Zephyr Ventilation Hood AK7836ASX User Manual

Cypress  
AK7836ASX  
AK7842ASX  
AK7848ASX  
INTENDED FOR OUTDOOR COVERED PATIO OR LANAI AREA.  
Model number:  
Serial Number:  
Date of Purchase:  
Sales Dealer:  
AUG08.0101 © Zephyr Corporation  
READ AND SAVE THESE INSTRUCTIONS  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SAFETY NOTICE................................................................. 2-3  
LIST OF MATERIALS.......................................................  
4
INSTALLATION  
Ducting Calculation Sheet.......................................  
Mounting Height & Clearance................................  
Ducting Options...........................................................  
Specications ...............................................................  
Electrical.........................................................................  
5
6
7
8
9
Mounting the Range Hood...................................... 10  
Single and Dual Internal Blowers......................... 11  
Remote Blower Preparation................................... 12  
FEATURES & CONTROLS  
Touch Controls............................................................. 13  
MAINTENANCE  
Cleaning and Filter Removal.................................. 14  
Lights................................................................................ 15  
TROUBLESHOOTING................................................................ 16  
LIST OF PARTS AND ACCESSORIES.............................. 17  
1
Download from Www.Somanuals.com. All Manuals Search And Download.  
READ AND SAVE THESE INSTRUCTIONS  
WARNING  
TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY SOLID-STATE CONTROL DEVICE.  
WARNING  
TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:  
a. Use this unit only in the manner intended by the manufacturer, if you have questions, contact the manufacturer.  
b. Before servicing or cleaning unit, switch power off at service panel and lock panel to prevent power from being switched on accidentally.  
When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service  
panel.  
c. This unit must be grounded and protected by a GFCI.  
d. Suitable for use in damp locations only when installed in a GFCI PROTECTED branch-circuit.  
CAUTION  
For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors. Take care when using cleaning  
agents or detergents. Suitable for use in household cooking area.  
WARNING  
TO REDUCE THE RISK OF RANGE TOP GREASE FIRE:  
a. Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly  
on low or medium settings.  
b. Always turn hood ON when cooking at high heat or when aming food  
c. Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or lter.  
d. Use proper pan size. Always use cookware appropriate for the size of the surface element.  
e. Keep fan, lters and grease laden surfaces clean.  
f. Use high setting on hood only when necessary.  
g. Don’t leave hood unattended when cooking.  
h. Always use cookware and utensils appropriate for the type of and amount of food being prepared.  
WARNING  
TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP FIRE, OBSERVE THE FOLLOWING:  
a. SMOTHER FLAMES with a close-tting lid, cookie sheet, or metal tray, then turn off the burner. BE CAREFUL TO PREVENT BURNS.  
If the ames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT.  
b. NEVER PICK UP A FLAMING PAN – You may be burned.  
c. DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result.  
d. Use an extinguisher ONLY if:  
1. You know you have a Class ABC extinguisher, and you already know how to operate it.  
2. The re is small and contained in the area where it started.  
3. The re department is being called.  
4. You can ght the re with your back to an exit  
WARNING  
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:  
a. Installation work and electrical wiring must be done by qualied person(s) in accordance with all applicable codes and standards.  
Including re-rated construction.  
b. Sufcient air is needed for power combustion and exhausting of gases through the ue (chimney) of fuel burning equipment to prevent  
back-drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National  
Fire Protection Association (NFPA) and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and  
the local code authorities.  
c. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.  
d. Ducted fans must always vent to the outdoors.  
e. If this unit is to be installed over a tub or shower, it must be marked as appropriate for the application and be connected to a GFI  
(Ground Fault Interrupter protected branch circuit).  
g. NEVER place a switch where it can be reached from a tub or shower.  
h. Make sure the power is off before installing, wiring or maintenancing.  
2
Download from Www.Somanuals.com. All Manuals Search And Download.  
WARNING  
TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.  
CAUTION  
To reduce risk of re and to properly exhaust air outside - Do not vent exhaust air into spaces within walls, ceilings,  
attics, crawl spaces or garages.  
OPERATION  
Always leave safety grilles and lters in place. Without these components, operating blowers could catch onto hair, ngers  
and loose clothing.  
The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation,  
maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to  
negligence and the warranty of the unit automatically expires due to improper maintenance.  
ELECTRICAL REQUIREMENTS  
Important:  
Observe all governing codes and ordinances.  
It is the customer’s responsibility:  
-
-
To contact a qualied electrical installer.  
To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70  
latest edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and  
all local codes and ordinances.  
If codes permit and a separate ground wire is used, it is recommended that a qualied electrician determine that the  
ground path is adequate.  
Do not ground to a gas pipe.  
Check with a qualied electrician if you are not sure the range hood is properly grounded.  
Do not have a fuse in the neutral or ground circuit.  
*National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269  
** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575  
This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit  
protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to  
Electrical Diagram on product.  
A cable locking connector (not supplied) might also be required by local codes. Check with local requirements, purchase  
and install appropriate connector if necessary.  
AK7836ASX, 70 Watts, 0.58 Amps  
AK7842ASX, 70 Watts, 0.58 Amps  
AK7848ASX, 105 Watts, 0.87 Amps  
AC power listed above is for hood with lights only. See blower specs on our website for more AC power details.  
INTENDED FOR OUTDOOR COVERED PATIO OR LANAI AREA.  
SUITABLE FOR USE IN DAMP LOCATIONS WHEN INSTALLED IN A GFCI PROTECTED BRANCH-CIRCUIT.  
3
Download from Www.Somanuals.com. All Manuals Search And Download.  
MODELS: AK7836ASX, AK7842ASX, AK7848ASX  
PARTS SUPPLIED  
1 - Hood  
3 - Bafe lters (4 for AK7848ASX)  
2 - Halogen light bulbs (3 for AK7548ASX) (pre-installed)  
1 - 10” round transition adapter (for dual internal and external blowers)  
1 - External blower wiring (for external and in-line blower)  
1 - Hardware package  
HARDWARE PACKAGE CONTENTS  
Suction Cup (1)  
M4 x 2” (4)  
M4 x 1-1/2” (4)  
M4 x 1” (4)  
M4 x 8 (4)  
M4 x 16 (4)  
Wire Caps (3)  
PARTS NOT SUPPLIED  
- Ducting, conduit and all installation tools  
- Cable connector (if required by local codes)  
- Single Internal Blower (CBI-600B)  
- Dual Internal Blower (PBI-1100A)  
- External Blower (CBE-1000)  
- Wood Board to hang hood ( W x D x H)  
AK7836ASX - 34” x 3/4” x 4”  
- In-Line Blower (PBN-1000A)  
- Duct Cover Accessory  
AK7842ASX - 40” x 3/4” x 4”  
- Outdoor Hood Cover Accessory  
AK7848ASX - 46” x 3/4” x 4”  
4
Download from Www.Somanuals.com. All Manuals Search And Download.  
Equivalent number  
length x used  
Equivalent number  
length x used  
Duct pieces  
Duct pieces  
=
To t a l  
=
To t a l  
Ft.  
Ft.  
Ft.  
Ft.  
3-1/ 4” x 10” 1 Ft.  
x (  
x (  
x (  
x (  
)
)
)
)
=
=
=
=
Ft.  
6” Round  
wall cap  
30 Ft.  
x (  
)
=
Rect.,  
straight  
with damper  
6” Round,  
straight  
1 Ft.  
Ft.  
Ft.  
6” Round,  
roof cap  
30 Ft.  
1 Ft.  
x (  
x (  
)
)
=
=
7”-10” Round, 1 Ft.  
straight  
6” roundto  
3-1/ 4” x 10”  
rect.  
transition  
3-1/ 4” x 10” 15 Ft.  
Ft.  
6” roundto  
3-1/ 4” x 10”  
rect.  
16 Ft.  
x (  
)
=
0
Rect.90  
elbow  
transition  
0
Ft.  
3-1/ 4” x 10” 9 Ft.  
x (  
)
=
90 elbow  
0
Rect.45  
elbow  
Ft.  
Ft.  
7” - 10”  
Round,  
15 Ft.  
9 Ft.  
x (  
x (  
)
)
=
=
0
90 elbow  
Ft.  
Ft.  
3-1/ 4” x 10” 24 Ft.  
x (  
x (  
)
)
=
=
0
Rect.90  
7” - 10”  
Round,  
flat elbow  
0
45 elbow  
3-1/ 4” x 10” 30 Ft.  
Rect.  
wall cap  
with damper  
Ft.  
Ft.  
Ft.  
7” - 10”  
30 Ft.  
30 Ft.  
8 Ft.  
x (  
x (  
x (  
)
)
)
=
=
=
Round  
wall cap  
with damper  
Ft.  
Ft.  
3-1/ 4” x 10” 5 Ft.  
Rect.to  
6” round  
transition  
x (  
x (  
)
)
=
=
7” - 10”  
Round,  
roof cap  
7” roundto  
3 1/ 4” x 10”  
rect.  
3-1/ 4” x 10” 20 Ft.  
Rect.to  
6” round  
transition  
transition  
0
90 elbow  
Ft.  
7” roundto  
3-1/ 4” x 10”  
rect.  
23 Ft.  
x (  
)
=
Ft.  
6” Round,  
15 Ft.  
9 Ft.  
x (  
x (  
)
)
=
=
0
90 elbow  
transition  
0
90 elbow  
Ft.  
Ft.  
6” Round,  
Subtotal column2 =  
Subtotal column1 =  
Ft.  
Ft.  
Ft.  
0
45 elbow  
Subtotal column1 =  
Total ductwork  
=
Maximum Duct Length: For satisfactory air movement,  
the total duct length should not exceed 100 equivalent feet.  
5
Download from Www.Somanuals.com. All Manuals Search And Download.  
Minimum mount height between range top to hood  
bottom should be no less than 30”.  
Maximum mount height should be no higher than  
36”.  
12”*  
It is important to install the hood at the proper  
mounting height. Hoods mounted too low could  
result in heat damage and re hazard; while hoods  
mounted too high will be hard to reach and will  
lose its performance and efciency.  
18"  
If available, also refer range manufacturer’s height  
clearance requirements and recommended hood  
mounting height above range.  
Min 30" - Max 36"  
Vertical Ducting:  
36"  
6” round minimum (singe blower)  
10” round minimum (dual, in-line, and external  
blowers)  
No horizontal option available  
*shown with 12" duct cover  
DUCTING  
A minimum of 6” round or 3-1/4” x 10” rectangular  
duct must be used to maintain maximum air ow  
efciency for single blower and 10” round duct for  
dual, in-line, and external blowers.  
Always use rigid type metal ducts only. Flexible  
ducts could restrict air ow by up to 50%.  
Also use calculation (on page 5) to compute total  
available duct run when using elbows, transitions  
and caps.  
ALWAYS, when possible, reduce the number or  
transitions and turns. If long duct run is required,  
increase duct size.  
If turns or transitions are required; install as far  
away from hood duct output and as far apart,  
between the two as possible.  
6
Download from Www.Somanuals.com. All Manuals Search And Download.  
WARNING FIRE HAZARD  
NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling, attics or garages.  
All exhaust must be ducted to the outside.  
Use metal ductwork only.  
Fasten all connections with sheet metal screws and tape all joints with certied Silver Tape or Duct Tape.  
Some Ducting Options  
Roof Pitch w/  
Flashing & Cap  
External  
Blower  
Side wall cap  
w/ gravity damper  
In-Line  
Blower  
Side wall cap  
w/ gravity damper  
Soffit or crawl space  
7
Download from Www.Somanuals.com. All Manuals Search And Download.  
Marine Grade 316S Body  
12”  
13 3/16”  
*10 ”  
2 5/16”  
1 1/8”  
2 1/16”  
4 5/16”  
2”  
5 9/16”  
6 7/16”  
8 9/16”  
2 11/16”  
18”  
ext elec  
blwr k/o  
k/o  
4”  
C
L
27”  
*10” transition used with dual,  
external and in-line blowers.  
top  
side  
2”  
5-7/8”  
35 15/16” (36”)  
41 15/16” (42”)  
47 15/16” (48”)  
front  
8
Download from Www.Somanuals.com. All Manuals Search And Download.  
ELECTRICAL  
WARNING  
All Electrical work must by performed by qualied electrician or person with similar technical know  
how and background.  
For personal safety, remove house fuse or open circuit breaker before beginning installation. Do not use  
extension cord or adapter plug with this appliance.  
Follow national electrical codes or prevailing local codes and ordinances.  
Electrical Supply:  
This appliance requires a 120V 60Hz electrical supply, and connected to an individual, properly grounded  
branch circuit, protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire w/  
ground. Please also refer Electrical Diagram labeled on product.  
Cable Lock:  
A cable locking connector (not supplied) might also be required by local codes. Check with local requirements  
and codes, purchase and install appropriate connector if necessary.  
!
CAUTION: This unit must be grounded and protected by a GFCI.  
Suitable for use in damp locations only when installed in a GFCI PROTECTED branch-circuit.  
Cable Lock  
9
Download from Www.Somanuals.com. All Manuals Search And Download.  
!
CAUTION: At least two installers are  
required due to the weight and size of the  
hood.  
C/L  
1. Measure distance from range top to hood bottom (30” min) Level  
B
A
wood board  
and mark line A.  
4”  
2. Plum and mark center line.  
12 3/8”  
3. Mark mounting height line B. (12 3/8” from line A)  
(This is the top of the board used to hang the hood)  
4. Mark center line of wood board and align top of board with line B.  
Secure wood board to studs using (4) M4 wood screws. Wood Board  
Dimensions: (W x D x H)  
min  
30”  
AK7836ASX - 34” x 3/4” x 4”  
AK7842ASX - 40” x 3/4” x 4”  
AK7848ASX - 46” x 3/4” x 4”  
5. Hang hood on wood board and secure using (4) M4 x 16 screws.  
NOTE: Due to the weight of this hood, ensure that the wood strip  
is attached to every available stud, not into the drywall alone.  
6. Install blower(s). Turn to page 11 for blower installation  
instructions.  
7. Install electrical.  
C/L  
8. Install duct work and duct tape.  
9. Power up hood and check for leaks around duct tape.  
10. Install optional accessories: duct cover (g. 2). For more detailed  
fig. 1  
instructions refer to manual included with each accessory.  
11. Reinstall bafe lters.  
fig. 2  
10  
Download from Www.Somanuals.com. All Manuals Search And Download.  
CBI-600B AND PBI-1100A BLOWER INSTALLATION  
2. Connect male end of blower wire to female plug  
1. Position blower plate over bracket on inside  
back of hood and pivot up. Secure plate to hood  
with (2) 10x3/16” screws. (blower pictured is a  
PBI-1100A)  
in the hood. (plug is located inside the hood  
behind the control panel)  
3. Single Blower – Connect 6” round duct work to  
blower collar.  
Dual Blower – Place 10” round adapter on top of  
hood and secure with (4) M4x8 screws.  
Connect 10” round duct work to 10” round  
adapter.  
11  
Download from Www.Somanuals.com. All Manuals Search And Download.  
CBE-1000 EXTERNAL OR PBN-1000A IN-LINE BLOWER INSTALLATION  
2. Install threaded end of external blower wiring  
1. Place 10” round adapter on top of hood and  
secure with (4) M4x8 screws. Connect 10”  
round duct work to 10” round adapter.  
through external blower wiring knock out  
located inside the hood.  
3. Place cap over threaded end of external blower  
wiring and secure by turning clockwise.  
4. Connect 6 pin male connector from external  
blower wiring to 6 pin female connector on  
control board wire inside hood. Secure green  
ground wire from external blower wiring to  
ground screw on hood.  
REMOTE BLOWER: WIRING DIAGRAM  
White (common)  
Black (high)  
Blue (med)  
Red (low)  
Remote Blower  
Wiring Box  
(hood)  
Junction Box  
(Remote Blower)  
Green (ground)  
NOTE: For instructions on mounting the external and in-line blowers, please refer to the manual included  
12  
Download from Www.Somanuals.com. All Manuals Search And Download.  
1 Lights On/Off  
2
Adjust Blower Level (2 Speeds)  
1
2
Light On/Off  
By pressing  
, the light is switched On and Off. is on,  
is off.  
Blower Speed Selection  
The 2 speed levels are selected by switching to  
for level one and  
for level two.  
Switching the rocker switch to middle  
will turn off the blower.  
13  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SURFACE MAINTENANCE:  
Clean periodically with hot soapy water and clean cotton cloth. Do not use corrosive or abrasive detergent,  
or steel wool/scouring pads which will scratch and damage surface. Do not use products containing chlorine  
bleach or orange cleaners.  
For heavier soil use liquid degreaser.  
After cleaning, you may use non-abrasive stainless steel polish/ cleaners, to polish and buff out the stainless  
luster and grain. Always scrub lightly using a micro ber or clean cotton cloth and with grain.  
Stainless Steel Bafe Filters  
The stainless steel bafe lters are intended to trap residue and grease from cooking. Although the lters  
should never need replacing, they are required to be cleaned every 30 days or more often depending on  
cooking habits.  
Filters may be placed in dishwasher at low heat or soaked in hot soapy water Dry lters and re-install before  
using hood.  
Removing Bafe Filters  
1. Push lter toward back of range hood using handles.  
2. Pivot front of lter downward.  
3. Remove lter by pulling away from hood.  
Replacing Bafe Filters  
1
Hood Model:  
AK7836ASX  
AK7842ASX  
AK7848ASX  
Part No.  
Qty. to Order.  
50210009  
50210009  
50210009  
3
3
4
2
!
CAUTION: If this hood is installed in a salt water  
area (e.g. coast), rinse all surfaces once a week  
with clear water even if the hood is not used.  
Wipe and dry completely after rinsing.  
3
14  
Download from Www.Somanuals.com. All Manuals Search And Download.  
REPLACING LIGHT BULBS  
CAUTION: Light bulb becomes extremely hot when turned on.  
DO NOT touch bulb until switched off and cooled. Touching hot bulbs could cause serious burns.  
Make sure all power is turned off and bulbs are not hot.  
Remove by turning bulb counter clockwise. Note: Bulb does not unscrew; it turns 60 degrees, stops and  
falls out.  
If bulbs are difcult to turn due to prolonged use, rmly attach a glass suction cup approximately the  
diameter of the bulb or use a rubber/latex glove and turn counter clockwise.  
Replacement bulbs are available at specialty lighting stores. Purchase type MR16 (GU-10) 35W halogen.  
For Zephyr part numbers please turn to page 17 of the manual.  
15  
Download from Www.Somanuals.com. All Manuals Search And Download.  
TROUBLESHOOTING PROCEDURES FOR CYPRESS  
Issue  
Cause  
What to do  
After installation, 1. The power source is not turned ON.  
the unit doesn’t  
1. Make sure the circuit breaker and the unit’s  
power is ON.  
work.  
2. The power line and the cable locking connector  
2. Check the power connection with the unit is  
connected properly.  
is not connecting properly.  
3. The switch board and control board wirings are  
disconnected.  
3. Make sure the wirings between the switch  
board and control board are connected  
properly.  
4. The wires on control board are loose.  
4. Make sure the wires on the control board are  
connected properly.  
5. The switch board or control board is defective.  
5. Change the switch board or control board.  
1. Change the motor.  
Light works,  
but motor is not  
turning.  
1. The motor is defective, possible seized.  
2. The thermally protected system detects if the  
motor is too hot to operate and shuts the motor  
down.  
2. The motor will function properly after the  
thermally protected system cool down.  
3. Damaged capacitor.  
3. Change the capacitor.  
4. The motor wire is not connected.  
4. Make sure the motor wire is plugged into the  
molex connector.  
The unit is  
vibrating.  
1. The motor is not secure in place.  
2. Damaged blower wheel.  
1. Tighten the motor in place.  
2. Change the blower.  
3. The hood is not secured in place.  
1. Defective halogen bulb.  
3. Check the installation of the hood.  
1. Change the halogen bulb.  
2. Tighten the light bulb.  
The motor is  
working, but the  
lights are not.  
2. The light bulb is loose.  
3. The wires on the control board are loose.  
3. Make sure the wires on control board are  
connected properly.  
The hood is  
not venting out  
properly.  
1. The hood might be hanging to high from the  
cook top.  
1. Adjust the distance between the cook top and  
the bottom of the hood within 26” and 36”  
range.  
2. The wind from the opened windows or opened  
doors in the surrounding area are affecting the  
ventilation of the hood.  
2. Close all the windows and doors to eliminate  
the outside wind ow.  
3. Blockage in the duct opening or duct work.  
3. Remove all the blocking from the duct work or  
duct opening.  
4. The direction of duct opening is against the wind. 4. Adjust the duct opening direction.  
5. Using the wrong size of ducting.  
5. Change the ducting to correct size.  
1. Make sure the heat lamp power is ON.  
2. Change the heat lamp bulb.  
3. Tighten the heat lamp bulb.  
1. Change the metal lter.  
Heat lamp is not 1. Toggle switch is not in the on position.  
working.  
2. Heat lamp bulb is defective.  
3. Heat lamp bulb is loose.  
Metal lter is  
1. Metal lter is loose.  
vibrating.  
2. Spring clip is broken.  
2. Change the spring clip.  
16  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DESCRIPTION  
PART #  
Replacement Parts  
Light Bulb MR16 (GU10) 35W (each)  
Bafe Filter (each)  
Z0B-0023  
50210009  
Optional Accessories  
Single Internal Blower  
Dual Internal Blower  
External Blower  
CBI-600B  
PBI-1100A  
CBE-1000  
PBN-1000A  
AK0636AB  
AK0642AB  
AK0648AB  
AK0736AS  
AK0742AS  
AK0748AS  
In-Line Blower  
Vinyl Cover (36”)  
Vinyl Cover (42”)  
Vinyl Cover (48”)  
12” Duct Cover (36”)  
12” Duct Cover (42”)  
12” Duct Cover (48”)  
17  
Download from Www.Somanuals.com. All Manuals Search And Download.  

Weider Home Gym WEBE06351 User Manual
Whirlpool Air Conditioner ACE082XH0 User Manual
Whirlpool Range W10200359C User Manual
Wintal TV Receiver STB1HD User Manual
Xantech Network Card 480B 00 User Manual
Xerox Oven CH60DPCF User Manual
Xpress Automobile Accessories DBALL User Manual
Yamaha Motorcycle Breeze User Manual
Zanussi Convection Oven 239505 User Manual
Zanussi Washer Dryer ZKI245 User Manual