™
OWNERS
MANUAL
Model No's.
501887
551887
190-217D-100
Includes Deck
Adapter #62468
MOW-N-VAC
IMPORTANT: The engine is shipped without oil. Add oil
before starting the engine.
CAUTION:
Read Rules for
Safe Operation
and Instructions
Carefully
Safety
Assembly
Operating
Maintenance
Repair Parts
PRINTED IN U.S.A.
FORM NO 49942 Rev. (04/23/09)
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SAFETY
Any power equipment can cause injury if operated improperly or if the user does not understand how to operate the equipment. Exercise
caution at all times, when using power equipment.
•
Readandfollowallinstructionsinthismanualbeforeattempting
to assemble or operate this equipment. Failure to comply
with these instructions may result in personal injury. Keep this
manual in a safe place for future reference and for ordering
replacement parts.
•
If the cutting mechanism strikes a foreign object, or if your
Mow-N-Vac should start to vibrate abnormally, stop the engine
immediately, disconnectthesparkplugwireandmovethewire
away from the spark plug. Allow the machine to stop and take
the following steps.
•
Read this operating and service instruction manual carefully.
Be thoroughly familiar with the controls and proper use of this
power vacuum.
Read the vehicle owners manual and vehicle safe operation
rules before using this equipment.
Never allow children under 16 to operate this Mow-N-Vac.
Children 16 years and older should only operate under close
parental supervision.
Do not allow anyone to operate this equipment without proper
instructions.
Do not allow passengers to ride on this equipment or on the
towing vehicle.
Keep the area of operation clear of all persons, particularly
small children. Also keep area clear of pets.
Check fuel before starting engine.Do not fill fuel tank indoors,
or when engine is running, or while engine is hot. Wipe off
any spilled fuel before starting engine.
Engine and muffler get hot.Do not touch!To avoid fire hazard,
keep clean of debris and other accumulations.
a. Inspect for damage.
b. Repair or replace any damaged parts.
c. Check for loose parts and tighten to assure
continued safe operation.
Check all bolts for tightness at frequent intervals to help insure
safe operation.
Check vinyl hard top boot frequently for wear. Replace if worn
or damaged.
Never operate Mow-N-Vac unless deck adapter, hose, hose
adapter (nozzle), discharge chute (elbow), and top cover are
properly attached in their place.
Do not remove top cover or attempt to empty contents of cart
while engine is running.
Never attempt to change hose adapter (nozzle) or to install
remote hose attachment when engine is running.
Keep all shields and guards (e.g.discharge chute (elbow) and
hose adapter (nozzle) in place and securely attached.
Always wear safety glasses or other suitable eye protection
when operating or maintaining this equipment.
Do not stand behind cart in exhaust discharge area while
engine is running.
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Never store Mow-N-Vac with fuel in tank. Allow engine to cool
before storing in any enclosure.
Do not change engine governor settings.
Do not operate this equipment while intoxicated or while taking
drugs or medication that impairs the senses and reactions.
•
•
Do not operate engine if air cleaner or cover is removed,
except for adjustment. Removal of these parts could create a
fire hazard.
Keep hands, feet, face, long hair and clothing out of inlet and
discharge area. There are ROTATING BLADES inside these
openings.
Beforecleaning,repairingorinspecting,makecertainallmoving
parts come to a complete stop. Disconnect spark plug wire
and keep wire away from plug to prevent accidental starting.
Keep throttle control lever in stop position.
If the Mow-N-Vac should become blocked with debris at any
point, shut engine off and wait until the impeller comes to a
complete stop before attempting to remove the obstruction.
Disconnect spark plug wire to prevent accidental starting.
Whenusingthisequipment, startwiththevehicletransmission
in first (low) gear and then gradually increase speed only as
conditions permit.
Operate this equipment at reduced speed on rough terrain,
along creeks and ditches and on slopes to prevent tipping or
loss of control. Do not drive too close to a creek or ditch.
Vehicle braking and stability are affected by the addition of
this equipment. Do not fill the Mow-N-Vac to its full capacity
without checking the capability of the towing vehicle to safely
pull and stop with the Mow-N-Vac attached.
Before operating on any grade (hill) refer to the safety rules
in the vehicle owner's manual concerning safe operation on
slopes. Also refer to the SLOPE GUIDE on page 23 of this
owner's manual. Do not operate on slopes in excess of 10
degrees. STAY OFF STEEP SLOPES.
•
•
•
•
•
•
•
Follow the maintenance instructions outlined in this manual.
Look for this symbol to point out important safety precautions. It means — Attention!! Become alert!! Your
safety is involved.
DANGER: This Mow-N-Vac was built to be operated according to the rules for safe operation in this
manual. As with any type of power equipment, carelessness or error on the part of the operator can
result in serious injury. This unit is capable of amputating fingers and hands and throwing objects.
Failure to observe the following safety instructions could result in serious injury or death.
3
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WARNING
TO AVOID SERIOUS INjURY
• Read Owner's Manual and all safety labels on machine before starting and using machine.
• Do Not remove top cover or attempt to empty contents of cart while engine is running.
• Do Not stand behind cart in exhaust discharge area while engine is running.
• Keep hands, feet, face, long hair and clothing out of chipper inlet, vac inlet, and discharge
area. There are ROTATING BLADES inside these openings.
• Wear approved safety glasses and gloves. Avoid loose fitting clothes.
• Keep the area of operation clear of all persons, particularly small children and pets.
• Keep all shields and guards (e.g. upper chipper chute extension, discharge chute, nozzle
assembly) in place and securely attached.
• Check discharge boot frequently for wear. Replace if worn or damaged.
• If unit becomes clogged or jammed, shut off engine right away. Do Not attempt to clear
clog or jam with engine running.
• Muffler and engine get hot and can cause burns. Do Not Touch. To avoid a fire hazard,
keep leaves, grass and other combustible debris off hot muffler and engine.
• Do Not attempt to remove or attach vac nozzle or optional Hose Kit with engine running.
• Do Not operate unit unless nozzle or optional Hose Kit is secured in place.
• Do Not fill gas tank while engine is running. Allow engine to cool at least 2 minutes
before refueling.
DANGER
DANGER
HAZARDOUS ROTATING BLADES INSIDE. KEEP HANDS AWAY FROM ALL
OPENINGS. DO NOT REMOVE OR ATTACH HOSE, HOSE ADAPTER, ELBOW OR
OPTIONAL HOSE KIT WHEN ENGINE IS RUNNING!
MUFFLER AND
ADJACENT AREAS
MAY EXCEED 150 F
777-5863
4
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HARDWARE PACKAGE CONTENTS
SHOWN FULL SIZE
A
B
C
D
E
F
G
H
I
O
N
M
K
J
L
T
S
U
Q
R
P
NOT SHOWN FULL SIZE
CC
DD
EE
V
X
BB
W
Z
AA
Y
See page 13 for contents of Deck Adapter hardware package. (Contents not included here.)
REF.
qTY.
DESCRIPTION
REF.
qTY.
DESCRIPTION
Cart Vac
Cart Vac
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
3
—
2
—
—
—
—
9
—
12
2
—
—
—
4
—
1
—
5
2
6
Bolt, Hex 3/8" x 3"
Q
R
S
T
U
V
W
X
Y
Z
AA
BB
CC
DD
EE
12
5
—
1
2
2
6
—
1
—
—
—
—
—
1
3
2
—
1
4
Nylock Hex Nut, 5/16"
Bolt, Hex 1/2" x 1-1/4"
Bolt, Hex 3/8" x 1-1/4"
Bolt, Hex 1/4" x 1-1/4"
Bolt, Hex 1/4" x 1"
Nylock Hex Nut, 3/8"
Nylock Hex Nut, 1/2"
Pin, Hair Cotter 1/8"
Pin, Cotter 1/8" x 1-1/2"
Hub Cap
Spacer Tube
Door Support
Hitch Plate
Knob
Door Latch
Hitch Pin
Tarp Strap, 25"
Tarp Strap (Less Hooks)
"S" Hooks
Bolt, Hex 5/16" x 3/4"
14 Bolt, Hex 1/4" x 3/4"
20 Bolt, Hex 1/4" x 5/8"
4
2
2
Bolt, Hex 5/16" x 3/4" Thread Forming
Bolt, Truss Head 5/16" x 3/4"
—
—
—
1
—
—
—
—
36 Washer, Flat 1/4"
6
4
1
—
Washer, Nylon
Washer, Flat 5/16"
Washer, Flat 7/16"
Washer, Flat 1"
4
9
40 Nylock Hex Nut, 1/4"
5
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4
1
3
2
7
8
6
5
9
10
CARTON CONTENTS (Cart Body Carton)
REF.
qTY.
DESCRIPTION
Wheel Support
Rear Tongue
Front Tongue
Hose Hanger Rod
Cart Body
REF.
6
7
8
9
qTY.
DESCRIPTION
1
2
3
4
5
1
1
1
1
2
1
1
1
1
2
Hose
Tailgate Reinforcement Bracket
Axle
Latch Stand Bracket
Wheels
10
1
2
3
4
11
10
9
8
12
5
6
7
CARTON CONTENTS (Mow-N-Vac Carton)
REF.
qTY.
DESCRIPTION
REF.
8
9
10
11
12
qTY.
DESCRIPTION
Elbow
Engine Base Assembly
Deck Adapter
Hose Clamp
Hose Adapter (Nozzle)
1
2
3
4
5
6
7
1
2
1
1
1
1
1
Front Panel
Side Panels
Rear Door
1
1
1
2
1
Cross Brace
Poly Hard Top
Adapter Bracket
Hitch Bracket
6
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ASSEMBLY
This unit is shipped WITHOUT GASOLINE or OIL. After
assembly, see separate engine manual for proper fuel and
engine oil recommendations.
3. Fit the tailgate reinforcement bracket over the end of the
cart bed. Position the two door support brackets on the
bottomofthereinforcementbracketasshowninfigure2.
Fasten the reinforcement bracket and the door supports
to the bottom of the cart using four 5/16" x 3/4" truss
head bolts and 5/16" Nylock hex nuts. Do not tighten
yet. See figure 2.
TOOLS REqUIRED FOR ASSEMBLY
(1) Screwdriver
(1) Pliers
4. Fasten the tailgate reinforcement bracket to the sides of
the cart body using four 1/4" x 5/8" hex bolts and 1/4"
Nylock hex nuts as shown in figure 2. Do not tighten
yet.
(2) 7/16" Wrenches
(2) 1/2" Wrench
(2) 9/16" Wrenches
(2) 3/4" Wrenches (only if figure 22 on page 12 is used)
1/4" NYLOCK HEX NUT
REMOVAL OF PARTS FROM CARTONS
1/4" x 5/8"
HEX BOLT
1. Remove the hardware packs and all loose parts from
the cartons.
5/16" x 3/4" TRUSS
HEAD BOLT
2. Lay out and identify parts shown in carton contents.
3. Lay out and identify parts in the hardware packs. Keep
contents of each hardware package separate.
DOOR
SUPPORT
ASSEMBLING CART BODY
1. Place cart body halves upright on a smooth level surface
such as a garage floor or a paved driveway. See figure
1.
TAILGATE
REINFORCEMENT
BRACKET
CAUTION: Donotleavethecartunattended
in upright position during assembly. A falling
cart can cause personal injury! Pay close
attention to the stability of the cart while it
remainsinanuprightposition.Forbeststability,
assemble on a smooth level surface.
5/16" NYLOCK
HEX NUT
FIGURE 2
5. Pull the cart body halves together.
Tighten the four truss head bolts in figure 2.
Tighten the four hex bolts in figure 2.
Tighten the three hex bolts in figure 1, keeping the
bottom aligned and pulled together.
2. Assemble cart body halves together using three 1/4"
x 5/8" hex bolts and 1/4" Nylock hex nuts as shown in
figure 1. Do not tighten yet.
6. Carefully flip the cart end for end so that it rests on the
tailgate reinforcement bracket. See figure 3.
1/4" x 5/8" HEX BOLT
1/4" NYLOCK HEX NUT
FIGURE 3
FIGURE 1
7
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10. Position the rear tongue on the wheel support and the
latchstandbracket.Assembletheaxlethroughthewheel
support and the tongue. See figure 6.
7. Assemble the wheel support to the bottom of the cart
usingeight5/16"x3/4"trussheadboltsand5/16"Nylock
hex nuts as shown in figure 4. Heads of bolts go on the
inside of cart. Tighten.
IMPORTANT: Make sure the tongue is securely locked
to the latch stand bracket by the latch lock lever.
5/16" x 3/4"
TRUSS HEAD BOLT
AXLE
TONGUE
(REAR)
WHEEL
SUPPORT
LATCH
LOCK
LEVER
5/16" NYLOCK
HEX NUT
FIGURE 4
FIGURE 6
8. To prevent accidental tipping during the following
assemblyprocedures,lowerthecarttorestupsidedown,
with the wheel support facing up, as shown in figure 5.
9. Align the latch stand bracket so that the tab is at the rear.
Fasten the bracket to the rear set of holes at the front of
the cart using two 1/4" x 5/8" hex bolts, 1/4" flat washers
and 1/4" Nylock hex nuts. Use the 1/4" flat washers as
shimsbetweenthebracketandthecartbed.Makefinger
tight. See figure 5.
11. Assemble a spacer tube onto each end of the axle as
shown in figure 7.
12. Assemble a 1" flat washer, a wheel (valve stem facing
out), and another 1" flat washer onto the axle as shown
in figure 7.Secure the wheel with a cotter pin, spreading
the ends so that a hub cap can fit over the pin.Assemble
the hub cap by pressing it onto the flat washer. Repeat
on other end of axle.
LATCH STAND
BRACKET
1/4" NYLOCK
HEX NUT
(Tab at rear)
SPACER TUBE
WHEEL
AXLE
1/4" FLAT
WASHER
1" FLAT
WASHER
1" FLAT
WASHER
HUB CAP
COTTER PIN
1/4" x 5/8"
HEX BOLT
FIGURE 7
FIGURE 5
8
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13. Flip the cart over so that it rests on its wheels.
ASSEMBLING VAC PARTS
14. Assemble the front tongue on top of the rear tongue
using three 3/8" x 3" hex bolts and 3/8" Nylock hex nuts.
See figure 8.
17. Release the latch lock lever and tilt the cart bed back.
See figure 10.
HINT: For easier assembly, support the rear tongue
with a block of wood.
18. Assemble the front panel to the cart bed, sliding the
bottom lip of the panel in between the cart bed and the
latch stand bracket. Fasten the panel to the bottom and
sides of the cart bed using six 1/4" x 5/8" hex bolts and
1/4" Nylock hex nuts. Tighten. See figure 10.
3/8" x 3"
HEX BOLT
19. Tighten the two bolts that you assembled to the latch
stand bracket in figure 5.
TONGUE
(FRONT)
FRONT
PANEL
1/4" NYLOCK HEX NUT
3/8" NYLOCK
BLOCK
1/4" x 5/8"
HEX BOLT
HEX NUT
1/4" x 5/8"
HEX BOLT
FIGURE 8
15. Assemblethehitchbrackettothefronttongueusing two
3/8" x 1-1/4" hex bolts, 3/8" and 3/8" Nylock hex nuts.
Tighten. See figure 9.
1/4" NYLOCK
LATCH
STAND
HEX NUT
BRACKET
16. Secure the hitch pin to the hitch bracket and tongue with
the hair cotter pin. See figure 9.
HITCH BRACKET
HITCH
PIN
FIGURE 10
3/8" x 1-1/4"
HEX BOLT
HAIR
COTTER
PIN
3/8" NYLOCK
HEX NUT
TONGUE
FIGURE 9
9
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20. Place a side panel on top of the cart bed flange, inside
thelipofthefrontpanel.Fastenthesidepaneltothefront
panel using three 1/4" x 5/8" hex bolts and 1/4" Nylock
hex nuts. Fasten the side panel to the cart bed flange
using two 1/4" x 5/8" hex bolts, 1/4" flat washers, and
1/4" Nylock hex nuts.Tighten. See figure 11.Repeat on
other side.
23. Assemble a door latch at each end of the cross brace
using a 5/16" x 3/4" hex bolt, a nylon washer and a
5/16" Nylock hex nut. Place the nylon washer between
the door latch and cross brace. Tighten so that latch is
snug but will still rotate. See figure 13.
5/16" x 3/4"
HEX BOLT
CROSS
DOOR
LATCH
BRACE
1/4" x 5/8"
HEX BOLT
1/4" NYLOCK
HEX NUT
1/4" FLAT WASHER
5/16" NYLOCK
HEX NUT
1/4" NYLOCK
HEX NUT
1/4" x 5/8"
HEX BOLT
NYLON
WASHER
FIGURE 11
FIGURE 13
21. Screw a 1/4" Nylock hex nut approximately half an inch
onto a 1/4" x 1" hex bolt. Insert the bolt into the hole
shown in figure 12, in the side of the cart. Fasten the
bolt to the cart using a 1/4" Nylock hex nut. Tighten so
that the nut is flush with the end of the bolt. Repeat on
the other side. See figure 12.
22. Assemble the cross brace to the top rear holes in the
side panels using four 1/4" x 5/8" hex bolts and 1/4"
Nylock hex nuts. See figure 12.
24. Install the poly hard top using fourteen 1/4" x 3/4" hex
bolts and 1/4" flat washers on the outside and fourteen
1/4" flat washers and 1/4" Nylock hex nuts on the inside.
Tighten. See figure 14.
POLY HARD TOP
1/4" NYLOCK
HEX NUT
1/4" x 5/8"
HEX BOLT
1/4" NYLOCK
HEX NUT
1/4" FLAT
WASHER
CROSS
BRACE
1/4" x 1"
HEX BOLT
1/4" FLAT
WASHER
1/4" x 3/4"
HEX BOLT
1/4" NYLOCK
HEX NUT
1/4" NYLOCK
HEX NUT
FIGURE 14
FIGURE 12
10
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25. Assembleashorttarpstraptoreardoorusingone 1/4"x
1-1/4"hexbolt,two1/4"flatwashersandone1/4"Nylock
hex nut. Assemble an "S" hook through loose end of
strap. See figure 15. Repeat on other side of door.
26. Assemble door to rear of cart by resting bottom of door
on door supports and pushing top of door in against
cross brace. Secure top of door using door latches on
each side. See figure 15.
29. Assemble the elbow to the impeller housing using
four 5/16" x 3/4" self tapping hex bolts and four nylon
washers. Push while turning to help start the bolts into
the unthreaded holes. Tighten. See figure 17.
30. To center the elbow with the opening in the hard top:
a. Push the vinyl boot back inside the opening.
b. Loosen by approximately 1/2 turn each, the four
bolts that you assembled in figure 16.
27. Hook both the tarp straps onto the 1/4" x 1" hex bolts in
the sides of the cart. See figure 15.
c. Slide the engine in the slots until the elbow is
centered with the opening in the hardtop.
d. Retighten the four bolts that you loosened.
31. Pull the vinyl boot onto the end of the elbow.
DOOR LATCH
Center elbow between
sides of opening
1/4" x 1-1/4" HEX BOLT
1/4" FLAT WASHER
TARP STRAP (SHORT)
"S" HOOK
1/4" FLAT
WASHER
NYLON
WASHER
5/16" x 3/4"
HEX BOLT
(Thread Forming)
DOOR
SUPPORTS
1/4" NYLOCK
HEX NUT
1/4" x 1"
HEX BOLT
Loosen (4) bolts
1/4 turn each
FIGURE 15
28. Attach the engine/impeller housing assembly to the
upper slots in the angles welded to the tongue. Use
four 5/16" x 3/4" hex bolts, 5/16" flat washers and 5/16"
nylock nuts. Washers go between bolt heads and slots
in welded angles. Tighten. See figure 16.
FIGURE 17
5/16"
NYLOCK
NUT
5/16" FLAT
WASHER
5/16" x 3/4"
HEX BOLT
FRONT
TONGUE
WELDED
ANGLES
FIGURE 16
11
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32. Assemble the hose adapter (nozzle) to the front of
the impeller housing and secure with the three knobs.
Make sure that the switch actuator bracket contacts
the switch on the housing. See figure 18.
35. Place the hose hanger rod assembly into the hose
hanger bracket on the impeller housing assembly. See
figure 20.
36. Loop the 25" tarp strap under the hose. Fasten the
hooks to the hose hanger rod. See figure 20.
HOSE HANGER ROD
HOSE ADAPTER
(NOZZLE)
KNOB
25" TARP
STRAP
SWITCH
ACTUATOR
BRACKET
FIGURE 18
FIGURE 20
37. Assemble the hitch plate to the tractor hitch if:
a. Your tractor has a square (straight) hitch frame,
to help prevent binding.
33. Place a hose clamp onto end of hose. Push hose onto
hose adapter (nozzle). Tighten hose clamp onto hose
and hose adapter. Do not collapse hose adapter
when tightening clamp. See figure 19.
b. Your tractor has a lightweight hitch frame that
needs reinforcing for towing the Mow-N-Vac.
Use a 1/2" x 1-1/4" hex bolt, a 7/16" flat washer and a
1/2" Nylock hex nut. See figure 21.
34. The remaining hose clamp will later be used to fasten
the other end of the hose to the deck adapter.
1/2" x 1-1/4"
HEX BOLT
HOSE ADAPTER
(NOZZLE)
TRACTOR
HITCH FRAME
(SQUARE)
CLAMP
HOSE
ATTACH
MOW-N-VAC
HERE
HITCH
PLATE
7/16" FLAT WASHER
1/2" NYLOCK HEX NUT
TRACTOR
HITCH FRAME
(TAPERED)
FIGURE 19
FIGURE 21
12
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BEFORE PROCEEDING, look in the fold-out sheets to find the template for
your mower deck.If written instructions are printed on the template, follow those
instructions instead of the instructions in this manual.
STOP
NOTE: Not all of the hardware will be used for any one
ASSEMBLING THE DECK ADAPTER (#62468)
TO THE MOWER DECK
particular fit up.
1. Identify and cut out the template for your brand and
size mower deck. If there is no template included for
your deck size, you can make your own template by
marking around a piece of cardboard held against the
edge of the deck's discharge opening.
Contents of Hardware Pack for Deck Adapter:
Key
qty.
Description
2. FOLLOW THE INSTRUCTIONS PRINTED ON THE
TEMPLATE. If there are no instructions, use the
following instructions as a general guide.
A
B
C
D
E
F
G
H
I
2
4
2
3
5
9
12
5
1
1
Hex Bolt, 5/16" x 1-1/4"
Hex Bolt, 1/4" x 1"
3. Tape the template to the face of the adapter, about
1/2" from front and 1/4" down from top for deeper
decks. For shallow decks, position template low
enough that adapter will not extend below bottom
of deck. Mark outline of template on face of adapter
using white crayon, nail or scriber. Drill a starting hole
inside the outline, then use a saber saw or key hole
saw to cut out the opening. See figure 23.
Carriage Bolt, 5/16" x 3/4"
Hex Nylock Nut, 5/16"
Hex Nylock Nut, 1/4"
Flat Steel Washer, 1/4" Std.
Flat Washer, 5/16" Std.
Nylon Washer
Mounting Strap
Angle Bracket
J
K
1
Mounting Bracket
1/4" DOWN
IMPORTANT:
Keep cut-off as close to
the top edge as possible.
SHOWN FULL SIZE
D
A
B
C
E
G
H
F
1/2" FROM FRONT
FIGURE 23
NOT SHOWN FULL SIZE
PERFORM THIS STEP ONLY IF NECESSARY.
4. Remove the mower discharge deflector from your
mower deck if necessary to attach deck adapter. Save
the deflector and hardware for remounting deflector.
K
J
I
FIGURE 22
CAUTION: Mower deflector must be
replaced when Vac System deck adapter
is removed. Do Not operate mower
unless adapter or deflector is in place
and properly mounted.
13
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5. Position the adapter over the deck opening, and check
for fit of cutout as shown in figure 24. Trim cutout, if
necessary, to allow tilting of adapter, keeping the fit as
close as possible for best vacuum suction.
7. Assemble the adapter bracket to the deck using two
5/16" x 1" hex bolts, 5/16" flat washers and 5/16"
Nylock hex nuts. See figure 26.
NOTE: It may be necessary to use extra 5/16" flat
washers to shim under the bracket next to the deck
surface. Ten extra washers have been furnished as
shims. See figure 26.
NOTE: Make sure adapter clears gauge
wheels on mower deck
DECK ADAPTER
MOWER DECK
(2) 5/16" NYLOCK
HEX NUTS
(2) 5/16" FLAT
WASHERS
ADAPTER BRACKET
Curl on deck may be located outside of
adapter or inside depending on deck
opening design
5/16" flat washers
used as needed for
shims to adjust for
variations in decks.
5/16" x 1" HEX BOLT
FIGURE 24
FIGURE 26
6. Holding the adapter bracket and the deck adapter
together, position the deck adapter on the mower
deck. Keeping the edge of deck adapter as close as
possible to the offset in the adapter bracket, see if the
slot in the adapter bracket can be aligned with one
or two of the deflector holes in your mower deck's
discharge opening. If the bracket can not be located
correctly using existing holes, it will be necessary to
drill one or two 5/16" diameter holes in the deck. See
figure 25.
8. With deck adapter positioned correctly over the
discharge opening, use the adapter bracket as a
template and drill three 9/32" diameter holes in the top
of the deck adapter. See figure 27.
9. Bolt deck adapter to bracket using three 1/4" x 1"
bolts, nylon washers, 1/4" flat washers and 1/4"
Nylock hex nuts. Nylon washers should be against
the inside of the deck adapter. See figure 27.
Use existing holes or drill 5/16"
diameter hole or holes.
DECK ADAPTER
(3) 1/4" NYLOCK
HEX NUTS
ADAPTER BRACKET
ADAPTER
BRACKET
MO
WER DECK
(3) NYLON
WASHERS
(3) 1/4" STEEL WASHERS
(3) 1/4" x 1" HEX BOLTS
DECK ADAPTER
FIGURE 27
MOWER DECK
Keep edge of adapter as close
as possible to offset in bracket
10. Assemble end of hose and a hose clamp over the
round opening of deck adapter and tighten clamp. GO
DIRECTLY TO THE OPERATION INSTRUCTIONS
ON PAGE 15.
FIGURE 25
14
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OPERATION
BEFORE STARTING
HOW TO USEYOUR MOW-N-VAC
1. YourMow-N-Vacengineisshippedwithoutoilorgasoline.
Service the Mow-N-Vac engine with oil and gas as
instructed in the separate engine manual.
CAUTION: Vehicle braking and stability
may be affected with the addition of an
accessory or an attachment. Be aware of
changing conditions on slopes.
2. Inspect the Mow-N-Vac to make sure all covers (rear
door, vinyl boot, elbow, hose adapter, hose and deck
adapter are properly attached.
1. Inspect the Mow-N-Vac to make sure all covers (rear
door, vinyl boot, elbow, hose adapter (nozzle), hose and
deck adapter are properly attached.
3. Check tires for proper inflation (12 - 14 lbs).
2. Check tires for proper inflation (12 - 14 lbs).
3. Check oil and gas in Mow-N-Vac engine.
4. Beginoperationatlowspeed,adjustingforwardspeedto
match grass height and/or moisture condition to prevent
clogging.
WARNING: Never fill fuel tank indoors, or
with the engine running, or while the engine
is hot. Do not smoke while filling tank.
5. Do not attempt to vacuum up any material other than
vegetationfoundinanormalyard,suchaslightbranches,
leaves, twigs, etc.
HOW TO STOPYOUR MOW-N-VAC
1. To stop engine, move the throttle control lever to the
OFF position.
2. Disconnectsparkplugwirefromplugtopreventaccidental
startingwhileequipment isunattendedorisbeingworked
on.
WARNING: Should your Mow-N-Vac
become clogged, shut off tractor and
Mow-N-Vac engines. Before attempting
to unclog, remove wire from spark plug to
prevent accidental starting.
CAUTION: The muffler and adjacent
areas are hot!
6. To empty cart, shut off tractor engine and set brake.
7. Shut off Mow-N-Vac engine.
8. Remove rear door from cart.
9. Release the latch holding cart down to the tongue by
pulling up on the latch lever. See figure 28.
HOW TO STARTYOUR MOW-N-VAC
CAUTION: To avoid possible injury, be
sure that no one is near the cart before
releasing the latch.
WARNING: Never start or run the engine
without all covers being properly attached to
the blower housing and cart.
10. Using a rake or suitable tool, pull the grass clippings
and/or leaves out of cart.
11. After cart is emptied, secure cart to tongue with latch
and reattach the rear door and vinyl boot.
1. Check oil and gas in Mow-N-Vac engine.
2. Attach spark plug wire to spark plug.
3. Move choke lever on engine to CHOKE position.
(A warm engine may not require choking.)
4. Move throttle control lever on engine to FAST position.
5. Graspstarterhandleandpullropeoutslowlyuntilengine
reachesstartofcompressioncycle(ropewillpullslightly
harder at this point). Let the rope rewind slowly.
6. Pull rope with a rapid, continuous, full arm stroke. Keep
a firm grip on starter handle. Let rope rewind slowly. Do
not let starter handle snap back against starter.
7. Repeat instructions in two preceding paragraphs until
engine fires. When engine starts, move choke control
gradually to RUN position.
FIGURE 28
15
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MAINTENANCE
CUSTOMER RESPONSIBILITIES
•
Read and follow the maintenance schedule and the maintenance procedures listed in this section.
MAINTENANCE SCHEDULE
Fill in dates as you
complete regular service.
Service Dates
Check for loose fasteners
Check soft vinyl boot
Check tire pressure
Check engine oil level
Lubricate
X
X
X
X
X
Clean
X
X
Maintain engine per instructions below and in engine manual.
BEFORE EACH USE
WARNING: Always stop engine and
disconnect spark plug wire before
cleaning, lubricating or before performing
any repairs or maintenance.
CHECK FOR LOOSE FASTENERS
1. Make a thorough visual check of the Mow-N-Vac for any
bolts and nuts which may have loosened.Retighten any
loose bolts and nuts.
ENGINE MAINTENANCE
CHECK VINYL BOOT
2. Check the soft vinyl boot (on front of hard top) for wear.
1. Check oil level before each use. Maintain engine oil as
instructed in the separate engine manual.
Replace if worn or damaged.
2. Service air cleaner every 25 hours under normal
conditions. Clean every few hours under extremely
dusty conditions.Poor engine performance and flooding
usually indicates that the air cleaner should be serviced.
To service the air cleaner, refer to the separate engine
manual.
CHECK TIRE PRESSURE
3. Check tire pressure regularly. Recommended tire
pressure is 12-14 Lbs.
CHECK ENGINE OIL LEVEL
4. Check oil level before each use. Maintain engine oil as
3. The spark plug should be cleaned and the gap reset
onceaseason.Sparkplugreplacementisrecommended
at the start of each season. Check the engine manual
for correct plug type and gap specifications.
instructed in the separate engine manual.
LUBRICATION
1. Atthebeginningofeachseason,lubricatethelatch,latch
pivot bolt, and the axle where the hitch tongue pivots,
with a light machine oil.
2. At least once a season, grease or oil the wheel bearings.
Use automotive wheel bearing type grease or 20 weight
oil.
CLEANING
1. Make sure the cart, the side and front panels and top are
cleaned after each use. Grass clippings and leaves left
in the cart will mildew and cause damage if not cleaned
out.
2. Cleantheengineregularlywithaclothorbrush.Keepthe
coolingfinsontheenginehousingcleantopermitproper
air circulation which is essential to engine performance
andlife.Besuretoremovealldirtanddebrisfrommuffler
area.
STORAGE
3. If storing in an unventilated or metal storage shed, coat
metal parts with light oil or silicone to prevent rust.
4. Store unit in a clean, dry area.
1. Clean the engine and the entire unit thoroughly.
2. Refer to engine manual for correct engine storage
instructions.
16
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TROUBLESHOOTING
PROBLEM
POSSIBLE CAUSE(S)
CORRECTIVE ACTION
Engine fails to start
1. Spark plug wire disconnected.
2. Safety switch not contacted.
3. Fuel tank empty, or stale fuel.
4. Fuel shut-off valve closed
(if so equipped).
1. Connect wire to spark plug.
2. Correctly install hose adapter nozzle.
3. Fill tank with clean, fresh fuel.
4. Open fuel shut-off valve.
5. Faulty spark plug.
5. Clean, adjust gap or replace.
Loss of power;
operation erratic.
1. Spark plug wire loose
2. Unit running on CHOKE.
3. Blocked fuel line or stale fuel.
1. Connect and tighten spark plug wire.
2. Move choke lever to OFF position.
3. Clean fuel line; fill tank with clean
fresh gasoline.
4. Water or dirt in fuel system.
4. Disconnect fuel line at carburetor to drain
fuel tank. Refill with fresh fuel.
5. Adjust carburetor.*
5. Carburetor out of adjustment.
6. Dirty air cleaner.
6. Service air cleaner.*
Engine overheats
Too much vibration
1. Carburetor not adjusted
properly.
2. Engine oil level low.
1. Adjust carburetor.*
2. Fill crankcase with proper oil.
Loose parts or damaged
impeller.
Stop engine immediately and disconnect
spark plug wire. Tighten all bolts and nuts.
Make all necessary repairs. If vibration
continues, have unit serviced by an
authorized service dealer.
Unit does not
discharge
1. Discharge chute (elbow)
clogged.
1. Stop engine immediately and disconnect
spark plug wire. Clean inside of housing
and discharge chute (elbow).
2. Foreign object lodged in
impeller.
3. Mow-N-Vac cart is full.
2. Stop engine immediately and disconnect
spark plug wire. Remove lodged object.
3. Empty cart.
*Refer to the engine manual packed with your unit.
NOTE: For repairs beyond the minor adjustments listed above, please contact your nearest authorized service dealer.
17
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NOTES
18
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PARTS
REPAIR PARTS FOR MODEL 501887, 551887 & 190-217D-100 CART BODY
12
11
A
1
A
2
13
11
13
12
23
28
11
1
15
28
3
5
12
22
6
8
9
20
27
8
4
7
10
18
5
14
19
21
28
17
16
25
24
26
24
REF. PART NO. qTY.
DESCRIPTION
Cart Body
Tailgate Reinforcement Bracket
Wheel Support
Latch Stand Bracket
Axle, Wheel 1" Dia.
Wheel w/Tire, 15 x 6.00
Cotter Pin, 1/8" Dia. x 1-1/2"
Washer, Flat 1"
Spacer Tube, 1-1/4" x 2" Lg.
Hub Cap
Hex Bolt, 1/4-20 x 5/8"
Hex Nut, 1/4-20 Nylock
REF. PART NO. qTY.
DESCRIPTION
Washer, Flat 1/4"
Tongue Weldment Ass'y. (Rear)
Tongue Weldment Ass'y. (Front)
Latch Lock Lever
1
2
23985
62458
23507
24497
24897
46272
43093
43601
44678
43014
43866
47189
43814
41076
2
1
1
1
1
2
2
4
2
2
9
9
15
16
17
18
19
20
21
22
23
24
25
26
27
28
43088
63917
63155
24614
23475
43884
43343
43087
23838
HA21362
47407
47408
43574
47810
2
1
1
1
1
1
1
2
2
5
1
1
3
3
4
5
6
7
8
9
Hitch Bracket
Hitch Pin
Pin, Hair Cotter 1/8"
Hex Bolt, 3/8-16 x 1-1/4"
Door Support
Nut, Hex Nylock 3/8-16
Hex Bolt, 5/16-18 x 3-3/4"
Spring, Extension
10
11
12
13
14
12 Truss Hd. Bolt, 5/16-18 x 3/4"
Spacer
Hex Bolt, 3/8-16 x 3"
2
13 Hex Nut, 5/16-18 Nylock
19
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REPAIR PARTS FOR MODEL 501887, 551887 & 190-217D-100 MOW-N- VAC
26
25
27
23
24
17
35
12
B
7
4
39
22
28
8
16
21
7
20
36
35
31
38
14
37
20
35
37
30
33
B
10
37
35
37
9
15
6
33
11
3
35
37
37
A
37
19
4
34
2
8
29
2
1
8
4
8
A
8
18
49
19
43
4
ADAPTER #62468
30
31
37
35
35
36
8
47
43
7
37
7
40
32
35
13
34
8
44
45
43
37
42
41
13
34
TO
TRACTOR
7
48
7
35
35
43
5
8
35
37
46
34
7
37
20
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REPAIR PARTS FOR MODEL 501887, 551887 & 190-217D-100 MOW-N-VAC
REF PART NO. qTY.
DESCRIPTION
Engine Base
Brace, Housing
Hose Hanger Bracket Ass'y.
(Ref. item #16 on page 22.)
REF PART NO. qTY.
DESCRIPTION
1
2
3
24080
24078
63226
1
2
1
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
43910
24798
48133
44790
43790
44849
44850
23540
43866
43661
43088
1509-90
47189
47630
23789
43351
712-3083
43352
43081
43830
23560
23825
23826
23827
62468
21 Washer, Flat 3/16"
4
1
1
1
4
4
1
Boot Mounting Strap
Hard top Boot
Poly Rear Door
Strap, Tarp 25"
"S" Hook, #32
4
5
6
7
8
43182
43840
43085
1543-69
47810
43791
14 Bolt, Hex 5/16-18 x 3/4"
2
4
9
Bolt, Hex 5/16-18 x 1-1/4"
Bolt, Hex 5/16-18 x 1-1/2"
Washer, Nylon 21/64"
Strap, Tarp (Less Hooks)
Hitch Plate
18 Nut, Hex Nylock 5/16-18
1
1
20 Bolt, Hex 1/4-20 x 5/8"
Bolt, Hex 1/4-20 x 1"
45 Washer, 1/4" STD
Bolt, Hex 1/4-20 x 1-1/4"
43 Nut, Hex Nylock 1/4-20
9
10
Hose Adapter
Impeller Housing Assembly
(See page 22)
6
5
11
12
13
14
712-0421
43012
43080
40995
3
Knob (See Item #8, Page 22)
13 Bolt, Hex 1/4-20 x 3/4"
4
2
1
1
1
Screw, Self Tap 5/16-18 x 3/4"
Door Latch
Bolt, Hex 1/2-13 x 1-1/4"
Nut, Hex Nylock 1/2-13
Washer, Flat 7/16"
2
1
1
1
1
1
1
2
2
1
1
1
Bolt, Carr. 5/16" x 3/4"
Engine (49 State)
Engine (California)
Deflector, Muffler
Hose Hanger Rod
Elbow
40998
15
16
17
18
19
20
21
22
23
222261
49974
46420
43792
43793
24678
24679
23836
64244
16 Washer, 5/16" STD
1
1
1
1
1
1
Adapter, Deck
Bracket, Deck Adapter
Mounting Strap
Angle Bracket
Mounting Bracket
Deck Adapter Kit (Includes
parts in box shown on page 20)
Owner's Manual
Hose (6" x 84")
Hose Clamp 6"
Side Panel Cart Extension
Front Panel Cart Extension
Cross Brace
Hard Top Assembly
(Includes 24,25,26,27)
49942
1
24
43882
21 Rivet, 3/16"
21
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REPAIR PARTS FOR MODEL 501887, 551887 & 190-217D-100 MOW-N-VAC
IMPELLER HOUSING ASSEMBLY
11
2
18
10
5
4
9
10
17
16
3
4
23
7
9
8
10
19
6
15
12
4
22
21
14
20
13
1
24
REF. PART NO. qTY.
DESCRIPTION
REF. PART NO. qTY.
DESCRIPTION
1
2
3
4
5
6
7
8
9
629-0241A
24634
1
1
1
Harness, Wire
Housing Ass'y. Inner
Housing Ass'y. Outer
13
14
15
16
17
18
19
20
21
22
23
24
725-3166
726-0272
731-1613
24958
24606
719-0330A
63924
710-1273
43003
736-0247
46584
1
1
1
1
1
1
1
1
1
1
3
1
Snap Mount Switch
Clamp
Cover, Switch
Hose Hanger Bracket
Spacer, Housing
Adapter, Mounting
Impeller Assembly
Bolt, Hex 3/8-24 x 2-3/4"
Lockwasher, 3/8"
24633
43182
12 Bolt, Hex 5/16-18 x 3/4"
710-0772
710-1268
43063
712-0421
48848
43086
723-0438
725-1700
3
2
3
3
Bolt, Hex 5/16-24 x 2"
Screw, Self Tap #10-16 x 3/8"
Bolt, Hex 5/16-18 x 1"
Knob
12 Nut, Nylock Jam 5/16-18
10
11
12
3
1
1
Lock Washer, 5/16"
Seal, Rubber
Cover, Switch
Flat Washer, 13/32" x 1-1/4"
Nut, Whizlock 5/16-18
Harness Adapter
629-0923
22
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SLOPE GUIDE
(Keep this sheet in a safe place for future reference.)
Use this guide to determine if a slope is safe for the operation of your tractor and Mow-N-
Vac. Refer also to the instructions in your vehicle owners manual.
23
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REPAIR PARTS
Agri-Fab, Inc.
303 West Raymond
Sullivan, IL. 61951
217-728-8388
This document (or manual) is protected under the U.S. Copyright Laws and the copyright laws of foreign countries,
pursuant to the Universal Copyright Convention and the Berne convention. No part of this document may be reproduced
or transmitted in any form or by any means, electronic or mechanical, including photocopying or recording, or by any
information storage or retrieval system, without the express written permission of Agri-Fab, Inc. Unauthorized uses and/or
reproductions of this manual will subject such unauthorized user to civil and criminal penalties as provided by the United
States Copyright Laws.
© 2002 Agri-Fab, Inc.
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