UNVENTED (VENT-FREE) UNIVERSAL FIREBOX
OWNER’S OPERATION AND INSTALLATION MANUAL
PFS
®
NON-CIRCULATINg MODELS
V32S, VFB32NC, V36S, V36SH, VFB36NC1, V42S, V42SH AND VFB42NC1
CIRCULATINg MODELS
V32, V36, V42, CUVF36C, VFB32C, VFB36C1, VFB42C1, V36H AND V42H
OUTSIDE AIR MODELS
V32A, V32AS, VFB32AC, VFB32ANC, V36A, V36AS, V36ASH,
V36AH, VFB36AC, VFB36ANC, V42A, V42AS, V42ASH, V42AH,
VFB42AC, VFB42ANC
WARNING: If the information in this manual is not
followed exactly, a fire or explosion may result causing
property damage, personal injury or loss of life.
FoR use oNlyWIthAlIsted GAs-FIRed uNveNted
decoRAtIve Room heAteR Not to exceed 40,000
Btu/Hr. Do not BuilD a wooD fire.
Carefully review the instructions supplied with the
decorative type unvented room heater for the minimum
fireplace size requirement.
do Not INstAll AN ApplIANce IN thIs FIRebox
uNless thIs FIRebox meets the mINImum dImeN-
sions requireD for tHe installation.
this firebox has been tested and approved under ansi
Z21.91 for use with any ansi Z21.11.2 approved gas logs.
installer: leave this manual with the appliance.
ConsuMer: retain this manual for future reference.
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SAFETy
Continued
1. Do not use this firebox as a wood-burning
fireboxfrontandscreenbecome
very hot when running heater.
Keep children and adults away
from hot surface to avoid burns
or clothing ignition. firebox
will remain hot for a time after
shutdown.allowsurfacetocool
before touching.
fireplace. Use only decorative unvented
room heaters (log sets).
2. Do not add extra logs or ornaments such
as pine cones, vermiculite or rock wool.
Using these added items can cause
sooting.
3. Do not use blower accessory with model
VFB32NC Series. Use only the provided
hood or appropriate hood accessory. See
Accessories on page 18.
Carefully supervise young chil-
dren when they are in the room
with firebox.
4. Vent-free gas log heaters installed in these
fireboxes require fresh air ventilation to
run properly. See Air for Combustion and
Ventilation, page 7.
5. Do not run firebox
You must operate this fireplace
with the provided fireplace
screen, hood if provided, in
place. Make sure these parts
are in place and screens are
closed before running firebox.
the supplied hood may not be
replacedwithahoodwhichmay
be provided with a log heater.
• where flammable liquids or vapors are
used or stored
• under dusty conditions
6. Do not use this firebox to cook food or
burn paper or other objects.
7. Turn firebox off and let cool before servic-
ing. Only a qualified service person should
service and repair firebox.
8. Operating firebox above elevations of
4,500 feet could cause pilot outage.
9. Do not use the firebox if it has been un-
der water due to the shock hazard that
could result with the blower accessary (if
installed) in place.
Keepthefireplaceareaclearand
freefromcombustiblematerials,
gasoline and other flammable
vapors and liquids.
LOCAL CODES
Install and use heater with care. Follow all
local codes. In the absence of local codes,
use the latest edition of The National Fuel Gas
Code, ANSI Z223.1/NFPA 54*. Firebox must
be electrically grounded in accordance with
the National Electrical Code, ANSI/NFPA70
(latest edition).
state of massachusetts: The installation
must be made by a licensed plumber or
gas fitter in the Commonwealth of Mas-
sachusetts.
Sellers of unvented propane or natural
gas-fired supplemental room heaters shall
provide to each purchaser a copy of 527
CMR 30 upon sale of the unit.
*Available from:
American National Standards Institute, Inc.
1430 Broadway
Vent-free gas products are prohibited for
bedroom and bathroom installation in the
Commonwealth of Massachusetts.
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
108662-01L
3
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PRODUCT FEATURES
opeRAtIoN
ReFRActoRy bRIck lINeR
This firebox is designed for use with approved Your firebox may feature a concrete refrac-
ANSI Z21.11.2 decorative type unvented room tory brick liner. As with all concrete liners,
heaters. (Physical size limitations apply. Refer this liner may develop slight cracks when
to minimum firebox requirements supplied exposed to heat. These cracks will not affect
with log heater.) It requires no outside vent- the performance of the fireplace or vent-free
ing or chimney making installation easy and gas logs.
inexpensive. When used without the blower,
the firebox requires no electricity making it
outsIde AIR kIt AccessoRy
Fireboxes that include “A” in their model
number can accept any AK4 series outside
air kit accessory.
ideal for emergency backup heat.
bloWeR AccessoRy
The circulating models will accept either a ro-
tary type fan (model BK) or the triple radial fan
blower system (model BK3) accessories. The
blower circulates heated air from the firebox
into the room. Use of blower is optional.
The optional AK4 air kit provides additional
outdoor air to improve burner efficiency and
reduce build-up of condensation in the living
space. Follow the instructions included with
the air kit.
LOCATINg FIREBOX
3. These models CANNOT be installed in a
bedroom unless the maximum BTU rating
of the installed vent-free log set is less
than 10,000 Btu/Hr.
plANNING
Plan where you will install the firebox. This will
save time and money later when you install
the firebox. Before installation, consider the
following:
4. Proper air for combustion and ventilation
(page 7).
1. Where the firebox will be located.Allow for
wall and ceiling clearances (see Installa-
tion Clearances, page 10).
2. Everything needed to complete installation.
4
108662-01L
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PRODUCT SPECIFICATIONS
32" models
Outside Air
Kit Location
(Optional)
221/2"
4"
8 1/8"
10 1/2"
8 1/8"
29/16
"
5/8"
37/16
"
251/8"
815
/
16
"
291/2"
363/8"
347/16"
19 1/2"
16 11
/
"
16
2 13
/
16
"
12 1/4"
Standoffs
41/4"
8 5/8"
361/2"
31/2"
321/4"
Built-In
Side
Nailing
Flanges
187/16"
1415
/
16
"
163/4"
291/2"
19/16
"
Square
Gas Line
Access
Holes
33/8"
65/16
81/8"
29/16
21/4"
"
"
6"
"
Electrical
Access Hole
815
/
16
Front View
93/4"
Right Side View
108662-01L
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5
PRODUCT SPECIFICATIONS
Continued
36" ANd 42" models
Note: If only one dimension is shown, the dimension is the same for both 36" and 42" mod-
els.
Outside Air
Kit Location
(Optional)
Firebox Top View
Right Side
View
6
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108662-01L
AIR FOR COMBUSTION AND VENTILATION
unusually tight Construction
WARNING: this heater shall
not be installed in a room or
space unless the required vol-
ume of indoor combustion air
is provided by the method de-
scribed in the National Fuel Gas
Code,ANSI Z223.1/NFPA54, the
International Fuel Gas Code, or
applicablelocalcodes.readthe
following instructions to insure
proper fresh air for this and
other fuel-burning appliances
in your home.
The air that leaks around doors and windows
may provide enough fresh air for combustion
and ventilation. However, in buildings of un-
usually tight construction, you must provide
additional fresh air.
unusually tight construction is defined as
construction where:
a. walls and ceilings exposed to the out-
side atmosphere have a continuous
water vapor retarder with a rating of
one perm (6 x 10-11 kg per pa-sec-m2) or
less with openings gasketed or sealed
and
b. weather stripping has been added on
openable windows and doors and
Today’s homes are built more energy efficient c. caulking or sealants are applied to
than ever. New materials, increased insulation
and new construction methods help reduce
heat loss in homes. Home owners weather
strip and caulk around windows and doors
to keep the cold air out and the warm air in.
During heating months, home owners want
their homes as airtight as possible.
areas such as joints around window
and door frames, between sole plates
and floors, between wall-ceiling joints,
between wall panels, at penetrations
for plumbing, electrical and gas lines
and at other openings.
If your home meets all of the three criteria
While it is good to make your home energy above, you must provide additional fresh
efficient, your home needs to breathe. Fresh air. see Ventilation Air From Outdoors,
air must enter your home. All fuel-burning ap- page 9.
pliances need fresh air for proper combustion
and ventilation.
If your home does not meet all of the three
criteria above, proceed to Determining
Exhaust fans, fireboxes, clothes dryers and Fresh-Air Flow for Firebox Location,
fuel burning appliances draw air from the page 8.
house to operate. You must provide adequate
Confined and unconfined space
fresh air for these appliances. This will insure
The National Fuel Gas Code, ANSI Z223.1/
proper venting of vented fuel-burning appli-
NFPA54 defines a confined space as a space
ances.
whose volume is less than 50 cubic feet per
1,000 Btu per hour (4.8 m3 per kw) of the ag-
gregate input rating of all appliances installed
in that space and an unconfined space as a
pRovIdING AdeQuAte
veNtIlAtIoN
The following are excerpts from National Fuel
Gas Code, ANSI Z223.1/NFPA 54, Air for
space whose volume is not less than 50 cubic
feet per 1,000 Btu per hour (4.8 m3 per kw)
Combustion and Ventilation.
of the aggregate input rating of all appliances
All spaces in homes fall into one of the three
installed in that space. Rooms communicating
following ventilation classifications:
directly with the space in which the appliances
1. Unusually Tight Construction
2. Unconfined Space
are installed*, through openings not furnished
with doors, are considered a part of the un-
confined space.
3. Confined Space
* Adjoining rooms are communicating only if
there are doorless passageways or ventilation
grills between them.
The information on page 7 through 9 will help
you classify your space and provide adequate
ventilation.
108662-01L
7
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AIR FOR COMBUSTION AND VENTILATION
Continued
4. Compare the maximum Btu/Hr the space
can support with the actual amount of Btu/
Hr used.
deteRmINING FResh-AIR FloW
FoR heAteR locAtIoN
Determining if You Have a Confined or
unconfined space
Use this work sheet to determine if you have
a confined or unconfined space.
_________Btu/Hr (maximum the space
can support)
_________Btu/Hr (actual amount of
Btu/Hr used)
space: Includes the room in which you will
install heater plus any adjoining rooms with
doorless passageways or ventilation grills
between the rooms.
Example: 63,360 Btu/Hr (maximum the
space can support)
79,000 Btu/Hr (actual amount
of Btu/Hr used)
1. Determine the volume of the space (length
The space in the above example is a confined
space because the actual Btu/Hr used is more
than the maximum Btu/Hr the space can sup-
port. You must provide additional fresh air.
Your options are as follows:
x width x height).
Length x Width x Height = ______cu. ft.
(volume of space)
Example: Space size 22 ft. (length) x 18
ft. (width) x 8 ft. (ceiling height) = 3168 cu.
ft. (volume of space)
A. Rework worksheet, adding the space
of an adjoining room. If the extra space
provides an unconfined space, remove
door to adjoining room or add ventilation
grills between rooms. See Ventilation Air
From Inside Building, page 9.
If additional ventilation to adjoining room
is supplied with grills or openings, add the
volume of these rooms to the total volume
of the space.
2. Multiply the space volume by 20 to deter-
mine the maximum Btu/Hr the space can
support.
B. Vent room directly to the outdoors. See
Ventilation Air From Outdoors, page 9.
C. Install a lower Btu/Hr heater, if lower Btu/
Hr size makes room unconfined.
_____ (volume of space) x 20 = (Maxi-
mum Btu/Hr the space can support)
If the actual Btu/Hr used is less than the
maximum Btu/Hr the space can support, the
space is an unconfined space. You will need
no additional fresh air ventilation.
Example: 3168 cu. ft. (volume of space) x
20 = 63,360 (maximum Btu/Hr the space
can support)
3. Add the Btu/Hr of all fuel burning appli-
ances in the space.
WARNING:Iftheareainwhich
theheatermaybeoperateddoes
notmeettherequiredvolumefor
indoorcombustionair,combus-
tion and ventilation air shall be
provided by one of the methods
describedinthetheorapplicable
local codes.
Vent-free heater
Gas water heater*
Gas furnace
_______ Btu/Hr
_______ Btu/Hr
_______ Btu/Hr
_______ Btu/Hr
_______ Btu/Hr
Vented gas heater
Gas fireplace logs
Other gas appliances* + ______ Btu/Hr
Total = ______ Btu/Hr
* Do not include direct-vent gas appli-
ances. Direct-vent draws combustion
air from the outdoors and vents to the
outdoors.
Example:
40,000
_________ Btu/Hr
39,000
+________ Btu/Hr
79,000
=________ Btu/Hr
Gas water heater
Vent-free heater
Total
8
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108662-01L
AIR FOR COMBUSTION AND VENTILATION
ventilation Air From outdoors
veNtIlAtIoN AIR
Provide extra fresh air by using ventilation
grills or ducts. You must provide two perma-
nent openings: one within 12" of the ceiling
and one within 12" of the floor. Connect these
items directly to the outdoors or spaces open
to the outdoors. These spaces include attics
and crawl spaces. Follow the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, Air for
Combustion and Ventilation for required size
of ventilation grills or ducts.
Ventilation air from inside Building
This fresh air would come from an adjoining
unconfined space. When ventilating to an
adjoining unconfined space, you must provide
two permanent openings: one within 12" of the
ceiling and one within 12" of the floor on the
wall connecting the two spaces (see options
1 and 2, Figure 4). You can also remove door
into adjoining room (see option 3, Figure 3).
Follow the National Fuel Gas Code, ANSI
Z223.1/NFPA 54, Air for Combustion and
Ventilation for required size of ventilation
grills or ducts.
IMPORTANT: Do not provide openings for
inlet or outlet air into attic if attic has a thermo-
stat-controlled power vent. Heated air entering
the attic will activate the power vent.
12"
Ve ntilated
Outlet
Attic
Air
Ve ntilation
Ve ntilation Grills
Into Adjoining Room,
Option 2
Grills
Into Adjoining
Room,
Outlet
Air
Or
Remove
Door into
Adjoining
Room,
Option
3
Option 1
T o Attic
T o
Crawl
Space
Inlet
Air
12"
Ve ntilated
Inlet Air
Crawl Space
Figure 4 - Ventilation Air from Outdoors
INSTALLATION
Caution: log heaters
installed in this firebox create
warm air currents. these cur-
rentsmoveheattowallsurfaces
nexttofirebox.installingfirebox
next to vinyl or cloth wall cover-
ings or operating firebox where
impurities (such as, but not
limited to, tobacco smoke, aro-
matic candles, cleaning fluids,
oil or kerosene lamps, etc.) in
the air exist, may discolor walls
or cause odors.
warninG: a qualified ser-
vicepersonmustinstallfirebox.
follow all local codes.
WARNING: Never install the
firebox
• in a bedroom or bathroom*
• in a recreational vehicle
• wherecurtains,furniture,cloth-
ingorotherflammableobjects
arelessthan42"fromthefront,
top or sides of the firebox
• in high traffic areas
• in windy or drafty areas
* unless the installed log set is
rated at 10,000 btu/hr or less
in a bedroom or 6,000 Btu/Hr
or less in a bathroom.
108662-01L
9
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INSTALLATION
Continued
IMPORTANT: Vent-free gas log heaters add optional cabinet mantels (see Accessories,
moisture to the air. Although this is beneficial, page 18) or as abuilt-inunit.Clearancesarethe
installing firebox in rooms without enough same for either installation method.
ventilation air may cause mildew to form from
too much moisture. See Air for Combustion
and Ventilation, page 7.
cAutIoN: do not install
the firebox directly on carpet
or vinyl.
IMPORTANT: Make sure firebox is level.
If firebox is not level, log set will not work
properly.
Note: Your firebox is designed to be used in
zero clearance installations. Wall or framing
material can be placed against any exterior
surface on the rear, sides, top or bottom of
your firebox, except where standoff spacers
are integrally attached. If standoff spacers are
attached to your firebox, these spacers can
be placed directly against wall or framing ma-
terials. Use the dimensions shown for rough
opening to create the easiest installation.
Example
*
*Minimum 16" from Side Wall
Use dimensions shown for rough openings
to create the easiest installation (see Built-In
Firebox Installation, page 11).
mantel clearances for built-In Installation
If placing custom mantel above built-in firebox,
you must meet the minimum allowable clear-
ance between mantel shelf and top of firebox
opening shown in Figure 6, page 11. These
are the minimum allowable mantel clearances
for a safe installation. Use larger clearances
wherever possible to minimize the heating of
objects and materials placed on the mantel.
INstAllAtIoN cleARANces
WARNING: maintain the
minimum clearances. if you can,
provide greater clearances from
floor, ceiling and adjoining wall.
Carefully follow these instructions. This will
ensure safe installation.
Minimum wall and Ceiling Clearances (see
figure 5)
A. Clearances from the side of fireplace
cabinet to any combustible material and
wall should follow diagram in Figure 5.
Example: The face of a mantel, bookshelf,
cAutIoN: do not allow the
vent-freegaslogheatertotouch
or extend beyond the fireplace
screen.
notiCe: surface temperatures
of adjacent walls and mantels
become hot during operation.
walls and mantels above the
firebox may become hot to
the touch. if installed properly,
these temperatures meet the
requirement of the national
product standard. follow all
minimum clearances shown in
this manual.
etc. is made of combustible material and
1
2
protrudes 3 / " from the wall. This com-
bustible material must be 4" from the side
of the fireplace cabinet (see Figure 5).
B. Clearances from the top of firebox opening
to ceiling should not be less than 42".
C. When firebox is installed on carpeting or
other combustible material, other than
wood flooring, firebox should be installed
on a metal or wood panel extending the
full width and depth of enclosure.
D. Clearances from bottom of firebox to the
floor is 0".
These fireboxes can be installed as freestand-
ing units against a wall with the approved,
10
108662-01L
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INSTALLATION
table 1
NotIce:Ifyourinstallationdoes
rough opening Dimensions for
built-in Installation
Front Width
not meet the minimum clear-
ances shown, you must do one
of the following:
• raise the mantel to an accept-
able height
Depth
(Min.)
Model (Inside to Inside)
Height
7
3
36 / " 16 1/4"
8
4
32"
36"
42"
34 / "
1
1
3
2
2
4
41 / "
40 / " 20 / "
5
1
5
8
2
8
48 / "
44 / " 22 / "
• remove the mantel
buIlt-IN FIRebox INstAllAtIoN
Built-in installation of this firebox involves
installing firebox into a framed-in enclosure.
This makes the front of firebox flush with wall.
Optional brass trim accessories are available
(see Accessories, page 18). The brass trim
will extend past sides of firebox approximately
1/2". This will cover the rough edges of the
wall opening. If installing a mantel above the
firebox, you must follow the clearances shown
in Figure 6. Follow the instructions below to
install the firebox in this manner.
Figure
7a
Depth
(Minimum)
Height
Width
(Inside to Inside)
FOR 32" MODELS
0" CLEARANCE
Figure
7b
3
8
39 / "
3
4
27 / "
1. Frame in rough opening. The firebox fram-
ing should be constructed of 2 x 4 lumber
or heavier. Use dimensions in Table 1
and rough opening layout in Figure 7a.
Adjust framing so that firebox flushes
with finished wall surface. If installing in
a corner, use dimensions in Figures 7b,
7c and 7d for rough opening.
1
1
1
2
*10 / "
2
*10 / "
2
34 / "
5
8
55 / "
FOR 36" MODELS
0" CLEARANCE
Figure
3
7c
8
50 / "
2. Install gas piping to firebox location. See In-
stalling Gas Line, page 12 and Connecting
to Gas Supply in log set owner’s manual.
Wall board or facing
5
8
35 / "
Mantel Shelf
material (above
1
1
Note: Any portion of the
2
41 / "
2
*14 / "
firebox) may be of
mantel shelf must NOT
extend beyond this profile.
combustible material,
1
4
71 / "
including decorative
12"
mantel ornaments or
6 3
1 1
/4"
other similar projec-
tions off of the facing
material.
FOR 42" MODELS
/
2"
0" CLEARANCE
41"
Figure
Framing
Material
7d
58"
Noncombustible
Material May
12" 16" 20"
Project Off this
Surface above
the Firebox Hood
Firebox
*17"
*17"
Note: All vertical
48"
82"
measurements are
from top of fireplace
hood opening to
bottom of mantel shelf.
These minimum
clearances replace any
other recommended
clearances supplied
with your ANSI Z21.11.2
approved gas logs.
Wire-mesh
Screen
Supplied
Firebox Hood
Must Be Used
at All Times
* These dimensions allow for min. Clearances to
a 45° projected side wall. However, clearances
to projected mantel trims and facings are allowed
within a min. Of 16" to a perpenducular wall as
shown in figure 5, on page 10.
Figure 6 - Minimum Mantel Clearances
for Built-In Installation
108662-01L
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11
INSTALLATION
Continued
IMPORTANT: If installing blower accessory IMPORTANT: Noncombustible materials such
(circulating models with louvers only), see as brick, tile, etc. may overlap the front facing,
Hard-Wiring Firebox, page 16.
but should never cover any necessary open-
ings like louvered slots.
3. Carefully set firebox in front of rough open-
ing with back of firebox inside wall open-
ing. IMPORTANT: If installing a perimeter
trim kit, see instructions included with
trim accessory. You must install shoulder
screws from trim kit now.
WARNING: do not allow
noncombustible materials to
cover any necessary openings
like louvered slots.
4. Carefully insert firebox into rough opening.
5. Attach firebox to wall studs using nails
or wood screws through holes in nailing
flange (see Figure 8).
WARNING: use only non-
combustible mortar or adhe-
siveswhenoverlappingthefront
facing with noncombustible
facing material.
6. If using an optional perimeter trim kit,
install the trim after final finishing and/or
painting of wall. See instructions included
with trim accessory for attaching trim.
7. Install and properly test gas log heater.
Follow installation instructions included
with the vent-free gas log heater that is
being installed.
INstAllING FIRebox usING
optIoNAl AccessoRy mANtels
warninG: a qualified ser-
vicepersonmustinstallfirebox.
follow all local codes.
IMPORTANT: When finishing your firebox,
combustible materials such as wall board,
gypsum board, sheet rock, drywall, plywood,
etc. may be butted up next to the sides and top
of the firebox. Combustible materials should
never overlap the firebox front facing.
This firebox may be installed using a cabinet
mantel accessory against a wall in your
home. The firebox and cabinet mantel can
be installed directly on the floor. A trim kit is
included with the mantel accessories. Follow
instructions with mantel for installation.
WARNING: do not allow any
combustiblematerialstooverlap
the firebox front facing.
Equipment Shutoff
Valves (Install One)
Nails or Wood
Screws
Knockout
Locations
(Knock Out
Nailing
Flanges
One Hole)
Gas Line Hole
Figure 8 - Attaching Firebox to Wall Studs
Figure 9 - Installing Gas Line and
Equipment Shutoff Valve (Model May
Vary From Illustration)
12
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108662-01L
INSTALLATION
Continued
INstAllING GAs lINe
INstAllING optIoNAl bloWeR
AccessoRIes
notiCe:aqualifiedserviceper-
son must connect heater to gas
supply. follow all local codes.
NotIce: the firebox identifica-
tionlabel(includingmodelnum-
ber, serial number, clearances,
etc.) is located in the right side
screen pocket area on the front
of the firebox. see figure 21,
page 17.
IMPORTANT: See Connecting to Gas Supply
in your log set owner’s manual for details on
gas hookup.
You may run the gas line from either side of
the firebox (see Figure 9). Decide which side
you want to run the gas line from.
Note: This is one option for installing shutoff
valve. Check local codes for equipment shut-
off valve location requirements.
NotIce: if a log set is installed
in the firebox, disconnect log
setfromgassupplyandremove
fromfirebox.Contactaqualified
service person to do this.
Locate the recessed knockout in one of the
firebrick sidewall liners (see Figure 9 on page
12 and Figure 10). Firmly tap the center of
the knockout with a chisel until it is released.
Carefully chisel the rough edges of the hole
you have made to smooth edges. This hole
will line up with the hole in the outer casing.
Note: Appearance of firebox may vary de-
pending on model.
There are two (2) blower accessory options for
use in the vent-free fireboxes. Blower acces-
sory models are BK and BK3. Model BK is a
rotary squirrel cage type blower with magnetic
attachment and variable speed control. The
BK3 is a triple fan blower system with an on/
off rocker switch.
Locate the recessed knockout in one of the
firebrick sidewall liners (see Figure 9 on page
12 and Figure 10). Firmly tap the center of
the knockout with a chisel until it is released.
Carefully chisel the rough edges of the hole
to smooth edges. This hole will line up with
the hole in the outer casing.
On 32" models only, the blower must be
installed by removing the lower face panel
and placing blower into its proper mounting
position. The 36" and 42" models can use
this method or remove the bottom front re-
fractory brick liner and access panel to allow
installation through the firebox bottom (see
Figure 11).
cAutIoN:donotuseexces-
sive force to remove the knock-
out.toomuchforcemaydamage
the firebrick concrete insert.
Front Refractory Panel
Firebrick Side Wall
Control
Access
Cover
Side
View
Remove
this Area
Knockout
Plug
Lower
Louver Panel
Knockout
Chisel
Figure 11 - Accessing Blower Compartment
(Controls Not Shown for Clarity)
Figure 10 - Location of Knockout for
Gas Line
108662-01L
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13
INSTALLATION
Continued
Decide which way you intend to gain access model bk Installation
into the bottom rear of the firebox to install 1. Attach the power cord to blower motor by
the blower accessory. The lower front panel
can be removed easily by snapping out the
front with a flat blade screwdriver. Use cau-
tion not to scratch any surfaces. Models with
louvered front panels can also be removed by
inserting fingertips between slots and gently
pulling out. DO NOT FORCE. The panels are
actually held in place by means of a retention
dimple embossed on the edge of removable
panels.
firmly pushing two female terminals at end
of power cord onto two spade terminals
on blower motor (see Figure 13).
2. Attach green ground wire from power cord
to blower housing using screw provided
(see Figure 13). Tighten screws securely
with a phillips screwdriver.
3. Place blower against lower rear wall of
firebox outer wrapper with exhaust port di-
rected upward. Depending on your model,
you may have to carefully route the blower
assembly past controls and brackets and
position blower inside back opening. The
blower will be held in position against the
back wall by magnets incorporated onto
blower housing (see Figure 13).
Accessibility to the bottom on 36" and 42"
models only, can also be gained through the
access panel underneath the bottom front
refractory brick liner. Lift the bottom front
refractory brick liner up and out of the firebox
floor, exposing the rectangular shaped access
panel (see Figure 11, page 13). The sides and
back refractory brick liner pieces do not have
to be removed. Lift access panel out by using
finger holes. Blower accessory BK or BK3 can
now be installed.
4. Be certain that all wire terminals are
securely attached to terminals on blower
motor and that the screw retaining the
green ground wire is tight.
5. Position speed control bracket over flange
on hearth pan by sliding it up between
firebox face and hearth pan flange, then
down until seated onto lower flange of lou-
ver opening (see Figure 14, page 15).
warninG:ifthereisaduplex
electrical outlet installed in the
right side of the bottom of the
fireplace base area (see figure
12), be sure that the electrical
power to the outlet is turned off
before proceeding with blower
installation. failure to do this
may result in serious injury.
6. Mount speed control box by placing plas-
tic control shaft through bottom hole on
speed control bracket. Top screw head
on control box will fit inside top hole on
Magnetic Strips
Spade
Exhaust
Port
Terminals
Duplex Electrical Outlet
Green
Ground
Wire
Screw
Air Flow
Direction
Side View
Firebox Bottom
Blower
Installed
After
Figure 12 - Accessing Duplex Electrical
Outlet Installed in Bottom Right Side of
Firebox
Lower
Panel
Removed
Blower
Location
Magnets
Figure 13 - Blower Model BK
14
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108662-01L
INSTALLATION
Continued
bracket (see Figure 14). Secure speed 14. Turn blower on and check for operation.
control to bracket with lock nut by pushing
and turning lock nut with pliers clockwise
until it is tight against bracket.
Turn blower off by turning knob fully coun-
terclockwise before continuing.
15. Peel off backing paper and stick supplied
wiring diagram decal on firebox bottom
approximately 12" in from of blower (see
Figure 15).
7. Remove knockout plug from louver panel
by pressing top and bottom retaining clips
(see Figure 11, page 13).
8. Place louver panel, louvers pointing up, 16. Replace all panels and/or brick bottom
backintoframedopening.Aligncontrolshaft
with rectangular opening by sliding control
bracket along flange (see Figure 14).
panel if previously removed.
Va riable
Fan Switch
(N.O.)
Fan Switch
1
Off
9. Fully seat louver panel into frame open-
ing by gently pressing along ends until
all dimpled retainers have snapped in
place.
Black
On
2
Blue
Red
(BKT Model
Only)
11 0/115
V . A.C.
Black
Green
White
10. Place control knob, provided, onto control
shaft (see Figure 14).
Blower
Motor
11. Check to make sure power cord is com-
pletely clear of blower wheel and there are
no foreign objects in blower wheel. Also,
double check all wire leads and make
sure wire routing is not pinched or in a
precarious position. Correct accordingly.
Caution:nevertouchblow-
er wheel while in operation.
Wiring Diagram
Decal 12" in
Front of Blower
12. Turn on power to duplex outlet if previ-
ously turned off per warning in column 1,
page 14.
Figure 15 - Location of Wiring Diagram
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