Campbell Hausfeld Air Compressor FP2004 User Manual

Operating Instructions  
Model FP2004  
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the  
product described. Protect yourself and others by observing all safety information. Failure to comply with instructions  
could result in personal injury and/or property damage! Retain instructions for future reference.  
Need  
Assistance?  
Call Us First!  
1-800-543-8622  
Portable Hand-held  
Air Compressor  
Have the serial number, model  
Description  
number, and parts list (with missing  
parts circled before calling).  
Portable oilless air compressors are for  
home and workshop use. All models  
are equipped with regulators, ball  
bearings and motors with automatic  
overload protection.  
Breathable Air Warning  
DO NOT RETURN THE  
PRODUCT TO THE  
RETAILER!  
This compressor/pump is not  
equipped and should not be used  
“as is” to supply breathing quality  
air. For any application of air for  
human consumption, the air  
compressor/pump will need to be  
fitted with suitable in-line safety  
and alarm equipment. This  
STOP!  
Safety Guidelines  
Record the Model No., Serial No. and  
date of purchase located on the base  
below the pump in the space below.  
This manual contains information that  
is very important to know and  
understand. This information is  
provided for SAFETY and to PREVENT  
EQUIPMENT PROBLEMS. To help  
recognize this information, observe the  
following symbols.  
additional equipment is necessary  
to properly filter and purify the air  
to meet minimal specifications for  
Grade D breathing as described in  
Compressed Gas Association  
Commodity Specification G 7.1 -  
1966, OSHA 29 CFR 1910. 134,  
and/or Canadian Standards  
Model No. ____________________  
Serial No. ____________________  
Date of purchase _________________  
Danger indicates  
an imminently  
hazardous situation which, if not  
avoided, will result in death or serious  
injury.  
Retain these numbers for future  
reference.  
Associations (CSA).  
Do not operate  
unit if damaged  
during shipping, handling or use.  
Damage may result in bursting and  
cause injury or property damage.  
Warning indicates  
a potentially  
hazardous situation which, if not  
avoided, could result in death or  
serious injury.  
DISCLAIMER OF WARRANTIES  
In the event the compressor is used  
for the purpose of breathing air  
application and proper in-line  
safety and alarm equipment is not  
simultaneously used, existing  
warranties shall be voided, and  
Campbell Hausfeld disclaims any  
liability whatsoever for any loss,  
personal injury or damage.  
Caution indicates a  
potentially  
hazardous situation which, if not  
avoided, may result in minor or  
moderate injury.  
General Safety  
Since the air compressor and other  
components (material pump, spray  
guns, filters, lubricators, hoses, etc.)  
used, make up a high pressure  
pumping system, the following safety  
precautions must be observed at all  
times:  
Notice indicates  
!
NOTICE  
important  
information, that if not followed, may  
cause damage to equipment.  
3. Only persons well acquainted with  
these rules of safe operation should  
be allowed to use the compressor.  
Unpacking  
1. Read all manuals  
included with this  
After unpacking the unit, inspect  
carefully for any damage that may have  
occurred during transit. Make sure to  
tighten fittings, bolts, etc., before  
putting unit into service. In case of  
questions, damaged or missing parts,  
please call 1-800-543-6400 for customer  
assistance.  
MANUAL  
product carefully. Be  
thoroughly familiar with  
the controls and the  
4. Keep visitors away and NEVER allow  
children in the work area.  
5. Wear safety glasses and  
use hearing protection  
when operating the  
pump or unit.  
proper use of the equipment.  
2. Follow all local electrical and safety  
codes as well as in the US, National  
Electrical Codes (NEC) and  
Occupational Safety and Health Act  
(OSHA).  
6. Do not stand on or use the pump or  
unit as a handhold.  
For parts, product & service information  
© 1999 Campbell Hausfeld  
IN229800AV 8/99  
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Model FP2004  
MOISTURE IN COMPRESSED AIR  
Electrical Data (Con’t)  
GROUNDING INSTRUCTIONS  
Moisture in compressed air will form into droplets as it comes from an air  
compressor pump. When humidity is high or when a compressor is in continuous  
use for an extended period of time, this moisture will collect in the tank. When  
using a paint spray or sandblast gun, this water will be carried from the tank  
through the hose, and out of the gun as droplets mixed with the spray material.  
IMPORTANT: This condensation will cause water spots in a paint job,  
especially when spraying other than water based paints. If sandblasting, it will  
cause the sand to cake and clog the gun, rendering it ineffective. A filter in  
the air line (MP3105), located as near to the gun as possible, will help  
eliminate this moisture.  
This unit does not need to be  
grounded.  
EXTENSION CORDS  
To avoid loss of  
!
NOTICE  
power and possible  
overheating, use additional air hose  
instead of extension cords to reach  
work area.  
higher number. Check the pressure  
with a separate pressure gauge.  
4. Attach chuck or other tool to open  
end of hose. The compressor is now  
ready to use.  
1. Use only an extension cord that has a  
receptacle that will accept plug on  
product.  
Wall Mounting  
The switch should  
be in the OFF  
position when connecting or  
disconnecting the power cord from the  
electrical outlet.  
2. Make sure extension cord is in good  
condition, and heavy enough to carry  
the current. An undersized cord will  
cause a drop in line voltage resulting  
in loss of power and overheating.  
This compressor is designed with an  
option to be hung on a wall or  
pegboard for convenient storage. It can  
also be operated while in the hanging  
position if one of the following  
conditions is met:  
REGULATOR  
1. This regulator controls air pressure to  
the hose and attachment.  
3. Table below shows correct size to use  
depending on cord length and  
nameplate ampere rating. If in  
doubt, use next heavier gauge.  
1. If mounted on a wall, mounting  
hardware is secured into wood or  
masonry with suitable fasteners.  
2. Turning knob clockwise increases air  
pressure at outlet.  
NOTE: The smaller the gauge number,  
the heavier the cord.  
3. Turning counterclockwise will lower  
air pressure at outlet.  
2. If mounted on drywall or gypsum  
board, toggle bolts or mounting  
anchors are strong enough and are  
properly secure to resist vibration  
from the compressor.  
Using Selector Guide  
Operation  
BREAK-IN PROCEDURE  
Do not attach air  
chuck or other tool  
to open end of hose until start-up has  
been completed and unit checks OK.  
The pressure regulator on the unit is  
used to control the air pressure output.  
A low number, such as 10, indicates low  
pressure. A high number, such as 100,  
indicates high pressure.  
3. If mounted on a pegboard, other  
items hung from the pegboard are  
secure enough to resist vibration  
from the compressor.  
The selector guide is located on top of  
the unit for convenience. Locate the  
number across from the desired usage.  
For example: To inflate a basketball,  
the pressure setting is 5 - 15. Turn the  
regulator until gauge reads the desired  
pressure. Inflate the ball. The unit will  
automatically “bleed off” any excess  
pressure after the ball is inflated.  
IMPORTANT: Do not operate  
compressor before reading instructions  
or damage may result.  
On the bottom of the compressor are  
two keyhole-shaped mounting points  
that are spaced 4 inches apart. The  
compressor is designed to be hung with  
the hose outlet pointed downward.  
When installing on pegboard, hang  
from 1/4 or 1/8 inch hooks spaced 4  
inches apart. When hanging from the  
wall, accurately space the fasteners  
exactly 4 inches apart horizontally or  
the compressor will not line up with  
the fasteners. The compressor is  
designed to hang from the head of the  
screw or nail.  
1. With power switch OFF, turn  
regulator knob fully  
counterclockwise to minimum  
operating pressure.  
2. While unit is still OFF, plug in power  
cord.  
Use care when  
referencing this  
3. Turn switch to ON position and run  
unit for 5 minutes to break in the  
pump parts.  
guide. Overinflating is possible  
regardless of the suggested regulator  
setting. Some variance may be  
necessary. Always try the lowest  
suggested number first. If desired  
results are not achieved, use the next  
This unit is a  
!
NOTICE  
continuously  
running compressor. Normal operation  
causes the regulator to vent air.  
Extension cords for 120V/5 Amp Unit  
Length of Cord (ft)  
Gauge of Cord  
25  
50  
100  
18  
16  
14  
3
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Portable Hand-held Air Compressor  
attempting to install, service, relocate  
or perform any maintenance.  
2. Extended use. Thermal shutdown is  
normal when compressor is used for  
extended period of time.  
Wall Mounting (Con’t)  
The compressor should be checked  
often for any visible problems and the  
following maintenance procedures  
should be performed each time the  
compressor is used.  
Mounting  
Points  
3. Lack of proper ventilation.  
4. High ambient temperature.  
If the thermal  
overload protectors  
are actuated, the motor must be  
allowed to cool down before start-up is  
possible. The motor will automatically  
restart without warning if left plugged  
into electrical outlet and unit is turned  
on.  
1. Turn power OFF and clean dust and  
dirt from motor, air lines and vent  
openings.  
IMPORTANT: Locate unit as far from  
spraying area as possible.  
STORAGE  
LUBRICATION  
This is an oilless  
type compressor  
requiring no lubrication.  
1. When not in use, store hose and  
compressor in a cool dry place.  
!
NOTICE  
2. Disconnect hose and hang open ends  
down, to allow any moisture to  
drain.  
THERMAL OVERLOAD PROTECTORS  
This compressor is  
equipped with  
Figure 3 - Bottom view of compressor  
automatic reset thermal overload  
protectors which will shut off the  
motors if they become overheated.  
Technical Service  
Maintenance  
For information regarding the opera-  
tion or repair of this product, please call  
1-800-543-6400. If you are calling from  
Ohio or outside the continental United  
States, please call 1-513-367-1182.  
If thermal overload protectors shut  
motor OFF frequently, look for the  
following causes.  
Disconnect power source  
then release all pressure  
from the system before  
1. Low voltage.  
Troubleshooting Chart  
Symptom  
Possible Cause(s)  
Corrective Action  
Compressor will not run  
1. No electrical power  
2. Blown fuse  
1. Plugged in? Check fuse/breaker or motor overload  
2. Replace blown fuse  
3. Breaker open  
4. Thermal overload(s) open  
3. Reset, determine cause of problem  
4. Motor(s) will restart when cool  
Fuses blow / circuit breaker  
trips  
Incorrect size fuse, circuit overloaded  
Check for proper fuse, use time-delay fuse. Disconnect other  
electrical appliances from circuit or operate compressor on its  
own branch circuit  
Thermal overload  
protector cuts out  
repeatedly  
1. Low voltage  
1. Check with voltmeter  
2. Reduce operating time or use a larger compressor  
3. Move compressor to well ventilated or cooler area  
2. Compressor is being overworked  
3. Lack of proper ventilation/room  
temperature too high  
Knocks, rattles, excessive  
vibration  
Defective pump  
Replace compressor  
Air output lower than  
normal / low discharge  
pressure  
1. Air leaks in piping or hose (on machine or  
in outside system)  
2. Regulator not set correctly  
3. Pump worn  
1. Replace leaking components or tighten as necessary  
2. Adjust regulator setting  
3. Replace compressor  
Excessive moisture in  
discharge air  
High humidity  
Move to area of less humidity; use air line filter  
No action needed  
Compressor runs  
continuously  
This compressor does not shut off when  
maximum pressure is attained  
4
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Model FP2004  
Notes  
5
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Portable Hand-held Air Compressor  
Limited Warranty  
1. DURATION: From the date of purchase by the original purchaser as follows: Standard Duty - One Year, Serious Duty - Two Years, Extreme  
Duty - Three Years.  
2. WHO GIVES THIS WARRANTY (WARRANTOR):  
Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive, Harrison, Ohio, 45030, Telephone: (800) 543-6400  
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell Hausfeld  
compressor.  
4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: Any Campbell Hausfeld air compressor.  
5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects due to material and workmanship with the exceptions noted below.  
6. WHAT IS NOT COVERED UNDER THIS WARRANTY:  
A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED FROM THE DATE OF  
ORIGINAL PURCHASE AS STATED IN THE DURATION. If this compressor is used for commercial, industrial or rental purposes, the  
warranty will apply for ninety (90) days from the date of purchase. Four cylinder single-stage and two-stage compressors are not  
limited to a ninety (90) day warranty when used in commercial or industrial applications. Some States do not allow limitations on  
how long an implied warranty lasts, so the above limitations may not apply to you.  
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE, OR  
MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion or limitations of incidental or  
consequential damages, so the above limitation or exclusion may not apply to you.  
C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance with instructions  
provided in the owner’s manual(s) supplied with compressor.  
D. Pre-delivery service, i.e. assembly, oil or lubricants, and adjustment.  
E. Items or service that are normally required to maintain the product, i.e. lubricants, filters and gaskets, etc.  
F. Gasoline engines and components are expressly excluded from coverage under this limited warranty. The Purchaser must comply  
with the warranty given by the engine manufacturer which is supplied with the product.  
G. Additional items not covered under this warranty:  
1. All Compressors  
a. Any component damaged in shipment or any failure caused by installing or operating unit under conditions not in accordance  
with installation and operation guidelines or damaged by contact with tools or surroundings.  
b. Pump or valve failure caused by rain, excessive humidity, corrosive environments or other contaminants.  
c. Cosmetic defects that do not interfere with compressor functionality.  
d. Rusted tanks, including but not limited to rust due to improper drainage or corrosive environments.  
e. Electric motors, check valves and pressure switches after the first year of ownership.  
f. Drain cocks.  
g. Damage due to incorrect voltage or improper wiring.  
h. Other items not listed but considered general wear parts.  
i. Pressure switches, air governors and safety valves modified from factory settings.  
2. Lubricated Compressors  
a. Pump wear or valve damage caused by using oil not specified.  
b. Pump wear or valve damage caused by any oil contamination or by failure to follow proper oil maintenance guidelines.  
3. Belt Drive / Direct Drive / Gas Driven Compressors  
a. Belts.  
b. Ring wear or valve damage from inadequate filter maintenance.  
c. Manually adjusted load/unload and throttle control devices.  
7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, compressor or component which is  
defective, has malfunctioned and/or failed to conform within duration of the warranty period.  
8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:  
A. Provide dated proof of purchase and maintenance records.  
B. Portable compressors or components must be delivered or shipped to the nearest Campbell Hausfeld Authorized Service Center.  
Freight costs, if any, must be borne by the purchaser.  
C. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).  
9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY:  
A. Repair or replacement will be scheduled and serviced according to the normal work flow at the servicing location, and depending on  
the availability of replacement parts.  
B. If the purchaser does not receive satisfactory results from the Authorized Service Center, the purchaser should contact Campbell  
Hausfeld (see paragraph 2).  
Limited Warranty applies in the U.S. and Canada only and gives you specific legal rights. You may also have other rights which vary from  
State to State or country to country.  
6
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