Durst Printer Gamma 60 61 User Manual

Gamma 60/61  
Gamma 70/71  
Direct Digital Ceramic  
Decoration Systems  
The Durst Gamma is the world‘s first  
industrial-scale inkjet printer using  
specially formulated, pigmented  
ceramic inks to digitally decorate  
ceramic floor and wall tiles, offering  
significant economic benefits as well  
as superior design advantages over  
traditional systems.  
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The Durst non-impact CMYK inkjet printing  
technology uses droplets of ink jetted from  
the small apertures (nozzles) to a specified  
position on the tile to create an image.  
During printing the four colors—cyan,  
magenta, yellow and black, abbreviated  
as CMYK—are automatically combined in  
various ways to create virtually any color  
required in one step.  
The CMYK Printing Process  
Same glazes as for conventional printing  
The specially formulated pigmented  
ceramic inkjet inks for the Gamma  
work with the same glazes used with  
conventional screen printing equipments  
and do not require special glazes to create  
the color, such as other digital systems,  
in addition they are not influenced by the  
environmental conditions (temperature,  
humidity, etc.) of the production process.  
Tile Transport System  
On the Gamma the tiles are transported  
on conveyor belt. The transport system is  
designed for easy integration of the Gamma  
into an existing production line. It features  
continuous speed adjustment and quick stop  
and start functions. On the printer entrance  
a precise autocentering tile guiding system  
assures perfect image/tile registration.  
Software  
Ink Supply  
Proprietary, patented Durst user software  
designed for the needs of the ceramic tile  
industry and built on the successful Durst  
software used in over 1000 Durst Lambda  
– high resolution digital laser imagers and  
in more than 500 Rho’s – large format  
industrial scale inkjet printers since 1994.  
It features on-the-fly, full random printing  
for unlimited number of different tiles from  
given designs, concept printing, register  
printing, sophisticated color management  
control and many other interesting features.  
The Durst Gamma features large main ink  
supply tanks with a user-friendly ink refill  
system.  
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For decorating tiles, the manufacturing  
companies desire faster turnaround time,  
smaller runs and more flexibility in the  
decorating process to minimize inventories  
and maximize cash flow. The Durst Gamma  
Direct Digital Ceramic Decoration System  
offers the following advantages:  
The Advantages  
Ultimate Design Variation & Flexibility  
(Patented Durst Random Design Printing  
Technology).  
With this technology endless different  
tiles can be created, using several designs  
at the same time and to obtain each tile  
to be different. It allows to develop new  
products and to offer new customized  
solutions. New design samples can also be  
created much faster and at lower costs.  
Unique custom designs and concepts are  
now possible.  
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100 % Edge-to-Edge Decoration  
Full Relief Decoration  
Higher Print Quality and Richer Colors  
Extraordinary definition in terms of details,  
colors, dynamic range and decorations,  
obtaining tiles with a more natural look.  
Delivers superior printing quality to  
conventional techniques. Integrated color  
management system to match the colors of  
the design originals.  
With the Durst Gamma the entire top  
surface of the tile is printed, right to the  
very edge where the mould falls. No more  
When decorating uneven tiles (with  
medium & strong reliefs), it assures  
perfect definition of all parts. Since  
need to use colored glaze body to minimize the decoration of high and low reliefs  
the effect of “white edges” known from  
traditional decoration systems.  
are decorated simultaneously, it ensures  
designs with greater continuity and  
more realism.  
On Demand Printing & Trials  
Reduced ink Management & Storage  
costs  
Since with this technology there is no  
physical setup and color change needed,  
the printing quantity or square meters  
have no influence to the production cost  
and setup-time. To facilitate on-demand  
printing, the Gamma features very fast  
production changeover and new model  
start-up (it is sufficient to change the  
printing file) in addition to no down time  
between jobs.  
Since the digital system automatically  
creates all required colors and tonal  
shades with just 4 colors, it eliminates  
all activities relating to preparation,  
management, control and storage of  
colors, fixatives, solvents, etc., and  
obviates the need for printing drums and  
screens. The process is also ultimately  
more flexible, because the quantity of  
ink always corresponds perfectly to the  
production requirements, thus reducing  
stock.  
This assures also shorter production time  
from creation to final decorated tile.  
Easy Operation – Remote Diagnostics  
The Gamma features a user guided touch-  
screen operation and remote access  
diagnostics and servicing via network.  
No Special Glazes Required – Stable  
Production  
“Open Book“ Natural Stone Imitations  
The system uses pigmented, ceramic  
CMYK inks to print onto the same  
glazes as used for traditional decoration  
systems. The colors are not influenced by  
the environmental conditions of the  
production processes.  
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Technical Data  
General Specifications  
Printing Specifications  
Tile Specifications  
Power Supply:  
Printing System:  
Tile Type:  
230/400 V AC 3-phase  
Patented Durst Synchronized Inline Printing  
System (SIPS)  
• Wall and floor tiles  
(ceramic and porcelain tiles) in form of  
Green tile bodies (monocottura – fired once)  
and fired bisque (bicottura – fired twice)  
• Ceramic border tiles – Listello  
(terzo fuoco – third fire)  
Configuration:  
System can be configured for right or left hand  
operation.  
Resolution:  
200 - 924 dpi  
Dimensions (L x W x H)  
Colors:  
Gamma 60/61: 509 x 230 x 270 cm  
(200 x 91 x 107 in.)  
Gamma 60/61: 4 colors CMYK  
Gamma 70/71: 3 colors at your choice  
Tile Width (un-fired)  
Gamma 60/61: 10 – 56.9 cm (3.9 – 22.4 in.)  
Gamma 70/71: 10 – 71.5 cm (3.9 – 28 in.)  
Gamma 70/71: 577 x 230 x 285 cm  
(227 x 91 x 112 in.)  
Inks:  
Special, Patented Pigmented Ceramic Inks for  
decorating floor and wall tiles, as well as third  
fire applications.  
Tile Length (un-fired)  
Gamma 60/61: 10 – 130 cm (3.9 – 51.2 in.)  
Gamma 70/71: 10 – 135 cm (3.9 – 53 in.)  
Weight  
Gamma 60/61: Approx. 4000 kg (8800 lb)  
Gamma 70/71: Approx. 4500 kg (9900 lb)  
Ink Supply:  
Tile Thickness:  
Safety Standards:  
complies with currently valid guidelines  
Ink supply system designed for continuous, non- 5 to 20 mm (0.2 – 0.8 in.)  
stop operation with user-friendly refill system.  
Greater thickness on special request  
Software:  
Proprietary and patented 64 Bit LINUX based  
Durst Gamma software with intuitive workflow  
and sophisticated, powerful job preparation and  
print controls for fast and easy operation.  
Environmental Requirements  
Temperature Range:  
+5°C to +40°C (+41°F to 104°F)  
Native File Format:  
CMYK-TIFF  
Relative Humidity:  
25-80 % non condensing  
Image Processing:  
Patented Durst Print Engine with on-the-fly  
image processing and random image variation  
control with multiple choices for ultimate tile  
variability and very fast operation  
Printing Speed: (Belt Speed)  
• 1 – 64 m/min. (1 – 210 ft/min.)  
• 1 – 32 m/min. (1 – 105 ft/min.)  
at maximum resolution of 924 dpi  
Copyright 1994- 2006 Durst  
©
Phototechnik AG, Brixen/Italy  
All Rights Reserved - Patents and  
Patents Pending for Soft- and Hardware  
Durst, Durst Gamma, Durst Rho, Durst  
Lambda, Durst Epsilon and Durst  
Autocutter are trademarks of Durst  
Phototechnik AG. All other trademarks  
or registered trademarks are the  
property of their respective owners.  
Descriptions, illustrations and  
Durst Phototechnik  
AG  
Industrial Printing Division  
Vittorio-Veneto-Straße 59  
I-39042 Brixen, Italy  
Telefon +39/0472 81 01 11  
Telefax +39/0472 83 09 80  
specifications subject to change  
without notice.  
Durst Phototechnik AG, 09/2008  
©
IX22005  
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