INSTALLATION INSTRUCTIONS
Gas-on-glass cooktop
CG302D, CG451D, CG603D, CG604D,
CG752D, CG903D & CG905D
models
NZ AU
590149D
02.13
3
2
PARTS SUPPLIED
1
Dual Wok Pan support
(Models with a Dual Wok only)
Pan support
(not supplied with
Dual Wok only models)
Small pan support (1)
(some models only)
Wok stand (1)
Fibre washer (1)
Elbow
/
“ BSP
2
Mini wok Pan
support (1)
(CG604D only)
external thread (1)
Clamping
brackets (4)
and screws (4)
LPG test point
adaptor (1)
(LPG models
only)
NG regulator (1)
(NG models
only)
Installing multiple products
Note: if installing multiple products adjacent to each other within the same cutout, a separate joining strip kit is required for installation.
The kit is available from the nearest Fisher & Paykel Authorised Service Centre or our website listed at the end of this document.
4
3
GAS RATE SUMMARY-MODELS
SEMI-RAPID
SEMI-RAPID
DUAL WOK
DUAL WOK
AUX
SEMI-RAPID
CG603D
CG302D
CG451D
SEMI-RAPID
SEMI-RAPID
AUX
DUAL WOK
DUAL WOK
MINI WOK
CG604D
CG752D
SEMI-RAPID
SEMI-RAPID
AUX
DUAL WOK
SEMI-RAPID
DUAL WOK
DUAL WOK
RAPID
CG903D
CG905D
5
3
GAS RATE SUMMARY
All appliances are factory set for Natural gas or LPG and are not convertible. Check the appliance data label.
CG302D
SEMI-RAPID
CG451D
CG603D
SEMI-RAPID DUAL WOK
BURNER
AUX
DUAL WOK
Nominal
Nominal
rating
Nominal
Nominal
Nominal
Jet size
(mm)
Jet size
(mm)
Jet size
(mm)
Jet size
Jet size
(mm)
rating
(MJ/h)
rating
(MJ/h)
rating
(MJ/h)
rating
(MJ/h)
(mm)
(MJ/h)
GAS TYPE
1.43
1.43
0.70
1.26
1.26
0.70
NG (1.00 kPa)*
1.00
0.64
5.0
5.0
1.35
0.80
8.8
8.1
21.0
19.5
1.30
8.4
7.5
16.6
16.8
0.80
0.80
0.50
0.73
0.73
0.50
LPG (2.75
kPa)*
0.76
CG604D, CG752, CG903 & CG905
BURNER
AUX
SEMI-RAPID
RAPID
MINI WOK
DUAL WOK
Nominal
rating
Nominal
Jet size
Nominal
Nominal
Nominal
Jet size
(mm)
Jet size
(mm)
Jet size
(mm)
Jet size
(mm)
rating
rating
(MJ/h)
rating
(MJ/h)
rating
(MJ/h)
(mm)
(MJ/h)
(MJ/h)
GAS TYPE
1.30
1.30
0.70
NG (1.00 kPa)*
0.85
0.55
3.6
3.6
1.30
0.76
8.3
7.5
1.55
0.94
11.5
11.5
1.55
0.94
11.7
11.7
18
18
0.76
0.76
0.50
LPG (2.75
kPa)*
*Nominal pressure with at least one large burner on High.
6
4
PRODUCT & CABINETRY DIMENSIONS
G
B
C
H
I
TOP
TOP
Note: Gas inlet connection is
located in the rear right corner.
A
J
K
D
F
FRONT
E
REAR
SIDE
Product and cabinetry dimensions (mm)
overall height of product (excluding burners, dials and pan supports)
overall width of product
64
300
64
64
64
64
64
900
64
900
A
B
C
D
E
F
G
H
I
450
530
600
530
600
750
450
overall depth of product
530
530
59
450
530
height of chassis (below top of bench)
width of chassis
59
59
59
59
59
59
256
406
555
555
706
856
856
depth of chassis
486
486
486
486
410
410
486
overall width of cutout
265
415
560
560
715
865
865
overall depth of cutout
490
490
490
490
410
410
490
corner radius of cutout
max. 10
30
max. 10
30
max. 10
30
max. 10
30
max. 10
30
max. 10
30
max. 10
30
distance from top of bench to centre of gas inlet on product
distance from edge of chassis to gas inlet on product
J
K
21
21
21
21
21
21
21
7
5
CLEARANCE DIMENSIONS
I
E
D
C
F
A
G
B
H
ISO
FRONT
Clearance dimensions (mm)
minimum clearance from left edge of cutout to nearest combustible surface
minimum clearance from right edge of cutout to nearest combustible surface
120
120
60
60
115
115
130
115
115
115
130
115
A
B
115
115
minimum clearance from rear edge of cutout to:
nearest combustible surface
nearest non-combustible surface
160
45
85
45
160
45
160
45
125
45
125
45
160
45
C
minimum height of non-combustible material when used on adjacent walls
150
150
150
150
150
150
150
D
minimum clearance from glass surface to:
rangehood
any other overhead exhaust fan
downward facing combustible surface
downwards-facing tiled or fire resistant surface
650
800
650
500
650
800
650
500
650
800
650
500
650
800
650
500
650
800
650
500
650
800
650
500
650
800
650
500
E
minimum clearance below top of benchtop to:
combustible surface
Fisher & Paykel oven or nearest non-combustible surface
70
65
70
65
70
65
70
65
70
65
70
65
70
65
F
minimum distance from right edge of cooktop to gas connection point on wall
(if using a flexible hose)
250
250
250
250
250
250
250
G
min. 800 -
max. 850
min. 800 -
max. 850
min. 800 -
max. 850
min. 800 -
max. 850
min. 800 -
max. 850
min. 800 -
max. 850
min. 800 -
max. 850
distance from floor to gas connection point on wall (if using a flexible hose)
H
I
maximum overall depth of overhead cabinetry
600
600
600
600
600
600
600
Note: Ensure there is an earthed power outlet within 900 mm of the centre rear of the product. The gas connector on the wall should be 800-850 mm (H) above the floor and to a distance of at least 250 mm (G) outside the width
of the product, on the right-hand side. It should be accessible with the product installed.
8
6
FLUSH MOUNTING INSTALLATION (NOT RECOMMENDED)
B
G
G
WARNING!
We do not recommend flush mounting and sealing as
servicing requires the cooktop to be removed from the
benchtop. The owner carries all risk for flush mounting
the cooktop. The owner must ensure the cooktop has
been cut out from the benchtop before servicing can
be carried out. Fisher & Paykel will not be liable for any
costs associated with removing or replacing a flush-
mounted and/or sealed-in product, nor for repairing
any damage that may be incurred by doing this.
C
H H
I
L
TOP
TOP
Note: Gas inlet connection is
located in the rear right corner.
A
M
J
K
N
D
FRONT
F
E
REAR
SIDE
Product and cabinetry dimensions (mm)
overall height of product (excluding burners, dials and pan supports)
overall width of product
64
300
530
64
64
450
530
64
64
600
530
64
64
600
530
64
64
64
900
450
64
64
A
B
C
D
E
750
450
64
900
530
64
overall depth of product
height of chassis (below top of bench)
width of chassis
256
486
305
265
535
490
max. 10
35
406
486
455
415
535
490
max. 10
35
555
486
605
560
535
490
max. 10
35
555
486
605
560
535
490
max. 10
35
706
406
755
715
455
410
max. 10
35
856
406
905
865
455
410
856
486
905
865
535
490
max. 10
35
depth of chassis
F
overall width of routered recess
width of cutout
G
GI
H
HI
I
J
K
L
overall depth of routered recess
depth of cutout
corner radius of cutout
max. 10
distance from top of bench to centre of gas inlet on product
distance from edge of chassis to gas inlet on product
corner radius of routered recess
height of routered recess
35
21
21
21
21
21
21
21
max. 2
5
max. 2
5
max. 2
5
max. 2
5
max. 2
5
max. 2
5
max. 2
5
M
minimum clearance below top of benchtop to:
combustible surface
Fisher & Paykel oven or nearest non-combustible surface
75
70
75
70
75
70
75
70
75
70
75
70
75
70
N
9
6
FLUSH MOUNTING INSTALLATION (NOT RECOMMENDED)
6a
6b
6c
ROUTER THE BENCHTOP TO THE
SPECIFIED DEPTH
FIT THE CLAMPING BRACKETS
MASK OFF THE AREA TO BE
SILICONED
x 4
1
view from below
2
3
Choose most
appropriate slot
for benchtop
5 mm
16 - 50mm
6d
6e
6f
APPLY SILICONE
WIPE OFF EXCESS SILICONE
IF REMOVING PRODUCT, CUT
AROUND THE SILICONE
TO REMOVE PRODUCT
2
min. 150 OC rated
1
Ensure silicone does not leak underneath glass.
10
7
8
DISCARD PACKAGING
REMOVE THE TWO TRANSIT SCREWS
Recycle responsibly
Repeat on the other side
9
10
FIT THE ELBOW AND WASHER
LOWER GENTLY INTO THE CUTOUT
Fibre washer
Floating nut
Elbow (1/2” BSP external thread)
11
11
12
SECURE TO BENCHTOP
FIT CLAMPING BRACKETS BASED ON THE
BENCHTOP THICKNESS
x 4
view from below
x 4
16-20mm
20-30mm
30-40mm
40mm+
Repeat on all the other sides
13
14
CHECK ALL CONNECTIONS FOR GAS LEAKS
CONNECT TO GAS SUPPLY
NG Models
LPG Models
Make sure to fit the supplied
regulator.
Make sure to fit the supplied
test point adaptor.
GAS
Adjust to obtain a test point
pressure of 1 kPa with all
burners operating at
highest setting.
Make sure the supply pressure
is regulated to 2.75 kPa, with all
burners operating at highest
setting.
Arrow
ON
ALL Models
Make sure the connection point will be accessible with the cooktop installed.
To enable the gas supply to be readily shut off by the customer, make sure the connection
is fitted with an isolating valve close to the cooktop.
If connecting the gas with a flexible hose:
Ensure the hose is long enough to allow for removal of cooktop for servicing.
Make sure the connector is located as shown in step 5 CLEARANCE DIMENSIONS.
The hose assembly must be AS/NZS 1869 Class B or D certified, with an Rp ½”(ISO 7‐1) female thread connection.
The hose assembly must be no longer than 1.2 m in length with minimum internal
diameter of 10 mm and comply with relevant AS 5601/NZS 5261 requirements.
The hose must not be kinked, subjected to abrasion or permanently deformed.
The hose must not be near or in contact with any hot surfaces
(e.g. base of metal hotlplate, flue, or chassis of underbench oven etc.)
12
16
15
AFFIX DUPLICATE DATA LABEL SOMEWHERE
ACCESSIBLE & PLUG COOKTOP IN
FIT PAN SUPPORTS
Ensure the pan supports are located securely
and in the correct orientation (refer to User guide)
Duplicate data
label
17
TEST OPERATION
To check that the ignition system operates correctly, light each burner by itself, then all burners in
combination.
Check for a well‐defined blue flame without any yellow tipping.
If any abnormality is evident, check that the components of the burner assembly are located properly
If proper operation cannot be obtained, contact Customer Care or your nearest F&P Authorised
Service Centre.
The cooktop must not be used by the customer until proper operation has been achieved.
lifting off
yellow tip
good flame
13
18
FINAL CHECKLIST
TO BE COMPLETED BY THE INSTALLER
Installer’s name:
Have you installed the clamping brackets?
Installer’s signature:
Installation company:
Date of installation:
Have you verified that the type of model (factory-set for NG or LPG)
matches the type of gas at the site of installation?
Have you used the fibre washer supplied?
Have you leak-tested all connections?
LEAVE THESE INSTRUCTIONS WITH THE CUSTOMER
Is the appliance set to the correct working pressure?
Important!
Have you affixed the supplied duplicate data plate label on an adjacent
surface accessible to the customer?
SAVE THESE INSTRUCTIONS
The models shown in this document may not be available in all markets and are subject to change
at any time. For current details about model and specification availability in your country, please
visit our local website listed at the end of this document or contact your local Fisher & Paykel
dealer.
Is the cooktop earthed?
Have you checked that the power supply cable is NOT touching the cooktop?
OPERATION:
Do all burners ignite both individually and in combination?
Are the flames consistent and appropriately sized?
Have you demonstrated the basic operation to the customer?
|