Omega Lift Magic Lift 29025 User Manual

Operating Instructions & Parts Manual  
MagicLift™ Service Jack, Low Profile  
Capacity  
Model  
29023  
29025  
2 Ton  
2 Ton  
29023  
29025  
U.S. Patent No’s. 6,199,379 • 5,946,912  
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.  
Obey all safety messages that follow this symbol to avoid possible injury or death.  
!
! ADVERTENCIA  
! WARNING  
To avoid crushing and related injuries:  
NEVER work on, under or around  
• Leer, comprender, y seguir las instrucciónes antes  
de utilizar el aparato.  
• El manual de instrucciónes y la información de  
seguridad deben estar comunicado en lengua del  
operador antes del uso.  
a load supported only by a hydraulic  
jack.  
ALWAYS use adequately rated jack  
stands.  
• No seguir estas indicaciónes puede causar daños  
personales o materiales.  
SFA Companies  
Read this manual and follow all the Safety Rules and Operating Instructions before using this product.  
Printed in China  
29023-M2 rev 0710  
PREPARATION  
Assembly  
Insert handle into the handle sleeve. Tighten the bolt on handle sleeve to prevent accidental removal of handle while  
in use.  
Before Use  
1. Verify that the product and the application are compatible, if in doubt call Omega Technical Service (888) 332-  
6419.  
2. Before using this product, read the operator's manual completely and familiarize yourself thoroughly with the  
product, its components and recognize the hazards associated with its use.  
3. To familiarize yourself with basic operation of this jack, locate and turn the release valve (handle):  
a. Clockwise until firm resistance is felt to further turning. This is the ‘CLOSED’ release valve position used to  
raise the load.  
b. Counter-clockwise, but no more than 1/2 full turn from the closed position. This is the ‘OPEN’ release valve  
position used to lower the load.  
4. Check to ensure that jack rolls freely. Raise and lower the unloaded saddle throughout the lifting range before  
putting into service to ensure the pump operates smoothly.  
5. Replace worn or damaged parts and assemblies with Omega authorized replacement parts only. Lubricate as  
instructed in Maintenance Section.  
Bleeding / Venting Trapped Air of Model 29025  
With the release valve in the OPEN position (3b.) and with saddle fully lowered, locate and remove the oil filler  
plug. Pump 6 to 8 full strokes. This will help release any pressurized air which may be trapped within the reservoir.  
Reinstall the oil filler plug.  
Handle  
Lifting Arm  
Saddle  
Oil Filler Plug  
(under cover plate,  
on reservoir)  
Handle Sleeve  
Front Wheel  
Rear Caster  
Figure 2 - Model 29025 Nomenclature  
3
! WARNING  
! WARNING  
Study, understand, and follow all printed  
materials provided with/on this product before use  
.
X
Do not exceed rated capacity.  
• Use only on hard, level surface.  
This is a lifting device only!  
To avoid crushing and related injuries:  
Never work on, under or around a load supported  
only by hydraulic jack.  
Immediately after lifting, support the load with  
a pair of appropriately rated jack stands.  
Always use adequately rated jack stands.  
• Lift only on areas of the vehicle as specified by  
the vehicle manufacturer.  
• Chock each unlifted tire in both directions.  
Do not move or dolly the vehicle while on the jack.  
Do not use this device to lift, level, lower, support  
nor move a house, mobile home, travel trailer,  
camper or any building structure.  
• No alterations shall be made to this product.  
Failure to heed these markings may result in  
Be alert and sober when using this product. Do not  
personal injury and/or property damage.  
operate under the influence of drugs or alcohol.  
OPERATION  
Lifting  
Only attachments and/or adapters supplied by the manufacturer shall be used. Lift only on area of the  
vehicle as specified by the vehicle manufacturer.  
!
1. Follow the vehicle manufacturer’s recommended guidelines for lifting. Engage the emergency brake and chock  
each unlifted wheel in both directions to prevent inadvertent vehicle movement.  
2. Close the release valve by turning the handle clockwise until firm resistance is felt.  
3. Refer to the vehicle manufacturer owner’s manual to locate approved lifting points on the vehicle. Center jack  
saddle under lift point.  
4. Verify lift point, then pump handle to contact lift point. To lift, pump handle until load reaches desired height.  
5. Transfer the load immediately to appropriately rated jack stands.  
NEVER use hydraulic jack as a stand alone device! ALWAYS transfer the lifted load IMMEDIATELY to a  
pair of appropriately rated jack stands. Use one pair of jack stands per vehicle. Rated capacity is per  
pair only! Do not exceed rated capacity.  
!
Lowering  
Be sure all tools and personnel are clear before lowering load. Slowly open the release valve! The more  
you turn the handle counter-clockwise, the faster the load will come down. Maintain control of the rate  
of speed at which the load lowers at all times!  
!
1. Raise load high enough to clear the jack stands.  
2. Remove jack stands carefully (always used in pairs).  
3. Slowly turn the handle counter-clockwise, but no more than 1/2 full turn. If the load fails to lower:  
a. Use another jack to raise the vehicle high enough to reinstall jack stands.  
b. Remove the malfunctioning jack and then the jack stands.  
c. Use the functioning jack to lower the vehicle.  
4. After removing jack from under the load, fully lower the saddle to reduce ram exposure to rust and  
contamination.  
4
MAINTENANCE  
Use only Mobil DTE 13M or equivalent  
Lubrication  
!
hydraulic jack oil. Improper fluid can cause  
premature failure of the jack and the potential for sudden  
and immediate loss of load.  
A periodic coating of light lubricating oil to pivot points,  
axles and hinges will help to prevent rust and assure that  
wheels, casters and pump assemblies move freely.  
Adding oil  
Cleaning  
It is difficult to confirm the correct oil level by simply  
looking into the oil reservoir after removing the vent  
screw. *Correct oil level allows the saddle to reach its  
advertised maximum height and its advertised minimum  
height.  
Periodically check the pump piston and ram for signs  
of rust or corrosion. Clean as needed and wipe with  
an oily cloth.  
Note: Never use sandpaper or abrasive material on  
these surfaces!  
Too much oil will not allow the saddle to lower  
completely.  
Too little oil will not allow the saddle to raise  
completely.  
Storage  
When not in use, store the jack with saddle fully  
lowered.  
1. With saddle fully lowered set jack in its upright,  
level position. Remove vent screw (29023), oil plug  
(29025).  
2. *Fill until oil nearly covers the inner cylinder as seen  
from the oil filler hole. Reinstall the vent screw, oil  
plug.  
Changing oil  
For best performance and longest life, replace the  
complete fluid supply at least once per year.  
1. With saddle fully lowered set jack in its upright,  
level position. Remove vent screw (29023), oil plug  
(29025).  
2. Lay the jack on its side and drain the fluid into a  
suitable container.  
Note. Dispose of hydraulic fluid in accordance with  
local regulations.  
3. *Fill until oil nearly covers the inner cylinder as seen  
from the oil filler hole. Reinstall the vent screw, oil  
filler plug.  
TROUBLESHOOTING  
Symptom  
Possible Causes  
Corrective Action  
Jack will not lift load  
• Release valve not tightly closed  
• Load is too heavy  
• Ensure release valve tightly closed  
• Consider higher capacity jack  
Jack will lift, but not maintain  
pressure  
• Ensure release valve tightly closed  
• Discontinue use, contact Omega  
Technical Service  
• Release valve not tightly closed  
• Hydraulic unit malfunction  
Jack will not lower after unloading • Reservoir overfilled  
• Linkages binding  
• Drain fluid to proper level  
• Clean and lubricate moving parts  
Poor lift performance  
• Fluid level low  
• Hydraulic unit malfunction  
• Ensure proper fluid level  
• Discontinue use, contact Omega  
Technical Service  
Will not lift to full extension  
• Fluid level low  
5
• Ensure proper fluid level  
REPLACEMENT PARTS (refer to page 7)  
Not all components of the jack are replacement items, but are illustrated as a convenient reference of location and  
position in the assembly sequence. When ordering parts, give Model number, serial number and parts description.  
Call or write for current pricing: SFA Companies, 10939 N. Pomona Ave. Kansas City, MO 64153, USA.  
Tel: (888) 332-6419 Fax: (816) 891-6599 E-Mail: [email protected] Website: http://www.omegalift.com  
Replacement Parts Illustration for model 29023  
12  
13  
1
2
3
24  
k
10  
q
j
23  
i
r
l
p
o
h
n
g
m
b
f
e
11  
20  
21  
25  
6
d
9
c
8
22  
19  
b
18R  
a
18L  
16 17  
5
15  
14  
7
4
Figure 3 - Replacement Parts Illustration for Model 29023  
6
Replacement Parts List for model 29023  
Item#  
1
Part#  
Description  
Qty.  
1
1
1
2
2
1
1
1
1
1
1
2
1
2
2
1
4
1
1
2
1
1
1
1
1
1
1
G86301-0001  
G86301-0017  
G86308-0001  
G86301-0004  
G86301-0003  
G86301-0008  
G86301-0019  
G86308-0003  
G48900-0024  
G86308-0004  
G86301-0014  
G86301-0012  
G86308-0005  
G86301-0023  
G86301-0024  
G88009-0016  
G86301-0032  
G59509-0016  
G59509-0015  
G59305-0006  
G73500-0011  
G73500-0012  
G59305-0005  
G69400-0004  
G69400-0003  
G73500-0010  
G86308-0000  
Saddle Pad  
2
Saddle  
3
Hydraulic Unit  
Front Wheel Assembly  
Rear Caster Assembly  
Handle Grip  
4
5
6
7
Handle Assembly  
Handle Sleeve  
Bolt, M10x16  
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18R  
18L  
19  
20  
21  
22  
23  
24  
25  
**  
U-joint  
Vent Screw  
Return Spring, Lift Arm  
Cover  
Nut, M16  
Spring Washer, D16  
Bolt, M12  
Nut, M12  
Bolt, Handle Sleeve, RH side  
Bolt, Handle Sleeve, LH side  
Spring Washer, D20  
Pin D12  
Roller  
Spring Washer, D10  
Spring Pin  
Cap, Pump Piston  
Return Spring, Handle  
Seal Kit (includes a thru r)  
-
-
29023-M1  
Manual  
-
-
29023-L0  
Label  
**Repair Kit Contents:  
Item  
Description  
Qty  
1
Item  
Description  
Qty  
1
a
b
c
d
e
f
O-ring  
j
Back-up Washer  
O-ring 13x2.4  
O-ring 8x1.8  
O-ring  
O-ring  
2
k
l
1
Back-up Washer  
U-cup  
1
1
1
m
n
o
p
q
r
1
Back-up Washer  
O-ring  
1
Back-up Washer  
O-ring 17x2.65  
Back-up Washer  
Back-up Washer  
Oil Seal  
1
1
1
g
h
i
O-ring  
2
1
Washer, Metal  
Oil Seal  
2
1
1
1
(**) Replacement requires special skills, knowledge, and equipment. Only an authorized service center may  
perform the repair and/or replacement of these items.  
7
REPLACEMENT PARTS (refer to page 9)  
Not all components of the jack are replacement items, but are illustrated as a convenient reference of location and  
position in the assembly sequence. When ordering parts, give Model number, serial number and parts description.  
Call or write for current pricing: SFA Companies, 10939 N. Pomona Ave. Kansas City, MO 64153, USA.  
Tel: (888) 332-6419 Fax: (816) 891-6599 E-Mail: [email protected] Website: http://www.omegalift.com  
13  
3
k
j
i
1
p
o
6
12  
2
10  
l
7
n
h
g
m
b
f
e
11  
23R  
22  
8
d
23L  
20  
c
9
b
18  
21  
a
19  
14  
18  
16  
15  
17  
5
4
Figure 4 - Replacement Parts Illustration for Model 29025  
8
Replacement Parts List for model 29025  
Item#  
1
Part#  
Description  
Qty.  
1
1
1
2
2
1
1
1
1
1
1
2
1
2
2
1
3
2
2
1
1
1
1
1
1
G72500-0009  
G88002-0015  
G72500-0010  
G72500-0002  
G72500-0003  
G07000-0002  
G72500-0007  
G73500-0021  
G48900-0024  
G73500-0014  
F36100-0001  
G49300-0002  
G72500-0014  
G72500-0015  
G72500-0016  
G48900-0019  
G72500-0017  
G48900-0020  
G59305-0006  
G73500-0011  
G73500-0012  
G59305-0005  
G73500-0016  
G73500-0010  
G72500-0000  
Saddle Pad  
2
Saddle  
3
Hydraulic Unit  
4
Front Wheel Assembly  
Rear Caster Assembly  
Handle Grip  
5
6
7
Handle Assembly  
Handle Sleeve  
Bolt, M10x16  
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23L  
23R  
**  
U-joint  
Oil Filler Plug  
Return Spring, Lift Arm  
Cover  
Nut, M16  
Spring Washer, D16  
Bolt, M12  
Nut, M12  
Bolt, Handle Sleeve  
Spring Washer, D20  
Pin D12  
Roller  
Spring Washer, D10  
Left Side Return Spring, Handle  
Right Side Return Spring, Handle  
Seal Kit (includes a thru p)  
-
-
29023-M1  
Manual  
-
-
29025-L0  
Label  
**Repair Kit Contents:  
Item  
Description  
O-ring  
Qty  
1
Item  
Description  
Qty  
2
a
b
c
d
e
f
i
Oil Seal  
O-ring  
2
j
Back-up Washer  
O-ring 13x2.4  
O-ring 8x1.8  
O-ring 17x2.65  
Back-up Washer  
O-ring  
2
Back-up Washer  
U-cup  
1
k
l
1
1
1
Back-up Washer  
O-ring  
1
m
n
o
p
1
1
1
g
h
O-ring  
2
1
Washer, Metal  
2
Back-up Washer  
1
(**) Replacement requires special skills, knowledge, and equipment. Only an authorized service center may  
perform the repair and/or replacement of these items.  
9
ONE YEAR LIMITED WARRANTY  
For a period of one (1) year from date of purchase, SFA Companies will repair or replace, at its option,  
without charge, any of its products which fails due to a defect in material or workmanship under normal usage. This  
limited warranty is a consumer's exclusive remedy.  
Performance of any obligation under this warranty may be obtained by returning the warranted product, freight  
prepaid, to SFA Companies Warranty Service Department, 10939 N. Pomona Ave., Kansas City, MO 64153.  
Except where such limitations and exclusions are specifically prohibited by applicable law,  
(1) THE CONSUMER'S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF  
DEFECTIVE PRODUCTS AS DESCRIBED ABOVE.  
(2) SFA Companies SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGE OR LOSS  
WHATSOEVER.  
(3) ANY IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF  
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, SHALL BE LIMITED TO ONE YEAR,  
OTHERWISE THE REPAIR, REPLACEMENT OR REFUND AS PROVIDED UNDER THIS EXPRESS LIMITED  
WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER, AND IS PROVIDED IN LIEU OF ALL OTHER  
WARRANTIES, EXPRESS OR IMPLIED.  
(4)ANY MODIFICATION, ALTERATION, ABUSE, UNAUTHORIZED SERVICE OR ORNAMENTAL DESIGN VOIDS  
THIS WARRANTY AND IS NOT COVERED BY THIS WARRANTY.  
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not  
apply to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the  
above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also  
have other rights, which vary from state to state.  
SFA Companies  
10939 N. Pomona Ave. Kansas City, MO 64153  
888-332-6419  
10  
Note Page  
Contact:  
SFA Companies  
10939 N. Pomona Ave. Kansas City, MO 64153, U.S.A.  
Tel:(888)332-6419 Fax:(816)891-6599  
Note Page  
Contact:  
SFA Companies  
10939 N. Pomona Ave. Kansas City, MO 64153, U.S.A.  
Tel:(888)332-6419 Fax:(816)891-6599  

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