BUSlink Printer FALCON 4D User Manual

P/N. MD4206U-01  
Edition 1  
June 2004  
Century Falcon 4D User Manual  
Table of Contents  
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WARRANTY INFORMATION ..........................................................................................II  
CHAPTER 1 – BARCODE PRINTER .............................................................................. 1  
1-1 Introduction.......................................................................................................................... 1  
1-2 Printer Models ..................................................................................................................... 1  
1-3 Printer Accessories.............................................................................................................. 1  
1-4 General Specifications......................................................................................................... 2  
1-5 Communication Interface..................................................................................................... 3  
1-6 Printer Parts......................................................................................................................... 4  
CHAPTER 2 – PRINTER INSTALLATION........................................................................ 5  
2-1 Ribbon Installation............................................................................................................... 5  
2-2 Label Installation.................................................................................................................. 6  
2-3 Label Roll Core Installation Instruction................................................................................ 7  
2-4 Card / Hang tags Installation ............................................................................................... 8  
2-5 USB Installation................................................................................................................... 8  
2-6 USB Uninstallation............................................................................................................. 10  
2-7 PC Connection .................................................................................................................. 11  
CHAPTER 3 – OPTIONS INSTALLATION ..................................................................... 12  
3-1 Stripper Parts..................................................................................................................... 12  
3-2 Stripper Installation............................................................................................................ 12  
3-3 Stripper Installation Diagram ............................................................................................. 14  
3-4 Cutter Parts ....................................................................................................................... 15  
3-5 Cutter Installation............................................................................................................... 15  
3-6 Extended Memory Parts.................................................................................................... 17  
3-7 Extended Memory Installation........................................................................................... 18  
3-8 Ethernet Parts.................................................................................................................... 19  
3-9 Ethernet Installation........................................................................................................... 19  
CHAPTER 4 – LED MESSAGE DESCRIPTION............................................................. 21  
4-1 LED Status ........................................................................................................................ 21  
4-2 General Operation............................................................................................................. 21  
4-3 Self-Test ............................................................................................................................ 21  
4-4 Dump Mode....................................................................................................................... 23  
4-5 Auto Sensing..................................................................................................................... 23  
4-6 Direct Thermal / Thermal Transfer Mode Switch............................................................... 23  
4-7 Error Messages................................................................................................................. 24  
CHAPTER 5 – MAINTENANCE AND ADJUSTMENT....................................................... 25  
5-1 Thermal Print Head Cleaning ............................................................................................ 25  
5-2 Thermal Print Head Balance Adjustment .......................................................................... 25  
5-3 Print Line Adjustment ........................................................................................................ 26  
5-4 Adjust the Cutter................................................................................................................ 26  
5-5 Troubleshooting................................................................................................................. 27  
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Chapter 1 - Barcode Printer  
1-1. Introduction  
The Century Systems FALCON 4D series is a desktop thermal transfer / direct thermal label printer. With plastic  
outer casing, the FALCON 4D series is designed to be a lightweight and a low cost printer for large variety of printing  
requirement. Its features are as follows:  
Direct Thermal and Thermal Transfer Printing Mode  
Print head density of 8 dots or 12dots per mm (203 or 300 dots per inch)  
Memory for label, graphics, and fonts download (approximately 100KB)  
Optional Real Time Clock for time recording and tracking  
Internal 5” (125mm) label roll capacity and 300M (Max O.D. 64mm) ribbon length (1” core size)  
Standard 2MB RAM for Maximum 68” print length  
Optional stripper module for label  
Optional cutter for ticketing or receipt printing applications  
Free Bundle of label editing software QLabel III  
1-2. Printer Models  
CFD-4206 (203 DPI)  
CFD-4306 (300 DPI)  
1-3. Printer Accessories  
After unpacking, please check the accessories that come with the package, and store them appropriately.  
Barcode Printer  
Parallel Port Cable  
Label Roll Core  
Power Cables (110V and 230V)  
Serial Port Cable (Optional)  
Ribbon Shaft (2pcs)  
Switching Power Adapter  
USB Cable  
Empty Roll Core  
Label Roll Sample  
Ribbon Roll Sample  
Quick Start Guide  
CD (including Software/Manual/Driver/DLL)  
Print Head Cleaning Card 15. Warranty Card / Warranty Information  
* If a different power supply is used with the printer which has caused damages to the printer itself, then  
this is not covered as part of the product warranty.  
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1-4. General Specifications  
Model Name  
Resolution  
Print Mode  
CPU  
CFD-4206  
CFD-4306  
300 dpi (12 dot/mm)  
Thermal Transfer / Direct Thermal  
203 dpi (8 dot/mm)  
Thermal Transfer / Direct Thermal  
16 Bit  
Sensor Location Moveable, center aligned  
Sensor Type  
Sensor  
Reflective  
Type: Label gap, black mark, and punch hole sensing.  
Detection  
Detection: Label length auto sensing and / or program command setting  
Print Speed  
2~4 IPS Standard  
2~3 IPS  
5~6 IPS can be achieved (media  
dependant)  
Print Length  
Print Width  
Media  
Min. 12mm (0.47”); Max. 1727mm (68”)  
104mm (4.10")  
Label Roll OD: Max. 127mm (5”)  
Core Diameter: 1”, 1.5”, 3”  
Width: 25mm (1 “) ~ 118mm (4.65”)  
Thickness: 0.06~0.3mm (0.0025”~0.012”)  
Length: 300M (981 ft)  
Min. 12mm (0.47”); Max. 762mm (30”)  
104mm (4.10")  
Ribbon  
Max. ribbon roll OD: 64mm (2.52 “)  
Type: transfer ribbons (wax, hybrid, and resin) in widths of 30mm to 110mm (1.88” to 4.33”)  
Core Inner Diameter: 25.4mm (1”)  
Printer  
Language  
EZPL; Firmware Downloadable  
Software  
Application: QLabel-III  
DLL & Driver: Microsoft Windows 95, 98, Me, NT 4.0, 2000 and XP  
9 resident alphanumeric fonts (included OCR A & B) those are expandable 8 times horizontally  
and vertically. All fonts in 8 directions rotation. 6,8,10,12,14,18,24,30 points  
Resident Fonts  
Fonts Download Windows Bit-map fonts and Asian fonts downloadable. All fonts in 8 directions rotation.  
Image Handling  
Barcode  
PCX, BMP (With QLabel Software Supporting ICO, WMF, JPG, EMF).  
Code 39, Code 93, Code 128 (subset A, B, C), UCC/EAN-128 K-Mart, UCC/EAN-128, UPC A /  
E (add on 2 & 5), I 2 of 5, I 2 of 5 with Shipping Bearer Bars, EAN 8 / 13 (add on 2 & 5),  
Codabar, Post NET, EAN 128, DUN 14, MaxiCode, HIBC, Plessey, Random Weight, Telepen,  
FIM, China Postal Code, RPS 128, PDF417 & Datamatrix code (QR code available)  
Serial, Parallel, USB  
Interface  
Interface  
Transmission  
Baud rate 4800 ~ 38400, XON/XOFF, DSR/DTR  
Memory  
DRAM: 2MB, FLASH: 1MB  
LED Display  
LED * 2, Bi-Color  
Function Key * 1,FEED  
Power  
Environment  
Auto Switching 100/240VAC, 50/60 Hz  
Operation: 40°F to 104°F (5°C to 40°C)  
Storage: -40°F to 122°F (-20°C to 50°C)  
Operation: 30-85%, non-condensing. Free air.  
Storage: 10-90%, non-condensing. Free air.  
CE, FCC Class A, CCC, CB, CUL, BSMI  
Length: 285mm (11.2”)  
Humidity  
Cert. Approval  
Printer  
Dimension  
Height: 171mm (6.8”)  
Width: 226mm (8.9”)  
Weight: 2.72Kg  
Options  
Rotary Cutter Module  
Stripper Module  
1MB Flash Expansion Card + RTC (Real Time Clock)  
2 MB Flash Expansion Card + RTC (Real Time Clock)  
Internal Ethernet Adapter Card  
Specifications are subject to change without notice.  
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1-5. Communication Interface  
Parallel Interface  
Interface cable  
Pin out  
: Parallel cable compatible with IBM PC  
: See below  
PIN NO.  
1
2-9  
10  
FUNCTION  
/Strobe  
Data 0-7  
/Acknowledge  
Busy  
TRANSMITTER  
host / printer  
host  
printer  
printer  
11  
12  
13  
/Paper empty  
/Select  
printer  
printer  
14  
15  
/Auto-Linefeed  
N/C  
host / printer  
16  
17  
18  
19-30  
31  
Signal Gnd  
Chassis Gnd  
+5V,max 500mA  
Signal Gnd  
/Initialize  
host  
host / printer  
printer  
32  
/Error  
33  
34-35  
36  
Signal Ground  
N/C  
/Select-in  
host / printer  
Serial Interface  
Serial Default  
Setting  
: 9600 baud rate, no parity, 8 data bits, 1 stop bit, XON/XOFF protocol and RTS/CTS  
RS232 HOUSING (9-pin to 9-pin)  
DB9 SOCKET  
DB9 PLUG  
+5V,max 500mA  
TXD  
---  
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
RXD  
TXD  
DTR  
GND  
DSR  
RTS  
CTS  
RI  
RXD  
DSR  
GND  
DTR  
N/C  
RTS  
N/C  
PRINTER  
PC  
NOTE: The total voltage output from parallel port and serial port altogether can not exceed 500mA.  
USB Interface  
Connector Type : Type B  
PIN NO.  
1
2
3
4
FUNCTION USBVCC D-  
D+  
GND  
3
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1-6. Printer Parts  
Please use the following diagrams to identify each printer part.  
1
2
3
4
5
Cover Open Button  
Top Cover  
11  
12  
13  
14  
15  
LED Light (Ready)  
LED Light (Status)  
FEED Key  
21  
22  
23  
24  
25  
Power Socket  
USB Port  
Label Roll Core  
Ribbon Rewind Wheel  
Print Mechanism  
Parallel Port  
Print Line Adj. Gear  
Ribbon Supply Shaft  
Serial Port  
Ethernet Socket (Option)  
Ribbon Rewind Shaft + Empty  
Ribbon Take Up Core  
6
16  
Label Guide  
7
8
9
Locking Tenon (left/right)  
Front Cover Piece  
17  
18  
19  
Label Sensor  
Platen Roller  
Memory Card Cover  
Fan-Fold Label Insert  
Print Head Pressure Adj. Screw  
(left/right)  
10  
20  
Power Switch  
4
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Chapter 2 - Printer Installation  
This printer model has the following print modes:  
Thermal Transfer (TT): When printing, ribbon must be installed to transfer the print contents onto the media.  
Direct Thermal (DT):  
When printing, no ribbon is necessary; it only requires direct thermal media.  
2-1. Ribbon Installation  
1. Place the printer onto a  
smooth surface, and open the  
top cover.  
2. Loosen and then lift the upper  
print mechanism by pressing  
the locking tenons.  
3. Take out the ribbon supply  
shaft and rewind shaft.  
4. Place the new ribbon roll onto  
the ribbon supply shaft.  
5. Feed the ribbon from the  
Ribbon Supply Shaft under  
the Print Head.  
6. Wrap the ribbon around the  
Ribbon Shaft and stick the  
ribbon onto the Empty Ribbon  
Roll Core.  
7. Firmly close the upper print  
mechanism.  
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2-2. Label Installation  
1. Open the top cover.  
2. Place the label roll onto the Label Roll  
Core,  
3. Loosen and lift the upper print  
mechanism by pressing the locking  
tenons.  
4. Feed the label through the two Label  
Guides to the Tear-off Bar.  
5. Align the label guides to the label edge.  
6. Close the upper print mechanism from  
the top to finish label installation.  
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2-3 Label Roll Core Installation Instruction  
(A) 1” roll core installation instruction  
(B) 1.5” roll core installation instruction  
(C) 3” roll core installation instruction  
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2-4 Card / Hang tags Installation  
When installing cord tags, the tag hole must align with the sensor  
arrow (as indicated in Photo 1), then use the Label Guide to  
secure the tags.  
Tag hole position  
Sensor Detection Position  
(Photo 1)  
2-5. USB Installation  
1. USB is a Plug & Play facility. Once the USB  
cable is connected from PC to the printer, PC  
will automatically detect the new device and  
begin the installation process.  
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2. Select ” Search for a suitable driver for my  
device [recommended]“ and click “Next”  
3. Select the location of the driver.  
4. When the USB device driver is assigned and  
saved, click “Next”  
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5. The USB device is built on the serial port,  
therefore make sure the interface setting is  
specified to the assigned port.  
6. Go to Control Panel\System\Device Manager  
and the USB port will be listed under Ports  
(COM & LPT). The example from the right  
hand side indicates that the USB Serial Port  
is COM3.  
7. After the USB driver is installed, the USB  
device can be used through software (such  
as QLabel III or Century Systems drivers) to  
print labels.  
2-6. USB Uninstallation  
To remove the USB driver, open “USB Driver” folder  
and execute the “Ftdiunin” program, the message box  
on the right hand side will appear. Click “Continue” to  
remove the USB driver.  
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2-7. PC Connection  
1. Please make sure the printer is powered off.  
2. Take the power cable, plug the cable switch to the power socket, and then connect the other end of the cable to  
the printer power socket.  
3. Connect the cable to the parallel port on the printer and on the PC.  
4. Power on the printer. The LED light (Ready) should turn green when power is on.  
NOTE: If you wish to connect with an USB interface, please install the USB driver first.  
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Chapter 3 - Options Installation  
3-1. Stripper Parts  
27  
28  
Stripper Module  
Screw (TAP 3*8) x 2pcs  
[NOTE]: Please power off the printer before installing  
the stripper module.  
3-2. Stripper Installation  
1. Open the top cover by pressing  
the Cover Open Buttons on both  
sides.  
2. Push the front cover piece  
buttons inward to open.  
3. Lift/take off the front cover piece  
according to the direction shown  
in the photo.  
4. Plug in the connector (refer to  
the right photo)  
Note: There are 2 sockets on the  
converting boards (one is for  
stripper installation, another is  
for cutter installation), before  
plug the connector into socket,  
please check the pin first.  
5. The label / paper used for  
rewinding purposes is  
suggested to be at least 30mm  
in height.  
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6. Place the right side in first, and  
then fit the left side.  
7. Hold the stripper module and  
tighten the screws (28).  
8. Peel off the first label, and feed  
the liner through the roller and  
the peel off bracket.  
9. Flip close the stripper module.  
10. Close the print mechanism, then  
press the FEED key.  
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3-3. Stripper Installation Diagram  
Stripper Installation Diagram  
LABEL  
LINER  
LABEL  
LINER  
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3-4. Cutter Parts  
29 Cutter Module  
30 Screw (TAP 3*8) x 2pcs  
[NOTE]: Please power off the printer before installing the  
cutter module.  
[NOTE]: Do not cut self-adhesive labels! The traces of  
adhesive will pollute the rotary knife and impair  
safe operation!  
3-5. Cutter Installation  
1.  
Open the top cover by  
pressing the Cover Open  
Buttons on both sides.  
2.  
3.  
Push the front cover piece  
buttons inward to open.  
Lift/take off the front cover  
piece according to the  
direction shown in the photo.  
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4.  
Open the mechanism by  
pressing the Locking Tenon,  
plug in the cable connector of  
the cutter module (29) onto  
the switchboard socket.  
Note: There are 2 sockets on the  
converting boards (one is for  
stripper installation, another is  
for cutter installation), before  
plug the connector into socket,  
please check the pin first.  
5.  
Clip in the right side of the  
cutter module (29) first, then  
secure the left side.  
6.  
Flip the cutter module (29)  
down to open the cutter.  
Note: Please refer to photo (A).  
(A)  
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7.  
Hold the cutter module and  
lock it with the two side  
screws (30).  
8.  
After the screws are locked,  
flip close the cutter module.  
9.  
Close the mechanism to  
complete the cutter module  
installation.  
3-6. Extended Memory Parts  
31 Extended Memory Card  
32 PCB Pillar x 2pcs  
[NOTE]: Please power off the printer before installing the  
extended memory.  
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3-7. Extended Memory Installation  
1. Open the top cover by pressing the  
Cover Open Buttons on both sides.  
2. Take off the media roll spindle. Open  
and remove the plastic cover on the  
inner base.  
3. Secure the PCB pillar onto the main  
board.  
4. Check the pins where the memory is  
to be connected to, then plug the  
memory card onto the main board.  
Note: Please make sure the aperture on  
the connector and the pins match,  
otherwise when too much force is  
applied onto the memory card,  
there’s a possibility that the pins  
may get damaged.  
5. Close the plastic memory cover.  
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3-8. Ethernet Parts  
33 Ethernet Module  
34 Connector Cable  
35 Network Board Stand  
36 Screws (MACHINE 3x6) x 2  
37 Screw (TAP 3x8) x 1  
<Note> Please turn power off when assembling Ethernet  
module.  
3-9. Ethernet Installation  
1. Remove screws at the bottom of the  
printer (refer to arrows).  
2. Facing the printer, exert force on two  
sides of the printer and remove the  
middle compartment.  
3. Remove the spare opening (A) at the  
back of the printer (refer  
to Figure 1)  
(Figure 1)  
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4. Secure Ethernet Module (33) and  
Network Board Stand (35) together  
as shown in Figure 2  
(Figure 2)  
5. Screw the secured module and  
stand onto the bottom of the  
printer.  
6. Connect one end of the Connector  
Cable (34) to the printer main board  
and the other end to Ethernet  
Module.  
Note: Bend the cable inward  
when making the  
connection to prevent  
interference with the main  
board.  
7. To complete installation, put the  
middle compartment back and re-  
screw it onto the bottom of the  
printer.  
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Chapter 4 - LED Message Description  
4-1. LED Status  
FEED  
LED Ling  
Green  
Beep Status  
Description  
Normal status  
READY  
1
Normal status  
STATUS  
READY Green (Flash)  
STATUS Orange  
Printers currently in Dump Mode, for operation  
instructions please refer to 4-4.  
3
3
3
3
Dump Mode,  
Red (Flash)  
Orange  
READY  
Printing Self-Test page, for operation  
instructions please refer to 4-3.  
Self-Test  
STATUS  
Printers currently in Auto Sensing Mode, for  
operation instructions please refer to 4-5.  
READY Orange (Flash)  
STATUS Orange  
Auto Sensing  
Mode  
Printer currently in Direct Thermal (DT) Mode,  
for operation instructions please refer to 4-6.  
READY  
Red (Flash)  
Direct Thermal  
(DT) Mode  
STATUS Red  
Orange (Flash)  
Thermal  
Printers currently in Thermal Transfer (TT)  
READY  
3
Transfer (TT) Mode, for operation instructions please refer to  
STATUS Red  
Mode  
4-6.  
Printer is currently downloading F/W  
READY  
Red (Flash)  
STATUS  
4-2. General Operation  
Feed Key  
When pressing the Feed key, printer will send the media (according to media type) to the specified stop position.  
When printing with continuous media, when pressing the Feed key, the printer will feed media out to a certain length.  
When printing labels, pressing the Feed key, the printer will feed one label at a time; if the label is not sent out in a  
correct position, then please proceed with the Auto Sensing (see page 21).  
4-3. Self-Test  
The Self-Test function in a printer will help the user to troubleshoot whether the printer is operating normally. In the  
Self-Test Mode, the printer will print out a test sample each time when the Feed key is pressed. To stop the Self-  
Test procedure in the middle, simply power off the printer. Below are the Self-Test procedures:  
1
2
Power off the printer, press and hold the Feed key.  
Press and hold the FEED button while power on the printer, after the printer makes 3 beeps, and the LED  
REARY light flashes red and the LED STATUS light turns orange, the printer goes into the Self-Test Mode.  
Then release the FEED button, One second later, the printer will automatically print out the following contents.  
After about 1 second, printer would automatically print out the following, and this means the printer is operating  
normally.  
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CFD-4206: V1.200  
Serial port: 96,N, 8,1  
Model & Version  
Serial Port Setup  
Test Pattern  
Number of DRAM installed  
Image buffer size  
Number of forms  
Number of graphics  
Number of fonts  
Number of Asian fonts  
Free memory size  
Speed, Density, Ref. Point  
Print Direction  
1 DRAM installed  
Image buffer size: 1472K  
000 FORM (S) IN MEMORY  
000 GRAPHIC (S) IN MEMORY  
000 FONT (S) IN MEMORY  
000 ASIAN FONT (S) IN MEMORY  
150K BYTES FREE MEMORY  
^S6 ^H8 ^R000 ~R200  
^W100 ^Q100, 3  
Option: ^D0 ^O0 ^AT  
Gap Sensor AD: 129 162 195 (3)  
Label width, Form length  
Cutter, stripper, Mode  
Gap sensor AD  
Code Page : 850  
Command Language :EZZPL  
Self-Test includes the internal printer data setting.  
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4-4. Dump Mode  
When label setting and the print result don’t match, it’s recommended to go into the Dump Mode to check whether  
there’s a mistake in data transmission between the printer and the PC. For example, when printer receives 8  
commands, yet without processing these commands, only print out the contents of the commands, this will confirm  
whether the commands were received correctly. Test procedures to enter the Dump Mode are as follows:  
1. Power off the printer, press and hold the Feed key.  
2. Press and hold the FEED button while power on the printer, after the printer makes 3 beeps, and the LED  
READY light flashes green and the LED STATUS light turns orange, the printer goes into the Dump Mode.  
Then release the FEED button. The printer will automatically print out “DUMP MODE BEGIN”. This indicates  
that the printer is currently in Dump Mode.  
3. Printer will automatically print “DUMP MODE BEGIN.” This means the printer is already in Dump Mode.  
4. Send commands to the printer, and check to see if the print result matches the commands sent.  
5. Press the Feed key to exit the Dump Mode, now the printer will automatically print “OUT OF DUMP MODE.”  
This means the printer is back in the normal status.  
Note: To cancel (get out of the Dump Mode), press the Feed key, this time printer will automatically print out “OUT  
OF DUMP MODE.” This indicates that printer is back in the standby mode. Or power off to exit the Dump  
Mode.  
4-5. Auto Sensing  
Printer can automatically detect label (black mark paper) length and record. This way, without setting the print  
length, the printer can accurately detect the label (black mark) positions.  
1
2
Check if the Moveable Sensor Mark is located at the right sensing position.  
Power off the printer, press and hold the Feed key.  
3. Press and hold the FEED button while power on the printer, after the printer makes 3 beeps, and wait until the  
LED READY light flashes orange and the LED STATUS light turns orange, the printer will go into the Auto  
Sensing Mode. Then release the FEED button. The printer will automatically record the label size.  
4-6. Direct Thermal / Thermal Transfer Mode Switch  
1. Power off the printer, press and hold the Feed key.  
2. Press and hold the FEED button while power on the printer, after the printer makes 3 beeps, and wait until the  
LED READY light flashes red and the LED STATUS light turns red, the printer will go into Direct Thermal (DT)  
Mode. Then release the FEED button. The printers will automatically print “NOW IS DIRECT THERMAL (DT  
MODE)”. This indicates that printer is currently in DT Mode.  
3. Press and hold the FEED button while power on the printer, after the printer makes 3 beeps, and wait until the  
LED READY light flashes orange and the LED STATUS light turns red, the printer will go into the Thermal  
Transfer (TT) Mode. Then release the FEED button. The printers will automatically print "NOW IS THERMAL  
TRANSFER (TT MODE)". This indicates that printer is currently in TT Mode.  
NOW IS THERMAL TRANSFER ( TT MODE)  
NOW IS DIRECT THERMAL (DT MODE)  
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4-7. Error Messages  
LED  
LED Light  
Ready Status  
Beep  
Description  
Solution  
Message  
Print head is  
opened  
4 beeps  
twice  
Re-open print head and make  
sure it closes tightly.  
When print head temperature  
drops to the normal  
temperature range, printer will  
go back to the standby mode.  
Red  
Red  
Print head not firmly in place.  
Entering the  
Cooling Process  
None  
Print head temperature high.  
Ribbon not installed, and printer Make sure the printer is in the  
Out of ribbon or  
check ribbon  
sensor  
3 beeps shows error message.  
Direct Thermal mode.  
Red  
Red  
twice  
Ribbon used up or ribbon supply  
shaft not moving.  
Replace with new ribbon roll.  
Make sure the movable sensor  
mark is at the correct position,  
if the sensor is still unable to  
detect paper, and then go  
Out of media or  
check media gap  
sensor  
Unable to detect paper.  
Paper used up.  
2 beeps  
twice  
through Auto Sensing again.  
Replace with new label roll.  
Possible causes: card tags or  
paper fall into the gap behind  
the platen roller, can’t find  
label gap/black mark, black  
mark paper out. Please  
adjust according to actual  
usage.  
Check paper  
setting  
2 beeps  
twice  
Red  
Abnormal paper feed.  
Check printer commands,  
possible value missing or  
errors.  
Delete unnecessary data in  
the memory or purchase  
extended memory (options).  
Use “~X4” command to print  
out all the files, then check  
Command is not  
recognized  
2 beeps Wrong command; printer prints  
twice out “Command is not recognized.”  
Red  
Red  
2 beeps Memory is full; printer prints out  
twice “Memory full.”  
Memory is full  
Filename can not  
be found  
2 beeps Can’t find the file; printer prints  
twice  
Red  
Red  
out “Filename can not be found.” whether the file exist and the  
names are correct.  
Change the file name and  
twice prints out “Filename is repeated.” download again.  
Filename is  
repeated  
2 beeps File name is repeated; printer  
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Chapter 5 - Maintenance and Adjustment  
5-1. Thermal Print Head Cleaning  
Unclear printouts (some parts unable to print) may be  
caused by dusty print head, ribbon stain, or label liner  
glue, therefore when printing, it’s necessary to keep the  
top cover closed. Also, check and prevent paper/label  
from being stained or dusty to ensure print quality and  
to prolong the print head life. Print head cleaning  
instructions are as follows:  
1. Power-off the printer.  
2. Open top cover.  
3. Take out the ribbon.  
4. Open the print head by pressing the locking tenons.  
5. If on the print head (see yellow arrow) there’s label  
pieces or other stain, please use a soft cloth with  
industrial use alcohol to wipe away the stain.  
Note:  
(1) Weekly cleaning on the print head is recommended.  
(2) Please clean the print head with the cleaning card  
that comes with the printer.  
5-2. Thermal Print Head Balance Adjustment  
When printing with different label materials or using  
different ribbon types, unbalanced print quality may  
occur due to the media material differences, thus it’s  
necessary to adjust the Thermal Print Head pressure.  
1. Open top cover.  
2. Take out the ribbon.  
3. Turning the print head adjustment screws slightly by  
Philips screwdriver to increase or decrease print  
head pressure.  
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5-3. Print Line Adjustment  
Use print head adjusting gear to adjust the contacting  
surface between print head and label. To get better  
printing balance and quality.  
1, When turning print head adjusting gear counter-  
clockwise (as arrow 1 shows), print head would move  
in a direction where arrow A is.  
2. When turning print head adjusting gear clockwise  
(as arrow 2 shows), print head would move in a  
direction where arrow B is.  
5-4. Adjust the cutter  
1. A cutter-adjusting hole is present on both sides  
(where A is pointing to).  
2. The cutter will not function properly if there is a  
paper jam. Turn the power off and use a #M3  
hexagon wrench inserted into hole “A” and open the  
cutter from right to left.  
3. Power on the printer after clearing the paper jam,  
the cutter will return to the correct position  
automatically.  
Note: The label / paper used for cutting is suggested to  
be at least 30mm in height.  
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5-5. Troubleshooting  
Problem  
Recommended Solution  
Power on the printer, but the LED  
does not light up  
Check the power connector  
LED light turns red (power/status)  
after printing stops  
Check for software setting or program command errors  
Replace with suitable label or ribbon  
Check if label or ribbon is all out  
Check if label is jammed/tangled up  
Check if mechanism is closed (Thermal Print Head not positioned  
correctly)  
Check if sensor is blocked by paper/label  
Check for abnormal cutter function or of no actions (if cutter is  
installed)  
Printing started, but nothing was  
printed on the label  
Check if label is placed upside down or if label is not suitable for the  
application  
Select the correct printer driver  
Select the correct label and print type  
When printing, label is  
jammed/tangled up  
When printing, only part of the  
contents were printed  
Clean the label jam, and if label is stuck on Thermal Print Head,  
please remove it by using soft cloth with alcohol.  
Check if label or ribbon is stuck on the Thermal Print Head  
Check if application software has errors  
Check if start position setting has errors  
Check if ribbon has wrinkles  
Check if ribbon supply shaft is creating friction with the platen roller.  
If the platen roller needs to be replaced, please contact your reseller  
for more information  
Check if power supply is correct  
When printing, part of the label  
wasn’t printed completely  
Check if Thermal Print Head is stained or dusted  
Use internal command “~T” to check Thermal Print Head can print  
completely  
Check the media quality  
Printout not in desired position  
Check if sensor is covered by paper or dust  
Check if liner is suitable for use, please contact reseller for more  
information  
Check if label roll edge is aligned with Label Width Guide  
Check if error occurs on label height setting  
Check is sensor is covered by dust  
Check print darkness setting  
Check if Thermal Print Head is covered with glue or stain  
When printing, page skipping  
occurs  
Unclear printout  
When using cutter, label wasn’t cut Check if label is set up straight  
straight  
When using cutter, label wasn’t cut Check whether label thickness exceeds 0.2mm  
successfully  
When using cutter, label couldn’t  
feed or abnormal cutting occurs  
When using stripper, abnormal  
function occurs  
Check if cutter is installed properly  
Check if Paper Feed Rods are sticky  
Check if stripper sensor is covered with dust  
Check if label is installed properly  
Note: If further problems occur, please contact your distributor for more information.  
27  
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