Breckwell Fire Pit P23FSA User Manual

TRADITION SERIES P23

P23FSL

P23I

P23FSA

OWNER’S MANUAL

WARNING: If your appliance is not properly installed a house fire may result. For your safety,

follow the installation directions. Contact local building or fire officials about restrictions and

installation inspection requirements in your area.

PLEASE read this entire manual before installation and use of this pellet fuel-burning room heater.

Failure to follow these instructions could result in property damage, bodily injury, or even death.

Save these instructions.

PROFESSIONAL INSTALLATION IS HIGHLY RECOMMENDED

Manufactured by

Breckwell Hearth Products

Eugene, Oregon

ã BRECKWELL HEARTH PRODUCTS

C-L-068 7/04

Grand Prairie, Texas

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SAFETY PRECAUTIONS

Do not operate your stove if you

smell smoke coming from it. Turn it off,

monitor it, and call your dealer.

Keep foreign objects out of the

hopper.

Never use gasoline, gasoline-

Do not throw this manual away.

type lantern fuel, kerosene, charcoal lighter

fluid, or similar liquids to start or “freshen

up” a fire in this stove. Keep all such liquids

well away from the stove while in use.

This manual has important operating and

maintenance instructions that you will need at

a later time. Always follow the instructions in

this manual.

Never block free airflow through

the open vents of the stove.

Do not place clothing or other

flammable items on or near the stove.

Never try to repair or replace any

The viewing door must be closed

and latched during operation.

part of the stove unless instructions are

given in this manual. All other work should

be done by a trained technician.

The stove will not operate during

Do not operate the stove if the

a power outage. If an outage does occur,

check the stove for smoke spillage and

open a window if any smoke spills into the

room.

flame becomes dark and sooty or if the

burnpot overfills with pellets. Turn the stove

off, periodically inspect it, and call your

dealer.

Disconnect the power cord

before performing any maintenance or

repairs on the stove.

Hot while in operation. Keep

children, clothing, and furniture away. Contact

may cause skin burns. Educate all children of

the danger of a high temperature stove.

Young children should be supervised when

they are in the same room as the stove.

NOTE: Turning the stove “off” does not

disconnect all power from the stove.

If the stove is installed in a room

without air conditioning, or in an area where

direct sunlight can shine on the unit, it is

possible this can cause the temperature of

the stove to rise to operational levels; one of

the sensors could then make the stove start

on its own. It is recommended that the stove

be unplugged when not in use for extended

amounts of time (i.e. during the summer

months).

Do not unplug the stove if you

suspect a malfunction. Turn the stove off,

periodically inspect it, and call your dealer.

Contact your local building

The exhaust system must be

officials to obtain a permit and information

on any installation restrictions or inspection

requirements in your area. Notify your

insurance company of this stove as well.

completely airtight and properly installed. The

pellet vent joints must be sealed with RTV

500°F. (260°C.) silicone sealant, and with UL-

181-AP foil tape.

This unit must be properly

Your stove requires periodic

installed to prevent the possibility of a

house fire. The instructions must be strictly

adhered to. Do not use makeshift methods

or compromise in the installation.

maintenance and cleaning. Failure to

maintain your stove may lead to smoke

spillage in your home.

Allow the stove to cool before

This stove is designed and

carrying out any maintenance or cleaning.

Ashes must be disposed in a metal

container with a tight lid and placed on a

no combustible surface well away from the

home structure.

approved for pelletized wood fuel only. Any

other type of fuel burned in this heater will

void the warranty and safety listing.

This stove must be connected to

When installed in a mobile home,

a standard 120 V., 60 Hz grounded

electrical outlet. Do not use an adapter

plug or sever the grounding plug. Do not

route the electrical cord underneath, in

front of, or over the stove.

the stove must be bolted to the floor, have

outside air, and NOT BE INSTALLED IN A

BEDROOM (Per H.U.D. requirements).

Check with local building officials.

The exhaust system should be

checked, at a minimum, at least twice a

year for any build up of soot or creosote.

Breckwell Hearth Products

grants no warranty, implied or stated, for

the installation or maintenance of your

stove, and assumes no responsibility of

any consequential damage(s).

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TABLE OF CONTENTS

INTRODUCTION

SAFETY PRECAUTIONS

SPECIFICATIONS

INSTALLATION

Preparation

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Clearances

Combustion Air Supply

When Outside Air Is Not Used

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Venting

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Freestanding Installations

Insert Installations

Electrical Installation

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------------------------------------------------------------------------------ 14

Special Mobil Home Requirements

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OPERATION

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Proper Fuel

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Pre-Start-Up Check

Building a Fire

------------------------------------------------------------------------------- 15

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The HotRod™ Automatic Fire Starter

-------------------------------------------------------- 15

Panel Controls

Opening Door

Room Air Fan

------------------------------------------------------------------------------------- 15

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Re-Starting a Warm Stove

If Stove Runs Out Of Pellets

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-------------------------------------------------------------------- 17

Damper Control

Refueling

------------------------------------------------------------------------------------ 17

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Breckwell Maintenance Tool

Shutdown Procedure

-------------------------------------------------------------------- 17

----------------------------------------------------------------------------- 17

Safety Features

Optional Thermostat

Thermostat Installation

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(Please Read This) Operating Safety Precautions

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MAINTENANCE

Ash Removal

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Ash Disposal - Freestanding

Ash Disposal - Insert

------------------------------------------------------------------- 20

------------------------------------------------------------------------------ 20

Vacuum Use

Cleaning

Blowers

---------------------------------------------------------------------------------------- 21

---------------------------------------------------------------------------------------------- 21

Chimney Cleaning

-------------------------------------------------------------------------------- 22

Recommended Maintenance Schedule

----------------------------------------------------- 22

Removal & Replacement of Broken Door Glass

------------------------------------------ 22

TROUBLE SHOOTING GUIDE

-------------------------------------------------------------------------- 23

Smoke Smell or Soot Build-Up

---------------------------------------------------------------- 28

ELECTRICAL DIAGRAM

REPLACEMENT PARTS LIST

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-------------------------------------------------------------------------- 30

WARRANTY

----------------------------------------------------------------------------------------------------- 31

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INSTALLATION

SPECIFICATIONS

FREESTANDING:

Width: 22 ½”

Height: 29” (with pedestal), 28 ½” (with legs)

Depth: 27” (excluding ash lip)

Weight: 210 lbs.

Pedestal: 40 lbs.

Legs: 13 lbs.

Flue size: 3” or 4”

Hopper Capacity: Up to 60 lbs.

(this can vary widely depending on pellet size, length, and diameter)

EPA status: exempt

FIGURE 1

Burn time: 1 lb. to 5 lbs. per hour

BTU range: 8,200 to 47,000

Approved installations: mobile home, alcove, conventional

FIREPLACE INSERT:

Width: 21” (With flashing: 42”)

Height: 20” (With flashing: 30” or 32”)

(depending on which size of flashing used)

Depth: 22 ¾”

In fireplace: 11 ½”

Weight: 185 lbs.

Flashing: 13 lbs.

Flue size: 3” or 4”

Hopper Capacity: Up to 60 lbs.

(this can vary widely depending on pellet size, length, and diameter)

EPA status: exempt

FIGURE 2

Burn time: 1 lb. to 5 lbs. per hour

BTU range: 8,200 to 47,000

Approved installations: zero-clearance, masonry, as a built-in

PREPARATION

Factory packaging must be removed, and some minor assembly work is required

prior to installation. Access to the rear of the stove is necessary.

The circuit board/control panel must be unpacked and installed in the side flashing

on the insert. (See installation instructions provided with the circuit board)

NOTE: Normally, your dealer will perform these functions.

CLEARANCES

The Breckwell P23 Freestanding has been tested and listed for installation in

residential, mobile home and alcove applications.

The P23 Insert is approved for installation into code complying masonry fireplaces.

The P23 Insert is also approved for use in listed factory built fireplaces (UL 127)

and standard residential built-ins (see As A Built-In Fireplace), including Mobile

Home built-in installations, of the following description: all brands at least 33” wide

and 20 ½” high.

FIGURE 3

FLOOR PROTECTION: Freestanding installations, minimum 22” wide by 31” deep.

The stove must be placed on a continuous (grouted joints) noncombustible material

such as ceramic tile, cement board, brick, 3/8” millboard or equivalent, or other

approved or listed material suited for floor protection. NOTE: ceramic tile, or any

tile, requires a continuous sheet beneath to prevent the possibility of embers falling

through to the combustible floor if cracks or separation should occur in the finished

surface, this would include floor protection for Built-in raised hearths. Check local

codes for approved alternatives.

THE MATERIAL(S) USED MUST HAVE, OR COMBINE TO HAVE, A MINIMUM

INSULATIVE RATING OF ‘R1’.

Clearances are measured from the sides, back and face (door opening) or stove

body (refer to fig. 4).

DO NOT USE MAKESHIFT MATERIALS OR COMPROMISES IN THE

INSTALLATION OF THIS UNIT.

FLOOR PROTECTION

FIGURE 4

INSTALL VENT WITH CLEARANCES SPECIFIED BY THE VENT

MANUFACTURER.

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INSTALLATION

COMBUSTION AIR SUPPLY

For a mobile home installation the stove must be

connected to an outside source of combustion air. A 2”

inside diameter metallic pipe, either flexible or rigid, may

be attached to the inlet at the stove’s rear (refer to figures

5 and 6). A rodent guard (minimum ¼” wire mesh)/wind

hood must be used at the terminus (refer to figure 7). All

connections must be secured and airtight by either using

the appropriately sized hose clamp and/or UL-181-AP foil

tape.

For mobile home installations only: 2” inside diameter

pipe may be used for the first 5 feet of combustion air

supply run. From 5 to 10 feet use 2 ¾” inside diameter

pipe. No combustion air supply may exceed 10 feet.

Sources of Outside Combustion Air

a. In fireplaces

Chimney top.

Ash clean out door.

b. For freestanding installations

FIGURE 5

A hole in floor near stove rear terminating only

in a ventilated crawl space.

A hole in the wall behind the stove.

WHEN OUTSIDE AIR IS NOT USED

If outside air is not used, it is important that combustion

air is easily available to the air inlet. A closeable outside

air register can be used in tightly insulated homes. In

insert installations, flashing vents should not be restricted.

The flashing should not necessarily seal the fireplace

face.

VENTING

The Breckwell P23 Freestanding is certified for use with

listed TYPE L-Vent, 3” or 4” diameter in size. The stove

was tested with Simpson Duravent brand. Class “A”

chimney is not required. Refer to the instructions provided

by the vent manufacturer, especially when passing

through a wall, ceiling or roof.

FIGURE 6

This is a pressurized exhaust system. All vent connector

joints must be sealed with 500°F (260°C) RTV silicone

sealant to ensure consistent performance and avoid

smoke spillage. All horizontal connector joints must be

sealed with UL-181-AP foil tape. We recommend that all

vertical vent connector joints be secured with a minimum

of 3 screws.

DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE

SERVING ANOTHER APPLIANCE.

DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST

VENTING SYSTEM OF THIS UNIT.

INSTALL VENT AT CLEARANCES SPECIFIED BY THE

VENT MANUFACTURER.

FIGURE 7

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INSTALLATION

Equivalent Vent Length (EVL)

The longer the run of pipe in your installation (both with insert and

freestanding models), the more restriction there is in the system.

Therefore, larger diameter pipe should be used.

Use 4” pipe if you have more than 15 feet of equivalent vent

length.

Horizontal runs shall not exceed 10 feet of EVL.

Recommended vertical runs to be a minimum of 8 feet.

To calculate EVL, use the following conversions:

90º elbow or “T”

45º elbow

= 5 equivalent feet

= 3 equivalent feet

Horizontal Pipe Run

Vertical Pipe Run

= 1 equivalent foot per actual foot

= 0.5 equivalent foot per actual foot

NOTE: At altitudes above 3,000 feet, we suggest the use of 4”

diameter vent at an EVL of 7 feet or more.

FREESTANDING INSTALLATIONS

A. ASSEMBLING PEDESTAL OR LEG SET (Refer to figure 8)

If using a pedestal, follow the instructions inside the Breckwell

P23 Pedestal w/ Ashpan.

If using cast legs, follow the instructions inside the Breckwell P23

Leg Set w/ Ashpan.

Legs are installed by inserting the four bolts provided in the kit

into the four holes in the bottom plate of the stove at each corner

from the top, thread on the nuts from the bottom and tighten.

FIGURE 8

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INSTALLATION

B. HORIZONTALLY THROUGH WALL

(refer to Figure 9)

NOTE: Follow L-Vent chimney

manufacturer’s instructions.

1. Position stove, adhering to

clearances shown in Figures 1 & 2.

2. Locate position of hole in wall;

directly behind stove exhaust vent

(refer to figure 5).

3. Always maintain 3” clearance from

combustible materials.

4. Install L-Vent wall thimble per L-Vent

manufacturer’s instructions.

5. Attach enough piping to penetrate

and extend at least 6” beyond

exterior walls. A minimum 8-foot

vertical pipe run is suggested where

possible to reduce the possibility of

smoke spillage in the event of a loss

of negative pressure.

6. Attach cap and seal outside wall

thimbles with non-hardening

waterproof mastic.

7. Termination should not be located so

that hot exhaust gases can ignite

trees, shrubs, or grasses or be a

hazard to children. Exhaust gases

can reach temperatures of 500ºF and

cause serious burns if touched.

FIGURE 9

Locate terminations: a) not less than 3 feet above any forced air inlet

located within 10 feet; b) not less than 4 feet below or horizontally from, or

one foot above, any door, window or gravity air inlet into any building; c) not

less than two feet from an adjacent building and not less than 7 feet above

grade when located adjacent to a public walkway. Mobile home installations

must use a spark arrester.

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INSTALLATION

B. VERTICALLY WITH NEW CHIMNEY SYSTEM (Refer to

Figure 10)

NOTE: Follow L-Vent chimney manufacturer’s instructions.

OPTION: To achieve a center vertical installation a 45º elbow and a

clean-out tee can be used to offset the pipe from the exhaust outlet

to the rear center of the stove.

OPTION: Install L-Vent elbow in place of clean-out tee. Locate

stove. Drop plumb bob to center of tee outlet, mark point on ceiling.

Install ceiling support and L-Vent pipe per L-Vent manufacturer’s

instructions.

1. Always maintain 3” clearance from combustible materials.

When passing through additional floors or ceilings, always

install firestop spacer.

2. After lining up for hole in roof, cut either around or square hole

in roof, always 3” larger all the way around pipe. Install upper

edge and sides of flashing under roofing materials, nail to the

roof along upper edge. Do not nail lower edge. Seal nail heads

with non-hardening waterproof mastic.

3. Apply non-hardening, waterproof mastic where the storm collar

will meet the vent and flashing. Slide storm collar down until it

sits on the flashing. Seal and install cap. Mobile home

installations must use a spark arrester.

C. VERTICALLY INTO EXISTING CHIMNEY SYSTEM

FIGURE 10

FIGURE 11a

FIGURE 11b

Adapters are available to adapt from 3” L-Vent to 6” or 8” Class-A

chimney. (Figure 11a)

As an alternative, 3” or 4” L-Vent can be run inside existing chimney

to termination. (Figure 11b)

This is the preferred method.

Follow guidelines for equivalent vent length.

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INSTALLATION

D. VERTICALLY INTO EXISTING MASONRY

FIREPLACE

NOTE: Follow L-Vent chimney manufacturer’s instructions.

1. Have the masonry chimney inspected by a qualified

chimney sweep or installer to determine its structural

condition.

2. You will need a pipe length equal to the chimney

height from the hearth. If outside combustion air is to

be used, you will need a pipe length equal to the

chimney height plus 18 inches.

3. Install a blanking plate and the chimney pipe, and if

used the outside air pipe, as shown in Figure 12.

4. Attach the L-Vent adapter, a section of pipe and clean

out tee, making sure the clean out tee is centered in

the chimney flue area. Use RTV, metallic tape, and a

minimum of three self-taping screws at all joint

connections to ensure a tight seal.

5. Position the stove, adhering to the clearances in

Figures 1 & 2.

6. Measure and build chimney top plate. Cut out holes

for chimney pipe, and if used the outside air pipe.

Install and seal with non-hardening mastic to prevent

water leakage. Install vent cap.

E. INSTALLATION THROUGH SIDE OF MASONRY

CHIMNEY

FIGURE 12

NOTE: Follow L-Vent chimney manufacturer’s instructions.

1. Position the stove, adhering to the clearances in

Figures 1 & 2. Mark the center of the hole where the

pipe is to pierce the masonry chimney.

2. It will be necessary to break out the masonry around

the location of the pipe center mark. Use a 4-inch

diameter hole for 3-inch pipe and 5-inch diameter hole

for 4-inch pipe.

3. Measure and build chimney top plate. Cut out holes

for chimney pipe, and if used the outside air pipe.

4. Install the tee on the bottom of the vertical pipe

system and lower it down the chimney until the center

branch of the tee is level with the center of the hole in

the masonry, as shown in Figure 13.

5. Install and seal the top plate from step 3 with non-

hardening mastic. Slip the storm collar over the pipe,

and while holding the pipe at the proper elevation,

affix the collar with a minimum of three ¼” stainless

steel sheet metal screws. Seal all joints and seams

around the collar.

6. Connect the horizontal pipe by pushing it through the

hole in the masonry and lining it up with the branch in

the tee. Push the pipe into the tee while twisting it to

lock it into the tee.

7. If desired, once the horizontal pipe is in place, the

space between the pipe and masonry may be filled

with high-temperature grout.

FIGURE 13

8. Install the trim collar. An adjustable pipe length and

adapter may be needed to finish the connection to the

stove.

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INSTALLATION

INSERT INSTALLATIONS

Insert installations must be vented with 3” or 4” pipe. Pipe may be

single wall stainless steel flexible pipe. Vent may terminate within

chimney beyond a blanking plate or extend to the chimney top.

See “COMBUSTION AIR SUPPLY” for outside air access

information.

The fireplace and chimney should be cleaned thoroughly before

starting the installation. We suggest painting the interior of

particularly old and dirty fireplaces to seal any odors. In zero-

clearance fireplace installations, when the fireplace opening is

above the floor or raised hearth, the adjustable “Breckwell P23 Z-

C Legs” (part # A-S-ZCLEGS) can be used to bridge the gap

between the hearth and stove bottom. (Refer to figure 14)

FIGURE 14

A. ASSEMBLING THE FLASHING SET

Follow the instructions packaged with the P23 Flashing set part

C-P23-MEDFL-C or C-P23-LGFL-C.

(Refer to Figure 15)

FIGURE 15

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INSTALLATION

B. WHEN VENT PIPE EXTENDS TO CHIMNEY TOP

(Refer to Figures 16 and 17)

1. You will need a pipe length equal to the chimney height

(from hearth) plus 6 inches. If outside combustion air is to

be used, you will need a pipe length (see “COMBUSTION

AIR SUPPLY”) equal to the chimney height plus 12

inches.

2. Attach cerablanket wrap to that end of vent pipe that will

connect to the stove. Use 12-inch lengths of light gauge

metal wire (not included) or metallic tape (not included).

This is to protect interior components from excess heat.

3. Set the insert on the hearth and slide it in far enough to

attach the vent pipe (and combustion pipe if used).

4. Attach flashing (refer to Figure 15), route power cord out

the side nearest a 120V receptacle. Slide in insert.

5. Measure and build chimney top. Cut out hole for vent pipe

(and combustion air intake pipe, if used). Install and seal

with a non-hardening mastic to prevent water leakage.

Install the vent cap.

C. WHEN VENT PIPE EXTENDS THROUGH CHIMNEY

BLANKING PLATE

(Masonry Fireplaces Only)

(Refer to Figures 16 and 17)

1. You will need a pipe length that extends 12” above the

blanking plate. NOTE: This installation is optional but not

recommended. Outside combustion air cannot be drawn

from the chimney cavity in this installation.

FIGURE 16

2. Attach cerablanket wrap to that end of vent pipe that will

connect to the stove. Use 12-inch lengths of light gauge

metal wire (not included) or metallic tape. This is to protect

interior components from excess heat.

3. Measure and build blanking plate. Cut out hole for vent

pipe (and combustion air intake pipe, if used). Install and

carefully seal blanking plate with non-hardening mastic.

Failure to properly seal may result in smoke spillage.

4. Slide vent pipe (and intake pipe if used) up through the

blanking plate hole, leaving enough to pull back down.

5. Set the insert on the hearth, adjust the leveling bolts on

the rear sides, and slide it in far enough to attach the vent

pipe (and combustion air pipe if used). Be sure to seal

where the pipe passes through the blanking plate.

6. Attach flashing (refer to Figure 15), route power cord out

the side nearest a 120V receptacle. Slide in insert.

FIGURE 17

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INSTALLATION

D. AS A BUILT-IN FIREPLACE

Figures 18 and 19 describe a P23 installation vented into either a

special chase built outside an outer wall or a false inside wall.

This is especially suited for new construction or remodeling.

The equipment compartment (sides and rear of the stove in

fireplace) must be enclosed per the applicable electrical

standards.

NOTE: Floor protection for Built-in raised hearths requires a

continuous sheet beneath to prevent the possibility of embers

falling through to the combustible floor if cracks or separation

should occur in the finished surface.

The chase dimensions shown are minimums and must be

maintained.

FIGURE 18

FIGURE 19

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INSTALLATION

E. INSTALLATION IN TO A FACTORY BUILT

(METAL) FIREPLACE

(Refer to figure 20)

When installing into a factory built fireplace, the

firebox must accept the insert without modification

other than removing bolted or screwed together

pieces such as smoke shelf/deflectors, ash lips,

screen or door tracks and damper assemblies.

These items must be reinstalled to restore the

fireplace to its original operating condition if the

insert is removed and not replaced. The removal

of any part must not alter the integrity of the listed

fireplace in any way. In zero-clearance fireplace

installations, when the fireplace opening is above

the floor or raised hearth, the adjustable

“Breckwell P23 Z-C Legs” (part # A-S-ZCLEGS)

can be used to bridge the gap between the hearth

and stove bottom. Refer to figure 14.

The factory built fireplace must be listed per UL

127. Installation must include a full height listed

chimney liner meeting type HT requirements

(2100° F) per 1777 (U.S.). The liner must be

securely attached to the insert flue collar and the

chimney top. The damper area must be sealed to

prevent room air passage to chimney cavity.

Alteration of the fireplace in any manner is not

permitted except with the following exceptions:

External trim pieces, which do not affect the

operation of the fireplace, may be removed

proving they can be stored on or within, the

fireplace for re-assembly if the insert is

removed.

The fireplace damper may be removed to

install the chimney liner.

Circulating air chambers, louvers or cooling air

inlet or outlet ports (i.e. in a steel fireplace liner or

metal heat circulator) shall not be blocked.

Means must be provided for removal of the insert

to clean the chimney flue.

A permanent metal warning label must be

attached to the back wall of the fireplace opening

stating the following:

FIGURE 20

“This fireplace has been altered to

accommodate a fireplace insert and should be

inspected by a qualified person prior to re-use

as a conventional fireplace.”

This label is available upon request.

Final approval is contingent on the authority

having jurisdiction.

SPECIAL MOBILE HOME REQUIREMENTS

ELECTRICAL INSTALLATION

WARNING: DO NOT INSTALL IN A SLEEPING ROOM.

This stove is provided with a 6-foot grounded

electrical cord extending from the rear of the

stove. We recommend connecting to a good

quality surge protector that is plugged into a

standard three-prong, 120V, 60 Hz electrical

outlet. Voltage variations can lead to serious

performance problems. The Breckwell electrical

system is designed for 120V AC with no more

than 5% variation. Breckwell cannot accept

responsibility for poor performance or damage

due to inadequate voltage. If connected to an

older, two-prong outlet, a separate ground wire

should be run to a proper ground (refer this to a

qualified technician). Always route the electrical

cord so that it will not come in contact with any hot

part of the stove.

For installation in a mobile home, an outside source of combustion air must be used

(See “COMBUSTION AIR SUPPLY”).

The P23 must be grounded to the steel chassis of the home with 8 Ga. copper wire

using a serrated or star washer to penetrate paint or protective coating to ensure

grounding.

The P23 must be securely fastened to the floor of the mobile home through the two

holes in the rear of the stove using two ¼” lag bolts that are long enough to go through

both a hearth pad, if used, and the floor of the home.

Refer to “VENTING” for proper exhaust configurations.

CAUTION: THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR,

WALL AND CEILING/ROOF MUST BE MAINTAINED.

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OPERATION

PANEL CONTROLS (See Figure 21)

The blowers and automatic fuel supply are controlled from a panel on the left-hand side of the P23. The

control panel functions are as follows.

a. ON/OFF SWITCH

When pushed the stove will automatically ignite. No other firestarter is necessary. The igniter will

stay on for at least 10 and up to 15 minutes, depending on when Proof of Fire is reached. The fire

should start in about 5 minutes.

The green light located above the On/Off button (in the On/Off box) will flash during the ignition

start-up period. (See figure 21)

The Heat Level Advance is inoperable during the ignition start period. When the green light

continuously stays on the Heat Level Advance can be adjusted to achieve the desired heat output.

NOTE: If the stove has been shut off, and you want to re-start it while it is still warm, the “on/off” button

must be held down for 2 seconds.

b. FUEL FEED SWITCH

When the “Fuel Feed” button is pushed and held down the stove will feed pellets continuously into

the burnpot.

While the stove’s auger system is feeding pellets the green light (in the “Fuel Feed” box) will be on.

(See figure 21)

CAUTION: DO NOT USE THIS CONTROL DURING NORMAL OPERATION BECAUSE IT COULD

SMOTHER THE FIRE AND LEAD TO A DANGEROUS SITUATION.

c. HIGH FAN SWITCH

The room air fan speed varies directly with the feed rate. The “HIGH FAN” switch overrides this

variable speed function. It will set the room air blower speed to high at any feed rate setting.

When the “HIGH FAN” button is pushed the room air fan will switch to its highest setting.

When this button is pushed again the room air fan will return to its original setting based on the Heat

Level Advance setting.

d. RESET TRIM

Different size and quality pellet fuel may require adjustment of the “1” feed setting on the Heat Level

Advance bar graph. This is usually a one-time adjustment based on the fuel you are using. The

“RESET TRIM” button when adjusted will allow for 3 different feed rate settings for the #1 feed setting

only. To adjust simply push the “RESET TRIM” button while the stove is operating at setting “1” and

watch the bar graph.

When the “1” & “3” lights are illuminated on the bar graph the low feed rate is at its “lowest” setting.

(Approx. 0.9 pounds per hour)

When the “1” light is illuminated on the bar graph the low feed rate is at its “normal” setting.

When the “1” & “4” lights are illuminated on the bar graph the low feed rate is at its “highest” setting.

FIGURE 21

NOTE: When the stove is set on “1” the “reset trim” values will be shown on the Heat Level Advance bar

graph. For example if the Reset Trim is set to its lowest setting every time the stove is set to low the “1”

and “4” lights will be illuminated on the bar graph.

e. HEAT LEVEL ADVANCE

This button when pushed will set the pellet feed rate, hence the heat output of your stove. The

levels of heat output will incrementally change on the bar graph starting from level “1” to “5”.

NOTE: When dropping 3 or more heat level settings (4 to 1, or 5 to 2 or 1) push the ‘High Fan’ button and

allow the room air fan to run at that setting for at least 5 minutes to prevent the stove from tripping the

high temp thermodisk. If the high temp thermodisk does trip see “SAFETY FEATURES” on the next

page.

CAUTION: THE “5” SETTING IS DESIGNED FOR TEMPORARY USE ONLY. IF USED FOR

EXTENDED PERIODS, IT CAN SHORTEN THE LIFE EXPECTANCY OF THE UNITS COMPONENTS.

AVOID USE AT THIS SETTING FOR MORE THAN ONE OR TWO HOURS AT A TIME.

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OPERATION

PROPER FUEL

THIS STOVE IS APPROVED FOR BURNING PELLETIZED WOOD FUEL ONLY! Factory-approved pellets are those ¼” or 5/16” in

diameter and not over 1” long. Longer or thicker pellets sometimes bridge the auger flights, which prevents proper pellet feed. Burning wood

in forms other than pellets is not permitted. It will violate the building codes for which the stove has been approved and will void all

warranties. The design incorporates automatic feed of the pellet fuel into the fire at a carefully prescribed rate. Any additional fuel introduced

by hand will not increase heat output but may seriously impair the stoves performance by generating considerable smoke. Do not burn wet

pellets. The stove’s performance depends heavily on the quality of your pellet fuel. Avoid pellet brands that display these characteristics:

a. Excess Fines – “Fines” is a term describing crushed pellets or loose material that looks like sawdust or sand. Pellets can be screened

before being placed in hopper to remove most fines.

b. Binders – Some pellets are produced with materials to hold them together, or “bind” them.

c. High ash content – Poor quality pellets will often create smoke and dirty glass. They will create a need for more frequent

maintenance. You will have to empty the burnpot plus vacuum the entire system more often. Poor quality pellets could damage the

auger. Breckwell cannot accept responsibility for damage due to poor quality pellets. Your dealer can recommend a good quality pellet

dealer in your area.

PRE-START-UP CHECK

Remove optional imitation log set if in use. Remove burnpot, making sure it is clean and none of the air holes are plugged. Clean the firebox,

and then reinstall burnpot. Clean door glass if necessary (a dry cloth or paper towel is usually sufficient). Never use abrasive cleaners on the

glass or door. Check fuel in the hopper, and refill if necessary.

NOTE: The P23 Hopper can hold up to 60 lbs. of pellets.

BUILDING A FIRE

Never use a grate or other means of supporting the fuel. Use only the Breckwell approved burnpot.

NOTE: During the first few fires, your stove will emit an odor as the high temperature paint cures or becomes seasoned to the metal.

Maintaining smaller fires will minimize this. Avoid placing items on stovetop during this period because paint could be affected.

THE HOTROD AUTOMATIC FIRESTARTER

a. Fill hopper and clean burnpot.

b. Press “On/Off” button. Make sure light is on.

c. Adjust damper to 1/4” open (pushed in is closed). This will vary depending on your installation and elevation. Once fire is established

adjust for desired flame.

d. Adjust feed rate to desired setting by pressing “Heat Level Advance” button.

If fire doesn’t start in 15 minutes, press “On/Off”, wait a few minutes and start procedure again.

DAMPER CONTROL

The damper control rod on the stove’s lower left side adjusts the combustion air. This control is necessary due to the varied burn

characteristics of individual installations, different pellet brands and pellet feed rates. It allows you to improve the efficiency of your stove.

Providing correct combustion air will reduce the frequency of cleaning your glass door and prevent the rapid buildup of creosote inside your

stove and chimney.

You should adjust the damper based on the fire’s appearance. A low, reddish, dirty fire can be improved by pulling the damper out slightly. A

“blow torch” fire can be improved by pushing the damper in a bit.

As a general rule, on lower feed rate settings, the damper should be in farther. On higher feed rates, the damper should be more open.

Through trial and error, you will find the best setting. Consult your dealer if you need help.

NOTE: On “1”, damper should be out approximately ¼” to ½”. If damper is out too far, it can cause the fire to go out.

OPENING DOOR

If the door is opened while the stove is in operation it must be closed within 30 seconds or the stove will shut down. If the stove shuts down

push the “On/Off” button to continue the operation of your stove.

ROOM AIR FAN

When starting your stove the Room Air Fan will not come on until the stove’s heat exchanger warms up. This usually takes about 10 minutes

from start-up.

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OPERATION

RE-STARTING A WARM STOVE

If the stove has been shut off, and you want to re-start it while it is still warm, the “on/off” button must be held down for 2 seconds.

IF STOVE RUNS OUT OF PELLETS

The fire goes out and the auger motor and blowers will run until the stove cools. This will take 30 to 45 minutes.

After the stove components stop running the “On/Off” and the BAR GRAPH lights stay on for 10 minutes.

After the 10 minutes the “3” light on the bar graph will flash and the “On/Off” light will go off.

To restart, refill hopper and press “Fuel Feed” button until pellets begin to fall into burnpot. Press “On/Off” button.

REFUELING

We recommend that you not let the hopper drop below ¼ full.

KEEP HOPPER LID CLOSED AT ALL TIMES EXCEPT WHEN REFILLING. DO NOT OVERFILL HOPPER.

BRECKWELL MAINTENANCE TOOL

A tool has been provided to help with the following functions:

FIGURE 22

a. Stirring pellets in hopper – unlike liquids in a tank, pellets do not drain evenly into the auger. Bridging across the opening can occur.

Pellets can hang up on the sides of the hopper. Occasionally “stirring” the hopper can help.

NOTE: To help prevent bridging of pellets, common wax paper can be rubbed on the sidewalls and bottom of the hopper.

b. Cleaning heat exchanger tubes – see instructions in “CLEANING”.

c. Scrape ashes from burnpot.

SHUTDOWN PROCEDURE

Turning your Breckwell stove off is a matter of pressing the “On/Off” control panel switch. The green light will go out. The blowers will

continue to operate until internal firebox temperatures have fallen to a preset level.

SAFETY FEATURES

a. Your stove is equipped with a high temperature thermodisc. This safety switch has two functions.

1. To recognize an overheat situation in the stove and shut down the fuel feed or auger system.

2. In case of a malfunctioning convection blower, the high-temperature thermodisc will automatically shut down the auger, preventing

the stove from overheating.

NOTE: On some units, once tripped, like a circuit breaker, the reset button will have to be pushed before restarting your stove. On other

units the thermodisk has no reset button and will reset itself once the stove has cooled. The manufacturer recommends that you call your

dealer if this occurs as this may indicate a more serious problem. A service call may be required.

b. If the combustion blower fails, an air pressure switch will automatically shut down the auger.

NOTE: Opening the stove door for more than 30 seconds during operation will cause enough pressure change to activate the air switch,

shutting the fuel feed off. Close the door and press “On/Off” button to continue operation of your stove.

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THERMOSTAT INSTALLATION

OPTIONAL THERMOSTAT

A thermostat may help you maintain a constant house temperature

automatically. A millivolt thermostat is required. A fixed wall mount

or Breckwell’s hand held model can be used. The control panel can

be set up two ways to operate your stove in thermostat mode.

THERMOSTAT INSTALLATION

A MILLIVOLT THERMOSTAT IS REQUIRED.

Unplug stove from power outlet.

Remove control board from stove.

The two thermostat wires connect to the terminal block on the

lower left side of the back of the control board.

(See figure 21)

Insert the wires in the terminal side and tighten the two screws.

MODES

TO SWITCH BETWEEN ANY OF THE THREE MODES THE

STOVE MUST BE SHUT OFF, THE NEW MODE SELECTED, AND

THE STOVE RESTARTED.

MANUAL MODE

In this mode the stove will operate only from the control panel

as detailed in the “OPERATION” section of this owner’s

manual.

HIGH/LOW THERMOSTAT MODE

When engaged in this mode the stove will automatically switch

between two settings. When warm enough, it will switch to the

#1 or low setting. The room air blower will also slow to its

lowest speed.

The Heat Level Advance setting on the bar graph will stay

where it was initially set. When the house cools below the

thermostat setting, the stove will switch to the feed rate of the

heat level advance setting.

ON/OFF THERMOSTAT MODE

In this mode when the home is warm enough the stove will

shut off. The fans will continue to run until the stove cools.

When the home cools below the thermostat setting, the stove

will automatically restart and run at the last feed rate setting.

NOTE: When in “high/low” or “on/off” thermostat mode –

Do not operate the stove higher than the #3 setting.

Set damper control rod approximately ½” to ¾” out. This will vary

depending on elevation and weather conditions. Observe stoves

operation and adjust damper as necessary.

FIGURE 23

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OPERATION

OPERATING SAFETY PRECAUTIONS

PLEASE READ THIS!

a. Hot while in operation. Keep children, clothing, and furniture away. Contact may cause skin burns.

b. If you notice a smoldering fire (burnpot full but no visible flame) AND a heavy smoke buildup in firebox,

immediately TURN OFF the stove, but DO NOT unplug it. Do not open the door, change the damper

setting or tamper with any controls on the stove. Wait until firebox clears, and blowers shut down, do as

instructed in “PRE-START-UP CHECK” and “BUILDING A FIRE”, then attempt to restart the fire. If the

problem persists contact your dealer.

c. WARNING: DO NOT OPEN THE DOOR DURING THE START UP CYCLE AND DO NOT ADD PELLETS

TO THE BURNPOT BY HAND AT ANY TIME, OTHERWISE A DANGEROUS CONDITION COULD

RESULT.

d. Pellets should be stored in a dry place. The pellets should not be stored within 12” of the stove.

e. DO NOT STORE OR USE FLAMMABLE LIQUIDS, ESPECIALLY GASOLINE, IN THE VICINITY OF

YOUR BRECKWELL STOVE. NEVER USE A GAS OR PROPANE TORCH, GASOLINE, GASOLINE-

TYPE LANTERN FUEL, KEROSENE, CHARCOAL LIGHTER FLUID OR SIMILAR FLUIDS TO START

OR “FRESHEN UP” A FIRE IN THIS HEATER.

f. WARNING: DO NOT OVERFIRE THIS STOVE. This may cause serious damage to your stove and void

your warranty. It also may create a fire hazard in your home. IF ANY EXTERNAL PART OF THE UNIT

BEGINS TO GLOW, YOU ARE OVERFIRING. Immediately press the “POWER” switch on the control

panel.

g. KEEP ALL LOOSE OR MOVEABLE HOUSEHOLD COMBUSTIBLES, SUCH AS FURNITURE, DRAPES,

TOYS, ETC. AT LEAST THREE FEET FROM THE OPERATING STOVE.

h. Maintain proper ventilation. It is important that adequate oxygen be supplied to the fire for the combustion

process. Modern houses are often so well insulated that it may become necessary to open a window

slightly or install an outside air vent to provide sufficient combustion air.

i. Since heating with a solid fuel is potentially hazardous, even with a well made and thoroughly tested stove,

it would be wise to install strategically placed smoke detectors and have a fire extinguisher in a convenient

location, near an exit.

j. Do not open stove door when operating unless necessary. This will create a dirty, inefficient burn and could

allow smoke spillage or sparks to escape.

k. Do not permit operation by young children or those unfamiliar with stove’s operation.

l. Do not service or clean this appliance without disconnecting the power cord.

m. Do not abuse the door glass by striking, slamming or similar trauma. Do not operate the stove with the glass

removed, cracked or broken.

n. If the stove is installed in a room without air conditioning, or in an area where direct sunlight can shine on

the unit, it is possible this can cause the temperature of the stove to rise to operational levels; one of the

sensors could then make the stove start on its own. It is recommended that the stove be unplugged when

not in use for extended amounts of time (i.e. during the summer months).

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MAINTENANCE

FAILURE TO CLEAN AND MAINTAIN THIS UNIT AS INDICATED CAN

RESULT IN POOR PERFORMANCE AND SAFETY HAZARDS. NEVER

CLEAN WHEN HOT.

NOTE: Inspect burn pot periodically to see that holes have not become

plugged, if so, clean thoroughly.

ASH REMOVAL

Ashes should be placed in a metal container with a tight-fitting lid. The

closed container or ashes should be placed on a noncombustible surface

or on the ground, well away from all combustible materials pending final

disposal. If ashes are disposed of by soil burial or otherwise locally

dispersed, they should be retained in the closed container until all cinders

have thoroughly cooled.

FIGURE 24

ASH DISPOSAL – FREESTANDING MODELS

The P23 Freestanding has an ash bin located below the firebox. To

remove ashes:

a. Make sure fire is out and firebox is cool.

b. With the door closed clean heat exchanger tubes.

(See “CLEANING” and Figure 24).

Igniter Hole

c. Open door and remove the optional imitation log set, if in use.

Remove the burnpots inner section by grasping it and pulling straight

up (see Figure 25).

d. Empty ashes from inner section into the pedestal ash bin through the

opening in the bottom of the firebox. Scrape inner section with

cleaning tool. Make sure holes are not plugged.

e. Scrape ash in firebox into the pedestal ash bin through the opening in

the bottom of the firebox or vacuum to remove ashes (see Figure 26).

WARNING: Make sure ashes are cool to the touch before

using a vacuum. See “VACUUM USE”.

Periodically remove and empty ash bin (see Figure 27) by

unscrewing the two knobs on the front of the pedestal below the ash

lip. Dispose of ashes properly.

FIGURE 25

(See “ASH REMOVAL” above)

g. Replace ash bin, making sure to tighten the knobs and maintaining a

good seal.

h. Replace inner section into burnpot; make sure it is level and pushed

all the way back down and that the igniter hole is to the rear when it is

reinstalled (see Figure 25).

Make the burnpot is level and pushed all the way back in when it is

reinstalled. If the collar on the burnpot attached to the fresh air tube is

not pushed back to meet the firebox wall, the Hot Rod will not work

properly.

FIGURE 26

ASH DISPOSAL - INSERT

Remove ashes periodically as they fill the firebox. To remove ashes:

a. Make sure fire is out and firebox is cool.

b. With the door closed clean heat exchanger tubes.

c. (See “CLEANING” and Figure 24).

d. Open door and remove the optional imitation log set, if in use.

Remove the burnpots inner section by grasping it and pulling straight

up (see Figure 25).

e. Empty ashes from the inner section and scrape with cleaning tool;

make sure holes are not plugged.

Use small shovel or vacuum to remove ashes.

WARNING: Make sure ashes are cool to the touch before using a

vacuum.

See “VACUUM USE”.

g. Dispose of ashes properly.

FIGURE 27

(See “ASH REMOVAL” above)

h. Replace inner section into burnpot; make sure it is level and pushed

all the way back down and that the igniter hole is to the rear when it is

reinstalled (see Figure 25).

Make the burnpot is level and pushed all the way back in when it is

reinstalled. If the collar on the burnpot attached to the fresh air tube is not

pushed back to meet the firebox wall, the Hot Rod will not work properly.

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MAINTENANCE

VACUUM USE

If a vacuum is used to clean your unit, we suggest using a vacuum

designed for ashes.

(We recommend LoveLess Ash Vac, 1-800-568-3949 Ext. #27)

High Temp

Thermodisk

(C-E-090-21)

Auger Motor

(C-E-017)

Combustion

Blower

(A-E-027)

Some regular vacuums and shop vacs leak ash into the room. Your

vacuum or shop vac may have a special filter or bag available to

eliminate this leakage.

Air Switch

(C-E-200)

CLEANING

a. Heat Exchange Tubes – Your Breckwell stove is designed

with a built-in heat exchange tube cleaner. This should be used

every two or three days to remove accumulated ash on the

tubes, which reduces heat transfer on the P23. Insert the

handle end (with hole) of the cleaning tool onto the cleaning

rod (refer to figure 24). The cleaner rod is located in the grill

above the stove door. Move the cleaner rod back and forth

several times to clean the heat exchanger tubes. Be sure to

leave tube cleaner at the rear of the stove.

Convection

Blower

(A-E-033)

b. Interior Chambers – Four ash doors in the firebox in the P23

can be removed for periodic cleaning (refer to figure 26). These

doors allow access to the chamber surrounding the firebox.

FIGURE 28a

Periodically, you must vacuum ashes from this chamber. In some

cases you will need to remove creosote, which can accumulate

rapidly under certain conditions. A small wire brush can be used. It

is important to remove this creosote because it is highly

combustible. INSPECT BEHIND THESE CLEANING PLATES AT

LEAST ONCE PER TON OF PELLETS BURNED UNTIL YOU ARE

FAMILIAR WITH HOW ASHES AND CREOSOTE ACCUMULATE

WITH YOUR OPERATING PRACTICES. Use the small wire brush

to also clean the inside of the chamber walls, above the access

doors.

Auger Shaft

(A-AUG-22)

Pellet

Hopper

Combustion

Blower

(A-E-027)

POF

Thermodisk

(C-E-090-22C)

BLOWERS

DANGER: RISK OF ELECTRIC SHOCK. DISCONNECT POWER

BEFORE SERVICING UNIT.

Cleaning – Over a period of time, ashes or dust may collect on the

blades of both the combustion blower and convection blower.

Periodically the blowers should be vacuumed clean as these ashes

can impede performance. Creosote can also accumulate in the

combustion blower. This needs to be brushed clean. The convection

blower is accessed by opening the stove’s left side panel. The

combustion blower can be accessed by opening the stoves right

side panel. The convection blower is on the left (facing stove), and

the combustion blower is on the right.

FIGURE 28b

High Temp

Thermodisk

(C-E-090-21)

NOTE: When cleaning, be careful not to dislodge balancing clip on

convection blower or to bend fan blades. Some stove owners lightly

spray an anti-creosote chemical on the fire to help reduce creosote

formation within the stove.

Air Switch

(C-E-200)

Auger Motor

Combustion

Blower

(C-E-017)

(A-E-027)

FIGURE 29

Convection

Blower

(A-E-033)

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MAINTENANCE

CHIMNEY CLEANING

a. Creosote Formation – When any wood is burned slowly, it produces tar and other organic vapors, which

combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool

chimney flue or a newly started fire or from a slow-burning fire. As a result, creosote residue accumulates on

the flue lining. When ignited, this creosote makes an extremely hot fire, which may damage the chimney or

even destroy the house. Despite their high efficiency, pellet stoves can accumulate creosote under certain

conditions.

b. Fly Ash – This accumulates in the horizontal portion of an exhaust run. Though noncombustible, it may

impede the normal exhaust flow. It should therefore be periodically removed.

c. Inspection and Removal – The chimney connector and chimney should be inspected annually or per ton to

determine if a creosote or fly ash build-up has occurred. If creosote has accumulated, it should be removed

to reduce the risk of a chimney fire. Inspect the system at the stove connection and at the chimney top.

Cooler surfaces tend to build creosote deposits quicker, so it is important to check the chimney from the top

as well as from the bottom.

The creosote should be removed with a brush specifically designed for the type of chimney in use. A qualified

chimney sweep can perform this service. It is also recommended that before each heating season the entire

system be professionally inspected, cleaned and, if necessary, repaired.

To clean the chimney, detach the vent at the combustion blower transition where it is attached to the blower.

RECOMMENDED MAINTENANCE SCHEDULE

Use this as a guide under average-use conditions.

Daily

Stirred

Wiped

Weekly

Emptied

Cleaned

Brushed

Bi-Annually

Annually or per Ton

Burn Pot

Glass

Combustion Chamber

Ashes

Emptied

Interior Chambers

Heat Exchange Tubes

Combustion Blower Blades

Convection Blower Impeller

Vent System

Vacuumed

Two passes

Vacuumed / Brushed

Cleaned

Gaskets

Inspected

Hopper (end of season)

Emptied and vacuumed

Gasket around door and door glass should be inspected and repaired or replaced when necessary (see

“REPLACEMENT PARTS”).

REMOVAL AND REPLACEMENT OF BROKEN DOOR GLASS

While wearing leather gloves (or any other gloves suitable for handling broken glass), carefully remove any

loose pieces of glass from the doorframe. Dispose of all broken glass properly. Return the damaged door to

your Breckwell Dealer for repair or replacement.

Neither the appliance owner nor any other unauthorized person(s) should replace the door glass. An authorized

Breckwell dealer must perform all repairs involving door glass.

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TROUBLESHOOTING GUIDE

When your stove acts out of the ordinary, the first reaction is to call for help. This guide may save time and money by enabling you to solve

simple problems yourself. Problems can be caused by to only five factors: 1) poor fuel; 2) poor operation or maintenance; 3) poor

installation; 4) component failure; 5) factory defect. You can usually solve those problems related to 1 and 2. Your dealer can solve

problems relating to 3, 4 and 5. Refer to figures 28, 29 and 30 to help locate indicated parts.

STOVE SHUTS OFF AND THE # 2 LIGHT FLASHES

Possible Causes:

Possible Remedies: (Unplug stove first when possible)

1. Airflow switch hose or stove attachment pipes for hose are

blocked.

Unhook air hose from the air switch and blow through it. If air flows

freely, the hose and tube are fine. If air will not flow throw the hose,

use a wire coat hanger to clear the blockage.

2. The air inlet, burnpot, interior combustion air chambers,

combustion blower, or exhaust pipe are blocked with ash or

foreign material.

Follow all cleaning procedures in the maintenance section of the

owner’s manual.

3. The firebox is not properly sealed.

Make sure the door is closed and that the gasket is in good shape.

If the ash door has a latch, make sure the ash door is properly

latched and the gasket is sealing good. If the stove has just a small

hole for the ashes to fall through under the burnpot, make sure the

slider plate is in place to seal off the firebox floor.

4. Vent pipe is incorrectly installed.

Check to make sure vent pipe installation meets criteria in owner’s

manual.

5. The airflow switch wire connections are bad.

Check the connectors that attach the gray wires to the air switch.

Check to see if the gray wires are loose at the Molex connector.

6. The gray wires are pulled loose at the Molex connector on the

wiring harness.

7. Combustion blower failure.

With the stove on, check to see if the combustion blower is running.

If it is not, you will need to check for power going to the combustion

blower. It should be a full current. If there is power, the blower is

bad. If there is not, see #8.

8. Control board not sending power to combustion blower.

If there is no current going to the combustion blower, check all wire

connections. If all wires are properly connected, you have a bad

control board.

9. Control board not sending power to air switch.

10. Air switch has failed (very rare).

There should be a 5-volt current (approximately) going to the air

switch after the stove has been on for 30 seconds.

To test the air switch, you will need to disconnect the air hose from

the body of the stove. With the other end still attached to the air

switch, very gently suck on the loose end of the hose (you may want

to remove the hose entirely off the stove and the air switch first and

make sure it is clear). If you hear a click, the air switch is working.

BE CAREFUL TOO MUCH VACUUM CAN DAMAGE THE AIR

SWITCH.

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TROUBLESHOOTING GUIDE

STOVE SHUTS OFF AND THE # 3 LIGHT FLASHES

Possible Causes:

Possible Remedies: (Unplug stove first when possible)

1. The hopper is out of pellets.

Refill the hopper.

2. The air damper is too far open for a low feed setting.

3. The burnpot is not pushed completely to the rear of the firebox.

4. The burnpot holes are blocked.

If burning on the low setting, you may need to close the damper all

the way (push the knob in so it touches the side of the stove).

Make sure that the air intake collar on the burnpot is touching the

rear wall of the firebox.

Remove the burnpot and thoroughly clean it.

5. The air inlet, the interior chambers, or exhaust system has a

partial blockage.

Follow all cleaning procedures in the maintenance section of the

owner’s manual.

6. The auger shaft is jammed.

Start by emptying the hopper. Then remove the auger motor by

removing the auger pin. Remove the auger shaft inspection plate in

the hopper so that you can see the auger shaft. Gently lift the auger

shaft straight up so that the end of the auger shaft comes up out of

the bottom auger bushing. Next, remove the two nuts that hold the

top auger biscuit in. Then rotate the bottom end of the auger shaft

up towards you until you can lift the shaft out of the stove. After you

have removed the shaft, inspect it for bent flights, burrs, or broken

welds. Remove any foreign material that might have caused the

jam. Also, check the auger tube for signs of damage such as burrs,

rough spots, or grooves cut into the metal that could have caused a

jam.

7. The auger motor has failed.

Remove the auger motor from the auger shaft and try to run the unit.

If the motor will turn the shaft is jammed on something. If the motor

will not turn, the motor is bad.

8. The Proof of Fire (POF) thermodisk has malfunctioned.

Temporarily bypass the POF thermodisk by disconnecting the two

brown wires and connecting them with a short piece of wire. Then

plug the stove back in. If the stove comes on and works, you need

to replace the POF thermodisk. This is for testing only. DO NOT

LEAVE THE THERMODISC BYPASSED. Your blowers will never

shut off and if the fire went out the auger will continue to feed pellets

until the hopper is empty if you leave the POF thermodisk bypassed.

9. The high limit thermodisk has tripped or is defective.

10. The fuse on the control board has blown.

Wait for the stove to cool for about 30 - 45 minutes. It should now

function normally. If not use the owner’s manual to locate the high

limit thermodisk. To test if the thermodisk is bad, you can bypass it

as described previously for the POF thermodisk.

Remove the control board. On the back there is one fuse. If it

appears to be bad, replace it with a 5 Amp 250 Volt fuse. Plug the

stove back in and try to run the unit.

11. The control board is not sending power to the POF thermodisk

or other auger system components.

There should be a 5-volt (approximately) current going to the POF

thermodisk after the stove has been on for 10 minutes.

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TROUBLESHOOTING GUIDE

STOVE FEEDS PELLETS, BUT WILL NOT IGNITE

Possible Causes:

Possible Remedies:

1. Air damper open too far for ignition.

Push the air damper in closer to the side of the stove for startup. In

some situations it may be necessary to have the damper completely

closed for ignition to take place. After there is a flame, the damper

can then be adjusted for the desired feed setting.

2. Blockage in igniter tube or inlet for igniter tube.

Find the igniter housing on the backside of the firewall. The air

intake hole is a small hole located on bottom side of the housing.

Make sure it is clear. Also, look from the front of the stove to make

sure there is not any debris around the igniter element inside of the

igniter housing.

3. The burnpot is not pushed completely to the rear of the firebox.

4. Bad igniter element.

Make sure that the air intake collar on the burnpot is touching the

rear wall of the firebox.

Put power directly to the igniter element. Watch the tip of the igniter

from the front of the stove. After about 2 minutes the tip should

glow. If it does not, the element is bad.

5. The control board is not sending power to the igniter.

Check the voltage going to the igniter during startup. It should be a

full current. If the voltage is lower than full current, check the wiring.

If the wiring checks out good, the board is bad.

SMOKE SMELL COMING BACK INTO THE HOME

Possible Causes:

Possible Remedies:

1. There is a leak in the vent pipe system.

Inspect all vent pipe connections. Make sure they are sealed with

RTV silicone that has a temperature rating on 500 degree F or

higher. Also, seal joints with UL-181-AP foil tape. Also, make sure

the square to round adapter piece on the combustion blower has

been properly sealed with the same RTV.

2. The gasket on the combustion blower has gone bad.

Inspect both gaskets on the combustion blower to make sure they

are in good shape.

CONVECTION BLOWER SHUTS OFF AND COMES BACK ON

Possible Causes:

Possible Remedies:

1. The convection blower is overheating and tripping the internal

temperature shutoff.

Clean any dust off of the windings and fan blades. If cleaning the

blower does not help, the blower may be bad.

2. Circuit board malfunction.

Test the current going to the convection blower. If there is power

being sent to the blower when it is shut off, then the control board is

fine. If there is NOT power being sent to the blower when it shuts off

during operation, then you have a bad control board.

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TROUBLESHOOTING GUIDE

STOVE WILL NOT FEED PELLETS, BUT FUEL FEED LIGHT COMES ON AS DESIGNED

Possible Causes:

Possible Remedies:

1. Fuse on control board blew

Remove the control board. On the back there is one fuse. If it

appears to be bad, replace it with a 5 Amp 250 Volt fuse. Plug the

stove back in and try to run the unit.

2. High limit switch has tripped or is defective

Wait for the stove to cool for about 30 - 45 minutes. It should now

function normally. If not use the owner’s manual to locate the high

limit thermodisk. To test if the thermodisk is bad, you can bypass it

as described previously for the POF thermodisk.

3. Bad auger motor

4. Auger jam

Remove the auger motor from the auger shaft and try to run the unit.

If the motor will turn, the shaft is jammed on something. If the motor