Exmark Lawn Mower Quest Bagger User Manual

For Serial Nos.  
670,000 & Higher  
®
MFG. CO. INC.  
TM  
on the purchase of your new Exmark equipment. This product has been carefully designed and  
manufactured to give you a maximum amount of dependability and years of trouble-free operation. If additional information  
is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor.  
If you need to order replacement parts from your dealer, always give the model number and serial number of your  
equipment as well as the part number, description and quantity of the part needed.  
The Serial No. plate is located inside the hood of the bagger assembly. For ease of ordering and reference, we suggest  
that you record the information requested in the following identification table.  
Place Model No. and Serial No. Label Here  
(Included in Literature Pack)  
or Fill in Below  
Date Purchased  
Model No.  
Serial No.  
Part No. 109-6383 Rev B  
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Specifications  
Contents  
Introduction ...................................................2  
Specifications................................................3  
Model Number:  
109-5200  
Safety............................................................4  
Training ...................................................4  
Preparation..............................................4  
Operation ................................................4  
Think Safety First ....................................4  
Slopes.....................................................5  
Slope Chart .............................................6  
Safety and Instructional Decals ...............7  
Dimensions  
Overall Width with Bagger:  
48” Deck: 58.0” (147 cm)  
52” Deck: 62.0” (157 cm)  
Overall Length with Bagger:  
48” & 52”Deck: 95” (241 cm)  
Overall Height with Bagger:  
48” & 52” Deck: 42.2” (107 cm)  
Overall Weight with Bagger:  
48” Deck: 734 lbs (333 kg)  
52” Deck: 749 lbs (340 kg)  
Setup ............................................................8  
Installing the Weight................................8  
Installing the Hitch Bracket ......................8  
Installing the Hood and Bags...................9  
Installing the Boot Mount Bracket  
and Tubes .......................................10  
Installing the Discharge Baffle  
(52” Deck Only) ...............................11  
Installing the Bagger Blades..................11  
Operation ....................................................12  
Emptying the Grass Bags......................12  
Clearing Obstructions  
from the Bagger...............................12  
Removing the Bagger............................13  
Replacing the Discharge Deflector ........14  
Operating Tips.......................................14  
Maintenance ..............................................16  
Recommended Maintenance  
Schedule(s) .....................................16  
Inspecting the Bagger Attachment.........17  
Inspecting the Mower Blades.................17  
Caring for the Grass Bags.....................17  
Cleaning the Bagger Attachment...........17  
Storage ......................................................17  
Storing the Bagger Attachment..............17  
Tips and Troubleshooting............................18  
Changing Blades...................................18  
3
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Safety  
Please carefully read all of the safety  
Thoroughly inspect the area where the  
equipment is to be used and remove all  
stones, sticks, wires, bones, and other  
foreign objects which may damage the  
equipment or cause personal injury to the  
operator or bystanders.  
instructions and decals in the safety section.  
Knowing this information could help you,  
your family, pets or bystanders avoid injury.  
Training  
Regard the Exmark Bagger as a piece  
of power equipment and teach this  
regard to all who operate this unit.  
Operation  
Although hazard control and accident  
prevention are partially dependent upon the  
design and configuration of the equipment,  
these factors are also dependent upon the  
awareness, concern, prudence, and proper  
training of the personnel involved in the  
operation, transport, maintenance, and  
storage of the equipment. It is essential that  
all Operator Safety Mechanisms be  
connected and in operating condition prior to  
use for mowing. Refer to the Operator’s  
Manual for the mower for additional hazard  
control and accident prevention information.  
Before operating your Bagger, carefully  
read and understand this manual and  
the operator’s manual for your mower in  
their entirety. Familiarize yourself with  
the controls and the proper use of the  
equipment. If the operator(s) or  
mechanic(s) can not read English, it is  
the owner’s responsibility to explain this  
material to them.  
Do not allow operation of this machine  
by untrained personnel. Never allow  
children, teenagers, or people unfamiliar  
with these instructions to use the  
mower. Local regulations may restrict  
the age of the operator.  
Think Safety First  
Avoid mowing while people, especially  
children, or pets, are nearby. Keep in  
mind that the operator or user is  
responsible for accidents or hazards  
occurring to other people or their  
property.  
To avoid personal injury, follow these  
procedures:  
Become familiar with all operating  
and safety instruction in the  
Operator’s manual for the mower  
before using this attachment.  
Preparation  
Never remove the discharge tube,  
bags, bagger top or discharge  
deflector while the engine is  
running.  
Evaluate the terrain to determine what  
accessories and attachments are  
needed to properly and safely perform  
the job. Only use accessories and  
attachments approved by Exmark.  
Always shut the engine off, engage  
parking brake, wait for all moving  
parts to stop and remove key  
before clearing an obstruction from  
the bagging system.  
The use of personal protective  
equipment, such as (but not limited to)  
protection for the eyes, ears, feet, and  
head is recommended.  
Never do maintenance or repairs  
while the engine is running.  
While mowing, always wear substantial  
footwear and long trousers. Do not  
operate equipment when barefoot or  
when wearing open sandals.  
Never operate the lawn mower  
unless you install a mulch plate,  
discharge deflector, or entire grass  
collection system.  
4
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Slopes  
Progressively greater care is needed as  
the slope increases.  
Use EXTREME caution when mowing  
and/or turning on slopes as loss of  
traction and/or tip-over could occur. The  
operator is responsible for safe  
operation on slopes.  
Always avoid sudden starting or stopping  
on a slope. If tires lose traction,  
disengage the blades and proceed slowly  
off the slope.  
Avoid sudden starts when mowing uphill.  
Mower may tip backwards.  
Mowing on wet grass or steep slopes  
can cause sliding and loss of control.  
Be aware that loss of traction may occur  
going downhill. Weight transfer to the  
front wheels may cause drive wheels to  
slip and cause loss of braking and  
steering.  
Wheels dropping over edges can  
cause rollovers, which may result in  
serious injury, death or drowning.  
To avoid loss of control and possibility  
of rollover:  
Watch for ditches, holes, rocks, dips, and  
rises that change the operating angle, as  
rough terrain could overturn the machine.  
Do not mow near drop-offs or near  
water.  
Remove or mark obstacles such as  
rocks, tree limbs, etc. from the mowing  
area. Tall grass can hide obstacles.  
Do not mow slopes greater than  
15 degrees.  
The operating characteristics of the  
machine will change with the Bagger  
installed. The stability and traction of the  
machine will change as the Bagger fills  
with grass clippings. Use progressively  
greater care on slopes as the Bagger fills.  
Reduce speed and use extreme  
caution on slopes.  
Avoid sudden turns or rapid speed  
changes.  
Always install and remove the Bagger,  
including counterweights, as instructed.  
Failure to do so will cause a reduction in  
stability or traction. Do not operate the  
mower with only a portion of the Bagger  
installed.  
Figure 3  
1. Safe Zone-use the Quest here.  
2. Use walk behind mower and/or hand trimmer near  
drop-offs and water.  
3. Water  
Refer to the Slope Chart on page 6 to  
determine the approximate slope angle to  
be mowed.  
5
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Slope Chart  
6
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Safety and Instructional Decals  
Safety decals and instructions are easily visible to the  
operator and are located near any area of potential  
danger. Replace any decal that is damaged or lost.  
1
PART NO. 109-6809  
LOCATION: Inside Hood on Bracket  
1. Crushing hazard of hand—do not remove the whole bagger from the  
machine; open the bagger top and then remove the bag(s) from the  
bagger. Do not remove the bagger top when it is closed; open the bagger  
top and then remove it.  
7
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Setup  
Note: If your mower does not have mounting  
holes on the foot rest, position the back of the  
weight support assembly on the cross bar  
under the foot rest. Center the weight support  
assembly and mark the two mounting holes  
on the lip of the foot rest. Drill holes using a  
13/32” drill bit. Install weight support  
Installing the Weight  
Parts needed for this step:  
Description  
Qty.  
Nut, Nyloc 3/8-16 Flg ...........................  
Weight .................................................  
Screw, Button Head 3/8-16 x 1.............  
2
1
2
assembly as stated in step 1.  
Asm, Weight Support ...........................  
Rod, Weight, Lock................................  
1
1
2. Insert the weight (item 3) onto the weight  
support assembly (item 5).  
3. The lock rod (item 6) has a key on one end.  
Slide the lock rod through the weight support  
assembly, notch in the weight and the oval  
hole in the frame bracket.  
Procedure:  
The front weight installed without the  
bagger may cause loss of traction and  
steering control or an unstable  
condition which could result in injury  
or death.  
4. Rotate the lock rod to secure it into place.  
Note: The weight support assembly can stay  
mounted to the unit when the bagger and  
weight are removed.  
Installing the Hitch Bracket  
Parts needed for this step:  
Install the front weight only when the  
bagger is installed.  
Note: The removable weight is heavy.  
Use care when lifting it. Make sure that  
you can hold it securely before lifting it.  
Use caution when positioning your hands  
so that you do not set it down on your  
hands or fingers.  
Description  
Qty.  
Bolt, Carriage 3/8-16 x 5....................  
Plate, Stiffener...................................  
Nut, Nyloc 3/8-16 Flg.........................  
4
4
8
Tube, Bagger.....................................  
Bolt, Carriage 3/8-16 x 3....................  
Plate, Stiffener...................................  
Hitch, Bagger.....................................  
2
4
2
1
1. Attach the weight support assembly  
(item 5) to the front panel foot rest with  
two 3/8-16 x 1 button head screws  
(item 4) and two nyloc nuts (item 2) as  
shown in Figure 4.  
Procedure:  
1. Remove the two 3/8-16 carriage bolts at the  
rear of each frame rail. Retain for reuse if the  
bagger is removed.  
Figure 4  
1. Front panel foot rest  
3. Weight  
2. Nut  
4. Screw  
5. Weight support assembly  
7. Oval hole  
6. Weight lock rod  
8
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2. Install the two 3/8-16 x 5 carriage bolts  
(item 1) through the holes on the frame as  
shown in Figure 5. Place two stiffeners  
(item 2) on the top and bottom of the  
bagger tube (item 4) and install on  
Installing the Hood and Bags  
Parts needed for this step:  
Description  
Qty.  
Screw, PPH 1/4-20 x 3/4 ...................  
Asm, Bagger Mount...........................  
2
1
carriage bolts. Fasten with two nyloc nuts  
(item 3); leave loose to aid installation.  
Repeat procedure for other side.  
Nut, Nyloc 1/4-20 Flg.........................  
2
Asm, Hood Bagger ............................  
Bags..................................................  
1
2
Procedure:  
Operating the mower with the bagger  
installed and the front weight removed  
may cause loss of traction and  
steering control or an unstable  
condition which could result in injury  
or death.  
Install the bagger only when the front  
weight is installed.  
Figure 5  
1. Bolts  
2. Stiffener  
3. Nuts  
5. Screws  
7. Bagger hitch  
4. Bagger tube  
6. Stiffener  
1. Install the bagger mount assembly (item 2)  
onto to the hood assembly (item 3) using two  
1/4-20 x 3/4 screws (item 1) and nyloc nuts  
(item 4) as shown in Figure 6.  
3. Align the holes in the bagger tube  
(item 4) with the bagger hitch (item 7).  
Fasten with hardware and stiffener as  
shown in Figure 5; leave loose to aid in  
installation.  
4. Tighten all hardware.  
Figure 6  
1. Screws  
3. Hood assembly  
5. Bagger hitch  
2. Bagger mount assembly  
4. Nuts  
2. Install the mount assembly onto the hitch.  
9
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Installing the Boot Mount Bracket  
and Tubes  
Parts needed for this step:  
If you remove the spring-loaded hood  
when it is closed (in the down  
position), the hood may suddenly fly  
open and you or someone else may be  
bruised, pinched, or injured in another  
way.  
Description  
Qty.  
1
Nut, Nyloc 5/16-18 Flg ......................  
Bkt, Boot Mount ................................  
Asm, Lower Tube..............................  
Bolt, Carriage 5/16-18 x 3/4 ..............  
Asm, Upper Tube..............................  
1
1
1
Always open (raise) the hood before  
you remove or install it on the quick-  
attach bracket.  
1
1. Remove the discharge deflector from the  
deck. Retain all components for reuse if the  
bagger is removed.  
3. Install the bags by sliding the bag frame  
hooks onto the retaining brackets.  
2. Install the boot mount bracket (item 2) onto  
the deck frame using the 5/16-18 x 3/4  
carriage bolt (item 3) and nyloc nut (item 1) as  
shown in Figure 9. Bracket may stay on when  
converting to side discharge mode.  
Figure 7  
1. Retaining bracket  
2. Bag frame hook  
4. Lower the hood onto the bags. Then push  
down on both bagger retainer latches until  
they lock on the bag frame as shown in  
Figure 8.  
Figure 9  
1. Nut  
3. Screw  
5. Lower tube  
7. Upper tube  
2. Boot mount bracket  
4. Mount bracket  
6. Rubber latch  
3. Insert the tab on the lower tube assembly into  
the boot mount bracket as shown in Figure 9.  
4. Use the latch on the lower tube assembly to  
lock the bracket to the deck. Adjust the  
tension on the latch to hold the bracket up to  
the deck, yet allow for release by hand.  
5. Slip the upper tube into seal of the hood  
opening – push in and then pull out so that  
the seal is extended outward.  
Figure 8  
1. Hood  
2. Bagger retainer latches  
6. Slide the upper tube onto the lower tube and  
fasten the rubber latches (Figure 9).  
10  
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Important: The curved part of the blade  
must be pointing upward toward the inside  
of the mower to ensure proper cutting.  
Installing the Discharge Baffle –  
52” Deck Only  
Parts needed for this step:  
Description  
Qty.  
1
Baffle, Discharge 52”.........................  
Bolt, Carriage 5/16-18 x 3/4...............  
Nut, Nyloc 5/16-18 Flg.......................  
2
2
Procedure:  
1. Remove the fasteners in the deck as  
shown in Figure 10. Retain for reuse if  
the discharge baffle is removed.  
+
2. Install the 52” discharge baffle as shown  
in Figure 10.  
Figure 11  
1. Blade  
2. Sail area of blade  
3. Bushing  
5. Blade bolt  
4. Spring disk washers  
+ Orientation of washers  
2. Hold the blade end using a rag or thickly-  
padded glove (or place a wrench on the top  
sheave nut). Install the bushing, two spring  
disk washers (cupped side toward the blade)  
and blade bolt (Figure 11).  
3. Torque the blade bolt to 45-55 ft-lbs  
(61-75 N-m).  
Figure 10  
1. Nut  
2. Discharge baffle  
3. Screw  
Note: This baffle can stay on the machine  
while side discharging or mulching.  
Incorrect installation of the blade or  
components used to retain the  
blade cause the blade to come  
loose and could seriously injure or  
kill you or bystanders.  
Note: These parts may be discarded if  
mounting to 48” unit.  
Always install the original  
Exmark blades, blade bushing,  
spring disk washers and blade  
bolts as shown.  
Installing the Bagger Blades  
Parts needed for this step:  
Description  
Qty.  
3
Blades, 48” or 52”..............................  
Note: Refer to mower operator’s manual for  
blade maintenance.  
Procedure:  
1. Install the blade onto the spindle shaft  
(Figure 11).  
11  
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4. Install the bags by sliding the bag frame  
hooks onto the retaining brackets (Figure 13).  
Operation  
Note: The left and right sides of the machine  
are determined while sitting in the seat in the  
normal operating position.  
Emptying the Grass Bags  
Be careful when lifting or handling a grass  
bag that is full. To empty the grass bags:  
1. Move the motion control levers outward to  
neutral position, disengage the power take  
off (PTO), engage parking brake, stop the  
engine, remove the key, and wait for all  
moving parts to stop before leaving the  
operating position.  
Figure 13  
1. Screws  
4. Nuts  
2. Bagger mount assembly 5. Bagger hitch  
3. Hood assembly  
2. Pull up on both bagger retainer latches  
until they unlock from the bag frame  
(Figure 12). Open (raise) the hood.  
5. Lower the hood onto the bags. Then push  
down on both bag retainer handles until they  
lock on the bag frame.  
Clearing Obstructions from the  
Bagger  
1. Move the motion control levers outward to  
neutral position, disengage the power take off  
(PTO), engage parking brake, stop the  
engine, remove the key, and wait for all  
moving parts to stop before leaving the  
operating position.  
Figure 12  
1. Hood  
2. Bag retainer latches  
2. Check the grass bags and empty them if they  
are full.  
3. Compress debris into the bags. With both  
hands, lift up on the bag and unhook it  
from the retaining bracket. Empty the bag.  
Repeat the procedure for the other bag.  
3. Remove and separate the discharge tube and  
chute from the bagger hood and mower.  
Using a stick or similar object, carefully  
remove and clear the obstruction from the  
mower, discharge tube, chute, and the hood.  
4. After you remove the obstruction, install the  
complete bagger system and resume  
operation.  
12  
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Removing the Bagger  
An uncovered discharge opening will  
allow objects to be thrown in  
operator’s or bystander’s direction.  
Also, contact with blade could occur.  
Thrown objects or blade contact can  
cause serious injury or kill you or  
bystanders.  
If you remove the spring-loaded hood  
when it is closed (in the down  
position), the hood may suddenly fly  
open and you or someone else may be  
bruised, pinched, or injured in another  
way.  
Always open (raise) the hood before  
you remove or install it on the quick-  
attach bracket.  
Never operate mower unless discharge  
deflector, or entire grass collection  
system, or mulch kit is installed.  
4. Open the hood and remove the two bags from  
the bag frame hooks (Figure 13).  
1. Move the motion control levers outward to  
neutral position, disengage the power take  
off (PTO), engage parking brake, stop the  
engine, remove the key, and wait for all  
moving parts to stop before leaving the  
operating position.  
5. Lift the bagger mount assembly and hood off  
the bagger hitch.  
Note: The bagger hitch does not have to be  
removed from the unit.  
2. Unlatch the upper tube and the lower  
tube. Remove the upper tube from the  
hood seal.  
Operating the mower with the front  
weight installed and the bagger  
removed may cause loss of traction  
and steering control or an unstable  
condition which could result in injury  
or death.  
Operating the mower with the bagger  
installed and the front weight removed  
may cause loss of traction and  
steering control or an unstable  
condition which could result in injury  
or death.  
Install the front weight only when the  
bagger is installed.  
Note: The removable weight is heavy. Use  
care when lifting it. Make sure that you can  
hold it securely before lifting it. Use caution  
when positioning your hands so that you do  
not set it down on your hands or fingers.  
Install the bagger only when the front  
weight is installed.  
3. Remove the bagger mount bracket from  
the deck and retain all hardware see  
Figure 9.  
6. Remove the weight on the front of the mower.  
Note: The weight support assembly can stay  
mounted to the unit when the bagger and  
weight are removed.  
Note: The boot mount bracket does not  
have to be removed from the deck.  
7. Store all hardware in a convenient location.  
Note: On the 52” deck, the discharge baffle  
does not have to be removed from the deck;  
you may notice better discharge with it  
installed. If removed, replace the original  
hardware in the deck holes.  
13  
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4. Make sure that the spring and rod are installed  
so that the rod is retained from sliding out by  
the front bracket and the spring holds the  
discharge deflector in the down position. Refer  
to (Figure 14) for proper orientation.  
Replacing the Discharge  
Deflector  
An uncovered discharge opening will  
allow objects to be thrown in  
operator’s or bystander’s direction.  
Also, contact with blade could occur.  
Thrown objects or blade contact can  
cause serious injury or kill you or  
bystanders.  
Important: The discharge deflector must be  
spring loaded in the down position. Lift the  
deflector up to test that it snaps to the full  
down position.  
Operating Tips  
Larger Machine with Bagger  
Remember that the mower is longer and wider  
with this attachment installed. By turning too  
sharply in confined places you may damage the  
attachment.  
Never operate mower unless discharge  
deflector, or entire grass collection  
system, or mulch kit is installed.  
1. Locate items shown in Figure 14.  
Trimming  
Always trim with the left side of the mower. Do  
not trim with the right side of the mower because  
you could damage the bagger’s chute and  
discharge tube.  
Cutting Height  
Do not set the mower cutting height too low  
because long grass surrounding the mower can  
prevent air from getting under the mower and  
entering the bagging system. If enough air  
doesn’t get under the mower, the bagging system  
will plug.  
Cutting Frequency  
Cut the grass often, especially when it grows  
rapidly. You will have to cut your grass twice if it  
gets excessively long.  
Cutting Technique  
Figure 14  
For best lawn appearance, be sure to slightly  
overlap the mower into the previously cut area.  
This helps reduce the load on the engine and  
reduces the chance of plugging the chute and  
discharge tube.  
1. Mower deck  
2. Discharge deflector  
4. Spring  
6. Assembled view  
3. Discharge deflector bracket  
5. Rod  
2. Place the discharge deflector on the deck.  
Using Bag Liners  
3. Orient the spring so that the short leg points  
towards the discharge deflector and the  
longer leg points towards the deck as  
shown in Figure 14. Place spring on rod  
and slide rod, straight end, through the front  
discharge deflector bracket, discharge  
deflector, and rear deflector bracket.  
Although not required, bag liners may be inserted  
into each grass bag to collect clippings and make  
disposal more convenient (Figure 15). If you use  
a bag liner, remove the filled grass bag and close  
the top of the liner. Then pull the liner out the  
grass bag or turn the bag upside down while  
14  
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holding the handle on the bottom of the grass  
bag, allowing the liner to slide out.  
Bagging Long Grass  
Excessively long grass is heavy and may not be  
propelled completely into the grass bags. If this  
happens, the discharge tube and chute may plug.  
To avoid plugging the bagging system, mow the  
grass at a high height of cut, then lower the  
mower to your normal cutting height and repeat  
the bagging process.  
Bagging Wet Grass  
Always try to cut grass when it is dry because  
your lawn will have a neat appearance. If you  
must cut wet grass, use the conventional side  
discharge feature of the mower. Several hours  
later, when the clippings are dry, install the  
complete bagger attachment and vacuum up the  
grass clippings.  
Figure 15  
1. Cloth grass bag  
2. Bag (liner)  
Bagging Speed  
Signs of Plugging  
Most often you will bag with the mower  
throttle in the Fast position and drive at a  
normal ground speed. However, in extremely  
dry and dusty grass, you may want to slightly  
reduce the throttle speed and increase the  
ground speed of the mower. The bagging  
system may plug if you drive too fast and the  
engine speed gets too slow. On hills it may be  
necessary to slow the mower ground speed.  
This helps maintain the engine speed and  
bagging efficiency.  
As you are bagging, a small amount of grass  
clippings normally blow out the front of the  
mower. An excessive amount of clippings blowing  
out indicates that the bags are full or the system  
is plugged.  
As the bagger fills, extra weight is  
added to the back of the machine. If  
you stop and start suddenly on hills,  
you may lose traction and steering  
control or the machine may tip.  
Do not start or stop suddenly when  
going uphill or down hill. Avoid  
uphill starts.  
If you do stop the machine when  
going uphill, disengage the PTO.  
Then back down the hill using a  
slow speed.  
Do not change speeds or stop on  
slopes.  
15  
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Maintenance  
Note: The left and right sides of the machine are determined while sitting in the seat in the  
normal operating position.  
Recommended Maintenance Schedule(s)  
Maintenance Service  
Maintenance Procedure  
Interval  
After the first 10 operating  
hours  
Inspect the bagger  
Clean the bagger.  
Before each use or daily  
Inspect the bagger.  
Clean the bagger.  
Before storage  
If you leave the key in the ignition switch, someone could accidentally start the engine  
and seriously injure you or other bystanders.  
Remove the key from the ignition and disconnect the wire from the spark plug before  
you do any maintenance. Set the wire aside so that it does not accidentally contact the  
spark plug.  
Debris built up in the engine compartment, if not removed, could be ignited by a hot  
engine. A fire in the engine compartment can burn you and others and can damage  
property.  
Before using and while the engine is cool, check for debris in the engine compartment.  
Keep the machine free of grass, leaves, or other debris build-up.  
Clean up oil or fuel spillage and fuel soaked debris.  
Allow the machine to cool before storing.  
16  
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Inspecting the Bagger  
Attachment  
Cleaning the Bagger  
Attachment  
Inspect the bagger attachment after the first  
10 hours of operation, and monthly  
thereafter.  
1. After each use, remove and wash the  
inside and outside of the bagger top,  
discharge tube, chute, and the underside  
of the mower, using water sprayed from a  
garden hose. Use a mild automotive  
detergent to remove stubborn dirt.  
1. Check the chute, discharge tube, and the  
bagger top. Replace these parts if they  
are cracked or broken.  
2. Make sure you remove matted grass  
from all parts.  
2. Tighten all nuts, bolts, and screws.  
3. Under normal use the bags will  
deteriorate and wear. Inspect the grass  
bags for deterioration.  
3. After washing, let all of the parts dry  
thoroughly. Do not wash the grass bags.  
Storage  
You or bystanders could be severely  
injured by flying debris or thrown  
objects that may pass through torn,  
worn or deteriorated grass bags.  
Storing the Bagger  
Attachment  
1. Clean the bagger attachment; refer to  
Cleaning the Bagger Attachment.  
Frequently check the grass bags  
for holes, rips, wear, and other  
deterioration.  
2. Inspect the bagger attachment for  
damage; refer to Inspecting the Bagger  
Attachment.  
Do not wash the grass bags.  
3. Make sure the grass bags are empty and  
thoroughly dry.  
If the bag has deteriorated, install  
new grass bags supplied by the  
manufacturer of this bagger  
attachment.  
4. Store the bagger in a clean, dry place,  
out of direct sunlight. This protects the  
plastic parts and extends the life of the  
bagger. If you must store the bagger  
outside, cover it with a weatherproof  
cover.  
Inspecting the Mower Blades  
Refer to your mower Operator’s Manual for  
complete blade maintenance.  
Caring for the Grass Bags  
Washing the grass bags is not  
recommended.  
Under normal use the bags will deteriorate  
and wear. To prevent rapid deterioration of  
the bag material, store the bags where they  
will dry completely after each use.  
17  
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Tips and Troubleshooting  
1. When the bags get full, there will be  
slight blowout from the front right corner  
of the deck. Emptying the bags at this  
point will minimize the potential for the  
tube to plug.  
4. During dry conditions, switching to a  
lower lift blade may reduce blowout  
without hurting quality of cut.  
5. Maintaining a ground speed that does not  
pull down the engine RPM will allow for  
the highest productivity and best quality  
of cut. Bogging the engine RPM down by  
going too fast will cause plugging and  
quality of cut issues.  
2. If there is excessive blowout from the  
deck, check to make sure that the rear  
screen in the hood is clear of grass build  
up. It is recommended that the screen  
and mesh portions of the bags be  
cleaned regularly to maintain proper air  
flow. This is especially important in wet  
conditions.  
6. When storing the bagger, it is  
recommended that any grass build up in  
the tubes be cleaned out.  
3. During dry conditions check engine air  
cleaners and clean cooling fins more  
frequently. The bagger has been  
designed to minimize the impact of dust  
and debris on the mower, but bagging  
can be a dirty environment.  
18  
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3-Year Limited Consumer Warranty  
(30-Day Limited Commercial Warranty)  
Exmark Quest Riding Mowers  
(For units purchased on or after January 1, 2007)  
Consumer Warranty Conditions and Products Covered  
All warranty work must be performed by an authorized Exmark  
Service Dealer using Exmark approved replacement parts.  
Exmark Mfg. Co. Inc. and its affiliate, Exmark Warranty Company,  
pursuant to an agreement between them, jointly warrant on the  
terms and conditions herein, that we will repair, replace or adjust  
any part manufactured by Exmark and found by us (in the exercise  
of our reasonable discretion) to be defective in factory materials or  
workmanship for a period of three years for residential usage** of  
Exmark Quest mowers.  
Instructions for Obtaining Warranty Service  
The product must be registered with original proof of purchase  
by an Exmark Service Dealer before obtaining any warranty  
service.  
Contact any Exmark Service Dealer to arrange service at their  
dealership. To locate a dealer convenient to you, access our  
402-223-6375.  
This warranty applies to Exmark Quest mowers purchased on or  
after January 1, 2007 sold in the US or Canada. This warranty may  
only be assigned or transferred to a second (or third) owner by an  
authorized Exmark dealer. The warranty period commences upon  
the date of the original retail purchase.  
If for any reason you are dissatisfied with the Service Dealer’s  
analysis or with the assistance provided, contact us at:  
Exmark Customer Service Department  
The Exmark Warranty Company  
2101 Ashland Avenue  
Beatrice, NE 68310  
402-223-6375 or  
Products  
Warranty Period  
1 year  
Attachments  
Belts and Tires  
Battery  
90 days  
1 Year Prorated  
3-Year, 3rd Year Covered by Exmark  
Engine*  
Owner’s Responsibilities  
*Please refer to the manufacturer’s warranty statement that is  
included in the literature packet. Exmark Warranty Company  
extends coverage for warrantable engine items as defined by the  
manufacturer’s original warranty during the 3rd year of warranty.  
The Exmark turf equipment, including any defective part, must  
be returned to an authorized Exmark service dealer within the  
warranty period. This warranty extends only to turf equipment  
operated under normal conditions. You must read the operator’s  
manual. You must also properly service and maintain your  
Exmark product as described in the operator’s manual. Such  
routine maintenance, whether performed by a dealer or by you,  
is at your expense.  
This warranty only includes the cost of parts and labor.  
** Residential usage means use of the product on the same lot as  
your home. Use at more than one location is considered  
commercial use, and the commercial use warranty detailed below  
would apply.  
General Conditions  
Exmark will cover up to $45 for associated pick-up and delivery  
charges to and from any authorized Exmark Service Dealer. This  
will apply to the first warrantable service repair only. Additional  
transportation charges may apply, contact your Dealer for details.  
The sole liability of Exmark and Exmark Warranty Company with  
respect to this warranty shall be repair and replacement as set  
forth herein. Neither Exmark nor Exmark Warranty Company  
shall have any liability for any other cost, loss or damage,  
including but not limited to, any incidental or consequential  
loss or damage.  
Limited Warranty for Commercial Use  
Exmark Quest mowers and attachments used for commercial,  
institutional, or rental use are warranted against defects in  
materials or workmanship for the following time periods from the  
date of purchase:  
In particular, we shall have no liability or responsibility for:  
Expenses related to gasoline, oil or lubricants.  
Travel time, overtime, after hours time or other  
extraordinary repair charges or charge relating to repairs or  
replacements outside of normal business hours at the place  
of business of the authorized Exmark Service Dealer.  
Rental of like or similar replacement equipment during the  
period of any warranty, repair or replacement work.  
Any telephone or telegram charges or travel charges.  
Loss or damage to person or property other than that  
covered by the terms of this warranty.  
Products  
Air Cooled Gas Engines  
All other items  
Warranty Period  
90 day limited warranty  
30 day limited warranty  
Items and Conditions Not Covered  
This warranty does not cover the following:  
Pickup and delivery charges to and from any authorized Exmark  
Service Dealer beyond first warrantable service.  
Any damage or deterioration due to normal use, wear and tear,  
or exposure.  
Cost of regular maintenance service or parts, such as filters,  
fuel, lubricants, tune-up parts, and adjustments.  
Any product or part which has been altered or misused or  
required replacement or repair due to normal wear, accidents, or  
lack of proper maintenance.  
Any repairs necessary due to use of parts, accessories or  
supplies, including gasoline, oil or lubricants, incompatible with  
the turf equipment or other than as recommended in the  
operator's manual or other operational instructions provided by  
Exmark.  
Any claims for lost revenue, lost profit or additional cost as  
a result of a claim of breach of warranty.  
Attorney's fees.  
No Claim of breach of warranty shall be cause for cancellation  
or rescission of the contract of sale of any Exmark mower.  
Some states do not allow exclusions of incidental or  
consequential damages, so the above exclusions and  
limitations may not apply to you.  
This warranty gives you specific legal rights, and you may  
also have other rights which vary from state to state.  
There are no other express warranties except for engine and  
special emission system coverage stated elsewhere herein or  
included with the product.  
19  
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SEE EXMARK’S COMPLETE  
LINE OF ACCESSORIES  
RIDING ACCESSORIES  
CUSTOM RIDE SEAT SUSPENSION SYSTEM  
DECK LIFT ASSIST KIT  
HITCH KIT  
LIGHT KIT  
MICRO-MULCH SYSTEM  
ROLL OVER PROTECTION SYSTEM (ROPS)  
SNOW BLADE  
SUN SHADE  
TRASH CONTAINER  
TURF STRIPER  
ULTRA VAC COLLECTION SYSTEM  
ULTRA VAC QUICK DISPOSAL SYSTEM  
WALK BEHIND ACCESSORIES  
GRASS CATCHER  
MICRO-MULCH SYSTEM  
STEERABLE SULKY  
SULKY HITCH KIT  
TURF STRIPER  
STANDON  
Check us out on the Web:  
© 2007 EXMARK MFG. CO. INC.  
INDUSTRIAL PARK BOX 808  
BEATRICE, NE 68310  
PART NO. 109-6383 Rev. B  
(402) 223-6300  
FAX (402) 223-5489  
®
ALL RIGHTS RESERVED  
PRINTED IN U.S.A.  
MFG. CO.  
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