Briggs Stratton Portable Generator 30231 User Manual

Operator’s Manual  
030231  
3600 Watts  
5400 STARTING WATTS  
Questions?  
Help is just a moment away!  
Find your Briggs and Stratton distributor  
or contact your local Briggs and Stratton dealer.  
WARNING  
Before using this product, read  
this manual and follow all Safety  
Rules and Operating Instructions.  
BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC  
Manual No. 199454GS  
Revision 0 (02/09/2006)  
JEFFERSON,WISCONSIN, U.S.A.  
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SAFETY RULES  
WARNING  
WARNING  
Running generator gives off carbon monoxide,  
an odorless, colorless, poison gas.  
Petrol and its vapors are extremely flammable  
and explosive.  
Breathing carbon monoxide can cause nausea,  
fainting or death.  
Fire or explosion can cause severe burns or  
death.  
• Operate generator ONLY outdoors.  
WHEN ADDING OR DRAINING PETROL  
Turn generator OFF and let it cool at least 2 minutes  
before removing petrol cap. Loosen cap slowly to relieve  
pressure in tank.  
• Keep exhaust gas from entering a confined area through  
windows, doors, ventilation intakes or other openings.  
• DO NOT operate generator inside any building or  
enclosure (even if doors or windows are open), including  
the generator compartment of a recreational vehicle (RV).  
• Fill or drain petrol tank outdoors.  
• DO NOT overfill tank.Allow space for petrol expansion.  
• Keep petrol away from sparks, open flames, pilot lights, heat,  
and other ignition sources.  
WARNING  
Generator produces powerful voltage.  
• DO NOT light a cigarette or smoke.  
Failure to isolate generator from power utility  
can result in death or injury to electric utility  
workers due to backfeed of electrical energy.  
WHEN STARTING EQUIPMENT  
• Ensure spark plug, muffler, petrol cap and air cleaner are in  
place.  
• When using generator for backup power, notify utility  
company. Use approved transfer equipment to isolate  
generator from electric utility.  
• Use a ground fault circuit interrupter (GFCI) in any damp  
or highly conductive area, such as metal decking or steel  
work.  
• DO NOT touch bare wires or receptacles.  
• DO NOT use generator with electrical cords which are  
worn, frayed, bare or otherwise damaged.  
• DO NOT crank engine with spark plug removed.  
• Wait for any spilled petrol to evaporate before starting  
engine.  
WHEN OPERATING EQUIPMENT  
• Do not tip engine or equipment at angle which causes  
petrol to spill.  
• This generator is not for use in mobile equipment or  
marine applications.  
WHEN TRANSPORTING OR REPAIRING  
EQUIPMENT  
Transport/repair with petrol tank EMPTY or with petrol  
shutoff valve OFF.  
• DO NOT operate generator in the rain or wet weather.  
• DO NOT handle generator or electrical cords while standing  
in water, while barefoot, or while hands or feet are wet.  
• DO NOT allow unqualified persons or children to operate  
or service generator.  
• Disconnect spark plug wire.  
WHEN STORING PETROL OR EQUIPMENT WITH  
PETROL IN TANK  
• Store away from furnaces, stoves, water heaters, clothes  
dryers or other appliances that have pilot light or other  
ignition source because they can ignite petrol vapors.  
WARNING  
• This generator must not be used on marine applications.  
• Using this generator in marine applications could result in  
bodily injury and/or property damage.  
3
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SAFETY RULES  
CAUTION  
Excessively high operating speeds increase risk of  
injury and damage to generator.  
WARNING  
Rapid retraction of starter cord (kickback) will  
pull hand and arm toward engine faster than  
you can let go.  
Excessively low speeds impose a heavy load.  
Broken bones, fractures, bruises or sprains  
could result.  
• DO NOT tamper with governed speed. Generator supplies  
correct rated frequency and voltage when running at  
governed speed.  
• When starting engine, pull cord slowly until resistance is felt  
and then pull rapidly to avoid kickback.  
• NEVER start or stop engine with electrical devices plugged  
in and turned on.  
• DO NOT modify generator in any way.  
CAUTION  
Exceeding generators wattage/amperage capacity can  
damage generator and/or electrical devices connected  
to it.  
WARNING  
Unintentional sparking can result in fire or  
electric shock.  
• See “Don’t Overload Generator”.  
• Start generator and let engine stabilize before connecting  
electrical loads.  
• Connect electrical loads in OFF position, then turn ON for  
operation.  
WHEN ADJUSTING OR MAKING REPAIRSTO  
YOUR GENERATOR  
• Disconnect the spark plug wire from the spark plug and  
place the wire where it cannot contact spark plug.  
Turn electrical loads OFF and disconnect from generator  
before stopping generator.  
WHENTESTING FOR ENGINE SPARK  
• Use approved spark plug tester.  
CAUTION  
Improper treatment of generator can damage it and  
• DO NOT check for spark with spark plug removed.  
shorten its life.  
WARNING  
Running engines produce heat.Temperature of  
muffler and nearby areas can reach or exceed  
65°C (150°F).  
• Use generator only for intended uses.  
• Operate generator only on level surfaces.  
• DO NOT expose generator to excessive moisture, dust,  
dirt, or corrosive vapors.  
• DO NOT insert any objects through cooling slots.  
Severe burns can occur on contact.  
• If connected devices overheat, turn them off and disconnect  
them from generator.  
Exhaust heat/gases can ignite combustibles,  
structures or damage petrol tank causing a fire.  
• Shut off generator if:  
• DO NOT touch hot surfaces and avoid hot exhaust gases.  
• Allow equipment to cool before touching.  
-electrical output is lost;  
-equipment sparks, smokes, or emits flames;  
-unit vibrates excessively.  
• Keep at least 1.5 m (5 ft.) clearance on all sides of  
generator including overhead.  
4
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FEATURES AND CONTROLS  
KNOWYOUR GENERATOR  
Read this Operator’s Manual and safety rules before operating your generator.  
Compare the illustrations with your generator, to familiarize yourself with the locations of various controls and  
adjustments. Save this manual for future reference.  
Petrol Tank  
PetrolValve  
Hour Meter  
Oil Fill Cap  
Rocker Switch  
Double Pole  
Circuit Breaker  
Spark Arrester Muffler  
Data Tag  
110/220Volt AC, 20 Amp  
Locking Receptacle  
Recoil Starter  
Air Cleaner  
110Volt AC, 15 Amp  
GFCI Duplex Receptacle  
Choke Lever  
Grounding  
Fastener  
110Volt AC, 15 Amp GFCI Duplex Receptacle —  
May be used to supply electrical power for the operation  
of 110Volt AC, 15 Amp, single phase, 60 Hz electrical  
lighting, appliance, tool and motor loads.  
Petrol Valve — Used to turn petrol supply on and off to  
engine.  
Grounding Fastener — Consult your local agency  
having jurisdiction for grounding requirements in your  
area.  
110/220Volt AC, 20 Amp Locking Receptacle —  
May be used to supply electrical power for the operation  
of 110 and/or 220Volt AC, 20 Amp, single phase, 60 Hz  
electrical lighting, appliance, tool and motor loads.  
Hour Meter — Displays and records how many hours  
your generator has run (up to 9,999.9).  
Oil Fill Cap — Add oil to engine here.  
Air Cleaner — Protects engine by filtering dust and  
debris out of intake air.  
Recoil Starter — Used for starting the engine.  
Rocker Switch — Set switch to “On” prior to using  
recoil starter. Set switch to “Off” to switch off generator.  
Choke Lever — Used when starting a cold engine.  
Double Pole Circuit Breaker (AC) — A double pole  
circuit breaker is provided to protect all receptacles and  
generator against electrical overload.  
Spark Arrester Muffler — Exhaust muffler lowers  
engine noise and is equipped with a spark arrester  
screen.  
PetrolTank — Capacity of 17 l (4.5 U.S. gallons).  
5
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ASSEMBLY  
Add Petrol  
ASSEMBLY  
NOTE: This engine is certified to operate on petrol only.  
Your generator requires some assembly and is ready for  
use after it has been properly serviced with the  
recommended oil and petrol.  
It will not operate on paraffin, diesel or other fuels.  
WARNING  
Remove Generator From Carton  
Petrol and its vapors are extremely flammable  
and explosive.  
Fire or explosion can cause severe burns or  
death.  
1. Set the carton on a rigid flat surface.  
2. Open carton completely by cutting each corner from  
top to bottom.  
WHEN ADDING PETROL  
3. Cut tie holding manual bag to generator and remove  
everything from carton.  
Turn generator OFF and let it cool at least 2 minutes  
before removing petrol cap. Loosen cap slowly to relieve  
pressure in tank.  
• Fill petrol tank outdoors.  
• DO NOT overfill tank.Allow space for petrol expansion.  
BEFORE STARTINGTHE  
ENGINE  
• Keep petrol away from sparks, open flames, pilot lights, heat,  
and other ignition sources.  
Add Engine Oil  
• DO NOT light a cigarette or smoke.  
• Place generator on a level surface.  
1. Use clean, fresh, regular UNLEADED petrol with a  
minimum of 85 octane. DO NOT use petrol which  
contains Methanol. DO NOT mix oil with petrol.  
CAUTION  
Any attempt to crank or start the engine before it has  
been properly filled with the recommended oil will  
result in equipment failure.  
IMPORTANT: DO NOT use fuel containing more than  
15% alcohol.  
2. Clean area around petrol fill cap, remove cap.  
• Refer to engine manual for oil fill information.  
• Damage to equipment resulting from failure to follow this  
instruction will void warranty.  
3. Slowly add petrol until level reaches bottom of  
petrol strainer. Be careful not to overfill.Allow about  
38 mm (1.5") of tank space for petrol expansion as  
shown in Figure 1.  
• Refer to engine operator’s manual and follow oil  
recommendations and instructions.  
Figure 1 — Typical Petrol Expansion Space  
NOTE: Check oil often during engine break–in. Refer to  
engine operator’s manual for recommendations.  
NOTE: The generator assembly rotates on a  
prelubricated and sealed ball bearing that requires no  
additional lubrication for the life of the bearing.  
38 mm Air Space  
NOTE: Occasionally clear the petrol strainer of any dirt,  
rust, or other particulate matter.  
4. Install petrol cap and wait for any spilled petrol to  
evaporate.  
6
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OPERATION  
Generator Location  
Generator Clearance  
USINGTHE GENERATOR  
System Ground  
WARNING  
Exhaust heat/gases can ignite combustibles,  
structures or damage fuel tank causing a fire.  
The generator has a system ground that connects the  
generator frame components to the ground terminals on  
the AC output receptacles.The system ground is  
connected to the AC neutral wire (see “Equipment  
Description”, earlier in this manual).  
• Keep at least 1.5 m (5 ft.) clearance on all sides of  
generator including overhead.  
Place generator in a well ventilated area, which will allow  
for removal of deadly exhaust gas. Do not place  
Special Requirements  
There may be National regulations, local codes, or  
ordinances that apply to the intended use of the  
generator. Please consult a qualified electrician, electrical  
inspector, or the local agency having jurisdiction.  
generator where exhaust gas could accumulate and enter  
inside or be drawn into a potentially occupied building.  
Ensure exhaust gas is kept away from any windows,  
doors, ventilation intakes or other openings that can  
allow exhaust gas to collect in a confined area (Figure 2).  
Prevailing winds and air currents should be taken into  
consideration when positioning generator.  
• In some areas, generators are required to be registered  
with local utility companies.  
• If the generator is used at a construction site, there  
may be additional regulations which must be observed.  
WARNING  
Running generator gives off carbon monoxide,  
Connecting to a Building’s  
Electrical System  
Connections for standby power to a building’s electrical  
system must be made by a qualified electrician.The  
connection must isolate the generator power from utility  
power, and must comply with all applicable laws and  
electrical codes.  
an odorless, colorless, poison gas.  
Breathing carbon monoxide can cause nausea,  
fainting or death.  
• Operate generator ONLY outdoors.  
• Keep exhaust gas from entering a confined area through  
windows, doors, ventilation intakes or other openings.  
• DO NOT operate generator inside any building or  
enclosure (even if doors or windows are open), including  
the generator compartment of a recreational vehicle (RV).  
WARNING  
Generator produces powerful voltage.  
Figure 2 — Generator Clearance  
Failure to isolate generator from power utility  
can result in death or injury to electric utility  
workers due to backfeed of electrical energy.  
• When using generator for backup power, notify utility  
company. Use approved transfer equipment to isolate  
generator from electric utility.  
• Use a ground fault circuit interrupter (GFCI) in any damp  
or highly conductive area, such as metal decking or steel  
work.  
• DO NOT touch bare wires or receptacles.  
• DO NOT use generator with electrical cords which are  
worn, frayed, bare or otherwise damaged.  
Typical Generator Shown  
• DO NOT operate generator in the rain or wet weather.  
• DO NOT handle generator or electrical cords while  
standing in water, while barefoot, or while hands or feet are  
wet.  
• DO NOT allow unqualified persons or children to operate  
or service generator.  
Exhaust Port  
7
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OPERATION  
Connecting Electrical Loads  
OPERATINGTHE  
GENERATOR  
• Let engine stabilize and warm up for a few minutes  
after starting.  
• Plug in and turn on the desired 110 and/or 220 Volt  
AC, single phase, 60 Hz electrical loads.  
Starting the Engine  
Disconnect all electrical loads from the generator. Use  
the following start instruction steps in numerical order:  
• DO NOT connect 220Volt loads to the 110Volt  
duplex receptacles.  
• DO NOT connect 3–phase loads to the generator.  
• DO NOT connect 50 Hz loads to the generator.  
1. Make sure unit is on a level surface.  
IMPORTANT: Failure to start and operate unit on a  
level surface will cause the unit not to start or shut down  
during operation.  
DO NOT OVERLOADTHE GENERATOR. See  
“Don’t Overload Generator”.  
CAUTION  
Exceeding generators wattage/amperage capacity can  
damage generator and/or electrical devices connected  
to it.  
2. Turn petrol valve to “On” position (Figure 4).  
Figure 4 — PetrolValve  
PetrolValve is shown  
in “On” position  
• See “Don’t Overload Generator”.  
• Start generator and let engine stabilize before connecting  
electrical loads.  
• Connect electrical loads in OFF position, then turn ON for  
operation.  
3. Start engine according to instructions given in engine  
operator’s manual.  
Turn electrical loads OFF and disconnect from generator  
before stopping generator.  
WARNING  
Rapid retraction of starter cord (kickback) will  
pull hand and arm toward engine faster than  
you can let go.  
Broken bones, fractures, bruises or sprains  
could result.  
Stopping the Engine  
1. Turn OFF and unplug ALL electrical loads from  
generator panel receptacles. NEVER start or stop  
engine with electrical devices plugged in and turned  
ON.  
• When starting engine, pull cord slowly until resistance is felt  
and then pull rapidly to avoid kickback.  
• NEVER start or stop engine with electrical devices plugged  
in and turned on.  
2. Let engine run at no-load for several minutes to  
stabilize internal temperatures of engine and  
generator.  
3. Move fuel valve to “Off” position.  
NOTE: If engine starts after 3 pulls but fails to run, or if  
unit shuts down during operation, make sure unit is on a  
level surface and check for proper oil level in crankcase.  
This unit may be equipped with a low oil protection  
device. See engine operator’s manual.  
4. Turn engine off according to instructions given in the  
engine operator’s manual.  
COLD WEATHER  
OPERATION  
Under certain weather conditions (temperatures below  
4°C [40°F] combined with high humidity), your generator  
may experience icing of the carburetor and/or the  
crankcase breather system.To reduce this problem, you  
need to perform the following:  
WARNING  
Running engines produce heat.Temperature of  
muffler and nearby areas can reach or exceed  
65°C (150°F).  
Severe burns can occur on contact.  
Exhaust heat/gases can ignite combustibles,  
structures or damage petrol tank causing a fire.  
• DO NOT touch hot surfaces and avoid hot exhaust gases.  
• Allow equipment to cool before touching.  
1. Make sure generator has clean, fresh petrol.  
2. Open petrol valve (turn valve to open position).  
• Keep at least 1.5 m (5 ft,) clearance on all sides of  
generator including overhead.  
3. Use SAE 5W-30 oil (synthetic preferred, see engine  
operator’s manual).  
8
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OPERATION  
4. Check oil level daily or after every eight (8) hours of  
operation.  
6. Start generator as described in the section “Starting  
the Engine”, then place carton over generator. Keep  
at least 1.5 m (5 ft.) clearance on all sides of  
5. Maintain generator following “Maintenance Schedule”  
in engine operator’s manual.  
generator including overhead with shelter in place.  
WARNING  
6. Shelter unit from elements.  
Running engines produce heat.Temperature of  
muffler and nearby areas can reach or exceed  
65°C (150°F).  
Severe burns can occur on contact.  
Exhaust heat/gases can ignite combustibles,  
structures or damage petrol tank causing a fire.  
Creating aTemporary Shelter  
1. In an emergency, use the original shipping carton.  
2. Cut off top carton flaps and one long side of carton  
to expose muffler side of unit. If required, tape up  
other sides of carton to fit over generator as shown  
in Figure 4.  
• DO NOT touch hot surfaces and avoid hot exhaust gases.  
• Allow equipment to cool before touching.  
Figure 4 — Permanent Cold Weather Shelter  
• Keep at least 1.5 m (5 ft.) clearance on all sides of  
generator including overhead.  
Wind  
• Remove shelter when temperatures are above 4°C [40°F].  
7. Remove shelter when temperatures are above 4°C  
[40°F].  
8. Turn engine OFF and let cool two (2) minutes before  
refueling.Wipe up any spilled fuel.  
Creating a Permanent Shelter  
1. Build a structure that will enclose three sides and  
the top of the generator, making sure muffler side of  
generator is exposed.  
NOTE: If required, remove wheel kit to fit carton over  
generator as shown in Figure 4.  
NOTE: Structure should hold enough heat created by  
the generator to prevent icing problem.  
3. Cut appropriate slots to access receptacles of unit.  
4. Face exposed end away from wind and elements.  
2. DO NOT enclose generator any more than shown  
in Figure 4.  
5. Locate generator as described in the section  
“Generator Location”. Keep exhaust gas from  
entering a confined area through windows, doors,  
ventilation intakes or other openings.  
NOTE: If a wheel kit is installed on the generator,  
enlarge shelter accordingly.  
3. Follow steps 3 through 8 as described previously in  
“Creating a Temporary Shelter”.  
WARNING  
Running generator gives off carbon monoxide,  
an odorless, colorless, poison gas.  
Breathing carbon monoxide can cause nausea,  
fainting or death.  
• Operate generator ONLY outdoors.  
• Keep exhaust gas from entering a confined area through  
windows, doors, ventilation intakes or other openings.  
• DO NOT operate generator inside any building or  
enclosure (even if doors or windows are open), including  
the generator compartment of a recreational vehicle (RV).  
9
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OPERATION  
This receptacle powers 110/220Volt AC, 60 Hz, single  
phase loads requiring up to 1,800 watts of power at  
15.0 Amps for 110Volts; 3,600 watts of power (3.6 kW)  
at 15.0 Amps for 220Volts.The outlet is protected by a  
double pole rocker switch circuit breaker.  
RECEPTACLES  
A double pole rocker switch circuit breaker is provided  
to protect all the receptacles and generator against  
electrical overload.  
CAUTION  
Receptacles may be marked with rating value greater  
than generator output capacity.  
IMPORTANT: This generator’s locking receptacle is not  
protected by a Ground Fault Circuit Interrupter (GFCI).  
110Volt AC, 15 Amp, GFCI Duplex  
Receptacles  
Each duplex receptacle (Figure 6) is protected against  
overload by a push–to–reset circuit breaker.  
• NEVER attempt to power a device requiring more  
amperage than generator or receptacle can supply.  
• DO NOT overload the generator. See “Don’t Overload  
Generator”.  
Figure 6 — 120Volt, 15 Amp GFCI Duplex Receptacle  
110/220Volt AC, 20 Amp Locking  
Receptacle  
Use a NEMA L14-20 plug with this receptacle. Connect a  
4-wire cord set rated for 250Volts AC at 20 Amps (or  
greater) (Figure 5).You can use the same 4-wire cord if  
you plan to run a 120Volt load.  
Figure 5 — 120/240Volt AC, 20 Amp Receptacle  
4-Wire Cord Set  
240V  
120V  
120V  
W (Neutral)  
NOTE: If the double pole circuit breaker is tripped, the  
duplex receptacles are disconnected.  
Use each receptacle to operate 110Volt AC,  
single–phase, 60 Hz electrical loads requiring up to  
1,800 watts (1.8 kW) at 15 Amps of current. Use cord  
sets that are rated for 125Volt AC loads at 15 Amps (or  
greater). Inspect cord sets before each use.  
X (Hot)  
Ground (Green)  
Y (Hot)  
NEMA L14-20  
10  
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OPERATION  
Ground Fault Protection  
Testing the GFCI  
The duplex receptacles are equipped with Ground Fault  
Circuit Interrupter (GFCI) protection.This device meets  
applicable federal, state and local codes.The generator’s  
locking receptacle is not protected by a GFCI.  
Test your GFCI outlet prior to each use, as follows:  
CAUTION  
The “Reset” button does not pop out or the test  
lamp remains lit when the “Reset” button is popped  
out.  
The GFCI protects against electrical shock that may be  
caused if your body becomes a path which electricity  
travels to reach the ground.This could happen if you  
touch a “Live” appliance or wire, or are touching  
plumbing or other materials that connect to the ground.  
• DO NOT use any outlets on the circuit.  
• Call or take your generator to a local service center.  
• Push the black “Test” button.The red “Reset” button  
should pop out, which should allow no power to reach  
the outlet. Use a test lamp in each outlet to test this.  
WARNING  
• If the GFCI tests good, restore power by pressing the  
Reset” button firmly until it is fully in place and locks in  
that position. If the GFCI outlet does not reset  
properly, do not use the outlet. Call or take your  
generator to a local service center.  
Generator produces powerful voltage.  
• The GFCI will not protect you against the following  
situations:  
-Line-to-line shocks;  
• If the GFCI trips by itself at any time, reset and test the  
outlet. If the reset button does not pop out when  
the test button is pressed, do not use the outlet.  
Call or take your generator to a local service  
center.  
-Current overloads or line-to-line short circuits.  
• The fuse or circuit breaker at the control panel must  
provide such protection.  
When protected by a GFCI, one may still feel a shock,  
but the GFCI should cut current off quickly enough so  
that a person in normal health should not suffer any  
serious electrical injury.  
11  
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OPERATION  
4. Plug in and turn on the next load.  
DON'T OVERLOAD  
GENERATOR  
5. Again, permit the generator to stabilize.  
6. Repeat steps 4 and 5 for each additional load.  
NEVER add more loads than generator capacity.Take  
special care to consider surge loads in generator capacity,  
as described above.  
Capacity  
You must make sure your generator can supply enough  
rated (running) and surge (starting) watts for the items  
you will power at the same time. Follow these simple  
steps:  
Figure 6 - Wattage Reference Chart  
Additional  
Surge  
(Starting)  
Watts  
Rated*  
(Running)  
Watts  
Tool or Appliance  
Essentials  
1. Select the items you will power at the same time.  
2. Total the rated (running) watts of these items. See  
Figure 6.  
Light Bulb - 75 watt  
Deep Freezer  
Sump Pump  
Refrigerator/Freezer - 18 Cu. Ft.  
Water Well Pump - 1/3 HP  
Heating/Cooling  
75  
500  
800  
800  
1000  
-
500  
3. Estimate how many surge (starting) watts you will  
need. Surge wattage is the short burst of power  
needed to start electric motor-driven tools or  
appliances.Total surge watts is estimated by adding  
only the one item with the highest additional surge  
watts to the total rated watts from step 2.  
1200  
1600  
2000  
Window Fan  
Furnace Fan Blower - 1/2 HP  
Kitchen  
300  
800  
600  
1300  
For Example:  
Microwave Oven - 1000 Watt  
Coffee Maker  
Electric Stove - Single Element  
Hot Plate  
1000  
1500  
1500  
2500  
-
-
-
-
Rated (Running)  
Watts  
Additional Surge  
(Starting) Watts  
Tool or Appliance  
Refrigerator  
Deep Freezer  
Television  
800  
500  
500  
75  
1600  
Family Room  
500  
Stereo Receiver  
Television - 27”  
Personal Computer w/17” monitor  
Other  
450  
500  
800  
-
-
-
-
-
Light (75 Watts)  
1875 Total Running 1600 Highest Surge  
Watts Watts  
AM/FM Clock Radio  
Electric Water Heater - 40 Gallon  
Quartz Halogen Work Light  
Airless Sprayer - 1/3 HP  
Reciprocating Saw  
Electric Drill - 1/2 HP  
Circular Saw - 7 1/4”  
Miter Saw - 10”  
300  
4000  
1000  
600  
-
-
-
Total Rated (Running) Watts  
Highest Additional Surge Watts  
= 1875  
= 1600  
1200  
960  
1000  
1500  
1800  
2000  
2500  
960  
Total Generator Output Required = 3475  
1000  
1500  
1800  
2000  
2500  
Power Management  
It is important to take care when adding electrical loads  
to your generator.The correct and safe way to manage  
generator power is to sequentially add loads as follows:  
Table Saw/Radial Arm Saw - 10”  
Air Compressor - 1-1/2 HP  
*Wattages listed are approximate only. Check tool or  
appliance for actual wattage.  
1. With nothing connected to the generator, start the  
engine as described in this manual.  
2. Plug in and turn on the first load, preferably the  
largest load you have.  
3. Permit the generator output to stabilize (engine runs  
smoothly and attached device operates properly.  
12  
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SPECIFICATIONS AND MAINTENANCE  
Generator Maintenance  
SPECIFICATIONS  
Generator maintenance consists of keeping the unit clean  
and dry. Operate and store the unit in a clean dry  
environment where it will not be exposed to excessive  
dust, dirt, moisture or any corrosive vapors. Cooling air  
slots in the generator must not become clogged with  
snow, leaves or any other foreign material.  
Starting Wattage . . . . . . . . . . . . . . . . . . . . . . 5,400 Watts  
Wattage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3,600 Watts  
Rated AC Load Current  
At 110Volts . . . . . . . . . . . . . . . . . . . . . . . . 30.0 Amps  
At 220Volts . . . . . . . . . . . . . . . . . . . . . . . . 15.0 Amps  
Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-phase  
Rated Frequency . . . . . . . . . . . . . . . . . . . . . . . . 60 Hertz  
Petrol Tank Capacity . . . . . . . . . . . . .17 l (4.5 U.S. gallons)  
Shipping Weight . . . . . . . . . . . . . . . . . . . . 62 kg. (137 lbs.)  
NOTE: DO NOT use a garden hose to clean generator.  
Water can enter engine fuel system and cause problems.  
In addition, if water enters generator through cooling air  
slots, some of the water will be retained in voids and  
cracks of the rotor and stator winding insulation.Water  
and dirt buildup on the generator internal windings will  
eventually decrease the insulation resistance of these  
windings.  
GENERAL  
MAINTENANCE  
RECOMMENDATIONS  
WARNING  
The Owner/Operator is responsible for making sure that  
all periodic maintenance tasks are completed on a timely  
basis; that all discrepancies are corrected; and that the  
unit is kept clean and properly stored. NEVER operate  
a damaged or defective generator.  
Unintentional sparking can result in fire or  
electric shock.  
WHEN ADJUSTING OR MAKING REPAIRSTO  
YOUR GENERATOR  
NOTE: Should you have questions about replacing  
components on your Briggs & Stratton Power Products  
generator, please contact your local service center for  
assistance.  
• Disconnect the spark plug wire from the spark plug and  
place the wire where it cannot contact spark plug.  
WHENTESTING FOR ENGINE SPARK  
• Use approved spark plug tester.  
• DO NOT check for spark with spark plug removed.  
Engine Maintenance  
See engine operator’s manual for instructions.  
Generator Cleaning  
• Use a damp cloth to wipe exterior surfaces clean.  
CAUTION  
Avoid prolonged or repeated skin contact with used  
motor oil.  
CAUTION  
Improper treatment of generator can damage it and  
shorten its life.  
• Used motor oil has been shown to cause skin cancer in  
certain laboratory animals.  
• DO NOT expose generator to excessive moisture, dust,  
dirt, or corrosive vapors.  
• Thoroughly wash exposed areas with soap and water.  
• DO NOT insert any objects through cooling slots.  
KEEP OUT OF REACH OF CHILDREN.  
DON'T POLLUTE. CONSERVE RESOURCES.  
RETURN USED OIL TO COLLECTION  
CENTERS.  
• Use a soft bristle brush to loosen caked on dirt or oil.  
• Use a vacuum cleaner to pick up loose dirt and debris.  
• Use low pressure air (not to exceed 25 psi) to blow  
away dirt. Inspect cooling air slots and opening on  
generator.These openings must be kept clean and  
unobstructed.  
13  
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STORAGE  
Engine Storage  
STORAGE  
See engine owner’s manual for instructions.  
The generator should be started at least once every  
seven days and allowed to run at least 30 minutes. If this  
cannot be done and you must store the unit for more  
than 30 days, use the following guidelines to prepare it  
for storage.  
Other StorageTips  
To prevent gum from forming in petrol system or on  
essential carburetor parts, add petrol stabilizer into  
petrol tank and fill with fresh petrol. Run the unit for  
several minutes to circulate the additive through the  
carburetor.The unit and petrol can then be stored for  
up to 24 months. Petrol stabilizer can be purchased  
locally.  
Generator Storage  
• Clean the generator as outlined in “Generator  
Cleaning”.  
• Check that cooling air slots and openings on generator  
are open and unobstructed.  
• DO NOT store petrol from one season to another  
unless it has been treated as described above.  
• Replace petrol container if it starts to rust. Rust and/or  
dirt in petrol can cause problems if it's used with this  
unit.  
WARNING  
Storage covers can be flammable.  
• Store unit in a clean and dry area.  
• DO NOT place a storage cover over a hot generator.  
• Let equipment cool for a sufficient time before placing the  
cover on the equipment.  
14  
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TROUBLESHOOTING  
TROUBLESHOOTING  
Problem  
Cause  
Solution  
1. Circuit breaker is open.  
1. Reset circuit breaker.  
2. Check and repair.  
2. Poor connection or defective  
cord set.  
Engine is running, but no AC  
output is available.  
3. Connected device is bad.  
3. Connect another device that is in  
good condition.  
4. Fault in generator.  
4. Contact Briggs and Stratton  
service facility.  
1. Short circuit in a connected load. 1. Disconnect shorted electrical  
load.  
Engine runs good but bogs down  
when loads are connected.  
2. Generator is overloaded.  
3. Shorted generator circuit.  
2. See "Don't Overload Generator".  
3. Contact Briggs and Stratton  
service facility.  
1. Out of petrol.  
1. Fill petrol tank.  
Engine will not start; or starts  
and runs rough.  
2. Petrol valve is in the "Closed"  
2. Turn petrol valve to the "Open"  
position.  
position.  
3. Low oil level.  
3. Fill crankcase to proper level.  
1. Fill petrol tank.  
1. Out of petrol.  
Engine shuts down during  
operation.  
2. Low oil level.  
2. Fill crankcase to proper level.  
3. Place generator on level surface.  
3. Generator tipped at angle.  
Engine lacks power.  
Load is too high.  
See "Don't Overload Generator".  
15  
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BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC PORTABLE GENERATOR OWNER WARRANTY POLICY  
Effective February 1, 2006 replaces all undated Warranties and all Warranties dated before February 1, 2006  
LIMITED WARRANTY  
Briggs & Stratton Power Products Group, LLC will repair or replace, free of charge, any part(s) of the portable generator that is  
defective in material or workmanship or both. Transportation charges on product submitted for repair or replacement under  
this warranty must be borne by purchaser. This warranty is effective for the time periods and subject to the conditions stated  
below. For warranty service, find the nearest Authorized Service Dealer in our dealer locator map at  
THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND  
FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM PURCHASE, OR TO THE EXTENT  
PERMITTED BY LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED. LIABILITY FOR INCIDENTAL OR  
CONSEQUENTIAL DAMAGES ARE EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW. Some states or  
countries do not allow limitations on how long an implied warranty lasts, and some states or countries do not allow the  
exclusion or limitation of incidental or consequential damages, so the above limitation and exclusion may not apply to you. This  
warranty gives you specific legal rights and you may also have other rights which vary from state to state or country to country.  
WARRANTY PERIOD  
1 year  
1 year  
Consumer Use  
Commercial Use  
The warranty period begins on the date of purchase by the first retail end user, and continues for the period of time stated above.  
“Consumer Use" means personal residential household use by a retail consumer. “Commercial Use" means all other uses, including  
use for commercial, income producing or rental purposes. Once equipment has experienced commercial use, it shall thereafter be  
considered as commercial use for purposes of this warranty. Equipment used for prime power in place of utility are not applicable to  
this warranty.  
NO WARRANTY REGISTRATION IS NECESSARY TO OBTAIN WARRANTY ON BRIGGS & STRATTON PRODUCTS. SAVE  
YOUR PROOF OF PURCHASE RECEIPT. IF YOU DO NOT PROVIDE PROOF OF THE INITIAL PURCHASE DATE AT THE TIME  
WARRANTY SERVICE IS REQUESTED, THE MANUFACTURING DATE OF THE PRODUCT WILL BE USED TO DETERMINE  
THE WARRANTY PERIOD.  
ABOUT YOUR WARRANTY  
We welcome warranty repair and apologize to you for being inconvenienced. Any Authorized Service Dealer may perform warranty  
repairs. Most warranty repairs are handled routinely, but sometimes requests for warranty service may not be appropriate. For  
example, warranty service would not apply if equipment damage occurred because of misuse, lack of routine maintenance,  
shipping, handling, warehousing or improper installation. Similarly, the warranty is void if the manufacturing date or the serial  
number on the portable generator has been removed or the equipment has been altered or modified. During the warranty period,  
the Authorized Service Dealer, at its option, will repair or replace any part that, upon examination, is found to be defective under  
normal use and service. This warranty will not cover the following repairs and equipment:  
Normal Wear: Outdoor Power Equipment, like all mechanical devices, needs periodic parts and service to perform well.  
This warranty does not cover repair when normal use has exhausted the life of a part or the equipment.  
Installation and Maintenance: This warranty does not apply to equipment or parts that have been subjected to improper  
or unauthorized installation or alteration and modification, misuse, negligence, accident, overloading, overspeeding,  
improper maintenance, repair or storage so as, in our judgment, to adversely affect its performance and reliability. This  
warranty also does not cover normal maintenance such as adjustments, fuel system cleaning and obstruction (due to  
chemical, dirt, carbon, lime, etc.).  
Other Exclusions: This warranty excludes wear items such as o-rings, filters, etc., or malfunctions resulting from  
accidents, abuse, modifications, alterations, or improper servicing or freezing or chemical deterioration. Accessory parts  
such as generator adapter cord sets and storage covers are excluded from the product warranty. This warranty excludes  
failures due to acts of God and other force majeure events beyond the manufacturers control. Also excluded is used,  
reconditioned, and demonstration equipment; equipment used for prime power in place of utility power and equipment  
used in life support applications.  
BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC  
JEFFERSON, WI, USA  
198195E, Rev 0, 01/31/2006  
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