Char Broil Gas Grill 06601295 User Manual

06601295  
ASSEMBLY/USE & CARE  
MANUAL  
FOR OUTDOOR HOUSEHOLD USE ONLY.  
DO NOT USE INDOORS OR  
FOR COMMERCIAL COOKING.  
INSTALLER/ASSEMBLER: Leave these instructions with  
consumer.  
CONSUMER: Keep this manual for future reference.  
WARNING  
Read this manual before cooking on grill. Failure to follow  
all manufacturers’ instructions could result in serious  
personal injury and/or property damage.  
Combustion by-products produced when using this product  
contain chemicals known to the State of California to cause  
cancer, birth defects, or other reproductive harm.  
CAUTION  
Read and follow all safety statements, assembly  
instructions and Use and Care directions before attempting  
to assemble and cook.  
WARNING  
FOR YOUR SAFETY  
Some parts may contain sharp edges — especially as  
noted in the manual! Wear protective gloves if necessary.  
1. Do not store or use gasoline or other  
flammable vapors and liquids in the  
vicinity of this or any other appliance.  
2. An LP tank not connected for use  
shall not be stored in the vicinity of  
this or any other appliance.  
If you have any questions or need assistance during  
assembly, please call 1-800-241-7548.  
FOR YOUR SAFETY  
If you smell gas:  
1. Shut off gas to the appliance.  
2. Extinguish any open flame.  
3. Open lid.  
4. If odor continues, immediately call your  
gas supplier or your fire department.  
C O L U M B U S , G A  
06601295_42804181 (05-30-07)  
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Parts List  
Key Qty. Description  
Parts List  
Key Qty. Description  
Kit Number  
Kit Number  
A.......1.......Base Assy .. ..........................................................29001148  
B.......1.......Control Panel Leg Kit ........................................... 55710172  
C ......2.......Cart Leg ................................................................55710167  
D ......1.......Spark Generator ...................................................29101267  
E.......1.......HVR Assembly. .....................................................29101005  
F.......1.......Porcelain Bottom Kit..............................................55710173  
G ......1.......Burner....................................................................29101009  
H ......1.......Medallion ..............................................................29101010  
I........1.......Control Knob..........................................................29101011  
J .......1.......Porcelain Top Kit........ ...........................................55710174  
K.......1.......Top Handle Kit...... .................................................55710169  
L.......1.......Heat Indicator.......... ..............................................55710175  
K
M......1.......Grease Cup Kit.......................................................55710171  
N ......1.......Electrode Wire........................................................29101019  
O ......1.......Electrode ................................................................29101021  
P.......1.......Pull Handle.............................................................29101023  
Q ......1.......Cooking Grate ........................................................29101024  
R ......1.......Valve Cover............................................................29101025  
.......1.......Hardware Bag ........................................................42030297  
L
J
H
C
P
B
G
C
Q
D
I
R
E
F
O
N
M
A
06601295 • 3  
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Use & Care  
WARNING  
LP Tank (LP Gas Supply Cylinder)  
• If the regulator frosts turn off grill and LP tank  
valve immediately. This indicates a problem with  
the tank and it should not be used on any product.  
Return to supplier!  
The LP tank used with your grill must meet the following  
requirements.  
LP tank designed for use with your grill measures 12”  
(diameter) x 12-1/2” (tall) with 14 lb. capacity maximum. LP  
tank which measures 12” (30.5cm) (diameter) x 18” (45.7  
cm) (tall) with 20 lbs. (9 kg.) capacity maximum may also be  
used.  
LP Tank Removal, Transport And Storage  
Turn OFF all control knobs and LP tank valve. Turn coupling  
nut counterclockwise by hand only - do not use tools to  
disconnect. Remove attachment holding LP tank, then lift up  
and off support bracket. Install safety cap onto LP tank valve.  
Always use cap and strap supplied with valve. Failure to  
use safety cap as directed may result in serious  
personal injury and/or property damage.  
Be constructed and marked in accordance with  
specifications for LP tank of the U. S. Department of  
Transportation (DOT) or for Canada, CAN/CAS-B339,  
cylinders, spheres and tubes for transportation of dangerous  
goods, Transport Canada (TC). See LP tank collar for  
marking.  
LP tank valve must have:  
•Type 1 outlet compatible with regulator or grill.  
•Safety relief valve.  
UL listed Overfill Protection Device  
(OPD). This OPD safety feature is  
identified by a unique triangular  
LP Tank  
Safety  
Valve  
Cap  
hand wheel. Use only LP tanks  
equipped with this type of valve.  
Do not use a POL transport plug  
Retainer  
OPD Hand Wheel  
(plastic part with external threads)!  
Strap  
It will defeat the safety feature  
of the valve.  
OPD Hand Wheel  
Type 1 outlet with  
thread on outside  
A disconnected LP tank in storage or being transported must  
have a safety cap installed (as shown). Do not store an LP  
tank in enclosed spaces such as a carport, garage, porch,  
covered patio or other building. Never leave an LP tank  
inside a vehicle which may become overheated by the sun.  
Always keep LP tank in upright position during use, transit or  
storage.  
A
Safety Relief  
Valve  
Strap and Cap  
Do not store an LP tank in an area where children play.  
LP tank must be arranged for vapor withdrawal and include  
collar to protect LP tank valve.  
LP (Liquefied Petroleum Gas)  
LP gas is nontoxic, odorless and colorless when produced.  
For Your Safety, LP gas has been given an odor (similar to  
rotten cabbage) so that it can be smelled.  
LP gas is highly flammable and may ignite unexpectedly  
when mixed with air.  
DANGER  
LP Tank Filling  
• Do not insert any tool or foreign objects into the  
valve outlet or safety relief valve. You may damage  
the valve and cause a leak. Leaking propane may  
result in explosion, fire, severe personal injury, or  
death.  
Use only licensed and experienced dealers.  
LP dealer must purge a new tank before filling.  
Dealer should NEVER fill LP tank more than 80% of LP tank  
volume. Volume of propane in tank will vary by temperature.  
A frosty regulator indicates gas overfill. Immediately close LP  
tank valve and call local LP gas dealer for assistance.  
Do not release liquid propane (LP) gas into the atmosphere.  
This is a hazardous practice.  
• If a leak is detected at any time, STOP and call the  
fire department.  
To remove gas from LP tank, contact an LP dealer or call a  
local fire department for assistance. Check the telephone  
directory under “Gas Companies” for nearest certified LP  
dealers.  
• If you cannot stop a gas leak, immediately close LP  
tank valve and call LP gas supplier or your fire  
department!  
4 • 06601295  
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LP Tank Exchange  
Many retailers that sell grills offer you the option of replacing  
your empty LP tank through an exchange service. Use only  
those reputable exchange companies that inspect, precision  
fill, test and certify their cylinders. Exchange your tank  
only for an OPD safety feature-equipped tank as  
described in the "LP Tank" section of this manual.  
Always keep new and exchanged LP tanks in upright  
position during use, transit or storage.  
WARNING  
If “growing” bubbles appear do not use or  
move the LP tank. Contact an LP gas supplier  
or your fire department!  
Connecting Regulator to the LP Tank  
Leak test new and exchanged LP tanks BEFORE  
connecting to grill.  
1. Turn control knob OFF.  
2. Turn LP tank OFF by turning hand wheel clockwise to a full  
stop (A).  
3. Remove the protective cap from LP tank valve. Always use  
cap and strap supplied with valve.  
Leak Test  
Leak test must be repeated each time LP tank is exchanged  
or refilled.  
Do not smoke during leak test.  
4. Hold regulator, insert nipple (B) into LP tank valve. Nipple  
must be centered in LP tank valve. Hand tighten coupling  
nut, holding regulator in a straight line(C) with LP tank  
valve so as not to cross thread the connection.  
5. Turn coupling nut clockwise to tighten to a full solid stop. The  
regulator will seal on the back-check feature in LP tank valve,  
resulting in some resistance. An additional one-half to  
three quarters turn is required to complete connection.  
Tighten by hand only - do not use tools.  
Do not use an open flame to check for gas leaks.  
Grill must be leak checked outdoors in well-ventilated area,  
away from ignition sources such as gas fired or active  
electrical appliances. During leak test, keep grill away from  
open flames or sparks.  
Use a clean paint brush and 50/50 soap and water solution. Use  
mild soap and water. sDo not use household cleaning  
agents. Damage to gas train components can result.  
Note: If you cannot complete the final connection, disconnect  
regulator and repeat steps 4 and 5. If you are still unable  
to complete the connection, do not use this valve and  
regulator! Call 1-800-241-7548 for a replacement.  
1. Turn control knob to OFF.  
2. Be sure regulator is tightly connected to LP tank.  
3. Completely open LP tank valve by turning hand wheel  
counter clockwise. If you hear a rushing sound, turn gas off  
immediately. There is a major leak at the connection.  
Correct before proceeding.  
6. Follow “Leak Test” instructions on the following page.  
4. Brush soapy solution onto following connections:  
• LP tank valve (1) including threaded portion into tank;  
• Regulator fitting, face at crimps and vent hole (2).  
• Hose (3) and all connections;  
• All LP tank welds (LP tank collar, middle and bottom) (4).  
5. “If growing” bubbles appear, there is a leak. Close LP tank  
valve immediately. Re-tighten connections and repeat leak  
test procedures. If leaks cannot be stopped replace parts.  
Order new parts by giving the serial, model number and  
name of items needed to the Grill Service Center at  
1-800-241-7548.  
OPD Hand Wheel  
Type 1 outlet with  
thread on outside  
A
Safety Relief  
Valve  
Strap and Cap  
Nipple has to be centered  
into the LP tank valve.  
B
6. Always close LP tank valve after performing leak test by  
turning hand wheel clockwise.  
Hold coupling nut and regulator  
as shown for proper connection  
to LP tank valve.  
3
1
C
Coupling Nut  
4
2
Regulator  
3
06601295 • 5  
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Hose Check  
Before each use, check to see if hoses are cut, worn or  
kinked. Replace damaged hoses before using grill. Use only  
valve/hose/regulator specified by manufacturer.  
WARNING  
• Never attempt to attach this grill to the self-contained  
LP gas system of a camper trailer or motor home.  
Kinked  
Hose  
Normal  
Hose  
• Do not use grill until leak-tested.  
Safety Tips  
s
Before opening LP tank valve, check the coupling nut for  
Turning Grill Off  
tightness.  
sWhen grill is not in use, turn off control knob and LP tank  
valve.  
sNever move grill while in operation or still hot.  
sUse long-handled barbecue utensils and oven mitts to avoid  
burns and splatters.  
Turn knob to OFF position. Turn LP tank hand wheel  
clockwise to a full stop.  
Ignitor Check  
Turn gas off at LP tank. Press ignitor button rapidly. “Click”  
should be heard each time at electrode. See Troubleshooting  
section if not click is heard.  
s
The grease cup must be attached to grease clip and emptied  
Valve Check  
after each use. Do not remove grease cup until grill has  
completely cooled.  
Important: Make sure gas is OFF at LP tank before  
checking valve. Knob locks in place. To check valve, first  
push in knob and release, knob should spring back. If knob  
does not spring back, replace valve assembly before using  
grill. Turn knob to LOW position then turn back to OFF  
position. Valve should turn smoothly.  
s
If you notice grease or other hot material dripping from grill  
onto valve, hose or regulator, turn off gas supply at once.  
Determine the cause, correct it, then clean and inspect valve,  
hose and regulator before continuing. Perform a leak test.  
s
The regulator may make a humming or whistling noise during  
Before Your First Cookout  
operation. This will not affect safety or use of grill.  
sIf you have a grill problem see the "Troubleshooting Section".  
Light burner, check to make sure it is lit, close the lid and warm  
up grill on HIGH for 15 minutes. Curing of paint and parts will  
produce an odor only on first lighting.  
Burner Flame Check  
1. Light burner in grill bottom using long-stem match as  
described in Match Lighting.  
2. Push in and rotate knob from HIGH to LOW. You should see  
a noticeably smaller flame in LOW position from that seen in  
HIGH position. Always check flame, as described above, prior  
to each use  
WARNING  
• NEVER attempt to light burner with lid closed. A buildup  
of non-ignited gas inside of closed grill is hazardous.  
• Never operate grill with LP tank out of correct position  
specified in assembly instructions.  
sLet grill cool before placing briquets.  
• Always close LP tank valve and remove coupling nut  
before moving LP tank from specified operating  
position.  
Ignitor Lighting  
sDo not lean over grill while lighting.  
1. Open lid. Turn on gas at LP tank.  
2. Push in and turn knob on control leg to HIGH.  
3. Push IGNITOR button rapidly to light. Be sure burner lights  
and stays lit.  
4. If IGNITOR does not work, follow match lighting instructions.  
CAUTION  
• Putting out grease fires by closing the lid is not  
possible. Grills are well ventilated for safety reasons.  
• Do not use water on a grease fire. Personal injury may  
result. If a grease fire develops, turn knobs and LP  
tank off.  
CAUTION  
If burner does not light, turn knob(s) to OFF, wait 5  
minutes, try again. If the burner does not ignite with the  
valve open, gas will continue to flow out of the burner  
and could accidentally ignite with risk of injury.  
• Do not leave grill unattended while preheating or  
burning off food residue on HI. If grill has not been  
regularly cleaned, a grease fire can occur that may  
damage the product.  
6 • 06601295  
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Match Lighting  
General Grill Cleaning  
sDo not lean over grill while lighting.  
1. Open lid. Turn gas on at LP tank.  
2. Place lit long-stem match into one of three  
large match lighting holes around burner  
tube from beneath grill.  
Clean porcelain grill lid and bottom with soap and water or  
non-abrasive cleaner to remove dust and grease. Use  
Cream of Tarter for stubborn stains. Do not use a grill  
cleaner on outside of grill. Wipe with vinegar. Do not paint  
inside of grill.  
3. Push in and turn control knob to HIGH.  
Be sure burner lights and stays lit.  
Replace ceramic briquets as frequently as necessary to  
avoid grease buildup and flare-ups.  
Porcelain grate: Because of glass-like composition, most  
residue can be wiped away with baking soda/water solution  
or specially formulated cleaner. Use non-abrasive scouring  
powder for stubborn stains.  
Match-lighting holes  
CAUTION  
Repainting Your Grill  
• Clean burner twice a month when in regular  
use. Clean burner prior to use after storage.  
Spiders and insects like to build nests in  
burner tubes (especially during colder  
months). These nests can cause flashback  
(fire in burner tube).  
After extended use and exposure to weather, paint on grill  
legs may deteriorate or become spotted. Although this  
detracts from grill’s appearance, it will not impair its  
performance.  
To refinish grill legs, use wire brush and lightly sand with fine  
grit sandpaper. Sanding allows new paint to adhere more  
easily. Refinish legs with heat resistant paint.  
Storing Your Grill  
Clean cooking grate and discard old briquets.  
Apply a light coating of vegetable oil to heat plate.  
Store in dry location.  
When LP tank is connected to grill. Store both outdoors in  
wee ventilated space and ut of reach of children.  
Cover grill if stored outdoors. Choose from a variety of grill  
covers offered by the manufacturer.  
Typical spider web inside burner  
Store grill indoors ONLY if LP tank is disconnected, removed  
from grill and stored outdoors.  
Cleaning the Gas Train  
1. Turn gas OFF at knob and LP tank.  
2. Remove cooking grate and grease cup (A).  
3. Remove acorn nuts and burner plate (B).  
4. Disconnect ignitor wire from electrode. Wipe ceramic portion  
of electrode with rubbing alcohol and cloth (C).  
5. Examine upper and lower surfaces of burner tube closely (D).  
If any cracks or holes are found, replace burner tube.  
A
Valve  
sVERY IMPORTANT:  
When replacing burner tube, burner tube must pass through hole  
in valve cover and engage valve attached to control leg.  
B
Burner Tube  
6. Using garden hose (preferably with nozzle), force water  
through burner tube to clean.  
7. Replace burner place and acorn nuts.  
C
8. If grill is to be stored, coat tube burner lightly with cooking oil.  
Wrap protective cover over each end to keep insects out.  
9. Attach flat end of ignitor wire to electrode.  
10. Add briquets to grill.  
11. Replace cooking grate and grease cup.  
12. Before cooking again on grill, follow Gas Flow Check.  
13. Grill must be completely dry before cooking.  
D
A
06601295 • 7  
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Before Beginning Assembly  
• Remove all contents from box. Lay cardboard on the ground when unpacking, assemble grill parts on the cardboard to avoid  
scratching surfaces.  
• Carefully read and follow all assembly instructions, paying particular attention to parts orientation.  
• Easily find fasteners by referring to each item (shown actual size) at the start of each step.  
• Minimum tools...for assembly of your grill include screwdrivers (Phillips), adjustable wrench and pliers. A 3/8” nut driver would be  
ideal.  
• You may fill your LP gas tank prior to assembly. The tank must also have the safety cap installed onto the tank when not in use, See  
Use & Care section.  
Items to Assemble  
1 Grill Bottom  
1 Control Leg  
A Unfold leg. Fasten leg using (2) #10-24x3/8” self-tap screws.  
B Attach leg to grill bottom with (2) #10-24 X 1” machine screws and (2) #10-24 lock nuts.  
Finger tighten only. Secure with t-nuts.  
Note: Be sure that hole in grill bottom for electrode is pointing upward toward control  
panel.  
C Push ignitor through control leg and secure with locking nut.  
1
1
1 Ignitor  
2 #10-24x1” Machine Screws  
2 #10-24 Lock Nuts  
2 T-Nuts  
2 #10-24x3/8" Self-Tap Screws  
Self-tap  
screw  
#10-24  
Lock Nuts  
Qty: 2  
A
#10-24x1”  
Machine Screws  
Qty: 2  
#10-24x3/8"  
Qty: 2  
C
C
T-Nuts  
Qty: 2  
Ignitor  
B
Control Leg  
Grill Bottom  
Hole for electrode facing  
toward control leg.  
8 • 06601295  
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Items to Assemble  
2 Plain Legs  
4 #10-24x1”Machine Screws  
4 #10-24 Lock Nuts (keps)  
4 T-Nuts  
A Unfold legs. Fasten each leg using (2) #10-24x3/8” self-tap screws.  
B Attach leg handle onto one leg with machine screws and hex nuts. Only finger  
tighten hex nuts. Secure with t-nuts.  
C Place screws and hex nuts into each leg, finger tighten only. Secure legs to grill  
bottom with t-nuts.  
12  
4 #10-24x3/8" Self-Tap Screws  
#10-24  
Lock Nuts  
Qty: 4  
Self-tap  
screw  
#10-24x3/8"  
Qty: 4  
T-Nuts  
Qty: 4  
#10-24x1”  
Machine Screws  
Qty:4  
A
B
C
C
Plain Leg  
06601295 • 9  
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Items to Assemble:  
1 Base  
6 #10-24x1”Machine Screws  
6 Lock Nuts (#10-24)  
Turn cart over as shown. Make sure wheels on base face away from control leg.  
A Each leg attaches to base with two machine screws and hex nuts.  
3
Lock Nuts  
#10-24  
Wheels opposite of handle.  
#10-24  
Lock Nuts  
Qty: 6  
Base  
#10-24x1”  
Machine Screws  
Qty:6  
10-24x1”  
Machine  
Screws  
leg correctly attached to base  
Control Leg  
A
Handle  
Items to Assemble:  
1 Valve/Hose/Regulator  
4
A Insert valve stem into opening on control  
leg, attach with machine screws.  
2 #6-32x3/8” Machine Screws  
#6-32x3/8”  
Machine Screws  
Qty: 2  
A
A
Valve/Hose/Regulator  
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A Insert burner tube into center hole through grill bottom.  
B Then insert burner tube through hole in valve cover, making  
sure flanges are facing towards control panel leg.  
C Engage burner tube over valve attached to control leg.  
D Fasten burner to grill bottom with machine screws and hex  
nuts.  
E Connect control knob to valve.  
F Valve cover flanges goes inside control leg, attach with  
two self-tap screws.  
Items to Assemble:  
1 Burner  
2 #10-24x3/8” Machine Screws  
2 Lock Nuts (#10-24)  
1 Valve Cover  
5
#10-24  
Lock Nuts  
Qty: 2  
#10-24x3/8”  
Machine Screws  
Qty: 2  
2 #10x3/8” Self-tap Screw  
1 Control Knob  
#10x3/8”  
Self-tap Screw  
Qty: 2  
B
A
Burner  
Valve Cover  
C
Correct engagement  
of valve and burner tube  
Control Knob  
F
D
E
Valve cover inside  
control leg  
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Items to Assemble:  
4 Lock Nuts (#10-24)  
3 #10-24x2” Machine Screw  
3 Spacers  
1 Electrode  
1 #10-24x3/8” Machine Screw  
A Place the 2” machine screw from under grill bottom. Slide a spacer onto  
screw, attach with hex nut.  
B Insert long end of electrode from beneath grill bottom.  
C Secure with 3/8” machine screw and hex nut.  
6
#10-24x3/8”  
Machine  
Screw  
#10-24  
Lock Nuts  
Qty: 4  
Spacers  
Qty: 3  
Qty: 1  
#10-24x2”  
Machine  
Screw  
A
Qty: 3  
B
C
Electrode  
Items to Assemble  
1 Ignitor Wire  
1 Heat Plate  
A Connect round end of ignitor wire to ignitor.  
B Connect flat end of ignitor wire to electrode.  
C Place heat plate on ends of 2” machine screws, attach with acorn nuts.  
7
3 Acorn Nuts  
Heat Plate  
Acorn Nuts  
Qty: 3  
C
A
B
Ignition Wire  
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Items to Assemble  
1 Grease Clip  
1 Grease Cup  
A Thread end of grease wire through hole from inside grill bottom.  
B Place curved end of grease clip into other hole.  
C Shows grease clip correctly assembled from inside grill bottom.  
D Place grease cup into grease clip.  
8
A
D
Grease Clip  
Grease Cup  
B
C
Items to Assemble:  
1 Cooking Grate  
9
A Cooking grate rests on T-nuts.  
A
Cooking Grate  
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Items to Assemble:  
1 Lid Handle  
2 Machine Screw  
2 Lock Nuts (#10-24) (keps)  
1 Temperature Gauge w/Wing Nut  
Items to Assemble:  
3 Lid Hangers  
3 #12-14x1/2” Self-tap Screw  
11  
10  
Self-tapScrew  
#12-14x1/2”  
Qty: 3  
A Attach lid handle to lid with machine screws and hex nuts.  
Tighten the screws not the hex nuts.  
B Remove wing nut from thermometer. Place thermometer into  
lid and reattach the wing nut  
Lid Handle  
A Attach lid hangers inside of lid with self-tap screw as shown..  
A
A
#10-24  
Lock Nut  
Qty: 2  
Lid Hangers  
B
Temperature  
Gauge  
#10-24x1”  
Machine Screw  
Qty: 2  
Hang lid on side of grill bottom  
from lid hangers.  
Lock Nuts  
Wing Nut  
Items to Assemble  
1 LP Tank  
12  
sLP tank should be filled at this time.  
DANGER  
• Never fill the cylinder beyond 80% full. An overfilled  
LP tank is hazardous due to possible gas released  
from the safety relief valve.  
A Place LP tank onto base as shown. Tighten thumbscrew to  
hold tank in position.  
• The safety relief valve on the LP tank could activate  
releasing gas and cause an intense fire with risk of  
property damage, serious injury or death.  
• NEVER store a spare LP tank under or near grill or  
in enclosed areas.  
• If you see, smell or hear escaping gas, immediately  
get away from the LP tank/grill and call your fire  
department.  
• All spare LP tanks must have safety caps installed  
on the LP tank outlet.  
CAUTION  
A
• Failure to install tank correctly may allow gas hose  
to be damaged in operation.  
14 • 06601295  
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Cooking Chart  
Cooking times and temperatures may vary according to specific recipes, cooking conditions or barbecue equipment used. Take this into  
consideration to insure best results. Temperatures: High = 500-650°F / Medium = 350-450°F / Low = 200-300°F.  
Item  
Size/Qty.  
Time  
Temperature  
Tips  
Beef Steak  
1 inch  
Rare: 7-10 minutes, Medium: 12-15 minutes  
Well: 18-20 minutes  
High/medium  
high  
Sear over high heat. Reduce to medium high,  
cover.  
Hamburgers  
Pork Chop  
1/2 inch  
1 inch  
Medium: 10 minutes, Medium/well: 12 minutes  
Well: 15 minutes  
Medium  
Cover, turn once.  
30 minutes, Internal temp. 160°F  
1 hour, Internal temp. 160°F  
High/medium  
Low  
Sear over high heat. Reduce to medium, cover  
Boneless Pork Loin 2 lbs.  
Brown roast over direct heat, cover. Remove to  
side for indirect cooking, cover  
Baby Back Pork Ribs 1-3/4 lbs.  
50 minutes  
20 minutes  
Medium/low  
Low  
Brown over medium/low for 10 minutes, cover.  
Reduce to low, cover. Baste last 15 minutes with  
sauce.  
Boneless, Skinless, 8 oz.  
Chicken Breast  
Medium/high  
Medium  
Pound, rub with oil. Sear over high heat, cover.  
Reduce to medium, cover.  
Chicken Pieces  
1 each  
Wings: 20 minutes, Leg/thigh: 35 minutes  
Breast: 40 minutes, Internal temp. 165°F  
Cook skin side first, cover.  
Turkey Breast with 2 lbs.  
Ribs  
1 hour, Internal temp. 165°F  
5 minutes  
Low  
Cook skin side down first to brown, cover.  
Skewered, oiled, cover.  
Shrimp, Medium,  
peeled and deveined  
8 oz.  
Medium/high  
Medium  
Corn on Cob  
1 each  
1 each  
1 each  
40 minutes  
Husks on, soaked in cold water. Direct heat,  
cover. Turn during cooking.  
Baking Potatoes  
1 hour  
Medium  
Wrap in aluminum foil. Indirect heat, cover. Turn  
once during cooking.  
Yellow Onion  
12-15 minutes  
Medium/high  
1/2 inch whole rings, oiled, cover.  
Food Safety  
• Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria, follow  
these four basic steps:  
Clean: Wash hands, utensils and surfaces with hot soapy water before and after handling raw meat and poultry.  
Separate: Separate raw meats and poultry from ready-to-eat foods to avoid cross contamination. Use a clean platter and utensils  
when removing cooked foods.  
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a thermometer to ensure proper internal food temperatures.  
Chill: Refrigerate prepared foods and leftovers promptly.  
For more information call: USDA Meat and Poultry Hotline at  
1-800-535-4555 in Washington, DC (202) 720-3333, 10:00 am-4:00 pm EST  
How To Tell If Meat Is Grilled Throughly  
• Meat and poultry cooked on a grill often browns very fast on the outside. Use a meat thermometer to be sure food has reached a  
safe internal temperature, and cut into food to check for visual signs of doneness.  
• Whole poultry should reach 1800F; breasts 1700F. Juices should run clear and flesh should not be pink.  
• Hamburgers made of any ground meat or poultry should reach 1600F, and be brown in the middle with no pink juices. Beef, veal  
and lamb steaks, roasts and chops can be cooked to 1450F. All cuts of pork should reach 1600F.  
• NEVER partially grill meat or poultry and finish cooking later. Cook food completely to destroy harmful bacteria.  
• When reheating takeout foods or fully cooked meats like hot dogs, grill to 1650F, or until steaming hot.  
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Troubleshooting  
Possible Cause  
Wire and/or electrode covered with cooking residue.  
Electrode and burner are wet.  
Electrode cracked or broken ”sparks at crack”.  
Wire is loose or disconnected.  
Problem  
Burner will not light using ignitor  
Prevention/Cure  
Clean wire and/or electrode with rubbing alcohol and clean swab.  
Wipe dry with cloth.  
Replace electrode.  
Reconnect wire or replace electrode/wire.  
Replace ignitor wire/electrode.  
Replace electrode.  
Wire is shorting (sparking) between ignitor and electrode.  
Bad electrode.  
Burner will not match light.  
Check to see if LP tank is empty. If LP tank is not empty, refer to  
“Sudden drop in gas flow”.  
No gas flow.  
Turn the coupling nut about one-half to three quarters additional  
turn until solid stop. Tighten by hand only-do not use tools.  
Clear burner tube.  
Re-engage burner and valve.  
Check steps in assembly instructions.  
Coupling nut and regulator not fully connected.  
Obstruction of gas flow.  
Disengagement of burner to valve.  
Is grill assembled correctly?  
Sudden drop in gas flow or low flame.  
Out of gas.  
Excess flow valve tripped.  
Check for gas in LP tank.  
Turn off knob and LP tank valve. Wait 30 seconds and light grill.  
If flames are still low turn off knob and LP tank valve. Disconnect  
regular. Reconnect regulator and leak test. Turn on LP tank  
valve, wait 30 seconds and then light grill.  
Flames blow out  
Flare-up  
High or gusting winds.  
Low on LP gas.  
Excess flow valve tripped.  
Turn front of grill to face wind or increase flame height.  
Refill LP tank.  
Refer to “Sudden drop in gas flow” above.  
Grease buildup.  
Excessive fat in meat.  
Excessive cooking temperature.  
Clean grill.  
Trim fat from meat before grilling.  
Adjust (lower) temperature accordingly.  
Persistent grease fire  
Grease trapped by food buildup around burner system.  
Turn knob to OFF. Turn gas off at LP tank. Open lid carefully and  
let fire burn out. After grill cools, remove and clean all parts.  
Flashback...(Fire in burner tube)  
Unable to fill LP tank  
Burner and/or burner tube blocked.  
Clean burner and/or burner tube.  
Some dealers have older fill nozzles with worn threads.  
The worn nozzles don’t have enough “bite” to engage the valve.  
Try a second LP dealer.  
Certified Grill Parts And Accessories®, Char-Broil and Design®, Char-Broil (Gas Grill Briquettes)®, Char-Diamonds®, Cooking Zone and Design®, Diamond Flame®, Executive Chef®, Faststart®, Flare Fighter®, FlavorMaster®, Gas Grill  
Silouette and Design®, H2O Smoker®, Lava Flame®, MasterFlame®, MasterFlame Precision Cooking System®, PowerSpark®, Quantum®, PrecisionFlame and Design®, Sierra® and TruFlame® are registered Trademarks of the W.C. Bradley  
Company. Thermos® is a registered trademark of the Thermos Company and its affiliates.  
Artisan Collectiion by Char-Broil™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™, Outdoor Cooking Collection and  
Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™. The Minute Grill™, The Edge™, The Tuscan Collection™, and The Urban Grill™ are Trademarks of the W.C. Bradley  
Company. Universal Grill Parts and Design™ is a trademark of the Thermos Company and its affiliates.  
Protected under one or more of the following U.S. Patents: 4,598,692; 4,624,240; 4,747,391; 4,747,391; 4,817,583; 4,924,846; 4,989,579; 5,003,960; 5,076,256; 5,076,257; 5,090,398; 5,109,834; 5,224,676; 5,277,106; 5,421,319; 5,441,226;  
5,452,707;5,458,309; 5,566,606; 5,579,755; 5,582,094; 5,613,486; 5,649,475; 5,706,797; 5,711,663; 5,765,543; 5,931,149; 5,996,573; 6,095,132; 6,135,104; 6,173,644; 6,279,566; 6,397,731; 6,418,923;6,439,222; 6,523,461; 6,792,936; D282,619;  
D339,714; D341,292; D343,337; D358,059; D361,466; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D405,643; D406,005; D406,009; D413,043; D413,229; D413,229; D414,982; D415,388; D416,164; D416,441;  
D417,587; D422,516; D423,274; D423,876; D428,303; D435,396; D463,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975;  
D449,492; D451,759; D456,202S; D460,313; D461,359 and D477,501. Canada: 87743; 87744; 92607; 92608 and 1,316,424. Other Patents Pending.©2006 W.C. Bradley Co., All Rights Reserved.  
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Limited Warranty  
Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after  
correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase.  
The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid, by the consumer, for review and  
examination.  
90 Days LIMITED warranty  
Upon consumer supplying proof of purchase as provided herein, Manufacturer will repair or replace the parts listed below which are proven  
defective during the applicable warranty period. Parts required to complete such repair or replacement shall be free of charge to you except for  
shipping costs. The original consumer-purchaser will be responsible for all shipping charges of parts replaced under the terms of this  
limited warranty.  
This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not  
transferable. Manufacturer requires reasonable proof of your date of purchase. Therefore, you should retain your sales slip or invoice and register  
your new product immediately. Defective or missing parts subject to this limited warranty will not be replaced without registration or proof of purchase.  
manual included with this product and retain your sales receipt for proof of purchase.  
This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions  
or discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the  
discoloration of stainless steel surfaces.  
This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.  
If an original replacement part is not available, a comparable replacement part will be sent. You will be responsible for all shipping charges of  
parts replaced under the terms of this limited warranty.  
ITEMS MANUFACTURER WILL NOT PAY FOR:  
1. Service calls to your home.  
2. Repairs when your product is used for other than normal, single-family household or residential use.  
3. Damage resulting from accident, alteration, misuse, abuse, fire, flood, acts of God, improper installation, installation not in accordance with  
electrical or plumbing codes, or use of products not approved by the manufacturer.  
4. Any food loss due to product failures.  
5. Replacement parts or repair labor costs for units operated outside the United States or Canada.  
6. Pickup and delivery of your product.  
7. Repairs to parts or systems resulting from unauthorized modifications made to the product.  
8. The removal and/or reinstallation of your product.  
9. Shipping cost, standard or expedited, for warranty and replacement parts.  
DISCLAIMER OF IMPLIED WARRANTIES; LIMITATION OF REMEDIES  
Repair or replacement of defect parts is your exclusive remedy under the terms of this limited warranty. Manufacturer will not be responsible for  
any consequential or incidental damages arising from the breach of either this limited warranty or any applicable warranty, or for failure or damage  
resulting from acts of God, improper care and maintenance, grease fire, accident, alteration, replacement of parts by anyone other than  
Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather, acts of nature, animal tampering), improper  
installation or installation not in accordance with local codes or printed manufacturer instructions.  
THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE  
SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET FORTH  
IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE, INCLUDING IMPLIED  
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY LIMITED IN DURATION TO THE  
DURATION OF THIS LIMITED WARRANTY.  
Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise  
remedies in addition to or inconsistent with those stated above.  
Manufacturer’s maximum liability, in any event, shall not exceed the documented purchase price of the product paid by the original consumer.  
This warranty only applies to units purchased from an authorized retailer and or re-seller.  
NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or  
exclusions may not apply to you. This limited warranty gives you specific legal rights as set for herein. You may also have other rights which vary  
from state to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this  
product or the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-  
purchaser prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment  
selling this product in order to obtain performance under this limited warranty.  
If you wish to obtain performance of any obligation under this limited warranty, you should write to:  
Char-Broil Consumer Relations  
P. O. Box 1240  
Columbus, GA 31902-1240  
Consumer returns will not be accepted unless a valid Return Authorization is first acquired by calling 1-800-241-7548 and then clearly marked  
on the outside of the package and the package is shipped freight/postage pre-paid to the address above.  
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Please register your grill online at:  
WWW.GRILLREGISTRATION.COM  
(If you register online, you do not need to send in this registration card.)  
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intentionally  
blank  
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Char-Broil, LLC • Columbus, GA 31902 • Assembly Instructions ©2006  
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