Wood Burning Fireplace
oWner’S operaTion and inSTallaTion Manual
PFS
®
ICC-ES #ESR-2542
(V)gM36, (V)gM42 and
(V)gM50 SerieS and WcM-36g,
WcM-42g and WcM-50g
Wood Burning MaSonry
FireplaceS WiTh inSulaTion
SAVE THIS BOOK
This book is valuable. In addition to instructing you
on how to install and maintain your appliance, it also
contains information that will enable you to obtain re-
placement parts or accessory items when needed. Keep
it with your other important papers.
This fireplace is approved for use as a wood burning fire-
place or for use with a vented gas log approved to ANS
Z21.60 or Z21.84 standards or for use with a vent-free gas
log heater approved to ANS Z21.11.2 standard.
This wood burning fireplace complies with UL127-CN/
ULC-S610-N87 standard as a FACTORY BUILT APPLI-
ANCE.
FOR CANADA: The authority having jurisdiction (such
as the municipal building department, fire department,
etc.) should be contacted before installation to deter-
mine the need to obtain a permit.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Download from Www.Somanuals.com. All Manuals Search And Download.
SpeciFicaTionS
36" MODELS
29"
22 1/2"
14 1/2"
22"
18 3/8"
13
26 5/8"
15 5/8"
4 1/2"
19
/
16
"
(Ref.)
35 3/8"
1 5/16
"
36" HEARTH
11"
OUTSIDE AIR
ACCESS
67"
61"
49"
58"
GAS LINE
ACCESS
30"
10 1/2"
9 1/2"
3 1/2"
7"
1"
1"
4 1/2"
36"
7 1/4"
45 1/8"
11"
15 1/4"
Figure 1 - 36" Models (V)GM36 Series and WCM-36G
122271-01D
3
Download from Www.Somanuals.com. All Manuals Search And Download.
SpeciFicaTionS Continued
42" MODELS
30 1/2"
22 3/4"
15 3/4"
25"
22 1/2"
23 13
/
16
"
(Ref.)
29"
17 5/8"
4 3/8"
41 3/8"
1 5
/
16
"
42" HEARTH
5/8"
OUTSIDE
AIR
ACCESS
11"
58"
67"
61"
GAS LINE
ACCESS
49"
30"
10 1/2"
4 1/2"
9
1/2"
3 1/2"
7"
1"
81/2"
13"
17"
42"
51 1/8"
Figure 2 - 42" Models (V)GM42 Series and WCM-42G
4
122271-01D
Download from Www.Somanuals.com. All Manuals Search And Download.
SpeciFicaTionS Continued
50" MODELS
38 1/2"
24"
33"
19 1/4"
23 13
/
"
16
22 1/2"
(Ref.)
28 1/2"
17 5/8"
49 3/8"
50" HEARTH
1 5
/
16
"
43/8"
OUTSIDE
AIR
ACCESS
11"
67"
58"
61"
GAS LINE
ACCESS
49"
30"
10 1/2"
9 1/2"
7"
1"
3 1/2"
4 1/2"
50"
59"
8 1/2"
13"
17"
Figure 3 - 50" Models (V)GM50 Series and WCM-50G
122271-01D
5
Download from Www.Somanuals.com. All Manuals Search And Download.
Fireplace inSTallaTion
SELECTING LOCATION
FRAMING
1. Frame opening for fireplace using dimen-
To determine the safest and most efficient
location for the fireplace, you must take into
consideration the following guidelines:
sions shown in Figures 4 and 5.
2. If fireplace is to be installed directly on
carpeting, tile (other than ceramic) or any
combustible material other than wood
flooring, fireplace must be installed upon
a metal or wood panel extending full width
and depth of fireplace.
3. Set fireplace directly in front of this open-
ing and slide unit back until nailing flanges
touch side framing.
1. The location must allow for proper clear-
ances (see Figures 4 and 5).
2. Consider a location where fireplace will
not be affected by drafts, air conditioning
ducts, windows or doors.
3. A location that avoids cutting of joists or
roof rafters will make installation easier.
4. An outside air kit is available with this
fireplace (see Optional Outside Air Kit on
page 8).
4. Check level of the fireplace and shim with
sheet metal if necessary.
5. Before securing fireplace to prepared
framing, ember protector (provided) must
be placed between hearth extension (not
supplied) and under bottom front edge of
fireplace to protect against glowing embers
falling through. If fireplace is to be installed
on a raised platform, a Z-type ember pro-
tector (not supplied) must be fabricated to
fit your required platform height. Ember
protector should extend under fireplace a
minimum of 1 1/2". Ember protector should
be made of galvanized sheet metal (28
gauge minimum to prevent corrosion.
MINIMUM CLEARANCE TO
COMBUSTIBLES
Back and sides of fireplace
Front of fireplace
Floor**
1 1/2" min.*
48" min.
0" min.
Perpendicular wall to opening
36" Models
18" min.
12" min.
Top spacers
0" min.
Mantel clearances
see Mantels, page 7
Chimney outer pipe surface
36" Model
2" min.
1" min.
6. Using screws or nails, secure fireplace to
framing through flanges located on sides
of fireplace.
* Not required at nailing flanges
** See step 2 of Framing
WARNING: Do not pack re-
quiredairspaceswithinsulation
or other materials.
Minimum/Maximum Chimney Height for
Residential Installation
67.125"
58.125"
Minimum height of chimney, measured from
base of fireplace to flue gas outlet of termina-
tion, is 16 feet for straight flue or a flue with
one elbow set. Maximum distance between
elbows is 6 feet. For systems with two elbow
sets, minimum height is 22 feet. Maximum
height of any system is 50 feet. This measure-
ment includes fireplace, chimney sections and
height of termination assembly at level of the
flue gas outlet (see Figure 15, page 11).
45.25" (36" Models)
30.125"
51.25" (42" Models)
28.250" (36" Models)
59" (50" Models)
Figure 4 - Framing Dimensions
1
Maintain 1
Clearance
/2"
61" (36" Models)
65" (42" Models)
71" (50" Models)
at Sides and
Back of Fireplace
1
1
/2" Clearance
Not Required at
Nailing Flanges
86.5" (36" Models)
92" (42" Models)
100" (50" Models)
Figure 5 - Corner Installation
6
122271-01D
Download from Www.Somanuals.com. All Manuals Search And Download.
Fireplace inSTallaTion
Continued
HEARTH ExTENSION
MANTELS
A hearth extension projecting a minimum of
20" in front of and a minimum of 12" beyond
each side of fireplace opening is required to
protect combustible floor construction in front
of fireplace. Fabricate a hearth extension
using a material which meets the following
specifications: a layer of noncombustible,
inorganic material having a thermal conduc-
tivity of K=0.84 BTU IN/FT, HR. F (or less) at
1" thick. For example, if the material selected
has a K factor of 0.25, such as glass fiber, the
following formula would apply:
Amantel may be installed if desired (see Figure
7). Woodwork such as wood trims, mantels or
any other combustible material projecting from
front face must not be placed within 12" (36"
Models) or 18" (42/50" Models) of fireplace
opening. Combustible materials above 12" (36"
Models) or 18" (42/50" Models) and projecting
1
2
more than 1 / " from fireplace must not be
placedlessthan15"(36"Models)or21"(42/50"
Models) from the top opening of the fireplace
(NFPA STD 211, Sec. 7-3.3.3).
Mantels or any other combustible material
also may come up to side edge of black metal
face of fireplace as long as projections from
front face fall within limit shown in Figure 7.
0.25 x 1.0" = 0.30" thickness required
0.84
Thermal conductivity "K" of materials can be
obtained from manufacturer or supplier of
noncombustible material. If hearth extension
is to be covered, use noncombustible mate-
rial such as tile, slate, brick, concrete, metal,
glass, marble, stone, etc. Provide a means
to prevent hearth extension from shifting and
seal gap between fireplace frame and hearth
extension with a noncombustible material
(see Figure 6).
Combustible
Material
12 1/4" Ref.
Safe
Zone for
Projection of
Combustible
Materials
6"
Ref.
33°
3" Nom.
WARNING:Hearthextension
is to be installed only as shown
in Figure 6.
11/2" Max.
Seal Gap
Fireplace Front
Upper
Section of
Fireplace
Ember Protector
Fireplace Opening
Fireplace Front
Raised Hearth
Top View of Fireplace
FIREBOX
7.75" (36" Models)
11.5" (42/50" Models)
Ember Protector
Hearth
Extension
3" Max.
Fireplace Front
Elevated
Seal Gap
SAFE ZONE
4.5"
Combustible
33°
Material Must
Not Overlap
Front Face
Min. to
Perpendicular
Side Wall
12" - 36" Models
Ember Protector
Figure 6 - Hearth Extension
18" - 42/50" Models
Figure 7 - Mantel Clearances to
Combustible Material
122271-01D
7
Download from Www.Somanuals.com. All Manuals Search And Download.
VenTing inSTallaTion
OPTIONAL OUTSIDE AIR KIT
(MODEL AK4/AK4F)
WARNING: The opening in
thecollararoundthechimneyat
the top of the fireplace must not
be obstructed. Never use blown
insulation to fill the chimney
enclosure.
The installation of an outside air kit should
be performed during the rough framing of
the fireplace due to the nature of it's location.
Outside combustion air is accessed through
a vented crawl space (AK4F) or through a
sidewall (AK4).
LINEAL GAIN
DESCRIPTION
CAUTION: Combustion air
inlet ducts shall not terminate
in attic space.
PART NO.
Georgian
12-12DM
12-12HT
18-12DM
18-12HT
24-12DM
24-12HT
36-12DM
36-12HT
48-12DM
48-12HT
RLT-12D
RLT-12HT
GAIN
66 1/2"
Fireplace
Pipe Section
Pipe Section
10 5/8"
16 5/8"
23 5/8"
34 5/8"
46 5/8"
The maximum height for the
air vent can not exceed 3 feet
below the flue gas outlet of the
termination.
Pipe Section
Pipe Section
Secure to Collars with Metal Tape,
Screws or Straps (Min. of 1/4" x 20"
in size)
Pipe Section
Air Inlet
7 3/4"
to 15
*
Round Termination
Location
Must Allow
For Bushes
or Snow
Square Chase-Top
with Slip Section
STL-12D
7
"
"*
* The lineal gain for the terminations is mea-
sured to the flue gas outlet height.
15" Galvanized
Outer Pipe
Air Inlet
Eyebrow
Hemmed
End
12 3/8"
Stainless
Inner Pipe
Vent Hood
Vented Crawl Space
Required for
(Check Local Codes
Wall Installation
Before Installing in a
Vented Crawl Space)
Figure 9 - Lineal Gain
Figure 8 - Outside Air Kit
CHIMNEY PIPE
The FMI PRODUCTS, LLC chimney system
ASSEMBLY AND INSTALLATION OF
DOUBLE WALL CHIMNEY SYSTEM
consists of 12", 18", 24", 36" and 48" snap- Each double wall chimney section consists of a
galvanizedouterpipe,astainlesssteelinnerflue
pipe and a wire spacer. The pipe sections must
be assembled independently as the chimney is
installed. When connecting chimney directly to
the fireplace, the inner flue pipe section must
be installed first with the lanced side up. The
outer pipe section can then be installed over
5 the flue pipe section with the hemmed end
up. Press down on each pipe section until the
lancessecurelyengagethehemonthefireplace
starter. The wire will assure the proper spacing
between the inner and outer pipe sections.
lock, double-wall pipe segments, planned
for maximum adaptability to individual site
requirements. Actual lengths gained after
fitting overlaps must be taken into consider-
ation (lineal gain) and are given in the lineal
gain chart (see Figure 9). Lineal Gain is the
actual measurable length of a part after two or
more parts are connected. For Canada, use
chimney parts designated "HT".
8
122271-01D
Download from Www.Somanuals.com. All Manuals Search And Download.
VenTing inSTallaTion
Continued
Continue to assemble chimney sections as if properly locked. It is not necessary to add
outlined above, making sure that both the screws to keep the chimney together (excep-
inner and outer pipe sections are locked to- tion, see Figure 10).
gether. When installing double wall snap-lock
USING ELBOW OFFSETS (30E-12DM)
chimney together, it is important to assure
1. To achieve desired offset, you may install
combinations of 12", 18", 24", 36" and 48"
length of double wall pipe (see offset chart
and Figure 10).
the joint between the chimney sections is
locked. Check by pulling chimney upward
after locking. The chimney will not come apart
OFFSET RISE
CHIMNEY LENGTH
12" 18" 24" 36" 48"
2. Chimney weight above offset rests on
return elbow. Straps must be securely
nailed to rafters or joists (see Figure 11,
details A and B).
A
B
4 3/8" 16 3/8"
9 3/4" 25 1/2"
12 3/4" 30 3/4"
ELBOW SET ONLY
1
1
1
3. Maximum length of pipe between sup-
ports (return elbow or 12S-12DM) is 6'
of angle run. Maximum of two 6' angle
run sections per chimney system (see
Figure 12, page 10).
15"
18"
34 3/4"
40"
1
1
1
1
1
1
1
21 1/4" 46 1/4"
23 3/4" 49 1/4"
27 3/4" 56 3/4"
1
1
1
1
4. All pipe connections between the offset
and return must be secured with two
screws on the outer pipe only (see
Figure 10). Do not penetrate the inner
stainless.
30"
33"
60 3/4"
66"
1
1
36"
71"
75"
38 1/4"
2
1
2
41 1/4" 80 1/4"
45"
46 3/4" 89 1/2"
1
1
See Detail A
86 3/4"
1
1
2" Min.
51"
53 1/4"
97"
101"
1
2
56 1/4" 106 1/4"
59 1/4" 111 1/2"
61 3/4" 115 1/2"
64 3/4" 120 3/4"
127"
130"
74 1/4" 137 1/2"
76 3/4" 141 1/2"
79 3/4" 146 3/4"
2
1
2
2
1
2
1
1
1
1
1
1
1
2
Straps
Straps
1
Detail B
See Detail B
68 1/4"
70"
Angle Firestop
1
1
2
2
4
Straps
Straps
OFFSET CHART (22-50 FT. SYSTEM HEIGHT)
Detail A
Return Elbow
Figure 11 - Ceiling Support Pipe
12S-12DM
Screws
B
A
Figure 10 - Elbow Offset
122271-01D
9
Download from Www.Somanuals.com. All Manuals Search And Download.
VenTing inSTallaTion
Continued
Return
Elbow
Return
Elbow
Return
Elbow
Offset
Elbow
Offset
Elbow
6' Max.
6' Max.
6' Max.
Ceiling
Support Pipe
12S-12DM
Return
Elbow
Return
Elbow
6' Max.
Offset
Elbow
Offset
Elbow
6' Max.
6' Max.
Offset
Elbow
A
B
C
Figure 12 - Typical Offset Terminations
Screws or Staples
(Min. of 8)
FIRESTOP SPACERS (FS-10,
1100EFS-10DM FOR 36" MODELS)
Firestop
Spacer
Firestop spacers are required at each point
where the chimney penetrates a floor space.
Their purpose is to establish and maintain
the required clearance between the chimney
and the combustible materials. When the pipe
passes through a framed opening into a living
space above, the firestop must be placed onto
the ceiling from below as shown in Figure 13.
Existing
Ceiling
Frame
Figure 14 - Firestop Spacer with Attic
Space Above Ceiling
They also provide complete separation from
one floor space to another or attic space as
required by most codes. When the double wall PENETRATING ROOF
pipe passes through a framed opening into an
attic space, the firestop must be placed into an
attic floor as shown in Figure 14.
To maintain a 1" (36" Models) or 2" (42/50"
Models) clearance to the pipe on a roof with a
pitch, a rectangular opening must be cut.
1. Determine center point through which pipe
will penetrate roof.
Existing
Ceiling
Frame
2. Determine center point of roof. Pitch is
distance the roof drops over a given span,
usually 12". A 6/12 pitch means that roof
drops 6" for each 12" measured horizon-
tally down from roof rafters.
Firestop
Spacer
Screws or
Staples
(Min. of 8)
3. Use roof opening chart (Figure 15, page
11) to determine correct opening length
and flashing required.
Figure 13 - Firestop Spacer with Living
Space Above Ceiling
4. Remove shingles around opening mea-
sured. Cut out this section.
10
122271-01D
Download from Www.Somanuals.com. All Manuals Search And Download.
VenTing inSTallaTion
Continued
5. Add next sections of pipe until end
FLASHING INSTALLATION (v6F-10DM
OR v12F-10DM)
penetrates roof line. Check to see that
proper clearances are maintained. Extend
chimney by adding sections of double wall
pipe until pipe is minimum of 30" above
highest point of roof cutout. Termination
and chimney must extend a minimum of
36" above highest point where it passes
through roof.
Determine the flashing to be used with the roof
opening chart. Slide flashing over pipe until
base is flat against roof. Replace as many
shingles as needed to cover exposed area
and flashing base. Secure in position by nail-
ing through shingles (see Figure 16). DO NOT
NAIL THROUGH FLASHING CONE.
Installing Flashing on a Metal Roof
17" Min.
When installing the flashing on a metal roof,
it is required that putty tape be used between
the flashing and the roof. The flashing must be
secured to the roof using #8 x 3/4" screws and
then sealed with roof coating to prevent leak-
age through the screw holes. A roof coating
must also be applied around the perimeter of
the flashing to provide a proper seal.
30" Min.
1" Min.
1" Min.
1" Min.
Overlap
Shingles Top
Storm Collar
Opening "A"
Flashing
Cone
and Sides Only
Pitch
Slope
Opening Used Flashing
"A" Max.
17"
19"
Model No.
V6F-10DM
V6F-10DM
Nail Only
Outer
Perimeter
of Flashing
Flat
0°
0-6/12
26.6°
6/12-
12/12
45.0°
24"
V12F-10DM
Roof Opening 36" Models
19.5" Min.
30" Min.
2" Min.
Underlap Shingles
at Bottom
2" Min.
Figure 16 - Flashing Installation
Storm Collar Installation (SC2-1)
2" Min.
Place storm collar over pipe and slide down
until it is snug against the open edge of the
flashing (see Figure 17). Apply waterproof
caulk around the perimeter of the collar to
provide a proper seal.
Opening "A"
Pitch
Slope Opening Used Flashing
Chimney
Pipe
Waterproof
Caulk
"A" Max.
19.5"
22'
Model No.
V6F-10DM
V6F-10DM
V12F-10DM
Flat
0-6/12
6/12-12/12 45.0°
0°
26.6°
Storm
Collar
Flashing
27"
Roof Opening 42" and 50" Models
Figure 15 - Roof Opening Measurements
Figure 17 - Storm Collar
122271-01D
11
Download from Www.Somanuals.com. All Manuals Search And Download.
VenTing inSTallaTion
Continued
Terminations/Spark Arrestor
The fireplace system must be terminated with
the listed round top or chase terminations. In
any case, refer to the installation instructions
supplied with the termination.
18"
Min.
Typ.
CAUTION: Do not seal open-
ingsontherooftopflashing.Fol-
low the installation instructions
provided with the termination
being used.
24" Min.
24" Min.
RTL-10D
Stainless
Inner Flue
Pipe
Figure 19 - Multiple Chase Installation
Level of
Flue Gas
Outlet
10 FOOT RULE
All flue gas outlet chimney terminations must
extend a minimum of 3 feet in height above the
highest point where it passes through the roof
and must be at least 2 feet above the high-
est point of the roof that is within a horizontal
distance of 10 feet (see Figure 20).
Secure
Termination
to Outer
Pipe with 3
Screws
Waterproof
Caulking
Storm
Collar
Level of
Flue Gas
Outlet
10'
Flashing
10'
2' Min.
3' Min.
Overlap
Shingles (Top
and Sides of
Flashing Base)
Underlap
Shingles
2' Min.
3' Min.
Figure 18 - Termination
Figure 20 - 10 Foot Rule
CHASE INSTALLATIONS
Instructions for chase installations are
included with the chase style termination
chosen. In a multiple chase installation, be
sure to provide adequate distance between
terminations to prevent smoke spillage from
one termination to another. We suggest that
terminations be separated at least 24", center
to center and stacked at a vertical height dif-
ference of 18" (see Figure 19).
FINISHING FIREPLACE
Combustible materials, such as wallboard,
gypsum board, sheet rock, drywall, plywood,
etc. may make direct contact with sides and top
around the fireplace face. It is important that
combustible materials do not overlap the face
itself. Brick, glass, tile or other noncombustible
materials may overlap the front face provided
they do not obstruct essential openings like
louvered slots or any other opening. When
overlapping with a noncombustible facing
material, use only noncombustible mortar or
adhesive.
Note: If a decorative shroud is to be installed,
contact the manufacturer for specifications.
12
122271-01D
Download from Www.Somanuals.com. All Manuals Search And Download.
opTional gaS line inSTallaTion
Gas line hook up should be done by your
supplier or a qualified service person.
If you install a decorative gas appliance
(vented gas log), the decorative gas appliance
must comply with the Standard for Decorative
Gas Appliance for Installation in Solid Fuel
Burning Fireplaces, ANS Z21.60 or Z21.84
and shall also be installed in accordance with
the National Fuel Gas Code, ANSI 7223NFPA
54 latest edition.
Note: Before you proceed, make sure your
gas supply is turned off.
Use only a 1/2" black iron pipe and appropri-
ate fittings.
1. Remove knockout indentation on refrac-
tory or firebrick wall located above refrac-
tory hearth floor. Knockout indentation
must be firmly tapped with any solid object
such as a 1/2" dowel until it is released.
Remove fragmented portions of refractory
(see Figure 21).
WARNING: If the fireplace
hasbeenusedforwoodburning,
thefireboxandchimneymustbe
cleaned of soot, creosote and
ashes be a qualified chimney
cleaner. Creosote will ignite if
heavily heated.
2. Remove gas line cover plate located on
either side of fireplace and pull out insula-
tion from gas line conduit sleeve. Save
insulation for reuse. Replace screws.
3. Run a 1/2" black iron gas line into fireplace
throughtherearatgaslineconduitsleeve(if
usingaraisedplatform,addheight).Provide
sufficientgaslineintofireplacechamberfor
fitting connection (see Figure 22).
WARNING: When using a
decorative vented gas log, the
damper must be removed or per-
manentlylockedinthefullyopen
positionandtheglassdoorsmust
be in the fully open position.
Note: Secure incoming gas line to wood
framing to provide rigidity for threaded end.
4. Repack insulation around gas line and into
sleeve opening. Seal any gaps between
gas line and refractory knockout hole with
refractory cement or commercial furnace
cement, Install the gas appliance or cap-off
gas line if desired.
Outside of
Side
Fireplace
Firebrick
Finished
Side
Gas Line
Conduit
Insulation
Remove
Knockout
1/2" Dowel
CAUTION: All gas piping
andconnectionsmustbetested
for leaks after the installation
is completed. After ensuring
that the gas valve is on, apply
soap and water solution to all
connectionsandjoints.Bubbles
forming show a leak. Correct
all leaks at once. DO NOT USE
AN OPEN FLAME FOR LEAK
TESTING AND DO NOT OPER-
ATEANYAPPLIANCEIFALEAK
IS DETECTED. LEAK TESTING
SHOULDBEDONEBYAQUALI-
FIED SERvICE PERSON.
Gas
Conduit
Cover
Brick with
Access
Hole
Figure 21 - Gas Line Access
Side
Outside of
Fireplace
Firebrick
Finished
Side
Incoming
1/2" Black
Iron Pipe
Gas Line
Conduit
Seal
Opening
with
Refractory
Cement
Repack
Insulation
Provide Enough
Threaded
End for Fitting
Connection
WARNING: Do not operate an
unvented gas log set in this fire-
place with the chimney removed.
Figure 22 - Gas Line Installation
122271-01D
13
Download from Www.Somanuals.com. All Manuals Search And Download.
Brick inSTallaTion
BRICK PANEL INSTALLATION
BRICK INSTALLATION
Each brick housing is stamped with a number
(full size bricks are not stamped). These num-
bers will help identify the brick when installing.
It is important to install these bricks exactly as
instructed. Press brick firmly into brick housing
until it snaps. Groove line on side of brick will
come in contact with flange on the brick hous-
ing. This secures brick into housing (see Figure
24). Smaller bricks may require a small portion
of furnace cement applied to back of brick to
secure it until grouting has been completed.
IMPORTANT:Installationofbrick
should be done after the fire-
place is placed in a permanent
location.
The brick housings are already installed on
the panels. When installing brick housing
panels into fireplace, wear gloves as edges
may be sharp.
1. Beginning with left side panel, place
panel, bottom edge first, at an angle into
fireplace. Secure to bottom of fireplace
with screws provided.
Bricks are packaged in separate boxes. The
brick matrixes on pages 15 through 27 show
how bricks are packaged and placed for each
size fireplace and the number of bricks per
box. There are 2 extra full bricks included in
Hearth Brick package.
2. Install right side as left side in step 1 using
screws provided.
3. Install back panel and secure back to
sides and bottom of firebox with screws
provided.
Install bricks one section at a time starting with
hearth panel followed by the rear panel, left
panel and right panel. It is important to install
the bricks in sequence. Please note, full size
bricks are NOT stamped.
4. Using self-tapping screws and a drill, place
screws into large holes in back and side
panels (see Parts, page 34), through wire
mesh and into firebox wrapper to secure.
Stamped
Letter
Brick
Hole in
Side Panel
Location
Flanges
Figure 23 - Hole in Side Panel to Attach
to Firebox Wrapper
Brick Housing
Figure 24 - Installing Brick
14
122271-01D
Download from Www.Somanuals.com. All Manuals Search And Download.
Brick inSTallaTion
Continued
HEARTH BRICK MATRIx
RED
IvORY
QTY
FULL
FULL
11*
FULL
FULL
FULL
FULL
F124
F124
(112140-01) (112140-05)
ASH BRICK ASH BRICK
(120848-01) (120848-03)
F012R
F124R
F125R
1
FULL
F126
FULL
FULL
F126
F012W
F124W
F125W
2
2
2
120848
Ash Brick
FULL
FULL
F125
F128
F125
F128
F126R
F128R
* Includes 2 extra bricks.
F126W
F128W
2
2
F012
F012
36" Hearth
RED
IvORY
QTY
FULL
FULL
13*
F133
F011
F133
(112140-01) (112140-05)
ASH BRICK ASH BRICK
(120848-01) (120848-03)
1
F123
FULL
FULL
F123
F011R
F059R
F123R
F124R
F126R
F132R
F133R
F011W
F059W
F123W
F124W
F126W
F132W
F133W
1
4
2
2
2
2
2
FULL
FULL
FULL
FULL
FULL
F124
F124
FULL
FULL
FULL
FULL
120848
F126
F126
Ash Brick
F132
F059
F059
F059
F059
F132
42" Hearth
* Includes 2 extra bricks.
RED
IvORY
QTY
FULL
FULL
17*
F011
FULL
FULL
F011
F011
F135
FULL
F126
F135
(112140-01) (112140-05)
ASH BRICK ASH BRICK
(120848-01) (120848-03)
FULL
FULL
FULL
F126
FULL
FULL
1
F024
F024
FULL
FULL
FULL
F011R
F012R
F021R
F024R
F025R
F059R
F126R
F134R
F135R
F011W
F012W
F021W
F024W
F025W
F059W
F126W
F134W
F135W
3
2
2
2
2
2
2
2
2
FULL
FULL
F021
FULL
F021
FULL
120848
Ash Brick
F025
F025
F134
F059
F012
F012
F059
F134
50" Hearth
* Includes 2 extra bricks.
122271-01D
15
Download from Www.Somanuals.com. All Manuals Search And Download.
Brick inSTallaTion
Continued
36" FULL STACKED BRICK MATRIx
F147
F148
F148
F036
LEFT REFRACTORY
RED
IvORY
QTY
FULL
F158
F158
F158
FULL
FULL
7
(112140-01) (112140-05)
FULL
FULL
FULL
F036R
F143R
F144R
F147R
F148R
F158R
F185R
F191R
F192R
F036W
F143W
F144W
F147W
F148W
F158W
F185W
F191W
F192W
3
2
1
1
2
3
1
1
1
F036
FULL
FULL
FULL
F036
F185 or
F191
F192
F150
F150
F160
F148
REAR REFRACTORY
FULL
FULL
FULL
RED
IvORY
QTY
FULL
FULL
8
F160
F160
FULL
FULL
(112140-01) (112140-05)
F148R
F150R
F152R
F153R
F159R
F160R
F148W
F150W
F152W
F153W
F159W
F160W
1
2
1
2
6
4
FULL
FULL
F160
FULL
F153
F152
F153
F147
F148
F148
RIGHT REFRACTORY
RED
IvORY
QTY
FULL
F158
F036
FULL
FULL
7
(112140-01) (112140-05)
FULL
FULL
FULL
F036R
F143R
F144R
F147R
F148R
F158R
F185R
F191R
F192R
F036W
F143W
F144W
F147W
F148W
F158W
F185W
F195W
F192W
3
2
1
1
2
3
1
1
1
F158
F158
FULL
FULL
F036
FULL
F036
F185 or
F191
F192
16
122271-01D
Download from Www.Somanuals.com. All Manuals Search And Download.
Brick inSTallaTion
Continued
42" FULL STACKED BRICK MATRIx
LEFT REFRACTORY
F156
F158
F155
F017
RED
IvORY
QTY
FULL
FULL
FULL
FULL
F033
FULL
FULL
8
(112140-01) (112140-05)
F032
FULL
F017R
F032R
F033R
F143R
F151R
F155R
F156R
F158R
F186R
F190R
F017W
F032W
F033W
F143W
F151W
F155W
F156W
F158W
F186W
F190W
1
3
3
3
1
1
1
2
1
1
F033
F032
FULL
F158
F151
F033
FULL
FULL
F190 or F186
F032
F157
F033
F017
F017
F157
F033
F032
F032
F032
F032
F032
F032
FULL
FULL
REAR REFRACTORY
RED
IvORY
QTY
FULL
FULL
FULL
FULL
7
(112140-01) (112140-05)
F017R
F032R
F033R
F152R
F154R
F157R
F017W
F032W
F033W
F152W
F154W
F157W
2
6
4
2
2
2
F033
F154
F033
F154
FULL
FULL
F152
FULL
F152
F017
FULL
F155
F156
F158
RIGHT REFRACTORY
RED
IvORY
QTY
FULL
FULL
FULL
FULL
F033
FULL
FULL
8
(112140-01) (112140-05)
F032
F017R
F032R
F033R
F143R
F151R
F155R
F156R
F158R
F186R
F190R
F017W
F032W
F033W
F143W
F151W
F155W
F156W
F158W
F186W
F190W
1
3
3
3
1
1
1
2
1
1
F033
FULL
F032
F158
F151
FULL
FULL
F033
F190 or F186
F032
122271-01D
17
Download from Www.Somanuals.com. All Manuals Search And Download.
Brick inSTallaTion
Continued
50" FULL STACKED BRICK MATRIx
LEFT REFRACTORY
F147
RED
IvORY
QTY
F149
F032
F148
FULL
F148
FULL
FULL
FULL
7
FULL
FULL
FULL
F158
(112140-01) (112140-05)
F032R
F033R
F143R
F144R
F145R
F146R
F147R
F148R
F149R
F158R
F191R
F192R
F032W
F033W
F143W
F144W
F145W
F146W
F147W
F148W
F149W
F158W
F191W
F191W
3
3
2
1
1
1
1
2
1
3
1
1
F033
F032
F158
F158
FULL
FULL
F033
F032
F145 or
F191
F146 or
F192
F033
F150
F148
FULL
F148
F150
F160
REAR REFRACTORY
FULL
FULL
FULL
FULL
FULL
FULL
FULL
RED
IvORY
QTY
FULL
FULL
13
FULL
F160
(112140-01) (112140-05)
F148R
F150R
F152R
F153R
F159R
F160R
F148W
F150W
F152W
F153W
F159W
F160W
2
2
2
2
6
4
FULL
FULL
FULL
F152
FULL
F152
F160
F153
F160
F153
RIGHT REFRACTORY
F147
RED
IvORY
QTY
F148
FULL
F148
FULL
F149
F032
FULL
FULL
7
FULL
FULL
FULL
F158
F158
F158
(112140-01) (112140-05)
F032R
F033R
F143R
F144R
F145R
F146R
F147R
F148R
F149R
F158R
F191R
F192R
F032W
F033W
F143W
F144W
F145W
F146W
F147W
F148W
F149W
F158W
F191W
F192W
3
3
2
1
1
1
1
2
1
3
1
1
F033
F032
FULL
FULL
F033
F032
F145 or
F191
F146 or
F192
F033
18
122271-01D
Download from Www.Somanuals.com. All Manuals Search And Download.
Brick inSTallaTion
Continued
36" FULL HERRINGBONE BRICK MATRIx
F074
F074
LEFT REFRACTORY
RED
IvORY
QTY
FULL
(112140-01)
FULL
(112140-05)
6
F068R
F071R
F072R
F074R
F113R
F115R
F165R
F181R
F189R
S011R
F068W
F071W
F072W
F074W
F113W
F115W
F165W
F181W
F189W
S011W
1
1
5
2
3
1
1
1
1
1
F181 or F071
S011
F074
F074
F117
REAR REFRACTORY
F074
F074
F074
RED
FULL
(112140-01)
IvORY
FULL
(112140-05)
QTY
6
F068R
F072R
F074R
F084R
F107R
F108R
F117R
F161R
F168R
F179R
F187R
F068W
F072W
F074W
F084W
F107W
F108W
F117W
F161W
F168W
F179W
F187W
1
1
6
3
3
1
1
1
2
1
1
F074
F187
F074
RIGHT REFRACTORY
RED
IvORY
QTY
FULL
(112140-01)
FULL
(112140-05)
3
F122
F068R
F071R
F072R
F074R
F110R
F112R
F068W
F071W
F072W
F074W
F110W
F112W
4
1
1
2
3
1
F122
F122
F122
F120R
F122R
F180R
F181R
F188R
F120W
F122W
F180W
F181W
F188W
4
4
1
1
1
F074
F181 or F071
122271-01D
19
Download from Www.Somanuals.com. All Manuals Search And Download.
Brick inSTallaTion
Continued
42" FULL HERRINGBONE BRICK MATRIx
F074
F074
LEFT REFRACTORY
RED
IvORY
QTY
F120
F120
F120
FULL
(112140-01)
FULL
(112140-05)
6
F064R
F068R
F072R
F074R
F120R
F163R
F169R
F175R
F176R
F177R
F182R
F064W
F068W
F072W
F074W
F120W
F163W
F169W
F175W
F176W
F177W
F182W
4
4
2
2
4
1
1
1
1
1
1
F120
F176
F175 or F182
F177
F074
F074
REAR REFRACTORY
RED
IvORY
QTY
FULL
(112140-01)
FULL
(112140-05)
9
F063R
F068R
F072R
F074R
F089R
F161R
F168R
F171R
F178R
F063W
F068W
F072W
F074W
F089W
F161W
F168W
F171W
F178W
3
1
6
2
1
2
1
1
1
F171
F074
RIGHT REFRACTORY
RED
IvORY
QTY
FULL
FULL
9
(112140-01)
(112140-05)
F068R
F071R
F072R
F074R
F100R
F101R
F162R
F164R
F165R
F174R
F068W
F071W
F072W
F074W
F100W
F101W
F162W
F164W
F165W
F174W
1
4
2
1
3
1
1
1
1
1
F162 or F184
20
122271-01D
Download from Www.Somanuals.com. All Manuals Search And Download.
Brick inSTallaTion
Continued
50" FULL HERRINGBONE BRICK MATRIx
LEFT REFRACTORY
F074
F074
RED
IvORY
QTY
F120
F120
F120
FULL
(112140-01)
FULL
(112140-05)
6
F064R
F068R
F072R
F064W
F068W
F072W
4
4
2
F074R
F120R
F163R
F169R
F175R
F176R
F074W
F120W
F163W
F169W
F175W
F176W
2
4
1
1
1
1
F120
F176
F177R
F182R
F177W
F182W
1
1
F175 or F182
F177
REAR REFRACTORY
F074
F074
RED
IvORY
QTY
FULL
(112140-01)
FULL
(112140-05)
12
F063R
F065R
F068R
F072R
F074R
F082R
F063W
F065W
F068W
F072W
F074W
F082W
3
3
2
2
2
1
F089R
F161R
F168R
F170R
F178R
F089W
F161W
F168W
F170W
F178W
1
2
2
1
1
F168
F168
F178
RIGHT REFRACTORY
F093
F074
F074
RED
IvORY
FULL
QTY
9
FULL
(112140-01)
(112140-05)
F068R
F072R
F074R
F083R
F084R
F085R
F093R
F166R
F167R
F172R
F173R
F183R
F068W
F072W
F074W
F083W
F084W
F085W
F093W
F166W
F167W
F172W
F173W
F183W
2
1
2
3
4
1
1
1
1
1
1
1
F167
F166
122271-01D
21
Download from Www.Somanuals.com. All Manuals Search And Download.
Brick inSTallaTion
Continued
36" SPLIT STACKED BRICK MATRIx
FULL
FULL
FULL
FULL
FULL
FULL
S047
FULL
S047
FULL
S047
FULL
S047
S046
S046
S046
FULL
FULL
FULL
FULL
FULL
S050
S050
S050
LEFT REFRACTORY
RED
IvORY QTY
FULL
FULL
16
(112140-02) (112140-06)
S043R
S044R
S045R
S046R
S047R
S050R
S095R
S043W
S044W
S045W
S046W
S047W
S050W
S095W
1
1
1
6
6
5
1
S046
FULL
S047
S050
S046
S050
S046
FULL
S047
S045
S044 or S095
S043
FULL
FULL
FULL
FULL
FULL
FULL
FULL
S048
S049
S048
S049
FULL
S048
FULL
FULL
FULL
FULL
FULL
S048
REAR REFRACTORY
S049
S048
S049
FULL
S049
S048
S049
RED
IvORY
QTY
FULL
FULL
17
(112140-02)(112140-06)
FULL
FULL
S048R
S049R
S051R
S052R
S048W
S049W
S051W
S052W
12
10
1
S048
S049
S048
S049
S048
S049
S048
S049
2
FULL
S051
S048
S052
S048
S052
S046
FULL
S047
FULL
S047
FULL
S047
FULL
S047
FULL
S047
FULL
S047
S045
RIGHT REFRACTORY
S050
S050
S050
S050
S050
S054
FULL
FULL
FULL
FULL
FULL
RED
IvORY
QTY
S046
S046
S046
FULL
FULL
FULL
FULL
FULL
FULL
FULL
16
(112140-02) (112140-06)
S044R
S045R
S046R
S047R
S050R
S054R
S095R
S044W
S045W
S046W
S047W
S050W
S054W
S095W
1
1
6
6
5
1
1
S046
S046
S044 or S095
22
122271-01D
Download from Www.Somanuals.com. All Manuals Search And Download.
Brick inSTallaTion
Continued
42" SPLIT STACKED BRICK MATRIx
S050
S050
S050
S050
S050
S050
S077
S076
S077
S076
S077
S076
S077
S076
S077
S076
S077
S076
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
S046
FULL
FULL
FULL
FULL
FULL
LEFT REFRACTORY
RED
FULL
IvORY
FULL
QTY
17
S046
S046
S046
S046
S080
(112140-02) (112140-06)
S045R
S046R
S050R
S076R
S077R
S080R
S081R
S045W
S046W
S050W
S076W
S077W
S080W
S081W
1
5
6
6
6
1
1
S045
or S081
S076
S077
S076
S077
S076
S077
S076
S077
S076
S077
S076
S078
FULL
S076
FULL
FULL
FULL
FULL
FULL
FULL
S077
S076
S077
S076
S077
S076
S077
S076
S077
S076
S078
FULL
FULL
REAR REFRACTORY
RED
IvORY
QTY
FULL
FULL
16
(112140-02) (112140-06)
S051R
S076R
S077R
S078R
S051W
S076W
S077W
S078W
2
12
10
2
FULL
FULL
FULL
FULL
FULL
S051
FULL
FULL
S051
S050
S046
S050
S046
S050
S046
S050
S046
S050
S046
S050
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
S077
S077
FULL
FULL
FULL
FULL
FULL
S076
RIGHT REFRACTORY
RED
IvORY
QTY
FULL
FULL
17
S076
(112140-02) (112140-06)
S077
S077
S045R
S046R
S050R
S076R
S077R
S081R
S082R
S045W
S046W
S050W
S076W
S077W
S081W
S082W
1
5
6
6
6
1
1
S076
S076
S076
S077
S077
S082
S045 or S081
S076
122271-01D
23
Download from Www.Somanuals.com. All Manuals Search And Download.
Brick inSTallaTion
Continued
50" SPLIT STACKED BRICK MATRIx
S076
S077
S076
S077
S076
S077
S076
S077
S076
S077
S076
S045 or S096
S046
S046
S046
S046
S046
S046
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
S095
S050
S050
S050
LEFT REFRACTORY
RED
FULL
IvORY
FULL
QTY
16
(112140-02) (112140-06)
S043R
S045R
S046R
S050R
S076R
S077R
S095R
S096R
S043W
S045W
S046W
S050W
S076W
S077W
S095W
S096W
1
1
6
5
6
6
1
1
S050
S050
S043
S077
S048
S048
S048
S048
S048
S048
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
S048
S049
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
S049
S048
S049
S048
S049
S048
S049
S048
S049
S048
S052
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
FULL
REAR REFRACTORY
S049
S049
S049
RED
FULL
IvORY
FULL
QTY
28
(112140-02) (112140-06)
S048R
S049R
S051R
S052R
S048W
S049W
S051W
S052W
12
10
2
2
S049
S052
FULL
S051
FULL
S051
S046
FULL
S076
RIGHT REFRACTORY
FULL
FULL
S077
S050
S046
S050
S046
S050
S046
S050
S046
S050
S046
S054
RED
FULL
IvORY
QTY
S076
S076
S076
FULL
FULL
FULL
FULL
16
S077
S077
S077
FULL
FULL
FULL
FULL
FULL
FULL
(112140-02) (112140-06)
S045R
S046R
S050R
S054R
S076R
S077R
S095R
S096R
S045W
S046W
S050W
S054W
S076W
S077W
S095W
S096W
1
6
5
1
6
6
1
1
S076
S076
FULL
FULL
S077
S077
FULL
S095
FULL
S045 or S096
24
122271-01D
Download from Www.Somanuals.com. All Manuals Search And Download.
Brick inSTallaTion
Continued
36" SPLIT HERRINGBONE BRICK MATRIx
S003
LEFT REFRACTORY
RED
FULL
IvORY
FULL
QTY
12
(112140-02) (112140-06)
S001R
S002R
S003R
S004R
S032R
S058R
S069R
S071R
S072R
S073R
S074R
S075R
S103R
F120R
S001W
S002W
S003W
S004W
S032W
S058W
S069W
S071W
S072W
S073W
S074W
S075W
S103W
F120W
1
1
1
1
1
7
7
1
1
1
1
1
1
1
F194R
F194W
1
F120
S003
S073
S003
REAR REFRACTORY
RED
FULL
IvORY
FULL
QTY
12
(112140-02) (112140-06)
S001R
S002R
S003R
S004R
S014R
S015R
S059R
S061R
S062R
S090R
S091R
F071R
F120R
F129R
S001W
S002W
S003W
S004W
S014W
S015W
S059W
S061W
S062W
S090W
S091W
F071W
F120W
F129W
2
1
2
1
12
1
1
1
1
1
1
1
1
1
F129
S003
F120
RIGHT REFRACTORY
RED
FULL
IvORY
FULL
QTY
S064
(112140-02) (112140-06)
12
1
1
1
1
7
1
1
6
1
1
1
1
1
1
1
1
1
S001R
S002R
S003R
S004R
S055R
S056R
S057R
S058R
S063R
S064R
S065R
S066R
S067R
S068R
F129R
F130R
F193R
S001W
S002W
S003W
S004W
S055W
S056W
S057W
S058W
S063W
S064W
S065W
S066W
S067W
S068W
F129W
F130W
F193W
F129
F130
122271-01D
25
Download from Www.Somanuals.com. All Manuals Search And Download.
Brick inSTallaTion
Continued
42" SPLIT HERRINGBONE BRICK MATRIx
S003
S003
LEFT REFRACTORY
S087
S085
S085
RED
FULL
IvORY
FULL
QTY
12
(112140-02) (112140-06)
S001R
S002R
S003R
S004R
S032R
S058R
S069R
S071R
S072R
S073R
S074R
S075R
S103R
F056R
F120R
S001W
S002W
S003W
S004W
S032W
S058W
S069W
S071W
S072W
S073W
S074W
S075W
S103W
F056W
F120W
1
1
1
1
1
7
7
1
1
1
1
1
1
1
1
S085
S085
S085
S085
S085
F054 or S088
S003
S003
REAR REFRACTORY
RED
FULL
IvORY
FULL
QTY
12
(112140-02) (112140-06)
S001R
S002R
S003R
S004R
S059R
S060R
S061R
S062R
S074R
S083R
S084R
F071R
F120R
F129R
S001W
S002W
S003W
S004W
S059W
S060W
S061W
S062W
S074W
S083W
S084W
F071W
F120W
F129W
2
2
2
7
1
1
1
1
6
1
1
1
1
1
F129
F120
S003
S003
RIGHT REFRACTORY
RED
FULL
IvORY
FULL
QTY
18
S089
S089
S089
S089
(112140-02) (112140-06)
S001R
S002R
S003R
S004R
S065R
S074R
S086R
S089R
S092R
S093R
S094R
S104R
F054R
S001W
S002W
S003W
S004W
S065W
S074W
S086W
S089W
S092W
S093W
S094W
S104W
F054W
2
8
2
2
1
1
1
8
1
1
1
1
2
S089
S089
S089
S089
S092 or S093
F054
F054
S094
26
122271-01D
Download from Www.Somanuals.com. All Manuals Search And Download.
Brick inSTallaTion
Continued
50" SPLIT HERRINGBONE BRICK MATRIx
S003
S003
LEFT REFRACTORY
RED
FULL
IvORY
FULL
QTY
(112140-02) (112140-06) 18
S001R
S002R
S003R
S004R
S007R
S067R
S093R
S097R
S098R
S099R
S105R
S106R
F120R
F130R
F137R
S001W
S002W
S003W
S004W
S007W
S067W
S093W
S097W
S098W
S099W
S105W
S106W
F120W
F130W
F137W
2
1
2
2
8
1
1
6
1
1
1
1
1
1
1
S093 or S099 F120
F130
S003
S003
REAR REFRACTORY
RED
FULL
IvORY
FULL
QTY
(112140-02) (112140-06) 24
S001R
S002R
S003R
S004R
S006R
S008R
S012R
S059R
S060R
S062R
S100R
F129R
F136R
S001W
S002W
S003W
S004W
S006W
S008W
S012W
S059W
S060W
S062W
S100W
F129W
F136W
2
2
2
2
13
1
1
2
2
2
1
3
1
F129
F129
F129
RIGHT REFRACTORY
S003
S003
RED
FULL
IvORY
FULL
QTY
F195
(112140-02) (112140-06( 18
S007
S001R
S002R
S003R
S004R
S007R
S067R
S075R
S088R
S093R
S101R
S102R
S107R
S108R
F054R
F139R
F195R
S001W
S002W
S003W
S004W
S007W
S067W
S075W
S088W
S093W
S101W
S102W
S107W
S108W
F054W
F139W
F195W
1
2
2
1
7
2
1
1
1
7
1
1
1
1
1
1
S007
S007
S007
S007
S007
S007
S102
S088 or F054
F139
122271-01D
27
Download from Www.Somanuals.com. All Manuals Search And Download.
Brick inSTallaTion
Continued
Mixture should be a little higher than the
brick surface.
GROUTING INSTRUCTIONS
Material provided:
7. Using a trowel, remove excess grout mix-
ture by moving trowel in the direction of
the joint. Grout mixture in the joint should
now be flush with brick surface. If not
enough grout is applied into each space,
grout may fall out after burning.
1 or 2 - 10 lb. bags of cement (depending
on model)
1 or 2 - 10 lb. bags of sand (depending
on model)
Material required:
1 - Piping bag
8. Using a joint striker, force grout mixture
into joint and sweep back and forth
until grout is smooth and round. If grout
becomes too shallow, add more grout
mixture with piping bag and strike again.
1 - Joints striker
1 - Heavy duty mixing bucket
1 - Trowel
1. Moisten brick surface with damp sponge
or spray bottle just prior to application.
When bricks are wet, any excess grout
mixture on bricks will easily wipe off.
9. Continue procedure around each group of
6 bricks until an entire panel is finished.
10. Using trowel, scrape in direction of joints
to remove any grout that may have col-
lected around bricks during striking. If
desired, take a moist sponge and lightly
sweep over bricks to remove any grout
that may have gotten on bricks. DO NO
PRESS HARD OR RUB IN A CIRCULAR
MOTION. This will press the grout into
brick and turn brick a different color.
2. In a heavy duty mixing bucket, pour 4 ½
cups of water. Add 5 lbs. (half of a bag) of
sand and 5 lbs (half of a bag) of cement.
Mix together well using a power drill with
mixing wand attachment to a yogurt like
consistency. Not adding enough water can
lead to grout falling out after burning.
3. The overall length of piping bag should be
about 16". If the bag is longer than 16",
cut it down to size by removing end with
larger opening. This will make the bag
easier to handle.
Allow 72 hours before
operating fireplace.
4. Put 2 to 3 cups of grout mixture into piping
bag making sure the smaller opening is
downward and over a moist towel to avoid
spilling. Place a wet towel over the bucket
making sure it is directly on the surface of
grout mixture. This will keep the mixture
moist and it will not dry out before use.
5. Begin grouting by first doing a “Filler
Pass”. This is done by filling the joint about
3/4 full with grout mixture. It is important
to work with only 6 bricks at a time so
grout doesn't have time to set up before
striking.
6. Complete a “Finishing Pass” around 6
bricks you just put filler pass around. This
is done by slowly filling in remainder of the
joint with a thick amount of grout mixture.
Figure 25 - Grouting Brick
28
122271-01D
Download from Www.Somanuals.com. All Manuals Search And Download.
Brick inSTallaTion
Continued
INSTALLING FIREPLACE HOOD
AND SCREEN
1. Mount screen rod brackets on left and right
side of smoke shelf with #8 x 1/2" screws
provided (see Figure 27, page 29).
Screen
Rod
Bracket
Fireplace Front
Smoke Shelf
2. Slide round end of screen rod into rings
at top of screen. Attach one push-on nut
to end of rod before attaching last ring of
screen.
Push
On Nut
3. Insert round end of rod into rod bracket
on left side of fireplace.
Screen
Rod
4. Mount flat end of screen rod with #10 x 5/8"
to center of smoke shelf (see Figure 26).
5. Install other screen rod in same manner.
Ring
Screen
Figure 26 - Installing Fireplace Screen
glaSS door inSTallaTion
Installation
IMPORTANT: Install glass door
frame before installing glass
door.
To install glass door frame, construct an
opening (see table) on the front face of the
fireplace. Insert door frame into face opening
and tighten screws (see Figure 28).
DOOR MODELS BDM36E/G/C,
BDM42E/G/C AND BDM50E/G/C
3/4" Cap
A
Screw
Assembly
Top and
Bottom
Insert L-shaped gussets starting at the left top
portion of door frame. Gusset holes should
align with screw holes on the frame. Secure
using flat head screws.
B
Flat Head Screw
Top
L-Shaped Gusset
1" Cap Screw
Left and Right
MODEL
A
B
Bottom
36" 37"±1/4" 34"±1/4"
42" 43"±1/4" 34"±1/4"
50" 51"±1/4" 34"±1/4"
Figure 27 - Assembling Door Frame
Figure 28 - Installing Door Frame
122271-01D
29
Download from Www.Somanuals.com. All Manuals Search And Download.
glaSS door inSTallaTion
Continued
DOOR FRAME MODELS
INSTALLING GLASS DOORS
BDMO36E/G/C, BDMO42E/G/C AND
BDMO50E/G/C
Spring clips have been installed but some
adjustments may be needed. Install the doors
using the following steps:
Installation
1. Remove screws from smoke shelf (see
Figure 29).
1. With bifold doors completely folded, insert
bottom pivot pin into pivot hole located
near bottom corner of front face opening
and swing door to vertical position making
sure top pins slide into door track. Door
is installed when top door pin snaps into
spring clip.
2. Mount top door frame and secure with
screws provided (see Figure 29).
3. Place bottom door frame on top of ash lip
at front of fireplace (see Figure 30).
4. Secure bottom door frame to brick with
two hex screws provided as shown in
Figure 31 using a 7/16" open end or
adjustable wrench.
2. Repeat step 1 for remaining door.
If you find the doors do not close properly or
do not appear level or straight, proceed with
section on door adjustment,
Spring
Clip
Fold Door
and Slide
Top Pins
Into Track
Top Door
Frame
Insert Pin
into Spring
Clip
Smoke
Shelf
Insert
Bottom
Pivot Pin
into Hole
Pivot
Hole
Figure 29 - Installing Top Door Frame
Figure 31 - Installing Bi-Fold Doors
DOOR ADjUSTMENT
Remove doors and slightly loosen lower pivot
clips and upper spring clips. Replace doors
and fully close them. Use 1/8" shims (any
material) to level doors. Once proper setting
is achieved, carefully open doors enough so
that you can access spring clips with a phillips
screwdriver. Tighten screws. See Figure 32.
Ash Lip
Bottom
Door
Frame
Ash Lip
Hex
Screw
Figure 30 - Installing Bottom Door Frame
Figure 32 - Adjusting Bi-Fold Doors
30
122271-01D
Download from Www.Somanuals.com. All Manuals Search And Download.
operaTion and MainTenance guidelineS
Cleaning Glass
GLASS DOORS
Clean glass with any commercial glass
cleaner or soap and water. Do not use any
abrasive material to clean glass. Do not clean
glass with any cool water if glass is still hot
from the fire and smoke.
Glass doors are optional with the fireplace.
When fireplace is in operation, doors must be
fully opened or fully closed position only or a
fire hazard may be created (see Figure 33).
A fireplace equipped with glass doors oper-
ates much differently than a fireplace with an
open front. A fireplace with glass doors has a
limited amount of air for combustion.
A gas line or gas log lighter may be installed
for the purpose of installing a vented or vent-
free decorative gas appliance incorporating an
automatic shutoff device and complying with
the Standard for Decorative Gas Appliances
for Installation in Vented Fireplaces, ANSI
Z21.60 or American Gas Association draft
requirements for Gas Fired Log Lighters for
Wood Burning Fireplaces, Draft NO. 4 dated
August, 1993.
Excessive heat within the fireplace can result
if too large a fire is built or if combustion air
gate is not completely open. The following
tips should be followed to assure that both
the fireplace and glass door retain their beauty
and function properly. Both the flue damper
and glass doors must be fully opened before
starting fire. This will provide sufficient com-
bustion air and maintain safe temperatures
in firebox.
If you wish to install an unvented (vent-free)
gas log set, only unvented gas log sets which
have been found to comply with the standard
for unvented room heaters,ANSI Z21.11.2 are
to be installed in this fireplace.
IMPORTANT: The glass must be allowed to
warm slowly and evenly. The tempered glass
will withstand a gradual temperature rise to
550° F, which is more than a normal fire will
generate. Such materials as pitch/wax laden
logs, very dry mill end lumber and large
amounts of paper or cardboard boxes can
create an excessively hot fire and should not
be burned in this fireplace. Always keep the
fire well back from the doors and never allow
flames to contact the glass.
Doors Fully Closed
Fireplace Front
WARNING: Fireplaces
equipped with glass doors
should be operated only with
doorsfullyopenedordoorsfully
closed.Doors,ifleftpartlyopen,
may draw gas and flame out of
the fireplace opening creating
risks of both fire and smoke.
Doors
Fully Opened
Fireplace Front
Figure 33 - Bi-Fold Glass Doors
122271-01D
31
Download from Www.Somanuals.com. All Manuals Search And Download.
operaTion and MainTenance guidelineS
ContinuedDE
OUTSIDE AIR AND DAMPER
HANDLE OPERATION
The outside air kit lever is located at the left
and right hand sides of fireplace (see Figure
The damper handle, which opens and closes
the damper blade, is located in the upper front
face of the fireplace. Pushing the handle for-
ward and up through the keyway slot will free
damper blade to automatically open. Pushing
the handle forward and down will lock damper
blade closed (see Figure 34).
35). Lifting lever up will free the outside air
door to open. Pulling lever down will lock
the door.
WARNING: Risk of fire!
Replace grate with FMI PROD-
UCTS,LLCgrateonly(seeParts,
page 39). This grate has been
designed to keep the opera-
tion of your fireplace safe and
efficient.
Damper
Weight
Open Position
Closed Position
To Close
Damper
Damper
Weight
Figure 35 - Outside Air Kit Lever
To Open
Damper
Figure 34 - Operating Damper Handle
32
122271-01D
Download from Www.Somanuals.com. All Manuals Search And Download.
Technical SerVice
You may have further questions about in- When calling please have your model and se-
stallation, operation, or troubleshooting. rial numbers of your heater ready.
If so, contact FMI PRODUCTS, LLC at
1-866-328-4537.
You can also visit our web site at
replaceMenT parTS
If this product is missing a part or has a broken When calling or writing, please have your
component, please do not return it to the store. model and serial numbers of your fireplace
Call FMI PRODUCTS, LLC at 1-866-328-4537 ready.
to answer questions and replace parts under
warranty.
Model and serial number information are in the
fireplace's rating plate located on the fireplace
Note: Use only original replacement parts. bottom. You can access the rating plate by lift-
This will protect your warranty coverage for ing out the ash brick within hearth panel and
parts replaced under warranty.
removing the ash dump box.
122271-01D
33
Download from Www.Somanuals.com. All Manuals Search And Download.
parTS
MODELS (v)GM36(SR,SI,HR,HI), (v)GM42(SR,SI,HR,HI), (v)GM50(SR,SI,HR,HI),
WCM-36G, WCM-42G, WCM-50G
11
9
8
7
10
6
12
13
24
25
15
19
5
14
26
28
17/18
22
16
21
27
2
4
1
19
23
30
3
29
20
31
34
122271-01D
Download from Www.Somanuals.com. All Manuals Search And Download.
parTS
This list contains replaceable parts used in your firebox. When ordering parts, follow the
instructions listed under Replacement Parts on page 33 of this manual.
KEY
NO. PART NO.
DESCRIPTION
QTY.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
6
4
2
4
2
2
6
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
1
1
1
1
2
3
4
**
**
**
Face Assembly
Firebox Bottom Assembly
Firebox Bottom
•
•
•
•
•
•
•
•
•
•
120826-01 Hearth Brick Panel, 36"
120826-02 Hearth Brick Panel, 42"
120826-03 Hearth Brick Panel, 50"
•
•
•
•
•
•
•
5
6
7
8
9
**
**
**
**
**
Firebox Surround
Outer Dome Assembly
Insulation Pan Support
Insulation Pan
•
•
•
•
•
•
•
•
•
•
•
Top Insulation
10 110285-03 Fireplace Top Assembly, 36"
110285-02 Fireplace Top Assembly, 42"
110285-01 Fireplace Top Assembly, 50"
11 23490SA
12 **
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Standoff
Fireplace Surround Assembly
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
13 109720-02 Clearance Spacer
14 117891-01 Fireplace Handle Bracket
15 20042
16 21171
17 109752-01 Conduit One
18 109752-02 Conduit Two
19 109726-01 Air Duct
Outside Air Cover Plate
Gas Conduit Cover
20
**
Heat Shield Support
21 123298-01 Ash Box Assembly
22
23
24
25
26
27
28
**
**
**
**
**
**
**
Ash Box Ring
Hearth Support Brace
Inner Dome Assembly
Smoke Shield
Damper Control Bracket
Air Kit Door Assembly, Right
Air Kit Door Assembly, Left
29 109457-03 Screen
109457-02 Screen
109457-01 Screen
•
•
•
•
•
•
30 20806
Screen Rod
•
•
110146-03 Screen Rod
110146-02 Screen Rod
31 109496-03 Grate
109496-02 Grate
109496-01 Grate
•
•
PARTS AvAILABLE NOT SHOWN
see page 36 Brick Panel Assemblies with Brick
Housings (1 each, right, left, rear)
•
1
** Not a field replaceable part.
122271-01D
35
Download from Www.Somanuals.com. All Manuals Search And Download.
parTS
MODELS (v)GM36(SR,SI,HR,HI), (v)GM42(SR,SI,HR,HI), (v)GM50(SR,SI,HR,HI)
This list contains replaceable parts used in your firebox. When ordering parts, follow the
instructions listed under Replacement Parts on page 33 of this manual.
All parts are Housing Panel Assemblies.
For Brick part numbers see pages 15 thru 27.
PART NO.
DESCRIPTION
QTY.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
122317-02 36" Full Stack Left
122319-02 42" Full Stack Left
122321-02 50" Full Stack Left
•
•
•
•
•
•
•
•
•
122323-02 36" Full Herringbone Left
122327-02 42" Full Herringbone Left
122327-02 50" Full Herringbone Left
122317-01 36" Full Stack Right
122319-01 42" Full Stack Right
122321-01 50" Full Stack Right
122323-01 36" Full Herringbone Right
122325-01 42" Full Herringbone Right
122327-01 50" Full Herringbone Right
122354-01 36" Full Stack Rear
122354-02 42" Full Stack Rear
122354-03 50" Full Stack Rear
122356-01 36" Full Herringbone Rear
122356-02 42" Full Herringbone Rear
122356-03 50" Full Herringbone Rear
•
•
•
•
•
•
•
•
•
1
1
PART NO.
DESCRIPTION
QTY.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
120842-01 36" Split Stack Left
120842-02 42" Split Stack Left
120842-03 50" Split Stack Left
•
•
•
•
•
•
•
•
•
120845-01 36" Split Herringbone Left
120845-02 42" Split Herringbone Left
120845-03 50" Split Herringbone Left
120843-01 36" Split Stack Right
120843-02 42" Split Stack Right
120843-03 50" Split Stack Right
120846-01 36" Split Herringbone Right
120846-02 42" Split Herringbone Right
120846-03 50" Split Herringbone Right
120844-01 36" Split Stack Rear
120844-02 42" Split Stack Rear
120844-03 50" Split Stack Rear
120847-01 36" Split Herringbone Rear
120847-02 42" Split Herringbone Rear
120847-03 50" Split Herringbone Rear
•
•
•
•
•
•
•
•
•
1
1
36
122271-01D
Download from Www.Somanuals.com. All Manuals Search And Download.
acceSSorieS
EMBER PROTECTOR - 20093
BDMO36E - 36" Ebony
BDMO36G - 36" Pewter
BDMO36C - 36" Oiled Bronze
BDMO42E - 42" Ebony
BDMO42G - 42" Pewter
BDMO42C - 42" Oiled Bronze
BDMO50E - 50" Ebony
BDMO50G - 50" Pewter
BDMO50C - 50" Oiled Bronze
OPTIONAL OUTSIDE AIR KIT FOR
FLOOR INSTALLATION - AK4F
DOUBLE WALL PIPE - 12-12DM,
18-12DM, 24-12DM, 36-12DM, 48-12DM,
12-12HT, 18-12HT, 24-12HT, 36-12HT and
48-12HT
OPTIONAL OUTSIDE AIR KIT FOR
SIDEWALL INSTALLATION - AK4
STORM COLLAR - SC2-1
30° OFFSET AND RETURN
30E-12DM and 30E-12HT
FIRESTOP SPACER - FS-10
122271-01D
37
Download from Www.Somanuals.com. All Manuals Search And Download.
replaceMenT and acceSSory parTS
Continued
ROOF FLASHING
v6F-10DM - 0 to 6/12 Pitch
v12F-10DM - 6/12 to 12/12 Pitch
ROUND TOP TERMINATIONS
RLT-12D AND RLT-12HT
SQUARE CHASE-TOP
TERMINATION - STL-12D AND
STL-12DMP BLACK
38
122271-01D
Download from Www.Somanuals.com. All Manuals Search And Download.
noTeS
_____________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
_____________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
_____________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
______________________________________________________
122271-01D
39
Download from Www.Somanuals.com. All Manuals Search And Download.
2701 S. Harbor Blvd.
Santa Ana, CA 92704
1-866-328-4537
122271-01
Rev. D
01/10
Download from Www.Somanuals.com. All Manuals Search And Download.
|