed rooms. Always use supplementary dust   extraction where possible.   • Do not change the laser light assembly with a   different type. Repairs must be carried out by the laser   manufacturer or an authorised agent.   • Do not use blades that are deformed or cracked.   LASER LIGHT. LASER RADIATION   Do not stare into beam.   Only turn laser beam on when tool   is on work piece. Class 2 laser product   • Always remove the plug from the mains socket before   making any adjustments or maintenance, including   changing the blade.   To ensure safe operation of the mitre saw you must follow   these guidelines:   • Select the correct blade for the material to be cut.   • Do not use the saw to cut materials other than those   recommended by the manufacturer.   CAUTION. Use of controls or adjustments or performance   of procedures other than those specified herein may result   in hazardous radiation exposure.   Please refer to the relevant Australian standards, AS 2397   and AS/NZS2211 for more information on Lasers.   4 Download from Www.Somanuals.com. All Manuals Search And Download.   • The mitre saw can be safely carried by the main handle   but only once it has been removed from the mains   power and secured in the locked down position.   • Do not use the saw without the guards in position, in   good working order and properly maintained.   3.Keep visitors away from the work area. All visitors   and onlookers, especially children and infirm persons,   should be kept well away from where you are working.   Do not let others in the vicinity make contact with the   tool or extension cord.   4.Store tools safely. When not in use, tools should be   • Ensure that the arm is properly secure when bevelling.   • Keep the floor area around the machine level, well   maintained and free of loose materials.   • Provide adequate lighting.   • Ensure that you are trained in the use, adjustment and   operation of the machine.   • Use correctly sharpened blades and observe the   maximum speed marked on the blade.   • Do not remove any cut-offs from the cutting area until the   guard is fully locked in place and the blade has come to rest.   • Ensure that the mitre saw is fixed to a bench wherever   possible.   locked up out of reach.   5.Do not force the tool. The tool will do the job better   and safer working at the rate for which it was designed.   6.Use the correct tool for the job. Do not force small   tools or attachments to do the job best handled by a   heavier duty tool. Never use a tool for a purpose for   which it was not intended.   7.Dress correctly. Do not wear loose clothing or jewellery.   They can be caught in moving parts. Rubber gloves   and non-slip footwear are recommended when working   outdoors. If you have long hair, wear a protective hair   covering.   8.Use safety accessories. Safety glasses and earmuffs   should always be worn. A face or dust mask is also   required if the drilling operation creates dust.   9.Do not abuse the power cord. Never pull the cord to   disconnect the tool from the power point. Keep the cord   away from heat, oil and sharp edges.   10.Secure the workpiece. Use clamps or a vice to hold   the workpiece. It is safer than using your hand and   frees both hands to operate the tool.   • When cutting long pieces which extend well over   the table width ensure that the ends are adequately   supported at the same height as the saw table top.   Supports should be positioned in such a way to   ensure that the workpiece does not fall to the ground   once the cut has been made. A number of supports at   regular intervals may be required if the workpiece is   extremely long.   WARNING. When using power tools, basic safety   precautions should always be taken to reduce the risk of   fire, electric shock and personal injury. Also, please read   and heed the advice given in the additional important   safety instructions.   1.Keep the work area clean and tidy. Cluttered work   areas and benches invite accidents and injury.   2.Consider the environment in which you are working.   Do not use power tools in damp or wet locations.   Keep the work area well lit. Do not expose power tools   to rain. Do not use power tools in the presence of   flammable liquids or gases.   11.Do not overreach. Keep your footing secure and   balanced at all times.   12.Look after your tools. Keep tools sharp and clean for   better and safer performance. Follow the instructions   regarding lubrication and accessory changes. Inspect   tool cords periodically and, if damaged, have them   repaired by an authorised service facility. Inspect   extension cords periodically and replace them if   damaged. Keep tool handles dry, clean and free from   oil and grease.   5 Download from Www.Somanuals.com. All Manuals Search And Download.   13.Disconnect idle tools. Switch off the power and   disconnect the plug from the power point before   servicing, when changing accessories and when the   tool is not in use.   14.Remove adjusting keys and wrenches. Check to see   that keys and adjusting wrenches are removed from   the tool before switching on.   15.Avoid unintentional starting. Always check that the   switch is in the OFF position before plugging in the   tool to the power supply. Do not carry a plugged in   tool with your finger on the switch.   16.Use outdoor rated extension cords. When a tool   is used outdoors, use only extension cords that are   intended for outdoor use and are so marked.   Additional safety rules for mitre saws   WARNINGS. Before connecting a tool to a power source   (mains switch power point receptacle, outlet, etc.) be sure   that the voltage supply is the same as that specified on   the nameplate of the tool. A power source with a voltage   greater than that specified for the tool can result in   serious injury to the user, as well as damage to the tool.   If in doubt, do not plug in the tool.   Using a power source with a voltage less than the   nameplate rating is harmful to the motor.   Your tool is double insulated for additional protection   against a possible electrical insulation failure within   the tool.   Always remove the plug from the mains socket before   making any adjustments or maintenance, including   changing the blade.   17.Stay alert. Watch what you are doing. Use common   sense. Do not operate a power tool when you are tired.   18.Check for damaged parts. Before using a tool, check   that there are no damaged parts. If a part is slightly   damaged, carefully determine if it will operate properly   and perform its intended function. Check for alignment   of moving parts, binding of moving parts, breakage of   parts, proper mounting and any other conditions that   may affect the operation of the tool. A part that is   damaged should be properly repaired or replaced by an   authorised service facility, unless otherwise indicated   in this Instruction Manual.   • When operating the saw, use safety equipment including   safety goggles or shield, ear protection, dust mask and   protective clothing including safety gloves.   • Ensure that there is adequate general or localised   lighting.   • Do not use the saw unless the guards are in place.   • Do not use the saw to cut metal or masonry.   • Do not let anyone under 18 years operate this saw.   • Ensure that the operator is adequately trained in the   use, adjustment and operation of the machine.   • Do not use this saw to cut firewood.   • Keep the area free of tripping hazards.   • Report faults in the machine, including guards and saw   blades, as soon as they are discovered.   Defective switches must be replaced by an authorised   service facility. Do not use a tool if the switch does   not turn the tool on and off correctly.   19.Guard against electric shock. Prevent body contact   with grounded objects such as water pipes, radiators,   cookers and refrigerator enclosures.   • Ensure that the machine is always fixed to a bench,   whenever possible.   • Always stand to one side when operating the saw.   • Never use a cracked or distorted saw blade.   • When cutting round wood, use clamps that prevent the   workpiece from turning on both sides of the blade.   20.Use only approved parts. When servicing, use only   identical replacement parts. Use an authorised service   facility to fit replacement parts.   WARNING. The use of an accessory or attachment, other   than those recommended in this Instruction Manual, may   present a risk of personal injury.   6 Download from Www.Somanuals.com. All Manuals Search And Download.   • Never use your hands to remove sawdust, chips or waste   close by the blade.   • Use only blades as recommended by the manufacturer   and which conform to EN 847-1.   • Do not use blades of High Speed Steel (HSS blades).   • If the table insert is damaged or worn, have it replaced   by an authorised service centre.   that it is operated properly. As the operator of the   saw, please make sure that you understand factors   that influence exposure to dust, including the type   of material to be machined, the importance of local   extraction and the proper adjustment of hoods/baffles/   shoots of your dust extraction system. We recommend   that you always wear a dust mask when operating   this saw.   • Rags, cloths, cord and string and the like should never   be left around the work area.   • Wear gloves when handling saw blades and rough   materials.   • Avoid cutting nails. Inspect the workpiece and remove   all nails and other foreign objects before beginning   sawing.   • Saw blades shall be carried in a holder wherever possible.   • Select saw blades in relation to the material being cut.   • Use correctly sharpened saw blades and observe the   maximum speed marked on the blade.   • Support the work properly.   • Refrain from removing any cut-offs or other parts of the   workpiece from the cutting area whilst the machine is   running and the saw head is not in the rest position.   • Do not attempt to free a jammed blade before first   switching off the machine.   • Do not slow or stop a blade with a piece of wood. Let   the blade come to rest naturally.   • If you are interrupted when operating the saw, complete   the process and switch off before looking up.   • Periodically check that all nuts, bolts and other fixings   are properly tightened.   • Do not store materials or equipment above a machine in   such a way that they could fall into it.   • Take additional care when trenching (slotting).   • The mitre saw can be safely carried by the carrying   handle but only once it has been removed from the   mains power and secured in the locked down position.   • Ensure that the arm is properly secure when bevelling.   • Keep the floor area around the machine level, well   maintained and free of loose materials.   • Ensure that you are trained in the use, adjustment and   operation of the machine.   • Do not remove any cut-offs from the cutting area until   the guard is fully locked in placed and the blade has   come to rest.   • When cutting long pieces which extend well over the   table width, ensure that the ends are adequately   supported at the same height as the saw table top.   Supports should be positioned in such a way to   ensure that the workpiece does not fall to the ground   once the cut has been made. A number of supports at   regular intervals may be required if the workpiece is   extremely long.   Wear goggles   Wear earmuffs   Wear a breathing mask   • Always hold the saw on parts that are insulated. If you   accidentally cut into hidden wiring or the saw’s own cable,   the metal parts of the saw will become “live”. Switch off   at the mains and remove the plug immediately.• Never   saw near combustible liquids or gases.   • Note the direction of rotation of the motor and the blade.   • Do not lock the movable guard in the open position and   always ensure that it is working properly, freely rotating   and returning to fully cover the teeth of the blade.   • Connect the saw to a dust collection devise and ensure   7 Download from Www.Somanuals.com. All Manuals Search And Download.   Accessories   The GMC LS211 Compound Mitre Saw is supplied with the   following accessories as standard:   • Saw blade (fiited)   • 6mm Hex Key   • Instruction manual   • Receipt holder   8 Download from Www.Somanuals.com. All Manuals Search And Download.   Know your product   Before using the saw, familiarise yourself with all the   operating features and safety requirements.   1. Saw arm   14. Table insert   2. Release knob   3. Operating handle   4. Upper fixed   blade guard   (kerf plate)   15. Mitre lock   16. Switch trigger   17. Release latch   18. Spindle lock button   19. Blade bolt cover   20. 6mm Hex key   21. Dust extraction port   22. Dust extraction   port cover   5. Rotating blade guard   6. Guard retraction arm   7. Bevel lock   8. Bevel scale   9. 45° Bevel   adjustment screw   10. 0° Bevel   adjustment screw   11. Fence   18   1 23. Side support bar   location holes (2 sets)   24. Laser light assembly   25. Laser light   12. Mitre table   13. Mitre scale   on/off switch   25   21 17   3 16   20   4 19   2 8 6 5 10   15   11   24   22   9 14   13   12   23   7 9 Download from Www.Somanuals.com. All Manuals Search And Download.   Unpacking   Bench mounting   The saw base has holes in   each corner to facilitate   bench mounting (fig. B).   1.Place the saw on a level,   horizontal bench or work   table using bolts (not   supplied) and fix the saw   to the bench using 4 bolts.   B Due to modern mass production techniques, it is unlikely   that your GMC Power Tool is faulty or that a part is   missing. If you find anything wrong, do not operate the   tool until the parts have been replaced or the fault has   been rectified. Failure to do so could result in serious   personal injury.   1.Remove all loose parts from the carton.   2.Remove the packing materials from around the saw.   2.If desired, you can mount the saw to a piece of   13mm or thicker plywood which can then be clamped   to your work support or moved to other job sites   and re-clamped.   CAUTION. Make sure that the mounting surface is not   warped as an uneven surface can cause binding and   inaccurate sawing.   3.Using the operating handle (3) carefully lift the saw   from the carton and place it on a level work surface.   4.The saw has been shipped   A1   with the saw arm locked   in the down position.   To release the saw arm,   push down on the top of   the saw arm, pull on the   release knob (2) (fig. A1),   rotate it 45° and let go   (fig. A2), slowly raise the   saw arm.   O 45   Release knob   The release knob (2) is   provided for holding the   C cutting head down whilst   transporting or storing the   mitre saw (fig. C). The   saw must never be used   with the release knob   WARNING. Do not lift the   saw whilst holding on to the   guards. Use the operating   handle (3).   A2   locking the head down.   Transportation   Lift the mitre saw only when   the saw arm is locked in   the down position, the saw   is switched off and the plug is removed from the power   point.   Only lift the saw by the operating handle (3) or outer   castings. Do not lift the saw using the guards.   10   Download from Www.Somanuals.com. All Manuals Search And Download.   Mitre table locks   The mitre table locks (15)   are used to lock the table   at the desired mitre angle   (fig. D).   The mitre saw cuts from 0°   to 45° both left and right. To   adjust the mitre angle loosen   the mitre table locks and   rotate the mitre table to the desired position. The mitre   table features positive click stops at 0°, 15°, 22.5°, 30°   and 45° for quick setting of common mitre angles.   WARNING. Be sure to tighten the mitre table locks before   making a cut. Failure to do so could result in the table   moving during the cut and cause serious personal injury.   Rotating lower   blade guard   D G H The rotating lower blade   guard (5) provides protection   from both sides of the blade   (fig. G). It retracts over the   upper blade guard (4) as   the saw is lowered into the   workpiece.   Turning on and off   1.To turn the saw on depress   and hold the on/off trigger   switch (16) (fig. H).   2.To turn the saw off release   theon/offtriggerswitch(16).   Bevel lock   The bevel lock (7) is used to   set the blade at the desired   E bevel angle (fig. E). The   mitre saw bevel cuts from   0° to 45° to the left. To   adjust the bevel angle loosen   the bevel lock and adjust   the saw arm to the desired   bevel angle.   WARNING. Be sure to tighten the bevel lock before making   a cut. Failure to do so could result in the saw arm moving   during the cut and cause serious personal injury.   Turning on the REDEYE® laser line generator   The REDEYE® laser line   generator emits an intense   narrow beam of pure red   light to guide you as you cut.   It improves operator cutting   vision, enables faster set-   up, increases accuracy and   improves safety. To turn on   the laser line press the laser   light on/off switch (25)   I Spindle lock button   The spindle lock button (18)   (fig. I). To turn off the laser   press the laser light on/off switch (25) one more time.   F prevents the blade in the   saw from rotating (fig. F).   Depress and hold the spindle   lock button while installing,   changing, or removing the   blade.   Setting the table square with the blade   1.Make sure that the electrical plug is removed from the   power point.   2.Push the saw arm (1) down to its lowest position and   engage the release knob (2) to hold the saw arm in the   transport position.   11   Download from Www.Somanuals.com. All Manuals Search And Download.   3.Loosen the mitre locks (15).   4.Rotate the table (12) until the pointer is positioned at 0º.   5.Tighten the mitre locks (15).   6. Loosen the bevel lock (7) and set the saw arm (1) at 0º   bevel (the blade at 90º to the mitre table). Tighten the   bevel lock (7).   13. Loosen the Phillips head   screw holding the pointer   of the bevel scale (8)   and adjust the position   of the pointer so that it   accurately indicates zero   on the scale. Retighten   the screw (fig. M).   M 7. Place a set square against   J K L the table (12) and the flat   part of the blade (fig. J)   Note. Make sure that the   square contacts the flat   part of the saw blade, not   the teeth.   8. Rotate the blade by   hand and check the   blade-to-table alignment   at several points.   9. The edge of the set square   and the saw blade should   be parallel.   14. Retighten the bevel lock   (7) and the lock nut   . 00   securing the 0° bevel adjustment screw (10).   9 Note. The above procedure can also be used to check the   angle of the saw blade to the table at 45º bevel angle.   The 45° bevel adjustment screw (9) is on the opposite   side of the saw arm.   Setting the fence square with the table   1.Make sure that the electrical plug is removed from the   power point.   2.Push the saw arm (1) down   N to its lowest position and   engage the release knob (2)   to hold the saw arm in the   transport position.   10. If the saw blade angles   away from the set   square, adjust as follows.   3.Loosen the mitre locks (15).   4. Rotatethetable(12)untilthe   pointer is positioned at 0º.   11. Use an 8mm wrench   or adjustable wrench   to loosen the lock nut   securing the 0° bevel   adjustment screw (10).   Also, loosen the bevel   lock (7) (fig. K).   12. Adjust the 0° bevel   adjustment screw (10)   using a 4mm hex key   to bring the saw blade   into alignment with the   square (fig. L).   5. Tighten the mitre locks (15).   6.Using a 5mm hex key,   loosen the two screws   securing the fence (11) to   the base (fig. N).   7.Place a square against the   fence (11) and alongside   the blade (fig. O).   O 0 0 9 8.Adjust the fence (11) until   it is square with the blade.   9.Tighten the screws securing the fence (11).   12   Download from Www.Somanuals.com. All Manuals Search And Download.   10. Loosen the Phillips head   screw holding the pointer   of the mitre scale (13)   and adjust it so that it   accurately indicates the   zero position on the mitre   scale (fig. P).   6. Pull the rotating blade   guard (5) down then   P S swing it up together with   the blade bolt cover (19).   When the rotating blade   guard (5) is positioned over   the upper fixed blade guard   (4) it is possible to access   the blade bolt (fig. S).   11. Retighten the screw securing   the mitre scale pointer.   7. Hold the rotating guard   (5) up and press the   spindle lock button (18).   Rotate the blade until the   spindle locks (fig. T).   8. Use the 6mm hex key   provided to loosen and   remove the blade bolt.   (Loosen in a clockwise   direction as the blade   Changing a blade   T DANGER! Never try to use a blade larger than the stated   capacity of the saw. It might come into contact with the   blade guards. Never use a blade that is too thick to allow the   outer blade washer to engage with the flats on the spindle.   It will prevent the blade screw from properly securing the   blade on the spindle. Do not use the saw to cut metal or   masonry. Ensure that any spacers and spindle rings that may   be required suit the spindle and the blade fitted.   1.Make sure that the electrical plug is removed from the   power point.   screw has a left hand thread) (fig. U).   2.Push down on the operating handle (3) and pull the   release knob (2) to disengage the saw arm (1).   U V 3.Raise the saw arm (1) to its highest position.   4. Using a Phillips head screwdriver loosen and remove   the Phillips head screw that secures the guard retraction   arm (6) to the rotating blade guard (5) (fig. Q).   5. Using a Phillips head screwdriver loosen the Phillips head   screw that secures the blade bolt cover (19) (fig. R).   9. Remove the flat washer,   outer blade washer and   the blade (fig. V).   Q R W 10. Wipe a drop of oil onto the   inner blade washer and the   outer blade washer where   they contact the blade.   11. Fit the new blade onto   the spindle taking care   13   Download from Www.Somanuals.com. All Manuals Search And Download.   that the inner blade washer sits behind the blade   (fig. W).   4. Retighten the mitre locks   (15) (fig. Y).   Y CAUTION. To ensure correct blade rotation, always install   the blade with the blade teeth and the arrow printed on   the side of the blade pointing down. The direction of   blade rotation is also stamped with an arrow on the   upper blade guard.   WARNING. Be sure to tighten   the mitre locks before making   a cut. Failure to do so could   result in the table moving   during the cut and cause   serious personal injury.   12. Replace the outer blade washer.   5. Place the workpiece flat   on the table with one   13. Depress the spindle lock button (26) and replace the   flat washer and blade bolt.   edge securely against the fence (11). If the board is   warped, place the convex side against the fence (11).   If the concave side is placed against the fence, the   board could break and jam the blade.   6. When cutting long pieces of timber, support the opposite   end of the timber with side support bars, a roller stand   or a work surface that is level with the saw table.   7. Before turning on the saw, perform a dry run of the   cutting operation to check that there are no problems.   8. Hold the operating handle (3) firmly and squeeze   the switch trigger (16). Allow the blade to reach   maximum speed.   9. Press the release latch (17) and slowly lower the blade   into and through the workpiece.   10. Release the switch trigger (16) and allow the saw   blade to stop rotating before raising the blade out   of the workpiece. Wait until the blade stops before   removing the workpiece.   14. Use the 6mm hex key to tighten the blade bolt   securely (tighten in an anti-clockwise direction).   15. Lower the blade guard, hold the rotating lower blade   guard (12) and blade bolt cover (14) in position and   tighten the fixing screw to secure the blade bolt cover   in position.   16. Replace the guard retraction arm (6) and secure onto   the rotating blade guard (5).   17. Check that the blade guard operates correctly and   covers the blade as the saw arm is lowered.   18. Connect the saw to the power supply and run the   blade to make certain that it is operating correctly.   Operation   X Cross cut   A crosscut is made by cutting   across the grain of the   workpiece. A 90º crosscut is   made with the mitre table set   at 0º. Mitre crosscuts are made   with the table set at some   angle other than zero (fig. X).   1. Pull on the release knob   (2) and lift the saw arm (1) to its full height.   2. Loosen the mitre locks (15).   3. Rotate the mitre table (12) until the pointer aligns with   the desired angle.   Bevel cut   A bevel cut is made by   Z cutting across the grain of   the workpiece with the blade   angled to the fence and   mitre table. The mitre table   is set at the zero degree   position and the blade set at   an angle between   0º and 45º (fig. Z).   14   Download from Www.Somanuals.com. All Manuals Search And Download.   1. Pull on the release knob (2) and lift the saw arm to its   full height.   2. Loosen the mitre locks (15).   of scrap wood before cutting   into the good material (fig.   a).   a 1. Pull on the release knob   (2) and lift the saw arm   to its full height.   2. Loosen the mitre locks (15).   3. Rotate the mitre table   (12) until the pointer   3. Rotate the mitre table (12) until the pointer aligns with   zero on the mitre scale (13).   4. Retighten the mitre locks (15).   WARNING. Be sure to tighten the mitre locks before   making a cut. Failure to do so could result in the table   moving during the cut, causing serious personal injury.   5. Loosen the bevel lock (7) and move the saw arm   (1) to the left to the desired bevel angle (between   0º and 45º). Tighten the bevel lock (7).   6. Place the workpiece flat on the table with one edge   securely against the fence (11). If the board is warped,   place the convex side against the fence. If the concave   side is placed against the fence, the board could break   and jam the blade.   aligns with the desired angle on the mitre scale (13).   4. Retighten the mitre locks (15).   WARNING. Be sure to tighten the mitre lock before making   a cut. Failure to do so could result in the table moving   during the cut, causing serious personal injury.   5. Loosen the bevel lock (7) and move the saw arm (1)   to the left to the desired bevel angle (between 0º and   45º). Tighten the bevel lock (7).   7. When cutting long pieces of timber, support the   opposite end of the timber with side support bars,   a roller stand or a work surface that is level with the   saw table.   8. Before turning on the saw, perform a dry run of the   cutting operation to check that there are no problems.   9. Hold the operating handle (3) firmly and squeeze the   switch trigger (16). Allow the blade to reach maximum   speed.   6. Place the workpiece flat on the table with one edge   securely against the fence (11). If the board is warped,   place the convex side against the fence. If the concave   side is placed against the fence, the board could break   and jam the blade.   7. When cutting long pieces of timber, support the   opposite end of the timber with the side support bars,   a roller stand or a work surface that is level with the   saw table.   8. Before turning on the saw, perform a dry run of the   cutting operation to check that there are no problems.9.   Hold the operating handle (3) and firmly and squeeze   the switch trigger (16). Allow the blade to reach   maximum speed.   10. Press the release latch (17) and slowly lower the blade   into and through the workpiece.   11. Release the switch trigger (16) and allow the saw   blade to stop rotating before raising the blade out   of the workpiece. Wait until the blade stops before   removing the workpiece.   10. Press the release latch (17) and slowly lower the blade   into and through the workpiece.   11. Release the switch trigger (16) and allow the saw   blade to stop rotating before raising the blade out   of the workpiece. Wait until the blade stops before   removing the workpiece.   Compound mitre cut   A compound mitre cut involves using a mitre angle and a   bevel angle at the same time. It is used in making picture   frames, to cut mouldings, making boxes with sloping sides   and for roof framing. Always make a test cut on a piece   15   Download from Www.Somanuals.com. All Manuals Search And Download.   Always ensure the laser beam is aimed at a sturdy   workpiece without reflective surfaces. Wood or rough   coated surfaces are acceptable. Bright shiny reflective   surfaces are not suitable for laser use as the reflective   surface could direct the beam back at the operator.   Always remember to switch off the laser on/off switch   (25) after finishing a job. Only turn the laser beam on   when the workpiece is on the mitre saw table.   Adjusting the laser line   The laser is factory set to emit   a laser line along the middle   of the blade.   b To adjust the position of the   laser, proceed as follows:   1.Switch on the laser light   with the laser on/off   switch (25) (fig. b).   1.Mark the line of the cut on the workpiece.   2.Adjust the angle of mitre and bevel of the cut as required.   3.Switch on the laser light on/off switch (25).   4.Place the workpiece in position using the laser lines to   align the blade with the pencil mark on the workpiece.   5.Plug in the machine and start the motor.   6.Press the release latch (17).   7.When the blade is at its maximum speed (approximately   2 seconds), lower the blade through the workpiece.   8.After completing the cut, switch off the laser light on/   off switch (25).   9.After each use, clean the laser light assembly (24) as   described below:   2. Using a Phillips head   screwdriver loosen the 2   screws securing the laser   light assembly (24)   (fig. c).   3. Adjust the laser assembly   until the laser line is   in the desired position   – centred with the blade   (fig. d), to the left of the   blade or to the right of   the blade.   c d 4. Switch off the laser light.   • Switch off the laser light switch (25) and remove the   plug from the power point.   • With the saw arm (1) in the raised position, use a soft   brush to dust away the sawdust build-up around the   assembly.   Using the laser line   generator   WARNINGS.   Do not stare directly at the   laser beam.   Never aim the beam at any   Note. Wear eye protection whilst brushing the dust away.   person or an object other than the workpiece.   Do not deliberately aim the beam at personnel and ensure   that it is not directed towards the eye of a person for   longer than 0.25s.   16   Download from Www.Somanuals.com. All Manuals Search And Download.   Maintenance   WARNING. Always ensure that the tool is switched off and   the plug is removed from the power point before making   and adjustments or maintenance procedures.   Power cord maintenance   If the supply cord needs replacing, the task must be   carried out by the manufacturer, the manufacturer’s agent,   or an authorised service centre in order to avoid a safety   hazard.   Cleaning   1.Keep the tool’s air vents unclogged and clean at all   times.   2.Remove dust and dirt regularly. Cleaning is best done   with a soft brush or a rag.   3.Re-lubricate all moving parts at regular intervals.   4.Never use caustic agents to clean plastic parts.   CAUTION. Do not use cleaning agents to clean the plastic   parts of the saw. A mild detergent on a damp cloth is   recommended.   General inspection   Regularly check that all the fixing screws are tight.   They may vibrate loose over time.   17   Download from Www.Somanuals.com. All Manuals Search And Download.   18   Download from Www.Somanuals.com. All Manuals Search And Download.   19   Download from Www.Somanuals.com. All Manuals Search And Download.   Carefully read the entire Instruction Manual   before using this product.   With continuing product development changes may   have occurred which render the product received   slightly different to that shown in this instruction   manual. The manufacturer reserves the right to   Before returning this product for a   Warranty Claim or any other reason   Please Call 1300 880 001 (Australia)   or 0800 445 721 (New Zealand)   change specifications without notice. Note:   Specifications may differ from country to country.   When you make your call, please have   the following information at hand:   • GMC Product Type • GMC Product Code   A GMC Service Engineer will take your call and, in   most cases, will be able to solve your problem over   the phone.   The GMC 777 Helpline operates from 7am to   7pm, 7 days a week (EST). This allows you   to contact GMC directly with any queries and   technical questions you have regarding   our products.   You are welcome to use this phone-in service to   make suggestions or give comments about any   GMC product.   45–55 South Centre Road   Melbourne Airport   Victoria, Australia 3045   Tel: (03) 8346 1100 Fax: (03) 8346 1200   Save this Manual for future reference.   Download from Www.Somanuals.com. All Manuals Search And Download.   |