Cello
Digital Servo Drive Cable Kits
Main Feedback:
CBL-DFDBK
Encoder:
CBL-MTRENC2
(general purpose) CBL-DFDBK-5
(for SAR, SA,SB,SC) CBL-MTRENC2-5
Encoder: CBL-MTRENC4
Aux. Feedback:
CBL-CELAUX-5
CBL-CELAUX-5
(for SE)
CBL-MTRENC4-5
General I/O:
(J1)
CBL-CELIO1-5
CBL-CELIO1-5
General I/O:
(J2)
CBL-CELIO2-5
CBL-CELIO2-5
Aux. Power: CBL-CEL24-5
CBL-CEL24-5
Motor Power Cable:
(General Purpose)
CBL-MTRPWRCEL
CBL-MTRPWRCEL-5
Motor Power:
(for SAR, SA,SB,SC) CBL-MTRPWR1CEL-5
CBL-MTRPWR1CEL-5
Motor Power:
(for SE)
CBL-MTRPWR2CEL-5
CBL-MTRPWR2CEL-5
RS-232 Com.: CBL-RJ452321
-5 CBL-RJ452321-5
CAN Com.: CBL-RJ45CAN1-5
CBL-RJ45CAN1-5
CAN Com.:
CBL-RJ45CAN2-5
CBL-RJ45CAN2-5
Cello Cable Kits
MAN-CBLKIT-CEL (Ver. 1.0)
Contents
1. Introduction............................................................................................................................. 1
1.1 Cello Connectors.......................................................................................................................................... 1
1.2 Cable Cross-Reference................................................................................................................................ 2
2. Cable Kits ................................................................................................................................. 3
3. Main Feedback Cables ............................................................................................................ 4
3.1 Gen.-Purpose Main Feedback Cable (CBL-DFDBK-5)......................................................................... 4
3.2 Encoder Cable (CBL-MTRENC2-5 for SAR, SA, SB, SC)................................................................. 5
3.3 Encoder Cable (CBL-MTRENC4-5 for SE)........................................................................................... 6
4. Auxiliary Feedback Cable (CBL-CELAUX-5)....................................................................... 7
5. General I/O J1 (CBL-CELIO1-5)............................................................................................ 8
6. General I/O J2 (CBL-CELIO2-5)............................................................................................ 9
7. Auxiliary Power Cable (CBL-CEL24-5)................................................................................10
8. Motor Power Cables...............................................................................................................10
8.1 Motor Power Cable (CBL-MTRCEL-5)...............................................................................................10
8.2 Motor Power Cable (CBL-MTRPWR1CEL-5)...................................................................................11
8.3 Motor Power Cable (CBL-MTRPWR2CEL-5)...................................................................................11
9. Communication Cables .........................................................................................................12
9.1 RS-232 Option (CBL-RJ452321-5)..........................................................................................................12
9.2 CAN Option (CBL-RJ45CAN1-5).........................................................................................................13
9.3 CAN Option (CBL-RJ45CAN2).............................................................................................................14
Cello Cable Kits
MAN-CBLKIT-CEL (Ver. 1.0)
1
1. Introduction
This document provides the wiring details for the cables used to connect Cello digital
servo drives with the end-user application. The servo drive-side pinouts are provided in
Chapter 3 of the drive’s installation guide.
The cables come in two lengths: 2 meters (6 ½ feet) and 5 meters (16 ½ feet). The cable
length is indicated in the cable part number by use of an extended suffix to indicate 5
meter length. For example, cable CBL-CELAUX is a 2 meter cable while
CBL-CELAUX-5 is a 5 meter cable.
CBL-RJ45CAN2, is an exception, it is only 20 cm long.
1.1 Cello Connectors
The following connectors are used for wiring the Cello.
Type
Function
Port
Connector Location
5-pin
Power
VP+, PR
Pheonix (1st
two pins)
(provided)
5-pin
Motor
M1, M2,
M3
Optional
Back-up Supply
Ground
Power & Motor
Pheonix
(last 3 pins)
(provided)
3 ground
screws
Ground
PE, PE,
PE
2-pin
Pheonix
(provided)
Optional
Back-up
Supply
24 VDC
Table 1-1: The Cello’s Power Connectors
Type
Function
Port
Connector Location
15-pin D-
Sub
Feedback A
Feedback A
15-pin D-
Sub (high-
density)
General I/O
General I/O
J1
J2
J2: I/O
J1: I/O
Feedback A
15-pin D-
Sub (high-
density)
Table 1-2: The Cello’s I/O and Feedback A Connectors
Cello Cable Kits
MAN-CBLKIT-CEL (Ver. 1.0)
2
Type
Function
CANopen
CANopen
Feedback B
Port
CAN
Connector Location
8-pin RJ-45
8-pin RJ-45
CAN
15-pin D-Sub
(high-density)
Feedback B
RS-232
CANopen
Feedback B
8-pin RJ-45
RS-232
RS-232
Table 1-3: The Cello’s Communications and Feedback B Connectors
1.2 Cable Cross-Reference
No. of
Pins
Label on
Cello
pg
Cable Application
Cable Part. No.
Main Feedback (gnrl-purpose)
Encoder (for SAR, SA, SB, SC)
Encoder (for SE)
CBL-DFDBK-5
15
15
15
15
15
15
2
4
5
FEEDBACK A
CBL-MTRENC2-5
CBL-MTRENC4-5
CBL-CELAUX-5
CBL-CELIO1-5
6
Auxiliary Feedback
FEEDBACK B
7
General I/O 1
J1
J2
8
General I/O 2
CBL-CELIO2-5
9
Auxiliary Power
CBL-CEL24-5
24v
10
10
11
11
12
13
14
Motor Power (gnrl-purpose)
Motor Power (for SAR, SA, SB, SC)
Motor Power (for SE)
CBL-MTRPWRCEL-5
CBL-MTRPWR1CEL-5
CBL-MTRPWR2CEL-5
CBL-RJ452321-5
CBL-RJ45CAN1-5
CBL-RJ45CAN2-5
4
PE/M1
/M2/M3
4
4
RS-232 Communications
CAN Communications
CAN Communications
8
RS232
CAN
CAN
8
8
Cello Cable Kits
MAN-CBLKIT-CEL (Ver. 1.0)
3
2. Cable Kits
Several Cable Kits can be purchased from Elmo. Each contain a set of 8 cables. The -5 suffix
on the kits and on the cables (CBL-DFDBK-5 for example) indicate that the cables are 5m
long. Cables and kits without that suffix are 2m long (except for CBL-RJ45CAN2 which is
20cm long). Customers may purchase cables in kits, or individually in multiples of 10
each. The contents of the kits are listed below:
CBL-CELKIT01 CBL-CELKIT02
Cable Application
Main Feedback (gnrl-purpose)
Encoder (for SAR, SA, SB, SC)
Encoder (for SE)
Cable Part. No.
CBL-DFDBK-5
-CELKIT01-5
-CELKIT02-5
1
–
–
1
1
1
1
1
–
–
1
1
-
–
1
-
CBL-MTRENC2-5
CBL-MTRENC4-5
CBL-CELAUX-5
CBL-CELIO1-5
Auxiliary Feedback
General I/O 1
1
1
1
1
-
General I/O 2
CBL- CELIO2-5
Auxiliary Power
CBL-CEL24-5
Motor Power (general-purpose)
CBL-MTRPWRCEL-5
Motor Power (SAR, SA, SB, SC)
Motor Power (for SE)
CBL-MTRPWR1CEL-5
1
-
CBL-MTRPWR2CEL-5
RS-232 Communications
CAN Communications
CAN Communications
CBL-RJ452321-5
CBL-RJ45CAN1-5
CBL-RJ45CAN2-5
1
1
-
Cello Cable Kits
MAN-CBLKIT-CEL (Ver. 1.0)
4
3. Main Feedback Cables
The main feedback cables are made of 24-AWG shielded cable. There are 3 types of feedback
cables, all use a 15-pin D-sub plug which connects to the FEEDBACK A port on the Cello.
•
•
•
The General-Purpose Main Feedback Cable (CBL-DFDBK) is open on the motor side
so that it can be connected to customer-specific connectors.
Encoder Cable CBL-MTRENC2 has a 15-pole socket on the motor side for Metronix
APM-SAR, SA, SB and SC motors.
Encoder Cable CBL-MTRENC4 has a 17-pole Amphenol socket on the motor side for
Metronix APM-SE motors.
3.1 Gen.-Purpose Main Feedback Cable (CBL-DFDBK-5)
Pin
No.
Color
Pairs
1
10
2
Green
Yellow
Pink
White
Brown
Orange
Cyan
Blue
Red
15 Pin
D-sub
Plug
pair
3
pair
pair
pair
4
5
6
7
8
9
–
The specific
11
12
13
14
15
–
functionality of each pin
is fully outlined in the
Cello Installation Guide.
–
–
Black
Purple
pair
Figure 1: Single-sided Main Feedback Cable (Part No. CBL-DFDBK-5)
Cello Cable Kits
MAN-CBLKIT-CEL (Ver. 1.0)
5
3.2 Encoder Cable (CBL-MTRENC2-5 for SAR, SA, SB, SC)
D-Type
Pin
Socket
Pin
No.
Color
Green
Yellow
No.
Signal
HC
Pair
pair
Description
15 Pin
D-sub
Plug
1
11
9
Hall sensor C input
Hall sensor B input
10
HB
2
3
4
Pink
7
HA
Hall sensor A input
Supply return
White
Brown
14
13
SUPRET
+5V
pair
Encoder\Hall supply
+5 V
5
Orange
2
CHA-
Channel A
complement
pair
pair
6
7
8
Cyan
Blue
Red
1
6
5
CHA
Channel A
Index complement
Index
Pin No.5
INDEX-
INDEX
Socket
Connector
9
–
–
–
–
11
12
13
14
–
–
–
–
Pin No.1
–
–
Black
4
3
CHB-
Channel B
complement
pair
15
Purple
CHB
Channel B
Figure 2: Encoder Cable (Part No. CBL-MTRENC2-5 for Metronix SAR, SA, SB, SC motors)
Cello Cable Kits
MAN-CBLKIT-CEL (Ver. 1.0)
6
3.3 Encoder Cable (CBL-MTRENC4-5 for SE)
D-Type
Pin
Socket
Pin
No.
Color
Green
Yellow
Pink
No.
Signal
HC
Description
15 Pin
D-sub
Plug
1
P
Hall sensor C input
Hall sensor B input
Hall sensor A input
Supply return
10
2
M
K
G
HB
HA
3
White
SUPRET
4
5
6
Brown
Orange
Cyan
H
+5V
Encoder\Hall supply
+5 V
B
CHA-
CHA
Channel A
complement
A
Channel A
7
8
Blue
F
E
–
INDEX-
Index complement
17 Pin
Amphenol
Socket
Red
INDEX
Index
9
–
–
–
–
–
–
11
12
13
14
–
–
–
–
–
–
–
–
–
Black
D
CHB-
Channel B
complement
15
-
Purple
C
J
CHB
PE
Channel B
Drain
Wire
Drain Wire
Connection
Figure 3: Encoder Cable (Part No. CBL-MTRENC4-5 for Metronix SE motors)
Cello Cable Kits
MAN-CBLKIT-CEL (Ver. 1.0)
7
4. Auxiliary Feedback Cable (CBL-CELAUX-5)
The auxiliary feedback cable is a 24-AWG shielded cable. It is connected using an 15-pin
Hi-density D-sub plug which connects to the Cello’s FEEDBACK B port.
Four options — described in the Auxiliary Feedback section of the Cello Installation Guide
— are available for auxiliary feedback:
ꢀ
ꢀ
ꢀ
ꢀ
Main encoder buffered outputs
Differential encoder inputs
Single-ended encoder input
Pulse-and-direction input
The general pinout of the auxiliary feedback cable is as follows:
Port
Pin
Color
Pair
Description
Pin Position
B1
B1
B1
B1
1
2
3
4
Cyan
Orange
Purple
Black
pair
see Installation Guide
pair
see Installation Guide
B1
B1
B2
5
10
6
7
8
Red
Blue
Pink
pair
pair
pair
pair
pair
see Installation Guide
see Installation Guide
15 Pin high density
D-Sub Plug
B2
Grey
PWR
PWR
B2
B2
B2
Brown
White
Yellow
Green
White/Red
+5V
SUPRET
9
The specific
functionality of
each pin is fully
outlined in the Cello
Installation Guide.
11
12
13
see Installation Guide
see Installation Guide
see Installation Guide
B2
14 White/Black
PWR
15 White/Yellow
Figure 4: Auxiliary Feedback Cable (Part No. CBL-CELAUX-5)
Cello Cable Kits
MAN-CBLKIT-CEL (Ver. 1.0)
8
5. General I/O J1 (CBL-CELIO1-5)
The digital input cable is a 24-AWG shielded cable. It is connected using an 15-pin Hi-
Density D-sub socket.
Pin Color
Signal
IN1
Pair
pair
Function
Pin Position
Orange
1
2
3
8
Programmable input 1
Programmable input 2
Programmable input 3
Programmable input 8
15 Pin
D-sub
Socket
Cyan
Purple
Black
IN2
IN3
pair
pair
pair
IN8
Gray
Pink
Blue
Red
4
5
6
7
OUT2
OUT3
IN4
Programmable output 2
Programmable output 3
Programmable input 4
Programmable input 7
IN7
White/
Yellow
9
INRET
General input return
White/
Red
Programmable output
return 2 & 3
10
OUTRET2-3
11
13
Yellow OUT4
Programmable output 4
Programmable output 5
pair
pair
Green
OUT5
White/
Black
Programmable output
return 4 & 5
12
14
15
OUTRET4-5
Brown OUT1
White OUTRET 1
Programmable output 1
Programmable output
return 1
Figure 5: General Purpose I/O Cable (Part No. CBL-CELIO1-5)
Cello Cable Kits
MAN-CBLKIT-CEL (Ver. 1.0)
9
6. General I/O J2 (CBL-CELIO2-5)
The digital output cable is a 26-AWG shielded cable. It is connected using a 15-pin Hi-
Density D-sub plug.
Color
Orange IN5
Pin
1
Signal
Pair
pair
Function
Pin Position
Programmable input 5
Programmable input return 5
Programmable input 6
Programmable input return 6
Programmable input 9
Programmable input return 9
Programmable input 10
Programmable input return 10
Analog input 1
15 Pin
Hi-Density
D-sub
6
Cyan
Purple
Black
Blue
INRET5
2
IN6
pair
pair
pair
pair
pair
Plug
7
INRET6
IN9
3
8
Red
INRET9
IN10
4
Pink
Gray
9
INRET10
5
Yellow ANLIN1+
10
11
12
Green
Brown
White
ANLIN1-
ANLIN2+
ANLIN2-
Analog input 1
Analog input 2
Analog input 2
White/
Black
13
14
15
ANLRET
ANLRET
SUPRET
Analog return
Analog return
Supply return
pair
White/
Red
White/
Yellow
Figure 6: General Purpose I/O Cable (Part No CBL-CELIO2-5)
Cello Cable Kits
MAN-CBLKIT-CEL (Ver. 1.0)
10
7. Auxiliary Power Cable (CBL-CEL24-5)
The auxiliary power cable is a 24-AWG shielded cable terminated by pins on the SimplIQ
side. The pins are screwed into the 2-pole Pheonix Terminal Block provided with the Cello.
Twisted &
Pin
No. Color
Shielded
Wire
Signal
Description
1
2
Red
+24VDC
+24 VDC auxiliary power supply
Pair
Black
RET24VDC Return (common) of 24 VDC auxiliary power supply
Figure 7: Auxiliary Power Cable (Part No. CBL-CEL24-5)
8. Motor Power Cables
There are three types of power cables:
8.1 Motor Power Cable (CBL-MTRPWRCEL-5)
CBL-MTRPWRCEL is a general-purpose motor power cable. It is made from four 14-AWG
shielded wires with pin terminals on the Cello drive. The pins are connected to the
Pheonix Terminal Block supplied with the Cello. The other end is open so that it can be
attached to a customer-specific connector.
Color
Signal
Description
White
Black
Red
M1
M2
M3
PE
Motor Phase 1 (U)
Motor Phase 2 (V)
Motor Phase 3 (W)
Ground
Green
Figure 8: General-Purpose Motor Power Cable (Part No. CBL-MTRPWRCEL-5)
Cello Cable Kits
MAN-CBLKIT-CEL (Ver. 1.0)
11
8.2 Motor Power Cable (CBL-MTRPWR1CEL-5)
CBL-MTRPWR1CEL-5 is a 24-AWG shielded cable in which each wire, on the SimplIQ
drive side, is connected to a pin terminal and the wires on the motor side are connected to
a 4-pole socket. This cable is designed for connecting a Cello to a Metronix APM-SAR, SA,
SB or SC motor.
Signal
Drive Side Description
AMP Pin No.
Motor Side
Color
Brown & White
Pink & Grey
M1
M2
M3
PE
Motor Phase 1 (U)
1
2
3
4
Motor Phase 2 (V)
Motor Phase 3 (W)
Ground
Blue & Red
Green & Yellow
Figure 9: SAR, SA, SB, SC-type Motor Power Cable (Part No. CBL-MTRPWR1CEL-5)
8.3 Motor Power Cable (CBL-MTRPWR2CEL-5)
CBL-MTRPWR2CEL is designed to provide power to Metronix SE motors. It is made from
four 14-AWG shielded wires with pin terminals on the Cello side. The other end has an
Amphenol 4-pole socket so that it can be attached to an Amphenol plug on the motor.
Amphenol
Signal
Pin No.
Color
White
Black
Red
Drive Side Description
Motor Side
M1
M2
M3
PE
Motor Phase 1 (U)
A
B
Motor Phase 2 (V)
Motor Phase 3 (W)
Ground
C
D
Green
Figure 10: SE-type Motor Power Cable (Part No. CBL-MTRPWR2CEL-5)
Cello Cable Kits
MAN-CBLKIT-CEL (Ver. 1.0)
12
9. Communication Cables
The communication cables use 26-AWG twisted pair shielded cable. They are connected
using an 8-pin RJ-45 plug. Elmo drives can communicate using the following options:
ꢀ
ꢀ
RS-232, full duplex
CANopen
9.1 RS-232 Option (CBL-RJ452321-5)
RJ45
Pin
No.
D-type
Female
Pin No.
Color
Brown
White
Green
Signal
Tx
Description
3
5
6
2
5
RS-232 transmit
Communication
return
COMRET
Rx
3
RS-232 receive
1
Drain
Wire
body
body
shield
cable shield
The shields of the RJ-45 and D-type plugs are connected to each other through the
cable braid.
Figure 11: RS-232 Communications Cable (Part No. CBL-RJ452321-5)
Cello Cable Kits
MAN-CBLKIT-CEL (Ver. 1.0)
13
9.2 CAN Option (CBL-RJ45CAN1-5)
RJ45
Pin
No.
D-type
Female
Pin No.
Color
Green
Yellow
White
—
Signal
CAN-H
CAN_L
CAN_GND
—
Description
1
2
3
4
5
7
8
7
2
CAN_H bus line
CAN_L bus line
3
CAN ground
—
—
—
—
—
—
—
—
—
—
—
—
1
—
—
Drain
Wire
body
body
shield
cable shield
The shields of the RJ-45 and D-type plugs are connected to each other through the
cable braid.
Figure 12: CAN Cable (Part No. CBL-RJ45CAN1-5)
Cello Cable Kits
MAN-CBLKIT-CEL (Ver. 1.0)
14
9.3 CAN Option (CBL-RJ45CAN2)
Cable CBL-RJ45CAN2 is 20 cm long, it is used for “daisy-chaining” CAN nodes. On the
Harmonica this cable is connected to the External Dual Can Port.
RJ45
Pin
RJ45
Pin
No.
Color
Green
Yellow
White
—
No.
Signal
CAN-H
CAN_L
CAN_GND
—
Description
1
2
3
4
5
7
8
1
2
CAN_H bus line
CAN_L bus line
3
CAN ground
—
—
—
—
—
—
—
—
—
—
—
—
—
—
1
Drain
Wire
body
body
shield
cable shield
The shields of the two RJ-45 plugs are connected to each other through the cable
braid.
Figure 13: CAN Cable (Part No. CBL-RJ45CAN2)
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