| PROwatt™ 600   Inverter   Owner’s Guide   Download from Www.Somanuals.com. All Manuals Search And Download.   PROwatt 600 Inverter   Owner’s Guide   Download from Www.Somanuals.com. All Manuals Search And Download.   About Xantrex   Xantrex Technology Inc. is a world-leading supplier of advanced power   electronics and controls with products from 50 watt mobile units to 1 MW utility-   scale systems for wind, solar, batteries, fuel cells, microturbines, and backup   power applications in both grid-connected and stand-alone systems. Xantrex   products include inverters, battery chargers, programmable power supplies, and   variable speed drives that convert, supply, control, clean, and distribute electrical   power.   Trademarks   PROwatt is a trademark of Xantrex International. Xantrex is a registered   trademark of Xantrex Technology Inc.   Other trademarks, registered trademarks, and product names are the property of   their respective owners and are used herein for identification purposes only.   Notice of Copyright   PROwatt 600 Owner’s Guide © January 2001 Xantrex International. All rights   reserved.   Disclaimer   While every precaution has been taken to ensure the accuracy of the contents of   this guide, Xantrex International assumes no responsibility for errors or   omissions. Note as well that specifications and product functionality may change   without notice.   Date and Revision   January 2001, Revision 1   Part Number   445-0115-01-01   Contact Information   Email: [email protected]   Phone: 1-800-670-0707   Fax:   1-800-994-7828   Download from Www.Somanuals.com. All Manuals Search And Download.   About This Guide   Purpose   The PROwatt 600 Owner’s Guide contains information that   enables individuals to install, operate, and troubleshoot the   PROwatt 600 Inverter.   Scope   The guide provides safety guidelines, detailed information   for designing an installation, procedures for installing the   inverter, as well as operating and troubleshooting   information. It does not provide details about particular   brands of batteries. You need to consult individual battery   manufacturers for this information.   Audience   The guide is intended for anyone who needs to install and   operate the PROwatt™ 600 Inverter.   Download from Www.Somanuals.com. All Manuals Search And Download.   About This Guide   Organization   This guide has four chapters and four appendixes.   Chapter 1, “Introduction”, outlines the main performance and   safety features of the PROwatt 600 Inverter. Reading this   chapter will give you a clear understanding of the inverter’s   capabilities.   Chapter 2, “Installation”, outlines the inverter’s main   physical features. This information will give you a good   orientation to the product before you install it. The chapter   then goes on to explain how to plan and complete an effective   installation.   Chapter 3, “Operation”, provides information about turning   to read the front panel indicators to monitor the system. The   chapter also provides information about battery charging and   routine maintenance.   Chapter 4, “Troubleshooting”, explains how to identify and   solve problems that can occur with the inverter.   physical specifications.   Appendix B, “Battery Types and Sizes”, provides   background information about battery types as well as   information that will allow you to calculate the size and   number of batteries your system requires.   Appendix C, “Alternators and Charging Systems”, describes   charging system components and explains how to design a   charging system for your installation.   Appendix D,“Product and System Information” , contains the   product’s warranty, explains how to return a product for   service, and describes how to prepare for a call to Xantrex   Customer Service.   iv   Download from Www.Somanuals.com. All Manuals Search And Download.   About This Guide   Conventions Used   The following conventions are used in this guide.   WARNING   Warnings identify conditions that could result in   personal injury or loss of life and appear in this   form.   CAUTION   Cautions identify conditions or practices that could   result in damage to the PROwatt unit or to other   equipment.   Note: Notes describe additional information which may   add to your understanding of how to use the inverter.   Related Information   You can find more information about Xantrex   Technology Inc. as well as its products and services at   v Download from Www.Somanuals.com. All Manuals Search And Download.   vi   Download from Www.Somanuals.com. All Manuals Search And Download.   Important Safety Information   WARNING   ™ Before installing and using your PROwatt 600   Inverter, read and save these safety instructions.   General Precautions   1. Before installing and using the inverter, read all   appropriate sections of this guide and any cautionary   markings on the inverter and the batteries.   2. Do not operate the inverter if it has received a sharp   damaged, see “Warranty” on page 42 and “Return   Material Authorization Policy” on page 43.   3. Do not dismantle the inverter; it contains no user   serviceable parts. Attempting to service the unit yourself   could cause electrical shock or fire. Internal capacitors   remain charged after all power is disconnected. See   page 43 for instructions on obtaining service.   4. To reduce the risk of electrical shock, disconnect both   AC and DC power from the inverter before working on   any circuits connected to the inverter. Turning off the   front panel On/Off will not reduce this risk.   5. Protect the inverter from rain, snow, spray, and bilge   water.   6. To reduce the risk of overheating or fire, keep the   ventilation openings clear, and do not install the inverter   in a zero-clearance compartment.   vii   Download from Www.Somanuals.com. All Manuals Search And Download.   Explosive Gas Precautions   Explosive Gas Precautions   1. Batteries generate explosive gases during normal   operation. Be sure you follow all relevant instructions   exactly before installing or using your inverter.   2. This equipment contains components which tend to   produce arcs or sparks. To prevent fire or explosion, do   not install the inverter in compartments containing   batteries or flammable materials or in locations that   require ignition-protected equipment. This includes any   space containing gasoline-powered machinery, fuel   tanks, as well as joints, fittings, or other connections   between components of the fuel system.   Precautions When Working With Batteries   1. Follow all instructions published by the battery   manufacturer and the manufacturer of the equipment in   which the battery is installed.   2. Make sure the area around the battery is well ventilated.   3. Never smoke or allow a spark or flame near the engine or   battery.   4. Use caution to reduce the risk of dropping a metal tool on   the battery. It could spark or short circuit the battery or   other electrical parts and could cause an explosion.   5. Remove metal items like rings, bracelets, and watches   when working with lead-acid batteries. These batteries   produce a short-circuit current high enough to weld a ring   or the like to metal, and thus cause a severe burn.   6. If you need to remove a battery, always remove the   positive terminal from the battery first. Make sure all   accessories are off so you don’t cause an arc.   viii   Download from Www.Somanuals.com. All Manuals Search And Download.   Precautions For Using Rechargeable Appliances   Precautions For Using Rechargeable   Appliances   Most battery-operated equipment uses a separate charger or   transformer that is plugged into an AC receptacle and   produces a low voltage output. If the label on the AC adapter   or charger states that the adapter or charger produces a low   voltage AC or DC output (less than 30 volts), the PROwatt   can power this charger or adapter safely.   Some rechargers for small nickel-cadmium batteries can be   damaged if connected to the PROwatt 600 Inverter. Do not   use the following with the PROwatt 600 Inverter:   • Small battery-operated appliances like flashlights, razors,   and night lights that can be plugged directly into an AC   receptacle to recharge   • Chargers for battery packs used in hand power tools.   These chargers display a warning label stating that   dangerous voltages are present at the battery terminals   AC Wiring Warning   Do not connect the PROwatt 600 Inverter to AC distribution   wiring.   The PROwatt is designed to be connected directly to standard   electrical and electronic equipment. Do not connect it to   household or recreational vehicle AC distribution wiring. Do   not connect it to any AC load circuit in which the neutral   conductor is connected to ground (earth) or to the negative of   the DC (battery) source. Doing so will destroy the unit.   ix   Download from Www.Somanuals.com. All Manuals Search And Download.   x Download from Www.Somanuals.com. All Manuals Search And Download.   Precautions For Using Rechargeable Appliances - - - - - - - - - - - ix   1 Introduction   2 Installation   AC Wiring Warning- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4   Materials - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6   Planning Your Installation- - - - - - - - - - - - - - - - - - - - - - - - - - - - 7   Calculating Battery Requirements - - - - - - - - - - - - - - - - - - - - - 7   Choosing a Charging System - - - - - - - - - - - - - - - - - - - - - - - - 7   Choosing a Location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8   Mounting the Inverter- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9   xi   Download from Www.Somanuals.com. All Manuals Search And Download.   Contents   3 Operation   Input Voltage - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18   4 Troubleshooting   A Specifications   Electrical Performance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26   Physical - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26   B Battery Types and Sizes   Battery Types - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28   xii   Download from Www.Somanuals.com. All Manuals Search And Download.   Contents   Deep-Cycle Lead-Acid Batteries - - - - - - - - - - - - - - - - - - - - - 29   Battery Size - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 29   Estimating Battery Requirements - - - - - - - - - - - - - - - - - - - - - - 31   Using Your Vehicle’s Standard Engine Alternator - - - - - - - - - 38   Warranty - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 42   Return Material Authorization Policy - - - - - - - - - - - - - - - - - - - 43   Return Material Procedure - - - - - - - - - - - - - - - - - - - - - - - - - - 43   Information About Your System - - - - - - - - - - - - - - - - - - - - - - 45   Index - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 47   xiii   Download from Www.Somanuals.com. All Manuals Search And Download.   xiv   Download from Www.Somanuals.com. All Manuals Search And Download.   Introduction   1 Congratulations on your purchase of the   PROwatt™ 600 Inverter! As part of the   PROwatt Inverter family, the PROwatt 600   has been designed to give you quality power,   ease of use, and outstanding reliability.   Please take a few moments to read this   chapter to familiarize yourself with the   PROwatt 600’s main performance and   protection features.   Download from Www.Somanuals.com. All Manuals Search And Download.   Quality Power and Ease of Use   Quality Power and Ease of Use   The PROwatt 600 Inverter is a professional-quality, mid-   range inverter designed to handle a variety of household and   commercial applications including large screen TVs, VCRs,   computer systems, bread makers, blenders, fans, and small   power tools.   Superior features and rugged durability have been combined   with extreme ease of use:   • • • The unit is compact, light weight, and easy to install.   The easy-to-read indicators on the front panel.   Low standby battery demand means you don’t have to   worry about draining your battery if you leave the   inverter on for a few days. When the inverter is on but is   not powering any loads, the draw on the battery is less   than 300mA.   Comprehensive Protection   The PROwatt 600 Inverter comes equipped with numerous   protection features to guarantee you safe and worry-free   operation:   Low battery alarm Alerts you if the battery has become   discharged to 10.7V or lower.   Automatic low voltage shutdown feature Protects the battery   from becoming completely discharged if the battery voltage   drops below 10V.   High voltage shutdown feature Protects the inverter if the   input voltage rises to 15V or more.   Over temperature shutdown feature Turns the inverter off if   the temperature rises above an acceptable level.   2 Download from Www.Somanuals.com. All Manuals Search And Download.   Installation   2 Chapter 2 explains how to install the   PROwatt 600 Inverter.   Installing the PROwatt 600 is   straightforward. Here’s a summary of the   five main steps:   • • • • • Plan the installation.   Choose a location.   Mount the inverter.   Connect the chassis ground.   Connect the DC cables.   Remember: the better your planning, the   better the performance you will receive from   the PROwatt 600 Inverter.   3 Download from Www.Somanuals.com. All Manuals Search And Download.   AC Wiring Warning   AC Wiring Warning   WARNING   Do not connect the PROwatt 600 Inverter to AC   distribution wiring.   The PROwatt is designed to be connected directly to standard   electrical and electronic equipment. Do not connect it to   household or recreational vehicle AC distribution wiring. Do   not connect it to any AC load circuit in which the neutral   conductor is connected to ground (earth) or to the negative of   the DC (battery) source. Doing so will destroy the unit.   Safety Instructions   Before you install the PROwatt 600:   • • Review the “Important Safety Information” on page vii.   Read and follow all Warnings and Cautions in this   chapter.   PROwatt 600 Materials   Your PROwatt 600 Inverter package includes:   1 PROwatt 600 Inverter   1 Owner’s Guide   • • If either of these items is missing or is unsatisfactory in any   way, please contact Xantrex Customer Service:   Phone: 1-800-670-0707   Fax:   1-800-994-7828   Email: [email protected]   As soon as you unpack your inverter, be sure to record the   product information asked for on page 45. Then take a minute   to familiarize yourself with the front and back panel features.   4 Download from Www.Somanuals.com. All Manuals Search And Download.   Front Panel (AC End)   Front Panel (AC End)   POWER LED   FAULT LED   AC Power Receptacles   Ventilation   Openings   On/Off Switch   POWER   FAULT   ON   OUTPUT   115Vac   60Hz   OFF   Figure 1   Front Panel (AC End)   Back Panel (DC End)   Ventilation   Openings   Negative and Positive   DC Cabling Terminals   Chassis Ground   Screw   Figure 2   Back Panel (DC End)   5 Download from Www.Somanuals.com. All Manuals Search And Download.   Installation Tools and Materials   Installation Tools and Materials   Tools   ❐ Wire stripper   ❐ Slot head screwdriver   ❐ Wrench(es) for DC terminals   ❐ Drill   Materials   ❐ 4 corrosion-resistant fasteners sized #10 or larger for   mounting the inverter   ❐ Copper DC cable sized appropriately for your installation   ❐ Lugs and terminals for the DC cables as well as   appropriate tools (e.g. crimping tool). (You may find it   convenient to have the crimp connectors attached by the   company that sells you the cable.)   ❐ DC fuse(s) Bussman ANL-80 or a Gould type A3T80   Class T fuse with fuse holder   ❐ Appropriately sized copper cable for the chassis ground   ❐ Battery isolator   ❐ Alternator controller*   ❐ High-output alternator*   * Consult Appendix B and Appendix C to determine whether   you need these components.   6 Download from Www.Somanuals.com. All Manuals Search And Download.   Planning Your Installation   Planning Your Installation   Before doing anything else, you need to determine how you   will be using your PROwatt 600 and on the basis of that,   design a power system that will give the best performance.   The more thorough your planning, the better your power   needs will be met. In particular, you need to:   • • Calculate your battery requirements   Choose an effective charging system   Calculating Battery Requirements   Battery type and size strongly affect performance of the   PROwatt 600. Therefore, you must identify the type of loads   your inverter will be powering. Once you know how much   power you will be using, you can determine how much   battery capacity you need. Xantrex recommends that you   purchase as much battery capacity as possible.   Consult Appendix B “Battery Types and Sizes” on page 27   for a detailed explanation of how to determine the appropriate   number and size of batteries for your installation.   CAUTION   The PROwatt 600 must only be connected to a   battery that has a nominal output of 12 volts. It will   not operate when connected to a 6 volt battery and   will be damaged if connected to a 24 volt battery.   Choosing a Charging System   Your charging system must be appropriate for your inverter   installation. This will ensure that power is available when   you need it and that your batteries remain in top condition.   Inadequate charging will degrade system performance, and   the wrong type of charger will reduce battery life.   Consult Appendix C “Alternators and Charging Systems” on   page 37 for information that will explain how to design an   effective charging system.   7 Download from Www.Somanuals.com. All Manuals Search And Download.   Choosing a Location   Choosing a Location   WARNING   The PROwatt 600 contains components that tend to   produce arcs or sparks. To prevent fire or explosion,   do not install the PROwatt in compartments   containing batteries or flammable materials or in   locations that require ignition-protected equipment.   WARNING   To reduce the risk of fire, do not cover or obstruct the   ventilation openings. Do not install the PROwatt 600   in a zero-clearance compartment. Overheating may   result.   The PROwatt 600 Inverter should only be installed in a   location that meets these requirements:   Dry   Do not allow water or other liquids to drop or splash   on the PROwatt 600.   Cool   Ambient air temperature should be between 32º F   and 105º F (0º C and 40º C)—the cooler the better   within this range.   Ventilated   Safe   Leave at least 2 inches (5 cm) clearance around the   PROwatt 600 for air flow. Ensure that ventilation   openings at the front and rear are not obstructed.   Do not install the inverter in the same compartment   as batteries or in any compartment capable of storing   flammable liquids like gasoline.   Close to   battery   DC cables must be shorter than 4 feet (1.2 m) each.   Longer AC wires are preferable to longer DC wires.   Protected   Do not mount the inverter where it will be exposed to   from battery battery gases. These are very corrosive, and   gases   prolonged exposure will damage the inverter.   8 Download from Www.Somanuals.com. All Manuals Search And Download.   Mounting the Inverter   Mounting the Inverter   To mount the PROwatt 600 Inverter:   1. Turn off the inverter’s On/Off switch.   2. Select an appropriate mounting location and orientation.   The PROwatt must be oriented in one of these two ways:   • Horizontally on a vertical surface. (The ventilation   openings must not point up or down.)   • On or under a horizontal surface   3. Mark the positions of the four mounting screws, and   pilot-drill the mounting holes.   4. Fasten the inverter using corrosion-resistant hardware   sized #10 or larger.   Connecting the Chassis Ground   WARNING: Electrical Shock Hazard   Never operate the PROwatt 600 without   connecting the chassis to ground. Electrical shock   hazard could result.   This inverter does not provide isolation between   the DC and AC circuits. Therefore the AC line and   neutral are both “hot” relative to battery negative.   The ground pins of the AC output receptacles are   connected to the battery negative as is the chassis   of the inverter.   The PROwatt 600 has a screw terminal labeled CHASSIS   GND on the rear panel as shown in Figure 1. This is to be   used to connect the inverter’s chassis to the ground. To   connect the chassis to ground, follow the guidelines below.   9 Download from Www.Somanuals.com. All Manuals Search And Download.   Connecting DC Cables   Grounding Locations   The chassis ground terminal must be connected to a   grounding point, which varies depending on where you   install the PROwatt 600. Follow the guidelines that   correspond to your type of installation.   Vehicle Connect the CHASSIS GND screw to the vehicle’s   chassis using 8 AWG copper wire (preferably with green/   yellow insulation).   Marine Connect the CHASSIS GND screw to the boat’s DC   grounding bus or the engine’s negative bus using 6 AWG   copper wire that has insulation rated at 90º C.   Fixed Location (residential, for example). Connect the   CHASSIS GND screw to your system’s DC grounding point   using 6 AWG wire. The system’s grounding point will   usually be the AC service entrance grounding point or a   separate ground rod. For a solar PV (photovoltaic)   installation, this is usually the same ground rod used to   ground the PV array.   Connecting DC Cables   Proper cables and wiring are essential to effective operation   of the PROwatt 600. Because the PROwatt 600 has a low   voltage, high current input, low-resistance wiring between   the battery and the inverter is essential to deliver the   maximum amount of usable energy to your load.   Cabling Guidelines   Deviating from these guidelines will cause excessive voltage   drop or melting of the cable and/or connectors. The inverter   may also shut down or fail to operate some loads.   • Make sure each cable between the inverter and the   battery is no longer than 4 feet (1.2 m).   • Use 4 AWG copper (90º C insulation rating).   10   Download from Www.Somanuals.com. All Manuals Search And Download.   Connecting DC Cables   • than copper cable of the same size, and it is difficult to   make good, low-resistance connections to aluminum.   Cabling Procedure   Follow the procedure given below and consult Figure 3 and   Figure 4 for details that are specific to your installation.   FROM ALTERNATO R   OR C HARGER   ISOLATOR   G ROU ND TO   VEHICLE   C HASSIS   FUSE OR   DEEP-CYCLE   AU XILIARY   BATTERY   VEHICLE   STARTING   BATTERY   TO DC   LOADS   CIRCUIT   BREAKER   G RO UND TO   VEHICLE   CHASSIS   FUSE OR   CIRCUIT   BREAKER   TO VEHICLE   GROUND TO   VEH ICLE   CHASSIS   600   PROwatt   Figure 3 Installation for Normal Loads   11   Download from Www.Somanuals.com. All Manuals Search And Download.   Connecting DC Cables   FR O M ALTER N ATO R   O R C H ARG ER   IS O LATO R   FUS E O R   D EEP -CY CLE   AU XILIA RY   BATTE RY   VE HICLE   STA RTING   B ATTERY   TO DC   LO AD S   CIRC U IT   BR EA KER   G RO U ND TO   VE HIC LE   C HA SSIS   G RO U ND TO   V EH IC LE   C HA SS IS   TO VEH IC LE   D EEP -CY CLE   AU XILIA RY   BATTE RY   FU SE O R   CIR C U IT   BR EAK ER   G RO UN D TO   V EH ICLE   C HASS IS   600   PROwatt   Figure 4 Installation for Heavy Loads   Cabling Procedure   To connect the DC cables:   1. Cut the cables to the correct length.   2. Strip the appropriate amount of insulation from one end   of each cable and attach the connectors that will join the   cables to the battery, battery isolator switch, or fuse   block. The connectors you use must create a permanent,   low-resistance connection.   12   Download from Www.Somanuals.com. All Manuals Search And Download.   Connecting DC Cables   If you are using crimp connectors, use the tool   recommended by the terminal manufacturer. Make sure   no stray wires protrude from the terminal. (You can also   have the crimp connectors attached by the company that   sells you the cable.)   3. Strip about 1/2 inch (1.25cm) from the ends of the cables   that will be connected to the inverter.   4. Install a fuse and fuse holder in the cable that will be used   for the positive side of the DC circuit. The fuse must be   as close to the battery as possible, must be rated for DC   circuits, rated 80A max, and have a short-circuit interrupt   rating that exceeds the short-circuit current available   from the battery.   Xantrex recommends a Bussman ANL-80 fuse or a   Gould type A3T80 Class T fuse, or equivalent for   installations requiring a “code fuse”.   5. Insert the stripped ends of the cables into the cabling   terminals on the rear of the inverter and tighten the   screws securely. The red terminal is positive (+); the   black terminal is negative (–). See Figure 2.   6. Attach the connector on the negative cable to the   negative battery terminal. Make a secure connection.   Loose connectors cause excessive voltage drop and may   cause overheated wires and melted insulation.   CAUTION: Reverse Polarity   Power connections to the PROwatt 600 must be   positive to positive and negative to negative.   A reverse polarity connection (positive to negative)   will blow a fuse in the inverter and may cause   permanent damage. Your warranty does not cover   damage caused by a reverse polarity connection.   13   Download from Www.Somanuals.com. All Manuals Search And Download.   Connecting DC Cables   7. Before proceeding, make sure that the cable you have just   installed connects the negative terminal of the inverter to   the negative terminal of the battery.   WARNING: Explosion or Fire   Do not complete the next step if flammable fumes   are present. Explosion or fire may result.   Thoroughly ventilate the battery compartment   before making this connection.   8. Connect the cable from the positive (red) terminal of the   PROwatt 600 to the positive terminal of the battery.   This is the last cable connection. A spark is normal when   you make it.   9. If you have installed a battery selector switch, use it to   select one of the batteries.   10. Turn on the inverter’s On/Off switch.   11. Check the inverter’s front panel. The POWER indicator   should be on. If it is not, or if the FAULT indicator is on,   check your battery and the connections to the inverter.   14   Download from Www.Somanuals.com. All Manuals Search And Download.   Operation   3 Chapter 3 tells you how to operate the   PROwatt 600 Inverter efficiently.   Specifically, this chapter:   • • • Explains how to turn the inverter on   Describes operating limits   Provides information about routine   maintenance   • Discusses optimal battery charging   frequency   15   Download from Www.Somanuals.com. All Manuals Search And Download.   Turning the Inverter On and Off   Turning the Inverter On and Off   The On/Off switch on the front panel turns the control circuit   in the PROwatt 600 on and off.   To turn the inverter on or off:   • Turn the On/Off switch or off.   CAUTION   The inverter’s On/Off switch does not disconnect   power from the PROwatt.   When the switch is Off, the inverter draws no current from   the battery.   Operating Several Loads at Once   If you are going to operate several loads from the   PROwatt 600, turn them on separately after you have turned   the inverter on. This will ensure that the inverter does not   have to deliver the starting current for all the loads at once.   Turning the Inverter Off Between Charges   When the switch is on but no power is being supplied to a   load, the inverter draws less than 300 mA from the battery.   This is a low current draw. It would take more than a week to   discharge a 100 Ah battery at this current, so you don’t have   to worry about excessive drain on your battery if you leave   the inverter switched on for a few days.   If you are not planning to recharge your battery within a week   or so, turn the inverter off.   16   Download from Www.Somanuals.com. All Manuals Search And Download.   Reading the Front Panel Indicators   Reading the Front Panel Indicators   Green POWER LED   The POWER LED is on when the inverter is connected to DC   power and the inverter is switched On.   Red FAULT LED   The FAULT LED comes on for one of the following reasons:   Condition   Cause / Action   Over Temperature   Shutdown   The PROwatt 600 has overheated and shut   down. The inverter may have overheated   because it was operated at power levels   above its 600W continuous output rating or   because it was installed in a location that   does not allow it to dissipate heat properly.   Turn the inverter off and then back on after   it has cooled down.   Note: To cool the inverter quickly, remove   any loads, and leave the switch on to keep   the fan running.   Overload Shutdown A severe overload has caused the   PROwatt 600 to shut down.   Turn it off for 4–5 seconds, correct the fault   condition, and turn it back on. Do not turn   the inverter on again unless you have   corrected the fault condition (removed the   load or unplugged it).   Low Voltage   Shutdown   The supply voltage (battery) has dropped   below 10 V.   High Voltage   Shutdown   The supply voltage (battery) has exceeded   15 V.   See “Troubleshooting Reference” on page 23 for further   details about the FAULT LED.   17   Download from Www.Somanuals.com. All Manuals Search And Download.   Operating Limits   Operating Limits   Power Output   The PROwatt 600 Inverter will deliver 600W or 5A   continuously. This wattage rating applies to resistive loads   such as incandescent lights while the current rating applies to   reactive loads such as motors.   Input Voltage   The input voltage limits are shown in the following table.   Operating   Condition   Voltage Range   Comment   Normal   10 V–15 V   Peak Performance 12 V–14 V   Low Voltage Alarm At or below 10.7 V The audible low battery alarm sounds   and FAULT indicator comes on.   Low Voltage Shut Less than 10 V   Down   The inverter shuts down to protect the   battery from being over-discharged.   It will not restart unless the input   voltage exceeds 10 V and the unit is   manually reset. You manually reset   the unit by turning it off for 4–5   seconds and then turning it back on.   High Voltage Shut At or above 15 V The inverter shuts down to protect   Down   itself from excessive input voltage.   The FAULT indicator comes on.   Note: Although the PROwatt 600   incorporates over-voltage protection,   it can still be damaged if input   voltage exceeds 16 V.   The unit will not restart unless the   input voltage is less than 15 V and the   unit is manually reset. You manually   reset the unit by turning it off for 4–5   seconds and then turning it back on.   18   Download from Www.Somanuals.com. All Manuals Search And Download.   Inverter Loads   Inverter Loads   The PROwatt 600 will operate most AC loads within its   power rating (600 watts / 5 amps). However, some appliances   and equipment may be difficult to operate, and other   appliances may actually be damaged if you try to operate   them with the PROwatt 600. Please read “Problem Loads”   and “Trouble Loads” carefully.   Problem Loads   S o m e in du ction m oto rs u sed in freezers, p um p s, an d other   m oto r-op erated eq uipm en t n eed high surge cu rrents to start.   T h e P R O w att 60 0 m ay no t be able to start so m e o f these   m oto rs even th ou g h th eir rated curren t draw is w ith in the   P R O w att’s lim its. T he P R O w att 6 00 w ill no rm ally start   sing le-ph ase in du ction m o to rs rated at 1 /4 h orsepo w er or less.   Trouble Loads   CAUTION   Some equipment may be damaged by the   PROwatt 600’s quasi-square wave output.   Some appliances, including the types listed below, may be   damaged if they are connected to the PROwatt 600:   • • • Speed controllers found in some fans, kitchen appliances,   and other loads may be damaged.   Some rechargers for small nickel-cadmium batteries can   be damaged if connected to the PROwatt 600. See   “Precautions For Using Rechargeable Appliances” on   page ix for further details.   If you are unsure about powering any device with the   PROwatt 600, contact the manufacturer of the device.   19   Download from Www.Somanuals.com. All Manuals Search And Download.   Battery Charging Frequency   Battery Charging Frequency   When possible, recharge your batteries when they are about   50% discharged or earlier. This will give you a much longer   battery cycle life than recharging when the batteries are   almost completely discharged.   Routine Maintenance   Minimal maintenance is required to keep your PROwatt 600   operating properly. Periodically you should:   • Clean the exterior of the unit with a damp cloth to   prevent the accumulation of dust and dirt   • Tighten the screws on the DC input terminals   20   Download from Www.Somanuals.com. All Manuals Search And Download.   Troubleshooting   4 Chapter 4 will help you identify the source of   most problems that can occur with the   PROwatt 600 Inverter.   chapter before contacting Xantrex Customer   Service.   If you cannot solve a problem and need to   contact Xantrex, record the information that   is asked for in “Information About Your   System” on page 4545. This will help our   Customer Service Representatives give you   better service.   21   Download from Www.Somanuals.com. All Manuals Search And Download.   Common Problems   Common Problems   WARNING   Do not dismantle the PROwatt 600 Inverter. It does   not contain any user-serviceable parts. Attempting   to service the unit yourself could result in an   electrical shock or burn.   Buzz in Audio Equipment   Some inexpensive stereo systems emit a buzzing noise from   their loudspeakers when operated from the PROwatt 600.   This occurs because the power supply in the audio system   does not adequately filter the modified sine wave produced   by the PROwatt. The only solution is to use a sound system   that has a higher quality power supply.   Television Reception   When the PROwatt 600 is operating, it can interfere with   television reception on some channels. If interference occurs,   try the following:   1. Make sure the chassis ground screw on the rear of the   PROwatt is solidly connected to the ground system of   your vehicle, boat, or home.   2. Make sure that the television antenna provides an   adequate (“snow-free”) signal and that you are using   good quality cable between the antenna and the   television.   3. Keep the cables between the battery and the PROwatt as   short as possible and twist them together with two to   three twists per foot. (This minimizes radiated   interference from the cables.)   4. Move the television as far away from the PROwatt as   possible.   5. Do not operate high power loads with the PROwatt while   the television is on.   22   Download from Www.Somanuals.com. All Manuals Search And Download.   Troubleshooting Reference   Troubleshooting Reference   Problem   Possible Cause   Solution   Low output voltage   (96 Vac–104 Vac)   You are using a   Use a true RMS reading   voltmeter.   voltmeter that cannot   accurately read the   RMS voltage of a   modified sine wave.   Load runs for a few   seconds and then FAULT   indicator lights.   Overload   Reduce the load.   No output voltage, alarm Low input voltage   sounding, and FAULT   Recharge battery; check   connections and cable.   indicator on.   No output voltage;   neither indicator on.   The inverter is off.   No power to the   inverter.   Turn the inverter on.   Check wiring to inverter.   Have a qualified technician   check and replace the fuse   if necessary.   Inverter fuse open.   Reverse DC polarity.   Have a service technician   check and replace the fuse,   making sure to observe   correct polarity.   No output voltage and   FAULT indicator is on.   High input voltage.   Make sure the PROwatt is   connected to a 12 V battery.   Check voltage regulation of   the charging system.   Low battery alarm stays Poor DC wiring; poor   Use proper cable and make   solid connections. Install a   new battery.   on; load ran for short   battery condition.   time.   No output voltage;   Thermal shutdown.   Allow the unit to cool off.   Reduce the load if   continuous operation is   required.   FAULT indicator on;   load exceeds 600 W/5 A   output. Unit hot to touch.   Improve ventilation. Make   sure ventilation openings   are not obstructed. Reduce   ambient temperature.   No output voltage and   FAULT indicator is on.   Short circuit.   Check AC wiring for short   circuit.   Very high power load.   Remove the load.   23   Download from Www.Somanuals.com. All Manuals Search And Download.   24   Download from Www.Somanuals.com. All Manuals Search And Download.   Electrical Performance   Electrical Performance   Output power at 20º C ambient   and 12 Vdc input:   • • Continuous power   Surge power   600 W   1200 W   Output voltage   115 Vac RMS 10%   Output waveform   Modified sine wave (quasi-   square wave)   Output frequency   60 Hz 4 Hz   10 Vdc–15 Vdc   Audible, 10.7 V   10 V   Input voltage   Low battery alarm   Low battery shutdown   High battery shutdown   Optimum efficiency   No load current draw   15 V   90%   ≤0.3 A   Physical   Length   Width   11” (28 cm)   6.25” (16 cm)   2.5” (6.5 cm)   4.1lb. (2 kg)   Height   Weight   Specifications are subject to change without notice.   26   Download from Www.Somanuals.com. All Manuals Search And Download.   Battery Types   and Sizes   B The batteries you use strongly affect the   performance of the PROwatt 600 Inverter. It   is important to connect the inverter to the   correct size and type of battery.   The information in Appendix B will help   you select, connect, and maintain batteries   that are most appropriate for your   application.   27   Download from Www.Somanuals.com. All Manuals Search And Download.   Battery Types   Battery Types   Automotive Starting Batteries   Purpose   The lead-acid battery you are most familiar with is probably   the starting battery in your automobile. An automotive   starting battery is designed to deliver a large amount of   current for a short period of time (so it can start your engine).   Only a small portion of the battery’s capacity is used to start   the engine, and it is quickly recharged by the running engine.   This type of battery is not designed for repeated cycles where   the battery is almost completely discharged and then   it will wear out rapidly.   Light Loads   If your installation uses relatively low power loads (that is,   power consumption of 300 W or less) and relatively short   operating times before recharging (one hour or less), you can   connect the PROwatt 600 directly to the vehicle starting   battery. See Figure 5.   G R O U N D TO   V E H IC LE   C H AS SIS   VE H IC LE   S TA R TIN G   B ATTE RY   FU S E O R   FR O M   A LTE R N ATO R   C IR C U IT   BR EA KE R   G R O U N D TO   V E H IC LE   C H AS SIS   600   PROwatt   Figure 5   Battery Connection for Light Loads   28   Download from Www.Somanuals.com. All Manuals Search And Download.   Battery Size   Deep-Cycle Lead-Acid Batteries   Purpose   Deep-cycle lead-acid batteries are designed for deep   discharge service where they will be repeatedly discharged   and recharged. They are marketed for use in recreational   vehicles, boats, and electric golf carts—so you may see them   referred to as RV batteries, marine batteries, or golf cart   batteries.   Average and Heavier Loads   For most applications of the PROwatt 600 Inverter, Xantrex   recommends that you use one or more deep-cycle batteries   that are separated from the vehicle’s starting battery by a   battery isolator.   A battery isolator is a solid-state electronic circuit that allows   equipment to be operated from an auxiliary battery without   danger of discharging the vehicle’s starting battery. During   vehicle operation, the battery isolator automatically directs   the charge from the alternator to the battery requiring the   charge. Figure 6 shows a battery isolator.   Battery isolators are available at marine and RV dealers and   most auto parts stores.   Battery Size   CAUTION   The PROwatt 600 must only be connected to   batteries with a nominal output voltage of 12 volts.   The PROwatt 600 will not operate from a 6 volt   battery and will be damaged if connected to a 24   volt battery.   Importance of Battery Size   Battery size or capacity is as important as the battery type   you use.   29   Download from Www.Somanuals.com. All Manuals Search And Download.   Battery Size   Battery Capacity Standards   A number of different standards are used to rate battery   energy storage capacity. Automotive and marine starting   batteries are normally rated in cranking amps. This is not a   relevant rating for continuous loads like an inverter. Deep-   cycle batteries use a more suitable rating system, either   “amp-hours” (“Ah”) or “reserve capacity” in minutes.   Battery Reserve Capacity Battery reserve capacity is a   measure of how long a battery can deliver a certain amount of   current—usually 25 amps. For example, a battery with a   reserve capacity of 180 minutes can deliver 25 amps for 180   minutes before it is completely discharged.   Amp-hour (Ah) Capacity Amp-hour capacity is a measure   of how many amps a battery can deliver for a specified length   of time—usually 20 hours. For example, a typical marine or   RV battery rated for 100Ah can deliver 5 amps for 20 hours   (5 A x 20 hours = 100 Ah).   Actual Battery Capacity Actual battery capacity decreases   as discharge current increases. A battery rated at 100Ah   which can deliver 5 A for 20 hours may deliver 20 A for only   4 hours, resulting in an actual capacity of 80 Ah. For this   reason, it is difficult to compare rated Ah capacity with   battery reserve capacity. For example, a battery with a reserve   capacity of 180 minutes has the following calculated Ah   capacity:   is rated at the discharge current required to get 20 hours of   operation (about 5 A).   To calculate the battery capacity you require, read   “Estimating Battery Requirements” on page 31 and “Battery   Sizing Example” on page 32, and then complete the “Battery   Sizing Worksheet” on page 33.   30   Download from Www.Somanuals.com. All Manuals Search And Download.   Estimating Battery Requirements   Estimating Battery Requirements   To determine the battery capacity you require:   1. Determine how many watts are consumed by each   appliance that you will be operating from the   PROwatt 600. You can normally find this on a label on   the product. If only the current draw is given, multiply it   by 115 to get the power consumption in watts.   2. Estimate how many hours each appliance will be   operating each day.   3. Calculate the daily watt-hours needed for each appliance.   4. Add the total number of watt-hours needed for all the   appliances and multiply it by the number of days between   charges.   5. Divide the total watt-hours of AC load between charges   by 10. This gives the battery Ah used between charges.   6. Double the total Ah used between charges to get the   recommended battery size in Ah.   See the battery sizing example that follows.   31   Download from Www.Somanuals.com. All Manuals Search And Download.   Battery Sizing Example   Battery Sizing Example   This example illustrates a typical calculation, assuming an   opportunity to charge the batteries every three days.   Dailywatt-hours   needed for this   appliance   (A) Power   Consumption   (B) Operating   Time per Day   Appliance   TV & VCR   Sewing machine   Bread maker   Blender   (= A x B)   115 W   150 W   600 W   3 hours   1 hour   345 Wh   150 Wh   900 Wh   75 Wh   1 1/2 hour   300 W 15 min = 1/4 hour   Total Daily watt-hours of AC load   x Number of Days between charges   1470 Wh   3 = Total watt-hours of AC load between charges   Battery Ah used between charges (divide by 10)   4410 Wh   441 Ah   882 Ah   Recommended Battery Bank Size in Ah (multiply by 2)   This example illustrates how quickly your battery needs can   escalate. To reduce the required battery size, you can   conserve energy by eliminating or reducing the use of some   loads or re-charge more frequently.   When sizing your battery, resist the temptation to skip the last   step of this calculation (multiplying by 2). More capacity is   better since you will have more reserve capacity, be better   able to handle large loads and surge loads, and your battery   won't be discharged as deeply. Battery life is directly   dependent on how deeply the battery is discharged. The   deeper the discharge, the shorter the battery life.   32   Download from Www.Somanuals.com. All Manuals Search And Download.   Battery Sizing Worksheet   Battery Sizing Worksheet   Use the following worksheet to calculate your battery needs.   To ensure sufficient battery capacity, be generous when   estimating the operating time per day for each of the loads   you will run.   Daily watt-   hours needed   (A)   Power   Consumption   (B)   for this   appliance   (= A x B)   OperatingTime   per day   Appliance   W W W W W W W W hours   hours   hours   hours   hours   hours   hours   hours   Wh   Wh   Wh   Wh   Wh   Wh   Wh   Wh   Wh   Total Daily watt-hours of AC load   x Number of Days between charges   = Total watt-hours of AC load between charges   Battery Ah used between charges (divide by 10)   Wh   Ah   Ah   Recommended Battery Bank Size in Ah (multiply by 2)   As your power requirements increase, you may need to use   more than one battery to obtain sufficient capacity. Read   “Two Batteries Connected In Parallel” to determine whether   two batteries are appropriate for the applications you intend   to power.   33   Download from Www.Somanuals.com. All Manuals Search And Download.   Two Batteries Connected In Parallel   Two Batteries Connected In Parallel   Two identical batteries can be connected positive (+) to   positive (+) and negative (–) to negative (–) in a parallel   system. A parallel system doubles capacity and maintains the   voltage of a single battery. Figure 6 shows two batteries   connected in parallel.   CAUTION   Do not make a parallel connection between   batteries made by different manufacturers,   different types of batteries, or batteries that have   different Ah ratings. Decreased battery life and   improper charging will result.   Do not connect an old battery to a new one.   FR OM ALTER NATO R   OR C HARGER   ISOLATO R   FUSE OR   TO DC   LOAD S   D EEP-CYCLE   AU XILIARY   BATTERY   VEHICLE   STARTING   BATTER Y   C IRC UIT   BR EAKER   G ROU ND TO   VEHIC LE   C HASSIS   GRO U ND TO   VEH ICLE   C HASSIS   TO VEHIC LE   D EEP-CYCLE   AU XILIARY   BATTERY   FU SE O R   CIRC UIT   BREAKER   GR O UND TO   VEH ICLE   CH ASSIS   600   PROwatt   Figure 6 Two Batteries Connected in Parallel   34   Download from Www.Somanuals.com. All Manuals Search And Download.   Battery Tips   Battery Tips   WARNING   Review “Precautions When Working With   Batteries” on page viii before you work with the   batteries in your system.   Explosive/Corrosive Gases Lead-acid batteries may emit   hydrogen, oxygen, and sulfuric acid fumes when recharging.   To reduce the risk of explosion:   • • • Vent the battery compartment to prevent the   accumulation of gases.   Do not install electronic or electrical equipment in the   battery compartment.   Do not smoke or use an open flame when working   around batteries.   Temperature Sensitivity The capacity of lead-acid batteries   is temperature sensitive. Battery capacity is rated at 77º F   (25º C). At 0º F (–20º C), the Ah capacity is about half the   rated capacity. Temperature should be considered when you   design your system.   Low Temperatures If extremely low temperatures are   expected where the inverter is going to be located, you should   consider a heated equipment room. If the system is located in   an unheated space, an insulated battery enclosure is   recommended.   High Temperatures The batteries should also be protected   from high temperatures. These can be caused by high   ambient temperatures, solar heating of the battery enclosure,   or heat released by a nearby engine or generator. High battery   temperature results in short battery life and should be avoided   by ventilating the enclosure and reducing the external heat   source by shading and insulation.   35   Download from Www.Somanuals.com. All Manuals Search And Download.   Battery Tips   Discharged Batteries Do not leave batteries in a discharged   state for more than a day or two. They will undergo a   chemical process (sulfation) that can permanently damage the   battery. As well, batteries self-discharge over a period of   three to six months, so they should be recharged periodically   even if they are not being used.   Electrolyte Level If your batteries are not the “maintenance-   free” type, check the electrolyte level at least once a month.   Excessive fluid loss is a sign of overcharging. Replenish the   electrolyte using distilled water only.   Battery Connections Connections to battery posts must be   made with permanent connectors that provide a reliable, low-   resistance connection. Do not use alligator clips. Clean the   connections regularly and prevent corrosion by using a   protective spray coating or vaseline.   Battery State of Charge You can measure battery state of   charge with a hydrometer or, more easily, with a voltmeter.   Use a digital voltmeter than can display tenths or hundredths   of a volt when measuring 10 to 30 volts. Make your   measurements when the battery has not been charged or   discharged for several hours. For a deep-cycle battery at   77º F (25º C), use the following table:   Battery Voltage State of Charge   12.7–13.0   12.5–12.6   12.3–12.4   12.1–12.2   11.9–12.0   100%   80%   60%   40%   20%   36   Download from Www.Somanuals.com. All Manuals Search And Download.   Alternators and   Charging   Systems   C A good charging system is important for the   health of your batteries. Poor recharging   methods can quickly damage them.   Appendix C provides guidelines for   recharging batteries from an alternator, from   AC power, and from alternate energy   sources.   37   Download from Www.Somanuals.com. All Manuals Search And Download.   Charging System Requirements   Charging System Requirements   Your charging system should be capable of delivering a   charging current equal to 10–25% of the amp-hour capacity   of your battery. For example, if you have a 200 Ah battery,   the charging system should be able to deliver 50 amps. The   charging system must also be able to charge each 12 volt   battery up to approximately 14.4 V and then drop back to a   “float” voltage of 13.5–14 V (or shut off).   CAUTION   Never operate the PROwatt 600 directly from an   alternator. To work properly the PROwatt must be   connected to a battery or a well-regulated, high-   current DC power supply.   Charging With an Engine Alternator   The following information will let you determine whether   your vehicle’s standard alternator will be adequate by itself,   whether you should install an alternator controller, or whether   you need a high-output alternator.   Using Your Vehicle’s Standard Engine Alternator   A typical engine alternator (12 volts) may not be able to meet   these requirements if your system uses large capacity   batteries. Alternators are typically rated for the current they   can deliver when they are cold. In use, alternators heat up,   and their output current capability drops by as much as 25%.   Therefore, standard alternators with ratings of 40–105 A will   only deliver a maximum of 30–80 A in actual use and will   deliver even less as battery voltage rises. Many alternators   cannot produce more than 13.6 V when they are hot. As a   result, a standard alternator may not be able to charge a large   battery quickly and completely.   Two solutions are to install an alternator controller or to   install a high-output alternator.   38   Download from Www.Somanuals.com. All Manuals Search And Download.   Charging From AC Power   Using an Alternator Controller   If your regular alternator is inadequate by itself, you can   install an alternator controller that will bypass the voltage   regulator and boost the alternator’s output voltage during   charging. This will increase the alternator’s charging rate at   higher battery voltages and ensure more rapid and complete   charging. Alternator controllers are available from marine   product dealers.   Using a High-Output Alternator   Heavy-duty alternators rated from 100–140A can replace   standard alternators and produce the higher current and   voltage required to charge multiple battery systems. They are   available from RV and marine dealers as well as auto parts   suppliers.   Charging From AC Power   When recharging from AC power, use a good quality marine   battery charger or RV converter that meets the requirements   outlined in “Charging System Requirements” on page 38. For   information about battery chargers manufactured by Xantrex,   see the Xantrex web site at www.xantrex.com   Do not use chargers intended for occasional recharging of   automotive starting batteries. These chargers are not intended   for continuous use.   39   Download from Www.Somanuals.com. All Manuals Search And Download.   Charging From Alternative Energy Sources   Charging From Alternative Energy Sources   Your batteries can also be recharged from alternative energy   sources such as solar panels, wind, or hydro systems. Make   sure you use the appropriate battery charge controller for   your particular energy source.   CAUTION   N ever operate the PR O w att 600 Inverter directly from   an energy source such as a solar panel. The PR O w att   m ust be connected to a battery or a w ell-regulated, high-   current D C pow er supply to w ork properly.   40   Download from Www.Somanuals.com. All Manuals Search And Download.   Product and   System   Information   D Appendix D contains the warranty for your   PROwatt 600 Inverter as well as instructions   for returning the product for servicing.   Appendix D also has a place where you can   record information about your system in case   you need to contact Customer Service.   41   Download from Www.Somanuals.com. All Manuals Search And Download.   Warranty   Warranty   What does this warranty cover? Xantrex manufactures its   products from parts and components that are new or   equivalent to new, in accordance with industry-standard   practices. This warranty covers any defects in workmanship   or materials.   How long does the coverage last? This warranty lasts for   twelve months from the date of purchase. Implied warranties   of merchantability and fitness for a particular purpose are   limited to twelve months from the date of purchase. Some   jurisdictions do not allow limitations on how long an implied   warranty lasts, so the above limitation may not apply to you.   What does this warranty not cover? This warranty will not   apply where the product has been misused, neglected,   improperly installed, physically damaged or altered, either   internally or externally, or damaged from improper use or use   in an unsuitable environment. Xantrex does not warrant   uninterrupted operation of its products. Xantrex shall not be   liable for damages, whether direct, incidental, special, or   consequential, or economic loss even though caused by the   negligence or fault of Xantrex. Some jurisdictions do not   allow the exclusion or limitation of incidental or   consequential damages, so the above limitation or exclusion   may not apply to you.   What will Xantrex do? Xantrex will, at its option, repair or   replace the defective product free of charge. Xantrex will, at   its own option, use new and/or reconditioned parts made by   various manufacturers in performing warranty repair and   building replacement products. If Xantrex repairs or replaces   a product, its warranty term is not extended. Xantrex owns all   parts removed from repaired products.   How do you get service? To qualify for the warranty, dated   proof of purchase must be provided and the product must not   be disassembled or modified without prior authorization by   Xantrex. If your product requires warranty service, please   return it to the place of purchase along with a copy of your   42   Download from Www.Somanuals.com. All Manuals Search And Download.   Return Material Authorization Policy   dated proof of purchase. If you are unable to contact your   merchant, or the merchant is unable to provide service,   contact Xantrex directly at:   Phone: 1-800-670-0707   Fax:   1-800-994-7828   Email: [email protected]   Return Material Authorization Policy   number from Xantrex before returning a product directly to   Xantrex. Products returned without an RMA number or   shipped collect will be refused. When you contact Xantrex to   obtain service, be prepared to supply the serial number of   your product and its date of purchase as well as information   about the installation and use of the unit. Record this   information in “Information About Your System” on page 45   of this guide.   Return Material Procedure   If you are returning a product from the USA or Canada,   follow this procedure:   1. Obtain an RMA number and a shipping address from   Xantrex.   2. Package the unit safely, preferably using the original box   and packing materials. Include the following:   • The RMA number   • A copy of your dated proof of purchase   • A return address where the repaired unit can be shipped   • A contact telephone number   • A brief description of the problem   3. Ship the unit freight prepaid to the address provided in   step 1. Collect shipments will be refused.   43   Download from Www.Somanuals.com. All Manuals Search And Download.   Return Material Procedure   How do other laws apply? This warranty gives you specific   legal rights, and you may also have other rights which vary   from jurisdiction to jurisdiction.   For our Canadian customers: When used herein “implied   warranties of merchantability and fitness for a particular   purpose” includes all warranties and conditions, express or   implied, statutory or otherwise, including without limitation   implied warranties and conditions of merchantability and   fitness for a particular purpose.   44   Download from Www.Somanuals.com. All Manuals Search And Download.   Information About Your System   Information About Your System   As soon as you open your PROwatt 600 Inverter package,   record the following information and be sure to keep your   proof of purchase.   ❐ Model Number   (on top of unit)   ________________________   ________________________   ❐ Serial Number   (on bottom of unit)   ❐ ❐ Purchased From   Purchase Date   ________________________   ________________________   If you need to contact Customer Service, please record the   following details before calling. This information will help   our representatives give you better service.   __________________________   ❐ Type of installation (e.g.   RV, boat, home)   __________________________   ❐ Length of time inverter has   been installed   __________________________   __________________________   ❐ ❐ Battery size   Battery type (e.g. flooded,   sealed gel cell, AGM)   __________________________   __________________________   __________________________   __________________________   ❐ ❐ ❐ ❐ DC wiring size and length   Alarm sounding?   Description of indicators   Appliances operating when   problem occurred   __________________________   ❐ Description of problem   __________________________________________________   __________________________________________________   45   Download from Www.Somanuals.com. All Manuals Search And Download.   46   Download from Www.Somanuals.com. All Manuals Search And Download.   Index   discharged 36   A AC wiring, warning about ix, 4   alarm, low battery 2, 18, 23   alternator controller 6   described 39   installing 39   parallel connection illustrated 34   RV 29   temperature sensitivity 35   battery chargers   recommended types 39   battery isolator   alternator, high-output 6, 39   amp-hour (Ah) capacity 30   appliances   battery-operated ix   blender 2   bread maker 2   possible damage to 19   power consumption 33   rechargeable ix   TV 2   using 29   audio equipment, buzz in 22   battery packs ix   battery size   estimating example 32   estimating requirements 7, 29, 31   estimating worksheet 33   battery state of charge 36   blender 2   B batteries   amp-hour capacity 30   and temperature extremes 35   automotive starting 28, 30   charging frequency 20   connecting 2 in parallel 34   connections for low power loads 28   deep-cycle lead-acid 29   bread maker 2   47   Download from Www.Somanuals.com. All Manuals Search And Download.   Index   C F cables. See DC cables.   charging   from AC power 39   fuses   from alternative energy sources 40   with engine alternator 38   charging frequency for batteries 20   charging system requirements 38   charging systems, designing 7, 38   CHASSIS GND 9   G chassis ground   for fixed location 10   for marine installation 10   for vehicles 10   guidelines for connecting 9   computer systems 2   Customer Service   H high voltage shutdown 2   installing 39   mention 6   email 4, 43   fax number 4, 43   phone number 4, 43   preparing to call 45   D DC cables   I indicators   correct polarity 13   FAULT 14, 17, 23   input voltage 18   installation   fuses in 13   guidelines for selecting 10   procedure for connecting 11   recommended size and length 10   depth of discharge (DOD) 32   materials 6   overview of steps 3   planning 7   tools 6   inverter   input voltage 18   loads 19   E electrolyte level 36   explosive gases viii, 14, 35   manual reset 18   48   Download from Www.Somanuals.com. All Manuals Search And Download.   Index   mounting location 8, 9   illustrated 5   using 16   output voltage low 23   over temperature shutdown 2   overload 23   mounting orientation 9   operating several loads 16   power output 18   problem loads 19   proof of purchase 42   serial number 43   trouble loads 19   P power output 18   turning off 16   turning on 16   L loads   average and heavy 29   light 28   operating several at once 16   possible damage to 19   problem 19   reactive 18   resistive 18   R reserve capacity 30   Return Material Authorization number   policy 43   trouble 19   low battery alarm 2, 18, 23   low voltage shutdown 2   procedure 43   M S manual reset 18   motors 18   safety information vii, 4   serial number 43   servicing   induction 19   mounting orientation 9   no user-serviceable parts vii, 22   shutdown   high voltage 2   N nickel-cadmium batteries ix   low voltage 2   over temperature 2   specifications   electrical 26   O On/Off switch   physical 26   49   Download from Www.Somanuals.com. All Manuals Search And Download.   Index   starting batteries 30   state of charge 36   T television reception 22   televisions 2   temperature   ideal ambient temperature 8   over temperature shutdown 17   troubleshooting 21   buzz in audio equipment 22   common problems 22   reference table 23   television reception 22   V VCR 2   ventilation 8, 35   ventilation openings vii, 8, 9, 23   W warranty   and damage caused by reverse   polarity 13   obtaining service 42   period of coverage 42   terms and conditions 42   wiring. See DC cables.   X Xantrex   email 4, 43   fax number 4, 43   phone number 4, 43   50   Download from Www.Somanuals.com. All Manuals Search And Download.   Tel: 1-800-670-0707   Fax: 1-800-994-7828   Email: [email protected]   445-0115-01-01   Made in China   Download from Www.Somanuals.com. All Manuals Search And Download.   |