Badger Basket Compact Excavator 460 User Manual

SPECIAL FEATURES  
Custom Built in America. For Today. For the Future.  
HYDRO-SCOPIC TELESCOPING BOOM EXCAVATOR  
PRECISION-MACHINED  
ONE MACHINE DOES  
THE ONE EXCAVATOR TO HAVE  
Consider its many features and uses. You’ll agree that Hydro-  
Scopic is the most versatile type of excavator and over a  
thousand satisfied users will confirm that Hydro-Scopic heads  
the list for reliable productivity.  
GEAR-DRIVE TURNTABLE  
THE WORK OF MANY  
A hydraulic motor provides 360˚ of continuous rotation on a  
ball-bearing turntable. For long life and smooth operation, the  
mating surfaces are precision-machined to very fine tolerances  
using a computer-controlled boring mill.  
You’ll get more hard work from one Hydro-Scopic than from  
any other machine in your fleet because a wide variety of easily  
changed attachments allow an amazing range of construction  
and maintenance tasks. Beyond its use as a precision  
excavator, Hydro-Scopic can stand in for backhoes, trenchers,  
graders and loaders. It can even be used for lifting objects of  
three tons and more.  
FOR MINIMUM TRANSIT TIME  
For most construction and maintenance projects, the 6 x 4  
Hydro-Scopics have the traction you’ll need to get to the  
jobsite. Or, choose the sure-footed 6 x 6 version to venture  
even further off-road. No matter which truck-mounted unit you  
select, you’ll get the convenience of unlimited highway  
mobility, plus the time and cost savings of eliminating an extra  
truck needed to transport most other types of excavators.  
EXCLUSIVE WRIST-ACTION BUCKET  
Our exclusive boom-tip hydraulic swivel holds its angle firmly  
for grading or contouring. It provides 180˚ of bucket tilt - 90˚  
each way from horizontal - and is fully sealed against dirt and  
corrosion.  
SPEED AND COORDINATION  
GET DIGGING JOBS DONE FAST  
Only when you’ve seen Hydro-Scopic operate can you fully  
appreciate how its rapid, versatile actions pay big dividends in  
total yards moved per hour.  
RUGGED, PRECISION BOOM  
Hydro-Scopic’s exclusive rectangular, fast-cycling boom holds  
accurate grade extended or retracted. Since the boom itself  
never pivots, maximum boom strength is maintained  
regardless of the bucket angle. Boom sections are continuously  
welded for strength and telescope on adjustable, heavy-duty  
rollers with aluminum-bronze bushings. Due to the square  
cross section with rollers at each corner, digging loads are  
always supported by at least two rollers no matter what the  
bucket angle.  
FULL-FEATURED  
Imagine the productivity of an excavator that provides five  
working functions: the boom hoists and telescopes, the  
excavator swings and the bucket tilts and curls. All these  
operations can occur simultaneously, even while the carrier is  
in motion, under full control from the excavator cab.  
HYDRAULIC REMOTE DRIVE  
At the jobsite, the upperstructure engine powers the carrier  
using a hydraulic motor attached to the carrier’s transmission.  
From the upperstructure, the operator can control carrier  
speed, direction and braking.  
New operators will quickly master these rapid, coordinated  
movements while experienced hands exploit Hydro-Scopic’s  
extreme flexibility to make quick work of production digging  
and loading.  
EXTRA HEAVY-DUTY  
BADGER CARRIERS  
RETRACTING RAILROAD  
Truck-mounted Hydro-Scopics are built on a heavily reinforced,  
wide-flange ‘I’ beam frame designed specifically for these  
excavators. Cross members are integrally welded and distribute  
working loads equally. The swing-bearing mounting structure  
is welded integrally to the frame adding to its strength.  
GUIDE WHEELS  
UNIQUE ABILITIES NO OTHER  
With its optional railroad guide wheels, Hydro-Scopic is an  
excellent tool for maintaining a railroad right-of-way and it  
gains this added use with no loss of flexibility to perform other  
tasks. The guide-wheel mechanism is hydraulically operated  
and is welded securely to a special, heavy-duty truck frame.  
TYPE OF EXCAVATOR CAN MATCH  
More than handling the production work that other excavators  
can, however, Hydro-Scopic handles precision grading and  
finishing. And, Hydro-Scopic typically completes an entire task  
with no need for final shoveling by hand.  
TROUBLE-FREE FLUID  
POWER SYSTEM  
WORKS EASILY  
Other machines can’t match Hydro-Scopic’s abilities to work in  
tight spaces and around obstructions. Culverts, posts and  
powerlines pose little problem for Hydro-Scopic. With its  
precise controls and sensitive feel, Hydro-Scopic even works  
with great accuracy under water to clear or enlarge running  
ditches or to dig in flooded excavation sites.  
The sealed reservoir has a built-in filter and a visual sight glass.  
An oil filter condition light is provided in the cab. All cylinders  
have precision-honed barrels and chrome-plated rods and use  
bolt-on heads for simplified maintenance. Relief and cushion  
valves are provided throughout the hydraulic system.  
IN CONFINED AREAS  
With the boom fully lowered, Hydro-Scopic works to within a  
few feet of the carrier. And, with its shorter tail swing, Hydro-  
Scopic works in areas where other excavators can’t. When  
used for ditching, Hydro-Scopic will let traffic flow, even on  
narrow roads.  
Super heavy-duty carriers  
All specifications are  
subject to change.  
6 x 4 and 6 x 6 drivetrains available  
Legal for unrestricted highway travel  
Hydraulically assisted power steering  
Isolation-mounted cab with sound deadening  
Tinted, safety-glass windows  
Sound-insulated engine compartment  
10-speed transmission  
14-leaf front suspension with snubbers and spring stops  
Cast-steel equalizer beams  
Rear-wheel brakes, spring set and pneumatically released  
217 Patneaude Drive  
Winona, Minnesota 55987  
Made in the USA  
Phone: (507) 454-4563  
Fax: (507) 453-5441  
THE ONE EXCAVATOR TO HAVE.  
www.badgerequipment.com  
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TRANSPORTATION DIMENSIONS  
Custom Built in America. For Today. For the Future.  
O
N
Transport Data  
6 x 4 Carrier  
6 x 6 Carrier  
TRAVEL SPEEDS:  
N
Overall height (boom in rack)  
6 x 4 or 6 x 6 Carrier with C8.3-210 Engine, 2400 rpm, 4.88:1 Axle Ratio, 10.00–20 Traction Tires  
with 30" bucket  
without bucket  
Overall length (without bucket)  
Overall width  
11'9"  
11'0"  
25'6"  
8'0"  
(3.6m)  
(3.4m)  
(7.8m)  
(2.4m)  
12'3"  
11'6"  
25'6"  
8'0"  
(3.7m)  
(3.5m)  
(7.8m)  
(2.4m)  
Forward  
Reverse  
1
2
3
4
5
6
7
8
9
10  
low int. dir.  
2.9 4.5 15.3  
4.7 7.2 24.6  
mph 3.0 4.7 7.1 9.6 13.0 17.5 24.2 32.6 44.5 59.6  
kph 4.8 7.6 11.4 15.4 20.9 28.2 38.9 52.5 71.6 95.9  
0
All specifications are subject to change.  
FIRST CLASS  
CONSTRUCTION.  
The Hydro-Scopics are quality built. T-1 steel is used  
in areas of stress, continuous welds, proven  
components and especially precision assembly.  
Instead of shimming our gear-drive turntable, we  
machine the surfaces to very fine tolerances. We  
precision align-bore all of the boom pivot and hoist  
cylinder pins. Numbers and charts don’t show these  
differences, but you’ll see them with more years of  
trouble-free operation.  
217 Patneaude Drive  
Winona, Minnesota 55987  
Made in the USA  
Phone: (507) 454-4563  
Fax: (507) 453-5441  
www.badgerequipment.com  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SPECIFICATIONS  
Custom Built in America. For Today. For the Future.  
460 Carrier Engine  
Frame  
Hydraulic Remote Control  
Cummins ISB-280, turbo-charged, charge-air cooled, 6-cylinder, Reinforced wide-flange I” beams 10" x 39 lbs./ft. (25cm x Carrier powered by upperstructure engine through hydraulic  
4-cycle, liquid-cooled, isolation-mounted diesel engine. 280 peak 58kg/m), fully welded cross members. Bolt-on front bumper.  
hp (209kw) @ 2,300 rpm, 660 lbs.-ft. peak torque (895Nm) @  
motor and P.T.O. attached to transmission. Toggle air valve to  
select remote control located in carrier cab. Propel, steering levers  
located in upperstructure cab.  
1,600 rpm, 409 cid (6.7L), 4.21" bore x 4.88 stroke (107mm x Carrier Cab  
124mm), 17.3:1 compression ratio. Electronically controlled All-weather steel cab, isolation-mounted, acoustic-lined, with  
exhaust gas particulate filter. Two-stage dry-type air cleaner. Bostrom T-bar seat, seat belt, tinted safety glass windows with Swing  
Spin-on coolant, fuel/water separator and combination full adjustable side windows, ventilator in cowl, 2-speed electric Speed: 7.9 rpm, 0 deg to 90˚ 2.5 seconds.  
flow/bypass lube filters. 12 volt DC, 100 amp alternator with windshield wiper with washer, fire extinguisher, sun visor, heat  
integral solid-state regulator. Electronically controlled fuel pump. and defroster fans, and interior light.  
Battery: One SAE 12 volt DC, 1,150 CCA @ 0 deg. F (-22˚ C)  
Radiator: Fin and flat tube type radiator with silicone coolant and Carrier Controls  
Upperstructure Cab  
All-weather, isolation-mounted, acoustic-lined steel cab with  
tinted safety glass windows and skylight. Heater, defroster fan,  
heater hoses. Brazed aluminum charge-air cooler.  
Fuel Tank: 50-gal. (189L) fuel tank with in-line filter.  
Individual foot pedals hydraulically actuate the clutch and fire extinguisher, 3-way adjustable cushioned seat. Front window  
mechanically actuate the dual air brake valve and engine throttle. self-stores in cab. Sliding rear window.  
Once manual transmission shift lever with air-operated range  
Optional Carrier Engine  
selector.  
Upperstructure control  
Cummins ISC-300 turbo-charged, charge-air cooled, 6-cylinder,  
Two armrest mounted joysticks control all excavator functions.  
Dead-man type self-centering: when controls are released,  
4-cycle, liquid cooled, isolation-mounted diesel engine. 300 peak Carrier Standard Equipment  
hp (224kw) @ 2,000 rpm; peak torque 860 lbs.-ft. (1,166Nm) @ Sealed halogen high/low beam headlights with high-beam machine movements stop automatically.  
1,300 rpm; 504.5 cid (8.3L).  
indicator. Turn signals, clearance lights, taillights, back-up lights, Remote Control: One floor mounted rocker pedal controls for-  
stop lights, and 4-way hazard lights. 3-light identification cluster ward/reverse carrier travel, one joystick mounted rocker switch  
front and rear. Cab interior light. West-coast and convex mirrors. controls the steering. Both are dead-man type self-centering:  
Carrier Air System  
13.2 cfm (374CL) compressor. Bendix AD-9 desiccant type air Tow hooks front and rear. Dual electric horns. Dial electric travel when pedal is centered, carrier brakes are set automatically. One  
dryer with heated automatic ejector valve, spin-on cartridge.  
alarms signal remote control movement and reverse movement. operator controlled swing-parking brake switch. Push-pull air  
Key-operated ignition/start. Lighted gauges for engine oil pres- valve for emergency brakes.  
sure and coolant temperature, voltage, fuel level, speedometer,  
Transmission  
Eaton Fuller RT8908LL manual, 10 speeds forward, 3 reverse odometer, tachometer, hour meter and dual air pressure. Upperstructure Options  
with Spicer 14" (356mm) diameter two-disc hydraulic clutch. Air Audio-visual alarm system monitors: low coolant level, high Vandalism protection package: metal window covers, locks for  
operated countershaft brake and multi-mesh gearing.  
coolant temperature, and low engine oil pressure. Low air pres- upperstructure access doors, storage rack (or Lexan windows  
Transfer Case: Fabco TC170 with cab-controlled front axle sure warning light. Push-pull air valve for emergency/parking less storage rack). Tachometer/hour meter. Engine coolant filter.  
disconnect  
brakes with flashing indicator light. Disc wheels.  
Pump cavitation warning light. Strobe or rotating-beacon and  
indicator. Light package: two boom-mounted and two frame-  
mounted halogen work lights, two tail lights on upper shroud.  
Axles  
Carrier Options  
6 x 4 Front: Rockwell FF-942: 13,200lb. (5,987kg) rated capacity. Spark arrestor. Vandalism covers. Hydraulic stabilizers, control Electric 2-speed windshield wiper with washer. Electric heating  
6 x 6 Front: Fabco SDA-1600: 16,000lb (7,257kg) rated capacity in upper cab. Maintenance-free battery, air ride seat, and air element hydraulic reservoir. Kwik-change bucket adapter. Seat  
with 4.88:1.00 ratio  
conditioning.  
belts. Air conditioning.  
Rear: Eaton 405 tandem: 40,000lb. (18,144kg) rated capacity.  
Cab-controlled inter-axle and differential lock with 4.88:1.00 ratio. Upperstructure Engine  
Buckets and Attachments  
Optional Rear Axle: Eaton 461 tandem: 46,000lb. (20,865kg) rated Cummins QSB4.5-Tier 3 turbo-charged, 4-cylinder, 4-cycle, Buckets fabricated of steel plate with T-1 steel cutting edges and  
capacity.  
liquid-cooled, isolation-mounted diesel engine. 140 peak hp wear strips, hardened steel bushings in ears, replaceable tooth  
(104kw) @ 2,300 rpm, 130 hp (97kw) @ 2,500 rpm, 459 lbs.-ft points with flex pins on excavating buckets  
peak torque (622Nm) @ 1,500 rpm 275 cid (4.5L), 4.21" bore x Ditching Buckets: 60" (152cm), 66" (168cm).  
4.88 stroke (107mm x 124mm), 17.2:1 compression ratio. Excavating Buckets: 24" (61cm), 30" (76cm), 36" (91cm).  
Two-stage dry-type air cleaner. Spin-on lube filter, fuel filter/water Specialty Buckets: 24" (61cm) V-type bucket, rounded bottom;  
separator. Electronically controlled fuel pump. 12 volt DC, 60" (152cm) material handling bucket; 30" (76cm) pavement  
105 amp alternator with integral solid-state regulator. Exhaust gas removal bucket.  
Steering  
Integral hydraulic power steering  
Drive Line  
Spicer 1710 series needle bearing universal joints.  
particulate filter is not required.  
Battery: Two SAE 12 volt DC 600 CCA @ 0˚ F (-22˚ C).  
Boom Extensions: 2.5' (.8m), 4' (1.2m), 90˚ Material (unloading).  
Attachments: 8’ (2.4m) grading blade, single-tooth ripper, guard  
Suspension  
Front: Two 14-leaf spring 41.5" x 3" (105cm x 7.6cm) with Radiator: Fin and flat tube type radiator with box type shroud. rail cleanout, brush mower, grapple, magnet, hammer and auger  
mechanical stops.  
Brazed aluminum charge-air cooler.  
attachments also available.  
Rear: Hendrickson cast steel equalizer teams with 54" (137cm) Fuel Tank: 50-gal. (189L) fuel tank with in-line filter.  
axle center, 8" (20cm) oscillation.  
Operating Weights  
Upperstructure Air System  
Approximate working weight of carrier and upperstructure,  
Brakes  
8.5 cfm (241 CL) compressor. Bendix AD-9 desiccant type air including 60" (152cm) ditching bucket and full fuel tanks.  
Independent front and rear service brake system incorporates dryer with heated automatic ejector valve, spin-on cartridge.  
spring set emergency and air applied service and parking brakes  
6 x 4: 39,200 lbs. (17,781kg).  
6 x 6: 41,400 lbs. (18,779kg).  
with automatic slack adjusters on both rear axles.  
6 x 4 Front: Rockwell Cam/Master 16.5" x 5" (41.9cm x 12.7cm). One 2-section tandem pump, flange mounted to the engine and  
Hydraulic System, Fixed Flow  
All specifications are subject to change.  
6 x 6 Front: Eaton standard Service Cam 16.5" x 5"  
(41.9cm x 12.7cm)  
driven directly by means of a Lovejoy Centaflex coupling.  
Maximum 80 gpm (364L/min.) @ 2,500 rpm, and 100˚ F (38 C) oil  
Rear: Eaton Extended Service Cam 16.5" x 7” (41.9cm x 17.8cm). temperature. Integral flow divider and relief valve provide flow for  
remote steer, etc.  
Wheels  
Four double-acting cylinders with bolt-on heads: Two boom  
hoist: 5" ID (127mm), 3.25" (83mm) rod, 30.25" (768mm) stroke,  
self-aligning bearings. One boom telescope: 4.5" ID (114mm),  
3" (76mm) rod, 120" (3,048mm) stroke, self-aligning bearing in  
rod end. One tool: 5" ID (127mm), 2.5" (63mm) rod, 18" (457mm)  
stroke, self-aligning bearing in housing end. One 22 hp (16.4kw)  
6 x 4 Front: Disc  
6 x 6 Front: Disc  
6 x 6 Rear: Disc  
Tires  
217 Patneaude Drive  
6 x 4 and 6 x 6: 11R-22.5 (G) 14 PR front and dual rear highway hydraulic swing motor with manually or automatic disc type swing  
Winona, Minnesota 55987  
Phone: (507) 454-4563  
Fax: (507) 453-5441  
tread  
brake. One 56hp (41.8kw) hydraulic remote travel motor. Once  
cylinder-type rotary actuator, 6" ID (152mm), 180˚ rotation with  
cushion lock valve  
Made in the USA  
Option: 385/65R-22.5 (j) 18 PR front highway tread.  
Option: 11R-22.5 (G) 14 PR dual rear traction tread.  
www.badgerequipment.com  
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