SPOTLIGHT
10 MILLION CANDLE POWER
93255
ASSEMBLY AND OPERATING INSTRUCTIONS
Due to continuing improvements, actual product may differ slightly from the
product described herein.
3491 Mission Oaks Blvd., Camarillo, CA 93011
©
®
Copyright 2005 by Harbor Freight Tools . All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions and replacement parts, please call 1-800-444-3353
REV 01/07
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7. Use the right tool for the job.Do not attempt to force a small tool or attachment
to do the work of a larger industrial tool. There are certain applications for
which this tool was designed. It will do the job better and more safely at the
rate for which it was intended. Do not modify this tool and do not use this tool
for a purpose for which it was not intended.
8. Maintenance. For your safety, service and maintenance should be performed
by a qualified technician as a high voltage hazard exists within the unit circuitry.
Battery replacement is not hazardous, however.
9. Check for damaged parts. Before using any tool, any part that appears
damaged should be carefully checked to determine that it will operate properly
and perform its intended function. Do not use if any parts are broken; or any
other condition that may affect proper operation. Any part that is damaged
should be properly repaired or replaced by a qualified technician. Do not use
the tool if any switch does not turn On and Off properly.
10. Replacement parts and accessories. When servicing, use only identical
replacement parts. Use of any other parts will void the warranty. Only use
accessories intended for use with this tool.Approved accessories are available
from Harbor Freight Tools.
11. Grounded tools must be plugged into an outlet properly installed and
grounded in accordance with all codes and ordinances. Never remove
the grounding prong or modify the plug in any way. Check with a qualified
electrician if you are in doubt as to whether the outlet is properly grounded.
If the tools should electrically malfunction or break down, grounding provides
a low resistance path to carry electricity away from the user.
12. Avoid body contact with grounded surfaces such as pipes, radiators,
ranges, and refrigerators. There is an increased risk of electric shock if your
body is grounded.
13. Do not abuse the Adapter Power Cord. Never use the Power Cord to
carry the adapter or pull the Plug from an outlet. Keep the Power Cord
away from heat, oil, sharp edges, or moving parts. Replace damaged
Power Cords immediately. Damaged Power Cords increase the risk of electric
shock.
14. When operating a power tool outside, use an outdoor extension cord
marked “W-A” or“W”. These extension cords are rated for outdoor use, and
reduce the risk of electric shock.
Note: Performance of this Spotlight may vary depending on variations in local line
voltage while charging, or Spotlight Battery power.
SKU 93255
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Page 3
Battery Precautions
permanently damaged. Never over-
discharge a Battery by using the tool
even after tool performance is
decreasing.When tool performance
begins to diminish, stop the tool, and
recharge the Battery.
1. Read all instructions and warnings
on the Battery before charging the
battery.
2. To avoid accidents, charge the
supplied Battery only. Use only the
supplied charging adapters for
charging the internal Battery.
13. Always remove the Battery from the
Spotlight before performing
inspection, maintenance, cleaning
procedures, or storage.
3. Replace a dead Battery with only the
same type (See Specifications, page
2).
Warning:The warnings, cautions, and
instructions discussed in this
instruction manual cannot cover all
possible conditions and situations
that may occur. It must be understood
by the operator that common sense
and caution are factors which cannot
be built into this product, but must be
supplied by the operator.
4. Do not expose the Battery to rain or
wet conditions.
5. To avoid damage of cable and plug,
never pull the cable to disconnect
the Adapter.
6. Do not use the Adapters if the cable
or plug are damaged.
Unpacking
7. Repairs should be carried out by a
qualified technician.
When unpacking, check to make sure
the following parts are included. If any
parts are missing or broken, please call
Harbor Freight Tools at the number on
the cover of this manual.
8. Do not touch the Battery poles with
any conductive source.
9. Do not store the Battery in a box with
other metal objects.
Main Unit
10. Do not throw the Battery in a fire or
in the general trash. Contact your
local hazardous waste disposal
authority for proper disposal.
11. Do not drain the Battery completely
before recharging. Recharge fully
when low, or quarterly when stored.
12. Always recharge the Battery when
tool performance begins to diminish.
Severe heat is most destructive to a
Battery; the more heat generated,
the faster the Battery loses power.
A Battery that gets too hot can be
Car Plug Adapter
Shoulder
Strap
REV 01/07
SKU 93255
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Page 4
Charging Battery
Caution: Set the Spotlight On/Off Switch to the Off position before charging.
Never charge the Battery for over 16 hours. Charge only until the red LED
Battery Status Indicator shuts off. Do not operate the Spotlight while charging.
1. Open the Charging Port Cover (10) and plug the AC/DC Adapter (37) into the
charging port underneath, and the other end into the 120 VAC electrical outlet.
The Charging Status Indicator turns red, indicating charging. The Battery will
charge for approximately 13-16 hours if the AC Adapter is used.
When charging is complete, the Charging Status Indicator turns off, indicating
charging is complete.
2. Unplug the Adapter from the power source and store again in the Adapter
compartment of the Spotlight. Latch the Back Cover.
Note: Never attempt to charge the Battery (25) by using the Car Plug Adapter (36).
This Adapter should only be used to power the spotlight when the battery is
out of power.
Operation
Warning: Avoid eye damage. Do not shine light directly into the eyes of people
or animals. This Spotlight emits a high intensity beam and could cause
temporary blindness if shined directly into the eyes.
1. To turn the Spotlight on, hold the Rubber Grip handle with one hand, and push
the On/Off Switch with the other. The first stop is the low setting and the
second stop is the high setting.
2. To check the battery charge status, press the Battery Status Button (34) with
the light on. Note the number of yellow LEDs that illuminate. If there are 3, the
unit is almost fully charged. If there is only one, switch the unit off and recharge
it.
3. To position the Spotlight at rest, move the Stands to the desired position.
4. To turn the Spotlight off, pull the On/Off Switch back.
5. A 12VDC device that draws less than 10 Amps can be plugged into the 12V
Inlet/Outlet (8) and powered by this unit’s battery. This will only work while the
ON/OFF switch is in its OFF position. Never try to power a device that uses
more than 10 Amps.
SKU 93255
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Page 5
Maintenance
1. Store in a clean and dry location.
2. Charge the Battery after each use, and every three months if not used.
3. If the 12 VDC cord does not function, the fuse may be blown. Unscrew the
metal nut at one end of the cord and remove the old fuse. If the wire inside is
broken, replace with another F10A250V (Fast-acting, 10 Amp, 250 Volt) fuse
of the same type.
Battery Replacement
1. Remove the screws at the top back of the spotlight and open the Hatch (26).
2. Carefully pull out the existing Battery and pull off the wire terminals.
3. Replace the Battery with a new one of the same type (See page 2).
4. Push the red wire connector onto the positive (+) Battery terminal and the
black wire connector onto the negative (–) Battery terminal. Be sure that the
wires are connected properly. Otherwise, the Spotlight will be damaged.
5. Place Battery back into the battery compartment. Close the Back Cover, and
install and tighten screws.
6. Charge the new Battery as described on page 4.
Bulb Replacement
Note: Make sure all parts are cool to the touch before
replacing the bulb.
1. Pull the Lens Ring Cover (1) off and set it aside.
Un-thread the Lens Holding Ring (2), being careful
not to allow the Lens (3) to fall out.
2. Be careful - the edges of the Lens may be sharp!
Remove Lens and gently set it aside, it is fragile.
3. Remove the Refractor (4) and detach the three
wires leading to the Bulb (5).
4. Squeeze the ends of the Bulb Retaining Spring
(6) together, and hold them - see A, right.
5. Swing the Bulb Retaining Spring (6) up and remove
it - see B, right.
6. Turn the Bulb (5) slightly counterclockwise and
slide it out - see C, right.
7. Using a clean rag, cloth or gloved hand, install a
proper replacement Bulb without touching the bulb
portion. If the bulb is touched, it must be cleaned with rubbing alcohol and
allowed to dry before being installed.
(Bulb replacement continued on next page.)
SKU 93255
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Page 6
8. Reassembly is the reverse of the
earlier steps. When reattaching the
wires, be certain that the wires are
reattached in the order shown to the
right.
Parts List
Part
1
Description
Lens Ring Cover
Part
Description
20 Left Rear Stand Leg
21 Rear Stand Hinge
22 Lower Rear Stand Bar
23 Upper Rear Stand Bar
24 Right Rear Stand Leg
25 7 Ah, 12V Battery
26 Battery Hatch
2
Lens Holding Ring
Lens
3
4
Refractor
5
Bulb (H4 12V100/90,)
Bulb Retaining Spring
Left Housing
6
7
8
12V Inlet/Outlet
Left Housing Cover
27 Battery Hatch Cover
28 Right Housing
9
10 Charging Port Cover
11 12V Inlet/Outlet Cover
12 Left Handle
29 Battery Cover
30 Right Housing Cover
31 Right Handle
13 Upper Front Stand Bar
14 Lower Front Stand Bar
15 Front Stand Hinge Cover
16 Left Front Stand Leg
17 Front Stand Hinge
32 Slider
33 Switch
34 Battery Status Button
35 Circuit Board
36 Car Plug Adapter
37 AC/DC Charging Adapter
18 Right Front Stand Leg
19 Rear Stand Hinge Cover
NOTE: Some parts are listed and shown for illustration purposes only
and are not available individually as replacement parts.
SKU 93255
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Page 7
Assembly Diagram
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS
MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR
SHE IS QUALIFIEDTO MAKE ANY REPAIRSTOTHE PRODUCT ORTHAT HE OR SHE IS QUALIFIED
TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR
DISTRIBUTOR EXPRESSLY STATESTHAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD
BE UNDERTAKEN BY CERTIFIED AND LICENSEDTECHNICIANS AND NOT BYTHE BUYER.THE
BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE
ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER
INSTALLATION OF REPLACEMENT PARTS THERETO.
SKU 93255
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Page 8
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