Home Generator Systems
Illustrated Parts List
Model
040275
15000 Rated Watts
Home Generator System
Manual No. 194689A Rev. B (03/28/2008)
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Illustrated Parts List - Main Unit
Item Part #
Description
Item Part #
Description
1
2
3
4
5
6
7
8
9
AA203030GS
BASE, Mounting
51 NSP
ASSY, Alternator (see page 7)
SCREW
187594GS
24910GS
194683GS
194829GS
194830GS
195936GS
842184
MOUNT, Vibration
52 692062
53 193506GS
54 809872
55 197164GS
56 194681GS
57 198928GS
58 56893GS
59 203396GS
60 198929GS
61 194682GS
62 194680GS
63 192445GS
64 *
HHS, Trilobular 5/16 - 18 x 1/2
SOLENOID, Gas Fuel
FITTING, Coupling
REGULATOR
DECAL, Caution Hot Surface
GASKET
MUFFLER
BASE, Muffler Box
KIT, Insulation, Muffler Base
CRIMPTITE, 10 - 24 x 1/2
ASSY, Bulkhead, Alt End w/Insulation
KIT, Insulation, Muffler Box
COLLECTOR, Muffler Box
BOX, Muffler Top
SCREW. 10 - 32 x 5/8
PPHMS, 4-40 x 0.19
WASHER, Lock #4
SWITCH, Oil Temp
PLATE, Switch Oil Temp
WIRE
BRACKET, Mounting Solenoid
ASSEMBLY, Tee
*
HHCS, M6 - 1.0 x 16
HHCS, M6 - 1.0 x 30
WASHER, 1/4 Lock
NUT, M6 - 1.0
10 *
11 *
12 *
13 B4300GS
14 194818GS
15 185939RGS
16 198913GS
17 198593AGS
18 194813GS
19 *
HHS, Trilobular, 1/4 - 20 x 1/2
BATTERY
WIRE-A, Black
65 *
KIT, Battery Hardware
WIRE-A, Red
66 186205GS
67 194699GS
68 186790CGS
70 205397GS
900 §
TUBE, Air Cleaner
HHCS, M6 - 1.0 x 12
WASHER, Flat 5/16 - M8
HOSE, Oil Drain
DECAL, Requirements, Fuel
ENGINE
FUEL HOSE
CLAMP
20 *
23 1723165SM
24 186649GS
25 *
901 843644
902 843438
DECAL, Oil Drain
HHCS, 5/16 - 18 x 2.5 Full Thread
NUT, 5/16 - 18
26 *
Items Not Illustrated
203369GS
27 *
WASHER, Lock 5/16 - M8
HHCS, 5/16 - 24 x 3/4 SEMS
HHCS, 5/16 - 18 x 2"
HHCS, M12 - 1.75 x 35
WASHER, M12
SUPPORT, Engine/Alternator, Black
WASHER, Shakeproof Ext. M6-1/4
WIRE, Ground
MANUAL, Install
MANUAL, Operator’s
MANUAL, Engine
28 *
203370GS
29 *
MS3483
30 *
203393GS
KIT, Manual/Accessory, HGS
PAINT, Touchup, Bottle, Continuum
Charcoal, 1/2oz
31 *
203374GS
32 B194685GS
34 *
198811GS
PAINT, Touchup, Bottle, Metallic
Silver, 1/2oz
35 186790FGS
36 *
WASHER, Lock M10
WASHER, Flat, M10
HHCS, M10 - 1.5 x 30
BRACKET, Mounting Alternator,
Black
B3518GS
202295GS
198866GS
203419GS
CAP, Funnel Oil Bottle
HOSE, Flex
37 *
38 *
KIT, Led Remote
39 B196639GS
KIT, Decals, Service
40 196387GS
41 *
DUCT, Air
Optional Accessories
PPHMS, M5 - 0.8 x 20
WASHER, Lock 3/8
SHCS, 3/8 - 16 x 1-1/4
HHCS, 5/16 - 18 x 3/4
WASHER, M12 Lock
NUT, Hex M12 - 1.75
WASHER, Flat M12
NUT, M10 - 1.5
203417GS
PAINT, Touchup, Spray, Continuum
Charcoal, 12oz
PAINT, Touchup, Spray, Silver, 12oz
KIT, Cold Weather (Includes Battery
and Oil Warmers)
42 *
43 *
199475GS
6030
44 *
45 *
46 *
47 *
* - Items without part numbers are common fasteners and
are available at local hardware stores.
§ - Contact Engine Manufacturer
48 *
49 B4260GS
50 809743
DISK, Engine Air
SCREW
3
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Exploded View - Enclosure
4
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Illustrated Parts List - Enclosure
Item Part #
Description
Item Part #
Description
1
2
3
197275GS
PAD, Mounting w/ Holes
BASE, Mounting
16 194819GS
17 203303GS
18 195733GS
19 195935GS
20 194820GS
21 198893GS
SEAL, Foam, Engine Air
INSULATION, Engine Door, Bottom
MOUNT, Tie Wrap
AA203030GS
203383GS
ASSY, Bulkhead, Engine End
. . . . . . . Bulkhead, Engine End
. . . . . . . Decal, Fuel Inlet
. . . . . . . Seal, Foam
DUCT, Rubber Alternator
SEAL, Foam, Alternator Inlet
ASSY, Roof/Siderails
. . . . . . . Seal, Foam Engine Air
. . . . . . . Bushing, 1-1/2
. . . . . . . Weldment Roof/Siderails
. . . . . . . Insulation
22 203396GS
. . . . . . . Bushing, 1-3/8
ASSY, Bulkhead, Alternator End
. . . . . . . Plug, Dome 1-1/2
. . . . . . . Pin, Hinges with Hardware
. . . . . . . Decal, Caution Hot Muffler
. . . . . . . Seal, Foam
4
5
203380GS
ASSY, Door, Engine. End
. . . . . . . Seal, Foam Alternator Inlet
. . . . . . . Pin, Hinges with Hardware
. . . . . . . Bracket, Muffler
. . . . . . . Weldment, Door Engine End
. . . . . . . Insulation
. . . . . . . Barrel, Hinges with Hardware
23 200409GS
DECAL, Caution Hot Muffler
COVER, Air Intake Alternator
ASSY, Vent, Exhaust
CLIP, Tree
ASSY., Vent, Alternator
SEAL, Foam
COVER, Air Intake Engine
INSULATION, Engine Door, Top
SEAL, Foam
198910GS
ASSY, Duct, Engine Air
24 194679GS
25 198926GS
26 B1797GS
27 198927GS
28 198888GS
29 194694GS
30 203302GS
31 197312GS
32 196397GS
33 195597GS
35 198460GS
36 192940GS
38 198890GS
39 194828GS
40 198889GS
. . . . . . . Decals
. . . . . . . Lug, Ground Connect w/Hardware
. . . . . . . Bracket, Mounting Breaker
w/Hardware
6
203385GS
ASSY, Support, Rail
. . . . . . . Support Rail Engine. End
. . . . . . . Seal, Foam
. . . . . . . Decal, Rainproof
INSULATION, Front/Rear Door
INSULATION, Roof
PLUG, Dome
7
8
9
B4300GS
186173GS
197493GS
HHS, Trilobular, 1/4-20 x 1/2
BUSHING, Snap, 1-3/8"
BUSHING, Snap, 1-1/2"
PLUG, Dome, 1-1/2"
HHCS, 3/8 - 16 x 1
WASHER, Flat, 3/8 - M10
WASHER, Lock 3/8
NUT, 3/8 - 16
RETAINER, Hose
10 198461GS
11 *
KIT, Door, Hinge
SET, Latch Key
12 *
KIT, Door Latch
13 *
14 *
* - Items without part numbers are common fasteners and
are available at local hardware stores.
15 203381GS
ASSY, Door
. . . . . . . Weldment Door
. . . . . . . Insulation
. . . . . . . Barrel Hinges with Hardware
. . . . . . . Decals
5
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Exploded View & Illustrated Parts List - Control Panel
Item Part #
Description
Item Part #
17 205394GS
18 205395GS
19 *
Description
1
198911GS
ASSY, Cover, Circuit Breaker w/
Decals
DECAL, Caution, Electric Shock
DECAL, Warning Shock
NUT, 1/4 - 20
2
3
4
5
6
7
8
9
*
SCREW, 10 x 0.62, Plastite
BREAKER, Circuit 70A, 2P
BRACKET, Mounting Breaker
LUG, Ground Connect
BOLT, 1/4-10 x 1, Plastite
FUSE, Auto Type 15 Amp
ASSY, Control Panel
SCREW, PT, M4 - 1.79 x 16.0
ASSY, Duct, Engine Air w/ Decals
DECAL, Terminal Block
DECAL, Ground, Neutral
DECAL, Warning, Outdoor Install
DECAL, Caution, Standby
DECAL, Warning, Auto Start
198313GS
192770GS
199011GS
191991GS
198573GS
202118GS
197492GS
21 *
WASHER, Shakeproof, Ext M6 1/4
HHCS, 1/4 - 20 x 3/4
22 *
Items Not Illustrated
194825GS
HARNESS, Wire, CTL Board to
Engine/Alternator
HARNESS, Wire, E1 & E2 Sensing
CONNECTOR, Terminal, 2 Pin
CONNECTOR, Terminal, 10 Pin
198517GS
198515GS
198516GS
10 198910GS
12 198549GS
13 198550GS
14 205393GS
15 193297GS
16 205392GS
* - Items without part numbers are common fasteners and
are available at local hardware stores.
6
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Exploded View & Illustrated Parts List - Alternator
Item Part #
Description
1
2
3
4
5
6
7
8
9
199339GS
BOX, Terminal Lid
END BRACKET, Non-drive
FRAME, w/Stator
BRACKET, Drive End
CAP, Rubber
199340GS
199351GS
199349GS
199338GS
*
199341GS
199342GS
199343GS
HHCS, M5 x 10mm
SECURING STUD, Rotor
BEARING, Rear
ASSY, Rotor
RING, Fixing
FAN
10 199344GS
11 199345GS
12 199350GS
13 *
14 199348GS
15 199347GS
16 199346GS
17 199352GS
18 199353GS
19 206145GS
SCREEN, Protection
PPHMS, M5 - 0.8 x 20
STAY BOLT, Cover
CAPACITOR, 35
TERMINAL BOARD
NUT
WASHER, Flat
CAPACITOR, 31.5
* - Items without part numbers are common fasteners and are
available at local hardware stores.
7
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