Connect Tech 104 User Manual

Xtreme/104-Express  
User Manual  
Connect Tech Inc  
42 Arrow Road  
Guelph, Ontario  
N1K 1S6  
Tel:  
519-836-1291  
Toll:  
Fax:  
800-426-8979 (North America only)  
519-836-4878  
Email:  
Web:  
CTIM-00045 Revision 0.00 July 30, 2008  
Connect Tech Xtreme/104-Express User Manual  
Table of Contents  
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Customer Support Overview  
If you experience difficulties after reading the manual and/or using the product, contact the  
Connect Tech reseller from which you purchased the product. In most cases the reseller can help  
you with product installation and difficulties.  
In the event that the reseller is unable to resolve your problem, our highly qualified support staff  
can assist you. Our support section is available 24 hours a day, 7 days a week on our website at:  
www.connecttech.com/sub/support/support.asp. See the contact information section below for  
more information on how to contact us directly. Our technical support is always free.  
Contact Information  
We offer three ways for you to contact us:  
Mail/Courier  
You may contact us by letter at:  
Connect Tech Inc.  
Technical Support  
42 Arrow Road  
Guelph, Ontario  
Canada N1K 1S6  
Email/Internet  
You may contact us through the Internet. Our email and URL addresses on the Internet are:  
Note:  
Please go to the Download Zone or the Knowledge Database in  
the Support Center on the Connect Tech website for product  
manuals, installation guides, device driver software and  
technical tips.  
Submit your technical support questions to our customer  
support engineers via the Support Center on the Connect Tech  
website.  
Telephone/Facsimile  
Technical Support representatives are ready to answer your call Monday through Friday, from  
8:30 a.m. to 5:00 p.m. Eastern Standard Time. Our numbers for calls are:  
Telephone:  
Telephone:  
800-426-8979 (North America only)  
519-836-1291 (Live assistance available 8:30 a.m. to 5:00 p.m. EST, Monday to  
Friday)  
Facsimile:  
519-836-4878 (on-line 24 hours)  
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Introduction  
Connect Tech's Xtreme/104-Express multi-port serial boards provide a fully compliant PCI/104-  
Express communications solution for industrial and embedded needs.  
Xtreme/104-Express features a built-in baud rate prescaler to allow almost any non-standard  
baud rate to be matched with a high level of accuracy. The onboard fail-safe 1/8th load  
transceivers allow up to 256 devices on a multi-drop RS-485 bus. Filtering on all ports help  
improve immunity to EMI and noisy transmission lines for guaranteed dependability in  
communications.  
The Xtreme/104-Express is perfect for military, aerospace, medical, instrumentation and  
industrial control applications, among others. Full industrial temperature range (-40°C to 85°C)  
operation is standard.  
Features  
Eight hardware switchable RS-232/422/485 ports  
Fully PCI/104-Express compliant  
9-bit data support allows for command/data addressing in RS-485 networks  
Supports RS-485 full duplex (four wire) with RTS/CTS flow control, half duplex  
(two wire) with auto TxD echo cancellation and multi-drop (four wire)  
communication modes  
Data communication speeds up to 15.625 Mbps in RS-422/485  
Each port is individually hardware selectable for tri-state on power-up in RS-485  
mode  
1/8 load RS-485 transceivers allow up to 256 devices on a bus  
Industrial temperature range of -40ºC to 85ºC  
Filtering on all ports to improve immunity to EMI and noisy transmission lines  
Plug and play - no jumpers to set for memory or interrupt configuration  
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Xtreme/104-Express Board Diagram  
Figure 1: Xtreme/104-Express Hardware Components  
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Xtreme/104-Express Installation Overview  
Before you begin, take a moment to ensure your package includes the components that ship with  
your product. These components should include:  
One Xtreme/104-Express adapter  
One CD containing software and documentation  
DB-9 male fan-out cables (optional)  
If any of these components are missing, contact Connect Tech or your reseller.  
There are three stages to installing your Xtreme/104-Express:  
Interrupts and memory selection will be set by the host computer’s BIOS and operating  
system. This section outlines jumper settings and configuration.  
Installation involves the physical installation of the Xtreme/104-Express into your  
computer. Please note that you should configure any jumper settings prior to installing  
the board.  
Load the appropriate driver for your operating system, as found on the accompanying  
CD. Installation guides are also available on the CD to aid you in this process.  
Hardware Configuration  
Interrupts and Memory Address Selection  
The Xtreme/104-Express board is a PCI/104-Express card, so the host computer’s BIOS will  
automatically set interrupts and memory addresses when you power up the system. Depending  
on the operating system you are using, the operating system may opt to re-configure the devices.  
Electrical Interfaces  
RS-232 Electrical Interface  
This is the default setting for the selectable interface of the Xtreme/104-Express. To operate a  
port in RS-232 mode, no jumpers are installed on the corresponding jumper block.  
RS-422/485 Electrical Interface  
Xtreme/104-Express models offer three modes of RS-422/485 communication, as outlined  
below. (See Figure 2 to see examples of jumper settings.)  
Full Duplex Mode  
In this mode, TxD+/- is being driven to a known level all the time. This mode is typically used in  
point-to-point situations much like RS-232. It is the default setting for RS-422/485 mode.  
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Half Duplex Mode  
In this mode the TxD+/- line driver is enabled only when data is transmitted and RxD+/- is  
disabled when data is being transmitted. This mode is typically used in either point-to-point 2-  
wire connections OR in multi-drop 2-wire bus connections. This mode requires software setup  
in Control Panel – System – Hardware – Device Manager – Ports – CTI Xtreme/104 PCI Express UART Serial  
Port.  
Multi-drop Mode  
In this mode the TxD+/- line driver is enabled only when data is transmitted and RxD+/- is  
enabled all the time. This mode is typically used in multi-drop 4-wire connections. This mode  
requires software setup in Control Panel – System Properties – Hardware – Device Manager – Ports – CTI  
Xtreme/104 PCI Express UART Serial Port.  
Line Bias/Termination  
The RS-422/485 transceivers can be configured to terminate and produce a line level mark  
condition on the receiver, and/or terminate the transmitter. These options are enabled through  
on-board jumper selectable resistors. These options are typically used in multi-drop 4-wire or  
half duplex 2-wire connections.  
Jumper Block Settings  
The following jumper block diagram depicts typical settings on an interface-selectable  
Xtreme/104-Express. (See Figure 1 for location of jumper blocks.)  
Figure 2: Jumper Block Diagrams  
Jumper Block Summary  
RS-485 Selection  
TXD Control  
RXD Control  
RXD +/- Termination/Bias  
RXD +/- Termination/Bias  
TXD +/- Termination  
RS-232  
RS-485  
RS-485  
RS-485  
Full Duplex  
Half Duplex  
Multi-Drop Slave  
NOTE: You must configure your jumper block settings before installing the  
Xtreme/104-Express into your system.  
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Figure 3: Example port configuration jumper block settings  
NOTE: The example above illustrates the following:  
Ports 1, 2, 3 and 4 are configured for RS-485 Half-Duplex  
Ports 5 and 6 are configured for RS-485 Multi-Drop Slave  
Ports 7 and 8 are configured for RS-232  
RS-485 Selection: Install this jumper to configure a port for RS-422/485 mode. If the jumper is  
not installed, the port will function in RS-232 mode. All jumpers should be removed from any  
port operating in RS-232 mode.  
TxD Control: Install this jumper to enable the RS-485 transmitter only when sending data. This  
mode is useful for half-duplex operation when only one device is allowed to send data at a time.  
If the jumper is not installed, the transmitter will always drive the line to an idle state when not  
sending data.  
RxD Control: Install this jumper to enable the RS-485 receiver only when NOT transmitting  
data. This is useful for half-duplex operation to prevent the transmitting device from receiving  
the data it has sent. If this jumper is not installed, the receiver is always enabled and ready to  
receive data.  
RxD ± Termination/Bias: Install this pair of jumpers to enable a 120 Ohm terminator across the  
RxD+ and RxD- pins for the corresponding port. A biasing network is also enabled that drives  
the receiver to an inactive or safe mode. The receiver can still receive data from another device  
and the biasing helps to prevent the reception of data generated by noise on the transmission  
line, or a disconnected line. The two jumpers for RxD termination/bias must be installed and  
removed as a pair.  
TxD ± Termination: Install this jumper to enable a 120 Ohm resistor across the TxD+ and  
TxD- pins of the corresponding port.  
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Half Duplex and Multi-drop modes require you to select the appropriate mode  
via software, appropriate wiring and the proper jumper block settings. Please  
refer to the wiring recommendations (Figure 4) and the readme.txt files found in  
the appropriate directories on the CD.  
Tri-state Operation  
Xtreme/104-Express models offer a power-on tri-state option to ensure glitch-free network  
operation while the system is powering up. If enabled, the Xtreme/104-Express will tri-state the  
transmitter until the driver opens the port. This operation is configurable for any port configured  
as RS-485, regardless of the RS-485 mode selected.  
Jumper J1 controls the power-on tri-state functionality. Install a jumper on the first location of  
the J1 in order to tri-state Port 1 at power-on. Install a jumper on the second position for Port 2,  
etc. The ports will not come out of tri-state until the operating system driver begins transmitting  
on the associated port.  
Installing a jumper on J1 will have no effect on ports configured in RS-232 mode.  
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Connectors/Pinouts  
Table 1: I/O Signal Assignments for Xtreme/104-Express  
P3 contains the signals for ports 1-4, and P5 contains the signals for ports 5-8.  
Header  
Pin No.  
RS-232  
Direction  
RS-  
Direction  
Port No.  
422/485  
1 or 5  
2 or 6  
3 or 7  
4 or 8  
1
2
3
4
5
6
7
8
DCD  
DSR  
RxD  
RTS  
TxD  
CTS  
DTR  
RI  
Input  
Input  
Input  
Output  
Output  
Input  
Output  
Input  
Signal Ground  
No Connection  
Input  
Input  
Input  
Output  
Output  
Input  
Output  
RxD+  
CTS-  
RxD-  
RTS+  
TxD+  
CTS+  
TxD-  
RTS-  
SR  
Input  
Input  
Input  
Output  
Output  
Input  
Output  
Output  
Signal Reference  
No Connection  
Input  
Input  
Input  
Output  
Output  
Input  
Output  
9
SG  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
N/C  
DCD  
DSR  
RxD  
RTS  
TxD  
CTS  
DTR  
RI  
N/C  
RxD+  
CTS-  
RxD-  
RTS+  
TxD+  
CTS+  
TxD-  
RTS-  
SR  
Input  
Output  
SG  
Signal Ground  
No Connection  
Input  
Input  
Input  
Output  
Output  
Input  
Output  
Signal Reference  
No Connection  
Input  
Input  
Input  
Output  
Output  
Input  
Output  
N/C  
DCD  
DSR  
RxD  
RTS  
TxD  
CTS  
DTR  
RI  
N/C  
RxD+  
CTS-  
RxD-  
RTS+  
TxD+  
CTS+  
TxD-  
RTS-  
SR  
Input  
Output  
SG  
Signal Ground  
No Connection  
Input  
Input  
Input  
Output  
Output  
Input  
Output  
Signal Reference  
No Connection  
Input  
Input  
Input  
Output  
Output  
Input  
Output  
N/C  
DCD  
DSR  
RxD  
RTS  
TxD  
CTS  
DTR  
RI  
N/C  
RxD+  
CTS-  
RxD-  
RTS+  
TxD+  
CTS+  
TxD-  
RTS-  
SR  
Input  
Signal Ground  
No Connection  
Output  
Signal Reference  
No Connection  
SG  
N/C  
N/C  
Cable CAG08104 will send signals to eight DB-9 male connectors. See Table 2 for DB-9 pinouts  
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Table 2: DB-9 Male Pinouts  
Pin #  
DB-9  
RS-232  
Direction  
RS-422/485  
Direction  
Xtreme/104-Express  
Signal  
Signal  
RxD+  
RxD-  
1
2
DCD  
RxD  
Input  
Input  
AIdnappteurt  
Input  
3
4
5
6
7
8
9
TxD  
DTR  
SG  
DSR  
RTS  
CTS  
RI  
Output  
Output  
Signal Ground  
Input  
Output  
Input  
TxD+  
TxD-  
SR  
CTS-  
RTS+  
CTS+  
RTS-  
Output  
Output  
Signal Reference  
Input  
Output  
Input  
Input  
Output  
D
DB-9 Male  
1
5
6
9
Figure 4: RS-422/485 Wiring Diagram  
RS-422/485  
4 Wire Diagram  
RS-485/422  
Peripheral  
RS-422/485  
Peripheral  
Xtreme/104-Express  
Adapter  
TxD +  
RxD +  
TxD +  
RxD +  
RxD +  
3
4
1
3
TxD -  
RxD +  
RxD -  
RxD -  
TxD +  
TxD +  
TxD -  
RxD -  
TxD -  
1
2
4
2
TxD -  
RxD -  
RTS +  
CTS +  
RTS -  
CTS -  
SR  
RTS +  
CTS +  
RTS +  
CTS +  
RTS +  
CTS +  
7
8
7
8
RTS -  
CTS -  
SR  
RTS -  
CTS -  
RTS -  
CTS -  
SR  
9
6
9
6
5
SR  
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Hardware Installation  
Installing the Xtreme/104-Express into your system  
1. Turn off the power to your PCI/104-Express system and open any relevant enclosure to  
gain access to the stack (consult your system’s documentation for more information on  
this procedure).  
2. Mount the Xtreme/104-Express into an available PCI Express slot.  
NOTE: Ensure that all PCI/104-Express cards are within 6 cards from the CPU  
and are stacked closest to the CPU. PCI/104-Express cards must stack in only  
one direction, either on top of or below the CPU, and there must be no more  
than six PCI/104-Express cards installed in a given stack without specialized  
extender circuitry.  
The Xtreme/104-Express provides support for Windows 2000/XP/XP x64/XPe/Server  
2003/Server 2003 x64 and Vista. Please refer to the readme.txt files found in the appropriate  
directories on the CD containing drivers and documentation. These files contain technical tips  
or release notes concerning installation and configuration of the device driver. For further  
information concerning software installation of Xtreme/104-Express products please visit the  
Connect Tech website at www.connecttech.com.  
If you are interested in a device driver for an operating system not listed, please contact the  
Connect Tech website for the latest product manuals, installation guides, diagnostic utilities and  
device driver software.  
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Software/Driver Installation  
Windows Installation  
The following instructions outline how to install the Xtreme/104-Express to a computer running  
Windows XP. For other operating system installations, consult the readme.txt and Installation  
Guides available on the CD shipped with your board(s).  
1. After inserting the Xtreme/104-Express into your system’s PCI Express slot, turn on  
your system. A Found New Hardware Wizard will appear. Insert the Xtreme/104-Express  
CD into your drive as requested. Select Install from a list or specific location (Advanced).  
Select Next.  
2. Choose Select removable media (floppy, CD-ROM) and Include this location in the search and  
type D:\ Drivers\Win2K-XP, where D is the drive letter of your CD ROM. Now select Next.  
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3. Once you have clicked Next , the Found New Hardware Wizard will begin to install the  
software.  
4. Next a window will appear indicating that the software for Xtreme/104-Express has not  
passed Windows logo testing. Select Continue Anyway.  
GPIO Adapter  
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5. CTI Xtreme/104 PCI Express GPIO Adapter installation is complete. Select Finish.  
6. Once the software for the CTI Xtreme/104 PCI Express GPIO Adapter has been  
installed, a window will appear to begin the installation for the PCI Serial Port. Select  
Install from a list or specific location (Advanced). Select Next.  
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7. Choose Select removable media (floppy, CD-ROM) and Include this location in the search and  
type D:\ Drivers\Win2K-XP, where D is the drive letter of your CD ROM. Now select Next.  
8. Once you have clicked Next , the Found New Hardware Wizard will begin to install the  
software.  
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9. Next a window will appear indicating that the software for Xtreme/104-Express has not  
passed Windows logo testing. Select Continue Anyway.  
10. CTI Xtreme/104 PCI Express Multiport Serial Adapter installation is complete. Select  
Finish.  
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11. Once the software for the CTI Xtreme/104 PCI Express Multiport Serial Adapter has  
been installed, a window will appear to begin the installation for the Xtreme/104 PCI  
Express UART Serial Port. Select Install from a list or specific location (Advanced). Select  
Next.  
12. Choose Select removable media (floppy, CD-ROM) and Include this location in the search and  
type D:\ Drivers\Win2K-XP, where D is the drive letter of your CD ROM. Now select Next.  
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13. Once you have clicked Next , the Found New Hardware Wizard will begin to install the  
software.  
14. Next a window will appear indicating that the software for Xtreme/104-Express has not  
passed Windows logo testing. Select Continue Anyway.  
UART Serial Port  
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15. CTI Xtreme/104 PCI Express UART Serial Port installation is complete. Select Finish.  
16. Verify the presence of the Xteme/104-Express serial ports in your system by going to  
Start – Control Panel – System – Hardware – Device Manager. You should see CTI  
Xtreme/104 PCI Express GPIO Adapter, Xtreme/104 PCI Express Multiport Serial Adapter,  
and Ports.  
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17. Double click on CTI Xtreme/104 PCI Express GPIO Adapter. Click on the General tab  
to see that your device is working properly.  
NOTE: The Windows driver provided with your Xtreme/104-  
Express unit has not been signed by Microsoft. If you require  
a signed driver, please contact Connect Tech.  
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Port Settings  
You can now access individual port settings such as baud rate, data bits, parity, stop bits and  
flow control by choosing the appropriate CTI Xtreme/104 PCI Express UART Serial Port under  
Settings in the Device Manager.  
COM Port Number  
The driver supports the ability to change COM port names, which is also referred to as COM  
port mapping. For example specifying COM5 would set the COM name for the port selected to  
COM5.  
NOTE: Ensure the COM name selected is not already in use  
or the port may not respond properly.  
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FIFOs  
Choosing the FIFOs tab, located at Start – Control Panel – System – Hardware – Device Manager -  
Ports will allow you to select the settings for the FIFO buffers.  
Receive and Transmit FIFO Settings  
These sliders adjust the size of UART FIFO levels used by the CTI Xtreme/104 PCI Express  
UART serial ports. You obtain more buffering the further you move the slider to the right. This  
results in higher throughput and lower load on the system. Note that high buffer levels can cause  
communication problems with some applications.  
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Specifications  
Operating Environment  
Storage temperature:  
Operating temperature:  
Relative humidity:  
Air movement:  
-40° C to 105° C  
-40° C to 85° C  
95% non-condensing  
no requirement  
Communications  
Baud Rates  
RS-232: up to 1.000 Mbps  
RS-422/485: up to 15.625 Mbps  
Custom baud rates are also available. The onboard fractional baud rate divisor will  
match almost any custom baud rate..  
UARTs  
One octal PCI Express UART with up to 128 byte transmit and receive FIFO  
buffers  
Dimensions  
Fully PCI/104-Express compliant  
Length: 9.017 cm, 3.550 inches  
Height: 9.5885 cm, 3.775 inches  
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