Baldor Stepper Machine MN1940 User Manual

DSM S--Series  
Integrated Stepper Motor / Driver  
Installation Manual  
04/07  
MN1940  
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Contents  
1
2
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1  
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1  
2.1 DSM S-Series integrated motor and driver . . . . . . . . . . . . . . . . . 2-1  
2.1.1 Option availability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
2-2  
2.2 Receiving and inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3  
2.2.1 Identifying the catalog number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
2-3  
2.3 Units and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4  
3
4
Basic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1  
3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1  
3.1.1 Location requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
3.1.2 Mounting the DSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
3.1.3 Other requirements for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
3-1  
3-2  
3-6  
Input / Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1  
4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1  
4.1.1 Basic connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
4-1  
4.2 Motor power input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2  
4.2.1 Wire sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
4-3  
4.3 Logic inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4  
4.3.1 Logic input descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
4.3.2 Input timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
4.3.3 Sinking / sourcing input configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
4-4  
4-5  
4-6  
4.4 SPI interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8  
4.4.1 SPI connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
4.4.2 SPI signal descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
4-8  
4-9  
4.5 Connection summary - minimum system wiring . . . . . . . . . . . . . 4-10  
5
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1  
5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1  
5.1.1 Connecting the DSM to the PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
5.1.2 Installing the USB driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
5.1.3 Installing the virtual COM port driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
5.1.4 Determining the virtual COM port number . . . . . . . . . . . . . . . . . . . . . . . . . .  
5.1.5 Installing Baldor SPI Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
5.1.6 Starting the controller and DSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
5-1  
5-1  
5-1  
5-2  
5-2  
5-3  
MN1940  
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5.2 Baldor SPI Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4  
5.2.1 Starting Baldor SPI Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
5.2.2 Configuration parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
5-4  
5-4  
6
7
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1  
6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1  
6.1.1 Problem diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
6.1.2 Further support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
6.1.3 Communication problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
6.1.4 Motor control problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
6-1  
6-1  
6-1  
6-2  
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1  
7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1  
7.1.1 Input power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
7.1.2 Motor speed & torque - DSMS17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
7.1.3 Motor speed & torque - DSMS23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
7.1.4 Motor speed & torque - DSMS34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
7.1.5 Digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
7-1  
7-2  
7-4  
7-6  
7-9  
MN1940  
ii Contents  
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1 General Information  
1
LT0227A02 Copyright Baldor (c) 2007. All rights reserved.  
This manual is copyrighted and all rights are reserved. This document or attached software may not,  
in whole or in part, be copied or reproduced in any form without the prior written consent of BALDOR.  
BALDOR makes no representations or warranties with respect to the contents hereof and specifically  
disclaims any implied warranties of fitness for any particular purpose. The information in this  
document is subject to change without notice.  
BALDOR assumes no responsibility for any errors that may appear in this document.  
Mintt is a registered trademark of Baldor.  
Windows 95, Windows 98, Windows ME, Windows NT, Windows 2000 and Windows XP are  
registered trademarks of the Microsoft Corporation.  
Limited Warranty:  
For a period of two (2) years from the date of original purchase, BALDOR will repair or replace without  
charge controls and accessories which our examination proves to be defective in material or  
workmanship. This warranty is valid if the unit has not been tampered with by unauthorized persons,  
misused, abused, or improperly installed and has been used in accordance with the instructions and/or  
ratings supplied. This warranty is in lieu of any other warranty or guarantee expressed or implied.  
BALDOR shall not be held responsible for any expense (including installation and removal),  
inconvenience, or consequential damage, including injury to any person or property caused by items of  
our manufacture or sale. (Some countries and U.S. states do not allow exclusion or limitation of  
incidental or consequential damages, so the above exclusion may not apply.) In any event,  
BALDOR’s total liability, under all circumstances, shall not exceed the full purchase price of the  
control. Claims for purchase price refunds, repairs, or replacements must be referred to BALDOR with  
all pertinent data as to the defect, the date purchased, the task performed by the control, and the  
problem encountered. No liability is assumed for expendable items such as fuses. Goods may be  
returned only with written notification including a BALDOR Return Authorization Number and any  
return shipments must be prepaid.  
Baldor UK Ltd  
Baldor ASR GmbH  
Mint Motion Centre  
6 Bristol Distribution Park  
Hawkley Drive  
Telephone:  
Fax:  
+49 (0) 89 90508-0  
+49 (0) 89 90508-491  
Bristol, BS32 0BF  
Baldor ASR AG  
Telephone:  
Fax:  
Telephone:  
Fax:  
+44 (0) 1454 850000  
+44 (0) 1454 850001  
+41 (0) 52 647 4700  
+41 (0) 52 659 2394  
Email:  
Web site:  
Email:  
Australian Baldor Pty Ltd  
Telephone:  
Fax:  
+61 2 9674 5455  
+61 2 9674 2495  
Baldor Electric Company  
Telephone:  
Fax:  
+1 479 646 4711  
+1 479 648 5792  
Baldor Electric (F.E.) Pte Ltd  
Telephone:  
Fax:  
Email:  
+65 744 2572  
+65 747 1708  
Web site:  
Baldor Italia S.R.L  
Telephone:  
Fax:  
+39 (0) 11 56 24 440  
+39 (0) 11 56 25 660  
MN1940  
General Information 1-1  
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Safety Notice  
Only qualified personnel should attempt the start-up procedure or troubleshoot this equipment.  
This equipment may be connected to other machines that have rotating parts or parts that are  
controlled by this equipment. Improper use can cause serious or fatal injury.  
Precautions  
Do not touch any circuit board, power device or electrical connection before you first  
ensure that no high voltage is present at this equipment or other equipment to which it is  
connected. Electrical shock can cause serious or fatal injury. Only qualified personnel  
WARNING  
should attempt to start-up, program or troubleshoot this equipment.  
Be sure that you are completely familiar with the safe operation and programming of this  
equipment. This equipment may be connected to other machines that have rotating parts  
or parts that are controlled by this equipment. Improper use can cause serious or fatal  
WARNING  
injury.  
The stop input to this equipment should not be used as the single means of achieving a  
safety critical stop. Drive disable, motor disconnect, motor brake and other means should  
be used as appropriate.  
CAUTION  
Improper operation or programming may cause violent motion of the motor shaft and  
driven equipment. Be certain that unexpected motor shaft movement will not cause injury  
to personnel or damage to equipment.  
CAUTION  
Be sure all wiring complies with the National Electrical Code and all regional and local  
codes. Improper wiring may result in unsafe conditions.  
CAUTION  
The DSM has components which are sensitive to Electrostatic Discharge (ESD). All  
handling should be done at an ESD protected workstation.  
CAUTION  
To prevent equipment damage, be certain that input and output signals are powered and  
referenced correctly.  
NOTICE  
To ensure reliable performance of this equipment be certain that all signals to/from the DSM  
are shielded correctly.  
NOTICE  
Avoid locating the DSM immediately above or beside heat generating equipment, or directly  
below water steam pipes.  
NOTICE  
Avoid locating the DSM in the vicinity of corrosive substances or vapors, metal particles and  
dust.  
NOTICE  
1-2 General Information  
MN1940  
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2 Introduction  
2
2.1 DSM S-Series integrated motor and driver  
The DSM S-Series high-torque integrated motor and driver is ideal for designers who want the  
simplicity of a motor with on-board electronics. The DSM allows the system designer to decide  
the best method of control. The drive’s integrated electronics eliminates the need to run the  
motor cabling through the machine, reducing the potential for problems due to electrical noise.  
The DSM is a small, powerful and inexpensive solution that will reduce system cost, design  
and assembly time for a large range of stepping motor applications.  
The DSM family use a NEMA17, NEMA23 or NEMA34 1.8° high torque motor combined with a  
microstepping drive, and accept up to 14 resolution settings from 1/2 to 256 microsteps per  
step. Setup parameters can be changed ‘on-the-fly’ or downloaded and stored in non-volatile  
memory with the use of a simple user interface program which is provided, eliminating the  
need for external switches or resistors. The versatile, compact DSM is available in multiple  
configurations to fit various system needs.  
Features include:  
H
H
H
H
H
H
H
H
H
H
Integrated microstepping drive/NEMA high torque motor.  
Available in various stack lengths from 13 to 47 (model dependent).  
+12 to +75 VDC input voltage (+12 to +48 VDC on DSMS17).  
Optically isolated +5 to +24 VDC inputs, sourcing or sinking.  
Automatic current reduction.  
Automatic communication configuration.  
Rear knob for manual positioning (option M).  
Interfacing by 30 cm (12 in) flying leads (optional 7-pin terminal block on DSMS17/23).  
Graphical User Interface (GUI) for easy parameter setup.  
Extremely compact.  
MN1940  
Introduction 2-1  
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A “Baldor Motion Toolkit CD” is available. This contains the Baldor SPI Interface software,  
used for communicating and configuring the DSM.  
This manual is intended to guide you through the installation of the DSM. The chapters should  
be read in sequence.  
The Basic Installation section describes the mechanical installation of the DSM.  
The following sections require knowledge of the low level input/output requirements of the  
device that will control the DSM, and an understanding of computer software installation. If you  
are not qualified in these areas you should seek assistance before proceeding.  
Note: You can check that you have the latest releases by visiting the website  
2.1.1 Option availability  
‘F’  
‘P’  
connector  
option  
‘M’  
Model  
flying leads  
option  
control knob  
option  
DSMS  
17  
Yes  
All models  
Yes  
All  
Yes  
All  
models  
models  
DSMS  
23  
Yes  
All models  
Yes  
All  
Yes  
All  
models  
models  
DSMS  
34  
Yes  
All models  
No  
Yes  
All  
models  
2-2 Introduction  
MN1940  
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2.2 Receiving and inspection  
When you receive your DSM, there are several things you should do immediately:  
1. Check the condition of the packaging and report any damage immediately to the carrier  
that delivered your DSM.  
2. Remove the DSM from the shipping container and remove all packing material. The container  
and packing materials may be retained for future shipment.  
3. Verify that the catalog number of the DSM you received is the same as the catalog  
number listed on your purchase order. The catalog/part number is described in the next  
section.  
4. Inspect the DSM for external damage during shipment and report any damage to the  
carrier that delivered it.  
5. If the DSM is to be stored for several weeks before use, be sure that it is stored in a  
location that conforms to the storage humidity and temperature specifications shown in  
section 3.1.1.  
2.2.1 Identifying the catalog number  
Different models of DSM are available. As a reminder of which product has been installed, it is  
a good idea to write the catalog number in the space provided below.  
DSM catalog number: DSMS______-______-__  
Installed in: ________________________  
Date: ______  
A description of a catalog number is shown here, using the example DSMS34F-3B-M:  
Meaning  
Alternatives  
DSMS DSM S-series family  
-
17=NEMA 17;  
23=NEMA 23  
34  
F
NEMA 34 frame size  
Flying lead connections  
Large stack size  
P=7-pin terminal block  
1=Small stack size;  
2=Medium stack size  
3
Supply voltage 12 - 75 VDC  
(DSMS23 / DSMS34 only)  
B
A=Supply voltage 12 - 48 VDC  
M
(Optional) Manual control knob  
-
MN1940  
Introduction 2-3  
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2.3 Units and abbreviations  
The following units and abbreviations may appear in this manual:  
V . . . . . . . . . . . . . . . Volt (also VAC and VDC)  
W . . . . . . . . . . . . . . Watt  
A . . . . . . . . . . . . . . . Ampere  
. . . . . . . . . . . . . . . Ohm  
m. . . . . . . . . . . . . milliohm  
μF . . . . . . . . . . . . . . microfarad  
pF . . . . . . . . . . . . . . picofarad  
mH . . . . . . . . . . . . . millihenry  
Φ . . . . . . . . . . . . . . . phase  
ms . . . . . . . . . . . . . . millisecond  
μs . . . . . . . . . . . . . . microsecond  
ns . . . . . . . . . . . . . . nanosecond  
mm . . . . . . . . . . . . . millimeter  
m . . . . . . . . . . . . . . . meter  
in . . . . . . . . . . . . . . . inch  
ft . . . . . . . . . . . . . . . feet  
lb·in . . . . . . . . . . . . . pound inch (torque)  
N·m . . . . . . . . . . . . . Newton meter (torque)  
ADC . . . . . . . . . . . . Analog to Digital Converter  
ASCII . . . . . . . . . . . American Standard Code for Information Interchange  
AWG . . . . . . . . . . . . American Wire Gauge  
CDROM . . . . . . . . . Compact Disc Read Only Memory  
CTRL+E . . . . . . . . . on the PC keyboard, press Ctrl then E at the same time.  
DAC . . . . . . . . . . . . Digital to Analog Converter  
EMC . . . . . . . . . . . . Electromagnetic Compatibility  
HMI . . . . . . . . . . . . . Human Machine Interface  
ISO . . . . . . . . . . . . . International Standards Organization  
Kbaud . . . . . . . . . . . kilobaud (the same as Kbit/s in most applications)  
MB . . . . . . . . . . . . . megabytes  
Mbps . . . . . . . . . . . megabits/s  
(NC) . . . . . . . . . . . . Not Connected  
NEMA . . . . . . . . . . . National Electrical Manufacturers Association  
RF . . . . . . . . . . . . . . Radio Frequency  
SPI . . . . . . . . . . . . . Serial Peripheral Interface  
2-4 Introduction  
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3 Basic Installation  
3
3.1 Introduction  
You should read all the sections in Basic Installation.  
It is important that the correct steps are followed when installing the DSM.  
This section describes the mechanical installation of the DSM.  
3.1.1 Location requirements  
Ensure you have read and understood the warnings and cautions in section 1.  
The safe operation of this equipment depends upon its use in the appropriate environment.  
The following points must be considered:  
H
H
The DSM is designed to be mounted indoors, permanently fixed and located.  
The DSM must be secured by the holes in the faceplate.  
Because the DSM consists of two core components, a drive and a motor, attention must be  
paid to the thermal specifications of both the motor and the electronics. The following  
maximum temperatures apply to the DSM:  
H
H
The DSM heat sink temperature must not exceed 85 °C (185 °F).  
The DSM motor temperature must not exceed 100 °C (212 °F).  
MN1940  
Basic Installation 3-1  
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3.1.2 Mounting the DSM  
Ensure you have read and understood the location requirements in section 3.1.1. Mount the  
DSM by the four holes in the faceplate. M5 bolts or screws are recommended.  
3.1.2.1 Dimensions - DSMS17  
Flying leads  
305 (12)  
‘P’ connector option  
11.2 (0.44)  
All dimensions shown as  
mm (inches)  
30.2  
(1.19)  
24  
(0.94)  
P1  
2
(0.08)  
Ø5  
(0.2)  
15  
(0.59)  
4 x ØM3x0.5 thread  
x 3.8 (0.15) deep  
58.3  
(2.3)  
P2  
4.5  
(0.18)  
Ø22 (0.87)  
31 (1.22)  
Square  
L
MAX  
42.7 (1.68)  
Square  
L
MAX2  
DSM  
Dimensions  
Weight  
Model  
(mm / inches)  
L
MAX  
L
MAX2  
g / oz  
(with control knob)  
DSMS17x-1A  
DSMS17x-2A  
DSMS17x-3A  
55.9 (2.20)  
61.7 (2.43)  
70.4 (2.77)  
70.9 (2.79)  
277.8 (9.8)  
297.7 (10.5)  
428.1 (15.1)  
76.7 (3.02)  
85.6 (3.37)  
Figure 1 - Package dimensions - DSMS17  
Use care when installing the mounting screws on all DSMS17 models. The  
mounting holes on the flange are not drilled through, so the maximum length for  
screw threads into the motor flange is 3.5 mm (0.14 in). See Figure 2. The  
maximum torque for the M3x0.5 screw is 9 kg·cm (7.8 lb-in).  
CAUTION  
3-2 Basic Installation  
MN1940  
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Maximum length of  
screw threads into  
the motor housing is  
3.5 mm (0.14 in)  
Customer’s  
mounting flange  
M3 x 0.5 screw  
DSMS17  
Figure 2 - Screw thread limitation - DSMS17  
MN1940  
Basic Installation 3-3  
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3.1.2.2 Dimensions - DSMS23  
Flying leads  
305 (12)  
‘P’ connector option  
11.2 (0.44)  
All dimensions shown as  
mm (inches)  
51.2  
(2.02)  
41.4  
(1.63)  
48.3  
(1.9)  
20.6  
(0.81)  
P1  
Ø6.35  
(0.25)  
15  
(0.59)  
4 x Ø5 (0.2)  
75.2  
(2.96)  
P2  
5.8  
(0.23)  
4.9  
(0.19)  
47.14  
(1.86)  
Square  
L
MAX  
56.4  
(2.22)  
Square  
L
MAX2  
DSMS  
Model  
Dimensions  
(mm / inches)  
Weight  
L
MAX  
L
MAX2  
kg / lb  
(with control knob)  
DSMS23x-1B  
DSMS23x-2B  
DSMS23x-3B  
67.31 (2.65)  
76.71 (3.02)  
98.55 (3.88)  
85.34 (3.36)  
0.61 (1.35)  
0.75 (1.65)  
1.11 (2.45)  
94.74 (3.73)  
116.6 (4.59)  
Figure 3 - Package dimensions - DSMS23  
3-4 Basic Installation  
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3.1.2.3 Dimensions - DSMS34  
Flying leads  
305 (12)  
4 x Ø5.5 (0.22)  
37 (1.46)  
25 (0.98)  
2 (0.08)  
13 (0.51)  
94.7  
(3.73)  
Ø14  
(0.55)  
Ø73  
(2.87)  
18.6 (0.73)  
31.8 (1.25)  
10 (0.39)  
69.6 (2.74)  
86.1 (3.39)  
L
MAX  
MAX2  
L
All dimensions shown as  
mm (inches)  
Motor  
Stack  
Dimensions  
(mm / inches)  
Weight  
L
MAX  
L
MAX2  
kg / lb  
(with control knob)  
DSMS34F-1B  
DSMS34F-2B  
DSMS34F-3B  
94.2 (3.71)  
114.3 (4.50)  
154.2 (6.07)  
112.3 (4.42)  
1.9 (4.19)  
2.5 (5.5)  
4.0 (8.8)  
132.3 (5.21)  
172.2 (6.78)  
Figure 4 - Package dimensions - DSMS34  
3.1.2.4 Securing DSM cables  
Some applications may require that the DSM moves with the axis motion. If this is a  
requirement of your application, the motor leads must be properly anchored. Secure the flying  
leads to the motor body using adhesive cable clamps. This will prevent flexing and tugging  
which can cause damage at critical connection points in the DSM electronics.  
Do not bundle the logic leads together with the DSM power leads.  
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3.1.3 Other requirements for installation  
H
H
The DSM requires a power supply as described in section 4.2.  
A PC that fulfills the following specification:  
Minimum specification  
Intel Pentium 133 MHz  
32MB  
Recommended specification  
Intel PentiumII 400 MHz or faster  
128 MB  
Processor  
RAM  
Hard disk space  
CD-ROM  
40 MB  
60 MB  
A CD-ROM drive  
USB port  
USB port  
Screen  
800 x 600, 256 colors  
A mouse or similar pointing device  
Windows 95, Windows NT Windows 98, Windows ME,  
1024 x 768, 16-bit color  
Mouse  
Operating  
system  
Windows NT, Windows 2000 SP1  
or Windows XP  
H
H
A USB-SPI cable (connected as shown in section 4.4.1). Part CBL055-501 is recommended.  
Your PC operating system user manual might be useful if you are not familiar with Windows.  
3-6 Basic Installation  
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4 Input /Output
4
4.1 Introduction  
This section describes the input and output connections of the DSM.  
Logic level cables must not run parallel to power cables. Power cables will introduce noise into  
the logic level cables and make the system unreliable. Logic level cables must be shielded to  
reduce the chance of induced noise. The shield needs to be grounded at the signal source to  
AC ground; the other end of the shield must not be connected. This allows the shield to act as  
a drain.  
Do not connect or disconnect any wiring when power is applied! Disconnect the  
AC power side to power down the DC power supply. For battery operated  
systems, connect a transient suppressor across the power switch to prevent arcs  
and high voltage spikes.  
CAUTION  
4.1.1 Basic connections  
Color  
Description  
Pin  
Flying  
leads  
‘P’ connector  
Models with ‘P’  
connector option  
(DSMS17P... /  
White +5 VDC Optocoupler reference . . 1  
(NC)  
DSMS23P... only)  
Orange . . . . . Step Clock input . . . . . . . . 3  
Blue . . . CW/CCW Direction input . . . . 4  
Brown . . . . Enable/Disable input . . . . . . 5  
Black . . . . . Motor power GND . . . . . . . 6  
Red . . . . . . . . . Motor power . . . . . . . . . . 7  
(12-48 VDC or 12-75 VDC)  
SPI interface  
(NC)  
(NC)  
GND  
1
3
5
2
4
6
(NC)  
Chip Select  
+5 V Out  
Master Out /  
Slave In  
7
9
8
Clock  
Master In /  
Slave Out  
(NC)  
10  
Figure 5 - Basic connection summary  
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4.2 Motor power input  
The DSM requires an unregulated DC power supply. The power supply current will depend  
upon voltage and load, but will not exceed 2 A (DSMS17 / DSMS23) or 4 A (DSMS34).  
Location Flying leads (red and black), ‘P’ connector  
Input voltage +12 to +48 VDC (DSMS17)  
range +12 to +75 VDC (DSMS23, DSMS34)  
Voltage ripple ±10%  
Input current 2 A maximum (DSMS17 / DSMS23)  
4 A maximum (DSMS34)  
The maximum input voltage of the DSM includes motor back EMF, power supply  
ripple and high line.  
CAUTION  
A characteristic of all motors is back EMF. Back EMF is a source of current that can push the  
output of a power supply beyond the maximum operating voltage of the driver. As a result,  
damage to the stepper driver could occur over a period of time. Care should be taken so that  
the back EMF does not exceed the maximum input voltage rating of the DSM.  
Cable length, wire gauge and power conditioning devices play a major role in the performance  
of the DSM. The length of the DC power supply cable to a DSM should not exceed 15 m  
(50 ft). If cabling of 15 m (50 ft) or longer is required, the additional length may be gained by  
adding an AC power supply cable (see Figures 6 and 7). Power supply leads to the DSM need  
to be twisted. If more than one DSM is to be connected to the same power supply, run  
separate power and ground leads from the supply to each driver.  
Cable length up to 15 m  
To  
From  
DC Supply  
DSM  
Pi type  
RFI filter  
Shielded  
twisted  
pair  
Ferrite  
sleeve  
Red  
flying lead  
+24 V  
0 V  
+
-
Black  
flying lead  
500 μF  
per  
Amp  
Connect shield to  
earth ground at  
supply end only  
Figure 6 - Power supply connections, cable length less than 15 m  
Cable length up to 15 m  
To  
DSM  
Full wave  
bridge  
rectifier  
Pi type  
RFI filter  
Shielded  
twisted  
pair  
Ferrite  
sleeve  
Pi type  
RFI filter  
From  
AC  
Supply  
Red  
flying lead  
+
-
Black  
flying lead  
500 μF  
per  
Amp  
Connect shield to  
earth ground at  
supply end only  
Transformer:  
0 - 28 VAC RMS for  
48 VDC systems.  
20 - 48 VAC RMS for  
75 VDC systems  
Figure 7 - Power supply connections, cable length more than 15 m  
4-2 Input / Output  
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4.2.1 Wire sizes  
Table 1 describes the wire sizes to provide optimal protection against EMI and RFI. Correct  
wire size is determined by the current requirement and the cable length. The actual cable type,  
wire gauge, shield type and filtering devices used are dependent on the customer’s application  
and system. Always use shielded twisted pairs for AC and DC supply cables. For logic wiring  
(see section 4.3) AWG22 wire is recommended.  
Supply current  
Cable length  
(meters)  
Cable length  
(feet)  
Minimum  
Wire Gauge  
2
AWG  
mm  
3
8
10  
25  
20  
0.5  
0.5  
1.0  
1.0  
1.3  
0.5  
1.0  
1.3  
2.0  
2.0  
1.0  
1.3  
2.0  
3.3  
3.3  
1.0  
1.3  
2.0  
3.3  
3.3  
20  
18  
18  
16  
20  
18  
16  
14  
14  
18  
16  
14  
12  
12  
18  
16  
14  
12  
12  
15  
23  
30  
3
50  
1 A peak  
75  
100  
10  
8
25  
15  
23  
30  
3
50  
2 A peak  
3 A peak  
4 A peak  
75  
100  
10  
8
25  
15  
23  
30  
3
50  
75  
100  
10  
8
25  
15  
23  
30  
50  
75  
100  
Table 1 - Power wire ratings  
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4.3 Logic inputs  
The DSM has three optically isolated logic inputs. These inputs are isolated to minimize or  
eliminate electrical noise coupled onto the drive control signals, and are over-voltage  
protected. The inputs may be configured as either sinking inputs or sourcing inputs (model  
dependent, see section 4.3.3), with the Optocoupler Reference (white) lead as the reference.  
This allows the DSM to be interfaced to a variety of controllers.  
DSM  
HCPL0630  
HCPL0630  
PS2701-1  
470R  
470R  
Optocoupler  
reference  
Step clock  
input  
Direction  
input  
750R  
Enable input  
Figure 8 - Opto-isolated digital input circuit (sinking only)  
4.3.1 Logic input descriptions  
4.3.1.1 Step clock (orange flying lead)  
The step clock input is where the motion clock from the control circuitry will be connected. The  
motor will advance one microstep in the plus or minus direction (based upon the state of the  
direction input) on the step clock edge that causes the opto-isolator to be active. The size of  
this increment or decrement will depend on the microstep resolution setting. The maximum  
frequency on the step clock input is 2.0 MHz, with a minimum pulse width of 400 ns.  
4.3.1.2 Direction (blue flying lead)  
The direction input controls the CW/CCW direction of the motor. A logic high (default,  
unconnected) will cause the motor to rotate in the CW direction (seen while looking at the face  
of the motor). A logic low on the input will cause the motor to rotate in the CCW direction. This  
input is synchronized to the positive going edge of the step clock input. The direction input  
may be connected by means of a switch.  
4.3.1.3 Enable (brown flying lead)  
This input can be used to enable or disable the driver output circuitry. A logic high (when the  
enable switch is open, see Figures 9 and 10), causes the driver outputs to be enabled and  
step clock pulses will cause the motor to advance. A logic low (when the input switch is  
4-4 Input / Output  
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closed) will cause the driver output circuitry to be disabled. Note that the internal sine/cosine  
position generator will continue to increment or decrement as long as step clock pulses are  
being received by the DSM. The enable input is not synchronized to any other input and may  
be changed at any time.  
4.3.2 Input timing  
The direction input and the microstep resolution inputs are internally synchronized to the  
positive going edge of the step clock input. When a step clock transitions from low to high on  
the positive going edge, the state of the direction input and microstep resolution settings are  
latched. Any changes made to the direction and/or microstep resolution will occur on the rising  
edge of the step clock pulse following this change. Run Current and Hold Current changes  
are updated immediately (see section 5.2.2).  
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4.3.3 Sinking / sourcing input configuration  
All DSMS17, 23 and 34 models can be wired to create sinking inputs, where a reference  
voltage between +5 and +24 VDC is connected to the Optocoupler Reference (white) lead.  
The isolated inputs are then interfaced to a sinking output (which utilizes the same supply as  
the opto coupler reference input) such as a switch, open collector, or PLC output. To maintain  
isolation, the input power source should not be connected to the motor power source.  
+5 to +24 VDC  
(see warning)  
+5 to +24 VDC  
(see warning)  
Optocoupler reference  
Optocoupler reference  
(white)  
(white)  
R
LIMIT  
R
LIMIT  
Controller  
output  
INPUT  
INPUT  
Figure 9 - Sinking input configurations  
Alternatively, sourcing inputs may be used where the Optocoupler Reference (White) lead is  
connected to ground. The isolated inputs are then sourced to between +5 to +24 VDC from a  
switch, open collector, or PLC output.  
+5 to +24 VDC  
+5 to +24 VDC  
R
LIMIT  
Controller  
output  
INPUT  
R
LIMIT  
INPUT  
Optocoupler reference  
(white)  
Optocoupler reference  
(white)  
Figure 10 - Sourcing input configurations  
4-6 Input / Output  
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NextMove ESB  
(models NSB003-501 / NSB003-502 only)  
DSM  
Optocoupler  
‘X2’  
reference  
+5 V  
+5 V  
4
3
1k*  
Step clock  
input  
ULN2003  
Step  
Output  
STEP0  
74AHCT244  
GND  
1k*  
Direction  
input  
ULN2003  
Direction  
Output  
DIR0  
5
1
74AHCT244  
DGND  
GND  
+5 V  
‘X12’  
REL COM  
7
8
Enable  
Enable input  
REL NC  
Figure 11 - Sourcing input connections from a typical controller  
(e.g. NextMove ESB models NSB003-501/502)  
Note: * The 1kpull up resistors are optional, but can help prevent noise affecting the  
DSM’s inputs.  
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4.4 SPI interface  
DSM setup parameters are changed via an SPI (Serial Peripheral Interface) port. This port  
uses a 10-pin IDC header, and connects to a USB port on your PC. The recommended  
method of connecting the SPI port to the PC is by using parameter setup cable CBL055-501.  
The PC requires a standard USB port.  
4.4.1 SPI connector  
Location 10-pin IDC header (DSMS17... / DSMS23...)  
Additional flying leads (DSMS34...)  
1
3
5
7
9
2
4
Typical mating connector: AMPMODU MT (Amp 102398-3)  
Pin Name  
Description  
6
1
2
3
4
5
6
7
8
9
(NC)  
(NC)  
(NC)  
CS  
8
10  
Chip select  
GND  
+5V out  
MOSI  
CLK  
Communication ground  
+5 VDC output  
Master Out / Slave In  
Clock  
(NC)  
10 MISO  
Master In / Slave Out  
The +5 VDC output on the SPI connector is used for the setup cable only. This  
output is not designed to power external devices.  
CAUTION  
CBL055-501  
4 - CS  
USB/SPI interface electronics  
5 - GND  
7 - MOSI  
6 - +5 V out  
USB cable  
to PC  
8 - Clock  
10 - MISO  
Figure 12 - SPI interface wiring  
4-8 Input / Output  
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4.4.2 SPI signal descriptions  
4.4.2.1 +5 V out  
This output is a voltage supply for the setup cable only. It is not designed to power any  
external devices  
4.4.2.2 CLK  
The clock is driven by the master and regulates the flow of the data bits. The master may  
transmit data at a variety of baud rates. The clock cycles once for each bit that is transferred.  
4.4.2.3 MISO  
Carries output data from the DSM back to the SPI master. Only one DSM can transmit data  
during any particular transfer.  
4.4.2.4 CS  
This signal is used to turn multiple DSMs on or off.  
4.4.2.5 MOSI  
Carries output data from the SPI Master to the DSM.  
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4.5 Connection summary - minimum system wiring  
As a guide, Figure 13 shows an example of the typical minimum wiring required to operate the  
DSM in conjunction with a NextMove ESB controller.  
Motor  
power  
supply  
X12  
Red - 12-48 VDC / 12-75 VDC  
Black - 0 V  
Ferrite & filter  
not shown.  
REL COM  
REL NC  
X2  
DSM  
Blue - Direction  
NextMove ESB  
White - Optocoupler reference  
Orange - Step clock  
DIR0+  
+5V  
STEP0  
(NC)  
DGND  
Brown - Enable  
CBL055-501  
Note: For simplicity, the NextMove ESB’s 24 V  
power supply on connector X1 is not shown.  
PC  
PC USB port > SPI connection  
(required only during setup)  
Figure 13 - Example minimum system wiring (flying leads)  
4-10 Input / Output  
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5 Operation
5
5.1 Introduction  
The motor interface is accessed through the Baldor SPI Interface software, which is an easy  
to install and easy to use program used to set the DSM’s parameters. The Baldor SPI  
Interface is included on the Baldor Motion Toolkit CD.  
5.1.1 Connecting the DSM to the PC  
The DSM is connected to the PC using a standard USB port. It is recommended to use the  
optional CBL055-501 parameter setup cable (see section 4.4).  
5.1.2 Installing the USB driver  
When the parameter setup cable (CBL055-501) is connected to the PC, Windows XP will  
automatically detect it and display the Found New Hardware Wizard. It is now necessary to  
install the drivers, which are provided on the CD supplied with the cable. Alternatively, the driver  
folder on the PC.  
1. Choose the No, not this time option and click Next >.  
2. Choose the Install from a list or specific location (Advanced) option and click Next >.  
3. Check the Include this location in the search option. Click Browse and locate the drivers  
folder on the CD. For downloaded files, locate the temporary folder containing the extracted  
files. Click Next >.  
4. When Windows finds the required driver files, a dialog will warn that they have not passed  
‘Windows Logo testing’. This is normal for the parameter setup cable’s USB driver, so click  
Continue Anyway to continue with the installation.  
5. When the Completing the Found New Hardware Wizard message appears, click Finish.  
After a few moments, the Found New Hardware Wizard will appear a second time, ready to  
install the virtual COM port driver.  
5.1.3 Installing the virtual COM port driver  
As soon as the USB driver has been installed, the PC starts to communicate with the parameter  
setup cable’s interface. This immediately reveals the other part of the interface’s hardware, the  
virtual communications port (VCP), which provides communication with the DSM motor. The  
VCP also requires drivers to be installed, which is why the Found New Hardware Wizard appears  
a second time.  
1. Choose the No, not this time option and click Next >.  
2. Choose the Install from a list or specific location (Advanced) option and click Next >.  
3. Check the Include this location in the search option. The previously used location should  
already be selected, but if not click Browse and locate the required folder. Click Next >.  
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4. When Windows finds the required VCP driver files, a dialog will warn that they have not  
passed ‘Windows Logo testing’. This is normal for the parameter setup cable’s VCP driver,  
so click Continue Anyway to continue with the installation.  
5. When the Completing the Found New Hardware Wizard message appears, click Finish.  
A final Found New Hardware message will appear on the task bar to inform you that the  
hardware is now ready to use.  
Note: If the MotiFlex e100 is later connected to a different USB port on the host computer,  
Windows may report that it has found new hardware. Either install the driver files  
again for the new USB port, or connect the MotiFlex e100 to the original USB port  
where it will be recognized in the usual way.  
5.1.4 Determining the virtual COM port number  
The parameter setup cable’s virtual COM port appears as a normal COM (serial) port in  
Windows, and is automatically allocated a COM port number. The Baldor SPI Interface software  
normally auto-detects the motor regardless of the allocated COM port. If for any reason the  
Baldor SPI Interface software fails to auto-detect the motor (section 5.2.1), it may be necessary  
to manually select this COM port.  
1. In Windows, right-click the My Computer icon and choose Properties.  
2. Choose the Hardware tab and click Device Manager.  
3. Expand the Ports (COM & LPT) item.  
4. Look for the entry named Baldor USB to SPI Parameter Setup Cable(COM...). The value that  
appears after COM is the port number. Make a note of this number.  
5.1.5 Installing Baldor SPI Interface  
You will need to install the Baldor SPI Interface software to configure the DSM.  
1. Insert the CD into the drive.  
2. After a few seconds the setup wizard should start automatically. If the setup wizard does not  
appear, select Run... from the Windows Start menu and type  
d:\Baldor_SPI_Interface.exe  
where d represents the drive letter of the CD device.  
Follow the on-screen instructions to install the software. The setup Wizard will copy the files  
to appropriate folders on the hard drive.  
5-2 Operation  
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5.1.6 Starting the controller and DSM  
If you have followed the instructions in the previous sections, you should have now connected  
power sources, inputs and outputs, and the USB cable linking the PC with the DSM. Before  
you apply power for the first time, it is very important to verify the following:  
H
H
H
Inspect all power connections for accuracy, workmanship and tightness.  
Verify that all wiring conforms to applicable codes.  
Check all signal wiring for accuracy.  
1. Turn on the controller (e.g. NextMove ESB, if connected).  
2. Turn on the motor power supply.  
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5.2 Baldor SPI Interface  
The Baldor SPI Interface is a simple application for configuring all aspects of the DSM.  
5.2.1 Starting Baldor SPI Interface  
On the Windows Start menu, select Programs, BALDOR SPI Interface, BALDOR SPI Interface.  
The software will immediately try to establish communication with the DSM. If this step fails, the  
word “Disconnected” will appear in red. Check that the DSM is powered and that the cable is  
connected, then choose the Port menu item. Select the appropriate USB port from the list of  
USB/Serial port options (this is the COM port number found in Windows Device Manager - see  
section 5.1.4).  
5.2.2 Configuration parameters  
These parameters may all be changed ‘on-the-fly’. To select different views, choose the View  
menu item.  
5.2.2.1 Motion settings view  
The motion settings view shows the main configuration parameters for the DSM:  
Click in the boxes or use  
the arrow buttons to  
adjust values.  
To revert to default settings,  
To send the changes to  
click Factory, followed by Set.  
the DSM, click Set.  
Parameter Name  
Range  
Units  
Default  
MSEL Microstep resolution  
1 - 256  
microsteps 256  
per step  
MRC Motor run current  
1 - 100  
%
25  
HCDT Motor hold current delay time  
MHC Motor hold current  
0 - 65000  
0 - 100  
ms  
%
500  
5
DIR Motor direction override  
CW or CCW  
CW  
5-4 Operation  
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Microstep Resolution Select (MSEL)  
The MSEL parameter specifies the microstep resolution of the DSM. The following table lists  
valid MSEL parameter settings:  
MSEL value: Steps per revolution  
MSEL value: Steps per revolution  
64 12800  
1
2
4
200  
400  
800  
100 20000  
108 21600  
(1 microstep = 1 arc minute)  
5
8
1000  
1600  
125 25000  
127 25400  
(1 microstep = 0.001 mm)  
10 2000  
16 3200  
25 5000  
32 6400  
50 10000  
128 25600  
180 36000 (1 microstep = 0.01°)  
200 40000  
250 50000  
256 51200  
Motor Run Current (MRC)  
The Motor Run Current (MRC) parameter sets the motor run current to a percentage of the full  
output current of the DSM driver section.  
Hold Current Delay Time (HCDT)  
The HCDT parameter sets the delay time between the last clock pulse and the application of  
the holding current.  
Motor Hold Current (MHC)  
The MHC parameter sets the motor hold current as a percentage of the full output current of  
the driver. If the hold current is set to 0, the output circuitry of the driver section will disable  
when the hold current setting becomes active. Following the last step clock pulse, the hold  
current setting becomes active after the period specified by HCDT.  
Direction Override (DIR)  
The DIR parameter changes the motor direction relative to the direction input signal, adapting  
the direction of the DSM to operate as your system requires.  
Factory button  
The Factory button resets each parameter in the software to factory default values. Click Set  
to apply these values.  
Recall! and Upgrade! menu options  
The Recall! option uploads the existing parameter settings from the DSM.  
The Upgrade! option (if present) must not be used! It currently has no purpose and will  
erase the firmware on the DSM, leaving it inoperable. If you have accidentally selected the  
Upgrade! option, please contact Baldor customer support.  
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5.2.2.2 I/O settings view  
The I/O settings view shows two additional parameters for the DSM:  
Clock Type  
The Clock Type parameter configures the step and direction inputs for the type of input signals  
being supplied to the motor.  
H
Step/Dir is the default setting. A waveform supplied to the step  
input causes the motor to advance one step for each rising  
edge. The direction input is held either high or low to determine  
the direction of motion.  
Step  
Dir  
H
Quadrature requires a pair of waveforms, such as those  
typically produced by an incremental encoder. The two  
waveforms are at the same frequency but approximately 90° out  
of phase (i.e. ‘in quadrature’). One is supplied to the step input,  
the other to the direction input. Each edge causes the motor to  
advance one step, with the direction being determined by the  
Step  
(CHA)  
Dir  
(CHB)  
relative timing of the waveforms. For example, if the rising edge on the step input waveform  
is received before the rising edge on the direction input waveform, the motor will turn in one  
direction. If the rising edge on the direction input is received first, the motor will turn in the  
opposite direction.  
H
Up / Down requires a waveform to be supplied to either the step  
Step  
input or the direction input. If the waveform is supplied to the  
step input, the motor will turn in one direction. If the waveform  
is supplied to the direction input, the motor will turn in the  
Dir  
opposite direction.  
Clock IOF  
The Clock IOF parameter sets the frequency of the clock input filter. Values in the range 50 ns  
to 12.9 μs (10 MHz to 38.8 kHz) are available.  
5-6 Operation  
MN1940  
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6 Troubleshooting  
6
6.1 Introduction  
This section explains common problems and their solutions.  
6.1.1 Problem diagnosis  
If you have followed all the instructions in this manual in sequence, you should have few  
problems installing the DSM. If you do have a problem, read this section first.  
6.1.2 Further support  
If you need to contact Baldor technical support by telephone or fax, contact details are  
provided at the front of this manual. Please have the following information ready:  
H
H
H
H
H
The model number or serial number of your DSM (if known).  
A clear description of what you are trying to do.  
A clear description of the symptoms that you can observe.  
The type of motion generated in the motor shaft.  
Give a list of any parameters that you have setup.  
6.1.3 Communication problems  
If the problem is not listed below please contact Baldor technical support.  
Symptom  
Check  
Baldor SPI interface  
cannot detect the  
DSM  
Check that the DSM is powered.  
Check that the SPI interface cable is properly connected. If you  
have made your own SPI cable, check that it is wired correctly and  
properly connected.  
MN1940  
Troubleshooting 6-1  
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6.1.4 Motor control problems  
Symptom  
Check  
Controller outputs  
appears to be  
Check that the DSM is powered.  
working, but will not  
cause DSM to turn.  
Check that the logic connections between motor and controller are  
correct.  
Confirm that the sense of the enable input is correct to enable the  
motor (section 4.3.1.3).  
Controller reports  
that the DSM is not  
moving and drops  
the enable line.  
If the controller is expecting a feedback signal but does not receive  
one, it may assume the DSM is not turning. This could cause the  
controller to report a following error, to disable the DSM, or both.  
6-2 Troubleshooting  
MN1940  
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7 Specifications  
7
7.1 Introduction  
This section provides technical specifications of all DSM models.  
7.1.1 Input power  
Description  
DSMS17...  
DSMS23...  
Unregulated DC  
±10%  
DSMS34...  
Required supply type  
Ripple voltage  
Minimum supply voltage  
Maximum supply voltage  
Input current (maximum)  
+12VDC  
+48VDC  
2A  
+12VDC  
+12VDC  
+75VDC  
4A  
+75VDC  
1.5A  
The maximum input voltage of the DSM includes motor back EMF, power supply  
ripple and high line.  
CAUTION  
MN1940  
Specifications 7-1  
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7.1.2 Motor speed & torque - DSMS17  
7.1.2.1 DSMS17x-1A...  
60  
42  
35  
28  
50  
40  
30  
20  
21  
14  
7
24 VDC  
48 VDC  
10  
0
0
1000  
2000  
3000  
4000  
5000  
6000  
7000  
(300)  
(600)  
(900)  
(1200) (1500) (1800) (2100)  
Speed in full steps per second (RPM)  
Description  
Value  
Holding torque  
Detent torque  
Rotor inertia  
22.6 N·cm (32 oz·in)  
1.17 N·cm (1.66 oz·in)  
2
2
0.038 kg·cm (0.00053 oz·in·s )  
7.1.2.2 DSMS17x-2A...  
60  
42  
50  
35  
28  
21  
40  
30  
20  
10  
14  
7
24 VDC  
48 VDC  
0
0
1000  
2000  
(600)  
3000  
4000  
5000  
6000  
7000  
(300)  
(900)  
(1200)  
(1500)  
(1800)  
(2100)  
Speed in full steps per second (RPM)  
Value  
Description  
Holding torque  
Detent torque  
Rotor inertia  
42.4 N·cm (60 oz·in)  
1.47 N·cm (2.08 oz·in)  
2
2
0.057 kg·cm (0.00080 oz·in·s )  
7-2 Specifications  
MN1940  
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7.1.2.3 DSMS17x-3A...  
60  
42  
50  
40  
30  
20  
10  
35  
28  
21  
14  
7
24 VDC  
48 VDC  
0
0
1000  
5000  
6000  
7000  
2000  
(600)  
3000  
4000  
(300)  
(900)  
(1200)  
(1500)  
(1800)  
(2100)  
Speed in full steps per second (RPM)  
Description  
Value  
Holding torque  
Detent torque  
Rotor inertia  
52.9 N·cm (74.9 oz·in)  
2.45 N·cm (3.47 oz·in)  
2
2
0.082 kg·cm (0.00116 oz·in·s )  
MN1940  
Specifications 7-3  
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7.1.3 Motor speed & torque - DSMS23  
7.1.3.1 DSMS23x-1B...  
225  
200  
159  
141  
24 VDC  
45 VDC  
75 VDC  
124  
106  
88  
175  
150  
125  
100  
75  
71  
53  
35  
50  
18  
25  
0
0
1000  
(300)  
2000  
(600)  
3000  
(900)  
4000  
5000  
6000  
7000  
(1200) (1500) (1800) (2100)  
Speed in full steps per second (RPM)  
Description  
Value  
Holding torque  
Detent torque  
Rotor inertia  
64 N·cm (90 oz·in)  
2.7 N·cm (3.9 oz·in)  
2
2
0.18 kg·cm (0.0025 oz·in·s )  
7.1.3.2 DSMS23x-2B...  
225  
159  
24 VDC  
45 VDC  
75 VDC  
141  
124  
106  
88  
200  
175  
150  
125  
100  
75  
71  
53  
35  
50  
18  
25  
0
0
1000  
(300)  
2000  
(600)  
3000  
(900)  
4000  
5000  
6000  
7000  
(1200) (1500) (1800) (2100)  
Speed in full steps per second (RPM)  
Description  
Value  
Holding torque  
Detent torque  
Rotor inertia  
102 N·cm (144 oz·in)  
3.92 N·cm (5.6 oz·in)  
2
2
0.26 kg·cm (0.0037 oz·in·s )  
7-4 Specifications  
MN1940  
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7.1.3.3 DSMS23x-3B...  
225  
159  
141  
24 VDC  
45 VDC  
75 VDC  
200  
175  
150  
125  
100  
75  
124  
106  
88  
71  
53  
35  
50  
18  
25  
0
0
1000  
(300)  
2000  
(600)  
3000  
(900)  
4000  
(1200)  
5000  
(1500)  
6000  
(1800) (2100)  
7000  
Speed in full steps per second (RPM)  
Description  
Value  
Holding torque  
Detent torque  
Rotor inertia  
169 N·cm (239 oz·in)  
6.86 N·cm (9.7 oz·in)  
2
2
0.46 kg·cm (0.0065 oz·in·s )  
MN1940  
Specifications 7-5  
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7.1.4 Motor speed & torque - DSMS34  
7.1.4.1 DSMS34x-1B...  
706  
1000  
900  
800  
700  
600  
500  
400  
300  
200  
100  
0
635  
465  
494  
423  
353  
282  
211  
140  
71  
24 VDC  
45 VDC  
75 VDC  
0
1000  
(300)  
2000  
(600)  
3000  
(900)  
4000  
5000  
6000  
7000  
(1200) (1500) (1800) (2100)  
Speed in full steps per second (RPM)  
Description  
Value  
Holding torque  
Detent torque  
Rotor inertia  
269 N·cm (381 oz·in)  
7.7 N·cm (10.9 oz·in)  
2
2
1.0 kg·cm (0.01416 oz·in·s )  
7-6 Specifications  
MN1940  
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7.1.4.2 DSMS34x-2B...  
706  
635  
1000  
900  
800  
700  
600  
500  
400  
300  
200  
100  
24 VDC  
465  
45 VDC  
494  
75 VDC  
423  
353  
282  
211  
140  
71  
0
0
1000  
2000  
3000  
4000  
5000  
6000  
(1800)  
7000  
(300)  
(600)  
(900)  
(1200)  
(1500)  
(2100)  
Speed in full steps per second (RPM)  
Description  
Value  
406 N·cm (575 oz·in)  
Holding torque  
Detent torque  
Rotor inertia  
10.0 N·cm (14.16 oz·in)  
2
2
1.6 kg·cm (0.02266 oz·in·s )  
MN1940  
Specifications 7-7  
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7.1.4.3 DSMS34x-3B...  
706  
635  
1000  
900  
24 VDC  
465  
494  
423  
353  
282  
211  
140  
71  
800  
45 VDC  
75 VDC  
700  
600  
500  
400  
300  
200  
100  
0
0
1000  
(300)  
2000  
(600)  
3000  
(900)  
4000  
(1200)  
5000  
(1500)  
6000  
(1800)  
7000  
(2100)  
Speed in full steps per second (RPM)  
Description  
Value  
Holding torque  
Detent torque  
Rotor inertia  
749 N·cm (1061 oz·in)  
14.0 N·cm (19.83 oz·in)  
2
2
3.4 kg·cm (0.04815 oz·in·s )  
7-8 Specifications  
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7.1.5 Digital inputs  
Description  
Type  
Unit  
VDC  
Value  
Opto-isolated  
Supply voltage  
Maximum  
Minimum  
24  
5
Input forward voltage (max)  
VDC  
mA  
Step clock / Direction  
Enable  
1.7  
1.4  
Input current (typical, 5V)  
Step clock / Direction  
Enable  
10.6  
6.7  
Input current (maximum allowable)  
Step clock / Direction  
Enable  
mA  
15  
9.4  
Maximum input frequency  
MHz  
2.0  
MN1940  
Specifications 7-9  
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7-10 Specifications  
MN1940  
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Index  
A
D
Abbreviations, 2-4  
Dimensions  
DSMS17, 3-2  
DSMS23, 3-4  
DSMS34, 3-5  
B
Baldor SPI Interface, 5-4  
DIR (direction override), 5-5  
Direction input, 4-4  
clock IOF, 5-6  
clock type, 5-6  
configuration parameters, 5-4  
DIR (direction override), 5-5  
direction override (DIR), 5-5  
HCDT (hold current delay time), 5-5  
hold current delay time (HCDT), 5-5  
MHC (motor holding current), 5-5  
microstep resolution select (MSEL), 5-5  
motor holding current (MHC), 5-5  
motor run current (MRC), 5-5  
MRC (motor run current), 5-5  
starting, 5-4  
E
Enable input, 4-4  
Environmental, 1-2, 3-1  
F
Features, 2-1  
H
Hardware requirements, 3-6  
HCDT (hold current delay time), 5-5  
Basic Installation, 3-1  
location requirements, 3-1  
mounting, 3-2  
I
Input / Output, 4-1  
securing DSM cables, 3-5  
basic connections, 4-1  
connection summary, 4-10  
Input timing, 4-5  
C
Catalog number, identifying, 2-3  
Clock IOF, 5-6  
Clock Type, 5-6  
Connections  
Installation, 3-1  
Baldor SPI Interface, 5-2  
USB driver, 5-1  
virtual COM port driver, 5-1  
virtual COM port number, determining, 5-2  
basic, 4-1  
connector P2, 4-8  
direction, 4-4  
L
enable, 4-4  
Logic inputs, 4-4  
direction input, 4-4  
enable input, 4-4  
sinking / sourcing, 4-6  
step clock input, 4-4  
timing, 4-5  
logic inputs, 4-4  
motor power, 4-2  
step clock, 4-4  
MN1940  
Index  
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input power, 7-1  
M
motor output - DSMS17x-1A, 7-2  
motor output - DSMS17x-2A, 7-2  
motor output - DSMS17x-3A, 7-3  
motor output - DSMS23x-1B, 7-4  
motor output - DSMS23x-2B, 7-4  
motor output - DSMS23x-3B, 7-5  
motor output - DSMS34x-1B, 7-6  
motor output - DSMS34x-2B, 7-7  
motor output - DSMS34x-3B, 7-8  
SPI interface, 4-8  
MHC (motor holding current), 5-5  
Mounting, 3-2  
DSMS17, 3-2  
DSMS23, 3-4  
DSMS34, 3-5  
securing DSM cables, 3-5  
MRC (motor run current), 5-5  
O
Operation, 5-1  
CLK signal, 4-9  
connecting to the PC, 5-1  
installing Baldor SPI interface, 5-2  
installing the USB driver, 5-1  
installing the virtual COM port driver, 5-1  
starting, 5-3  
CS signal, 4-9  
MISO signal, 4-9  
MOSI signal, 4-9  
signal descriptions, 4-9  
SPI connector, 4-8  
Options, availability, 2-2  
Step clock input, 4-4  
P
Power  
T
Troubleshooting, 6-1  
connections, 4-2  
sources, 7-1  
Precautions, 1-2  
U
Units and abbreviations, 2-4  
USB, installing the driver, 5-1  
R
Receiving and Inspection, 2-3  
V
Virtual COM port (VCP)  
installing the driver, 5-1  
number, determining, 5-2  
S
Safety Notice, 1-2  
Setup, 5-1  
Sinking / sourcing configuration, 4-6  
Specifications, 7-1  
digital inputs, 7-9  
W
Wire sizes, 4-3  
MN1940  
Index  
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Comments  
If you have any suggestions for improvements to this manual, please let us know. Write your  
comments in the space provided below, remove this page from the manual and mail it to:  
Manuals  
Baldor UK Ltd  
Mint Motion Centre  
6 Bristol Distribution Park  
Hawkley Drive  
Bristol  
BS32 0BF  
United Kingdom.  
Alternatively, you can e-mail your comments to:  
Comment:  
continued...  
MN1940  
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Thank you for taking the time to help us.  
Comments  
MN1940  
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Baldor UK Ltd  
Mint Motion Centre  
6 Bristol Distribution Park  
Hawkley Drive, Bristol  
BS32 0BF  
United Kingdom  
Australia  
Mexico  
Australian Baldor PTY Ltd  
Tel: +61 2 9674 5455  
Fax: +61 2 9674 2495  
Baldor de Mexico  
Tel: +52 477 761 2030  
Fax: +52 477 761 2010  
Europe  
Singapore  
Baldor ASR GmbH, Germany  
Tel: +49 (0) 89 905 080  
Fax: +49 (0) 89 905 08491  
Baldor Electric PTE Ltd  
Tel: +65 744 2572  
Fax: +65 747 1708  
Europe (Southern)  
United Kingdom  
Baldor UK Ltd  
Tel: +44 1454 850000  
Fax: +44 1454 859001  
Baldor ASR AG, Switzerland  
Tel: +41 52 647 4700  
Fax: +41 52 659 2394  
Japan  
U.S.A. (Headquarters)  
Baldor Electric Company  
Tel: +1 479 646 4711  
Fax: +1 479 648 5792  
Baldor Japan Corporation  
Tel: +81 45 412 4506  
Fax: +81 45 412 4507  
Printed in UK  
E Baldor UK Ltd  
LT0227A02  
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