PPM
INSTRUCTION MANUAL
Code: PPM IM
Date: 060621
Black
Cyan
Magenta
Yellow
Edition: 06
Op: DCR
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Dear Customer
Description of symbols
If you require any help with your product, whether it
is a Warranty claim, spare part or user information,
please phone our Help Line for an immediate response.
Phone 1300 880 001 in Australia or
The rating plate on your tool may show symbols.
These represent important information about the
product or instructions on its use.
Wear hearing protection.
Wear eye protection.
0800 445 721 in New Zealand.
Wear breathing protection.
Introduction
Double insulated for additional protection.
Your new GMC power tool will more than satisfy
your expectations. It has been manufactured under
stringent GMC Quality Standards to meet superior
performance criteria.
Conforms to relevant standards
for electromagnetic compatibility.
Specifications
You will find your new tool easy and safe to operate,
and, with proper care, it will give you many years
of dependable service.
Nominal voltage:
230–240V ~ 50Hz
420W
Input power:
CAUTION. Carefully read through this entire Instruction
Manual before using your new GMC Power Tool. Take
special care to heed the Cautions and Warnings.
No load speed:
Planing width:
Planing depth:
Net weight:
14000min-1
60mm
Your GMC power tool has many features that will make
your job faster and easier. Safety, performance, and
dependability have been given top priority in the
development of this tool, making it easy to maintain
and operate.
0.1–1.5mm
2.1kg
Insulation class:
Sound pressure level:
Double insulated
81 dB(A)
Environmental protection
Recycle unwanted materials instead
of disposing of them as waste. All tools,
hoses and packaging should be sorted,
taken to the local recycling centre and
disposed of in an environmentally safe way.
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3. Personal safety
General safety rules
a. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or under
the influence of drugs, alcohol or medication. A moment
of inattention while operating power tools may result in
serious personal injury.
WARNING. Read all instructions. Failure to follow all
instructions listed below may result in electric shock, fire
and/or serious injury. The term “power tool” in all of the
warnings listed below refers to your mains operated (corded)
power tool or battery operated (cordless) power tool.
Save these instructions
1. Work area
b. Use safety equipment. Always wear eye protection.
Safety equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.
a. Keep work area clean and well lit.
Cluttered and dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases
or dust. Power tools create sparks which may ignite
the dust or fumes.
c. Avoid accidental starting. Ensure the switch is in the
off position before plugging in. Carrying power tools with
your finger on the switch or plugging in power tools that
have the switch on invites accidents.
c. Keep children and bystanders away while operating
a power tool. Distractions can cause you to lose control.
d. Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached
to a rotating part of the power tool may result in
personal injury.
2. Electrical safety
a. Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
e. Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power
tool in unexpected situations.
b. Avoid body contact with earthed or grounded surfaces
such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body
is earthed or grounded.
f. Dress properly. Do not wear loose clothing or jewellery.
Keep your hair, clothing and gloves away from moving
parts. Loose clothes, jewellery or long hair can be caught
in moving parts.
c. Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
g. If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of these devices
can reduce dust related hazards.
d. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or moving
parts. Damaged or entangled cords increase the risk of
electric shock.
4. Power tool use and care
a. Do not force the power tool. Use the correct power tool
for your application. The correct power tool will do the job
better and safer at the rate for which it was designed.
e. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
b. Do not use the power tool if the switch does not turn
it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
4
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• Ensure your mains supply voltage is the same as your
tool rating plate voltage.
c. Disconnect the plug from the power source before
making any adjustments, changing accessories, or
storing power tools. Such preventive safety measures
reduce the risk of starting the power tool accidentally.
• After long working periods, external metal parts and
accessories could be hot.
d. Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the power
tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
• If possible, always use clamps or a vice to hold your work.
• Always switch off before you put the planer down.
• Do not force the planer: let the tool do the work at
a reasonable speed. Overloading will occur if too
much pressure is applied and the motor slows resulting
in inefficient planing and possible damage to the
planer motor.
e. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the power
tools operation. If damaged, have the power tool
repaired before use. Many accidents are caused by
poorly maintained power tools.
• Always use a dust extraction system where possible.
• Rags, cloths, cord, string and the like should never be left
around the work area.
f. Keep cutting tools sharp and clean.
• Remove all nails, screws and other objects from the
workpiece. You can damage the blade and the tool by
cutting into a nail or other foreign object. It can also
present a safety hazard.
Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc.,
in accordance with these instructions and in the
manner intended for the particular type of power
tool, taking into account the working conditions
and the work to be performed. Use of the power tool
for operations different from those intended could result
in a hazardous situation.
• Handle the blades very carefully.
• Be sure that the blade installation bolts are securely
tightened before operation.
• Always wear eye and ear protection and use a dust mask.
• Hold the tool firmly with both hands.
5. Service
• Keep hands away from rotating parts.
a. Have your power tool serviced by a qualified repair
person using only identical replacement parts. This
will ensure that the safety of the power tool is maintained.
• Before using the tool on an actual workpiece, switch
on and let it run for a while. Watch for vibration or
wobbling that could indicate poor installation or a poorly
balanced blade.
Additional safety rules for electric planers
• Wait for the cutter to stop before setting the tool down.
An exposed cutter may engage the surface leading to
possible loss of control and serious injury.
• Make sure that a blade is not in contact with the
workpiece when you switch the machine on.
• Wait until the blades attain full speed before cutting.
• Operate the tool at least 200mm away from your face
and body.
• Fully unwind cable drum extensions to avoid potential
overheating.
• Always switch off and wait until the blades have come to
a complete standstill before attempting any adjustments.
• When an extension cable is required, you must ensure
that it has the right ampere rating for your power tool
and is in safe electrical condition.
5
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• Never stick your finger into the chip chute. Shavings may
jam in the chute when cutting damp wood. Clean out the
chips with a stick but only when the tool has been turned
off and unplugged from the power socket.
possible to eliminate all residual risk factors. The following
hazards may arise in connection with the tool’s construction
and design:
• Damage to hearing if effective hearing protection is
not worn.
• Do not leave the machine running unattended. Operate
the tool only when controlled by both hands.
• Always remove the plug from the mains socket before
making any adjustments or maintenance, including
changing the blades and adjusting the depth of cut.
• When leaving the planer, switch off and set it with the
front base up on a wooden block so that the blades are
not in contact with anything.
• Contact with the blades.
• Always change the two blades at the same time,
otherwise the resulting imbalance will cause vibration and
shorten the blade and tool life.
WARNING. Before connecting a tool to a power source
(mains socket power point receptacle, outlet, etc.) be sure
that the voltage supply is the same as that specified on the
nameplate of the tool. A power source with a voltage greater
than that specified for the tool can result in serious injury to
the user, as well as damage to the tool.
• Reaching under the base whilst the tool is running and
making contact with the blade.
• Kickback of workpiece and parts of workpiece.
• Blade fracture.
• Catapulting of faulty pieces from the blade.
Accessories
The GMC PPM Palm Planer is supplied in a storage case
with the following accessories:
If in doubt, do not plug in the tool. Using a power source
with a voltage less than the nameplate rating is harmful to
the motor. The tool must be used only for its prescribed
purpose. Any use other than those mentioned in this
Manual will be considered a case of misuse. The user
and not the manufacturer shall be liable for any damage
or injury resulting from such cases of misuse. To use this
tool properly, you must observe the safety regulations, the
assembly instructions and the operating instructions to
be found in this Manual. All persons who use and service
the machine have to be acquainted with this Manual and
must be informed about its potential hazards. Children
and frail people must not use this tool. Children should be
supervised at all times if they are in the area in which the
tool is being used. It is also imperative that you observe
the accident prevention regulations in force in your area.
The same applies for general rules of occupational health
and safety.
• Additional set of blades
• Spare drive belt
• Spanner
• Shavings adaptor tube
Unpacking
Due to modern mass production techniques, it is unlikely
that your GMC Power Tool is faulty or that a part is
missing. If you find anything wrong, do not operate the
tool until the parts have been replaced or the fault has
been rectified. Failure to do so could result in serious
personal injury.
The manufacturer shall not be liable for any changes
made to the tool nor for any damage resulting from such
changes. Even when the tool is used as prescribed it is not
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Know your product
Before using the palm planer, familiarise yourself with
all the operating features and safety requirements.
12
Use the tool only for the applications intended.
All other applications are expressly ruled out
6
8
7
1. On/off switch
2. Lock-off button
3. Depth adjustment knob
4. Handle
2
1
4
5. Dust/chip extraction port
6. Reversible blades
7. Blade barrel
14
8. Clamping screw
9. Moveable front base
10. Fixed rear base
11. Shavings
adaptor tube
3
12. Spanner
13. Blade protection foot
14. Secondary handle
9
5
12
13
10
11
7
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NOTE. Always change both blades at the same time,
otherwise the resulting imbalance can cause vibration and
shorten the blade and tool life.
Setting up
Removing or installing planer blades
CAUTION. Always ensure that the tool is switched off
and unplugged from the power supply before installing or
removing blades.
CAUTION. When installing blades, first clean out all chips
or foreign matter adhering to the blade barrel (7) and the
blades themselves. Use blades of the same dimensions
and weight, or the barrel will oscillate and vibrate causing
poor planing action and possibly a machine breakdown.
Tighten the clamping screws (8) carefully when attaching
the blades to the planer. A loose clamping screw could
be extremely dangerous. Regularly check to see they are
tightened securely.
Your planer is fitted with reversible blades.
Blades can be reversed when blunt. After both sides of the
blades have been used they should be discarded.
NOTE. These blades cannot be re-sharpened.
Removing a planer blade
1. Using spanner (12), loosen the three clamping screws (8).
NOTE. Your planing surface will end up rough and uneven
unless the blades are set properly and securely. The blades
must be mounted so that the cutting edge is absolutely
level, i.e. parallel to the surface of the rear base (10).
2. Slide the planer blade (6) from the slot in the blade barrel
(7) in which it is retained.
The examples below show proper and improper settings:
Correct setting
• Front base (moveable shoe) (9)
• Rear base (stationary shoe) (10)
Clean smooth cut
Installing a planer blade
(a)
(b)
1. Either turn over the planer
blade (6) or replace it
if required.
Nicks in surface – as caused by the edge of one or all
blades not being parallel to the rear base line.
2. Slide the good blade face up
into the blade support
block of the blade barrel (7).
Gouging at start – as caused by the edge of one or all
NOTE. The ridge along the blade
should be on the blade face on
the opposite side to the clamping
screws (8).
blades not protruding enough in relation to the rear base line.
(a)
(b)
Gouging at end – as caused by the edge of one or all
blades protruding too far in relation to the rear base line.
3. Tighten the clamping screws
(8), ensuring they are
tightened evenly.
(a)
(b)
4. Repeat for the second blade.
8
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accidental operation of the planer. Only when you release
the thumb hold on the on/off button (1) will the planer stop.
Adjusting the depth of cut
CAUTION. Always ensure that the tool is switched off
and unplugged from the power supply before making
adjustments or installing or removing blades.
Planing
1. Rest the front base (9) flat on
the workpiece surface without
the blades making any contact
with the workpiece.
Rotate the depth adjustment knob (3) clockwise for a
deeper cut and anti-clockwise for a shallower cut.
The numbers on the ring under the depth adjustment
knob indicate the depth of cut.
Example, when “1” is next to the
pointer on the front of the planer,
the depth of cut is approximately
1mm. If it is necessary to
accurately determine the depth
of cut, plane a scrap piece of
wood, measure the difference in
thickness and adjust the setting
if necessary.
2. Switch on the tool and wait for
the blades to reach full speed.
3. Move the tool gently forward,
applying pressure on the front
of the tool, using your hand on
the secondary handle (14) at
the start of planing and
pressure at the rear of the tool,
using your hand on the main
handle (4) towards the end of
the planing stroke.
Switching on and off
CAUTION. Before plugging the
machine into the power socket
always check that the on/off
switch (1) and lock-off button (2)
work properly.
4. Push the planer beyond the
edge of the workpiece without tilting it downwards.
NOTE. Planing is easier if you incline the workpiece slightly
away from you so that you plane “downhill”.
5. The rate of planing and the depth of cut determine the
quality of the finish. For rough cutting, you can increase
the depth of cut, however to achieve a good finish you
will need to reduce the depth of cut and advance the tool
more slowly.
1. Plug in the machine and grip
the tool with your thumb on the
on/off switch (1).
2. Push lock-off button (2) forward
and press in the on/off switch
(1) with the thumb of the hand
gripping the tool. You can
release the finger hold on the
lock off button (2) once the
planer has started.
CAUTION. Moving the machine too fast may cause a poor
quality of cut and can damage the blades or the motor.
Moving the machine too slowly may burn or mar the cut.
The proper feed rate will depend on the type of material
being cut and the depth of the cut. Practice first on a scrap
piece of material to gauge the correct feed rate and the
cut dimensions.
3. To stop the tool, release the
thumb hold on the on/off button (1).
CAUTION. Always use two hands to hold the planer.
4. In order to restart the machine, it is necessary to operate
both the lock-off button (2) and the on/off switch (1).
This is an important safety feature that helps prevent
CAUTION. Where possible, clamp the workpiece to
the bench.
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6. In between operations, you can rest the planer on a flat
surface with the blade protection foot (13) hinged down
to support the planer so that the blades are kept clear of
the surface.
Shavings extraction
1. Connect the shavings adaptor
tube (11) to the dust/chip
extraction port (5).
2. The adaptor tube (11) can be
installed to allow shavings to
flow either to the left or to the
right of the workpiece.
3. A workshop dust extraction
system or a household vacuum cleaner can be connected
to the adaptor tube (11) for the efficient removal of dust
and shavings permitting a safer and cleaner working
environment, need to add dust extraction tube.
Chamfering and rebating
Drive belt replacement
A
B
1
1. To make a chamfered or
rebate cut as shown in fig.1,
First align one of the three “v”
grooves (fig.2) in the front base
(9) of the planer with the corner
edge of the workpiece.
CAUTION. Always ensure that the tool is switched off
and unplugged from the power supply before making
adjustments or installing or removing blades. Also ensure
planer is in park and during blade replacement keep hands
well away from the blade barrel area. It is also suggested
that you wear leather gloves to change the belt in case you
make contact with the blades.
2. Choose the “v” groove to suit
the required depth of chamfer/
rebate.
1. To replace the drive belt first take out the three cross-head
screws that secure the drive belt cover on the left-hand
side of the planer as viewed from the rear.
2
3. Run the planer along the
corner edge.
2. Remove the damaged belt and use a soft brush to clean
the pulleys and the surrounding area.
NOTE.Wear eye protection when cleaning out the pulley area.
3. With the three continuous “v” profiles on the inside, place
the new belt over the bottom pulley. Half fit the other end
of the belt on the top pulley then roll the belt in place
whilst turning the pulley.
4. Check that the belt runs evenly by manually turning
the belt.
5. Replace the cover and the three fixing screws.
6. Replace the electrical plug and run the planer for a
minute or two to make sure that the motor and belt are
operating correctly.
10
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Maintenance
WARNING. Always ensure that the tool is switched off and
the plug is removed from the power point before making any
adjustments or maintenance procedures.
Regularly check that all the fixing screws are tight. They
may vibrate loose over time.
Cleaning
1. Keep the tool’s air vents unclogged and clean at all times.
2. Remove dust and dirt regularly. Cleaning is best done
with a rag.
3. Re-lubricate all moving parts at regular intervals.
4. Never use caustic agents to clean plastic parts.
CAUTION. Do not use cleaning agents to clean the plastic
parts of the tool. A mild detergent on a damp cloth is
recommended. Water must never come into contact with
the tool.
Power cord maintenance
If the supply cord needs replacing, the task must be carried
out by the manufacturer, the manufacturer’s agent, or an
authorised service centre in order to avoid a safety hazard
11
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Carefully read the entire Instruction Manual
before using this product.
Before returning this product for a Warranty Claim or any other reason
Please Call 1300 880 001 (Australia) or 0800 445 721 (New Zealand)
When you make your call, please have the following information at hand:
GMC Product Type
GMC Product Code
A GMC Service Engineer will take your call and, in most cases, will be able to solve your problem over the phone.
You are welcome to use this phone-in service to make suggestions or give comments about any GMC product.
With continuing product development changes may have occurred which render the product received slightly
different to that shown in this instruction manual.
The manufacturer reserves the right to change specifications without notice.
Note: Specifications may differ from country to country.
Helpline 1300 880 001 (Australia) or 0800 445 721 (New Zealand)
and enter your receipt details.
The GMC 777 Helpline operates from 7am to 7pm, 7 days a week (EST).
This allows you to contact GMC directly with any queries
and technical questions you have regarding products.
Save this Manual for future reference
GMC Head Office:
45-55 South Centre Road, Melbourne Airport, Victoria, Australia 3045
Telephone (03) 8346 1100 Fax (03) 8346 1200
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