GE Oxygen Equipment PT878 User Manual

GE  
Sensing & Inspection Technologies  
Flow  
TransPort® Model PT878  
Portable Liquid Flowmeter  
User’s Manual  
910-219 Rev. F  
November 2009  
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GE  
Sensing & Inspection Technologies  
TransPort® Model PT878  
Portable Liquid Flowmeter  
User’s Manual  
910-219 Rev. F  
November 2009  
GESensingInspection.com  
©2009 General Electric Company. All rights reserved.  
Technical content subject to change without notice.  
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Preface  
Information Paragraphs  
Note paragraphs provide information that provides a deeper understanding of  
the situation, but is not essential to the proper completion of the instructions.  
Important paragraphs provide information that emphasizes instructions that  
are essential to proper setup of the equipment. Failure to follow these  
instructions carefully may cause unreliable performance.  
Caution! paragraphs provide information that alerts the operator to a hazardous  
situation that can cause damage to property or equipment.  
Warning! paragraphs provide information that alerts the operator to a  
hazardous situation that can cause injury to personnel. Cautionary information  
is also included, when applicable.  
Safety Issues  
WARNING! It is the responsibility of the user to make sure all local, county,  
state and national codes, regulations, rules and laws related to  
safety and safe operating conditions are met for each  
installation.  
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Preface  
Auxiliary Equipment  
Local Safety Standards  
The user must make sure that he operates all auxiliary equipment in accordance  
with local codes, standards, regulations, or laws applicable to safety.  
Working Area  
WARNING! Auxiliary equipment may have both manual and automatic  
modes of operation. As equipment can move suddenly and  
without warning, do not enter the work cell of this equipment  
during automatic operation, and do not enter the work  
envelope of this equipment during manual operation. If you do,  
serious injury can result.  
WARNING! Make sure that power to the auxiliary equipment is turned OFF  
and locked out before you perform maintenance procedures on  
the equipment.  
Qualification of Personnel  
Make sure that all personnel have manufacturer-approved training applicable to the  
auxiliary equipment.  
Personal Safety Equipment  
Make sure that operators and maintenance personnel have all safety equipment  
applicable to the auxiliary equipment. Examples include safety glasses, protective  
headgear, safety shoes, etc.  
Unauthorized Operation  
Make sure that unauthorized personnel cannot gain access to the operation of the  
equipment.  
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Preface  
Environmental Compliance  
Waste Electrical and Electronic Equipment (WEEE) Directive  
GE Sensing & Inspection Technologies is an active participant in Europe’s  
Waste Electrical and Electronic Equipment (WEEE) take-back initiative,  
directive 2002/96/EC.  
The equipment that you bought has required the extraction and use of  
natural resources for its production. It may contain hazardous substances  
that could impact health and the environment.  
In order to avoid the dissemination of those substances in our environment  
and to diminish the pressure on the natural resources, we encourage you to  
use the appropriate take-back systems. Those systems will reuse or recycle  
most of the materials of your end life equipment in a sound way.  
The crossed-out wheeled bin symbol invites you to use those systems.  
If you need more information on the collection, reuse and recycling  
systems, please contact your local or regional waste administration.  
Visit http://www.gesensing.com/environment/weee.htm for take-back  
instructions and more information about this initiative.  
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Preface  
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Contents  
Chapter 1. Features and Capabilities  
1.1 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
1.2 System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2  
1.2.1 The Flowcell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2  
1.2.2 Electronics Package. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3  
1.3 Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4  
Chapter 2. Initial Setup  
2.2.3 Disposing of Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11  
2.3 Powering ON and OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12  
2.4 Using the Screen and Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15  
2.4.1 Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15  
2.4.2 Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17  
2.5 Obtaining On-Line Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19  
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Contents  
Chapter 3. Programming Site Data  
3.9 Entering the Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54  
3.10Entering the Digital Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57  
3.11Entering User Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61  
3.11.1 Entering Correction Factors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65  
3.11.2 Entering Reynolds Correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65  
3.11.3 Entering a Calibration Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67  
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Contents  
Chapter 4. Creating and Managing Sites  
4.1.10 Transferring a Site File to a PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83  
4.1.11 Transferring a Site File in Text Format to a PC . . . . . . . . . . . . . . . . . . . 84  
4.1.12 Transferring a File from a PC to the PT878. . . . . . . . . . . . . . . . . . . . . . . 85  
4.1.13 Listing Files by Name. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88  
4.1.14 Listing Files in Chronological Order. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88  
Chapter 5. Displaying and Configuring Data  
5.6.2 Transferring a File from a PC to the PT878. . . . . . . . . . . . . . . . . . . . . . 105  
5.6.3 Refreshing a File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107  
5.6.4 Deleting a File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108  
5.6.5 Listing Files by Name. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109  
5.6.6 Listing Files in Chronological Order. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109  
5.7 Accessing Meter Data —The About Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110  
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Contents  
Chapter 6. Programming Meter Settings  
6.7 Setting Backlight Timeout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121  
6.8 Changing the Display Language. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122  
6.9 Changing Communications Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123  
6.10Resetting Forward and Reverse Totals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126  
6.11Setting Up User Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127  
6.12Taking a Bitmap Capture of a Current Screen . . . . . . . . . . . . . . . . . . . . . . . . . 130  
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Contents  
Chapter 7. Logging Data  
7.5.1 Displaying Log Details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149  
7.5.2 Displaying Log Data in Graphical Form. . . . . . . . . . . . . . . . . . . . . . . . . 150  
7.5.3 Displaying Log Data in Spreadsheet Form . . . . . . . . . . . . . . . . . . . . . . 153  
7.6 The Sort Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154  
7.6.1 Listing Logs by Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154  
7.6.2 Listing Logs in Chronological Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154  
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Contents  
Chapter 8. Servicing the PT878  
8.10.6 Applying a Stored Signal for Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . 192  
8.10.7 Testing the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193  
8.11Resetting to Factory Default Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194  
8.12Updating PT878 Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195  
8.12.1 Updating Software Via IrOBEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196  
8.12.2 Updating Software Via IrCOMM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197  
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Contents  
Chapter 9. Diagnostics and Troubleshooting  
9.3.2 Pipe Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209  
9.4 Transducer Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210  
9.4.1 Wetted Transducer Problems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210  
9.4.2 Clamp-on Transducer Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211  
9.4.3 Relocating Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212  
Chapter 10. Specifications  
10.4Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217  
10.4.1 Clamp-On Ultrasonic Flow Transducers . . . . . . . . . . . . . . . . . . . . . . . . 217  
10.4.2 Temperature Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217  
10.5Pipe Size and Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217  
10.5.1 Clamp-On Transducers: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217  
10.6Available Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218  
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Contents  
Appendix A. Menu Maps  
Appendix B. Measuring P and L Dimensions  
C.2.1 Assembling the Clamping Fixture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244  
C.2.2 Mounting the RTD to the Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245  
C.3 Making Electrical Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245  
C.3.1 Connecting the RTD to the 4 to 20-mA Transmitter . . . . . . . . . . . . . 246  
C.3.2 Connecting the Transmitter to the PT878. . . . . . . . . . . . . . . . . . . . . . . 247  
Appendix D. Ultrasonic Thickness Gauge Theory of Operation  
D.1 Factors Affecting Performance and Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . 250  
D.1.1 Transducer Positioning/Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251  
D.1.2 Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252  
D.1.3 Taper or Eccentricity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252  
D.1.4 Acoustic Properties of the Material. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252  
Appendix E. Material Safety Data Sheet for Couplant  
E.4 Fire and Explosion Hazard Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254  
E.5 Reactivity Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254  
E.6 Health Hazard and First Aid Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255  
E.7 Storage and Handling Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255  
E.8 Control Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256  
Appendix F. Establishing IR Communications  
Appendix G. Glossary  
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Chapter 1. Features and Capabilities  
Chapter 1. Features and Capabilities  
The TransPort® Model PT878 is a transit-time flowmeter which combines  
all the features of a full-size flowmeter with the advantages of a portable  
instrument.  
This section describes the TransPort features and general system, and  
explains the theory of operation.  
1.1 Overview  
The PT878 measures the flow rate of acoustically conductive single-phase  
fluids. This includes most clean liquids, sewage, some slurries, some  
oil/water mixtures, and liquids with a small percentage of entrained gas  
bubbles. The flowmeter provides one linear (0/4-20 mA) analog output of  
flow velocities or volumetric flow rate of these fluids, measuring velocities  
from ±0.03 to ±12 m/sec (±0.1 to ±40 ft/sec), along with one selectable  
frequency output or pulsed totalizer output.  
The PT878 also provides two 4 to 20-mA analog inputs in order to connect  
temperature transmitters to measure energy flow rate of liquids. Energy  
flow rate may be calculated for water, glycol, and water/glycol mixtures.  
The PT878 has the ability to store site data in files which can be accessed at  
a later time. Within the Main Menu, a set of forms (windows) asks you all  
the necessary setup information for a particular site. Once the necessary  
questions are answered, you simply save the information to a file.  
The PT878 stores these files and other data in non-volatile memory, which  
retains the information even if power is off. The flowmeter itself runs on  
rechargeable or alkaline batteries for up to 10 hours.  
This small lightweight flowmeter displays measurements in both numeric  
and graphical form on a EL-backlit, 240 x 200 pixel LCD graphic screen.  
The PT878 also has the capability of logging over 100,000 flow data points  
internally.  
Using an infrared communications port, the PT878 can transmit or print  
logged data, as well as real time data and other stored data. It is also  
computer-programmable via GE’s PanaView™ software.  
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Chapter 1. Features and Capabilities  
1.1 Overview (cont.)  
To assist you, the PT878 is fully equipped with context-sensitive on-line  
help which is accessible at any time by simply pressing the “?” (Help) key.  
Internal diagnostic and troubleshooting features help isolate and remedy  
common flowcell and transducer problems.  
The PT878 operates with all standard GE transducers - wetted, clamp-on,  
hybrids (Pan-Adapta® plug), and buffered styles.  
A built-in ultrasonic thickness gauge capability measures the pipe wall  
thickness when used with the optional thickness transducer.  
1.2 System Description  
The PT878 is one part of the flowmeter system. The flowmeter system  
consists of two essential subsystems: the flowcell and the electronics  
package (the PT878).  
1.2.1 The Flowcell  
The flowcell is that part of the system that uses ultrasonic pulses to  
interrogate the flow. It consists of the flowcell pipe and the transducers.  
A. FLOWCELL PIPE - The flowcell can either be created in the existing  
piping (for example, by inserting wetted transducers into the pipe, or  
clamping non-wetted transducers onto the pipe), or inserted as a  
substitute pipe section (spoolpiece). The flowcell must provide  
mechanical support for the transducers and assure stable fluid conditions  
for accurate flow measurement.  
B. TRANSDUCERS - The transducers convert electrical energy into  
ultrasonic pulses when in a transmit cycle, and convert the ultrasonic  
pulses back to electrical energy when in a receive cycle. In other words,  
they act like loudspeakers when transmitting the signal and microphones  
when receiving it. In the PT878 system, each transducer acts as both a  
receiver and transmitter, since a series of ultrasonic pulses are alternately  
sent upstream and then downstream through the flowcell.  
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Chapter 1. Features and Capabilities  
1.2.2 Electronics Package  
The PT878 consists of circuits that generate, receive, and measure the travel  
time of the ultrasonic pulses. It also contains a microcomputer that controls  
operation and calculates flow measurement parameters. Specific circuits  
function as follows:  
TRANSMIT SIGNAL GENERATOR - The transmit signal generator,  
under control of the microcomputer and timing circuit, synthesizes the  
signal that drives the transmitter.  
TRANSMITTER - The transmitter amplifies the signals from the  
transmit signal generator to a signal that drives the transmit transducer.  
RECEIVER - The receiver amplifies the received signals to a level  
suitable for the data acquisition circuitry.  
DATA ACQUISITION - The data acquisition circuitry digitizes the  
received signal and stores it in a buffer for processing by the  
microcomputer.  
TIMING CIRCUIT - The timing circuit generates the transmitter  
frequency, receive window, controls the data acquisition circuit and the  
direction of the transmission.  
MICROCOMPUTER - The microcomputer controls the PT878  
flowmeter’s operation and calculates flow measurements derived from  
the transmitted and digitized received signals. Also, the microcomputer  
continually checks for faults and allows the use of built-in diagnostics for  
troubleshooting.  
INPUT/OUTPUT - The input/output circuitry allows the flowmeter to  
indicate the measured flow with the 0/4-20 mA current loop, and to  
output to a printer or other remote device. The digital output supports  
frequency or pulse output, as well as use as a gate input; it can also act as  
a test point for triggering an oscilloscope from the transmit or receive  
window.  
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Chapter 1. Features and Capabilities  
1.3 Theory of Operation  
The PT878 is a transit-time ultrasonic flowmeter. When ultrasonic pulses  
are transmitted through a moving liquid, the pulses that travel in the same  
direction as the fluid flow (downstream) travel slightly faster than the pulses  
that travel against the flow (upstream). The PT878 uses various digital  
signal processing techniques, including cross-correlation, to determine  
transit times and then uses the transit times to calculate flow velocity.  
During operation, two transducers serve as both ultrasonic signal generators  
and receivers. When mounted on a pipe, they are in acoustic communication  
with each other, so that each transducer can receive ultrasonic signals  
transmitted by the other transducer. Each transducer thus functions as a  
transmitter generating a certain number of acoustic pulses, and as a receiver  
for an identical number of pulses.  
The flowmeter measures the time interval between transmission and  
reception of the ultrasonic signals in both directions. When the liquid in the  
pipe is not flowing, the transit-time downstream equals the transit-time  
upstream. When the liquid is flowing, the transit-time downstream is less  
than the transit-time upstream. The difference between the downstream and  
upstream transit-times is proportional to the velocity of the flowing liquid,  
and its sign indicates the direction of flow.  
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Chapter 2. Initial Setup  
Chapter 2. Initial Setup  
Before making measurements, you must prepare the PT878 for operation.  
This includes the following procedures:  
Making Electrical Connections  
Charging and/or Replacing Batteries  
Powering On and Off  
Using the Screen and Keypad  
Obtaining On-Line Help  
Figure 1 below shows the PT878 in its standard soft case (a) and in the  
optional solid case (b). In the solid case, the interior is structured for optimal  
protection of the PT878 and its accessories.  
(a)  
(b)  
Figure 1: The PT878 and Accessories  
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Chapter 2. Initial Setup  
2.1 Making Electrical Connections  
Before making measurements with the PT878, you must make all the  
necessary connections to the unit. This section describes how to connect the  
following:  
Power  
Transducers  
Input/Output  
Infrared Interface  
Make all connections to the top of the PT878 unit as shown in Figure 2  
below. Please note that you need to make the proper power and transducer  
connections only. The other connections are required for particular  
functions, but are not necessary for basic operation.  
Note: For a listing of Input/Output connections, see Table 1 on page 8.  
Transducer  
Upstream  
Downstream  
Power  
Infrared Transceiver  
Input/Output  
Figure 2: Connection Locations  
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Chapter 2. Initial Setup  
2.1.1 Power Connections  
The PT878 is powered by either a 100-120/200-260 VAC wall mount  
plug-in module, or by 5 internal Cs-size NiCad high-energy rechargeable  
batteries or by a pack of 3.0 Ahr NiMH batteries. (An optional power  
supplement, part #703-1283, uses 6 AA alkaline batteries.) When you  
receive the PT878, the batteries are not charged; therefore, to make remote  
measurements using the batteries, follow the instructions on page 9 to  
charge the batteries. In either case, you must connect the power cord to the  
appropriate terminal as shown in Figure 2 on page 6.  
WARNING! To ensure the safe operation of the PT878, you must  
install and operate it as described in this manual. In  
addition, be sure to follow all applicable safety codes and  
regulations for installing electrical equipment in your  
area. The PT878 and its transducers are designed for use  
only in general-purpose locations.  
2.1.2 Transducer Connections  
The transducer cables connect to the PT878 with LEMO® coaxial type  
connectors. Each color-coded cable should have a collar labeled  
UPSTREAM or DOWNSTREAM. Make transducer cable connections to  
the top of the flowmeter as shown in Figure 2 on page 6. Because there are  
various types of transducers and installations, transducer installation is  
discussed separately in the Liquid Transducer Installation Guide (916-055).  
2.1.3 Input/Output Connections  
The PT878 provides one 0/4-20 mA current output and two 4 to 20-mA  
analog inputs with switchable 16-V supply for loop- powered temperature  
transmitters. It also supports digital, frequency, and totalizer outputs.  
Connect the inputs/outputs using a LEMO® multi-pin connector as in  
Figure 2 on page 6. The pin numbers for the connector and the color code  
for the standard input/output cable are shown in Table 1 on page 8.  
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Chapter 2. Initial Setup  
2.1.3 Input/Output Connections (cont.)  
Table 1: Cable Assembly for Analog Inputs/Outputs  
Pin  
Wire  
Number  
Color  
Description  
1
2
3
4
5
6
Black  
Red  
Analog Out 1  
16 V (switched)  
White  
Supply or Return Temperature (Input A)  
Yellow Supply or Return Temperature (Input B)  
Green Analog Ground  
Orange Digital Output (frequency output, pulse totalizer,  
diagnostic output or calibration gate)  
7
8
Blue  
Violet  
Receive Monitor  
2.1.4 The Infrared Wireless Interface  
The PT878 comes equipped with an internal infrared transceiver (shown in  
Figure 2 on page 6) that enables communication between the meter and  
other IR devices, particularly the IR ports or dongles (IR to RS232 adapters)  
of Windows®-based PCs. Users can send and receive site and log data.  
They can also program the meter using the optional PanaView software  
interface. The PT878 was designed for use with products that comply to the  
IrDA protocol. For more information on establishing IR communications  
between the PT878 and your PC, refer to Appendix F.  
Note: The dongle connection is RS232. The configuration options are either  
RS232 or IRDa. Selecting the RS232 does not link the meter to the  
dongle. IrDa must be selected for the link to work.  
To transfer files between the PT878 and PC, see Managing Files — the  
Drive Manager on page 102.  
To transfer a log from the PT878 to a PC, see page 144.  
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Chapter 2. Initial Setup  
2.2 Caring for the PT878 Batteries  
The PT878 comes with self-contained, built-in rechargeable batteries to  
support portable operation. For optimum performance, these batteries  
require a minimum of maintenance.  
CAUTION! Use only GE-approved batteries and desktop chargers.  
These chargers are designed to maximize battery life.  
Using other batteries or chargers voids the warranty and  
may cause damage.  
IMPORTANT:  
For CE compliance, the PT878 is classified as a  
battery-powered device, not to be used with the AC  
adaptor.  
2.2.1 Charging and Storing the Batteries  
When you receive the PT878, you will need to initially charge the batteries.  
Also, the battery may need recharging if it has not been used for a long  
period of time. The batteries must be charged up to 8 hours to receive the  
maximum charge. When fully charged, the batteries provide 8 to 10 hours  
of continuous operation. An internal battery gauge indicates the remaining  
power in the batteries.  
To charge the batteries, simply plug the AC power module cord into the  
power jack (shown in Figure 2 on page 6) and be sure the battery pack is  
installed. When the PT878 is plugged into line voltage, the internal battery  
charger automatically charges the batteries, whether the PT878 is on or off.  
If the PT878 is on, the Battery icon in the upper right corner of the screen  
indicates battery status (as shown in Table 2 on page 10).  
Note: For version 1B of the PT878 software, you must also press the red  
power key in the upper right corner of the keypad. (See page 110 to  
determine your software version.)  
For optimal run time, charge the batteries only in temperatures from 50°F to  
104°F (10°C to 40°C). Otherwise, the batteries will not be properly charged  
and will have a significantly reduced run time.  
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Chapter 2. Initial Setup  
2.2.1 Charging and Storing the Batteries (cont.)  
Store the batteries at temperatures from –4°F to 131°F (–20°C to 55°C) for  
periods of less than one month, or from 32°F to 104°F (0°C to 40°C) for  
longer periods. (If you are transporting them for two days or less, the  
batteries can withstand temperatures from –40°F to 158°F (–40°C to 70°C).  
Table 2: Battery Status Icons  
Icon  
Battery Status  
Full battery  
Partially full battery  
Empty battery  
Fully charged battery, connected to AC power  
Charging battery  
Discharging battery  
Failure/missing battery  
Notification to check battery form (see page 114)  
2.2.2 Replacing the Batteries  
CAUTION! Replace batteries only with the specified rechargeable  
batteries. The battery charges when the unit is off. Do not  
attempt to recharge non-rechargeable batteries.  
If you need to replace the rechargeable batteries, use the recommended 3.0  
Ahr NiMH batteries (part number 200-081). While the batteries can be  
recharged up to 600 times, it is best to replace them when they no longer  
provide acceptable performance. To replace the batteries, remove the rubber  
boot, open the panel located on the back of the PT878 unit, disconnect the  
batteries, and replace with new ones (see Figure 3 on page 11).  
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Chapter 2. Initial Setup  
2.2.2 Replacing the Batteries (cont.)  
Battery Location  
(behind panel)  
Figure 3: Battery Location  
To further extend the battery power on the PT878, the GE Part #705-1283  
option uses 6 AA alkaline batteries.  
2.2.3 Disposing of Batteries  
CAUTION! Never dispose of the batteries by incineration. Do not  
attempt to disassemble or short-circuit the batteries. For  
safety. do not handle a damaged or leaking battery.  
IMPORTANT:  
Be sure to dispose of your battery properly. In some areas,  
battery disposal in business or household trash may be  
prohibited. For safe disposal options, contact your nearest  
GE-authorized service center.  
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Chapter 2. Initial Setup  
2.3 Powering ON and OFF  
To operate the PT878, the power cord must be plugged into line voltage or  
the battery must be charged as described previously.  
IMPORTANT:  
For CE compliance, the PT878 is classified as a  
battery-powered device, not to be used with the AC adapter.  
To comply with CE certification, do not operate the meter  
with the charger plugged in.  
To turn the PT878 on, press the red button in the upper-right-hand corner of  
the keypad. Immediately upon power up the PT878 emits a short beep and  
displays a “PCI Loader” message. It then validates the instrument  
programming, and then displays the GE logo and the software version and  
emits a long beep. If the meter fails any of these tests, contact the factory.  
WARNING! If the meter fails the backup battery test, you must send  
the unit back to the factory for a battery replacement.  
Make sure you keep the batteries charged until you are  
ready to ship the unit back to the factory. Before shipping,  
print out all the log and site data, or transfer it to your PC.  
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Chapter 2. Initial Setup  
2.3 Powering ON and OFF (cont.)  
After the meter conducts all the self checks, the screen then appears similar  
to the one shown in Figure 4 below.  
ABC.SIT  
2000/11/30 09:53 AM  
Velocity, ft/s  
Signal, dB  
32  
0.00  
Volume, l/s  
Delta-T, ns  
0.0  
0.10  
E0: No Errors  
Figure 4: Screen After Powering ON  
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Chapter 2. Initial Setup  
2.3 Powering ON and OFF (cont.)  
To turn the PT878 off, press the red key for 3 seconds. The screen now  
appears similar to Figure 5 below.  
Velocity, ft/s  
Signal, dB  
SHUTDOWN: Meter OFF  
SLEEP: Meter Idle  
CANCEL: Resume Operations  
Volume, l/s  
Delta-T, ns  
Resume  
Sleep  
Shutdown  
Figure 5: Shutdown Menu  
Three options are available:  
Press [F1] to shut down the PT878, turning it completely off.  
Press [F2] to send the PT878 into sleep mode. In this mode, some of the  
power supplies shut down, but the PT878 remains in a standby mode.  
Users can resume taking measurements immediately by pressing the  
power button.  
Press [F3] to cancel the command and return the PT878 to normal  
operation.  
If the PT878 locks up, you can reset it by holding the power key (the red key  
in the upper right corner) for 15 seconds.  
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Chapter 2. Initial Setup  
2.4 Using the Screen and Keypad  
The essential features for operating the PT878 are the screen and keypad.  
Although these features are common on portable instruments, the PT878  
design offers particular features to simplify and speed operation.  
2.4.1 Screen  
The primary function of the screen is to display information in order for you  
to accurately and easily take measurements. The PT878 screen consists of  
seven parts (see Figure 6 below).  
Status Bar  
(alternates with Menu Bar)  
Battery  
Status  
Current Site  
2000/11/30 09:53 AM  
DEFAULT  
Velocity, ft/s  
Signal, dB  
Measurements  
32  
0.00  
Volume, l/s  
Delta-T, ns  
0.0  
0.10  
E0: No Errors  
Error Messages  
System Tray  
Function Keys  
Figure 6: PT878 Screen in Operate Mode  
The top line of the screen is the status bar, which normally displays the  
time and date. However, when you press [MENU] (the menu key), the Menu  
Bar replaces the status line.  
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Chapter 2. Initial Setup  
2.4.1 Screen (cont).  
The middle of the screen shown in Figure 6 on page 15 is the work area,  
which displays the measured parameters, numeric measurements, and both  
bar and line graphs. (When you enter a selection on the Menu Bar discussed  
in Chapter 3, Programming Site Data, this area displays menu prompts.) A  
line at the bottom of the area also displays error code messages, which are  
described in more detail in Chapter 9, Diagnostics and Troubleshooting.  
The system tray displays icons that indicate meter operations not otherwise  
shown. Table 3 below lists the icons and their meanings.  
Table 3: Icons in the System Tray  
Icon  
Function  
Meaning  
IR Transfer  
IR data transfer in progress.  
Alert  
Log  
Indicates the meter encountered an  
error in operation.  
Indicates a log is pending (no marks)  
or running (marks).  
Heating/  
cooling  
Indicates heating or cooling energy  
mode.  
Stopwatch  
Calibration Gate Operation: Watch is  
stopped when the gate is closed, or  
runs when it is open.  
Snapshot  
(To file)  
Indicates that the Snapshot function  
has been activated, so users can take  
screen captures (see page 130).  
(To Printer)  
The bottom of the screen displays the three function key options: F1, F2  
and F3. These keys have different functions, depending on the task you are  
performing.  
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Chapter 2. Initial Setup  
2.4.2 Keypad  
The PT878 keypad has 25 keys. The functions for each key are as follows  
(see Figure 7 on page 18):  
3 function keys ([F1], [F2], [F3]) — enable you to select the special  
functions which appear at the bottom of the screen.  
12 numeric keys (including – and .) — enable you to enter numeric data.  
4 arrow keys ([W], [X], [S], [T]) — enable you to move through the  
menu options.  
[?] Help key— enables you to access on-line help (discussed on  
page 19).  
[MENU] Menu key — enables you to access the Main Menu.  
[ENTER] — enables you to enter a particular menu, and enters selected  
values into the PT878 memory.  
[SEL] — enables you to move between data measurements on the screen.  
[ESC] — enables you to exit menus or menu options at any time; cancels  
a numeric entry.  
Red key [  
] — turns the power on or off, and toggles the backlight on  
or off.  
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Chapter 2. Initial Setup  
2.4.2 Keypad (cont.)  
PT878  
F3  
F1  
F2  
ESC  
?
SEL  
3
2
1
4
5
8
0
6
9
7
ENTER  
MENU  
Figure 7: PT878 Keypad  
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Chapter 2. Initial Setup  
2.5 Obtaining On-Line Help  
The PT878 offers context-sensitive on-line help screens that describe  
various features. You can access on-line help at any time by pressing the [?]  
key. The screen appears similar to Figure 8 below.  
Help  
Velocity, ft/s  
Signal, dB  
Table of Contents  
Use the arrows and the enter key to  
select from the links below. Press [F2]  
to return to the TOC.  
Site Menu  
Program Menu  
Meter Menu  
Log Menu  
Service Menu  
Miscellaneous  
About  
Close  
Back  
TOC  
Figure 8: Main Help Menu  
Use the three function keys and the [S] and [T] arrow keys to navigate to  
the desired menu, and press [ENTER]. Repeat this procedure to access the  
desired topic within the menu. When you have finished using the Help  
menu:  
Press [F1], Back, to move back one level.  
Press [F2], TOC, to return to the Table of Contents.  
Press [F3], Close, to return to the previous screen.  
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Chapter 2. Initial Setup  
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Chapter 3. Programming Site Data  
Chapter 3. Programming Site Data  
On the PT878, a Program Menu (part of the Main Menu) enables you to  
enter information that is specific to each site:  
Transducer types and paths  
Pipe materials and linings  
Fluid types  
Heating or cooling energy flow rate  
Analog input and output parameters  
Digital output parameters  
User functions  
Correction factors  
For immediate operation, the PT878 requires only transducer, pipe and fluid  
data. However, additional information allows you to tailor measurements as  
specifically as possible to your particular application. Once you have  
entered this data, you can save it in files and recall these files for later use.  
The PT878 can store up to 1 MB (or 32 site files) of data in the meter at any  
one time. But through the infrared link, users can store an unlimited number  
of sites in a PC, and then upload the sites they will actually use.  
This chapter covers entering:  
Transducer, pipe, and fluid parameters  
Input/output and other setup parameters  
User functions.  
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Chapter 3. Programming Site Data  
3.1 Entering the Program Menu  
To enter the Program Menu, press the [MENU] key at the lower right of the  
PT878 keypad. The Menu Bar replaces the Status Bar at the top of the  
screen. Press the [X] arrow key once to scroll from the Site Menu to the  
Program Menu. At the Program Menu, press [ENTER]. The screen appears  
similar to Figure 9 below. While following the programming instructions,  
see Figure 139 on page 222 of Appendix A, Menu Maps.  
Site Program Meter Logging Service  
Transducer  
Vel
Signal, dB  
Pipe  
Lining  
32  
Fluid  
Path  
Energy  
Volume, l/s  
DeAnalogInput  
Analog Output  
Digital Output  
User Functions  
Correction Factors  
0.0  
Co
E0: No Errors  
Figure 9: Program Menu  
To scroll to a particular option, press the [T]or [S] arrow keys until you  
reach the option. Then press [ENTER] to open the option window.  
When entering parameters in an option, press:  
The [T] key to step through the available parameters  
The [S] key to scroll back to a previously entered parameter  
The [F2] key (Cancel) or the [ESC] key to exit an option at any time and  
return to Operate Mode without changing the parameters.  
Note: If you enter an incorrect numeric value, press the [W] key to erase  
the last digit entered.  
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Chapter 3. Programming Site Data  
3.2 Entering Transducer Parameters  
To enter the Transducer option, scroll to the Transducer entry on the  
Program Menu and press [ENTER]. The screen appears similar to Figure 10  
below. To step through each parameter, press the [T] key. Refer to  
Figure 143 on page 227 of Appendix A.  
Note: Refer to the Liquid Transducer Installation Guide (916-055) for  
additional information about transducers and configurations.  
.
Transducer/Pipe  
Transducer  
Type:  
Pipe  
Lining Fluid  
Path  
Clamp-on  
Wetted  
Transducer  
Frequency  
Special  
Tw  
µs  
14  
2.00 MHz  
50  
25  
°
Wedge Ang  
Wedge Tmp  
Wedge SS  
°C  
m/s  
1219.2  
Cancel  
OK  
Figure 10: Transducer Option Window  
1. The first prompt asks you to select whether you are using a wetted or a  
clamp-on transducer.  
a. Use the [W] and [X] keys to scroll between the two types.  
b. Press [ENTER] to confirm the choice.  
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Chapter 3. Programming Site Data  
3.2 Entering Transducer Parameters (cont.)  
Note: The choices made early in the Transducer and Pipe options  
determine the prompts available later. If the PT878 does not scroll to  
a particular parameter, it is not necessary for that transducer or pipe  
type. For example, the Lining window is not available if you select a  
wetted transducer.  
2. The next prompt asks you to enter the transducer number (printed on  
the transducer itself), or to specify that you are using a special  
application transducer.  
a. From the Type prompt, press the [T] key to reach the Transducer  
prompt, and press [ENTER].  
b. A drop-down list of transducer numbers opens as in Figure 11 on  
page 25. (The list varies, depending on whether you have selected  
wetted or clamp-on in the previous prompt. See Table 4 on page 25.)  
Press the [T] or [S] keys to scroll to the appropriate number, or  
scroll to “Special” for a special application transducer. To speed  
scrolling, you can press the [X] key to scroll down by a page, or the  
[W] key to scroll up by a page.  
c. Press [ENTER] to confirm your selection.  
The program now varies, depending on whether you have selected standard  
or special transducers.  
If you have selected a standard wetted or clamp-on transducer, the  
PT878 comes programmed with the needed parameters. Proceed to  
Confirming Entries on page 30.  
However, if you have selected a special application transducer, go to  
page 26.  
24  
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Chapter 3. Programming Site Data  
Trans
SPECIAL  
#40  
Transducer  
Type:  
Pipe  
n  
#41  
Path  
Wetted  
#42  
#43  
Transducer  
#44  
µs  
Frequency  
2.00
#45  
#46  
Wedge
#47  
Wedge
#48  
#49  
Wedge
Cancel  
OK  
Figure 11: Transducer Numbers Drop-Down List  
Table 4: Transducer Numbers Available  
WETTED  
SPECIAL  
CLAMP-ON  
23 (Shear)  
64  
SPECIAL  
113 (Shear) 307 (Shear)  
114 (Shear) 308 (Shear)  
115 (Shear) 309 (Shear)  
116 (Shear) 310 (Shear)  
117 (Shear) 311 (Shear)  
125 (Shear) 312 (Shear)  
126 (Shear) 313 (Shear)  
127 (Shear) 314 (Shear)  
133 (Shear) 315 (Shear)  
136 (Shear) 401 (Shear)  
137 (Shear) 402 (Shear)  
139 (Shear) 403 (Shear)  
301 (Shear) 407 (Shear)  
302 (Shear) 408 (Shear)  
303 (Shear) 409 (Shear)  
304 (Shear) 410 (Shear)  
305 (Shear)  
40 52 65 1 (Rayleigh)  
41 53 66 2 (Rayleigh)  
42 54 67 3 (Rayleigh)  
24 (Shear)  
25 (Shear)  
26 (Shear)  
27 (Shear)  
28 (Shear)  
29 (Shear)  
30 (Shear)  
31 (Shear)  
32 (Shear)  
33 (Shear)  
34 (Shear)  
35 (Shear)  
36 (Shear)  
37 (Shear)  
38 (Shear)  
39 (Shear)  
43 55 68  
44 56 69  
45 57 70  
46 58 71  
47 59 72  
48 60 73  
49 61 74  
50 62 75  
51 63 76  
10 (Shear)  
10 (Shear)  
11 (Shear)  
12 (Shear)  
13 (Shear)  
14 (Shear)  
15 (Shear)  
16 (Shear)  
17 (Shear)  
18 (Shear)  
19 (Shear)  
20 (Shear)  
21 (Shear)  
22 (Shear)  
112 (Shear) 306 (Shear)  
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Chapter 3. Programming Site Data  
3.2.1 Parameters for Special Transducers  
Note: The factory will supply the information required below with the  
transducers.  
3. The prompt asks for the transducer frequency, to transmit a signal at a  
frequency to which the transducer can respond.  
a. From the Transducer prompt, press the [T] key to reach the  
Frequency prompt, and press [ENTER].  
b. A drop-down list of five frequencies opens, ranging from 0.50 to  
4.00 MHz. Scroll to the desired frequency, and press [ENTER].  
4. The next prompt asks for Tw, the time delay. This parameter is actually  
the time the transducer signal spends travelling through the transducer  
and cable. The PT878 calculates the flow rate from the upstream and  
downstream transit times in the fluid, so the Tw (time delay) must be  
subtracted out for an accurate measurement. The factory supplies the  
time delay on a sheet of paper inside the transducer case.  
a. From the Frequency prompt, press the [X] key to reach the Tw  
prompt, and press [ENTER].  
b. Use the numeric keys to enter the GE-supplied time delay and press  
[ENTER].  
The program now varies, depending on whether you have selected a wetted  
or a clamp-on transducer.  
If you have selected a special wetted transducer, proceed to  
Confirming Entries on page 30.  
Special clamp-on transducers require three more inputs: wedge  
angle, wedge temperature, and wedge soundspeed.  
5. When calculating the flow rate, the PT878 must take into account the  
wedge angle, the angle of the ultrasonic transmission.  
a. From the Tw prompt, press the [T] key to reach the Wedge Angle  
prompt, and press [ENTER].  
b. Use the numeric keys to enter the factory-supplied wedge angle (in  
degrees) and press [ENTER].  
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Chapter 3. Programming Site Data  
3.2.1 Parameters for Special Transducers (cont.)  
Note: If the error message in Figure 12 below, or one similar to Figure 13  
on page 28 appears, the Pipe Soundspeed, Wedge Soundspeed,  
and/or the Wedge Angle may be in error. Review the pipe and wedge  
parameters currently entered and change one or more as necessary.  
Note: To change pipe information, see Entering Pipe Parameters on  
page 30.  
Transducer/Pipe  
* * * WARNING * * *  
Critical Angle Exceeded!  
Check Angles, Soundspeed!!!!!!!!  
OK  
Figure 12: High Angle Error Message Window  
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Chapter 3. Programming Site Data  
3.2.1 Parameters for Special Transducers (cont.)  
Transducer/Pipe  
Invalid Value - Too Low  
15 is Too Low.  
The valid range is from:  
25.000 to 90.000 °  
OK  
Figure 13: Low Angle Error Message Window  
Note: When the corrected information is entered, a message similar to  
Figure 14 appears. Press [F3] (OK).  
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Chapter 3. Programming Site Data  
3.2.1 Parameters for Special Transducers (cont.)  
Transducer/Pipe  
* * * WARNING * * *  
Transducer Spacing has changed!  
New Spacing:  
0.964 inches ( 24.493 mm)  
OK  
Figure 14: Transducer Spacing Change Window  
6. The PT878 must also take into account the wedge temperature.  
a. From the Wedge Angle prompt, press the [T] key to reach the  
Wedge Temperature prompt, and press [ENTER].  
b. Use the numeric keys to enter the wedge temperature (in degrees F  
or C) and press [ENTER].  
7. Finally, the PT878 requires the wedge soundspeed.  
a. From the Wedge Temp prompt, press the [T] key to reach the  
Wedge SS prompt, and press [ENTER].  
b. Use the numeric keys to enter the factory-supplied wedge  
soundspeed (in ft/sec or m/sec) and press [ENTER].  
Pressing the [T] key returns the meter to the Transducer tab at the top.  
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Chapter 3. Programming Site Data  
3.2.2 Confirming Entries  
To confirm the entries and return to Operate mode, press [F3] (OK).  
To leave the window without confirming the entries, press [F2] (Cancel)  
or the [ESC] key.  
In either case, the PT878 returns to Operate Mode.  
3.3 Entering Pipe Parameters  
To enter the Pipe option, scroll to the Pipe entry on the Program Menu and  
press [ENTER]. (From the Transducer window, you can scroll back up to the  
Transducer tab and press the [X] arrow key to reach the Pipe window, and  
press [ENTER].) The screen appears similar to Figure 15 below. To step  
through each parameter, press the [T] key. Refer to Figure 139 on page 222  
of Appendix A, Menu Maps.  
Note: Refer to the brochure Soundspeeds and Pipe Size Data (914-004) for  
additional information about pipe sizes and soundspeeds.  
Transducer/Pipe  
Lining  
Other  
Transducer  
Pipe  
Fluid  
Path  
Material  
Sound Speed  
600.3  
m/s  
Measure Wall with TGauge  
Wall, mm  
2
OD x PI, mm  
15.708  
OD, mm  
Nominal  
5
Schedule  
ANSI  
OK  
Cancel  
Figure 15: Pipe Option Window  
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Chapter 3. Programming Site Data  
3.3 Entering Pipe Parameters (cont.)  
1. The first prompt asks you to select the pipe material.  
a. Press [ENTER] to enter the material prompt.  
b. A drop-down list of materials opens. Table 5 below lists the  
available preprogrammed materials on the list. Press the [T] or [S]  
keys to scroll to the appropriate material, or scroll to “Other” for a  
material not on the list. You can press the [X] key to scroll down by  
a page, or the [W] key to scroll up by a page.  
Table 5: Preprogrammed Pipe Materials  
Pipe Material  
Category  
Al - Aluminum  
Brass  
Specific Material  
Rolled  
None  
Cu - Copper  
Annealed or Rolled  
CuNi - Copper/Nickel 70% Cu 30% Ni or 90% Cu 10% Ni  
Glass  
Gold  
Pyrex, Flint, or Crown  
Hard-drawn  
Inconel  
Iron  
None  
Armco, Ductile, Cast, Electrolytic  
Monel  
Nickel  
None  
None  
Nylon, Polyethylene, Polypropylene, PVC  
(CPVC), or Acrylic  
Plastic  
Steel  
Tin  
Carbon Steel or Stainless Steel  
Rolled  
Titanium  
Tungsten  
Zinc  
None  
Annealed, Carbide, Drawn  
Rolled  
Other*  
Any material  
c. Press [ENTER] to confirm the choice.  
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Chapter 3. Programming Site Data  
3.3 Entering Pipe Parameters (cont.)  
d. If you have selected “Other,” the meter prompts you to enter the  
soundspeed. Use the numeric keys to type the desired soundspeed in  
the text box, and press [ENTER] to confirm the choice.  
Note: If the “Other” Pipe soundspeed entered is too large, given the  
previously entered Wedge soundspeed and angles, an error message  
similar to Figure 16 below will appear. Press [F3] (OK) (the error  
message disappears), and enter another soundspeed within the range  
specified.  
Transducer/Pipe  
Invalid Value - Too High  
100000 is Too High  
The valid range is from:  
3330.052 to 24000.000 ft/s  
OK  
Figure 16: Soundspeed Error Message Window  
Note: When the corrected soundspeed is entered, a message similar to  
Figure 17 on page 33 appears. Press [F3] (OK).to return to the Site  
Menu.  
32  
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Chapter 3. Programming Site Data  
3.3 Entering Pipe Parameters (cont.)  
Transducer/Pipe  
* * * WARNING * * *  
Transducer Spacing has changed!  
New Spacing:  
0.964 inches ( 24.493 mm)  
OK  
Figure 17: Transducer Spacing Change Window  
2. The next prompt asks if you wish to measure the pipe wall with the  
internal thickness gauge. If you press [ENTER], the program moves to  
the T-Gauge Display option (as covered on page 159). When you have  
completed setting up and using the thickness gauge (as discussed in  
Chapter 8), press [F2] or [F3] to return to the Pipe tab.  
3. For pipe diameter, two alternatives are available. At the Diameter  
prompt, the meter asks for the pipe outside diameter and thickness. But  
if you have selected certain pipe materials (carbon or stainless steel,  
cast iron, PVC and CPVC), you have the option of entering the pipe  
dimensions by a standardized schedule. Once you enter the nominal  
pipe size and identification, the PT878 determines the OD and wall  
thickness from an internal table.  
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Chapter 3. Programming Site Data  
3.3 Entering Pipe Parameters (cont.)  
If you select a material that uses the Diameter alternative:  
a. You must select from two choices, outside diameter or  
circumference.  
The prompt moves to the OD (outside diameter) text box. Type the  
thickness (in mm or in.) into the text box, and press [ENTER] to  
confirm the choice, or  
Move the prompt to the OD X PI (circumference) text box. Type  
the OD (in mm or in.) into the box, and press [ENTER] to confirm  
your choice.  
b. In either case, the next prompt asks for the wall thickness. Type the  
value (in mm or in.) into the box, and press [ENTER] to confirm your  
choice.  
Note: The measurement units shown depend on the choices you have made  
in the English/Metric window or the Meter Settings menu.  
If you select a material that has the Schedule option:  
a. The prompt asks if you wish to apply ANSI (the ANSI schedule).  
Press [ENTER] to select (or deselect) the ANSI box. (If you do not  
select the ANSI option, the prompt moves to the OD text box, and  
you enter the parameters for the Diameter alternative as discussed  
above.)  
b. Press the [W] key twice to move the prompt to the Nominal pipe  
size drop-down menu. Press [ENTER] to open the menu. Scroll to  
the desired pipe size, and press [ENTER] to confirm your choice.  
c. Press the [X] key to move the prompt to the Schedule drop-down  
menu. Press [ENTER] to open the menu. Scroll to the desired  
schedule, and press [ENTER] to confirm the choice.  
After entering either diameter or schedule settings, pressing the [S] key  
returns the meter to the Pipe Material prompt.  
34  
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Chapter 3. Programming Site Data  
3.3 Entering Pipe Parameters (cont.)  
To confirm the entries and return to Operate Mode, press [F3] (OK).  
To leave the window without confirming the entries, press [F2] (Cancel)  
or the [ESC] key.  
In either case, the PT878 returns to Operate Mode.  
To return to the Pipe tab and scroll to other windows, press the [S] key.  
3.4 Entering Pipe Lining Parameters  
To enter the Lining option, scroll to the Lining entry on the Program Menu  
and press [ENTER]. (From the Pipe window, you can scroll back up to the  
Pipe tab and press the [X] arrow key to reach the Lining window, and press  
[ENTER].) The screen appears similar to Figure 18 below. To step through  
each parameter, press the [T] key. While programming, refer to Figure 144  
on page 228 of Appendix A, Menu Maps.  
Note: The Lining option is only available for clamp-on transducers.  
Transducer/Pipe  
Path  
Fluid  
Transducer Pipe Lining  
Tar/Epoxy  
Material  
2000  
Sound Speed  
m/s  
mm  
Thickness  
0
OK  
Cancel  
Figure 18: Pipe Lining Window  
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Chapter 3. Programming Site Data  
3.4 Entering Pipe Lining Parameters (cont.)  
1. The PT878 first prompts you to select the pipe lining material.  
a. Press [ENTER] to open the drop-down list of lining materials.  
b. Scroll to the appropriate material. If you do not see your lining  
material on the list, select “Other.”  
c. Press [ENTER] to confirm your choice.  
Note: If your pipe lining is not on the drop-down list, consult the factory for  
further information.  
2. The menu now follows one of two paths:  
If you have selected a preprogrammed material, the PT878  
automatically supplies the correct soundspeed, and you can proceed  
to step 3.  
If you have selected “Other,” the meter prompts you to enter the  
soundspeed. Use the numeric keys to type the desired soundspeed in  
the text box, and press [ENTER] to confirm the choice.  
3. The meter now asks for the lining thickness. Use the numeric keys to  
enter the desired value in the text box, and press [ENTER] to confirm  
your entry.  
Pressing the [T] key returns the meter to the Lining tab.  
To confirm the entries and return to Operate Mode, press [F3] (OK). The  
PT878 returns to Operate Mode.  
To leave the window without confirming the entries, press [F2] (Cancel)  
or the [ESC] key. The PT878 returns to Operate Mode.  
To scroll to other windows, press the [W] or [X] key. Your changes will  
remain until you select OK or Cancel from one of the tabbed windows in  
the Transducer/Pipe form.  
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Chapter 3. Programming Site Data  
3.5 Entering Fluid Types and Speeds  
To access the Fluid option, scroll to the Fluid entry on the Program Menu  
and press [ENTER]. (If you are already in the Transducer/Pipe form, press  
the [X] arrow key to reach the Fluid window, and press [ENTER].)The  
screen appears similar to Figure 19 below. To step through each parameter,  
press the [T] key. Refer to Figure 145 on page 229 of Appendix A, Menu  
Maps.  
Transducer/Pipe  
Transducer  
Path  
Yes  
Fluid  
No  
Pipe Lining  
Tracking Windows?  
Fluid  
Water (2C)  
Sound Speed  
Speed Min  
1496  
m/s  
1350 m/s  
m/s  
Speed Max  
1650  
%
Glycol 10  
77  
Temp  
°F  
Cancel  
OK  
Figure 19: Fluid Type Window  
1. The first prompt asks you to select whether or not you want Tracking  
Windows. These windows are used to detect the receive signal when  
you are unsure of the fluid soundspeed. (Default operation is “No.”)  
a. Use the [W] and [X] keys to scroll to the appropriate radio button.  
b. Press [ENTER] to confirm your selection.  
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Chapter 3. Programming Site Data  
3.5 Entering Fluid Types and Speeds (cont.)  
2. Next, you must select the fluid type.  
a. Press [ENTER] to open the drop-down menu. Table 6 below lists the  
available choices, which vary with your selection of Tracking  
Windows or the Energy option.  
Table 6: Fluid Type Selection  
Tracking Windows Off  
Other  
Tracking Windows On  
Water (0-260°C)  
Water (0-260°C)  
Sea Water  
Oil  
Other  
Oil (22°C)  
Crude Oil  
Energy Off  
Lube Oil (X200)  
Methanol  
Ethanol  
LN2 (-199°C)  
Freon (R-12)  
Water/0-260°C  
Water/0-260°C  
Water/Glycol (with glycol  
percentage)  
Water/Glycol (with glycol  
percentage)  
Energy On  
Other (with single  
soundspeed)  
Other (with minimum and  
maximum soundspeeds)  
b. Scroll to the appropriate fluid. If you do not see your fluid on the  
list, select “Other.”  
Note: Depending on your selection, additional prompts may appear, as  
specified in Table 6 above.  
c. Press [ENTER] to confirm your selection.  
At the end of any sequence, pressing the [T] key returns you to the  
Tracking Windows prompt.  
38  
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Chapter 3. Programming Site Data  
To confirm the entries and return to Operate Mode, press [F3] (OK).The  
PT878 returns to Operate Mode.  
To leave the window without confirming the entries, press [F2] (Cancel)  
or the [ESC] key. The PT878 returns to Operate Mode.  
To scroll to other windows, press the [W] or [X] key.  
3.6 Entering the Signal Path Parameters  
To enter the Path option, scroll to the Path entry on the Program Menu and  
press [ENTER]. (From the Lining window, you can scroll back up to the  
Lining tab and press the [X] arrow key to reach the Path window, and press  
[ENTER].) The screen appears similar to Figure 20 below. To step through  
each parameter, press the [T] key. Refer to Figure 146 on page 230 of  
Appendix A, Menu Maps.  
Transducer/Pipe  
Transducer  
Path  
Lining Fluid  
Pipe  
Path Length  
Axial Length  
248.92  
203.2  
mm  
mm  
Traverses  
Spacing  
1
90  
mm  
Cancel  
Figure 20: Signal Path Window  
OK  
The prompts available for the Path option depend on whether you have  
selected clamp-on or wetted transducers in the Transducer menu. (If the  
PT878 does not scroll to a particular parameter, it is not necessary for that  
transducer type.)  
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Chapter 3. Programming Site Data  
3.6.1 Path Parameters for Clamp-On Transducers  
Note: For wetted transducers, go to page 41.  
If you are using clamp-on transducers, the PT878 path menu includes two  
parameters:  
Traverses  
Spacing  
1. The PT878 first prompts for traverses, the number of times the  
ultrasonic signal crosses the pipe (see the Liquid Transducer  
Installation Guide (916-055) for more details).  
a. Press [ENTER] to open the drop-down list of traverse numbers.  
b. Scroll to the appropriate number.  
c. Press [ENTER] to confirm the entry.  
2. The next prompt displays the spacing of the transducers, as calculated  
from the information entered.  
a. Record this number and use it to space the transducers. (Use the  
Liquid Transducer Installation Guide (916-055) to assist in  
installing transducers on the pipe.) Press the [T] key to scroll to the  
next parameter.  
b. If necessary, you can overwrite the spacing to match the actual  
physical spacing of the transducers. (Do not change the spacing by  
more than ±10% from that calculated by the meter.) Use the numeric  
keys to enter the desired value, and press [ENTER] to confirm the  
entry. If you have entered an invalid entry, the PT878 rejects the  
entry and displays an error message.  
Note: It is not recommended that you use a spacing other than the one  
calculated by the PT878.  
After you enter the spacing, pressing the [S] key returns the prompt to the  
Traverses box, and then to the Path tab at the top of the screen.  
40  
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Chapter 3. Programming Site Data  
3.6.2 Path Parameters for Wetted Transducers  
If you are using wetted transducers, the PT878 path menu includes the  
following set of parameters:  
Path Length  
Axial Length  
1. The meter first prompts for the path length (P) of the ultrasonic signal.  
GE has calculated the path length based on the transducer configuration  
for your particular application. Find the path length on the flowcell or  
on other supplied documentation.  
a. Press [ENTER] to enter the text box.  
b. Use the numeric keys to enter the appropriate number.  
c. Press [ENTER] to confirm the entry.  
Note: If the documentation does not supply the path or axial lengths, refer  
to Appendix B, Measuring P and L Dimensions, to measure these  
lengths.  
2. The next prompt asks for the axial dimension (L) of the ultrasonic  
signal. Again, GE has calculated the axial dimension based on the  
transducer configuration for your particular application. Find the axial  
dimension on the flowcell or from other supplied documentation.  
a. Press [ENTER] to enter the text box.  
b. Use the numeric keys to enter the appropriate number.  
c. Press [ENTER] to confirm the entry.  
After you enter the axial length, press the [S] key to return to the main Path  
tab at the top of the screen.  
To confirm the entries and return to Operate Mode, press [F3] (OK). The  
PT878 returns to Operate Mode.  
To leave the window without confirming the entries, press [F2] (Cancel)  
or the [ESC] key. The PT878 returns to Operate Mode.  
To scroll to other windows, press the [W] or [X] key.  
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Chapter 3. Programming Site Data  
3.7 Entering the Energy Option Parameters  
The Energy Option enables you to calculate the energy of a system based on  
the temperature at a supply point, the temperature at a return point, and the  
flow of fluid through the system. To enter the Energy Option, scroll to the  
Energy entry on the Program Menu and press [ENTER]. The screen appears  
similar to Figure 21 below. To step through each parameter, press the [T]  
key. While programming, refer to Figure 147 on page 231 of Appendix A,  
Menu Maps.  
Energy Options  
Inputs  
Custom Cp  
Enabled  
Energy Option  
Energy  
Disabled  
System  
Heating  
Cooling  
Flow Measurement at  
Supply  
Return  
Calculation Method  
Standard  
Custom Cp  
Cancel  
OK  
Figure 21: Energy Option Window  
1. The first prompt asks if you want to disable or enable the Energy  
Option.  
a. Use the [W] and [X] keys to scroll to the appropriate radio button.  
b. Press [ENTER] to confirm your selection.  
Note: If you select “Disabled,” you cannot select any other prompt in this  
window.  
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Chapter 3. Programming Site Data  
3.7 Entering the Energy Option Parameters (cont.)  
2. The next prompt asks if you are using a heating or cooling system.  
a. Use the [W] and [X] keys to scroll to the appropriate radio button.  
b. Press [ENTER] to confirm your selection.  
3. The program now asks if you are measuring flow at the point of supply  
or return.  
a. Use the [W] and [X] keys to scroll to the appropriate radio button.  
b. Press [ENTER] to confirm your selection.  
4. The final prompt asks if you wish to use the standard or Custom Cp  
method for energy calculations. If you choose Custom Cp, you must  
enter tables for fluid enthalpy and density in the Custom Cp tab (see  
page 46).  
a. Use the [W] and [X] keys to scroll to the appropriate radio button.  
b. Press [ENTER] to confirm your selection.  
Pressing the [S] key returns the meter to the Energy prompt, and then to  
the Energy Option tab.  
To confirm the entries and return to Operate mode, press [F3] (OK). The  
PT878 returns to Operate Mode.  
To leave the window without confirming the entries, press [F2] (Cancel)  
or the [ESC] key. The PT878 returns to Operate Mode.  
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Chapter 3. Programming Site Data  
3.7.1 Entering Inputs in the Energy Option  
To enter input parameters in the Energy Option, return to the Energy Option  
tab at the top of the Energy Option window. Press the [X] arrow key to  
reach the Inputs window, and press [ENTER]. The screen appears similar to  
Figure 22 below. To step through each parameter, press the [T] key.  
IMPORTANT:  
The supply and return must be on separate inputs.  
Energy Options  
Custom Cp  
Active  
Energy Option  
Inputs  
Supply  
Fixed  
Temp  
°C  
Input # A  
T Return  
Fixed  
Active  
Input #  
B
90 °C  
Temp  
Cancel  
OK  
Figure 22: Inputs Tab in the Energy Option  
1. The first prompt asks if the temperature supply is fixed or active.  
a. Use the [W] and [X] keys to scroll to the appropriate radio button.  
b. Press [ENTER] to confirm your selection.  
44  
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Chapter 3. Programming Site Data  
3.7.1 Entering Inputs in the Energy Option (cont.)  
2. The next prompt depends on whether you have selected a fixed or an  
active supply.  
If you have selected a fixed supply, the PT878 asks for the desired  
temperature. Use the numeric keys to enter the desired temperature (in  
degrees C), and press [ENTER] to confirm the entry.  
If you have selected an active supply, the PT878 asks for the desired  
input.  
a. Press [ENTER] to open the drop-down menu.  
b. Scroll to Input A or B.  
c. Press [ENTER] to confirm the entry.  
3. The next prompt asks if the temperature return is fixed or active.  
a. Use the [W] and [X] keys to scroll to the appropriate radio button.  
b. Press [ENTER] to confirm your selection.  
4. The next prompt depends on whether you have selected a fixed or an  
active return.  
If you have selected a fixed return, the PT878 asks for the desired  
temperature. Use the numeric keys to enter the desired temperature (in  
degrees C), and press [ENTER] to confirm the entry.  
If you have selected an active return, the PT878 asks for the desired  
input.  
a. Press [ENTER] to open the drop-down menu.  
b. Scroll to Input A or B.  
c. Press [ENTER] to confirm the entry.  
Note: If either input is fixed, the analog input(s) not used by the Energy  
Option can act as general-purpose inputs.  
Pressing the [T] key returns the meter to the Inputs tab.  
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Chapter 3. Programming Site Data  
3.7.1 Entering Inputs in the Energy Option (cont.)  
To confirm the entries and return to Operate mode, press [F3] (OK). The  
PT878 returns to Operate Mode.  
To leave the window without confirming the entries, press [F2] (Cancel)  
or the [ESC] key. The PT878 returns to Operate Mode.  
To enter data for Custom Cp calculations, proceed to the Custom Cp tab,  
discussed on page 46.  
3.7.2 Entering Custom Cp Data in the Energy Option  
To program Custom Cp tables in the Energy Option, return to the tabs at the  
top of the Energy Option window. Press the [X] arrow key until you have  
highlighted the Custom Cp tab, and press [ENTER]. The screen appears  
similar to Figure 23 below. To step through each parameter, press the [T]  
key.  
Energy Options  
Custom Cp  
Table  
Energy Option  
Inputs  
Edit Table  
Fixed  
Custom Cp  
Density Source  
Static Density  
Edit Table  
Density Table  
Cancel  
OK  
Figure 23: Custom Cp Tab in the Energy Option  
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Chapter 3. Programming Site Data  
3.7.2 Entering Custom Cp Data in the Energy Option (cont.)  
1. The first prompt asks if you wish to enter or edit data in the Custom Cp  
(enthalpy) table.  
a. Press [ENTER] to open the Custom Cp table, shown in Figure 24 on  
page 47.  
b. Use the numeric keys to enter the desired temperature in degrees  
Kelvin, and press [ENTER] to confirm the entry.  
c. Press the [X] key to move to the kJ/kg/°K column (enthalpy in  
KiloJoules/Kilogram/°Kelvin). Use the numeric keys to enter the  
desired value, and press [ENTER].  
Custom Cp  
°Kelvin  
kJ/kg/°K  
1
2
3
4
5
Cancel  
OK  
Figure 24: Custom Cp (temperature vs. enthalpy) Table  
d. Repeat steps b and c for the remainder of the table.  
e. When you have completed entering values, press [F3] (OK) to  
confirm the table and return to the Custom Cp window.  
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Chapter 3. Programming Site Data  
3.7.2 Entering Custom Cp Data in the Energy Option (cont.)  
2. The next prompt asks from which source — a fixed value or table —  
the PT878 will use for fluid density values. Use the [W] and [X] keys  
to scroll to the appropriate radio button, and press [ENTER].  
3. The menu now varies, depending on your selection in step 2.  
If you selected “Fixed,” the PT878 asks for the fixed fluid density.  
Use the numeric keys to enter the desired value, and press [ENTER].  
If you selected “Table,” the meter highlights the “Edit Table” button.  
Edit Density  
°Kelvin  
kg/m^3  
1
2
3
4
5
Cancel  
Figure 25: Fluid Density Table  
OK  
a. Press [ENTER] to open the Edit Density table, shown in Figure 25  
above.  
b. Use the numeric keys to enter the desired temperature in degrees  
Kelvin, and press [ENTER].  
c. Press the [X] key to move to the kg/m^3 column (density in  
Kilogram/cubic meters). Use the numeric keys to enter the desired  
value, and press [ENTER].  
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Chapter 3. Programming Site Data  
d. Repeat steps b and c for the remainder of the table.  
e. When you have completed entering up to 20 values, press [F3] (OK)  
to confirm the table and return to the Custom Cp window.  
To confirm the entries and return to Operate mode, press [F3] (OK). The  
PT878 returns to Operate Mode.  
To leave the window without confirming the entries, press [F2] (Cancel)  
or the [ESC] key. The PT878 returns to Operate Mode.  
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Chapter 3. Programming Site Data  
The Analog Input option enables you to specify parameters for general  
purpose or energy inputs. To enter the Inputs option, scroll to the Analog  
Input entry on the Program Menu and press [ENTER]. If you have not  
enabled the Energy Option (see page 42), the screen appears similar to  
Figure 26 below. To step through each parameter, press the [T] key. Refer  
to Figure 148 on page 232 of Appendix A, Menu Maps.  
3.8.1 Entering General-Purpose Analog Inputs  
Analog Input  
Input A Input B  
Function General Purpose  
Label Inlet Temp  
Units  
Zero  
*C  
0 °C  
Span  
100 °C  
Cancel  
OK  
Figure 26: Analog Inputs Option Window  
1. The first prompt asks you to select whether the desired function is off or  
general purpose.  
a. Press [ENTER] to open the drop-down menu.  
b. Scroll to the desired response.  
c. Press [ENTER] to confirm your selection.  
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Chapter 3. Programming Site Data  
3.8.1 Entering General-Purpose Analog Inputs (cont.)  
2. The next prompt asks if you want to label the input.  
a. Press [ENTER] to enter the text box. The text creation window  
appears, as shown in Figure 27 below.  
A
K
B
L
C
M
W
D
N
X
7
E
O
Y
F
P
Z
9
G
Q
0
H
R
1
,
I
J
S
2
T
U
V
3
4
=
5
<
6
>
8
.
Cancel  
OK  
Delete  
Figure 27: Text Creation Window  
b. Use the four arrow keys to scroll to the desired letter or symbol, and  
press [ENTER] to add the letter to the name.  
Note: Pressing [SEL] causes the screen to show successively a set of  
upper-case (capital) letters, a set of lower-case letters, and a set of  
symbols. Use all three screens to create a desired label.  
c. Repeat this procedure for each letter or symbol you wish to add to  
the name. If you wish to delete a letter, press [F1] (Delete) to erase  
each letter or symbol, from right to left on the label.  
d. When you have completed the label, press [F3] (OK) to confirm the  
label, or [F2] (Cancel) to leave the window without adding the label.  
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Chapter 3. Programming Site Data  
3.8.1 Entering General-Purpose Analog Inputs (cont.)  
3. The next prompt asks you to create a label for the units, if desired. (This  
label will appear to the right of the zero and span value boxes.) Press  
[ENTER] to reopen the text creation window, and follow the same steps  
covered in Step 2 on page 51.  
4. The next prompt asks for the zero input value.  
a. Press [ENTER] to enter the text box.  
b. Use the numeric keys to enter the desired value.  
c. Press [ENTER] to confirm the entry.  
5. The final prompt asks for the span input value.  
a. Press [ENTER] to enter the text box.  
b. Use the numeric keys to enter the desired value.  
c. Press [ENTER] to confirm the entry.  
You have completed entering data for general-purpose inputs.  
3.8.2 Entering Analog Inputs in the Energy Option  
If you have enabled the Energy Option, the screen displays fewer options,  
as shown in Figure 28 below.  
Analog Input  
Input A Input B  
Function Supply Temp  
Label Supply Temp  
Units  
°C  
Zero  
0
°C  
Span  
100 °C  
Cancel  
OK  
Figure 28: Analog Inputs Option Window - Energy Option Activated  
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Chapter 3. Programming Site Data  
3.8.2 Entering Analog Inputs in the Energy Option (cont.)  
The screen displays the function (supply or return temperature), label  
(supply or return temperature) and units selected in the Inputs form of the  
Energy Option (see page 44). You cannot change these parameters in this  
form. Press the [T] key to step through these parameters.  
1. The first prompt asks for the zero input value.  
a. Press [ENTER] to enter the text box.  
b. Use the numeric keys to enter the desired value.  
c. Press [ENTER] to confirm the entry.  
2. The final prompt asks for the span input value.  
a. Press [ENTER] to enter the text box.  
b. Use the numeric keys to enter the desired value.  
c. Press [ENTER] to confirm the entry.  
You have completed entering parameters in the Analog Inputs option.  
To confirm the entries and return to Operate mode, press [F3] (OK). The  
PT878 returns to Operate Mode.  
To leave the window without confirming the entries, press [F2] (Cancel)  
or the [ESC] key. The PT878 returns to Operate Mode.  
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Chapter 3. Programming Site Data  
3.9 Entering the Analog Output  
The Analog Output option enables you to enter information to set up output  
parameters. To enter the option, scroll to the Analog Output entry on the  
Program Menu and press [ENTER]. The screen appears similar to Figure 29  
below. To step through each parameter, press the [T] key. Refer to  
Figure 149 on page 233 of Appendix A, Menu Maps.  
Analog Output  
Function 0-20 mA  
Data Source  
Velocity  
Meters/sec  
0
m/s  
m/s  
Zero  
Span  
25.5  
On Error  
Hold Last Value  
Cancel  
OK  
Figure 29: Analog Output Window  
1. The first prompt enables you to select a range to send a current signal to  
a recording device.  
a. Press [ENTER] to open the drop-down menu.  
b. Scroll to the desired output from three choices: Off, 0-20 mA, and  
4-20 mA.  
c. Press [ENTER] to confirm your selection.  
Note: If you select “Off,” you will not be able to access any other  
parameters in this option.  
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Chapter 3. Programming Site Data  
3.9 Entering the Analog Output (cont.)  
2. The next prompt asks you to select the analog output type from a list of  
choices, as shown in Figure 30 below.  
Select Measurement  
Diagnostics  
Velocity  
Meters/sec  
Feet/sec  
Temperature  
Volume  
UserFunction  
Aux Input A  
Aux Input B  
Power  
Test  
Cancel  
OK  
No Unit  
Figure 30: Data Source Selection Window  
a. Press [ENTER] to open the window.  
b. Scroll to the desired output type.  
c. Press [SEL] to confirm your selection.  
d. The prompt then moves to a list of unit types. (The available units  
depend on the selection made at the Data Source prompt.) Scroll to  
the desired output unit.  
e. Press [F3] (OK) to confirm your selection.  
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Chapter 3. Programming Site Data  
3.9 Entering the Analog Output (cont.)  
3. The next prompt asks you to enter the zero (base) value for the analog  
output. This value represents the 0/4 mA output (in flow units).  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired value.  
c. Press [ENTER] to confirm your selection.  
4. The next prompt asks you to enter the span (full scale) value for the  
analog output. This value represents the 20 mA output (in flow units).  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired value.  
c. Press [ENTER] to confirm your selection.  
5. The last prompt, On Error, asks you to select how the PT878 will handle  
the analog outputs in the event of a fault condition. The meter offers  
three alternatives:  
Hold Last Value (hold the last good reading)  
Force Low (force the reading to 0 or 4 mA)  
Force High (force the reading to 20 mA).  
a. Press [ENTER] to open the drop-down menu.  
b. Scroll to the desired selection.  
c. Press [ENTER] to confirm your selection.  
You have completed entering data in the Analog Output option.  
To confirm the entries and return to Operate mode, press [F3] (OK). The  
PT878 returns to Operate Mode.  
To leave the window without confirming the entries, press [F2] (Cancel)  
or the [ESC] key. The PT878 returns to Operate Mode.  
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Chapter 3. Programming Site Data  
While resembling the Analog Output option, the Digital Output option  
enables you to set up parameters necessary for a digital output. To enter the  
option, scroll to the Digital Output entry on the Program Menu and press  
[ENTER]. The screen appears similar to Figure 31 below. To step through  
each parameter, press the [T] key. While programming, refer to Figure 150  
on page 234 of Appendix A, Menu Maps.  
Digital Output  
Function Pulse Totalizer  
Data Source  
Fwd Totalizer  
Fwd Gallons  
10  
gal  
Units/Pulse  
Pulse Width  
Polarity  
10 μs  
Low to High  
Cancel  
OK  
Figure 31: Digital Output Window  
1. The first prompt enables you to select the output function from five  
choices:  
Off  
Pulse Totalizer  
Frequency  
Test Points  
Gate Input  
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Chapter 3. Programming Site Data  
3.10 Entering the Digital Output (cont.)  
a. Press [ENTER] to open the drop-down menu.  
b. Scroll to the desired function.  
c. Press [ENTER] to confirm your selection.  
Note: If you select Off, you will not be able to access any other parameters  
in this option. If you select Test Points or Gate Input, the program  
goes at once to Step 4.  
2. The next prompt asks you to select the data source for the digital output.  
The choices vary with the function. For Pulse Totalizer (shown in  
Figure 31 on page 57, the available choices include:  
Forward Totalizer  
Reverse Totalizer  
Forward Energy  
Reverse Energy  
a. Press [ENTER] to open the data source selection window, shown in  
Figure 30 on page 55.  
b. Scroll to the desired source.  
c. Press [SEL] to confirm your selection.  
d. The prompt then moves to a list of unit types. (The available units  
depend on the selection made at the Data Source prompt.) Scroll to  
the desired output unit.  
e. Press [F3] (OK) to confirm your selection.  
3. The last set of parameters that appears depends on the selection you  
made at the Function prompt.  
If you selected Pulse Totalizer:  
The prompt asks for the units/pulse, the pulse width (in microseconds), and  
the polarity. (Figure 31 on page 57 illustrates a Digital Output window  
configured for the Pulse Totalizer function.) For the Units/Pulse and Pulse  
Width parameters:  
58  
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Chapter 3. Programming Site Data  
3.10 Entering the Digital Output (cont.)  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired value.  
c. Press [ENTER] to confirm your selection.  
For Polarity:  
a. Press [ENTER] to open the drop-down menu.  
b. Scroll to the desired polarity, either Low to High or High to Low.  
c. Press [ENTER] to confirm your selection.  
If you selected Frequency:  
The prompt asks for the minimum and maximum frequencies and the duty  
cycle percentage. For each parameter:  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired value.  
c. Press [ENTER] to confirm your selection.  
If you entered Test Points:  
The prompt asks for the window (trigger) type from two choices, transmit  
and receive. These two windows can be used to trigger an oscilloscope to  
look at the receive signal output on another channel.  
a. Press [ENTER] to open the drop-down menu.  
b. Scroll to the desired signal.  
c. Press [ENTER] to confirm your selection.  
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Chapter 3. Programming Site Data  
3.10 Entering the Digital Output (cont.)  
If you entered Gate Input:  
Note: Gate Input is used to synchronize the totalizer with the meter  
calibration system (discussed on page 67). The gate stops and starts  
the meter totalizer, so that you can compare the totalizer figure with  
the measured volume of water in the weight tank.  
1. The prompt asks for the gate active.  
a. Press [ENTER] to open the drop-down menu.  
b. Scroll to the desired gate active, whether Contact Open or Contact  
Closed.  
c. Press [ENTER] to confirm your selection.  
2. The second prompt asks for the mode.  
a. Press [ENTER] to open the drop-down menu.  
b. Scroll to the desired mode, either Automatic or Manual.  
c. Press [ENTER] to confirm your selection.  
Stopwatch Totalizer  
Through the Gate Input option, you can implement the Stopwatch Totalizer  
function to measure totals manually. To set up the Totalizer function:  
1. At the Gate Active prompt, select Contact Open.  
2. At the Mode prompt, select Manual, and press [ENTER]. (Selecting  
Automatic causes the totalizer to run continuously.)  
The stopwatch icon (see page 16) appears in the system tray. To start or stop  
the function, press the minus (–) key on the keypad.  
You have completed entering parameters in the Digital Output option.  
To confirm the entries and return to Operate mode, press [F3] (OK). The  
PT878 returns to Operate Mode.  
To leave the window without confirming the entries, press [F2] (Cancel)  
or the [ESC] key. The PT878 returns to Operate Mode.  
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Chapter 3. Programming Site Data  
3.11 Entering User Functions  
User functions enable you to program mathematical equations on each  
measurement. You can also use any parameter in the meter to calculate a  
different parameter. To enter the User Functions option, scroll to the User  
Functions entry on the Program Menu and press [ENTER]. The screen  
appears similar to Figure 32 below. To step through each parameter, press  
the [T] key. Refer to Figure 151 on page 235 of Appendix A, Menu Maps.  
Set User Function  
Function User F1  
Label  
Units Sym  
Dec. 0  
Delete  
Check  
Done  
Figure 32: User Functions Window  
1. The first prompt asks you to select the function number, 1 through 8.  
a. Press [ENTER] to open the drop-down menu.  
b. Scroll to the desired function number (User F1, User F2, etc.).  
c. Press [ENTER] to confirm the entry.  
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Chapter 3. Programming Site Data  
3.11 Entering User Functions (cont.)  
2. The next prompt asks you to create a label for the function. The label  
corresponds to the measurement type (i.e., velocity or temperature),  
while the units symbol corresponds to the measurement units (i.e.,  
feet/sec or degrees F).  
a. Press [ENTER] to open the text creation window, which appears  
similar to Figure 33 below.  
A
K
B
L
C
M
W
D
N
X
7
E
O
Y
F
P
Z
9
G
Q
0
.
H
R
1
I
J
S
2
T
U
V
3
4
=
5
<
6
>
8
,
Delete  
Cancel  
OK  
Figure 33: Text Creation Window  
b. Use the four arrow keys to scroll to the desired letter or symbol, and  
press [ENTER] to add the letter to the label.  
Note: Pressing [SEL] causes the screen to alternate between a set of  
upper-case (capital) letters, a set of lower-case letters, and a set of  
symbols. Use all three screens to create a desired label.  
c. Repeat this procedure for each letter or symbol you wish to add to  
the label. If you wish to delete a letter, press [F1] (Delete) to erase  
each letter or symbol, from right to left on the label.  
62  
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Chapter 3. Programming Site Data  
3.11 Entering User Functions (cont.)  
d. When you have completed the label, press [F3] (OK) to confirm the  
label, or [F2] (Cancel) to leave the window without adding the label.  
3. The next prompt asks for the Units Symbol.  
a. Press [ENTER] to reopen the text creation window.  
b. Repeat the procedure used for the Label (on page 62) to create the  
Units Symbol.  
c. When you have completed the label, press [F3] (OK) to confirm the  
symbol, or [F2] (Cancel) to leave the window without adding the  
symbol.  
4. The next prompt asks you to select the number of decimal places.  
a. Press [ENTER] to open the drop-down menu.  
b. Scroll to the desired number of decimal places, ranging from 0 to 4.  
c. Press [ENTER] to confirm the entry.  
5. The final prompt asks for the function itself.  
a. Press [ENTER] to open the function creation window, which appears  
similar to Figure 34 on page 64.  
b. Use the four arrow keys to scroll to the desired function or table, and  
press [ENTER] to confirm each entry. Use the numeric keys to enter  
numeric values. Press [F1] (Delete) to remove any mistaken or  
unwanted symbols or numbers.  
Note: Pressing [SEL] causes the screen to alternate between a set of  
symbols and functions and a list of user functions. Use both screens  
to create the desired function.  
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Chapter 3. Programming Site Data  
3.11 Entering User Functions (cont.)  
-
(
+
)
*
/
^
exp  
E
inv  
abs  
ln  
log  
sin  
MODE  
tan  
sqrt  
cos  
asin  
tblD  
acos  
tblE  
atan  
tblF  
tblB  
tblC  
tblA  
OK  
Cancel  
Delete  
Figure 34: Function Creation Window  
c. To enter a particular measured parameter into the equation, click on  
the MODE symbol in the middle of the third row. The Data Source  
Selection window (shown in Figure 30 on page 55) opens. Select the  
desired data source and unit as discussed on page 55, and press [F3]  
(OK) to confirm the entry.  
d. When you have completed entering the function, press [F3] (OK) to  
confirm the entry and return to the User Function window.  
6. GE recommends pressing [F2] (Check) to test the validity of the  
function. The PT878 displays either “OK” or a message such as “Syntax  
Error.”  
Press [F1] to delete the entire function, or  
Press [F3] (Done) to confirm the function and return to Operate  
Mode.  
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Chapter 3. Programming Site Data  
3.11.1 Entering Correction Factors  
The final option in the Program Menu, Correction Factors, allows you to  
enter and modify three correction factors: Reynolds Correction, Kinematic  
Viscosity and Calibration Factor. To enter the Correction Factors option,  
scroll to the Correction Factors entry on the Program Menu and press  
[ENTER]. The screen appears similar to Figure 35 below. To step through  
each parameter, press the [T] key. Refer to Figure 152 on page 236 of  
Appendix A, Menu Maps.  
Correction Factors  
Calibration Factor  
Reynolds Correctio  
Re Correction  
K/V Factor  
Inputs  
Off  
On  
Single  
Table  
m3/s  
K/V (v)  
10  
Data Source  
Edit Table  
Cancel  
OK  
Figure 35: Reynolds Correction Window  
3.11.2 Entering Reynolds Correction  
The default for Reynolds Correction is “On.” This correction factor should  
be on in most applications, including all those that utilize clamp-on  
transducers. It makes a small adjustment to the flow rate reported by the  
PT878, based on the Kinematic Viscosity. Reynolds Correction is necessary,  
as the velocity of the fluid measured along a diametrical path must be  
related to the total area average velocity over the entire pipe cross-section.  
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Chapter 3. Programming Site Data  
3.11.2 Entering Reynolds Correction (cont.)  
1. The first prompt asks if you want to enable the Reynolds Correction  
factor, a number based on the Kinematic Viscosity and flow rate of the  
fluid.  
Note: If you are using clamp-on transducers, you should enable Reynolds  
Correction.  
a. Use the [W] and [X] keys to scroll to the appropriate radio button.  
b. Press [ENTER] to confirm your selection.  
Note: If you disable Reynolds Correction, you will not be able to enter any  
other values in this window.  
2. If you enable Reynolds Correction, you will also need to enter the  
Kinematic Viscosity of the fluid (available in the brochure Soundspeeds  
and Pipe Size Data, 914-004). The prompt asks for a kinematic  
viscosity value.  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired value (from Soundspeeds  
and Pipe Size Data).  
c. Press [ENTER] to confirm your selection.  
You have completed entering data for a single Kinematic Viscosity factor.  
Proceed to Entering a Calibration Factor on page 67.  
To confirm the entries and return to Operate Mode, press [F3] (OK). The  
PT878 returns to Operate Mode.  
To leave the window without confirming the entries, press [F2] (Cancel)  
or the [ESC] key.  
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Chapter 3. Programming Site Data  
3.11.3 Entering a Calibration Factor  
The Calibration Factor is used to calibrate or adjust the readings of the  
PT878 to another flow reference. To enter a Calibration Factor, return to the  
Reynolds Correction tab at the top of the Correction Factors option. Press  
the [X] arrow key to reach the Calibration Factor window. The window  
appears similar to Figure 36 below. To step through each parameter, press  
the [T] key.  
Correction Factors  
Reynolds Correctio Calibration Factorts  
Calibration Factor  
K Factor  
Off  
On  
Single  
Table  
Meter K-Factor  
Data Source  
10  
Edit Table  
t l
Cancel  
OK  
Figure 36: The Calibration Factor Window  
1. The first prompt asks if you wish to enable the calibration factor.  
a. Use the [W] and [X] keys to scroll to the appropriate radio button.  
b. Press [ENTER] to confirm your selection.  
2. The next prompt asks if you want a single K factor or a table of K  
factors.  
a. Use the [W] and [X] keys to scroll to the appropriate radio button.  
b. Press [ENTER] to confirm your selection.  
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Chapter 3. Programming Site Data  
3.11.3 Entering a Calibration Factor (cont.)  
3. The following steps depend on whether you select a single value or a  
table.  
If you entered Single:  
The prompt asks for a value. This feature enables a single multiplier to be  
applied to the flow rate reported by the PT878.  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired value. Generally, if you  
have enabled the Reynolds Correction factor, the correction factor  
should be set to 1.00. Otherwise, the typical factor is between 0.5  
and 2.00.  
c. Press [ENTER] to confirm your selection.  
You have completed entering data for a single Calibration Factor.  
To confirm the entries and return to Operate mode, press [F3] (OK). The  
PT878 returns to Operate Mode.  
To leave the window without confirming the entries, press [F2] (Cancel)  
or the [ESC] key. The PT878 returns to Operate Mode.  
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Chapter 3. Programming Site Data  
3.11.3 Entering a Calibration Factor (cont.)  
If you entered Table:  
The menu asks, first for the data source, and then for the entry of values into  
the Correction Factor table. This feature allows the user to “curve fit”  
velocity calibration multiple data points (from several different data sources  
or flow variables) to the flow rate reported by the PT878.  
a. Press [ENTER] to open the Data Source window.  
b. Press [F3] (OK) to confirm your selection. (Velocity is the only  
choice available.)  
4. The prompt then asks if you wish to edit the K factor table.  
a. Press [ENTER] to open the table, which appears similar to Figure 37  
below.  
Edit KFactor Table  
Inputs  
0
KFactor  
Data Source  
1
2
3
4
5
Cancel  
Figure 37: KFactor Table  
OK  
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Chapter 3. Programming Site Data  
3.11.3 Entering a Calibration Factor (cont.)  
b. Use the numeric keys to enter the desired value for the data source,  
and press [ENTER] to confirm the entry.  
c. Press the [X] key to move to the KFactor column. Use the numeric  
keys to enter the desired value, and press [ENTER] to confirm the  
entry.  
d. Repeat steps b and c for the remainder of the table.  
e. When you have completed entering values, press [F3] (OK) to  
confirm the table and return to the Correction Factors window.  
You have completed entering data for correction factors.  
To confirm the entries and return to Operate mode, press [F3] (OK). The  
PT878 returns to Operate Mode.  
To leave the window without confirming the entries, press [F2] (Cancel)  
or the [ESC] key. The PT878 returns to Operate Mode.  
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Chapter 4. Creating and Managing Sites  
Chapter 4. Creating and Managing Sites  
As mentioned in Chapter 1, the PT878 can store site data in files for current  
and future access. (To learn how to program setup data, refer to Chapter 3,  
Programming Site Data.) After you answer the necessary questions, simply  
to recall, rename, revert to, print, transfer or delete site files as needed.  
To open the Site Menu, press the [MENU] key at the lower right of the  
PT878 keypad. The Menu Bar replaces the Status Bar at the top of the  
screen. Then press [ENTER]. The screen now appears similar to Figure 38  
below. While following the programming instructions, refer to Figure 137  
on page 219 and Figure 138 on page 221 of Appendix A, Menu Maps.  
Meter Logging Service  
Site Program  
Site Manager  
Save Now  
Signal, dB  
32  
1 View  
2 View  
3 View  
4 View  
Volume, l/s  
Drive Manager  
FKeys  
About  
4
0.0  
0.10  
E0: No Errors  
Figure 38: Site Menu  
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Chapter 4. Creating and Managing Sites  
4.1 The Site Manager  
From the Site Menu, press [ENTER] to open the Site Manager. The screen  
appears similar to Figure 39 below.  
Site Manager  
File  
DEFAULT  
Site  
Sort  
Info: DEFAULT:SIT  
New Site  
**CURRENT SITE**  
09/04/00 14:51:10  
5111 bytes  
118272 bytes free  
Convert  
Cancel  
OK  
Figure 39: Site Manager Window  
Note: Each PT878 comes preprogrammed with a basic site, Default, which  
serves as a basis for saving data and creating other sites.  
The right section of the screen supplies information for the site highlighted  
in the list on the left: its date, time and size, as well as the remaining amount  
of free memory. You can use the [T] and [S] arrow keys to scroll to a  
particular site and display information pertaining to that site.  
To open the Site Manager menu, press [MENU] and then [ENTER]. The  
screen now appears similar to Figure 40 on page 73.  
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Chapter 4. Creating and Managing Sites  
4.1 The Site Manager (cont.)  
Site Manager  
File  
Site Sort  
New  
EFAULT:SIT  
ite  
Open  
Save  
Save As  
Refresh  
Rename  
Delete  
4/00 14:51:10  
5111 bytes  
118272 bytes free  
Refresh  
Exit  
Figure 40: Site Manager Menu  
Depending on the choice made above, proceed as follows:  
To create a new site, go to page 74.  
To open an existing site (thus replacing the current site), go to page 76.  
To save a current site, go to page 77.  
To refresh site information, go to page 79.  
To rename a site, go to page 78.  
To delete a site, go to page 80.  
You can access five additional functions from the Site submenu (shown in  
Figure 48 on page 81).  
To add a site message, go to page 81.  
To print out a site, go to page 83.  
To transfer a site to a PC, go to page 83.  
To transfer a site in text format, go to page 84.  
To transfer a site from a PC to the PT878, go to page 85.  
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Chapter 4. Creating and Managing Sites  
4.1 The Site Manager (cont.)  
You can arrange files from the Sort submenu (shown in Figure 55 on  
page 88)  
To sort files by name, go to page 88.  
To sort files by date, go to page 88.  
4.1.1 Creating a New Site  
Note: Be sure you have entered the necessary setup data discussed in  
Chapter 3, Programming Site Data, before creating and saving a new  
site.  
To create a new site within the Site Manager, press [MENU] to open the File  
Menu. Be sure the option New is highlighted, and then press [ENTER]. The  
screen appears similar to Figure 41 below.  
New Site  
Site 01  
A
I
B
C
K
S
0
D
L
E
M
U
2
F
G
O
W
4
H
J
N
P
Q
Y
R
Z
T
V
X
1
3
5
-
_
@
#
6
7
(
8
)
9
&
OK  
Delete  
Cancel  
Figure 41: Name Entry Window for a New Site  
1. Use the four arrow keys to scroll to the desired letter or number, and  
press [ENTER].  
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Chapter 4. Creating and Managing Sites  
4.1.1 Creating a New Site (cont.)  
2. Repeat this procedure until you have created the desired site name of up  
to eight characters. (Press [F1], Delete, to remove any unwanted letters  
or numbers.)  
3. When you have finished, press [F3] (OK) to confirm the entry, or [F2],  
Cancel, to leave the window without creating a site.  
A second screen appears (as shown in Figure 42 below) asking if you want  
to use the currently highlighted site as a template, with the current display  
windows, measurements and programmed data. (To modify the display and  
measurements, refer to Chapter 5, Displaying and Configuring Data. To  
alter programming data, see Chapter 3, Programming Site Data.)  
Press [F2] (No) if you do not want to use it, or  
Press [F3] (Yes) if you do want to use it as a template.  
New Site  
New Site  
A
I
H
P
X
5
Use the selected site  
‘DEFAULT.SIT’ as a template?  
Q
Y
6
Yes  
No  
Figure 42: Template Confirmation Window  
The meter returns to Operate Mode, with the new site name displayed in the  
upper left corner of the screen.  
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Chapter 4. Creating and Managing Sites  
4.1.2 Opening an Existing Site  
If you want to return to a site you have previously saved, first highlight the  
replacement site in the left window of the Site Manager. Then press [MENU]  
to open the File Menu. Scroll to the Open option, and press [ENTER]. The  
screen appears similar to Figure 43 below.  
Site Manager  
Open Confirmation  
Fil
Open File DEFAULT  
Re  
Res  
Are You Sure?  
No  
Yes  
Figure 43: Open Site Confirmation Window  
Press [F2] (No) to cancel opening the site and return to the current site,  
or  
Press [F3] (Yes) to open the site.  
If you have changed the current site, the PT878 asks if you want to save the  
changes to the previously opened site.  
Press [F2] (No) to cancel the changes, or  
Press [F3] (Yes) to confirm and save the changes.  
The PT878 returns to Operate Mode, with the selected site displayed in the  
upper left corner of the screen.  
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Chapter 4. Creating and Managing Sites  
4.1.3 Saving a Site  
You can save the current site in one of two ways:  
From the Site Menu, you can scroll down to the Save Now option and  
press [ENTER], or  
From within the Site Manager, press [MENU] to open the File Menu,  
scroll to the Save option, and press [ENTER].  
In either case, the screen appears similar to Figure 44 below.  
Save Site  
Save the current site  
(DEFAULT.SIT)?  
No  
Yes  
Figure 44: Save Current Site Window  
Press [F2] (No) to cancel saving the site, or  
Press [F3] (Yes) to save the site.  
The PT878 remains in the current window (Operate Mode or Site Manager),  
with the current site saved.  
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Chapter 4. Creating and Managing Sites  
4.1.4 Saving a Site with a Different Name  
If you want to save the current site with a different name, open the Site  
Manager, press [MENU] to open the File Menu, scroll to the Save As option,  
and press [ENTER]. The screen appears similar to Figure 45 below.  
Save Current Site  
A
I
B
C
K
S
0
D
L
E
M
U
2
F
G
O
W
4
H
P
X
5
J
N
Q
Y
6
R
Z
7
T
V
1
3
8
9
Delete  
Cancel  
OK  
Figure 45: Save As (Another Name) Window  
Use the four arrow keys to scroll to the desired letter or number, and press  
[ENTER]. Repeat this procedure until you have created the desired site  
name. (Press [F1], Delete, to remove any unwanted letters or numbers.)  
When you have finished,  
Press [F2] (Cancel) to erase the entry, or  
Press [F3] (OK) to confirm the entry.  
The Save Site window then appears.  
Press [F2] (No) to cancel saving the site, or  
Press [F3] (Yes) to save the site.  
The PT878 remains in Site Manager, with the current site saved under both  
the old and new names.  
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Chapter 4. Creating and Managing Sites  
4.1.5 Refreshing a Site  
You can refresh a site (updating the display with the most current  
information) in one of two ways:  
Press [F2], Refresh, to refresh the highlighted file.  
From the File Menu, scroll to the Refresh option and press [ENTER].  
The updated information on the highlighted file appears in the window on  
the right. However, to save the file, you must use the Save option.  
4.1.6 Renaming a Site  
If you want to rename a site, first be sure the site has been highlighted in the  
left window of the Site Manager. Then press [MENU] to enter the File Menu,  
scroll to the Rename option, and press [ENTER]. The screen appears similar  
to Figure 46 below.  
Rename Site  
DEFAULT  
A
I
B
J
C
D
L
E
F
N
V
3
G
H
K
M
O
P
Q
Y
6
R
Z
7
S
0
T
1
U
2
W
4
X
5
8
9
OK  
Delete  
Cancel  
Figure 46: Rename Site Window  
Use the four arrow keys to scroll to the desired letter or number, and press  
[ENTER]. Repeat this procedure until you have created the desired site  
name. (Press [F1], Delete, to remove any unwanted letters or numbers.)  
When you have finished,  
Press [F2] (Cancel) to erase the entry, or  
Press [F3] (OK) to confirm the entry.  
PT878 remains in Site Manager, with the site listed under the new name.  
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Chapter 4. Creating and Managing Sites  
4.1.7 Deleting a Site  
To delete a site in the Site Manager, first be sure you have highlighted that  
site in the left window of the Site Manager. Then press [MENU] to open the  
File Menu, scroll to the Delete option, and press [ENTER]. The screen  
appears similar to Figure 47 below.  
Site Manager  
Delete Confirmation  
Fil
Re  
Delete The Site ‘A.SIT’  
Res  
Are You Sure?  
No  
Yes  
Figure 47: Delete Confirmation Window  
Press [F2], No, to cancel the deletion and return to the Site Manager, or  
Press [F3], Yes, to delete the site.  
The Site Manager appears, with the highlighted site now deleted.  
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Chapter 4. Creating and Managing Sites  
4.1.8 Creating a Site Message  
The Site Message option allows you to add an explanatory message (with  
up to 30 characters or spaces) for any given site. To create a site message:  
1. Press [MENU] to enter the File Menu. Then press the [X] arrow key  
once to scroll from the File Menu to the Site Menu. Press [ENTER]. The  
screen appears similar to Figure 48 below.  
Site Manager  
File  
DEF
Site  
Sort  
Message  
EFAULT:SIT  
Site  
Print  
Transfer  
Transfer as Text  
09/04/00 14:51:10  
5111 bytes  
118272 bytes free  
Refresh  
Exit  
Figure 48: Site Menu in the Site Manager  
2. Press [ENTER] to select “Message,” which opens the text creation  
window, shown in Figure 49 on page 82.  
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Chapter 4. Creating and Managing Sites  
4.1.8 Creating a Site Message (cont.)  
A
K
B
L
C
D
E
O
Y
F
P
Z
9
G
Q
0
.
H
R
1
/
I
S
2
,
J
M
W
6
N
X
7
T
U
V
3
4
5
8
=
<
>
Cancel  
OK  
Delete  
Figure 49: Text Creation Window  
3. Use the four arrow keys to scroll to the desired letter or symbol, and  
press [ENTER] to add the letter to the message.  
Note: Pressing [SEL] causes the screen to alternate between a set of  
upper-case (capital) letters, a set of lower-case letters, and a set of  
symbols. Use all three screens to create a desired message.  
4. Repeat this procedure for each letter or symbol you wish to add to the  
message. If you wish to delete a letter, press [F1] (Delete) to erase each  
letter or symbol, from right to left on the label.  
When you have completed the message, press [F3] (OK) to confirm the  
message, or [F2] (Cancel) to leave the window without adding the message.  
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Chapter 4. Creating and Managing Sites  
4.1.9 Printing a Current Site  
To print the current site from within the Site Manager, press [MENU] to open  
the File Menu. Then press the [X] arrow key once to scroll from the File  
Menu to the Site Menu. Scroll to the Print option, and press [ENTER]. The  
PT878 shows a message indicating that its infrared sensor is looking for a  
receiving printer. (If the sensor spots no printer, a window appears  
indicating that it cannot find a device. If it spots more than one compatible  
infrared device within its range, it asks you to select the desired device.) If  
successful, the Site Manager window appears.  
Press [F2] (No) to cancel printing, or  
Press [F3] (Yes) to print the current site.  
The PT878 returns to Operate Mode, while the printer prints out the current  
site.  
4.1.10 Transferring a Site File to a PC  
To upload a site file to a PC, you must have an infrared sensor connected to  
the PC that can receive data from the PT878 IR beam.  
1. Check that the Communications option on the PT878 (see page 123)  
has been set to the IrDA protocol, and that the IR beam on the PT878  
has clear access to the IR sensor connected to the PC port.  
Note: For Windows NT 4.0, check that the QuickBeam® software (available  
through the path C:\Program Files\QuickBeam Suite) is running.  
2. Highlight the desired site in the left window of the Site Manager.  
3. Press [MENU] to open the File Menu. Then press the [X] arrow key  
once to scroll from the File Menu to the Site Menu. Scroll to the  
Transfer option, and press [ENTER].  
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Chapter 4. Creating and Managing Sites  
4.1.10 Transferring a Site to a PC (cont.)  
The screen shows a message indicating that the PT878 is searching for an  
infrared device. (If the PT878 cannot detect an infrared device, a window  
appears indicating this problem, and asks if you want to try again.) If it  
finds a device, it sends another message indicating that it is uploading the  
site. (The meter also displays a message if the upload fails.) When the  
upload is complete, the meter returns to the Site Manager. The PC holds the  
transferred file in the QuickBeam Inbox folder (for Windows NT 4.0), as  
shown in Figure 50 below. If you are using other Windows operating  
systems, the transferred file appears in C:\My Received Files. You can open  
the file on the PC using any text editor.  
Figure 50: IR_Inbox Folder - Transferred Site File  
4.1.11 Transferring a Site File in Text Format to a PC  
To transfer a site file in text format from the PT878 to a PC, be sure the PC  
is equipped with an infrared sensor as discussed on page 83.  
1. Highlight the desired site in the left window of the Site Manager.  
2. Press [MENU] to open the File Menu. Then press the [X] arrow key  
once to scroll from the File Menu to the Site Menu. Scroll to the  
Transfer as Text option, and press [ENTER].  
The PT878 uploads the file in the same manner as a site file, but with a .prt  
suffix. You can then open the file on the PC using any text editor.  
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Chapter 4. Creating and Managing Sites  
4.1.12 Transferring a File from a PC to the PT878  
Once you have stored site or meter files to a PC, you can then transfer them  
back to the PT878 over an IR sensor (connected to the PC) through the  
PT878 IR interface. The PT878 only accepts files with a .sit (site) or .met  
(meter) extension. If you rename another type of file with one of these  
extensions and transfer it, it will be transferred, but will not function if you  
open it. Also, if you are transferring a file and the meter already has a file  
with the identical name, the meter will overwrite its current file with the  
transferred file. If the transferred file has a name longer than eight  
characters, the meter will shorten the name to eight characters, and replace  
any spaces in the name with underbars.  
To download a site or meter file from a PC to a PT878:  
1. Check that the Communications option on the PT878 (see page 123)  
has been set to the IrDA protocol, and that the IR beam on the PT878  
has clear access to the IR sensor connected to the PC port.  
Note: For Windows NT 4.0, check that the QuickBeam® software (available  
through the path C:\Program Files\QuickBeam Suite) is running.  
2. You can send the file in one of two ways.  
For Windows NT 4.0:  
Click on the desired file, and drag it onto the rocket button in the  
QuickBeam window, as shown in Figure 51 below, or:  
Figure 51: QuickBeam Window  
Open the Send menu in the QuickBeam window, enter the Files or  
Files on Clipboard option, scroll to the desired file, and click Send.  
QuickBeam opens a window indicating that it is downloading the file.  
If you close and reopen the Site Manager, the file appears as one of  
the listed sites.  
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Chapter 4. Creating and Managing Sites  
4.1.12 Transferring a File from a PC to the PT878 (cont.)  
For Windows 95/98/2000:  
Click on the Infrared icon in the System Tray of your PC, as shown  
in Figure 52 below.  
Figure 52: Infrared Icon in System Tray  
The Wireless Link window (for Windows 2000, shown in Figure 53 below)  
or the Infrared Transfer Application (for Windows 95/98) appears. Select  
the desired file, and click Send, or  
Figure 53: Wireless Link Window  
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Chapter 4. Creating and Managing Sites  
4.1.12 Transferring a File from a PC to the PT878 (cont.)  
From Windows Explorer, right-click on the selected file. Select Send  
To Infrared Recipient or Nearby Computer. For Windows 2000,  
you can also drag the selected file to the Wireless Link icon, shown in  
Figure 54 below.  
Figure 54: Wireless Link Icon  
Note: While sending or receiving files, the PT878 continues to perform  
measurements, but at a slower rate than normal.  
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Chapter 4. Creating and Managing Sites  
4.1.13 Listing Files by Name  
If you want to list your files alphabetically by site name within the Site  
Manager, press [MENU] to open the File Menu. Then press the [X] arrow  
key twice to scroll from the File Menu to the Sort Menu, shown in  
Figure 55 below. Press [ENTER]. The Site Manager screen refreshes, with  
the sites listed in alphabetical order.  
Site Manager  
Site  
DEFAULT  
File  
Sort  
ByNameAULT:SIT  
b
By Date  
09/04/02 14:51:10  
5111 bytes  
118272 bytes free  
Refresh  
Exit  
Figure 55: Sort Submenu  
4.1.14 Listing Files in Chronological Order  
If you prefer to list your files chronologically by time of creation within the  
Site Manager, press [MENU] to open the File Menu. Then press the [X]  
arrow key twice to scroll from the File Menu to the Sort Menu, and scroll to  
the By Date option. Press [ENTER]. The Site Manager screen refreshes,  
with the sites listed in chronological order, from the most recent to the  
earliest.  
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Chapter 5. Displaying and Configuring Data  
Chapter 5. Displaying and Configuring Data  
The PT878 allows you to view from one to four different measurement  
parameters simultaneously. The screen can show these parameters not only  
in numeric format, but as line or bar graphs as well.  
You can configure any given measurement for your particular requirements.  
To configure an individual measurement, press [SEL] from the Operate  
Mode window shown in Figure 4 on page 13. A cursor appears next to the  
parameter closest to the upper left corner. Continuing to press [SEL] enables  
the cursor to scroll through the other displayed measurements. Once you  
have reached a particular window, pressing the [ENTER] button opens the  
menu for that window, as shown in Figure 56 below. To learn how to use the  
display window menu, see page 90 to page 94.  
]
ABC.SIT  
2000/11/30 09:53 AM  
4
Velocity, ft/s  
Signal, dB  
Format View Measurement  
32  
0.00  
Volume, l/s  
Delta-T, ns  
0.0  
0.10  
E0: No Errors  
Figure 56: Display Screen After Pressing [SEL]  
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Chapter 5. Displaying and Configuring Data  
5.1 The Format Option  
The first option on the menu, Format, allows you to specify the type of  
notation and the number of decimal places for the measurement in that  
window. Press [ENTER] and the submenu shows two options, Decimal  
Place and Notation. Press the [T] or [S] arrow keys to select either entry,  
and press [ENTER]. The screen appears similar to Figure 57 below. To scroll  
to a particular parameter or menu entry, press the [T] or [S] key.  
Note: If the window displays a line or bar graph, the Limits option appears  
instead of Format in the menu.  
Number Format  
Programming  
Fixed Decimal  
2
Format  
Decimal Places  
Cancel  
OK  
Figure 57: Number Format Window  
1. The first entry, Format, asks you to select the numeric format from three  
choices: default, fixed decimal and scientific. Default provides the  
default resolution, while Fixed Decimal allows users to override the  
standard resolution. Scientific format displays the value in mantissa and  
exponent format.  
a. Press [ENTER] to open the drop-down list of format choices.  
b. Scroll to the appropriate selection.  
c. Press [ENTER] to confirm your choice.  
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Chapter 5. Displaying and Configuring Data  
5.1 The Format Option (cont.)  
2. The second step asks you to choose the number of decimal places to be  
displayed. Available choices range from 0 to 4 places.  
a. Press [ENTER] to open the drop-down list.  
b. Scroll to the appropriate number.  
c. Press [ENTER] to confirm your choice.  
To confirm the entries and return to Operate mode, press [F3] (OK).  
To leave the window without confirming the entries, press [F2] (Cancel)  
or the [ESC] key.  
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Chapter 5. Displaying and Configuring Data  
5.2 The View Option  
The second option, View, allows you to select the presentation of a  
parameter in one of three formats: numeric, line graph or bar graph.  
1. From the Display Menu, press the [X] key once to reach the View  
option, and then press [ENTER].  
2. A drop-down menu shows the three formats. Scroll to the appropriate  
selection.  
3. Press [ENTER] to confirm your selection.  
The screen immediately displays any changes. For example, if you have  
changed the first parameter to a line graph, the screen appears similar to  
Figure 58 below.  
2000/11/30 09:53 AM  
ABC.SIT  
Velocity, ft/s  
Signal, dB  
12.2  
-0.6014  
32  
-
12.2  
10 Seconds  
Volume, l/s  
Delta-T, ns  
0.0  
0.10  
E0: No Errors  
Figure 58: Screen After Format Change  
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Chapter 5. Displaying and Configuring Data  
5.3 The Limits Option  
Once you have configured a parameter as a line or bar graph, you might  
need to change its presentation or values. The Limits option (replacing the  
Format option for line and bar graphs) enables you to program the minimum  
or maximum values displayed, the time interval and the display of the  
average value.  
To enter the Limits option:  
1. Press [SEL] from the Operate Mode window until you have reached the  
desired measurement.  
2. Press [ENTER] to open the Display Menu.  
3. Be sure the Limits option is highlighted, and press [ENTER].  
4. A drop-down menu entry, Change, appears. Press [ENTER] again.  
The screen appears similar to Figure 59 below.  
Set Line Graph Parameters  
Velocity  
Programming  
-12.2  
12.2  
Minimum  
Maximum  
Seconds  
10  
Use Lines  
Plot Average Value  
Show Minimum and Maximum  
Cancel  
OK  
Figure 59: Line (or Bar) Graph Parameters Window  
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Chapter 5. Displaying and Configuring Data  
5.3 The Limits Option (cont.)  
5. The first prompt asks for the minimum value shown in the graph.  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired value.  
c. Press [ENTER] to confirm the value.  
6. Repeat the procedure in step 5 to enter the maximum value.  
A line graph involves two more prompts.  
7. The next prompt asks for the display interval.  
a. Press [ENTER] to open the text box. Use the numeric keys to enter  
the desired number. Press [ENTER] to confirm the value.  
b. The second box asks for the interval in terms of seconds, minutes,  
hours, or days. Press [ENTER] to open the drop-down menu, and  
then press the [T] or [S] keys to move to the desired parameter.  
Press [ENTER] to confirm the entry.  
8. The final three prompts ask for details of the graph configuration: if you  
want to use lines, plot the average value, or show the minimum and  
maximum values. Press the [T] key to step through each value, and  
press [ENTER] to add a given detail as part of the graph.  
9. When you have configured the graph, press [F3] (OK) to confirm the  
graph settings.  
The screen returns to Operate Mode, and displays any changes.  
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Chapter 5. Displaying and Configuring Data  
5.4 The Measurement Option  
On occasion, you might need to change the actual parameter measured in a  
given window.The Measurement option enables you to reconfigure the  
window with one of five categories of data source (velocity, volume,  
forward or reverse totalizer, power, energy or diagnostics) and appropriate  
English or metric measurement units.  
To enter the Measurement option:  
1. Press [SEL] from the Operate Mode window until you have reached the  
desired measurement.  
2. Press [ENTER] to open the Display Menu.  
3. Be sure the Measurement option is highlighted, and press [ENTER].  
4. A drop-down menu entry, Change, appears. Press [ENTER] again.  
The screen appears similar to Figure 60 on page 96. The left column  
displays the five measurement data sources, while the right column displays  
English and metric measurement units (or, with the Diagnostics source  
shown, a list of diagnostics parameters).  
5. Use the [T] and [S] arrow keys to reach the desired data source, and  
press [SEL].  
6. Then use the [T] or [S] arrow keys to select the desired measurement  
unit (or diagnostic parameter). Press [F3] (OK) to confirm the entry.  
7. The screen returns to Operate Mode, and displays any changes.  
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Chapter 5. Displaying and Configuring Data  
5.4 The Measurement Option (cont.)  
Select Measurement  
Programming  
Diagnostics  
Delta-T  
Velocity  
Amplitude Up  
Amplitude Down  
T Up  
Volume  
Fwd Totalizer  
Rev Totalizer  
Power  
Energy  
Temperature  
T Down  
Gain  
Soundspeed  
P# Up  
No Unit  
Cancel  
OK  
Figure 60: Measurement Menu Window  
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Chapter 5. Displaying and Configuring Data  
5.5 Customizing the Display Screen  
You might wish to display one or two parameters, or customize the soft keys  
to quickly access particular menus. The Site Menu enables you to make  
To enter the Site Menu, press the [MENU] key at the lower right of the  
PT878 keypad. The Menu Bar replaces the Status Bar at the top of the  
screen. The Site Menu will be highlighted in the upper left corner. Press  
[ENTER] or the [T] arrow key. The screen now appears similar to  
Figure 61 below. While following the programming instructions, refer to  
Figure 138 on page 221 of Appendix A, Menu Maps.  
Meter Logging Service  
Site Program  
Manager  
Save Now  
Signal, dB  
32  
1 View  
2 View  
3 View  
4 View  
Volume, l/s  
Drive Manager  
FKeys  
About  
4
0.0  
E0: No Errors  
Figure 61: Site Menu  
To specify the number of parameters displayed, go to page 98.  
To customize or clear softkeys (FKeys), go to page 99.  
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Chapter 5. Displaying and Configuring Data  
5.5.1 Specifying the Number of Displayed Parameters  
As mentioned earlier, the PT878 can display one to four different  
wish to display only one or two parameters. To change the number of open  
display windows from within the Site Menu (shown in Figure 61 on  
page 97), use the [T]or [S] arrow keys to move to the desired number of  
views (1 View, 2 Views, etc.) Press [ENTER].  
The screen displays the designated number of windows. For example,  
Figure 62 below shows the screen displayed in Figure 58 on page 92,  
reconfigured for a single view.  
ABC.SIT  
2000/11/30 09:53 AM  
Velocity, ft/s  
12.2  
-0.6014  
-12.2  
10 Seconds  
E0: No Errors  
Figure 62: Display Screen Configured for Single View  
Note: The PT878 opens display windows clockwise from the upper left; that  
is, if you press “1 View,” the parameter displayed in the upper left  
window appears. If you press “2 Views,” the parameters shown in  
the two top windows appear. The view for “3 Views” adds the  
window in the lower left, and that for “4 Views” adds the window in  
the lower right.  
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Chapter 5. Displaying and Configuring Data  
5.5.2 Customizing Softkeys  
When the screen is in Operate Mode, you might wish to access a particular  
submenu frequently without the trouble of scrolling through menus.  
Customizing the softkeys ([F1], [F2] and [F3]) allows you to access up to  
three submenus by pressing the associated softkey. You can customize a  
softkey from the Site Menu or from within a particular menu.  
To customize a softkey from within the Site Menu:  
1. From the Site Menu (shown in Figure 61 on page 97), use the [T] or  
[S] arrow keys to move to the FKeys entry on the menu. Press  
[ENTER]. The screen now appears similar to Figure 63 below.  
Meter Logging Service  
Site Program  
Manager  
Save Now  
Signal, dB  
32  
1 View  
2 Views  
3 Views  
4 Views  
Volume, l/s  
DriveManager
FKeys  
F1  
F2  
F3  
About  
0.0  
4
Clear F1  
Clear F3  
E0: No Errors  
Figure 63: FKeys Menu  
2. Use the [T] or [S] arrow keys to move to the desired FKey (1, 2 or 3)  
entry on the menu. Press [ENTER]. The Configure FKey window opens,  
as shown in Figure 64 on page 100.  
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Chapter 5. Displaying and Configuring Data  
5.5.2 Customizing Softkeys (cont.)  
Configure FKey  
Select a menu item  
(Clear)  
OK  
Cancel  
Figure 64: Configure FKey Window  
3. Press [ENTER] to open the menu drop-down list. Then use the [T] or  
[S] arrow keys to scroll to the desired submenu (for example,  
Contrast).  
4. Press [ENTER] to confirm the entry, and press [F3] (OK) to confirm the  
entry and close the window. (Press [F2] (Cancel) to close the window  
without changing the key.)  
The screen now appears similar to Figure 65 on page 101, with the [F1]  
window displaying “Contrast.” Pressing [F1] opens the Contrast window.  
To customize a softkey from a particular menu:  
1. Open the desired menu on the Menu Bar (see Chapters 3, 4, 6, 7 and 8  
for details on particular menus) and scroll to the desired option.  
2. Press the desired softkey. A window appears with the question, “Assign  
current menu command to FKeyX?”  
3. Press [F3] (Yes) to confirm the assignment and close the window. (Press  
[F2] (No) to close the window without changing the key.)  
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Chapter 5. Displaying and Configuring Data  
5.5.2 Customizing Softkeys (cont.)  
ABC.SIT  
2000/11/30 09:53 AM  
Velocity, m/s  
Gain, dB  
5000  
-1.5121  
-6  
-5000  
3
-30  
10  
0.4  
Volume, l/s  
Delta-T, ns  
0.0  
-1.65  
E2: Soundspeed  
Contrast  
Figure 65: Display Screen with Modified Softkey  
To clear a softkey:  
1. From the Site Menu (shown in Figure 61 on page 97), use the [T] or  
[S] arrow keys to move to the FKeys entry on the menu. Press  
[ENTER]. The screen now appears similar to Figure 63 on page 99.  
2. Use the [T] or [S] arrow keys to move to the desired Clear FKey (1, 2  
or 3) entry on the menu. Press [ENTER].  
The softkey window clears. You can also clear the softkey through the  
Configure FKey window, by selecting (Clear) as an entry, pressing [ENTER]  
and then [F3] (OK).  
Note: Since the customized softkeys are saved globally, they will remain,  
even if you change site files.  
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Chapter 5. Displaying and Configuring Data  
5.6 Managing Files — The Drive Manager  
On occasion, you might want to review, print or transfer some or all of the  
files in the PT878. The Drive Manager allows you to view all the files  
stored in the meter. While following the programming instructions, refer to  
Figure 138 on page 221 of Appendix A, Menu Maps. To open the Drive  
Manager:  
1. Press [MENU].  
2. From the Site Menu (shown in Figure 61 on page 97), use the [T] or  
[S] arrow keys to move to the Drive Manager entry on the menu. Press  
[ENTER]. The screen now appears similar to Figure 66 below.  
File Manager  
File  
Sort  
Info: SYSLOG.MET  
SYSLOG.  
DEFAULT.  
GLOBAL.  
TABLE.MET  
FUNCTIO  
AAA.LOG  
BBB.LOG  
CCC.LOG  
Q.LOG  
03/15/01 10:39:20  
6402 bytes  
91136 bytes free  
Refresh  
Exit  
Figure 66: Drive Manager Window  
The window on the left lists all the meter, site and log files in the PT878,  
while the window on the right displays information on the file highlighted  
in the left window.  
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Chapter 5. Displaying and Configuring Data  
5.6 Managing Files — The Drive Manager (cont.)  
File Manager  
File Sort  
Transfer  
G.  
Refresh  
Info: SYSLOG.MET  
LT.  
Delete  
L.  
TABLE.MET  
FUNCTIO  
AAA.LOG  
BBB.LOG  
CCC.LOG  
Q.LOG  
03/15/01 10:39:20  
6402 bytes  
91136 bytes free  
Refresh  
Exit  
Figure 67: File Manager Menu  
To transfer, refresh or delete a file, first be sure the file is highlighted in the  
window on the left. Then press [MENU] to open the File Menu, and scroll to  
the appropriate option, as shown in Figure 67 above. Press [ENTER]. The  
PT878 then performs the desired action with the file.  
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Chapter 5. Displaying and Configuring Data  
5.6.1 Transferring a File to a PC  
To upload a log, meter, bitmap or site file to a PC:  
1. Check that the Communications option on the PT878 (see page 123)  
has been set to the IrDA protocol, and that the IR beam on the PT878  
has clear access to the IR sensor connected to the PC port.  
Note: For Windows NT4.0, check that the QuickBeam software (available  
through the path C:\Program Files\QuickBeam Suite) is running.  
2. Highlight the desired site in the left window of the Drive Manager.  
3. Press [MENU], scroll to the Transfer option, and press [ENTER].  
The screen shows a message indicating that the PT878 is searching for an  
infrared device. (If the scanner spots no device, a window appears with this  
message, and asks if you want to try again.) If it finds a device, it sends  
another message indicating that it is uploading the site. (The meter also  
displays a message if the upload fails.) When the upload is complete, the  
meter returns to the Drive Manager. The PC holds the transferred file in the  
C:\IR_Inbox folder (C:\My Received Files for Windows 98, or Desktop for  
Windows 2000), as shown in Figure 68 below. You can open the file on the  
PC using any text editor.  
Figure 68: IR_Inbox Folder - Transferred File  
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Chapter 5. Displaying and Configuring Data  
5.6.2 Transferring a File from a PC to the PT878  
Once you have stored site or meter files to a PC, you can then transfer them  
back to the PT878 over the IR interface. The PT878 only accepts files with a  
.sit (site) or .met (meter) extension. If you try renaming another type of file  
with a .sit or .met extension and transfer it, it will be transferred, but it will  
not function if you open it. Also, if you are transferring a file and the meter  
already has a file with the identical name, the meter will overwrite its  
current file with the transferred file. If the transferred file has a name longer  
than eight characters, the meter will shorten the name to eight characters,  
and replace any spaces in the name with underbars.  
Note: It is not possible to download log files back to the PT878.  
To download a site or meter file from a PC to a PT878:  
1. Check that the Communications option on the PT878 (see page 123)  
has been set to the IrDA protocol, and that the IR beam on the PT878  
has clear access to the IR sensor connected to the PC port.  
Note: For Windows NT4.0, check that the QuickBeam software (available  
through the path C:\Program Files\QuickBeam Suite) is running.  
2. You can send the file in one of two ways.  
For Windows NT 4.0:  
Click on the desired file, and drag it onto the rocket button in the  
QuickBeam window, as shown in Figure 69 below, or  
Figure 69: QuickBeam Window  
Open the Send menu in the QuickBeam window, enter the Files or  
Files on Clipboard option, scroll to the desired file, and click Send.  
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Chapter 5. Displaying and Configuring Data  
5.6.2 Transferring a File from a PC to the PT878 (cont.)  
QuickBeam opens a window indicating that it is downloading the file.  
When the download is complete, the meter returns to the Drive Manager. If  
you close and reopen the Drive Manager, the file appears as one of the listed  
sites.  
For Windows 95/98/2000:  
Click on the Infrared icon in the System Tray of your PC, as shown  
in Figure 70 below.  
Figure 70: Infrared Icon in System Tray  
The Wireless Link window (for Windows 2000, shown in Figure 71 below)  
or the Infrared Transfer Application (for Windows 95/98) appears. Select  
the desired file, and click Send, or  
Figure 71: Wireless Link Window  
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Chapter 5. Displaying and Configuring Data  
5.6.2 Transferring a File from a PC to the PT878 (cont.)  
From Windows Explorer, right-click on the selected file. Select Send  
To Infrared Recipient or Nearby Computer. In Windows 2000, you  
can also drag the selected file to the Wireless Link icon, shown in  
Figure 72 below.  
Figure 72: Wireless Link Icon  
Note: While sending or receiving files, the PT878 continues to perform  
measurements, but at a slower rate than normal.  
5.6.3 Refreshing a File  
To refresh a file so that the PT878 displays the most recent information, you  
have two options:  
Press [MENU], scroll to the Refresh option, and press [ENTER].  
Press [F2] (Refresh).  
In either case, the window on the right of the File Manager displays the  
most recent file information.  
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Chapter 5. Displaying and Configuring Data  
5.6.4 Deleting a File  
To delete a file in the File Manager, first be sure you have highlighted that  
file in the left window of the File Manager. Then press [MENU], scroll to the  
Delete option, and press [ENTER]. The screen appears similar to Figure 73  
below.  
File Manager  
Delete Confirmation  
Fil
Re  
Delete Site ‘A.SIT’?  
Res  
No  
Yes  
Figure 73: Delete Confirmation Window  
Press [F2], No, to cancel the deletion and return to the File Manager, or  
Press [F3], Yes, to delete the site.  
The File Manager appears, with the highlighted site now deleted.  
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Chapter 5. Displaying and Configuring Data  
5.6.5 Listing Files by Name  
If you want to list your files alphabetically by site name within the File  
Manager, press [MENU] to open the File Menu. Then press the [X] arrow  
key to scroll from the File Menu to the Sort Menu, shown in Figure 74  
below. Press [ENTER]. The File Manager screen refreshes, with the sites  
listed in alphabetical order.  
File Manager  
Sort  
File  
By Name  
DEFAULT:SIT  
Site  
DEFA
b
GLOB
By Date  
TABLE.MET  
FUNCTIO  
AAA.LOG  
BBB.LOG  
CCC.LOG  
Q.LOG  
09/04/02 14:51:10  
5111 bytes  
118272 bytes free  
Refresh  
Exit  
Figure 74: Sort Submenu  
5.6.6 Listing Files in Chronological Order  
If you prefer to list your files chronologically by time of creation within the  
File Manager, press [MENU] to open the File Menu. Then press the [X]  
arrow key to scroll from the File Menu to the Sort Menu, and scroll to the  
By Date option. Press [ENTER]. The Site Manager screen refreshes, with  
the sites listed in chronological order, from the most recent to the earliest.  
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Chapter 5. Displaying and Configuring Data  
5.7 Accessing Meter Data —The About Option  
The About option displays useful information concerning the model number  
and software version of any given PT878. While the window normally  
appears briefly at startup, users might want to access the information for a  
longer period. To open the About window, scroll to the About option on the  
Site Menu and press [ENTER]. The screen appears similar to Figure 75  
below. To access data on your specific PT878, press [F2] (Next).  
GE Sensing & Inspection Technologies  
g
PT878 Portable Flowmeter  
Copyright ©2002 General Electric Co.  
All rights reserved.  
This product is protected by copyright law  
and international treaties.  
Unauthorized distribution, decompilation,  
or reverse engineering may result in  
severe civil and criminal penalties.  
Next  
Figure 75: About Window  
Exit  
To return to Operate Mode, press [ESC] or [F3] (Exit).  
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Chapter 6. Programming Meter Settings  
Chapter 6. Programming Meter Settings  
Along with display formats and site data, PT878 users can program global  
settings for the meter that suit their individual preferences. The global  
settings include:  
English or Metric measurement units  
Battery power  
Date and time parameters and appearance (locale)  
Screen contrast  
Backlight timeout  
Language settings  
Infrared communications settings  
Resetting forward and reverse totals  
User tables  
Printing a screen  
Taking a bitmap capture of a screen  
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Chapter 6. Programming Meter Settings  
6.1 Entering the Meter Menu  
To enter the Meter Menu, press the [MENU] key at the lower right of the  
PT878 keypad. The Main Menu replaces the Status Bar at the top of the  
screen. Press the [X] arrow key twice to scroll from the Site Menu to the  
Meter Menu. At the Meter Menu, press [ENTER]. The screen appears  
similar to Figure 76 below. While programming, refer to Figure 140 on  
page 223 of Appendix A, Menu Maps.  
Site Program Meter Logging Service  
Units  
Battery  
Velocity,
Signal, dB  
Date/Time  
Locale  
32  
Units  
0.
Contrast  
Backlight  
Language  
Communication Volume, l/s  
Delta-T,
Totals  
X
0
0.0  
User Tables  
Snapshot  
E0: No Errors  
Figure 76: Meter Menu  
To scroll to a particular option, press the [T] or [S] arrow keys until you  
reach the option. Then press [ENTER] to open the option window.  
When entering parameters in an option, press:  
The [T] key to step through the available parameters  
The [S] key to scroll back to a previously entered parameter  
The [F2] key (Cancel) or the [ESC] key to exit an option at any time and  
return to Operate Mode without changing the parameters.  
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Chapter 6. Programming Meter Settings  
6.2 Selecting Measurement Units  
The first option, Units, enables you to select either English or Metric units  
as global measurement units for the PT878. The selected units then become  
the default settings for every measurement that has the option for  
metric/English units. To select the units, scroll to the Units entry on the  
Meter menu and press [ENTER]. The Meter Settings window opens, as  
shown in Figure 77 below.  
Meter Settings  
Units  
English  
Metric  
Date:  
2000/11/1  
Time:  
10:08:53  
OK  
Cancel  
Figure 77: Meter Settings Window  
1. Use the [W] and [X] keys to scroll between English and Metric units.  
2. Press [ENTER] to confirm the choice.  
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Chapter 6. Programming Meter Settings  
6.3 The Battery Charger  
The Battery option allows you to monitor the current run time and status of  
the internal rechargeable batteries, as well as to condition NiCad batteries to  
maintain the maximum life possible. Conditioning NiCad batteries (a  
process that can take up to 12 hours for a fully charged pack) discharges the  
pack completely and then performs a fast charge.  
Note: When conditioning the batteries, be sure you have plugged the AC  
adapter into the PT878 and pressed the power key. NiMH batteries  
normally do not require conditioning.  
To open the option window:  
1. From the Meter menu, scroll to the Battery entry and press [ENTER].  
The Battery Charger window opens, as shown in Figure 78 below.  
2. If you wish to open the Part Number window, press [ENTER]. You can  
choose from a 1.8 Ahr NiCad battery (part number 200-058) or a 3.0  
Ahr NiMH battery (part number 200-081). Scroll to the battery type you  
have installed and press [ENTER].  
Note: If you do not set the correct battery type in the Part Number window,  
the battery continues to function, but the battery status icons (see  
page 10) will not be accurate.  
Battery Charger  
Status: Full Charge  
Run Time Remaining:  
Battery Voltage: 5.78 Volts  
Battery Type: NiCd  
Backup Battery: OK  
Part Number:  
1.8Ahr NiCd (200-058)  
Condition Battery  
Cancel  
Figure 78: Battery Charger Window  
OK  
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Chapter 6. Programming Meter Settings  
6.3 The Battery Charger (cont.)  
3. To condition the batteries, press the [ENTER] key. The “Condition  
Battery” window should now read “Stop.” The status line should  
change to “Discharging.” (Updating the status could take up to 30  
seconds.)  
Note: It is advisable to condition NiCad batteries when their run time is  
reduced to 50% of their previous run time.  
4. To stop the discharge cycle, press the [ENTER] key and the “Condition  
Battery” window reappears. The status now changes to “On Charger.”  
5. Press [F3] (OK) to return to Operate Mode.  
6.4 Entering Date and Time  
In Operate mode, the Status Bar displays the current date and time above  
the measurements in the upper right corner of the screen. The Date/Time  
option allows you to set the date or time, which are required for correct data  
logging operation.  
To set the time:  
1. From the Meter menu, scroll to the Date/Time entry and press [ENTER].  
The Meter Settings window reopens, as shown in Figure 77 on  
page 113.  
2. From the Units option, press the [T] key once to reach the date text  
box. This box displays the current meter date.  
3. Press [ENTER] to enter the text window. The meter highlights the center  
number. Use the [W] and [X] keys to scroll to any number you wish to  
change.  
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Chapter 6. Programming Meter Settings  
6.4 Entering Date and Time (cont.)  
4. Two alternatives are available to change a highlighted number:  
Use the numeric keys to enter the desired number.  
Use the [T] or [S] arrow keys to scroll, in 1-digit increments, to the  
desired number. (For example, if the text box highlights 09, pressing  
the [T] key twice changes the number to 07. You can scroll from 01  
to 12 for the month and from 01 to 31 for the day (depending on the  
number you have selected for the month.)  
In either case, press [ENTER] to confirm the entry.  
To enter or change the time:  
1. From the time text box, press the [T] key once to scroll to the time text  
box. This box displays the current meter time.  
2. Press [ENTER] to enter the text box. The meter highlights the first  
number. Use the [W] and [X] keys to scroll to any number you wish to  
change.  
3. Two alternatives are available to change a highlighted number:  
Use the numeric keys to enter the desired number.  
Use the [T] or [S] arrow keys to scroll, in 1-digit increments, to the  
desired number. (For example, if the text box highlights 09, pressing  
the [T] key twice changes the number to 07.) You can scroll from 01  
to 12 for the hour and from 01 to 59 for the minute and second inputs.  
4. In either case, press [ENTER] to confirm the entry.  
Pressing the [T] or [S] arrow keys causes the meter to scroll within the  
Meter Settings options.  
To confirm the entries and return to Operate mode, press [F3] (OK). The  
PT878 returns to Operate Mode.  
To leave the window without confirming the entries, press [F2] (Cancel)  
or the [ESC] key. The PT878 returns to Operate Mode.  
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Chapter 6. Programming Meter Settings  
6.5 Changing Date and Time Appearance  
In addition to setting the correct date and time, you can also change its  
presentation to suit local preferences. You can select a time display of  
AM/PM or 24-hour time.  
To alter the time and date display:  
1. From the Meter menu, scroll to the Locale entry and press [ENTER].  
The Display Options window opens on the Format tab, as shown in  
Figure 79 below. To step through each parameter, press the [T] key.  
Display Options  
Display  
Locale  
Separators:  
.
/
Time  
Date  
:
Decimal  
Date Format  
Time Format  
MM/DD/YYYY  
12 Hour  
Date/Time, Decimal Formats:  
MM/DD/YYYY HH:MM:SS PM, 123.45  
Cancel  
OK  
Figure 79: Format Tab in the Display Options Window  
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Chapter 6. Programming Meter Settings  
6.5 Changing Date and Time Appearance (cont.)  
2. The first series of prompts asks you to select separator symbols for the  
date, time and decimal. You can choose from a dash, comma and slash  
(/) for the date; from a period and colon for the time: and from a period  
or comma for the decimal place. For each symbol type:  
a. Press [ENTER] to open the drop-down menu.  
b. Use the [T] or [S] arrow keys to scroll to the desired format.  
c. Press [ENTER] to confirm your entry.  
3. The next prompt asks you to select the date format.  
a. Press [ENTER] to open the drop-down menu. Three options are  
available:  
YYYY/MM/DD (year/month/day)  
MM/DD/YYYY (month/day/year)  
DD/MM/YYYY (day/month/year)  
b. Use the [T] or [S] arrow keys to scroll to the desired format.  
c. Press [ENTER] to confirm your entry.  
4. The PT878 now asks you to select whether you want the time presented  
in a 12-hour format (for example, 11:53:23 PM) or in a 24-hour format  
(23:53:23).  
a. Press [ENTER] to open the drop-down menu.  
b. Use the [T] or [S] arrow keys to scroll to the 12-hour or 24-hour  
entry.  
c. Press [ENTER] to confirm your entry.  
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Chapter 6. Programming Meter Settings  
6.5 Changing Date and Time Appearance (cont.)  
A line at the bottom, the Date/Time, Decimal Formats, displays how the  
format and separator selections will appear on the screen.  
Pressing the [T] arrow key returns the PT878 to the Locale tab.  
To confirm the entries and return to Operate mode, press [F3] (OK). The  
PT878 returns to Operate Mode.  
To leave the window without confirming the entries, press [F2] (Cancel)  
or the [ESC] key. The PT878 returns to Operate Mode.  
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Chapter 6. Programming Meter Settings  
For more comfortable viewing in a particular environment, the PT878  
enables you to adjust the screen contrast. To adjust the screen contrast:  
1. From the Meter menu, scroll to the Contrast entry and press [ENTER].  
The Display Options window opens on the Display tab, as shown in  
Figure 80 below. (From the Format tab, press the [W] key to move to  
the Display tab.) To step through each parameter, press the [T] key.  
Display Options  
Display  
Format  
Darker  
Lighter  
Backlight Off  
Language  
3
Min  
English  
Cancel  
OK  
Figure 80: Display Tab in the Display Options Window  
2. Scroll to the Darker or Lighter box as desired.  
3. Press the [ENTER] button repeatedly until the screen has the desired  
contrast.  
Note: If you find the screen has become too light or too dark, scroll to the  
other box and press [ENTER] until you have adjusted the screen to  
your satisfaction.  
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Chapter 6. Programming Meter Settings  
6.6 Adjusting the Contrast (cont.)  
To confirm the entries and return to Operate Mode, press [F3] (OK). The  
PT878 returns to Operate Mode.  
To leave the window without confirming the entries, press [F2] (Cancel)  
or the [ESC] key. The PT878 returns to Operate Mode.  
6.7 Setting Backlight Timeout  
By using the Backlight Timeout option, you can set a specified time that the  
PT878 backlight will remain on before turning itself off. Automatic turnoff  
enables the PT878 to conserve battery power.  
To set the backlight timeout:  
1. From the Meter menu, scroll to the Backlight entry and press [ENTER].  
The Display Options window opens on the Display tab, as shown in  
Figure 80 on page 120.  
2. Press the [T] key three times to reach the Backlight Off text box.  
3. Then press [ENTER] to enter the box.  
4. Use the numeric keys to enter the number of minutes that the backlight  
remains on (from 0 to 99).  
5. Press [ENTER] to confirm the entry.  
To confirm the entries and return to Operate mode, press [F3] (OK). The  
PT878 returns to Operate Mode.  
To leave the window without confirming the entries, press [F2] (Cancel)  
or the [ESC] key. The PT878 returns to Operate Mode.  
Note: You can turn the backlight on or off at any time by pressing the power  
switch for 1 second.  
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Chapter 6. Programming Meter Settings  
6.8 Changing the Display Language  
IMPORTANT:  
To use this option, you must have previously loaded a  
The PT878 offers the selection of several languages for its display. To  
change the display language:  
1. From the Meter menu, scroll to the Language entry and press [ENTER].  
The Display Options window opens on the Display tab, as shown in  
Figure 80 on page 120.  
2. Press the [T] key four times to reach the Language prompt.  
3. Then press [ENTER] to enter the drop-down menu.  
4. Scroll to the desired language on the menu, here shown as either  
English or Francais (French).  
5. Press [ENTER] to confirm the entry, and [F3] (OK) to close the option.  
6. Since changing the language requires restarting the PT878, a window  
(shown in Figure 81 below) opens, asking that you confirm the change.  
Press [F2] to cancel the change or [F3] to confirm the change.  
Change Language  
Changing the meter’s language  
requires a restart.  
Choose CANCEL to exit or OK to  
proceed.  
Cancel  
OK  
Figure 81: Confirmation Window for Language Change  
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Chapter 6. Programming Meter Settings  
6.8 Changing the Display Language (cont.)  
The meter restarts in Operate Mode in the desired language. Figure 82  
below illustrates a French version of the display shown in Figure 58 on  
page 92.  
ABC.SIT  
2000/11/30 09:53 AM  
Gain, dB  
Vitesse, m/s  
5000  
-1.5121  
-6  
-5000  
3
-30  
10  
0.4  
Volume, l/s  
Gain, dB  
Delta-T, ns  
0.0  
-1.65  
E2: Vitesse saine  
Figure 82: French Version of Typical Display  
Note: The PT878 defaults to US English. However, one or more alternate  
languages can be installed at any time. Consult your GE  
representative or www.gesensing.com for available languages.  
6.9 Changing Communications Settings  
On occasion, you might need to change the parameters by which the PT878  
communicates with a PC over the wireless infrared interface. While  
programming, see Figure 153 on page 237 of Appendix A, Menu Maps. To  
check or change these parameters:  
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Chapter 6. Programming Meter Settings  
6.9 Changing Communications Settings (cont.)  
1. From the Meter menu, scroll to the Communications entry and press  
[ENTER]. The Communications window appears similar to Figure 83  
below.  
Communications  
2
Node ID  
Comm Interface  
Baud Rate  
IR 232  
bps  
IrDA  
9600  
Parity  
None  
1
Stop Bits  
2
8
Data Bits  
7
Cancel  
OK  
Figure 83: Communications Window  
2. The first prompt asks for the node identification number, which can be  
any number from 1 to 240. Do NOT change the node ID unless  
instructed by GE.  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the node ID.  
c. Press [ENTER] to confirm the entry.  
3. The next prompt asks you to select the communications interface from  
two options: IrDA (Infrared Data Association) and the IR232 virtual  
interface. You must use IrDA when using an IR printer or transfer  
application such as QuickBeam. Use the [W] and [X] keys to scroll to  
the desired selection, and press [ENTER].  
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Chapter 6. Programming Meter Settings  
6.9 Changing Communications Settings (cont.)  
Note: For more information on loading software updates via IrDA, see  
Chapter 8, Servicing the PT878, page 195.  
4. The program now asks for the baud rate. The default rate is 9600 bps.  
a. Press [ENTER] to open the drop-down menu.  
b. Use the [T] or [S] arrow keys to scroll to the desired rate, from  
300 to 115.2K bps.  
c. Press [ENTER] to confirm the entry.  
5. The next prompt asks for the parity from five options: None, Mark,  
Space, Even or Odd. The default parity is None.  
a. Press [ENTER] to open the drop-down menu.  
b. Use the [T] or [S] arrow keys to scroll to the desired parity.  
c. Press [ENTER] to confirm the entry.  
6. The next prompt asks you to select either one or two stop bits.The  
default number is one. Use the [W] and [X] keys to scroll to the desired  
number, and press [ENTER].  
7. The final prompt asks you to select either seven or eight data bits. The  
default number is 8. Use the [W] and [X] keys to scroll to the desired  
number, and press [ENTER].  
IMPORTANT:  
Using IR232 requires the following parameters:  
Baud Rate -- 9600  
Parity -- None  
Stop Bits -- 1  
Data Bits -- 8  
To confirm the entries and return to Operate Mode, press [F3] (OK). The  
PT878 returns to Operate Mode.  
To leave the window without confirming the entries, press [F2] (Cancel)  
or the [ESC] key. The PT878 returns to Operate Mode.  
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Chapter 6. Programming Meter Settings  
6.10 Resetting Forward and Reverse Totals  
On occasion, it might be necessary to clear and reset the forward and  
reverse totals computed by the Forward and Reverse Totalizers. To reset the  
totals:  
1. From the Meter menu, scroll to the Totals entry and press [ENTER]. The  
window now appears similar to Figure 84 below.  
Site Program Meter Logging Service  
Units  
Battery  
Velocity, f
Signal, dB  
Date/Time  
Locale  
32  
Units  
0.0
Contrast  
Backlight  
Language  
Communication Volume, l/s  
Delta-T, n
Totals  
X
Reset Both  
0.1User Tab
Fwd Total  
Snapsho RReeset  
Reset Rev Total  
E0: No Errors  
Figure 84: Resetting Totals Menu  
2. Use the [T] or [S] arrow keys to choose the total to be reset.  
3. Press [ENTER] to reset the total(s).  
The meter resets the selected total(s) to 0.0 and returns to Operate Mode.  
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Chapter 6. Programming Meter Settings  
6.11 Setting Up User Tables  
When you program user functions (see page 61), you can also support them  
with up to six user tables of non-linear or empirical data. To program one or  
more user tables:  
1. From the Meter menu, scroll to the User Tables entry and press  
[ENTER]. The window now appears similar to Figure 85 below.  
User Function Tables  
Table 1  
Table  
Table ID UserTable1  
# Data Points  
Max Points  
Programming  
Edit Tables  
Cancel  
Figure 85: User Tables Window  
OK  
2. The first prompt asks you to select the table to be programmed.  
a. Press [ENTER] to open the drop-down menu.  
b. Use the [T] or [S] arrow keys to scroll to the table you wish to  
program.  
c. Press [ENTER] to confirm the entry.  
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Chapter 6. Programming Meter Settings  
6.11 Setting up User Tables (cont.)  
3. The next step is to create a Table ID.  
a. Press [ENTER] to open the window. The screen now appears similar  
to Figure 86 below.  
UserTable1  
A
K
B
C
D
E
F
G
H
I
J
L
M
N
X
O
Y
P
Z
Q
0
R
S
T
U
V
5
W
1
2
3
4
6
>
7
8
9
.
,
=
<
Cancel  
OK  
Delete  
Figure 86: Text Creation Window  
b. Use the four arrow keys to scroll to the desired letter or symbol, and  
press [ENTER] to add the letter to the label.  
Note: Pressing [SEL] causes the screen to alternate between a set of  
upper-case (capital) letters and a set of symbols. Use both screens to  
create the desired label.  
c. Repeat this procedure for each letter or symbol you wish to add to  
the label. If you wish to delete a letter, press [F1] (Delete) to erase  
each letter or symbol, from right to left on the label.  
d. When you have completed the label, press [F3] (OK) to confirm the  
label, or [F2] (Cancel) to leave the window without adding the label.  
Note: It is not necessary to enter the “#Data Points” or “Max Points” text  
boxes.  
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Chapter 6. Programming Meter Settings  
6.11 Setting up User Tables (cont.)  
4. The final prompt asks you to enter or change data in the user table.  
a. Press [ENTER] to open the window. The screen appears similar to  
Figure 87 below.  
Edit User Table 1  
Programming  
Y
UserTable1  
1
2
3
4
5
Cancel  
Figure 87: Edit User Table Window  
OK  
b. Use the four arrow keys to move to the desired entry in the table.  
c. Press [ENTER]. Then use the numeric keys to enter the desired data,  
which appears in the right corner of the window above the table.  
d. Press [ENTER] to confirm the data, which then appears in the  
appropriate slot in the table.  
e. Repeat steps b, c and d on the previous page 129 until you have  
completed entering data for the table.  
f. When you have finished, press [F3] (OK) to confirm the entries or  
[F2] (Cancel) to leave the window without confirming the table.  
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Chapter 6. Programming Meter Settings  
6.11 Setting up User Tables (cont.)  
The program returns to the Edit Tables window.  
To confirm the entries and return to Operate Mode, press [F3] (OK). The  
PT878 returns to Operate Mode.  
To leave the window without confirming the entries, press [F2] (Cancel)  
or the [ESC] key. The PT878 returns to Operate Mode.  
6.12 Taking a Bitmap Capture of a Current Screen  
The Snapshot option enables you to take a screen capture of the current  
screen in bitmap format (.bmp) for printing or display or storage in a  
Windows-based PC. To take a “snapshot” of the screen:  
2. Another menu opens with three entries: Off, To Printer and To File.  
Scroll to the desired entry and press [ENTER].  
Note: An icon of a printer (for printing capture) or a camera (for file  
capture — see page 16) appears at the far right of the status tray,  
indicating that you have activated the Snapshot option. Figure 76 on  
page 112 shows a screen with the Snapshot option activated.  
3. To capture a screen, press the “.” (decimal) button in the lower left  
corner of the keypad twice. The meter beeps, indicating that it has made  
a screen capture.  
The program now varies, depending on whether you selected printer or file  
capture.  
If you selected To Printer, the PT878 shows a message indicating that  
its infrared sensor is looking for a receiving printer. (If the sensor  
spots no printer, a window appears indicating that it cannot find a  
device. If it spots more than one compatible infrared device within its  
range, it asks you to select the desired device.) It transmits the  
capture to the printer once it has made a connection.  
If you selected To File, the captured file appears as “Screen 0X.bmp”  
in the Drive Manager (see page 102). To transfer the file to a PC,  
follow the instructions in Transferring a File to a PC on page 104.  
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Chapter 7. Logging Data  
Chapter 7. Logging Data  
A powerful and flexible feature of the PT878 is data logging. The meter  
enables you to choose up to 12 parameters to log. You can also select the  
start time and date, end time and date, and time interval. Logs can run one at  
a time or simultaneously. Error and circular logs are also available. The  
logged data is internally stored in battery-backed-up memory. A fixed  
amount of memory is assigned to data logging. The frequency of the time  
interval, the length of the log run, and the number of logs affect the amount  
of memory required for a particular log. For example, a log that records  
every 5 seconds will use up more memory than a log that records every 5  
minutes for a given amount of time. Once you make your data logging  
selections, the PT878 enables you to view the amount of memory left. You  
may also stop logging or view logged data while or after data is logged.  
This section describes:  
How to enter the Logging Menu.  
How to set up a new log.  
How to view the data logger memory.  
How to start, stop or pause logging  
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Chapter 7. Logging Data  
7.1 Entering the Logging Menu  
To enter the Logging Menu, press the [MENU] key at the lower right of the  
PT878 keypad. The Main Menu replaces the Status Bar at the top of the  
screen. Press the [X] arrow key three times to scroll from the Site Menu to  
the Logging Menu. At the Logging Menu, press [ENTER]. The screen  
appears similar to Figure 88 below. Refer to Figure 141 on page 224 of  
Appendix A, Menu Maps.  
Site Program Meter Logging Service  
Manager  
Velocity, ft/s  
New Log  
Test  
32  
Units0.00  
Volume, l/s  
Delta-T, ns  
0.0  
0.10  
E0: No Errors  
Figure 88: Logging Menu  
To scroll to a particular option, press the [T] or [S] arrow keys until you  
reach the option. Then press [ENTER] to open the option window.  
When entering parameters in an option, press:  
The [T] key to step through the available parameters  
The [S] key to scroll back to a previously entered parameter  
The [F2] key (Cancel) or the [ESC] key to exit an option at any time and  
return to Operate Mode without changing the parameters.  
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Chapter 7. Logging Data  
7.2 The Log Manager  
The Log Manager offers users a way to check the status and memory size of  
all the logs currently pending, running or finished. To select Log Manager,  
scroll to the Manager entry on the Logging Menu and press [ENTER]. The  
screen appears similar to Figure 89 below. The right section of the screen  
supplies information for the log highlighted in the list on the left. You can  
use the [T] and [S] arrow keys to scroll to a particular log and display  
information pertaining to that log.  
Log Manager  
File Log View Sort  
Info: AAA.LOG  
AAA  
BBB  
CCC  
State: Finished  
S:03/01/01 13:13:41  
E:03/01/01 13:23:41  
Interval: 10 Seconds  
Records:51  
03/01/01 13:23:21  
1216 bytes  
109568 bytes free  
Refresh  
Exit  
Figure 89: Log Manager Window  
To access the menu for the Log Manager, press the [MENU] key. The cursor  
highlights the File Menu in the upper left corner. Use the [W] and [X] keys  
to scroll to the desired menu, and press [ENTER] to open the menu.  
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Chapter 7. Logging Data  
7.3 The File Menu  
The File menu allows you, not only to create new logs, but also to copy,  
rename or delete logs, as well as to print them or transfer them to a PC. To  
open the File Menu from the Log Manager, press the [MENU] key and then  
[ENTER]. The screen appears similar to Figure 90 below.  
Log Manager  
File Log View Sort  
New  
Info: AAA.LOG  
Clone Selected Log  
State: Finished  
Rename  
S:03/01/01 13:13:41  
E:03/01/01 13:23:41  
Interval: 10 Seconds  
Records:51  
Delete  
Delete All Logs?  
Refresh  
Print  
Transfer  
03/01/01 13:23:21  
1216 bytes  
109568 bytes free  
Refresh  
Exit  
Figure 90: File Menu in the Log Manager  
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Chapter 7. Logging Data  
7.3.1 Setting up a New Log  
The New Log option enables you to create and set up parameters for a new  
log. You can access this option in two ways:  
by scrolling to the New Log option in the Logging Menu (as shown in  
Figure 88 on page 132) and pressing [ENTER], or  
by scrolling to the New option in the File Menu of the Log Manager (as  
shown in Figure 90 on page 134) and pressing [ENTER].  
In either case, the Create New Log screen appears similar to Figure 91  
below. Use the four arrow keys to scroll to the desired letter or number, and  
press [ENTER]. Repeat this procedure until you have created the desired log  
name. (Press [F1], Delete, to remove any unwanted letters or numbers.)  
When you have finished, press [F3] (OK) to confirm the entry.  
Create New Log  
A
B
C
D
E
F
G
H
I
J
K
S
L
T
M
U
N
V
O
P
X
5
Q
R
W
Y
6
Z
7
(
0
8
1
9
2
-
3
_
4
@
#
&
)
Cancel  
Delete  
OK  
Figure 91: New Log Window  
The PT878 now asks for log formatting and measurements. The screen  
appears similar to Figure 92 on page 136.  
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Chapter 7. Logging Data  
7.3.1 Setting up a New Log (cont.)  
Measurements  
10SEC.LOG  
General  
Log Name  
Circular  
Error  
Format  
Type  
Linear  
Standard  
Start Date/Time  
End Date/Time  
01:38:08  
09:38:08  
secs  
2000/11/01  
2000/11/01  
Logging Interval  
10  
Cancel  
Activate  
Figure 92: General Log Format Window  
To step through each parameter, press the [T] key.  
1. The first prompt asks you to choose between a linear or circular format  
for the log.  
a. Use the [W] and [X] keys to scroll to the appropriate radio button.  
b. Press [ENTER] to confirm your selection.  
2. The next prompt asks you to choose whether the log is to be a standard  
or error log.  
a. Use the [W] and [X] keys to scroll to the appropriate radio button.  
b. Press [ENTER] to confirm your selection.  
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Chapter 7. Logging Data  
7.3.1 Setting up a New Log (cont.)  
3. The next prompt asks for the starting date and time.  
a. Press [ENTER] to enter the text box. The meter highlights the first  
number. Use the [W] and [X] keys to scroll to any number you wish  
to change, or the [X] key to scroll to the time box.  
b. Two alternatives are available to change a highlighted number:  
Use the numeric keys to enter the desired number.  
Use the [T] or [S] arrow keys to scroll, in 1-digit increments, to the  
desired number. (For example, if the text box displays 09, pressing  
the [T] key twice changes the number to 07.) You can scroll from 01  
to 12 for the month and from 01 to 31 for the day (depending on the  
number you have selected for the month).  
c. In either case, press [ENTER] to confirm the entry.  
4. Follow the same procedure to enter the end date and time.  
5. The final prompt in this window asks for the logging interval.  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired interval in seconds.  
c. Press [ENTER] to confirm the entry.  
6. You have completed entering parameters in this window. To select the  
measurements,  
a. Press the [T] key to return to the Format prompt.  
b. Then press the [S] key to return to the General tab.  
c. Finally, press the [X] key to move to the Measurements tab, and  
press [ENTER]. The Measurements window appears similar to  
Figure 93 on page 138.  
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Chapter 7. Logging Data  
7.3.1 Setting up a New Log (cont.)  
Measurements  
General  
NO UNIT  
NO UNIT  
NO UNIT  
NO UNIT  
NO UNIT  
NO UNIT  
NO UNIT  
NO UNIT  
NO UNIT  
NO UNIT  
NO UNIT  
NO UNIT  
Cancel  
Figure 93: Log Measurements Window  
To step through each entry, press the [T] key.  
1. Press [ENTER] to open the first entry. The Select Measurement window  
opens, as shown in Figure 94 on page 139.  
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Chapter 7. Logging Data  
7.3.1 Setting up a New Log (cont.)  
Select Measurement  
Diagnostics  
Velocity  
Meters/sec  
Feet/sec  
Volume  
Fwd Totalizer  
Rev Totalizer  
Energy  
Cancel  
OK  
No Unit  
Figure 94: Select Measurement Window  
2. Scroll to the desired output type.  
3. Press [SEL] to confirm your selection.  
4. The prompt then moves to a list of unit types. (The available units  
depend on the selection made at the Data Source prompt.) Scroll to the  
desired output unit.  
5. Press [F3] (OK) to confirm your selection.  
6. You can repeat this procedure for up to 12 different parameters.  
7. When you have finished, press [F2] (Cancel) to cancel the entries, or  
[F3] (Activate) to confirm the entries and start the log.  
If you started the log from the New Log option, the PT878 returns to  
Operate Mode, with a Pencil icon in the System Tray; if you started it from  
within the Log Manager, the meter returns to the Log Manager.  
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Chapter 7. Logging Data  
7.3.2 Copying (Cloning) a Selected Log  
In the Clone Selected Log option, you can copy the parameters of a  
particular log, modify the parameters, and start the copy. To copy a log,  
1. First, select the log you wish to copy in the Log Manager (shown in  
Figure 89 on page 133).  
2. Then open the File Menu, scroll to the Clone Selected Log option, and  
press [ENTER].  
3. The Create New Log window (see Figure 91 on page 135) opens.  
Follow the procedure discussed on page 135 to create a log name, and  
press [F3] (OK) to confirm the name.  
4. The General Log Format window (shown in Figure 92 on page 136)  
opens. Follow the procedure discussed on page 136 and page 137 to  
change any settings.  
Note: Unless otherwise specified, the cloned log always begins at the  
current date and time, and ends after the period of time used by the  
original log.  
5. If you wish, scroll to the Measurements window (shown in Figure 93 on  
page 138) and follow the procedure discussed on page 138 and  
page 139 to modify any parameters.  
6. When you have completed modifying the log parameters, press [F2]  
(Cancel) to cancel the log or [F3] (Activate) to confirm and start the new  
log.  
The PT878 returns to the Log Manager, which now displays the status of the  
cloned log.  
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Chapter 7. Logging Data  
7.3.3 Renaming a Log  
To rename a log:  
1. First, select the log you wish to rename in the Log Manager (shown in  
Figure 89 on page 133)).  
2. Then open the File Menu, scroll to the Rename option, and press  
[ENTER].  
3. The Rename Log window opens. (Except for the heading, the window is  
identical to the Create New Log window shown in Figure 91 on  
page 135.) Follow the procedure discussed on page 135 to create a log  
name, and press [F3] (OK) to confirm the name.  
7.3.4 Deleting a Log  
To delete a log:  
1. First, select the log you wish to delete in the Log Manager (shown in  
Figure 89 on page 133)).  
2. Then open the File Menu, scroll to the Delete option, and press  
[ENTER].  
3. A delete confirmation window opens, as shown in Figure 95 on  
page 142. Press [F2] (No) to stop the deletion, or [F3] (Yes) to delete the  
log.  
The Log Manager reappears, with the specified log deleted.  
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Chapter 7. Logging Data  
7.3.4 Deleting a Log (cont.)  
Log Manager  
Fil
Delete  
Re  
Delete Log ‘555.LOG?’  
Res  
Yes  
Figure 95: Delete Confirmation Window  
No  
7.3.5 Deleting All Logs  
To clear the Log Manager and memory of all logs, open the File menu,  
scroll to the Delete All Logs option, and press [ENTER]. A window opens,  
asking, “Delete All Logs?” Press [F2] (No) to stop the deletion, or [F3] (Yes)  
to delete the logs.  
A blank Log Manager appears. All logs have been deleted.  
7.3.6 Refreshing the Log Manager Screen  
To refresh the Log Manager screen and view the most recent information on  
a given log, select the log you wish to view in the Log Manager. Then open  
the File Menu, scroll to the Refresh option, and press [ENTER]. The screen  
momentarily blanks, and then reappears with the most current information  
on the highlighted log.  
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Chapter 7. Logging Data  
7.3.7 Printing a Log  
To print a file from the Log Manager:  
1. Highlight the desired log in the window on the left of the Log Manager.  
2. Press [MENU], scroll to the Print option, and press [ENTER].  
3. The Enter Time window opens, as shown in Figure 96 below. To  
determine the exact time period for which you wish to print the log:  
-52.0  
Enter Time  
Start Date  
2003/03/01  
End Date  
Start Time  
13:23:41 PM  
End Time  
13:53:41 PM  
2003/03/01  
Figure 96: Enter Time Window  
a. Use the arrow keys to scroll to the desired text box. Press [ENTER]  
to open the box.  
b. Two alternatives are available to change a highlighted date or time:  
Use the numeric keys to enter the desired number.  
Use the [T] or [S] arrow keys to scroll, in 1-digit increments,  
to the desired number. (For example, if the text box displays 09,  
pressing the [T] key twice changes the number to 07.) You can  
scroll from 01 to 12 for the month, from 01 to 31 for the day  
(depending on the number you have selected for the month), and  
from 0 to 59 for minutes and seconds.  
In either case, press [ENTER] to confirm the entry.  
c. Repeat step 2 for any other entries you wish to change. When you  
have finished, press [F3] (OK) to confirm the entries and close the  
window.  
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Chapter 7. Logging Data  
7.3.7 Printing a Log (cont.)  
The PT878 shows a message indicating that its infrared sensor is looking for  
a printer. (If the sensor spots no printer, a window appears with this  
message. If it spots two printers within its range, it asks you to select the  
desired device.) If successful, the PT878 returns to the Log Manager, while  
the printer prints out the log.  
7.3.8 Transferring a Log to a PC  
To upload a log to a PC:  
1. Check that the Communications option (see Appendix F) has been set  
to the IrDA protocol, and that the IR beam on the PT878 has clear  
access to the IR sensor connected to the PC port.  
Note: For Windows NT 4.0, check that the QuickBeam software (available  
through the path C:\Program Files\QuickBeam Suite) is running.  
2. Highlight the desired log in the left window of the Log Manager.  
3. Press [MENU], scroll to the Transfer option, and press [ENTER].  
The screen shows a message indicating that the PT878 is searching for an  
infrared device. (If the sensor spots no device, a window appears with this  
message, and asks if you want to try again.) If it finds a device, it sends  
another message indicating that it is uploading the log. (The meter also  
displays a message if the upload fails.) When the upload is complete, the  
meter returns to the Site Manager. The PC holds the transferred log in a  
C\Ir_Inbox folder (C:\Ir_Inbox for Windows NT, C:\My Received Files for  
Windows 98, or Desktop for Windows 2000). You can open the file on the  
PC using the PanaLog Viewer (available at www.gesensing.com) or  
PanaView software and export it in Microsoft Excel format.  
Note: You cannot download log files back to the PT878.  
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Chapter 7. Logging Data  
7.4 The Log Menu  
The Log Menu allows you to pause, restart or end any or all logs that are  
currently pending or running. (However, you cannot restart any finished  
logs, even if they were finished before the programmed end time.) To open  
the Log Menu in the Log Manager, press [MENU]. Scroll to the Log option,  
and press [ENTER]. The window appears similar to Figure 97 below.  
Log Manager  
File Log View Sort  
Start  
Info: AAA.LOG  
AA
Pause  
BB
End  
CC
State: Finished  
S:03/01/01 13:13:41  
E:03/01/01 13:23:41  
Interval: 10 Seconds  
Records:51  
Pause All Logs  
Start All Logs  
End All Logs  
03/01/01 13:23:21  
1216 bytes  
View All Sites  
109568 bytes free  
Refresh  
Exit  
Figure 97: Log Menu in the Log Manager  
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Chapter 7. Logging Data  
7.4.1 Stopping (Pausing) a Log  
To stop a log that is currently pending or running,  
1. First, select the log you wish to pause in the Log Manager (shown in  
Figure 89 on page 133).  
2. Then open the Log Menu, scroll to the Pause option, and press  
[ENTER].  
The PT878 returns to the Log Manager, which displays the highlighted log  
with “Paused” in the State line.  
7.4.2 Restarting a Log  
To restart a paused log:  
1. First, select the log you wish to restart in the Log Manager (shown in  
Figure 89 on page 133).  
2. Then open the Log Menu, scroll to the Start option, and press [ENTER].  
The PT878 returns to the Log Manager, which displays the highlighted log  
with a status of “Pending” or “Running.”  
7.4.3 Ending a Log  
To end a log:  
1. First, select the log you wish to end in the Log Manager (shown in  
Figure 89 on page 133).  
2. Then open the Log Menu, scroll to the End option, and press [ENTER].  
The PT878 returns to the Log Manager, which displays the highlighted log  
with a status of “Finished.” The space not used by the finished log is freed  
for reuse.  
Note: You cannot restart a finished log. You must create a new log with the  
same parameters.  
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Chapter 7. Logging Data  
7.4.4 Stopping All Logs  
To stop all log that are currently pending or running, open the Log Menu,  
scroll to the Pause All Logs option, and press [ENTER]. The PT878 returns  
to the Log Manager, which displays all log programmed to run now or in the  
future with a status of “Paused.”  
7.4.5 Restarting All Logs  
To restart all paused logs, open the Log Menu, scroll to the Start All Logs  
option, and press [ENTER]. The PT878 returns to the Log Manager, which  
displays the logs with a status of “Pending” or “Running.”  
7.4.6 Ending All Logs  
To end all currently pending or running logs, open the Log Menu, scroll to  
the End All Logs option, and press [ENTER].The PT878 returns to the Log  
Manager, which displays the running logs with a status of “Finished.”  
7.4.7 View All Sites  
To check on all logs, open the Log Menu, scroll to the View All Sites  
option, and press [ENTER]. Logs are associated with the site in use at the  
time the log is created. Thus, when another site is in use, the PT878  
automatically starts different logs. By default, the Log Manager only  
displays the logs created with the current site. View All Sites allows the  
Manager to list logs for all sites.  
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Chapter 7. Logging Data  
7.5 The View Menu  
Through the View menu, you can view the data of individual logs in  
graphical or spreadsheet formats. To open the View menu from the Log  
Manager, press [MENU]. Scroll to the View menu, and press [ENTER]. The  
screen appears similar to Figure 98 below.  
Log Manager  
File Log View Sort  
Details  
Graph  
Spreadsheet  
fo: AAA.LOG  
ate: Finished  
:03/01/01 13:13:41  
E:03/01/01 13:23:41  
Interval: 10 Seconds  
Records:51  
AAA  
BBB  
CCC  
03/01/01 13:23:21  
1216 bytes  
109568 bytes free  
Refresh  
Figure 98: View Menu  
Exit  
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Chapter 7. Logging Data  
7.5.1 Displaying Log Details  
To view details of a given log, be sure the log is highlighted in the left  
window of the Log Manager. Then scroll to the View menu and press  
[ENTER]. Scroll to the Details option and press [ENTER]. The screen now  
appears similar to Figure 99 below.  
Log Info  
State: Finished  
S:03/01/01 13:13:41  
E:03/01/01 13:23:41  
Interval:10 Seconds  
Records:51  
Precision: 8 Error:No (Basic)  
Velocity: Meters/sec  
Exit  
Figure 99: Log Details Display Window - List of Measurements in Log  
Press [F2] (Cancel) or [F3] (OK) to return to the Log Manager.  
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Chapter 7. Logging Data  
7.5.2 Displaying Log Data in Graphical Form  
To view a log in graphical form, be sure the log is highlighted in the left  
window of the Log Manager. Then scroll to the View menu and press  
[ENTER]. Scroll to the Graph option and press [ENTER].  
AAA.LOG (Velocity, ft/s)  
297  
289  
2001/03/01  
13:53:41 PM  
2001/03/01  
13:23:41 PM  
Scale  
Time  
Exit  
Figure 100: Log Graph Display Window  
The Select Measurement window opens and lists the log measurement  
parameters. If a log contains more than one measurement, you must select  
which measurement to plot from the list displayed. Once you have chosen  
the measurement parameter, press [F3] (View). The screen now appears  
similar to Figure 100 above. (Press [F2], Cancel, to leave the window  
without viewing the graph.)  
If you wish to alter the graph scale, press [F1] (Scale) and go to page 151.  
If you wish to alter the time scale, press [F2] (Time) and go to page 152.  
To leave the window, press [F3] (Exit).  
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Chapter 7. Logging Data  
7.5.2 Displaying Log Data in Graphical Form (cont.)  
Y-Axis  
Limits  
Set  
-52  
-52  
Range  
Minimum  
Max  
Maximum  
2003/03/01  
13:53:41 PM  
2003/03/01  
13:23:41 PM  
Cancel  
Figure 101: Y-Axis Window  
OK  
The Y-Axis window (shown in Figure 101 above) allows you to specify  
whether the Y axis on the graph extends to the maximum value (Max), over  
the entire range (Range) or between certain specified values (Set).  
1. Use the [W] and [X] keys to scroll to the desired limit type. Press  
[ENTER] to confirm the entry.  
If you select Max or Range for limits, you have finished entering data in this  
form. If you select Set, the PT878 asks for minimum and maximum limits.  
2. Press the [T] key to reach the Minimum text box.  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired value.  
c. Press [ENTER] to confirm the entry.  
3. Repeat step 2 to enter the Maximum value.  
4. When you have finished, press [F2] (Cancel) to cancel the entries, or [F3]  
(OK) to confirm the entries and change the graph.  
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Chapter 7. Logging Data  
7.5.2 Displaying Log Data in Graphical Form (cont.)  
If you wish to alter the time scale, press [F2] (Time). The Enter Time  
window appears similar to Figure 102 below.  
AAA.LOG (Velocity, ft/s)  
Enter Time  
Start Date  
2003/03/01  
End Date  
Start Time  
13:23:41 PM  
End Time  
13:53:41 PM  
2003/03/01  
Figure 102: Enter Time Window  
1. Use the arrow keys to scroll to the desired text box. Press [ENTER] to  
open the box.  
2. Two alternatives are available to change a highlighted date or time:  
Use the numeric keys to enter the desired number.  
Use the [T] or [S] arrow keys to scroll, in 1-digit increments, to the  
desired number. (For example, if the text box displays 09, pressing  
the [T] key twice changes the number to 07.) You can scroll from 01  
to 12 for the month, from 01 to 31 for the day (depending on the  
number you have selected for the month), and from 0 to 59 for  
minutes and seconds.  
In either case, press [ENTER] to confirm the entry.  
3. Repeat step 2 for any other entries you wish to change.  
When you have finished, press [F3] (OK) to confirm the entries and close  
the window, or press [F2] (Cancel) to leave the window without changing  
the entries.  
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Chapter 7. Logging Data  
7.5.3 Displaying Log Data in Spreadsheet Form  
To view a log in spreadsheet form, be sure the log is highlighted in the left  
window of the Log Manager. Then scroll to the View menu and press  
[ENTER]. Scroll to the Spreadsheet option and press [ENTER]. The screen  
now appears similar to Figure 103 below.  
123.LOG  
Time  
03/20/2001  
Diagnostics  
P# Up  
14:24:46  
14:24:56  
14:25:06  
14:25:17  
450  
448  
451  
453  
450  
14:25:27  
14:25:37  
449  
14:25:47  
Exit  
Refresh  
Time  
Figure 103: Log Spreadsheet Window  
Use the [W] and [X] keys to scroll to other columns, or the [T] or [S]  
keys to scroll backward or forward in time.  
To alter the times displayed, press [F1] (Time). The Enter Time window  
(shown on page 152) opens. Follow the instructions on page 152 to  
change the date or time.  
To refresh the display, press [F2] (Refresh). The display shows the most  
current data.  
Press [F3] (Exit) to return to the Log Manager.  
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Chapter 7. Logging Data  
7.6 The Sort Menu  
The Sort Menu within the Log Manager allows you to arrange your log list  
either alphabetically (By Name) or chronologically (By Date).  
Log Manager  
Sort  
File Log View  
bBy Name  
A.LOG  
AAA  
BBB  
CCC  
nished  
By Date  
S:03/01/01 13:13:41  
E:03/01/01 13:23:41  
Interval: 10 Seconds  
Records:51  
03/01/01 13:23:21  
1216 bytes  
109568 bytes free  
Refresh  
Figure 104: Sort Menu in the Log Manager  
7.6.1 Listing Logs by Name  
If you want to list your logs alphabetically by log name within the Log  
Manager, press [MENU] to open the File Menu. Then scroll from the File  
Menu to the Sort Menu, shown in Figure 104 above. Press [ENTER]. The  
Log Manager screen refreshes, with the sites listed in alphabetical order.  
7.6.2 Listing Logs in Chronological Order  
If you prefer to list your logs chronologically by time of creation within the  
Log Manager, press [MENU] to open the File Menu. Then scroll from the  
File Menu to the Sort Menu, and scroll to the By Date option. Press  
[ENTER]. The Log Manager screen refreshes, with the sites listed in chrono-  
logical order, from the most recent to the earliest.  
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Chapter 8. Servicing the PT878  
Chapter 8. Servicing the PT878  
For user convenience, the PT878 offers a Service Menu. This menu enables  
users to perform a variety of functions that they might occasionally require:  
print out reports  
set up and view the thickness gauge measurements  
calibrate the PT878  
run diagnostics  
set up signal parameters and peak detection  
define error limits  
test the PT878 screen and keys  
diagnose setup problems with the impulse response  
check test points  
return to factory default parameters  
load updated versions of the meter program into the PT878.  
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Chapter 8. Servicing the PT878  
To enter the Service Menu, press the [MENU] key at the lower right of the  
PT878 keypad. The Menu Bar replaces the Status Bar at the top of the  
screen. Press the [X] arrow key four times to scroll from the Site Menu to  
the Service Menu. At the Service Menu, press [ENTER]. The screen appears  
similar to Figure 105 below. When programming, refer to Figure 142 on  
page 225 of Appendix A, Menu Maps.  
Site Program Meter Logging Service  
Velocity, ft/s  
Reports
T-Gauge Display  
Test  
T-Gauge Setup  
Units0.00  
Calibrate  
Diagnostics  
Signal Setup  
Error Limits X
Factory Defaults  
Flash Update  
0.0  
Delta-T, ns  
Test  
0.10  
E0: No Errors  
Figure 105: Service Menu  
To scroll to a particular option, press the [T] or [S] arrow keys until you  
reach the option. Then press [ENTER] to open the option window.  
When entering parameters in an option, press:  
The [T] key to step through the available parameters.  
The [S] key to scroll back to a previously entered parameter.  
The [F2] key (Cancel) or the [ESC] key to exit an option at any time and  
return to Operate Mode without changing the parameters.  
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Chapter 8. Servicing the PT878  
8.2 Printing Reports  
When used with an IR-compatible printer, the PT878 can print out a variety  
of data (current site, logs, drive contents, and user functions, tables, and  
settings) in the Reports option. To enter the Reports option, scroll to the  
Reports entry on the Service Menu and press [ENTER]. The screen appears  
similar to Figure 106 below.  
Reports  
Reports  
Drive Contents  
Current Site  
Global Settings  
User Functions  
User Tables  
All User Settings  
Menu Commands  
All Reports  
Exit  
Print  
Figure 106: Reports Window  
Press [ENTER] to open the drop-down list of available reports, as shown in  
Figure 106 above. Press the [T]or [S] arrow keys to scroll to the desired  
reports, and press [ENTER]. Then press [F2] (Print) to print out the desired  
reports, or press [F3] (Exit) to leave the option and return to Operate Mode.  
Figure 107 on page 158 shows a typical printout of a drive report.  
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Chapter 8. Servicing the PT878  
8.2 Printing Reports (cont.)  
Figure 107: Printout of a Typical Drive Report  
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Chapter 8. Servicing the PT878  
8.3 Setting up the Thickness Gauge  
For greatest accuracy in flow applications, the PT878 can measure pipe wall  
thickness using an optional thickness gauge transducer, instead of relying  
on the nominal pipe wall thickness. In Thickness Gauge mode, the PT878  
does not measure flow, but it can determine the thickness of most standard  
metal and plastic pipe materials over a range from 0.05 to 3 in. (1.3 to 76.2  
mm).  
The PT878 offers two basic thickness gauge functions: using the gauge to  
measure thickness after entering the pipe material, and calibrating the  
gauge. For the highest possible accuracy, you can also calibrate the velocity  
of the pipe material.  
Using the thickness gauge involves three steps:  
1. Enter the material and soundspeed (refer to Figure 108 on page 160).  
2. Measure the pipe wall thickness (in the Display window on page 162).  
3. If the measurement seems unreasonable, examine the acoustic signal to  
diagnose the problem (in the Graph window on page 163).  
Calibrating the thickness gauge involves up to two additional steps:  
4. Calibrate the thickness gauge itself (in the Zero window on page 165).  
5. Calibrate the velocity of the pipe material (in the Velocity window on  
page 168), if possible and if the pipe material is not the material entered  
in the Zero window. This step requires a trustworthy reference, either a  
section of pipe (such as a flange or open pipe section) that can be  
measured with calipers or another measurement device, or a thickness  
calibration block from the same pipe material.  
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Chapter 8. Servicing the PT878  
8.4 Measuring Pipe Wall Thickness  
IMPORTANT:  
The factory recommends calibrating the thickness gauge  
periodically (as discussed on page 165) before measuring  
thickness.  
To enter the Thickness Gauge Display option, scroll to the T-Gauge Display  
entry on the Service Menu and press [ENTER]. The screen appears similar  
to Figure 108 below.  
Thickness Gauge Measure  
Zero  
Material  
Graph  
Display  
Velocity  
Material  
Other  
m/sec  
Sound Speed  
0
Cancel  
OK  
Figure 108: Material Window  
1. From the Thickness Gauge Display option, press the [X] arrow key  
four times to enter the Material window.  
2. The first prompt asks you to select the material for the pipe wall you  
wish to measure from a drop-down list.  
a. Press [ENTER] to open the list.  
b. Use the [T] or [S] arrow keys to scroll to the desired material.  
c. Press [ENTER] to confirm your selection.  
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8.4.1 Entering the Material and Soundspeed (cont.)  
If you have selected a preprogrammed material, you have completed  
entering data in this window. Pressing the [T] key returns the program to  
the Material tab. But if you selected “Other,” you can also enter a specific  
soundspeed.  
3. To enter the soundspeed:  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired soundspeed (from the  
brochure Soundspeeds and Pipe Size Data, 914-004).  
c. Press [ENTER] to confirm your entry.  
To leave the Material window:  
Press the [W] or [X] arrow key to move to another tab to take  
readings or perform a velocity calibration.  
Press [F2] (Cancel) to return to Operate Mode without confirming the  
soundspeed value.  
Press [F3] (OK) to confirm the new value. The PT878 returns to  
Operate Mode.  
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8.4.2 Measuring Thickness in Numeric Format  
To measure the actual thickness of a pipe, hold the calibrated transducer  
steady, press the [W] or [X] arrow key until you reach the Display tab and  
press [ENTER]. The T-Gauge Display option shows the thickness  
measurement in numeric format (displayed in Figure 109 below).  
Note: Refer to Appendix D, Ultrasonic Thickness Gauge Theory of  
Operation, page 251, to learn how to position and align the  
transducer.  
Thickness Gauge Measure  
Display  
Graph  
Velocity  
Material  
Zero  
Thickness, mm  
42.71  
OK  
Cancel  
Figure 109: Thickness Gauge Display Window  
Be sure the “Noise” or “Los” (loss of signal) boxes do not appear. Press [F2]  
(Cancel) or [F3] (OK) to return to Operate Mode, or press the [X] arrow key  
to move to another window in the option.  
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8.4.3 Displaying the Receive Signal in Graphical Format  
Used chiefly for diagnostic purposes, the Graph option helps to determine  
why the thickness gauge is not working if you suspect a problem. The graph  
shows an image of the acoustic signal. If the display does not show a signal  
image similar to Figure 110 below, you may have a problem with the  
transducer, couplant, or the programmed values. Also, some materials (such  
as PTFE or fiberglass) do not support acoustic signals.  
To open the Graph window and display the receive signal graphically, press  
the [W] or [X] arrow key until you reach the Graph tab and press [ENTER].  
The screen appears similar to Figure 110 below.  
Thickness Gauge Measure  
Display  
Zero Material  
Velocity  
Graph  
Signal  
OK  
Figure 110: Thickness Gauge Graph Window  
Press [F2] (Cancel) or [F3] (OK) to return to Operate Mode, or press the [X]  
arrow key to move to another window in the option. However, if you wish  
to adjust the graph, press the [T] key. The screen now appears similar to  
Figure 111 on page 164.  
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8.4.3 Displaying the Receive Signal in Graphical Format (cont.)  
Thickness Gauge Measure  
Display  
Material  
Velocity  
Graph  
Zero  
Signal  
In  
Display  
Out  
Figure 111: Graph Window in Zoom Format  
Press [F1] (In) to zoom in to magnify screen details.  
Press [F2] (Out) to zoom out fully.  
Press [F3] to toggle between the left and right cursors.  
Press [W] and [X] to move the selected cursor left and right.  
Press [T] to select the graph.  
Press [S] to return to tab navigation.  
Press [ESC] to return to Operate Mode without saving the calibration  
changes.  
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8.4.4 Calibrating the Thickness Gauge Transducer  
To zero the transducer offsets, go to the Zero tab. Press the [W] or [X]  
arrow key until you reach the Zero tab and press [ENTER]. The screen  
appears similar to Figure 112 below.  
Thickness Gauge Measure  
Zero Material  
Graph  
Single  
Block 1 Length  
Display  
Velocity  
Dual Calibration  
Calibrate  
mm  
0
µs  
Transducer Delay,  
Calculated  
Current  
0
0
Cancel  
OK  
Figure 112: Zero Window  
Dual-Point Calibration  
Note: The factory recommends dual calibration. Dual-point calibration is  
more reliable, but it requires two known thickness levels of the  
calibration material. Use single-point calibration only if you know  
the velocity of the calibration block material to a high degree of  
accuracy. For single-point calibration, complete the following  
procedure, but skip steps 6, 7 and 8. See Appendix D for more  
information.  
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Dual-Point Calibration (cont.)  
1. Press the [T] arrow key to enter the window.  
2. The first prompt asks you to choose between single and dual-point  
calibration. Use the [W] and [X] arrow keys to move to the Dual radio  
button and press [ENTER].  
3. The next prompt asks you to enter the length of Block 1. (If you are  
using a GE-supplied test block, the length is printed on the block.)  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the length.  
c. Press [ENTER] to confirm the entry.  
4. Press [X] to move to the Calibrate button, and press [ENTER] to  
prepare for calibration. Then apply couplant B to the Block 1 surface,  
and hold the transducer against the block.  
5. When you have the transducer firmly pressed against the block and the  
Ready button appears, press [ENTER] again to perform the calibration.  
Note: For single-point calibration, skip to step 9.  
6. The next prompt asks you to enter the length of Block 2.  
a. Use the arrow keys to move to the Block 2 text box.  
b. Press [ENTER] to open the text box.  
c. Use the numeric keys to enter the length.  
d. Press [ENTER] to confirm the entry.  
7. Press [X] to move to the Calibrate button, and press [ENTER] to  
prepare for calibration. Then apply couplant B to the block surface, and  
hold the transducer against the block.  
8. When you have the transducer firmly pressed against the block, press  
[ENTER] (Ready button) again to perform the calibration.  
9. Hold the transducer steady until the Set button appears. Press [ENTER]  
to store the calibration.  
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Dual-Point Calibration (cont.)  
IMPORTANT:  
Be sure to hold the transducer steady until the GE wait  
cursor disappears.  
10. Use the [S] key to return to the Zero tab, and then scroll to the Display  
tab (page 162) to confirm the block length within ±0.002. If the  
measurement is not within this limit, recalibrate the transducer offsets.  
Once you have completed calibration, the transducer should remain  
calibrated until the meter memory is cleared or a dramatic shift in ambient  
conditions occurs.  
To leave the Zero window:  
Press the [W] or [X] arrow key to move to another tab to take  
readings or perform a velocity calibration.  
Press [F2] (Cancel) to return to Operate Mode without confirming the  
soundspeed value.  
Press [F3] (OK) to confirm the new value. The PT878 returns to  
Operate Mode.  
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8.4.5 Calculating Velocity (Pipe Material Soundspeed)  
The nominal soundspeed for your pipe material will give thickness  
measurements of reasonable accuracy. However, for greater accuracy,  
calibrate pipe material sound velocity.  
IMPORTANT:  
This step is necessary only if the actual pipe material  
soundspeed differs from the soundspeed of the material  
used in the calibration block. It is possible only if you have  
a sample of pipe material with thickness known to a high  
level of precision.  
To open the Velocity window, press the [W] or [X] arrow key until you  
reach the Velocity tab and press [ENTER]. The screen appears similar to  
Figure 113 below.  
Thickness Gauge Measure  
Velocity  
0
Graph  
Zero Material  
Display  
Block Length  
Determine the Sound Speed  
Calculated Current  
Cancel  
Figure 113: Soundspeed Window  
OK  
1. Scroll to the Velocity tab as shown in Figure 113 above. Press [ENTER].  
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8.4.5 Calculating Velocity (Pipe Material Soundspeed) (cont.)  
2. To enter the block length (here, the thickness of the sample as measured  
with a caliper or calibrated sample), press the [T] arrow key and then  
press [ENTER] to open the Block Length text box. Use the numeric keys  
to enter the desired block length. Press [ENTER] to confirm the entry.  
3. Prepare the sample for calibration by applying couplant B to its surface,  
and press [ENTER]. The screen now appears similar to Figure 114  
below.  
4. Hold the transducer steady against the sample, and wait for the Set  
button to appear.  
5. To calibrate the gauge, press the [T] arrow key to move to the Set  
button.  
6. Press [ENTER] (Set button) to start the calibration sequence.  
Thickness Gauge Measure  
Display  
Velocity  
1
Graph  
Zero Material  
Set  
Block Length  
Press Set to Commit Value  
Current  
22129.  
74733.  
Calculated  
Cancel  
OK  
Figure 114: Velocity Window - Calculated and Current Values  
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8.4.5 Calculating Velocity (Pipe Material Soundspeed) (cont.)  
7. The “Calculated” box shows the thickness value measured. The PT878  
asks for confirmation of the calculated and current values. Press  
[ENTER] to commit the calculated value, or to recalculate the value.  
Note: If you commit the calculated value, the settings in the Material  
window also change from the previous material to “Other” with the  
new soundspeed.  
To leave the Velocity window:  
Press the [W] or [X] arrow key to move to another tab.  
Press [F2] (Cancel) to return to Operate Mode without confirming the  
soundspeed value.  
Press [F3] (OK) to confirm the new value and return to Operate  
Mode.  
8.5 Programming the Thickness Gauge  
While the T-Gauge Display option allows you to program the appropriate  
material and soundspeed, the Thickness Gauge Setup option enables you to  
view or change five parameters:  
Low Signal Threshold  
Transducer Delay  
Signal Inversion  
Noise Threshold  
Detection Threshold  
Note: The thickness gauge programming settings are entered at the factory.  
You should not change them unless instructed by the factory.  
The Programming window appears similar to Figure 115 on page 171.  
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8.5 Programming the Thickness Gauge (cont.)  
Thickness Gauge Setup  
Programming  
0 %  
Low Signal Thresh  
Transducer Delay  
Signal Inversion  
µs  
0
On  
Off  
%
Noise Threshold  
0
0 %  
Detection Threshold  
Cancel  
OK  
Figure 115: Thickness Gauge Programming Window  
1. Press the [T] arrow key to enter the window.  
2. The first prompt asks for the low signal threshold. If the signal strength  
falls below this value, a “Low Signal” message appears on the screen.  
To change this value:  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired value.  
c. Press [ENTER] to confirm your entry.  
3. The next value, transducer delay, represents the time the ultrasonic  
signal takes to travel from the meter to the pipe material surface. To  
change this value:  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired value.  
c. Press [ENTER] to confirm your entry.  
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8.5 Programming the Thickness Gauge (cont.)  
4. The signal inversion prompt enables you to invert the thickness  
transducer signal. Signal inversion may be necessary if your thickness  
readings show unusual jitter, or for certain unusual combinations of  
pipe and fluid or pipe and lining. Consult the factory before measuring  
the thickness of lined pipes.  
Note: When measuring the thickness of certain pipe materials, you might  
need to drain the pipe before measuring the pipe wall, because  
certain pipe/liquid combinations muffle the ultrasonic echo.  
Signal inversion should be on, unless you have received other instructions.  
To change its status, use the [W] and [X] arrow keys to move to the  
appropriate radio button and press [ENTER].  
5. To enter the noise threshold:  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired value.  
c. Press [ENTER] to confirm your entry.  
6. The final value, the detection threshold, represents the percent of peak  
the PT878 uses to make measurements. It will consider anything above  
the entered percentage as part of the signal. To change this value:  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired value.  
c. Press [ENTER] to confirm your entry.  
You have finished entering values for the Programming window. To leave  
this window:  
Press the [W] arrow key to move to the Materials tab.  
Press [F2] (Cancel) to return to Operate Mode without confirming the  
changes. The PT878 returns to Operate Mode.  
Press [F3] (OK) to confirm the new data and return to Operate Mode. The  
PT878 returns to Operate Mode.  
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8.6 Displaying Diagnostic Parameters  
The Diagnostics option enables you to view current diagnostic parameters  
without having to open a display window in Operate Mode. To enter the  
option, scroll to the Diagnostics entry on the Service Menu and press  
[ENTER]. The screen appears similar to Figure 116 below.  
Figure 116: Diagnostics Window  
Press [F2] (Cancel) or [F3] (OK) to close the window and return to Operate  
Mode.  
Note: For an explanation of diagnostic parameters, refer to Chapter 9,  
Diagnostics and Troubleshooting.  
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8.7 Calibrating the Analog Output and Inputs  
The Calibration option allows you to calibrate the analog output and inputs.  
To enter the option, scroll to the Calibrate entry on the Service Menu and  
press [ENTER]. The screen appears similar to Figure 117 below.  
Calibrate/Test I/O  
Analog Input  
Analog Output  
Setpoint  
4 mA  
20 mA  
Actual 20 mA  
20  
mA  
4
4
Actual  
Reset  
Calibrate  
Cancel  
OK  
Figure 117: Outputs Window in the Calibration Option  
8.7.1 Calibrating the Analog Output  
The calibration procedure consists of calibrating the analog output zero  
point (0 or 4 mA) and then calibrating the full scale point (20 mA). You  
enter, first the setpoint, and then the actual value derived from an ammeter  
or digital voltmeter. The analog outputs have a resolution of ±5.0 µA. Press  
the [T] arrow key to enter the Analog Output window.  
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8.7.1 Calibrating the Analog Output (cont.)  
1. Connect the digital multimeter to the analog output.  
2. The next prompt asks for the setpoint (4 or 20 mA). Use the [W] and  
[X] arrow keys to move to the appropriate radio button and press  
[ENTER].  
3. The next prompt asks you to enter the actual value shown on the  
multimeter or ammeter.  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired value.  
c. Press [ENTER] to confirm your entry.  
4. Repeat steps 2 and 3 for the other setpoint.  
5. Press the [T] arrow key to move to the Calibrate box, and then press  
[ENTER] to calibrate the output.  
If you are unsatisfied with the calibration, you can reset the inputs to factory  
defaults. Press the [X] arrow key to move to the Reset box, and then press  
[ENTER] to undo the calibration.  
You have completed calibrating the outputs. To leave the Output window,  
Press the [S] key to return to the Output tab, and the [X] arrow key to  
move to the Input tab.  
Press [F2] (Cancel) to return to Operate Mode without confirming the  
changes.  
Press [F3] (OK) to confirm the new data. The PT878 returns to Operate  
Mode.  
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8.7.2 Calibrating Inputs  
To open the Inputs window, press the [X] arrow key and press [ENTER].  
The screen appears similar to Figure 118 below.  
Note: Calibrating the analog inputs requires use of a current source.  
Calibrate/Test I/O  
Analog Input  
Analog Output  
Input#  
A
Read  
Read  
4
Low  
mA  
20  
High  
mA  
Calibrate  
Reset  
Cancel  
OK  
Figure 118: Inputs Window in the Calibrate Option  
1. Press the [T] arrow key to enter the window.  
2. The first prompt asks you to select the input.  
a. Press [ENTER] to open the drop-down list.  
b. Use [T]or [S] arrow key to scroll to the desired output (A or B).  
c. Press [ENTER] to confirm your selection.  
3. The next prompt asks for the value to which you want to set the low  
input (0 or 4 mA).  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired value.  
c. Press [ENTER] to confirm your entry.  
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8.7.2 Calibrating Inputs (cont.)  
4. Press the [X] arrow key to move to the Read box, and then press  
[ENTER] to read the low input.  
5. The next prompt asks for the value to which you want to set the high  
input (20 mA).  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired value.  
c. Press [ENTER] to confirm your entry.  
6. Press the [X] arrow key to move to the Read box, and then press  
[ENTER] to read the high input.  
7. Press the [T] key to move to the Calibrate box, and press [ENTER] to  
calibrate the inputs.  
8. At this point, you have two options:  
a. If you are unsatisfied with the calibration, you can reset the inputs to  
factory defaults. Press the [X] arrow key to move to the Reset box,  
and then press [ENTER] to undo the calibration.  
b. If you are satisfied with the calibration, press the [T] key to return  
to the Input# prompt, and repeat steps 2 through 8 for the other  
input.  
You have completed calibrating the inputs. To leave the Inputs window,  
Press the [S] key to return to the Inputs tab, and the [W] arrow key  
to move to the Outputs tab.  
Press [F2] (Cancel) to return to Operate Mode without confirming the  
changes.  
Press [F3] (OK) to confirm the new data. The PT878 returns to  
Operate Mode.  
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8.8 Setting up Signal Parameters  
The Signal Setup option enables you to set parameters that affect the  
transducer signal:  
Delta-T Offset  
Transmit Sample Size  
Zero Cutoff  
Velocity Averaging  
Errors Allowed  
Peak Detection Method  
Peak Thresholds  
Transmit Code  
To enter the option, scroll to the Signal Setup entry on the Service Menu  
and press [ENTER]. The screen appears similar to Figure 119 below.  
Signal Setup  
Signal Para  
Peak Detect  
Pulse/Code  
ns  
Delta-T Offset  
5
Transmit Sample Size  
Zero Cutoff  
8
0
m/s  
Velocity Averaging 10  
Errors Allowed  
8
OK  
Cancel  
Figure 119: Signal Parameter Window  
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8.8.1 Setting up Signal Parameters  
1. Press the [T] arrow key to enter the window.  
2. The first prompt asks for the Delta-T offset. Delta-T is the difference  
between the upstream and downstream transit time of the transducers.  
The Delta-T offset should normally be set to zero.  
Note: Consult the factory before performing this step.  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired value.  
c. Press [ENTER] to confirm your entry.  
3. The next prompt, the transmitter sample size, is the number of pulses  
each transmitter (upstream and downstream) emits. It is set to 8 by  
default.  
Note: Consult the factory before performing this step.  
a. Press [ENTER] to open the drop-down list.  
b. Use the [T] or [S] arrow keys to scroll to the desired number.  
c. Press [ENTER] to confirm your selection.  
4. The next prompt asks for the zero cutoff. Near “zero” flow, the PT878  
may have fluctuating readings due to small offsets (caused by factors  
such as thermal drift in the fluid). The zero cutoff causes velocity  
measurements less than the cutoff to be reported as zero. To set the  
cutoff:  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired value.  
c. Press [ENTER] to confirm your entry.  
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8.8.1 Setting up Signal Parameters (cont.)  
5. The next prompt asks for velocity averaging.  
a. Press [ENTER] to open the drop-down list.  
b. Use the [T] or [S] arrow keys to scroll to the desired number of  
velocity measurements to average together to smooth out noise in  
the system.  
c. Press [ENTER] to confirm your selection.  
6. The final prompt, errors allowed, specifies the number of errors the  
meter can record before displaying an error message.  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired value.  
c. Press [ENTER] to confirm your entry.  
You have finished entering data in the Signal Parameter window. To leave  
this window,  
Press the [T] key to return to the Signal Parameter tab, and the [X]  
arrow key to move to the Peak Detection tab.  
Press [F2] (Cancel) to return to Operate Mode without confirming the  
changes.  
Press [F3] (OK) to confirm the new data. The PT878 returns to  
Operate Mode.  
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8.8.2 Setting up Peak Detection  
The PT878 can use two different methods to identify the peak of the  
received signal. In the “Peak” method, the peak is identified by testing a  
derivative of the signal. In the “Threshold” method, the peak is identified as  
the point where the signal crosses a threshold that is a percentage of the  
maximum signal detected. The peak method is more reliable in identifying  
the signal in dynamic conditions, while the threshold method is more  
reliable in marginal signal conditions.  
Note: Do not change the peak detection method or values unless  
recommended by the factory.  
From the Signal Parameter tab, press the [X] arrow key to move to the Peak  
Detection tab. The window appears similar to Figure 120 below.  
Signal Setup  
Pulse/Code  
Signal Para  
Peak Detect  
Threshold  
Peak Detect Method  
Peak  
%
Min Threshold  
25  
75  
Max Threshold  
Percent Peak  
%
%
-40  
OK  
Cancel  
Figure 120: Peak Detection Window - Signal Setup Option  
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8.8.2 Setting up Peak Detection (cont.)  
1. The first prompt asks for the peak detection method. Use the [W] and  
[X] arrow keys to move to the appropriate radio button and press  
[ENTER].  
If you have selected the peak detection method, you have completed  
entering data in this window. But if you have selected the threshold method,  
you must also enter the minimum and maximum threshold percentage  
(available from 0 to 100) used to measure transit time.  
2. To enter the minimum threshold:  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired percentage.  
c. Press [ENTER] to confirm your entry.  
3. Repeat step 2 to enter the maximum threshold.  
4. The final prompt asks for the percent of peak.  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys (and the - key for negative numbers) to enter  
the desired percentage.  
c. Press [ENTER] to confirm your entry.  
You have completed entering data for Peak Detection. To leave this  
window,  
Press the [S] key to return to the Peak Detection tab, and the [W] arrow  
key to move to the Signal Parameter tab.  
Press [F2] (Cancel) to return to Operate Mode without confirming the  
changes.  
Press [F3] (OK) to confirm the new data and return to Operate Mode.  
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8.8.3 Selecting the Transmit Code  
The Pulse/Code tab allows users to select the transmit code used by the  
PT878 to make measurements. The default option, “Auto,” directs the meter  
to select the optimal code, based on the pipe size. From the Signal  
Parameter tab, press the [X] arrow key twice to move to the Pulse/Code tab,  
as shown in Figure 121 below.  
Signal Setup  
Signal Para  
Pulse/Code  
Peak Detect  
Transmit Code  
Auto  
OK  
Cancel  
Figure 121: Pulse/Code Window - Signal Setup Option  
1. Press the [T] arrow key to reach the Transmit Code prompt, and press  
[ENTER] to open the drop-down menu.  
2. Use the [T] or [S] arrow keys to scroll to the desired number of pulses  
(1, 2, 4, 11) or to Auto for automatic code selection.  
You have completed entering the Transmit Code. To leave this window,  
Press the [S] key to return to the Pulse/Code tab, and the [W] arrow key  
to move to the Signal Parameter tab.  
Press [F2] (Cancel) to return to Operate Mode without confirming the  
changes.  
Press [F3] (OK) to confirm the new data and return to Operate Mode.  
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8.9 Setting Error Limits  
The Error Limits option enables you to set limits for an incoming signal.  
When the signal falls outside the programmed limits, an error indication  
appears. To enter this option, scroll to the Error Limits entry on the Service  
Menu and press [ENTER]. The screen appears similar to Figure 122 below.  
Signal Error Limits  
Max  
Programming  
Min  
85  
12  
40  
Signal  
m/s  
Velocity  
-12  
10  
Amplitude  
34  
%
20  
Sound Speed (±)  
Acceleration  
15 m/s  
Cancel  
OK  
Figure 122: Signal Error Limits Option  
1. The first prompt asks for the minimum and maximum limits for the  
transducer signal received by the PT878. The default values are 40 for  
minimum and 85 for maximum. The E1: LOW SIGNAL error message  
appears if the signal strength falls below the limit programmed here.  
To enter the minimum signal  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired value.  
c. Press [ENTER] to confirm your entry.  
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8.9 Setting Error Limits (cont.)  
d. Press the [X] arrow key to move to the maximum signal box, and  
repeat steps a, b and c.  
e. Press the [W] arrow key to return to the minimum signal box, and  
the [T] key to move to the next limit.  
2. The next prompt calls for the low and high velocity limits. The E3:  
VELOCITY RANGE error message appears if the velocity falls outside  
these limits. Repeat Step 1 on page 184 to enter the desired limits.  
3. The third prompt calls for the low and high limits for the amplitude  
discriminator. The discriminator measures the size of the transducer  
signal sent from the PT878. If the signal falls outside these limits, the  
E5: AMPLITUDE ERROR message appears. Repeat Step 1 on  
page 184 to enter the desired limits.  
4. The fourth prompt asks for the acceptable limits for the soundspeed,  
based on conditions in your particular system. The E2: SOUNDSPEED  
ERROR message appears if the fluid soundspeed exceeds that entered  
in the Pipe option of the Program menu by more than this percentage.  
The default value is 20% of the nominal soundspeed.  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired percentage.  
c. Press [ENTER] to confirm your entry.  
5. The final prompt asks for the acceleration limit for detecting cycle  
skipping. The E6: ACCELERATION ERROR message appears if the  
velocity changes by more than this limit from one reading to the next.  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired speed.  
c. Press [ENTER] to confirm your entry.  
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8.9.0 Setting Error Limits (cont.)  
Note: In the velocity and acceleration boxes, if the PT878 currently  
displays metric measurements, the F1 softkey displays the word  
“English.” If it displays English measurements, the F1 softkey  
displays “Metric.” Press [F1] to display the measurement in the  
alternate format.  
You have completed entering signal error limits.  
Press [F2] (Cancel) to return to Operate Mode without confirming the  
error limits, or  
Press [F3] (OK) to confirm the new limits and return to Operate Mode.  
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8.10 The Test Option  
Within the Service Menu, the Test option includes seven tests to ensure that  
the PT878 is performing properly: Test Screen, Test Keys, Watchdog Test,  
Impulse Response, Wave Snapshot, Simulate and Battery Test.To enter this  
option, scroll to the Test entry on the Service Menu and press [ENTER]. The  
screen appears similar to Figure 123 below.  
Site Program Meter Logging Service  
Velocity, ft/s  
Reports
Calibrate  
Test  
Diagnostics  
Units0.00  
Signal Setup  
Error Limits  
Test  
X
Test Screen  
Delta-T, ns  
Test Keys  
Watchdog Test  
Impulse Response  
0.10  
Wave Snapshot  
Simulate  
Battery Test  
E0: No Errors  
Figure 123: Test Option in the Service Menu  
Scroll to the desired entry in the option menu and press [ENTER].  
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8.10.1 Testing the Screen  
To test the proper functioning of the PT878 screen, scroll to the Test Screen  
option in the Test Menu and press [ENTER]. The screen then shows the  
message, “Press Any Key To Continue.” Once you press a key, a screen  
with a checkerboard pattern appears, as shown in Figure 124 below.  
Figure 124: Functioning Test Screen  
Pressing a key two more times should result in two more checkerboard  
patterns, followed by a series of dark and light screens. Pressing the key  
through this sequence should return the PT878 to Operate Mode. If the test  
does not proceed according to this sequence, please consult the factory.  
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8.10.2 Testing the Keys  
The Test Keys option checks the functioning of the various keys on the  
keypad. To start the test, scroll to the Test Keys option on the Test Menu and  
press [ENTER]. The screen appears similar to Figure 125 below. Press any  
key on the keypad, and a window representing that key should darken.  
Figure 125: Test Keys Window  
Pressing the [F3] key returns the meter to the Operate Mode. If any key does  
not appear on the screen, contact the factory.  
Note: The power key does not appear.  
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8.10.3 Testing the Watchdog Timer Circuit  
The PT878 includes a watchdog timer circuit. If a software error causes the  
meter to stop responding, this circuit automatically resets the meter. A  
properly functioning PT878 restarts if you run the Watchdog Test.  
To start the Watchdog Test, scroll to the Watchdog Test option in the Test  
Menu and press [ENTER]. The screen appears similar to Figure 126 below.  
Site Program Meter Logging Service  
Watchdog Test
** WARNING **  
This test should automatically  
t  
restart your meter!  
n  
Press ‘Yes’ to start the test.  
Press ‘No’ to cancel the test.  
2  
Yes  
No  
Figure 126: Watchdog Test Screen  
Press [F2] (No) to cancel the test and return to the Menu screen, or press [F3]  
(Yes) to start the test. The PT878 should go blank for a few seconds, and  
then restart. If it does not follow this sequence, consult the factory.  
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8.10.4 Setting Impulse Response  
The Impulse Response option enables you to force the meter to transmit in  
one direction only, without changing the AGC setting. You can then  
diagnose problems with transducer, pipe, or fluid configurations. To enter  
the option, scroll down to the Impulse Response entry in the Service Menu  
and press [ENTER]. The screen appears similar to Figure 127 below.  
Impulse Response  
Direction  
Upstream  
20  
Percent Gain  
%
Stopped.  
.
Stop  
Exit  
Transmit  
Figure 127: Impulse Response Option  
1. The first prompt asks in which direction you wish the meter to transmit,  
upstream or downstream.  
a. Press [ENTER] to open the drop-down list.  
b. Use the [T] or [S] arrow keys to scroll to the desired number.  
c. Press [ENTER] to confirm your selection.  
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8.10.4 Setting Impulse Response (cont.)  
2. The second prompt asks for the percent of gain.  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired percentage.  
c. Press [ENTER] to confirm your entry.  
You have completed entering data for the Impulse Response option.  
Press [F1] to start transmitting in the chosen direction.  
Press [F2] to stop transmitting.  
Press [F3] to leave the option and return to Operate Mode.  
8.10.5 Taking Wave Samples for Diagnosis  
The Wave Snapshot option allows you to capture receive signals to a file  
that you can send to a PC for diagnostic purposes. To use this option, scroll  
down to the Wave Snapshot entry in the Service Menu and press [ENTER].  
The PT878 then captures three pairs of upstream and downstream raw  
signals to a file named Wave01.met. (If you repeat the captures, the  
successive files will be named Wave02.met, Wave03.met, etc.) You can  
then transfer the files over the IR port to a PC for analysis by a service  
engineer.  
Note: Refer to page 104 for information on transferring a file to a PC.  
8.10.6 Applying a Stored Signal for Diagnosis  
The Simulate option places the PT878 in a mode in which it uses a stored  
signal (instead of the live signal from the transducers) to make flow  
calculations for diagnostic purposes. On the PC, you must rename a  
Wavexx.met file as Wave.met and send it back to the PT878 over the IR  
link. Then, on the PT878, scroll down to the Simulate entry in the Service  
Menu and press [ENTER]. The PT878 then applies the simulated signal.  
Note: Refer to page 105 for information on transferring a file from a PC to  
the PT878.  
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8.10.7 Testing the Battery  
The Battery Test option provides additional battery information for service  
troubleshooting. To enter the option, scroll down to the Battery Test entry in  
the Service Menu and press [ENTER]. The screen appears similar to  
Figure 128 below.  
Service Battery Form  
Status: Fast Charge  
Run Time  
250 Minutes  
Batt Voltage 5.78 Volts  
Fast Charge 3 Min  
Backup Battery: OK Batt temp 27.7 °C  
Part Number:  
1.8Ahr NiCd (200-058)  
Condition Battery  
Cancel  
OK  
Figure 128: Battery Test Option  
The screen displays current status (Fast Charge, On Charge, Discharging, or  
On Battery), the time remaining for the PT878 to run on the battery, the time  
for the Fast Charge, and the current condition of the backup battery.  
1. If you wish to open the Part Number window, press [ENTER]. You can  
choose from a 1.8 Ahr NiCd battery (part number 200-058) or a 3.0 Ahr  
NiMH battery (part number 200-081). Scroll to the battery type you  
have installed and press [ENTER].  
2. To condition the batteries, press the [ENTER] key. The “Condition  
Battery” window should now read “Stop.” The status line should  
change to “Discharging.” (Updating the status could take up to 30 sec.)  
3. To stop the discharge cycle, press the [ENTER] key and the “Condition  
Battery” window reappears. The status now changes to “On Charger.”  
4. Press [F3] (OK) to return to Operate Mode.  
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8.11 Resetting to Factory Default Parameters  
For various reasons, you might wish to return the PT878 to its original  
settings. The Factory Defaults option enables you to return the meter to its  
preprogrammed default settings. To enter the option, scroll down to the  
Factory Defaults entry in the Service Menu and press [ENTER]. The screen  
will appear similar to Figure 129 below.  
Note: All sites and logs will be lost if you use the Factory Defaults option.  
Be sure to transfer or print all sites and logs before resetting!  
Factory Defaults  
*** WARNING ***  
You will LOSE all changes by  
pressing OK.  
Choose CANCEL to exit or OK to  
proceed.  
Cancel  
OK  
Figure 129: Factory Defaults Option  
1. To restore Factory Default settings:  
Press [F2] (Cancel) to return to Operate Mode without changing the  
current settings.  
Press [F3] (OK) to confirm that you wish to restore the factory default  
settings.  
2. The program asks for confirmation: “Are you SURE?” Repeat the  
procedure shown in Step 1 above.  
The PT878 replaces the default site file and the global meter settings with  
the factory default settings, and returns to Operate Mode.  
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Chapter 8. Servicing the PT878  
8.12 Updating PT878 Software  
By using a Windows-based PC with an infrared adapter, PT878 users can  
update the meter’s operating software without the need to change the  
hardware. This software can include the bootloader, FPGA software (timing  
software for transit-time), instrument software, the meter string file and the  
Help string file. The updating procedure involves three steps:  
1. Setting up the PT878 in Flash Update mode.  
2. Selecting the loading interface.  
3. Loading the new software from the PC into the PT878.  
CAUTION! To guard against mishap, you should print out, download  
or otherwise record all logs, settings and other data you  
wish to save.  
IMPORTANT:  
When uploading new software, the PT878 uses a  
“bootloader” program. Be sure that the software you are  
installing is compatible with the installed bootloader  
version, shown in the “About” option discussed on  
page 110. If you need to replace both programs, install the  
new bootloader first, before any other software.  
With the current bootloader software (version 3.0 and later), two interfaces  
are available for sending software to the PT878:  
IrOBEX, a recently introduced Microsoft infrared standard which allows  
more straightforward use and faster file transfers, while tolerating IR  
interruptions better.  
IrCOMM, an infrared standard supported by certain Microsoft operating  
systems.  
GE recommends updating software via the IrOBEX standard; however, the  
IrCOMM standard is available for users who have problems with IrOBEX.  
This section covers procedures for both standards.  
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8.12.1 Updating Software Via IrOBEX  
To begin updating software via IrOBEX, scroll down to the Flash Update  
entry in the Service Menu and press [ENTER]. The screen appears similar to  
Figure 130 below.  
Update Flash  
--WARNING--  
This will erase the  
instrumentation coding.  
Choose ‘Cancel’ to exit or ‘OK’  
to continue.  
Cancel  
OK  
Figure 130: Flash Update Window  
Press [F2] (Cancel) to return to Operate Mode without erasing the  
program.  
Press [F3] (OK) to confirm that you wish to erase the program.  
4. The meter asks for confirmation. Repeat the options shown in Step 1  
above. After the PT878 reboots, the screen appears similar to  
Figure 131 below.  
Panametrics PCI Loader v3.0 2/26/02  
[HW Rev3+]  
Backup Battery: OK  
Firmware CRC: Valid  
Reload Flash via Infrared (Yes/No)?  
IrOBEX  
No  
IrCOMM  
Figure 131: Flash Reloading Window  
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8.12.1 Updating Software Via IrOBEX (cont.)  
5. The meter now asks if you wish to reload the flash memory via the  
infrared communications port.  
Press [F1] (Yes) to begin reloading via OBEX, or  
Press [F2] (No) to stop the reloading procedure.  
Be sure the infrared sensor on the meter has a clear path to the infrared  
adapter on the PC. Now return to the PC.  
6. You now have two options:  
In Windows Explorer, browse to the file you wish to send. Select and  
right-click on it. Select Send To Infrared Recipient or Nearby  
Computer (or QuickBeam if QuickBeam has been installed).  
Open the Infrared Transfer Application (My Computer\Infrared  
Recipient), click on Send Files, and select the files you wish to send.  
In either case, a window displays the status of the file upload.  
8.12.2 Updating Software Via IrCOMM  
Note: While Windows 95/98/98SE and NT (with QuickBeam) support  
IrCOMM, Windows 2000 and XP do not. Refer to Appendix F.  
Before you install new coding, you must be sure that the PC has the correct  
protocols to transmit the software to the meter.  
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Chapter 8. Servicing the PT878  
8.12.2a Setting up the PC  
Note: The use of Hyperterminal is shown here as an example. If you are  
using a different communications software, see its manual for  
detailed instructions.  
1. From the Start Menu, click Programs/Accessories/Hyperterminal to  
open the Hyperterminal window.  
2. If the call is not connected, click on Connect from the Call menu in  
Hyperterminal.  
3. From the File menu, click Properties. Be sure the New Connection  
Properties window is set to your virtual infrared port.  
Note: You can determine which virtual port your infrared is using by  
opening Infrared Monitor in the Control Panel and clicking on the  
Options tab.It displays the message, “Providing Application Support  
on:” and lists the virtual infrared port, as shown in Figure 132  
below.  
Figure 132: Port Settings for COMM 4  
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8.12.2b Installing New Software  
To begin the loading procedure, scroll down to the Flash Update entry in the  
Service Menu and press [ENTER]. The screen appears similar to Figure 133  
below.  
Update Flash  
--WARNING--  
This will erase the  
instrumentation coding.  
Choose ‘Cancel’ to exit or ‘OK’  
to continue.  
Cancel  
OK  
Figure 133: Flash Update Option  
1. As shown in Figure 133 above, the Flash Update option erases all  
instrument coding.  
Press [F2] (Cancel) to return to Operate Mode without erasing the  
program.  
Press [F3] (OK) to confirm that you wish to erase the program.  
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Chapter 8. Servicing the PT878  
8.12.2b Installing New Software (cont.)  
2. The meter asks for confirmation. Repeat the options shown in Step 1  
above. The screen on both the PC and the PT878 now appears similar to  
Figure 134 below.  
GE Sensing PCI Loader  
[HW Rev3+]  
v3.0 2/26/03  
Backup Battery: OK  
Firmware CRC: Valid  
Reload Flash via Infrared (Yes/No)?  
IrOBEX  
No  
IrCOMM  
Figure 134: Flash Reloading Window  
3. The meter now asks if you wish to reload the flash memory via the  
infrared communications port.  
Press [F3] (Yes) (or C on the PC keyboard) to begin reloading via  
IrCOMM, or  
Press [F2] (No) (or ESC on the keyboard) to stop the reloading  
procedure.  
4. Be sure the infrared sensor on the meter has a clear path to the infrared  
adapter on the PC, and return to the PC Hyperterminal program.  
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8.12.2b Installing New Software (cont.)  
5. In the Hyperterminal window, pull down the Transfer menu and click  
Send File. A window opens similar to Figure 135 below.  
Figure 135: The Send File Window in the Transfer Menu  
6. Click on the replacement software (designated by a .cod extension)  
from the folder where it has been stored.  
7. From the Protocol drop-down menu, select Xmodem.  
8. Click Send. For a successful transfer, the PC window appears similar to  
Figure 136 on page 201, while the PT878 screen displays the program  
ID, size, load address and a count of blocks being loaded.  
Figure 136: The File Transmission Window  
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Chapter 9. Diagnostics and Troubleshooting  
Chapter 9. Diagnostics and Troubleshooting  
The TransPort is a reliable instrument that is easy to maintain. It will  
provide accurate flow measurement readings as long as it is operated as  
described in this manual. If problems do arise with the electronics,  
transducers or the flowcell, the TransPort displays an error message  
specifying the possible problem. The TransPort also has a set of diagnostic  
parameters to help you find and remedy the problem.  
In general, troubleshooting may be necessary if the TransPort displays an  
error message, the flow readings are erratic, or you have other reasons to  
doubt the accuracy of readings (for example, readings do not agree with  
other flow measuring devices connected to the same process).  
This section describes error messages, diagnostic parameters, and shows  
you how to isolate problems to one of the following areas:  
Electronics, including programmed values  
Flowcell, which includes the pipe and fluid  
Transducers and cables.  
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Chapter 9. Diagnostics and Troubleshooting  
9.1 Error Code Messages  
Error Code messages appear on the screen while you are displaying  
measurements. When logs appear in graph form, errors are indicated by a  
vertical gray bar at the point of error. When they appear in a spreadsheet  
format, errors are indicated by their number, in place of the measurement.  
The Error Code messages are only general descriptions of the possible  
problems. Use Table 7 below to isolate and remedy the problem. If you are  
unable to remedy the problem, contact the factory.  
Note: We suggest that, in order to isolate the indicated problem more  
easily, you obtain a test flowcell. Contact the factory for details.  
Table 7: Error Messages  
Error  
Problem  
No error.  
Possible Cause  
Action  
Displays briefly after dis- None required.  
play of another error  
message  
E0  
Measurement is valid.  
Low Signal - Poor  
ultrasonic signal  
strength.  
Broken cable.  
Check transducer cable. See  
Flowcell Problems on page 208  
and Transducer Problems on  
page 210. Check programming  
and transducer spacing.  
Contact the factory if problem  
persists.  
E1  
E2  
Flowcell problem.  
Transducer problem.  
Electronic failure.  
Soundspeed Error  
(Soundspeed is  
Poor flow conditions.  
Incorrect programming. nominal soundspeed.  
Check soundspeed against  
programmed using Bad transducer spacing. See Flowcell Problems on  
the Program Menu Measurement is very  
page 208 and Transducer  
Problems on page 210.  
Check programming and  
transducer spacing.  
Pipe option, as  
described in  
Chapter 5.)  
different from the  
programmed  
soundspeed.  
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Chapter 9. Diagnostics and Troubleshooting  
Table 7: Error Messages (cont.)  
Error  
Problem  
Possible Cause  
Action  
Velocity Range -  
Velocity exceeds  
Programming error, poor Make sure flow rate is within  
flow conditions, or bad ±12m/s (±40 ft/s). Check  
E3  
programmed limits transducer spacing.  
(Velocity limit is  
programmed using  
the Service Menu  
Error Limits option  
as described in  
Chapter 8.)  
programming and transducer  
spacing. If programmed value  
is outside of limit, change the  
limits as described in Chapter 8  
on page 184. See Flowcell Prob-  
lems on page 208 and Trans-  
ducer Problems on page 210.  
Signal Quality  
If too high - electronic  
failure.  
If too low - flowcell,  
electrical problem.  
Check for source of electrical  
interference. Check electronics  
with a test flowcell. If unit still  
fails to operate, contact the  
factory  
E4  
Amplitude Error  
Excessive particles or  
See Flowcell Problems on  
E5  
E6  
bubbles present in fluid. page 208.  
A lot of second phase  
present  
Cycle skip,  
Acceleration  
Poor flow conditions or Check transducer spacing as  
bad transducer spacing. programmed and as set on  
pipe. See Flowcell Problems on  
page 208 and Transducer  
Problems on page 210.  
Analog Out Error  
Under current output.  
Check that output load is within  
specification <550 ohm.  
E7  
E8  
E9  
Temperature Input Supply temperature  
Supply input out of range.  
Check cable and transmitter.  
Temperature Input Return temperature  
Return input out of range.  
Check cable and transmitter.  
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Chapter 9. Diagnostics and Troubleshooting  
9.2 Displaying Diagnostic Parameters  
As part of its measurement menu, the PT878 offers a list of diagnostic  
parameters to aid in troubleshooting in the event of flowcell, transducer, or  
electrical problems. You can select any diagnostic parameter for display as a  
measurement as discussed in Chapter 5, Displaying and Configuring Data,  
on page 95. Table 8 below shows all the available diagnostic parameters  
and ranges.  
Table 8: Diagnostic Parameters  
Diagnostic  
Parameter  
Displays  
Good  
Bad  
DT  
Displays Delta T, or the difference between  
the upstream and downstream transit  
times.  
N/A  
Continuous  
large fluctu-  
ations of 1  
ms or more.  
Amplitude Displays the value for the amplitude dis-  
Up criminator of the upstream transducer.  
20-28  
20-28  
<20 or >28  
Amplitude Displays the value for the amplitude dis-  
< 20 or > 28  
Down  
criminator of the downstream transducer.  
fluctuations fluctuations  
T Up  
Displays the upstream transit time of the  
ultrasonic signal in micro seconds.  
N/A  
N/A  
N/A  
T Down  
Displays the downstream transit time of  
the ultrasonic signal in micro seconds.  
N/A  
Gain/Up  
Gain/Dn  
Displays upstream gain in dB.  
N/A  
N/A  
N/A  
N/A  
Displays downstream gain in dB.  
Soundspeed  
(m/s or f/s)  
Displays the measured soundspeed of the  
fluid.  
Check the soundspeed of  
fluid in Soundspeeds and  
Pipe Size Data.  
P#up  
P#dn  
Displays signal peaks for the upstream  
transducer.  
100-900  
<100, >900  
Displays signal peaks for the downstream  
transducer.  
100-900  
<100, >900  
Reynolds # Displays the Reynolds Number.  
N/A  
N/A  
N/A  
N/A  
K(RE)  
Displays the K Factor, based on the  
Reynolds Number.  
Raw Up  
Displays raw upstream signal.  
N/A  
N/A  
N/A  
N/A  
Raw Down Displays raw downstream signal.  
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Chapter 9. Diagnostics and Troubleshooting  
Table 8: Diagnostic Parameters (cont.)  
Diagnostic  
Parameter  
Displays  
Good  
Bad  
Xmit Corr Displays raw upstream signal correlated  
Up with transmit signal.  
N/A  
N/A  
Xmit Corr Displays raw downstream signal correlated  
Dn with transmit signal.  
N/A  
N/A  
N/A  
<50  
<50  
N/A  
Cross Corr Displays transmit upstream signal corre-  
lated with transmit downstream signal.  
SS up  
SS do  
PEAK%  
Qup  
Displays the signal strength for the  
upstream transducer.  
50-80  
50-80  
N/A  
Displays the signal strength for the  
downstream transducer.  
Displays the Percent of Peak. Set to -40 by  
default. To change see page 182.  
Displays the signal quality for the upstream  
transducer.  
±300 or  
higher  
between  
±100  
Qdown  
NFup  
Displays the signal quality for the down-  
stream transducer.  
±300 or  
higher  
between  
±100  
Displays the normalization factor for the  
upstream transducer.  
0.85 - 1.0  
0.85 - 1.0  
N/A  
<0.85  
<0.85  
N/A  
NFdn  
Displays the normalization factor for the  
downstream transducer.  
TEMPs  
TEMPr  
Ts - Tr  
Displays the temperature for the supply  
input (energy measurement).  
Displays the temperature for the return  
input (energy measurement).  
N/A  
N/A  
Displays the difference between the tem-  
perature for supply input and the tempera-  
ture for return input (energy measurement).  
N/A  
N/A  
DENSs  
DENSr  
DELTh  
Displays the density for the supply input.  
(Energy measurement.)  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
Displays the density for the return input.  
(Energy measurement.)  
Displays the delta enthalpy, or difference  
between the supply and return enthalpy  
(enthalpy is a measure of energy contained  
in the fluid.) (Energy measurement.)  
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Chapter 9. Diagnostics and Troubleshooting  
9.3 Flowcell Problems  
Flowcell problems fall into two categories: fluid problems and pipe  
problems. Read the following sections carefully to determine if such  
problems exist.  
9.3.1 Fluid Problems  
Most fluid-related problems can be solved by proper design of the  
flowmeter installation and the proper choice of transducer frequency.  
Contact the factory if you cannot solve a fluid-related problem.  
Certain fluid properties may prevent proper flow measurement. Some fluid  
properties that cause problems are listed below.  
1. THE FLUID MUST BE HOMOGENOUS, SINGLE PHASE,  
RELATIVELY CLEAN, and FLOWING STEADILY. Solid particles  
and gas bubbles absorb and disperse ultrasound. Although, in some  
cases, solids and gases have little effect on the operation of the  
TransPort, excessive amounts will prevent ultrasound transmission  
through the fluid and interfere with proper flow measurement.  
Temperature gradients may also cause a problem.  
2. THE FLUID MUST NOT CAVITATE NEAR THE FLOWCELL.  
Fluids with a high vapor pressure may cavitate near or in the flowcell.  
This causes problems resulting from gas bubbles in the fluid. Cavitation  
can usually be controlled through proper installation design.  
3. THE FLUID MUST NOT ATTENUATE ULTRASOUND  
EXCESSIVELY. Some fluids, particularly those that are very viscous,  
absorb ultrasound energy. In these cases an “E1” will display on the  
screen to indicate that the ultrasonic signal is not of sufficient strength  
for reliable measurements.  
4. THE FLUID SOUNDSPEED MUST NOT VARY EXCESSIVELY.  
The TransPort will tolerate relatively wide, but slow, changes in fluid  
soundspeed due to changes in fluid composition and temperature.  
However, if you are measuring a fluid that is considerably different  
from the fluid programmed into the TransPort, you may have to adjust  
the meter for the new fluid. Refer to Chapter 3, Programming Site Data,  
on page 37.  
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Chapter 9. Diagnostics and Troubleshooting  
9.3.2 Pipe Problems  
Improper pipe conditions and/or flowcell installation can cause problems  
with fluid flow measurement. Check the items below if you suspect this  
class of problem. Contact the factory for unsolved pipe-related problems.  
1. THE INSIDE OF THE PIPE OR FLOWCELL MUST BE  
RELATIVELY CLEAN. Excessive build up of scale, rust, or debris will  
interfere with flow measurement. Generally, a thin coating or a solid  
well-adhered buildup on the pipe wall will not cause problems. Loose  
scale and thick coatings (such as tar or oil) will interfere with  
ultrasound transmission and may result in incorrect or unreliable  
measurements.  
2. THE FLOWCELL ORIENTATION MUST NOT ALLOW  
SEDIMENT OR GAS ENTRAPMENT AT THE TRANSDUCER  
LOCATIONS. Sediment or gas trapped in the transducer ports for  
wetted transducers, or at the transducer locations for clamp-on  
transducers, will interfere with flow measurement. Realignment of the  
flowcell or transducers often cures these problems. In some cases  
different transducers may be used that protrude into the flow stream.  
3. THE PIPE OR FLOWCELL DIMENSIONS MUST BE ACCURATE.  
The accuracy of your flow measurements will be no better than the  
accuracy of your programmed pipe or flowcell dimensions. If GE did  
not supply your flow cell, the dimensions you program must be  
consistent with the required flow accuracy. Check your pipe for wall  
thickness, diameter, dents, eccentricity, weld deformity, and  
straightness.  
4. THE PIPE SURFACES SHOULD BE SMOOTH (FOR CLAMP-ON).  
When using clamp-on transducers, both the inside and the outside of the  
pipe at the transducer locations must be smooth. If the pipe is extremely  
rough, the ultrasonic signal will be scattered by the rough surface, and  
will not be received by the flowmeter, preventing flow measurement.  
5. THE PIPE MUST ALLOW ULTRASOUND TO PASS THROUGH  
(FOR CLAMP-ON). Some pipe materials or linings such as Fiberglass  
(or generic fiber reinforced pipe), Teflon, and polyethylene, absorb  
ultrasound and may cause problems in clamp-on applications. Pipes  
with extremely thick walls or high OD to ID ratios may also present  
difficulties.  
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Chapter 9. Diagnostics and Troubleshooting  
9.4 Transducer Problems  
Ultrasonic transducers are rugged. However, they are subject to physical  
damage due to mishandling and chemical attack. Clamp-on transducers are  
also subject to installation variables such as physical misalignment and  
faulty coupling to the pipe on which they are mounted.  
Because transducer problems are largely dependent on the type of  
transducer used, wetted or clamp-on, the following list of potential  
problems is grouped according to transducer type. Contact the factory if you  
cannot solve a transducer-related problem.  
9.4.1 Wetted Transducer Problems  
1. LEAKS  
Leaks may occur around the transducer and in the fittings of the flow cell.  
Repair as you would any other leak. Check the transducer and cables for  
damage if the leaking fluid is corrosive.  
2. CORROSION DAMAGE  
Wetted transducers may be damaged by corrosive fluids if the transducer  
material does not match the application. Most often, corrosion damage  
occurs at the electrical connector. To check for damage, remove the  
transducer from the flow cell. If the wetted end of the transducer is rough  
and pitted, the transducer may have to be replaced. GE can supply suitable  
transducer materials for most fluids. Contact the factory for information on  
special transducers.  
3. INTERNAL DAMAGE  
An ultrasonic transducer consists of a ceramic “crystal” bonded to the  
transducer case. The bond between the crystal and the case may be damaged  
by extreme mechanical shock and by temperature extremes. The crystal  
itself can also be damaged by the same conditions. The internal wiring can  
be corroded or shorted if contaminants enter the transducer housing.  
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Chapter 9. Diagnostics and Troubleshooting  
9.4.1 Wetted Transducer Problems (cont.)  
4. PHYSICAL DAMAGE  
Transducers may be physically damaged by dropping them onto a hard  
surface or striking them against another object. Usually the connector on the  
transducer is the part that is damaged, as it is the most fragile. Minor  
damage may be repaired by carefully bending the connector back into  
shape. If the connector cannot be repaired, replace the transducers. Note  
that transducers must be replaced in pairs. Before replacement, make sure  
that the transducer number in the programmed parameters is the one  
engraved on the new transducers (see Chapter 3, Programming Site Data).  
9.4.2 Clamp-on Transducer Problems  
1. POOR COUPLING TO PIPE  
Clamp-on transducers must be in intimate contact with the pipe. The pipe  
wall must be smooth and generally free of paint. The couplant material must  
fill voids between the transducer and the pipe, and must be firmly coupled  
or bonded to both the pipe and the transducer. The pipe and transducer must  
be clean and dry for permanent couplant, such as grease or epoxy, to adhere  
properly. Enough pressure must be applied to the transducer by its clamp to  
hold it firmly against the pipe.  
2. MISALIGNMENT  
The transducer transmits relatively narrow beams of ultrasound, and  
therefore transducer alignment is critical to assure that the beam can travel  
from one transducer to the other without undue attenuation. Be sure to  
exactly follow the instructions that came with your transducers and  
clamping fixtures. Also, be sure that the transducer spacing agrees with the  
calculated spacing (S).  
3. INTERNAL DAMAGE  
Ultrasonic transducers consist of a ceramic “crystal” bonded to the  
transducer case. The bond between the crystal and the case may be damaged  
by extreme shock and by temperature extremes. The crystal itself can also  
be damaged by the same conditions. The internal wiring can be corroded or  
shorted if contaminants enter the transducer housing.  
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Chapter 9. Diagnostics and Troubleshooting  
9.4.2 Clamp-on Transducer Problems (cont.)  
4. PHYSICAL DAMAGE  
Transducers may be physically damaged by being dropped onto a hard  
surface or being struck against another object. Usually the transducer  
connector is the part that is damaged, as it is the most fragile. Minor damage  
may be repaired by carefully bending the connector back into shape. If the  
connector cannot be repaired, replace the transducers. Note that transducers  
must be replaced in pairs, and that after replacement the flowmeter  
parameters should be checked (see Chapter 3, Programming Site Data).  
5. CYCLE SKIP CONDITION  
A cycle skip is usually caused by a distorted or altered signal due to poor  
couplant, bad wall, or unusual fluid disturbances. To resolve a cycle skip,  
recouple both transducers with proper couplant. Try standard CPL-1  
couplant that is good to 212°F (100°C) or CPL-2 for up to 500°F (260°C).  
In addition, make sure the pipe wall is free of paint and rust.  
Contact the factory if you cannot solve a transducer-related problem.  
9.4.3 Relocating Transducers  
If the coupling or pipe wall are not the problem, try relocating the  
transducers using the following method. However, before beginning, make  
sure the transducers are not located on or near pipe welds or seams:  
Move one transducer about 1/2 inch (12.7 mm) closer to the other  
transducer. If this resolves the problem, you must modify the “S” dimension  
programmed into the PT878 by using the following steps:  
1. Press [MENU].  
2. Scroll to the Program menu and press [ENTER].  
3. Scroll to the Path option and press [ENTER].Then scroll down to the  
Spacing box and press [ENTER].  
4. Use the numeric keys to enter the transducer spacing. Subtract 0.5 in.  
(12.7 mm) from the original “S” and enter the new “S” dimension.  
5. Press [F3] (OK).  
If this method does not resolve the problem, contact the factory.  
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Chapter 10. Specifications  
Chapter 10.Specifications  
This section contains specifications for the following:  
Overall  
Electrical  
Transducer  
Fluid Types  
Pipe Size and Materials  
Available Options  
10.1 Overall  
10.1.1 Hardware Configuration  
Channel Options: Single channel  
Mode Options: Transit-time  
10.1.2 Size/Weight  
Size without boot: 238 × 138 × 38 mm  
(9.4 × 5.5 × 1.5 inches)  
Weight with boot: 1.36 kg (3 lb)  
10.1.3 Enclosure  
Submersible, IP67  
10.1.4 Flow Accuracy (Velocity, % of reading):  
Clamp-on Transducers: Pipe Diameter > 150 mm (6 in.)  
±1% to 2% of reading typical  
Pipe Diameter 150 mm (6 in.)  
±2 to 5% of reading typical  
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Chapter 10. Specifications  
Note: Accuracy depends on pipe size and whether measurement is one-path  
or two-path. Accuracy to ±0.5% of reading may be achievable with  
process calibration.  
Range:  
–12.2 to 12.2 m/s (–40 to 40 ft/s)  
400:1  
Rangeability:  
Repeatability:  
±0.1% to 0.3% of reading  
Note: Specifications assume a fully developed flow profile (typically 10  
diameters upstream and 5 diameters downstream of straight pipe  
run) and flow velocity greater than 1 ft/s (0.3 m/s).  
Energy Accuracy  
(% of reading):  
The accuracy of the energy measurement is a  
combination of the accuracy of the flow and  
temperature measurement. Accuracy of 1% is  
typical for calibrated systems.  
Low Voltage  
Directive  
Compliance:  
This unit complies with European Standard  
EN61010-1 Installation Category II,  
Pollution Degree 2.  
EMC  
Directive  
Compliance  
This unit complies with EN61326:1998  
CL.A Annex C. For continuous unmonitored  
operation, follow provisions of the 89/336/EMC  
Compliance.  
10.2 Electrical  
Internal Batteries  
Type:  
Rechargeable batteries. (Optional NiCad 6R  
nonrechargeable alkaline available.)  
Battery Life:  
9-11 hours of continuous operation is typical  
Battery Charger:  
Input:  
100-250 VAC, 50/60 Hz, 0.38 A  
Memory:  
1 MB datalog/site battery-backed RAM  
1 MB program FLASH memory  
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Chapter 10. Specifications  
Environmental  
Operating  
Temperature:  
–20 to 55°C (–4 to 131° F)  
–40 to 70°C (–40 to 158° F)  
Storage  
Temperature:  
Note: To ensure maximum battery life storage, do not exceed 35 °C (95° F)  
for long periods.  
Operating Modes  
Flow Measurement:  
Transit-Time™ mode with clamp-on or wetted  
transducers  
Energy:  
To calculate energy flow rate, use the external  
loop-powered RTD transmitter (Part # 2CHRT)  
Input/Output  
Keypad:  
25-key rubberized tactile membrane keypad  
Display:  
240 × 200 pixel LCD graphic display  
with EL backlight  
Printer/Terminal:  
Analog Output:  
Digital Output:  
Infrared communications port  
One 4-20 mA or 0-20 mA current output  
One user-selectable pulse (solid-state, 5-V max.) or  
frequency (5-V square wave, 100 to 10,000 Hz)  
Analog Input:  
Two 4-20 mA analog inputs with switchable 16 V  
supply for loop-powered temperature transmitters  
Acoustic:  
One pair of LEMO® coaxial transducer connectors  
Cable and length:  
Cable length 8 m (25 ft) standard. Up to 305 m  
(1000 ft) optional with extension cables.  
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Chapter 10. Specifications  
10.3 Operational Specifications  
Site Parameter  
Programming:  
Menu-driven operator interface using a keypad and  
“soft” function keys.  
On-line help functions including pipe tables.  
Storage for saving parameters for up to 64 sites.  
Data Logging:  
Memory capacity to log over 100,000 flow data  
points.  
Keypad programmable for log units, update times  
and start and stop times.  
Display Functions:  
Graphic displays shows flow in numeric or  
graphical format. Also displays logged data.  
Supports multiple languages: English, French,  
German, Japanese, Spanish, (Castilian and South  
American), Italian, Portuguese, Dutch, Russian and  
Swedish.  
Totalizers:  
Pulse or frequency totalizer output.  
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Chapter 10. Specifications  
10.4 Transducer  
10.4.1 Clamp-On Ultrasonic Flow Transducers  
Temperature Range:  
Standard:  
–40° to 150°C (–40° to 300°F)  
–190° to 300°C (–310° to 572°F)  
Optional (overall):  
Housing:  
Standard:  
None  
Optional:  
List models or consult factory:  
Mounting:  
SS Chain or strap, welded or magnetic  
clamping fixtures  
10.4.2 Temperature Transducers  
Types:  
Loop-powered 3-wire platinum RTDs;clamp-on  
and wetted (thermowell) types are available.  
0.15°C wetted RTDs (matched pairs)  
–20 to 260°C (-4 to 500°F)  
Accuracy:  
Range:  
10.5 Pipe Size and Material  
10.5.1 Clamp-On Transducers:  
Materials:  
All metals, most plastics; consult GE Sensing for  
concrete, composite materials and highly corroded  
or lined pipes  
Pipe Sizes:  
12.7 mm to 7.6 m outside (OD)  
(0.5 to 300 in.)  
Pipe Wall Thickness:  
Up to 75 mm (3 in.)  
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Chapter 10. Specifications  
10.6 Available Options  
Thickness Measuring Mode  
Standard  
Transducer:  
GE Sensing & Inspection Technologies  
dual element transducer  
Pipe  
Thickness Range: 1.3 to 76.2 mm (0.05 to 3.0 in.)  
Pipe Materials:  
Accuracy:  
Most standard metal and plastic pipe materials  
±1% typical or ±0.05 mm (±0.002 in.)  
Display Resolution: 0.01 mm (0.001 in.)  
Thermal  
Continuous operation to 37°C (100°F)  
Exposure:  
Intermittent operation to 260° C (500° F)  
for 10 seconds followed by air cooling for 2 minutes.  
Energy Equipment  
Dual RTD transmitter; two 4 to 20-mA transmitters with input for 3-wire  
RTD (100 Ω Pt) and terminals for 4 to 20-mA output; and 6-ft. cable  
PC Option  
Infrared adapter plugs into any available serial port to give desktop PCs  
infrared capability  
Printer Option  
Thermal printer with rechargeable battery and 120 to 240-VAC power  
supply/recharger  
PC Interface Software  
PanaView™ Instrument Interface Software  
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Appendix A. Menu Maps  
Appendix A. Menu Maps  
Menu  
Meter  
Site  
Program  
Service  
Figure 137: Main Menu  
Site Menu - Figure 138 on page 221.  
Program Menu -  
Pipe Option - Figure 139 on page 222  
Transducer Option - Figure 143 on page 227  
Lining Option - Figure 144 on page 228  
Fluid Option - Figure 145 on page 229  
Path Option - Figure 146 on page 230  
Energy Option - Figure 147 on page 231  
Analog Input Option - Figure 148 on page 232  
Analog Output Option - Figure 149 on page 233  
Digital Output Option - Figure 150 on page 234  
User Functions Option - Figure 151 on page 235  
Correction Factors Option - Figure 152 on page 236  
Meter Menu -  
Meter Menu - Figure 140 on page 223  
Communications Option - Figure 153 on page 237.  
Logging Menu - Figure 141 on page 224.  
Service Menu - Figure 142 on page 225  
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Appendix A. Menu Maps  
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Appendix A. Menu Maps  
Menu  
Site  
Fkeys  
Clear  
Manager  
Save  
Site  
1 View 2 Views 3 Views 4 Views  
Clear Clear  
F1 F2 F3  
F2  
F3  
F1  
Menu Item  
File  
Sort  
Transfer  
as Text  
Message  
Print  
Transfer  
Name  
Date  
Drive  
Manager  
File  
Sort  
Save Save  
as  
Refresh  
Rename  
New  
Name  
Delete  
File  
Open  
Name  
Name  
Date  
File  
Name  
Transfer Refresh  
File  
Delete  
Note: Press [F2] (Cancel) to cancel the entries and return to Menu.  
Press [F3] (OK) to confirm the entries and return to Menu.  
Figure 138: Site Menu  
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Appendix A. Menu Maps  
Menu  
Program  
Analog  
Output  
Digital  
Output  
User  
Functions  
Transducer  
Pipe  
Lining  
Fluid  
Path  
Energy  
Analog  
Input  
Correction  
Factors  
Material  
Steel  
Aluminum Brass Copper Glass Gold  
Inconel Iron Monel Nickel Plastic Tin Titanium Tungsten Zinc  
Other  
Sound  
Speed  
Measure Wall with T Gauge  
(See Figure A-6.)  
(For iron, steel,  
PVC, CPVC)  
ANSI?  
Yes  
80  
No  
OD  
Schedule  
OD X PI  
40  
160  
Wall, mm  
Nominal  
(1/2 to 48)  
Note: Press [F2] (Cancel) to cancel the entries and return to Menu.  
Press [F3] (OK) to confirm the entries and return to Menu.  
Figure 139: Program Menu with Pipe Option  
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Appendix A. Menu Maps  
Note: Press [F2] (Cancel) to cancel  
the entries and return to Menu.  
Menu  
Meter  
Press [F3] (OK) to confirm the entries  
and return to Menu.  
Date/Time  
Backlight  
Language  
Contrast  
Units  
Battery  
Condition  
Locale  
Snapshot  
User Tables  
Totals  
Reset  
Date  
Time  
Backlight  
Off  
Both Fwd Rev  
Printer File Off  
Darker Lighter  
English Other  
English  
Metric  
Date Separator  
Communications  
See Figure A-17  
-
,
/
Table  
1
2
3
4
5
6
Time Separator  
:
.
.
ID  
Decimal  
,
# Data Points  
Max Points  
Edit Tables  
Date Format  
YYYY/MM  
DD/MM  
MM/DD  
Time Format  
12 Hour 24 Hour  
Figure 140: Meter Menu  
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Appendix A. Menu Maps  
Menu  
Note: Press [F2] (Cancel) to cancel  
the entries and return to Menu.  
Logging  
Press [F3] (OK) to confirm the entries  
and return to Menu.  
Log Manager  
New Log  
Name  
Format  
Sort  
File  
Log  
View  
Details Graph Spreadsheet  
Linear Circular  
Name  
Date  
Type  
Standard Error  
Start Pause End Pause All Start All End All View All  
Name  
Start  
End  
Interval  
Measurement  
New Clone Log Rename Delete Delete All Print Print All Transfer  
Name  
Name  
Name  
Format  
Name  
Linear Circular  
Type  
Standard Error  
Start  
End  
Interval  
Measurement  
Figure 141: Logging Menu  
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Appendix A. Menu Maps  
Menu  
Note: Press [F2] (Cancel) to cancel entries and return to Menu.  
Press [F3] (OK) to confirm entries and return to Menu.  
Service  
T-Gauge  
Setup  
T-Gauge  
Display  
Factory  
Defaults  
Diagnostics  
Calibrate  
Reports  
Error Limits  
Min Signal  
Signal Setup  
Test  
Max Signal  
Min Velocity  
Max Velocity  
Signal Parameter  
Delta-T Offset  
Peak Detection Pulse/Code  
Output  
Input  
Flash  
Update  
Method  
#
Low  
Set Point  
Actual  
Peak  
Threshold  
Min  
Transmit  
Sample Size  
Min  
Amplitude  
High  
Max  
Max  
Amplitude  
1 2 4 8 16  
Zero Cutoff  
% Peak  
Transmit  
Sound Speed  
Acceleration  
Velocity Averaging  
1 2 4 11 Auto  
Programming  
None 2 5 10 25 50 100 Stat  
Errors Allowed  
Low Signal Threshold  
Transducer Delay  
Signal Inversion  
Off  
On  
Test  
Screen  
Test  
Watchdog  
Battery  
Test  
Impulse  
Response  
Wave  
Snapshot  
Simulate  
Noise Threshold  
Keys Timer  
Detection Threshold  
Direction  
Upstream  
Downstream  
Percent Gain  
Display  
Velocity  
Zero  
Material  
Graph  
Material  
Block Length  
Set  
Dual  
Single  
Block 1  
Length  
Transmit Stop Exit  
(If Other)  
Sound Speed  
Block 1 Length  
Retry  
Block 2 Length  
Retry  
Set  
Drive Contents Current Site Global Settings User Functions User Tables User Settings Menu Commands All  
Figure 142: Service Menu  
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Appendix A. Menu Maps  
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Appendix A. Menu Maps  
Menu  
Program  
Transducer  
Wetted  
Clamp-on  
Special  
(Preprogrammed  
Units)  
Frequency  
Time Delay  
(Wetted)  
(Clamp-on)  
Wedge Angle  
Wedge Temperature  
Wedge Sound Speed  
Note: Press [F2] (Cancel) to cancel the entries and return to Menu.  
Press [F3] (OK) to confirm the entries and return to Menu.  
Figure 143: Transducer Option  
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Appendix A. Menu Maps  
Menu  
Program  
Lining  
Material  
Asbestos  
Cement  
Rubber Teflon  
Other  
Sound  
None Tar Epoxy Glass  
(Pyrex)  
Mortar  
Speed  
Thickness  
Note: Press [F2] (Cancel) to cancel the entries and return to Menu.  
Press [F3] (OK) to confirm the entries and return to Menu.  
Figure 144: Lining Option  
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Appendix A. Menu Maps  
Menu  
Program  
Fluid  
Tracking Windows  
(If Energy  
Option Enabled)  
Yes  
No  
Other  
Water  
25 260 Sea  
Oil  
22 Crud Lube  
Eth  
Meth  
Freon  
LN2  
Water  
100  
Water  
260  
Oil  
Other  
Speed  
Min  
Speed  
Max  
Sound  
Speed  
Water/  
Glycol  
Water  
Glycol %  
Figure 145: Fluid Option  
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Appendix A. Menu Maps  
Menu  
Program  
Path  
(Clamp-on)  
(Wetted)  
Path Length  
Axial Length  
Traverses  
Spacing  
Note: Press [F2] (Cancel) to cancel the entries and return to Menu.  
Press [F3] (OK) to confirm the entries and return to Menu.  
Figure 146: Path Option  
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Appendix A. Menu Maps  
Menu  
Program  
Energy  
Inputs  
Custom Cp  
Edit Table  
Energy Option  
Energy  
Disabled  
Enabled  
System  
Density Source  
Fixed  
Static Density  
Table  
Edit Table  
Heating  
Cooling  
Flow Measurement  
Return  
Supply  
Calculation  
Custom Cp  
Standard  
Supply  
Fixed  
Active  
Temperature  
A
B
Return  
Active  
Fixed  
Temperature  
A
B
Note: Press [F2] (Cancel) to cancel the entries and return to Menu.  
Press [F3] (OK) to confirm the entries and return to Menu.  
Figure 147: Energy Option  
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Appendix A. Menu Maps  
Menu  
Program  
Analog Input  
Input A  
Input B  
[Energy Enabled] [Energy Disabled]  
Function  
Off  
General Purpose  
Label  
Units  
Zero  
Span  
Note: Press [F2] (Cancel) to cancel the entries and return to Menu.  
Press [F3] (OK) to confirm the entries and return to Menu.  
Figure 148: Analog Input Option  
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Appendix A. Menu Maps  
Menu  
Program  
Analog Output  
Function  
0-20 mA  
Off  
4-20 mA  
Data Source  
Zero  
Span  
On Error  
Hold Last Value Force Low Force High  
Note: Press [F2] (Cancel) to cancel the entries and return to Menu.  
Press [F3] (OK) to confirm the entries and return to Menu.  
Figure 149: Analog Output Option  
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Appendix A. Menu Maps  
Menu  
Program  
Digital Output  
Function  
Off  
Pulse  
Frequency  
Gate Input  
Gate Active  
Closed  
Test Points  
Totalizer  
Signal  
Data Source  
(Pulse Totalizer) (Frequency)  
Transmit Receive  
Open  
Min  
Units/Pulse  
Pulse Width  
Polarity  
Mode  
Manual  
Frequency  
Max  
Automatic  
Frequency  
Low/High  
High/Low  
Duty Cycle %  
Note: Press [F2] (Cancel) to cancel the entries and return to Menu.  
Press [F3] (OK) to confirm the entries and return to Menu.  
Figure 150: Digital Output Option  
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Appendix A. Menu Maps  
Menu  
Program  
User Functions  
Function  
User8  
User1 User2  
User6 User7  
User4  
User3  
User5  
Label  
Units Symbol  
Decimal Places  
3
4
2
0
1
Equation  
Note: Press [F2] (Cancel) to cancel the entries and return to Menu.  
Press [F3] (OK) to confirm the entries and return to Menu.  
Figure 151: User Functions Option  
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Appendix A. Menu Maps  
Menu  
Program  
Correction Factors  
Calibration Factor  
Reynolds Correction  
Calibration Factor  
Off  
Reynolds Correction  
Off  
On  
On  
K Factor  
Table  
Data Source  
Edit Table  
K/V Factor  
Table  
Single  
Meter  
K Factor  
Single  
K/V  
Data Source  
Edit Table  
Note: Press [F2] (Cancel) to cancel the entries and return to Menu.  
Press [F3] (OK) to confirm the entries and return to Menu.  
Figure 152: Correction Factors Option  
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Appendix A. Menu Maps  
Menu  
Meter  
Communications  
Node ID  
Comm Interface  
IR 232  
Baud Rate  
IrDA  
300 600 1200 2400 4800 9600 19.2K 38.4K 57.6K 115.2K  
Parity  
None  
Mark  
Space  
Even  
Odd  
Stop Bits  
1
7
2
Data Bits  
8
Note: Press [F2] (Cancel) to cancel the entries and return to Menu.  
Press [F3] (OK) to confirm the entries and return to Menu.  
Figure 153: Communications Option  
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Appendix A. Menu Maps  
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Appendix B. Measuring P and L Dimensions  
Appendix B. Measuring P and L Dimensions  
If you are using wetted transducers, the PT878 requires you to enter the path  
length (P) and the axial dimension (L). P is the transducer face-to-face  
distance, and L is the axial projection of P in the flow stream.  
To determine L, physically measure the distance between the center of the  
transducer ports at the inside wall as shown in Figure 154 below, if possible.  
If not, consult the factory.  
Pipe Thickness  
P
θ
Pipe O.D.  
L
Figure 154: Top View of 180° Transducer Installation  
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Appendix B. Measuring P and L Dimensions  
To determine P, you need the following:  
the pipe inside diameter (ID)  
the wall thickness (WT)  
the installed pipe coupling length (CL)  
the transducers face depth (FD)  
the mounting angle (MA)  
Use Figure 155 below to properly measure the coupling length. Typically,  
the transducer face is positioned just outside the inside diameter (ID) of the  
pipe, or slightly retracted inside the coupling.  
FD  
45°  
MA  
CL  
Figure 155: Determining the Pipe Coupling Length  
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Appendix B. Measuring P and L Dimensions  
Use the following formula to determine the P dimension:  
[ID + 2(WT)]/(cos MA) = 2 (CL- FD) = P dimension  
For example, given the following:  
inside diameter (ID) = 48”  
wall thickness (WT) = 3/8”  
installed coupling length (CL) = 2.0”  
a transducer face depth (FD) = 1.75”  
mounting angle (MA) = 45°  
The P dimension would be:  
[48 + 2(3/8)]/(0.7071) + 2(2.0-1.75) = 69.4”  
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Appendix B. Measuring P and L Dimensions  
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Appendix C. Temperature Transmitter Installation  
Appendix C. Temperature Transmitter Installation  
The PT878 requires a supply and return temperature input to measure  
energy rate and consumption. You must connect the temperature sensors to  
a 4 to 20 mA transmitter (powered by the PT878 or externally) and then  
from the transmitter to the PT878 (a special GE cable is required to make  
transmitter-to-PT878 connections).  
The factory can supply the Resistive Temperature Device (RTD) and a Dual  
Transmitter (DTR) or you may supply your own. If you supply your own  
equipment, you will need to order a special GE cable with a LEMO  
connector to make connections from the transmitter to the PT878.  
To install the RTDs, you need to do the following:  
find a suitable installation site  
mount RTDs on the pipe  
make electrical connections  
Use the instructions that follow to install the RTDs.  
C.1 Guidelines for RTD Installation  
You should have discussed possible installation sites with an applications  
engineer or field sales person by the time you receive the RTDs. However,  
you should follow these guidelines to ensure accurate temperature  
measurement:  
Do not install the RTD on a pipe seam.  
Clean the pipe at the installation location.  
Do not install the RTD on the top or the bottom of the pipe.  
Apply thermal couplant to the RTD before mounting it to the pipe.  
Insulate the pipe and RTD after installation.  
If you have a GE RTD, use the instructions in the next section to properly  
mount the RTD on the pipe.  
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Appendix C. Temperature Transmitter Installation  
C.2 Mounting RTDs on the Pipe  
The factory supplies a clamping fixture to mount the RTDs to the pipe;  
however, you must assemble the clamping fixture before you can mount the  
RTDs to the pipe. Use the following instructions below to mount the RTDs.  
C.2.1 Assembling the Clamping Fixture  
The clamping fixture consists of the following parts:  
one strap (length depends on the pipe size)  
a screw buckle  
a feeder buckle  
To assemble the clamping fixture:  
1. Cut the strap equal to the circumference of the pipe.  
2. Fold 1/2 inch of one end of the strap into a hook shape.  
3. Secure the screw buckle to one end of the strap by placing the strap  
through the buckle and folding the strap.  
4. Crimp the strap closed to secure the screw buckle in place.  
5. Each RTD has a securing post (located on the rounded portion of the  
RTD) that secures the RTD in place when it is mounted on the pipe.  
Place the RTD on the strap by sliding the strap under the securing post.  
IMPORTANT: Make sure you place the RTD on the strap so when the strap  
is wrapped around the pipe, the flat surface of the RTD sits  
against the pipe.  
6. Secure the feeder buckle to the other end of the strap by placing the  
strap through the buckle and folding the strap (the folded section should  
be approximately 1/2 inch).  
7. Crimp the strap closed to secure the feeder buckle in place.  
Repeat steps 1 through 7 for the remaining RTD and clamping fixture.  
When you have completed assembly, proceed to the next section to fasten  
the RTD to the pipe.  
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Appendix C. Temperature Transmitter Installation  
C.2.2 Mounting the RTD to the Pipe  
Use the steps below to fasten the RTD to the pipe:  
1. Prepare the pipe where you intend to place the RTD. The area should be  
clean and free of loose material.  
2. Apply couplant (GE part number 401-001) to the copper face of the  
RTD. Use enough couplant to cover the face of the RTD, but not so  
much that the couplant oozes out from underneath.  
3. Position the RTD on the pipe and wrap the clamping fixture around the  
pipe.  
4. To secure the RTD, you place the feeder buckle into the screw buckle  
and use a screwdriver to tighten. Turn the screw clockwise until the  
strap is set securely against the RTD.  
Proceed to the following section to make electrical connections.  
C.3 Making Electrical Connections  
The PT878 will not accept a signal directly from the RTD; therefore, you  
must have some type of 4 to 20-mA transmitter. The factory supplies a dual  
transmitter (DTR) with a special LEMO connector that attaches to the  
PT878. The PT878 supplies power to the DTR using an internal 16 V  
supply. If you decide to supply your own transmitter, you can use the 16 V  
supply to power your transmitter; however, you will need to order the  
special LEMO connector cable to connect your transmitter to the PT878.  
To make electrical connections, you must connect the RTD sensor to the 4  
to 20-mA transmitter, and then connect the DTR to the PT878. Use the  
following sections to make electrical connections.  
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Appendix C. Temperature Transmitter Installation  
C.3.1 Connecting the RTD to the 4 to 20-mA Transmitter  
RTDs should have two common leads and one signal lead. If you are using a  
GE RTD, the wire colors may vary; however, two of the RTD wires will be  
the same color. The wires that are the same color are the common leads and  
the remaining wire is the signal lead.  
If you are using your own transmitter, make the necessary connections. If  
you are using the GE DTR, connect the RTD wires to the terminal block  
labeled RTD Inputs. Connect the common and signal wires to the  
appropriate pins as designated on the terminal block label.  
IMPORTANT:  
The supply and return RTD cables must be the same length  
in order to make accurate temperature measurements.  
When you have completed supply and return connections, proceed to the  
next section.  
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Appendix C. Temperature Transmitter Installation  
C.3.2 Connecting the Transmitter to the PT878  
If you are using the GE DTR, simply plug the LEMO connector into the I/O  
connector as shown in Figure 156 below.  
Transducer  
Upstream  
Downstream  
Power  
Infrared Transceiver  
Figure 156: Connection Locations  
Input/Output  
Note: For input/output cable connections see Table 1 on page 8.  
If you are using your own transmitter, you must connect the special GE  
cable to your transmitter as shown in Table 9 below.  
Table 9: Cable Connections from GE Cable to Customer-Supplied Transmitter  
Pin Number  
GE Cable  
Wire Color  
GE Cable  
Description  
16 V (unpowered transmitters only)  
Supply Temperature  
2
3
4
5
Red  
White  
Yellow  
Green  
Return Temperature  
Ground (for both supply and return)  
Once you complete making the above connection, plug the LEMO  
connector into the I/O connector as shown in Figure 156 above. You have  
completed RTD installation.  
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Appendix C. Temperature Transmitter Installation  
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Appendix D. Ultrasonic Thickness Gauge Theory of Operation  
Appendix D. Ultrasonic Thickness Gauge Theory of  
Operation  
All ultrasonic thickness gauging involves timing the round trip of a sound  
pulse in a test material. Because solid metal has an acoustic impedance that  
differs from that of gasses, liquids, or corrosion products such as scale or  
rust, the sound pulse will reflect from the far surface of the remaining metal.  
The test instrument is programmed with the velocity of sound in the test  
material, and computes the wall thickness from the simple formula  
Distance = Velocity × Time  
Single element transducers use one element as both transmitter and receiver.  
Dual element transducers incorporate separate transmitting and receiving  
elements. These elements are mounted on delay lines that are usually cut at  
an angle to the horizontal plane (the roof angle), so that the transmitting and  
receiving beam paths cross beneath the surface of the test piece. This  
crossed-beam design of duals provides a pseudo-focussing effect that  
optimizes measurement of minimum wall thickness in corrosion  
applications. Duals will be more sensitive than single element transducers  
to echoes from the base of pits that represent minimum remaining wall  
thickness. Also, duals may often be used more effectively on rough outside  
surfaces. Couplant trapped in pockets on rough sound entry surfaces can  
produce long, ringing interface echoes that interfere with the near surface  
resolution of single element transducers. With a dual, the receiver element  
is unlikely to pick up this false echo. Finally, duals may be designed for  
high temperature measurements that would damage single element contact  
transducers.  
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Appendix D. Ultrasonic Thickness Gauge Theory of Operation  
D.1 Factors Affecting Performance and Accuracy  
A. Surface Condition - Loose or flaking scale, rust, corrosion or dirt on the  
outside surface of a test piece will interfere with the coupling of sound  
energy from the transducer into the test material. Thus, any loose debris of  
this sort should be cleaned from the specimen with a wire brush or file  
before measurements are attempted. Generally it is possible to make  
corrosion measurements through thin layers of rust, as long as the rust is  
smooth and well bonded to the metal below. Some very rough cast or  
corroded surfaces may have to be filed or sanded smooth in order to insure  
proper sound coupling. It may also be necessary to remove paint if it has  
been applied in thick coats, or if it is flaking off the metal. While it is often  
possible to make corrosion measurements through thin coats of paint (on the  
order of a few thousandths of an inch or 0.1 - 0.2 mm), thick paint will  
attenuate signals or possibly create false echoes, causing inaccurate  
measurements.  
Severe pitting on the outside surface of a pipe or tank can be a problem. On  
some rough surfaces, the use of a gel or grease rather than a liquid couplant  
will help transmit sound energy into the test piece. In extreme cases it will  
be necessary to file or grind the surface sufficiently flat to permit contact  
with the face of the transducer. In applications where deep pitting occurs on  
the outside of a pipe or tank it is usually necessary to measure remaining  
metal thickness from the base of the pits to the inside wall. There are  
sophisticated ultrasonic techniques utilizing focussed immersion  
transducers that can measure directly from the base of the pit to the inside  
wall, but this is generally not practical for field work. The conventional  
technique is to measure unpitted metal thickness ultrasonically, measure pit  
depth mechanically, and subtract the pit depth from the measured wall  
thickness. Alternately, one can file or grind the surface down to the base of  
the pits and measure normally.  
As with any difficult application, experimentation with actual product  
samples is the best way to determine the limits of a particular  
gauge/transducer combination on a given surface.  
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Appendix D. Ultrasonic Thickness Gauge Theory of Operation  
D.1.1 Transducer Positioning/Alignment  
For proper sound coupling the transducer must be pressed firmly against the  
test surface. On small diameter cylindrical surfaces such as pipes, hold the  
transducer so that the sound barrier material visible on the probe face is  
aligned perpendicular to the center axis of the pipe. See Figure 157 below.  
Transducer  
Figure 157: Proper Alignment of Transducers for Cylindrical Surfaces  
While firm hand pressure on the transducer is necessary for good readings,  
the probe should never be scraped along or twisted against a rough metal  
surface. This will scratch the face of the transducer and eventually degrade  
performance. The safest technique for moving a transducer along a rough  
surface is to pick it up (not slide it) and reposition it for each measurement.  
Remember that an ultrasonic test measures thickness at only one point  
within the beam of the transducer. In corrosion situations, wall thicknesses  
often vary considerably. Test procedures usually call for making a number  
of measurements within a defined area and establishing a minimum and/or  
average thickness. Ideally, data should be taken at increments no greater  
than half the diameter of the transducer, to insure that no pits or other local  
variations in wall thickness are missed. It is up to the user to define a pattern  
of data collection appropriate to the needs of a given application.  
It is possible that on some severely corroded or pitted materials there will be  
spots where readings cannot be obtained. This can happen when the inside  
surface of the material is so irregular that the sound energy is scattered  
rather than being reflected back to the transducer. The lack of a reading may  
also indicate a thickness outside the range of the transducer and instrument  
being used. Generally, an inability to obtain a valid thickness reading at a  
particular point on a test specimen could be a sign of a seriously degraded  
wall which may warrant investigation by other means.  
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Appendix D. Ultrasonic Thickness Gauge Theory of Operation  
D.1.2 Calibration  
The accuracy of measurements are only as good as the accuracy and care  
with which the gauge has been calibrated. It is essential that the thickness  
gauge be calibrated (as shown on page 159) whenever the transducer is  
changed or you have a reason to doubt the accuracy of the readings.  
Periodic checks with samples of known thicknesses are recommended to  
verify that the gauge is operating properly.  
D.1.3 Taper or Eccentricity  
If the contact surface and the back surface are tapered or eccentric with  
respect to each other, the return echo again becomes distorted and the  
accuracy of measurement is diminished.  
D.1.4 Acoustic Properties of the Material  
There are several conditions found in engineering materials that can  
severely limit the accuracy and thickness range that can be measured.  
D.1.4a Sound Scattering  
In some materials, notably certain types of cast stainless steel, cast irons,  
and composites, the sound energy is scattered from individual crystallites in  
the casting or from dissimilar materials within the composite. This effect  
reduces the ability to discriminate a valid return echo from the back side of  
the material and limits the ability to gauge the material ultrasonically.  
D.1.4b Velocity Variations  
A number of materials exhibit significant variations in sound velocity from  
point-to-point within the material. Certain types of cast stainless steels and  
brass exhibit this effect due to a relatively large grain size and the  
anisotropy of sound velocity with respect to grain orientation. Other  
materials show a rapid change in sound velocity with temperature. This is  
characteristic of plastic materials where temperature must be controlled in  
order to obtain maximum precision in the measurement.  
D.1.4c Sound Attenuation or Absorption  
In many organic materials, such as low density plastics and rubber, sound is  
attenuated very rapidly at the frequencies used in normal ultrasonic  
thickness gaging. Therefore, the maximum thickness that can be measured  
in these materials is often limited by sound attenuation.  
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Appendix E. Material Safety Data Sheet for Couplant  
Appendix E. Material Safety Data Sheet for Couplant  
(To comply with 29 CFR 1910.1200) Effective Date 4/1/98  
Note: N/A = not applicable or not available  
E.1 Product Identification  
Product Name: SOUNDSAFE®  
Generic Name: Ultrasonic Couplant  
Manufacturer: Sonotech, Inc.  
774 Marine Dr., Bellingham, WA 98225  
360-671-9121  
FAX: 360-671-9024  
http://www.sonotech-inc.com  
NFPA Hazardous Materials Identification System (est)  
Health.............................. 0  
Flammability....................0  
Reactivity...........................0  
E.2 Hazardous Ingredients  
This material does not contain any ingredients having known health hazards  
in concentrations greater than 1%.  
This material does not contain any known or suspected carcinogens.  
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Appendix E. Material Safety Data Sheet for Couplant  
E.3 Physical Data (nominal)  
Boiling Point: >220°F  
Freezing Point: <20°F  
Vapor Pressure: N/A  
Evaporation Rate: N/A  
Solubility in Water: complete  
Appearance and Odor: water white, opaque gel; bland odor  
pH: 7.35 - 7.9  
Acoustic Imp.: 1.726 X 106  
Vapor Density: N/A  
Specific Gravity: 1.05  
E.4 Fire and Explosion Hazard Data  
Flash Point: none  
Upper Exposure Limit: none  
Lower Exposure Limit: none  
Special Fire Fighting Procedures: N/A  
Extinguishing media: N/A  
Unusual Fire and Explosion Hazards: none  
E.5 Reactivity Data  
Stability: stable  
Conditions to Avoid: none  
Incompatibility (Materials to Avoid): none known  
Hazardous Polymerization: will not occur  
Hazardous decomposition or Byproducts: none known  
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Appendix E. Material Safety Data Sheet for Couplant  
E.6 Health Hazard and First Aid Data  
Routes of Entry: 1  
Skin: not likely  
Eyes: not normally  
Ingestion: not normally  
Inhalation: no  
1SOUNDSAFE® contains only food grade and cosmetic grade ingredients.  
Effects of Overexposure:  
Acute: May cause temporary eye irritation.  
Chronic: None expected.  
First Aid Procedures:  
Skin: Remove with water if desired.  
Eyes: Flush with water for 15 minutes.  
Ingestion: For large quantities, induce vomiting and call a physician.  
Inhalation: N/A  
E.7 Storage and Handling Information  
Precaution to be taken in handling and storage:  
Store between 20°F and 120°F. Spills are slippery and should be cleaned up  
immediately.  
Steps to be taken in case material is released or spilled: Pick up excess for  
disposal. Clean with water.  
Waste disposal method: Dispose of in accordance with federal, state, and  
local regulations.  
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Appendix E. Material Safety Data Sheet for Couplant  
E.8 Control Measures  
Respiratory Protection: not required  
Ventilation: not required  
Protective Gloves: on individuals demonstrating sensitivity to  
SOUNDSAFE®  
Eye Protection: as required by working conditions  
Other Protective Equipment: not required  
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Appendix F. Establishing IR Communications  
Appendix F. Establishing IR Communications  
As discussed in Chapter 2, the PT878 includes an infrared transceiver for  
communication with IR products that comply with the IrDA protocol.  
However, you must also be sure that the operating system of your personal  
computer offers IrDA compatibility and either a built-in IR port (available  
on most laptops) or an IR dongle (IR to RS232 adapter for PCs without a  
built-in IR port). Be sure to position the interface in a way that permits  
transmission between the interface and the infrared sensor on the PT878,  
shown in Figure 2 on page 6.  
Note: The dongle connection is RS232. The configuration options are either  
RS232 or IRDa. Selecting the RS232 does not link the meter to the  
dongle. IrDa must be selected for the link to work.  
Table 10 below lists IrDA compatibility for various past and current  
Microsoft Windows operating systems. IrCOMM is an infrared standard  
supported by Microsoft, while OBEX is a newer infrared standard which  
allows more straightforward use and faster file transfers, while tolerating IR  
interruptions better.  
Table 10: IrDA Compatibility of Windows Operating Systems  
Operating System  
IrCOMM  
OBEX  
Windows XP  
No  
Yes  
Windows 2000  
Windows NT 4.0  
Windows Me*  
Windows 98 SE*  
Windows 98*  
Windows 95*  
Windows 3.1  
No  
QuickBeam*  
Yes  
Yes  
QuickBeam*  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
No  
No  
DOS 6.22  
No  
No  
*May require QuickBeam installation under some circumstances when  
Windows built-in support fails. QuickBeam is a recommended infrared  
file software transfer utility from Extended Systems, Inc. Since Windows  
NT4.0 does not provide built-in support for IR file transfer, QuickBeam is  
necessary with this operating system.  
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Appendix F. Establishing IR Communications  
Windows 2000/XP  
Both Windows 2000 and XP include infrared drivers in their operating  
systems. From the Control Panel, click on Add New Hardware and select  
the appropriate IR port, whether built-in or using an external dongle.  
Windows NT4.0  
For IR use, Windows NT4.0 requires installation of QuickBeam software  
from Extended Systems (www.extendedsystems.com). Desktop PCs and  
laptops without built-in IR ports also require adding an IR dongle. While  
laptops with a built-in IR port normally do not require a dongle, its addition  
might be necessary in some cases.  
Windows Me/98SE/98/95  
The Windows 98SE and Me operating systems include IR drivers.  
However, in most cases, the IR port has not been installed or configured.  
From the Control Panel, click on Add New Hardware and select Choose  
Device From List. Select Infrared from the list and then select the  
appropriate infrared port, whether built-in or external.  
Note: In some instances, the infrared port must be enabled in the BIOS of  
your PC. Consult your computer documentation, manufacturer or  
MIS department. Assistance is also available from the Microsoft  
Support Knowledge Base at http://support.microsoft.com.  
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Appendix G. Glossary  
Appendix G. Glossary  
AGC — Automatic gain control, which sets the receive amplifier based on  
measured signal strength. This electronic circuit automatically adjusts the  
gain of the receive amplifier to maintain the correct receive signal  
amplitude.  
Calibration Factor — Correction factor used as a reference for the  
flowmeter electronics to ensure accurate readings, and available either as a  
single number or as a table.  
Delta-T Offset — A programmed value of which half is added to the  
upstream transit time and half is subtracted from the downstream transit  
time. It can be used to offset the flow velocity reading, and is normally set  
to zero.  
Detection Threshold — Percent of peak the PT878 thickness gauge uses to  
make measurements  
Energy Option — Option that enables flow measurement in a heating or  
cooling system. The option calculates the energy of a system based on the  
temperature at a supply point, the temperature at a return point, and the flow  
of fluid through the system.  
Errors Allowed — Parameter that specifies the number of errors the meter  
can record before displaying an error message. The number of errors is N  
out of 16 where N equals the number of errors allowed.  
Flowcell — The part of the flowmeter system, consisting of the flowcell  
pipe and the transducers, that uses ultrasonic pulses to interrogate the flow.  
Flowcell Pipe — A section of piping that acts as part of the flowcell; it is  
either a section of existing piping with the transducers or inserted as a  
substitute pipe section (spoolpiece).  
Form — Software window that opens when a user enters a given menu.  
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Appendix G. Glossary  
Impulse Response — Option in the Service Menu that enables you to force  
the meter to transmit in one direction only, without changing the amplifier  
gain setting.  
Locale — Format for displaying the time and date.  
Peak Detection — A method for identifying the ultrasonic signature in the  
received signal. In the “Peak” method, the peak is identified by testing a  
derivative of the signal. In the “Threshold” method, the peak is identified as  
the point where the signal crosses a threshold that is a percentage of the  
maximum signal detected.  
Receive Window — A window of time during which the PT878 tries to  
detect the ultrasonic signal. It is determined by using the fluid soundspeed  
and the signal path length to estimate when the signal will arrive at the  
receiving transducer.  
Reynolds Correction — Correction factor based on the Kinematic  
Viscosity and flow rate of the fluid.  
Signal Inversion — Option that enables a thickness gauge user to invert the  
transducer signal.  
Signal Path — Path the ultrasonic signal travels from one transducer to the  
other.  
Simulate — Option in the Service Menu that allows users to simulate  
measurements based on a waveform stored in the PT878.  
Site — A location on a pipe where measurements are made. The site  
includes the transducers, pipe, fluid type, pipe material and other  
parameters.  
Site File — Instrument program that combines all the necessary parameters  
(transducer, pipe, fluid, etc.) for a particular measurement location.  
Snapshot — Option in the Meter Menu to take screen captures in bitmap  
format of a given screen display.  
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Appendix G. Glossary  
Soundspeed — Speed at which a sound wave travels through a given  
material.  
Thickness Gauge — Option that allows the PT878, with an optional  
thickness gauge transducer, to determine the thickness of most standard  
metal and plastic pipe materials over a range from 0.05 to 3 in. (1.3 to 76.2  
mm).  
Tw (time in wedge) — Time the transducer signal spends travelling  
through the transducer and cable. This time has to be subtracted from the  
transit time to determine how much time the signal spent in the fluid.  
Tracking Windows — A feature which allows the receive window to move  
automatically if the ultrasonic signal is lost. The PT878 will set up the  
window in various positions based on a minimum and maximum  
soundspeed range. In seek mode, the meter will test every position until it  
detects a receive signal that passes the error tests. The first window (highest  
soundspeed setting) that passes the tests is the detected window. The meter  
will then track the receive signal.  
Transducer Delay — Time the ultrasonic signal takes to travel from the  
meter to the pipe material surface. It is a similar measurement to Tw, except  
that the delay is subtracted from the transit time to find out how much time  
is spent in the wall.  
Transducers — Devices that convert electrical energy into ultrasonic  
pulses when in a transmit cycle, and convert the ultrasonic pulses back to  
electrical energy when in a receive cycle. They can be fixed to the outside  
of the flowcell pipe (clamp-on) or inserted into the pipe to directly measure  
the fluid (wetted).  
Transmitter Sample Size —Number of pulses the transmitter emits in one  
direction (upstream or downstream) before transmitting in the other  
direction. It is set to 8 by default.  
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Appendix G. Glossary  
Transit-Time — Flow measurement technique based on the principle that  
when ultrasonic pulses are transmitted through a moving liquid, the pulses  
that travel in the same direction as the fluid flow (downstream) travel  
slightly faster than the pulses that travel against the flow (upstream). When  
the liquid in the pipe is not flowing, the transit-time downstream equals the  
transit-time upstream. When the liquid is flowing, the transit-time  
downstream is less than the transit-time upstream. The difference between  
the downstream and upstream transit-times is proportional to the velocity of  
the flowing liquid, and its sign indicates the direction of flow.  
Traverses — Number of times the ultrasonic signal crosses the pipe.  
User Functions — User-defined mathematical equations for use with any  
measurement.  
User Tables — User-defined tables of data for use with user functions.  
Velocity Averaging — Parameter that averages a desired number of  
velocity measurements to smooth out or dampen noise in the system.  
Watchdog Test — Option in the Service Menu that tests the watchdog  
timer circuit. If a software error causes the meter to stop responding, this  
circuit automatically resets the meter  
Wave Snapshot — Option in the Service Menu that enables users to  
capture waveforms for downloading to a PC for analysis, or for simulating a  
flow measurement.  
Wedge Angle — Angle of the transducer’s ultrasonic transmission in the  
transducer wedge.  
Zero Cutoff — Parameter that causes velocity measurements less than the  
absolute value of the cutoff (either positive or negative values) to be  
reported as zero.  
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Index  
ActiSys ACT-IR220L+ infrared adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257  
Analog Inputs  
Analog Outputs  
Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174  
Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
Entering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54  
Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54  
ANSI Schedule, Applying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34  
Arrow Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17  
Axial Length, Entering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41  
Battery  
Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114, 115  
Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9  
Disposing of . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11  
Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114  
Replacing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10  
Storing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9  
Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193  
C
Calibration  
Analog Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174  
Analog Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174  
Calibration Factor, Entering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67  
Capturing Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192  
Checks, Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12  
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Index  
Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
Transducers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
Contrast Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120  
Contrast, Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120  
Correction Factors Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65  
Correction Factors, Entering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65  
Customizing Softkeys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99  
Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173  
Digital Output Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57  
Display Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117  
Display Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15  
Configuring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97  
Displaying Data as Graph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92  
Drive Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102  
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E
Electronics  
Energy Option  
English Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113  
ENT Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17  
Error Limits Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184  
Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204  
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9  
Errors Allowed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180, 261  
EXIT Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17  
File  
Fluid  
Problems, Flowcell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208  
Speeds, Entering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37  
Types, Entering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37  
Format Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90  
Forward Total, Resetting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126  
French Language Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122  
Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59  
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Index  
G
Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19  
Hyperterminal for Software Update. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198  
I
Initial Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5  
Inputs  
Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
Analog, Entering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50  
in Energy Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44, 46, 47, 48  
IR Communications  
Changing Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123  
Keypad Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17  
Kinematic Viscosity, Entering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66  
Language, Changing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122  
Listing Files  
By Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88, 109  
By Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88, 109  
Listing Logs  
By Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154  
By Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154  
Locale Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117  
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Log  
Transferring to PC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144  
Log Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133  
Log Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145  
Sort Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154  
Logging Menu Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224  
Logging Menu, Entering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132  
Low Signal Threshold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171  
Main Menu, Menu Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219  
Measurement  
Meter Menu  
Entering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112  
Menu Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223  
Meter Settings Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113  
Metric Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113  
Microcomputer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3  
Model Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110  
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Index  
N
Node ID for Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124  
Noise Threshold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172  
Numeric Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17  
O
On-Line Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19  
Output  
Analog, Entering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54  
Digital, Entering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57  
Outputs  
Analog Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
Path  
Pipe  
Lining, Entering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35  
Problems  
Flowcell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208  
Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208  
Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209  
Transducers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210  
Program Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21  
Menu Map. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222  
268  
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PT878  
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17  
Powering On/Off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12  
Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15  
Software,Updating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195  
Pulse Totalizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58  
Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3  
Refreshing a Site. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79  
Reports Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157, 158  
Reports, Printing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157, 158  
Return Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278  
Reverse Total, Resetting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126  
Reynolds Correction, Entering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65  
S
Safety  
General Issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii  
Screen  
Service Menu  
Signal  
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178  
Applying a Stored . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192  
Capturing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192  
Inversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172, 262  
Path, Entering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39  
Setup Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178  
Simulate Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192  
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Index  
Site  
Refreshing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79  
Transferring to PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83, 84  
Softkey  
Sort Menu  
in File Manager. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109  
Specifications  
Overall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213  
Pipe Size and Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217  
Thickness Gauge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218  
Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217  
Stopwatch Totalizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60  
System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
270  
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T
Test Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188  
Thickness  
Thickness Gauge  
Entering Data for. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23  
Number, Entering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24  
Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23  
Signal Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184  
Spacing, Entering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40  
Special . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26  
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217  
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Index  
Transmitter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3  
Sample Size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179, 263  
Traverses, Entering Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40  
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203  
Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204  
Turning On/Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12  
Tw (time delay) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26  
U
Units Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113  
User Functions Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61  
User Functions, Entering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61  
User Table Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127  
User Tables, Creating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127  
V
Velocity Averaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180  
Velocity Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185  
View All Sites Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147  
View Menu in Log Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148  
View Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92  
272  
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Wave Sampling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192  
Wave Snapshot Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192  
Wedge Angle, Entering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26  
Wedge Sound Speed, Entering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29  
Wedge Temperature, Entering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29  
Wetted Transducers, Path Parameters for . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41  
Windows Operating Systems, Compatibility with IR . . . . . . . . . . . . . . . . . . . . . 258  
Z
Zero (Base) Value for Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56  
Zero Cutoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179  
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Index  
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Warranty  
Warranty  
Each instrument manufactured by GE Sensing is warranted to be free from  
defects in material and workmanship. Liability under this warranty is  
limited to restoring the instrument to normal operation or replacing the  
instrument, at the sole discretion of GE Sensing. Fuses and batteries are  
specifically excluded from any liability. This warranty is effective from the  
date of delivery to the original purchaser. If GE Sensing determines that the  
equipment was defective, the warranty period is:  
one year from delivery for electronic or mechanical failures  
one year from delivery for sensor shelf life  
If GE Sensing determines that the equipment was damaged by misuse,  
improper installation, the use of unauthorized replacement parts, or  
operating conditions outside the guidelines specified by GE Sensing, the  
repairs are not covered under this warranty.  
The warranties set forth herein are exclusive and are in lieu of  
all other warranties whether statutory, express or implied  
(including warranties or merchantability and fitness for a  
particular purpose, and warranties arising from course of  
dealing or usage or trade).  
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Warranty  
Return Policy  
If a GE Sensing instrument malfunctions within the warranty period, the  
following procedure must be completed:  
1. Notify GE Sensing, giving full details of the problem, and provide the  
model number and serial number of the instrument. If the nature of the  
problem indicates the need for factory service, GE Sensing will issue a  
RETURN AUTHORIZATION NUMBER (RAN), and shipping  
instructions for the return of the instrument to a service center will be  
provided.  
2. If GE Sensing instructs you to send your instrument to a service center,  
it must be shipped prepaid to the authorized repair station indicated in  
the shipping instructions.  
3. Upon receipt, GE Sensing will evaluate the instrument to determine the  
cause of the malfunction.  
Then, one of the following courses of action will then be taken:  
If the damage is covered under the terms of the warranty, the instrument  
will be repaired at no cost to the owner and returned.  
If GE Sensing determines that the damage is not covered under the terms  
of the warranty, or if the warranty has expired, an estimate for the cost of  
the repairs at standard rates will be provided. Upon receipt of the  
owner’s approval to proceed, the instrument will be repaired and  
returned.  
276  
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GE Infrastructure  
Sensing  
DECLARATION  
OF  
CONFORMITY  
We,  
Panametrics Limited  
Shannon Industrial Estate  
Shannon, County Clare  
Ireland  
declare under our sole responsibility that the  
TransPortPT878 Portable Ultrasonic Flowmeter  
TransPortPT878GC Clamp-On Portable Ultrasonic Flowmeter  
TransPort2PT868 2-Channel Portable Ultrasonic Flowmeter  
TransPortPT868 Portable Ultrasonic Flowmeter  
TransPortPT868-L Portable Ultrasonic Flowmeter  
TransPortPT868-R Portable Ultrasonic Flowmeter with TransFlectionMode  
to which this declaration relates, are in conformity with the following standards:  
• EN 61326:1998, Class A, Annex C, Continuous Unmonitored Operation  
following the provisions of the 89/336/EEC EMC Directive.  
The units listed above and any transducers supplied with them (spoolpieces are addressed  
under a separate declaration of conformity) do not bear CE marking for the Pressure  
Equipment Directive, as they are supplied in accordance with Article 3, Section 3 (sound  
engineering practices and codes of good workmanship) of the Pressure Equipment  
Directive 97/23/EC for DN<25.  
Shannon - June 1, 2002  
Mr. James Gibson  
GENERAL MANAGER  
TÜV  
TÜV ESSEN  
ISO 9001  
U.S.  
CERT-DOC-H5  
August 2004)  
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GE Infrastructure  
Sensing  
DECLARATION  
DE  
CONFORMITE  
Nous,  
Panametrics Limited  
Shannon Industrial Estate  
Shannon, County Clare  
Ireland  
déclarons sous notre propre responsabilité que les  
TransPortPT878 Portable Ultrasonic Flowmeter  
TransPortPT878GC Clamp-On Portable Ultrasonic Flowmeter  
TransPort2PT868 2-Channel Portable Ultrasonic Flowmeter  
TransPortPT868 Portable Ultrasonic Flowmeter  
TransPortPT868-L Portable Ultrasonic Flowmeter  
TransPortPT868-R Portable Ultrasonic Flowmeter with TransFlectionMode  
rélatif á cette déclaration, sont en conformité avec les documents suivants:  
• EN 61326:1998, Class A, Annex C, Continuous Unmonitored Operation  
suivant les régles de la Directive de Compatibilité Electromagnétique 89/336/EEC.  
Les matériels listés ci-dessus ainsi que les transducteurs pouvant être livrés avec (les  
manchettes faisant l'objet d'une déclaration de conformité séparée) ne portent pas le  
marquage CE de la directive des équipements sous pression, car ils sont fournis en accord  
avec la directive 97/23/EC des équipements sous pression pour les DN<25, Article 3, section  
3 qui concerne les pratiques et les codes de bonne fabrication pour l'ingénierie du son.  
Shannon - June 1, 2002  
Mr. James Gibson  
DIRECTEUR GÉNÉRAL  
TÜV  
TÜV ESSEN  
ISO 9001  
U.S.  
CERT-DOC-H5  
August 2004)  
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GE Infrastructure  
Sensing  
KONFORMITÄTS-  
ERKLÄRUNG  
Wir,  
Panametrics Limited  
Shannon Industrial Estate  
Shannon, County Clare  
Ireland  
erklären, in alleiniger Verantwortung, daß die Produkte  
TransPortPT878 Portable Ultrasonic Flowmeter  
TransPortPT878GC Clamp-On Portable Ultrasonic Flowmeter  
TransPort2PT868 2-Channel Portable Ultrasonic Flowmeter  
TransPortPT868 Portable Ultrasonic Flowmeter  
TransPortPT868-L Portable Ultrasonic Flowmeter  
TransPortPT868-R Portable Ultrasonic Flowmeter with TransFlectionMode  
folgende Normen erfüllen:  
• EN 61326:1998, Class A, Annex C, Continuous Unmonitored Operation  
gemäß den Europäischen Richtlinien, Niederspannungsrichtlinie EMV-Richtlinie  
Nr.: 89/336/EG.  
Die oben aufgeführten Geräte und zugehörige, mitgelieferte Schallwandler (Messrohre  
werden in einer separaten Konformitätserklärung behandelt) tragen keine  
CE-Kennzeichnung gemäß der Druckgeräte-Richtlinie, da sie in Übereinstimmung mit  
Artikel 3, Absatz 3 (gute Ingenieurpraxis) der Druckgeräte-Richtlinie 97/23/EG für DN<25  
geliefert werden.  
Shannon - June 1, 2002  
Mr. James Gibson  
GENERALDIREKTOR  
TÜV  
TÜV ESSEN  
ISO 9001  
U.S.  
CERT-DOC-H5  
August 2004)  
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Customer Support Centers  
U.S.A.  
The Boston Center  
1100 Technology Park Drive  
Billerica, MA 01821  
U.S.A.  
Tel: 800 833 9438 (toll-free)  
978 437 1000  
Ireland  
Sensing House  
Shannon Free Zone East  
Shannon, County Clare  
Ireland  
Tel: +35 361 470291  
www.gesensinginspection.com  
©2009 General Electric Company. All rights reserved.  
Technical content subject to change without notice.  
910-219 Rev. F  
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