Woodstock Sander W1772 User Manual

3M7"ODDELRWU1M77S2/AWN17D7E3R  
OWNER'S MANUAL  
Phone: (360) 734-3482 • Online Technical Support: [email protected]  
COPYRIGHT © OCTOBER, 2007 BY WOODSTOCK INTERNATIONAL, INC.  
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT  
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.  
Printed in Taiwan  
#9083BL  
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Contents  
INTRODUCTION .....................................2  
MAINTENANCE .................................... 30  
General ...........................................30  
Cleaning ..........................................30  
Lubrication .......................................30  
Woodstock Technical Support..................2  
W1772 Specificatons.............................3  
W1773 Specifications............................5  
Controls and Features...........................7  
SERVICE ............................................ 32  
General ...........................................32  
Gauge Blocks.....................................32  
V-Belt Service....................................33  
Bearing Replacement...........................34  
Conveyor Tensioning & Tracking .............36  
Drum Adjustments ..............................38  
Pressure Roller Height..........................42  
Scale Pointer Calibration ......................43  
Dust Scoops ......................................43  
Table Lift Scews.................................43  
W1772/W1773 Wiring Overview ..............45  
W1772/W1773 Control Panel..................46  
W1772 Electrical Box 220V, 1-Ph.............47  
W1772 Electrical Box Wiring 220V, 1-Ph ....48  
W1772 Sanding & Feed Motors................49  
W1773 Electrical Box 220V, 3-Phase.........50  
W1773 Electrical Box Wiring 220V, 3-Phase 51  
W1773 Electrical Box 440V, 3-Phase.........52  
W1773 Electrical Box Wiring 440V, 3-Phase 53  
W1773 Sanding Drum Motor ...................54  
W1773 Feed Motor ..............................55  
Troubleshooting .................................56  
SAFETY...............................................8  
Standard Safety Instructions ...................8  
Additional Safety for Drum Sanders..........10  
ELECTRICAL ....................................... 11  
W1772 Single-Phase 220V Operation.........11  
W1772 Electrical Specifications ..............11  
W1773 220V/440V 3-Phase Operation .......12  
Phase Converter.................................12  
W1773 Electrical Specifications ..............12  
Rewiring W1773 to 440V .......................13  
SETUP .............................................. 14  
Unpacking ........................................14  
Items Needed for Setup........................14  
Inventory .........................................14  
Assembly..........................................15  
Machine Placement .............................17  
Lifting Sander....................................18  
Mounting to Shop Floor ........................18  
Dust Collection ..................................19  
Power Connection...............................19  
Gear Oil Check ..................................20  
Test Run ..........................................21  
Recommended Adjustments...................22  
PARTS .............................................. 58  
Frame Parts Breakdown........................58  
Conveyor Parts Breakdown ....................60  
Conveyor Parts List .............................61  
Roller & Drum Parts Breakdown ..............62  
Micro-Adjustment Breakdown.................63  
Electrical Components .........................64  
Electrical Parts List.............................65  
Label Placement ................................66  
OPERATIONS ...................................... 23  
Control Panel ....................................23  
General ...........................................23  
Depth of Cut .....................................24  
Variable Speed...................................24  
Using the Amp Draw Meter ....................25  
Sanding ...........................................25  
Sanding Tips......................................26  
Choosing Sandpaper ............................27  
Paper Replacement.............................28  
Drum Sander Accessories ......................29  
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!  
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W1772/W1773 37" Drum Sander  
INTRODUCTION  
Woodstock Technical Support  
This machine has been specially designed to provide many years of trouble-free service. Close attention  
to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.  
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to  
include the basic information for safety, setup, operation, maintenance, and service of this product.  
We stand behind our machines! In the event that questions arise about your machine, please contact  
Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.  
biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.  
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz.  
If you have comments about this manual, please contact us at:  
Woodstock International, Inc.  
Attn: Technical Documentation Manager  
P.O. Box 2309  
Bellingham, WA 98227  
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W1772/W1773 37" Drum Sander  
Controls and Features  
B
O
N
A
D
L
M
C
Q
R
J
P
K
I
S
H
T
G
U
F
V
E
W
X
Figure 1. W1772/W1773 controls and features.  
A. Micro-Adjust Knob (Left Side)  
B. Micro-Adjust Lock (Left Side)  
C. Sanding Drum Motor  
D. V-Belts  
E. Table Height Handwheel  
F. Conveyor Belt  
G. Depth Scale  
M. Front Drum  
N. Gas Strut  
O. Pressure Roller  
P. Emergency Stop Bar  
Q. Top Cover  
R. Lifting Hook  
S. Control Panel (See Page 23)  
H. Top Cover Lock Knob  
I. Table Height Lock Knob  
J. Dust Port  
K. Top Cover Handle  
L. Rear Drum  
T. Micro-Adjust Lock Lever (Right Side)  
U. Micro-Adjust Knob (Right Side)  
V. Conveyor Speed Control Knob  
W. Feed Motor Cover  
X. Infeed Guard  
-7-  
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W1772/W1773 37" Drum Sander  
SAFETY  
READ MANUAL BEFORE OPERATING MACHINE.  
FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL  
RESULT IN PERSONAL INJURY.  
Indicates an imminently hazardous situation which, if not avoided, WILL  
result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided, COULD  
result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided, MAY  
result in minor or moderate injury.  
This symbol is used to alert the user to useful information about proper  
operation of the equipment, and/or a situation that may cause damage  
to the machinery.  
NOTICE  
Standard Safety Instructions  
1. READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY. Machinery presents serious  
injury hazards to untrained users.  
2. ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. Everyday eye-  
glasses only have impact resistant lenses—they are NOT safety glasses.  
3. ALWAYS WEAR AN NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES  
DUST. Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses.  
4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause  
permanent hearing damage.  
5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may  
get caught in moving parts. Wear protective hair covering to contain long hair and wear non-slip  
footwear.  
6. NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL.  
Be mentally alert at all times when running machinery.  
7. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make  
sure operation instructions are safe and clearly understood.  
8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance from the work  
area.  
9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys.  
-8-  
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W1772/W1773 37" Drum Sander  
10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power off and allow all moving parts to come to  
a complete stop before leaving machine unattended.  
11. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use machinery in damp, wet locations, or  
where any flammable or noxious fumes may exist.  
12. KEEP WORK AREA CLEAN AND WELL LIT. Clutter and dark shadows may cause accidents.  
13. USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE. Undersized cords over-  
heat and lose power. Replace extension cords if they become damaged. DO NOT use extension cords  
for 220V machinery.  
14. ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY. Make sure switch is  
in OFF position before reconnecting.  
15. MAINTAIN MACHINERY WITH CARE. Keep blades sharp and clean for best and safest performance.  
Follow instructions for lubricating and changing accessories.  
16. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY.  
17. REMOVE ADJUSTING KEYS AND WRENCHES. Make a habit of checking for keys and adjusting  
wrenches before turning machinery ON.  
18. CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY. Check for binding and alignment of  
parts, broken parts, part mounting, loose bolts, and any other conditions that may affect machine  
operation. Repair or replace damaged parts.  
19. USE RECOMMENDED ACCESSORIES. Refer to the instruction manual for recommended accessories.  
The use of improper accessories may cause risk of injury.  
20. DO NOT FORCE MACHINERY. Work at the speed for which the machine or accessory was designed.  
21. SECURE WORKPIECE. Use clamps or a vise to hold the workpiece when practical. A secured  
workpiece protects your hands and frees both hands to operate the machine.  
22. DO NOT OVERREACH. Keep proper footing and balance at all times.  
23. MANY MACHINES WILL EJECT THE WORKPIECE TOWARD THE OPERATOR. Know and avoid condi-  
tions that cause the workpiece to "kickback."  
24. ALWAYS LOCK MOBILE BASES (IF USED) BEFORE OPERATING MACHINERY.  
25. BE AWARE THAT CERTAIN DUST MAY BE HAZARDOUS to the respiratory systems of people and  
animals, especially fine dust. Make sure you know the hazards associated with the type of dust you  
will be exposed to and always wear a respirator approved for that type of dust.  
-9-  
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W1772/W1773 37" Drum Sander  
Additional Safety for Drum Sanders  
READ and understand this  
entire instruction manual  
before using this machine.  
Serious personal injury  
may occur if safety and  
operational information is  
not understood and fol-  
lowed. DO NOT risk your  
safety by not reading!  
USE this and other machinery with caution  
and respect. Always consider safety first,  
as it applies to your individual working  
conditions. No list of safety guidelines can  
be complete—every shop environment is  
different. Failure to follow guidelines could  
result in serious personal injury, damage  
to equipment or poor work results.  
1. FEEDING STOCK. Do not stand in the direct path of a workpiece at the infeed end when feed-  
ing your stock. Never sand more than one piece of stock at a time. DO NOT jam the workpiece  
into the machine during operation. Firmly grasp the workpiece in both hands and ease it into the  
machine using light pressure.  
2. MINIMUM STOCK DIMENSIONS. Do not sand any stock thinner than 1/16", narrower than 2", or  
shorter than 9". Do not sand thin stock by using a “dummy” board under your workpiece.  
3. SAFETY COVERS. All covers must be closd and in place before starting machine.  
4. CLOTHING. Do not wear loose clothing while operating this machine. Roll up or button long  
sleeves at the cuff.  
5. HAND PROTECTION. Do not place hands near, or in contact with, sanding drums during operation.  
DO NOT allow fingers to get pinched between board and conveyor belt during operation. This may  
pull the operator’s hand into the machine and cause serious injury or death!  
6. INSPECTING WORKPIECES. Always inspect one workpiece at a time for nails, staples, knots, and  
other imperfections that could be dislodged and thrown from the machine during sanding opera-  
tions. Do not use workpieces with these defects.  
7. DUST COLLECTION SYSTEM. Never operate the sander without an adequate dust collection system  
in place and running.  
8. BE ATTENTIVE. Never leave the machine running unattended.  
9. REPLACING SANDING PAPER. Replace sanding paper when it becomes worn or damaged.  
10. EXPERIENCING DIFFICULTIES. Any problem, with the exception of conveyor belt tracking, that  
is concerned with any moving parts or accessories, must be investigated and corrected with the  
power disconnected, and after all moving parts have come to a complete stop.  
11. MAINTENANCE AND ADJUSTMENTS. Never attempt to adjust conveyor belt tracking when the  
sanding drums are running. Perform machine inspections and maintenance service promptly when  
called for. Disconnect power before performing maintenance or adjustments to the sander.  
12. RESPIRATOR AND SAFETY GLASSES. Always wear a respirator and safety glasses while operating  
the machine. Dust and chips are created when sanding. Some debris will be ejected, becoming  
hazards to the eyes and lungs.  
-10-  
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W1772/W1773 37" Drum Sander  
ELECTRICAL  
The machine must be properly set up before it is  
safe to operate. DO NOT connect this machine to the  
power source until instructed to do so in the "Power  
Connection" portion of this manual.  
W1772 Single-Phase 220V  
Operation  
Figure 2. Locking shutoff switch.  
The Model W1772 is wired for 220V single-phase opera-  
tion.  
This machine must be hardwired to a locking shutoff  
switch (Figure 2) by a qualified electrician. Since hard-  
wiring involves a permanent installation with conduit  
runs, this task can only be safely accomplished by a quali-  
fied electrician. As always, observe all applicable electri-  
cal codes when connecting this machine to power.  
This machine must be grounded! Verify the ground before  
connecting this machine to the power source.  
DO NOT work on your electrical system  
if you are unsure about electrical  
codes and wiring! Seek assistance from  
a qualified electrician. Ignoring this  
warning can cause electrocution, fire,  
or machine damage.  
W1772 Electrical  
Specifications  
Voltage  
Amp Draw Min. Circuit Size  
Connection  
Cord  
Extension Cord  
220V  
45.7A  
60  
Hardwire  
Conduit Setup  
N/A (Hardwire Only)  
-11-  
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W1772/W1773 37" Drum Sander  
The machine must be properly set up before it is  
safe to operate. DO NOT connect this machine to the  
power source until instructed to do so in the "Power  
Connection" portion of this manual.  
W1773 220V/440V 3-  
Phase Operation  
Figure 3. Locking shutoff switch.  
The Model W1773 is prewired for 220V 3-phase operation,  
but may be rewired for 440V 3-phase operation (see Page  
13).  
This machine must be hardwired to a locking shutoff  
switch by a qualified electrician. Hardwiring involves a  
permanent installation with conduit runs that can only be  
accomplished safely by a qualified electrician. As always,  
observe all applicable electrical codes when connecting  
this machine to power.  
This machine must be grounded! Verify the ground before  
connecting this machine to the power source.  
Attempting to connect this machine to  
the power source without a qualified  
electrician greatly increases the risk  
of electrocution, fire, or machine  
damage.  
Phase Converter  
The power from the manufactured power leg (wild wire)  
of a phase converter fluctuates, which may damage elec-  
trical components if connected to the wrong incoming  
power terminal. If you must use a phase converter for  
3-phase power, only connect the "wild wire" to the L1  
terminal. The wire from the L1 terminal can handle some  
fluctuation because it goes directly to the motor. The  
power going to the L2 and L3 terminals connects to the  
controls and must be consistent to prevent damage.  
W1773 Electrical  
Specifications  
Voltage  
220V  
Amp Draw Min. Circuit Size  
Connection  
Hardwire  
Cord  
Extension Cord  
N/A (Hardwire Only)  
N/A (Hardwire Only)  
44.3  
60A  
30A  
Conduit Setup  
Conduit Setup  
440V  
22.15  
Hardwire  
-12-  
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W1772/W1773 37" Drum Sander  
Rewiring W1773 to 440V  
Rewiring your Model W1773 to 440V requires you to  
replace the existing control box 220V main panel with a  
440V main panel and rewire the sanding motor and feed  
motor.  
The 440V conversion kit can be purchased as #X1773553 by  
calling (360) 734-3482.  
The rewiring job must be inspected by a qualified electri-  
cian before connecting to power.  
To rewire the Model W1773 for 440V operation, do these  
steps:  
1. DISCONNECT THE SANDER FROM THE POWER SOURCE!  
2. Rewire both the sanding drum and feed motors accord-  
ing to the diagrams on the inside of the junction box  
cover.  
Main Panel  
Note: These drawings are also shown on Page 54 & 55  
for your reference, but always use the drawings in the  
junction box cover, as they will reflect any changes to  
the machine since the time of writing.  
3. Open the control panel and familiarize yourself with  
Figure 75 on Page 50 for component locations.  
4. Keeping track of the wire locations, disconnect all  
power and motor wires, so the main panel can be com-  
pletely removed.  
Figure 4. W1773 control box main panel,  
5. Remove and replace the existing control box 220V  
main panel with the 440V main panel from the 440V  
conversion kit (Figure 4).  
3-phase 440V.  
6. Connect the power and motor wires to the new main  
panel in the same manner that they were removed  
from the old panel.  
Feed Drum  
Sanding Drum  
Relay  
Relay  
7. Make sure the thermal relays are set to the following  
values for 440V:  
Feed Motor Relay = 0.65A  
Sanding Motor Relay = 21.5A  
8. Have the wiring job inspected by a qualified electri-  
cian.  
Figure 5. W1773 3-phase 440V thermal  
overload relay values.  
-13-  
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W1772/W1773 37" Drum Sander  
SETUP  
Unpacking  
This machine has been carefully packaged for safe trans-  
portation. If you notice the machine has been damaged  
during shipping, please contact your authorized Shop Fox  
dealer immediately.  
SUFFOCATION HAZARD!  
Immediately discard all  
plastic bags and pack-  
ing materials to elimi-  
nate choking/suffocation  
hazards for children and  
animals.  
Items Needed for Setup  
The following items are needed to complete the set up  
process, but are not included with your machine:  
Description  
Qty  
Safety Glasses (for each person)........................1  
Power Lifting Equipment (forklift) .....................1  
Lifting Straps (min. 2000 lb capacity) .................2  
An Assistant ................................................1  
Power Cord (length as needed) .........................1  
Power Disconnect Box ....................................1  
Dust Collection System ...................................1  
Dust Hoses 4" (length as needed).......................4  
Hose Clamp 4"..............................................4  
OFF  
Disconnect power to the machine  
before you do any assembly or adjust-  
ment tasks! Otherwise, serious per-  
sonal injury to you or others may  
occur!  
Inventory  
The following is a description of the main components  
shipped with the Model W1772/W1773. Lay the compo-  
nents out to inventory them.  
A
Note: If you can't find an item on this list, check the  
mounting location on the machine or examine the pack-  
aging materials carefully. Occasionally we pre-install cer-  
tain components for safer shipping.  
B
D
Box Inventory (Figure 6)  
Qty  
A. Drum Sander ...............................................1  
B. Control Panel...............................................1  
C. Handwheel..................................................1  
D. Top Cover...................................................1  
C
Figure 6. W1772/W1773 inventory.  
Tools (Not Shown)  
—Hex Wrenches 4, 5mm..............................1 Ea  
—Wrenches 12/14 .........................................1  
—Phillips Head Screwdriver..............................1  
—Spring Tension Tools ....................................2  
—Paper Retaining Clips ...................................2  
—Rubber Plates (Dust Scoop)............................2  
-14-  
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W1772/W1773 37" Drum Sander  
Assembly  
To attach the top cover, control panel, and handwheel  
to the drum sander, do these steps:  
1. Remove the six button head cap screws from the top  
cover shown in Figure 7, and remove the two lock  
knobs shown in Figure 8.  
2. Place the top cover on the sander and attach the  
hinges with the screws removed in Step 1.  
Note: To close the top cover fully, tuck the gas struts  
under the cover.  
Figure 7. Removing cap screws on top  
cover.  
3. While an assistant holds the top cover up, install each  
strut on a bracket with a jam nut, as shown in Figure  
9. The threaded end of each strut should be flush with  
the outside of the bracket.  
Hinges  
4. Close the top cover, remove the cap screws securing  
the pulley cover, and open the cover.  
5. Pull the V-belt down to rotate the sanding drums,  
and listen for any scraping sounds.  
Lock Knobs  
— If the sanding drums scrape the plastic dust scoop  
or metal dust scoop plates on the top cover, refer  
to instructions on Page 43 for adjusting the dust  
scoops.  
Figure 8. Lock knobs and hinges.  
— If you do not hear any scraping sounds go to Step  
6.  
Gas Strut  
Jam Nut  
6. Reinstall the pulley cover with the cap screws removed  
in Step 4, and reinstall the knobs removed in Step 1,  
to secure the top cover.  
Bracket  
Figure 9. Gas strut installed (right side  
shown).  
-15-  
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W1772/W1773 37" Drum Sander  
7. Remove the bolts, flat washers, and hex nuts from the  
control panel support arm, as shown in Figure 10.  
8. Remove the right access panel.  
9. With assistance, lift the control panel into place and  
secure it with the bolts, flat washers, and hex nuts  
removed in Step 7.  
10. Reinstall the right access panel.  
11. Attach the brace from the control panel to the sander  
as shown in Figure 11.  
12. Place the handwheel over the shaft shown in Figure 12  
and tighten the set screw in the handwheel hub.  
Figure 10. Control panel mounting bolts.  
Figure 11. Control panel brace.  
Figure 12. Handwheel installed.  
-16-  
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W1772/W1773 37" Drum Sander  
Machine Placement  
Floor Load: This machine distributes a heavy load in  
a small footprint. Some residential floors may require  
additional bracing to support both machine and  
operator.  
The Model W1772/W1773  
is an extremely heavy  
machine. Serious per-  
sonal injury may occur if  
safe moving methods are  
not followed. To be safe,  
you will need assistance  
and power equipment  
when moving the ship-  
ping crate and removing  
the machine from the  
crate.  
Working Clearances: Consider existing and  
anticipated needs, size of material to be processed  
through the machine, and space for auxiliary stands,  
work tables or other machinery when establishing  
a location for your drum sander (see Figure 13 for  
minimum working clearances).  
Lighting: Lighting should be bright enough to  
eliminate shadow and prevent eye strain.  
Electrical: Electrical circuits must be dedicated or  
large enough to handle amperage requirements.  
Follow local electrical codes for proper installation of  
new lighting, outlets, or circuits.  
Use lifting straps with a combined  
minimum of 2000 lbs. lifting capacity.  
If lifting straps break, serious personal  
injury may occur.  
MAKE your shop “child safe.Ensure  
that your workplace is inaccessible  
to youngsters by closing and locking  
all entrances when you are away.  
NEVER allow untrained visitors in  
your shop when assembling, adjust-  
ing or operating equipment.  
 
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Figure 13. W1772/W1773 minimum working clearances.  
-17-  
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W1772/W1773 37" Drum Sander  
Lifting Sander  
To place the sander in a permanent location, do these  
steps.  
1. Unbolt the sander from the pallet.  
2. Position the forklift forks directly above the sander.  
Place two lifting straps with hooks on the ends over  
the forklift forks and slide the hooks into the eye-  
bolts shown in Figure 14.  
3. Lift the sander and move it to your predetermined  
location. DO NOT lift it any higher than is necessary  
to clear the floor.  
Figure 14. Lifting the sander.  
Mounting to Shop Floor  
Although not required, we recommend that you mount  
your new machine to the floor. Because this is an optional  
step and floor materials may vary, floor mounting hard-  
ware is not included.  
Anchor Stud  
Bolting to Concrete Floors  
Lag shield anchors with 3/8" lag bolts or anchor studs  
(Figure 15) are two popular methods for anchoring an  
object to a concrete floor. We suggest you research the  
many options and methods for mounting your machine  
and choose the best that fits your specific application.  
Lag Screw and Anchor  
NOTICE  
Anchor studs are stronger and more permanent alter-  
natives to lag shield anchors; however, they will stick  
out of the floor, which may cause a tripping hazard if  
you decide to move your machine at a later point.  
Figure 15. Typical fasteners for mounting  
to concrete floors.  
Bolting to Wood Floors  
 
The most secure method of mounting this drum sander to  
a wood floor is using 38" hex bolts with flat washers, and  
securing the bolts from under the floor with flat washers,  
lock washers and hex nuts, as shown in Figure 16. Use lag  
bolts with washers only if you do not have access to the  
underside of the floor.  
 
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Figure 16. Bolting to a wood floor.  
-18-  
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W1772/W1773 37" Drum Sander  
Dust Collection  
Recommended CFM at Sander: ................. 1600 CFM  
Do not confuse this CFM recommendation with the rating  
of the dust collector. To determine the CFM at the dust  
port, you must take into account many variables, includ-  
ing the CFM rating of the dust collector, the length of  
hose between the dust collector and the machine, the  
amount of branches or Y's, and the amount of other open  
lines throughout the system. Explaining this calculation  
is beyond the scope of this manual. If you are unsure of  
your system, consult an expert or purchase a good dust  
collection "how-to" book.  
We recommend using a dust collection system that pro-  
duces a minimum of 2000 CFM. A fine layer of dust will  
be present on your stock as it comes out of the sander.  
This is normal.  
Figure 17. Dust port locations.  
To connect the dust ports to a dust collector, do these  
steps:  
1. Attach 4" dust collection hoses to the dust ports  
shown in Figure 17 and secure them with hose  
clamps.  
Power Connection  
Before connecting to power, read through the  
ELECTRICAL section on Page 11 to check that your  
setup follows the safety and circuit requirements for this  
machine. Be sure to also have your electrician on hand  
for the "Test Run" in case the power is connected out of  
phase (Model W1773 only).  
To connect the sander to the power source, do these  
steps:  
1. Remove the screws securing the control panel and  
Attempting to connect this machine to  
the power source without a qualified  
electrician greatly increases the risk  
of electrocution, fire, or machine  
damage.  
lift off the face plate.  
-19-  
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W1772/W1773 37" Drum Sander  
2. Feed the power wires through the strain relief on  
the bottom of the control panel, tighten the strain  
relief, connect the cord to the terminals shown in  
Figure 18 or 19, and reinstall the control panel face  
plate.  
Note (Model W1773 Only): When using a phase con-  
verter, connect the manufactured power leg to the  
L1 terminal (Figure 19). The L1 terminal can handle  
power fluctuation because it is wired directly to the  
motor. The other wires connect to the controls and  
must be consistent to prevent damage.  
Strain  
Relief  
Ground  
Figure 18. W1772 control panel wiring.  
3. SHUT OFF THE MAIN POWER AT THE POWER SOURCE  
CIRCUIT BREAKER and attach the wires to the locking  
shutoff switch.  
Gear Oil Check  
It is important to make sure the gear box has adequate oil  
in it before running the sander for the first time, to ensure  
the gears do not burn up.  
Strain  
Relief  
Ground  
To check the gear oil, do these steps:  
1. Remove the shipping seal from the side of the vent-  
ed fill plug (Figure 20), if not already done so.  
Figure 19. W1773 control panel wiring.  
2. Check the sight glass shown on the back of the gear  
box to make sure gear oil is present.  
3. If the gearbox oil level is low, follow the steps on  
Page 30 to refill the oil.  
Sight Glass  
Shipping Seal  
Inserted in  
Vented Fill Plug  
Gear Box  
Figure 20. Typical vented fill plug (sight  
glass not shown).  
-20-  
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W1772/W1773 37" Drum Sander  
Test Run  
Once the assembly is complete, test run your machine to  
make sure it runs properly and is ready for regular opera-  
tion.  
The test run consists of verifying the following: 1) The  
motors power up and run correctly, 2) the motors turn  
the correct direction (machine is not wired out of phase  
(W1773 only), and 3) the stop button safety feature works  
correctly.  
Loose hair and clothing could get  
caught in machinery and cause serious  
personal injury. Keep loose clothing  
rolled up and long hair tied up and  
away from machinery.  
If, during the test run, you cannot easily locate the source  
of an unusual noise or vibration, stop using the machine  
immediately, then review Troubleshooting on Page 56.  
If you still cannot remedy a problem, contact our Tech  
Support at (360) 734-3482 for assistance.  
To test run the drum sander, do these steps:  
1. Make sure you understand the safety instructions  
at the beginning of the manual, and verify that the  
machine is setup properly.  
 
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2. Make sure the feed motor gearbox is full of oil and  
the shipping seal is removed from the vented fill  
plug.  
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Figure 21. Resetting the switch.  
3. Ensure all tools and objects used during setup are  
cleared away from the machine, and all covers and  
panels are closed.  
Feed Drum  
Motor  
4. Push the EMERGENCY STOP button in, then twist  
it clockwise so it pops out. When the EMERGENCY  
button pops out, the switch is reset and ready for  
operation (see Figure 21).  
Relay  
Sanding Drum  
Motor Relay  
5. Model W1772: Press the CONVEYOR START button.  
— If any problems occur, press the EMERGENCY STOP  
BUTTON.  
Model W1773: Verify that the power is not connect-  
ed out of phase by pressing the CONVEYOR START  
button, using the criteria below:  
— If the top of the conveyor belt moves toward the  
back of the machine, it is moving in the correct  
direction.  
Figure 22. L2 and L3 feed and sanding  
drum relay wires switched.  
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W1772/W1773 37" Drum Sander  
— If the top of the conveyor belt rotates  
toward the front of the machine, it is  
moving in the wrong direction. Stop the  
machine, shut OFF the power source,  
then swap any two wires at the feed  
motor relay (see Figure 22). If the W1773  
is connected to a phase converter, swap  
the L2 and L3 wires to correct the con-  
veyor belt rotation.  
The STOP button safety feature is not  
working correctly. This safety feature  
must work properly before proceed-  
ing with regular operations. Call Tech  
Support for help.  
10. Reset the EMERGENCY STOP button.  
11. Press the CONVEYOR START button, then  
press the emergency stop bar. The sander  
will come to a complete stop. The stop bar  
should only be used during emergencies.  
The emergency stop bar switch will wear  
quicker if this feature is used for regular  
shut down.  
6. Press the CONVEYOR STOP button to stop  
the machine.  
7. Model W1772: Press the SANDING DRUMS  
START and SANDING DRUMS STOP buttons.  
The sanding drums should start, run, and  
stop smoothly.  
— If the conveyor belt does not come to a  
complete stop, the emergency stop bar is  
not working correctly, immediately dis-  
connect power to the machine and call  
Tech Support for help.  
Model W1773: Verify that the power is  
not connected out of phase by pressing the  
SANDING DRUMS START button, using the  
criteria below:  
— If the drums rotate toward the back of  
the machine, they are moving in the cor-  
rect direction.  
Recommended  
Adjustments  
— If the drums rotate toward the front of  
the machine, they are moving in the  
wrong direction. Stop the machine, shut  
OFF the power source, then swap any  
two wires at the sanding drum motor  
relay (see Figure 22). If the W1773 is  
connected to a phase converter, swap  
the L2 and L3 wires to correct the sand-  
ing belt rotation. (The "wild wire" is con-  
nected to the L1 terminal.)  
For your convenience, the adjustments listed  
below have been performed at the factory and  
no further setup is required to operate your  
machine.  
However, because of the many variables  
involved with shipping, some of these adjust-  
ments may need to be repeated to ensure opti-  
mum results. Keep this in mind as you start to  
use your new drum sander.  
8. Press the EMERGENCY STOP button to stop  
Step-by-step instructions for these adjust-  
ments can be found in SERVICE.  
the machine.  
9. WITHOUT resetting the switch, press the  
CONVEYOR START button. The machine  
should not start.  
1. V-Belt Tension (Page 33). Perform after  
the first 16 hours.  
2. Conveyor Tensioning & Tracking (Page 36).  
3. Drum Adjustments (Page 38).  
— If the machine does not start, the  
EMERGENCY STOP button safety feature is  
working correctly.  
4. Pressure Roller Height (Page 42).  
— If the machine DOES start (with the  
EMERGENCY STOP button pushed in),  
immediately disconnect power to the  
machine.  
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W1772/W1773 37" Drum Sander  
OPERATIONS  
Control Panel  
Below is a summary of your sander control panel and the  
components that it controls. Use the list with Figure 23  
to become familiar with your sander.  
B
C
A
A. Sanding Drums Start Button: Starts the sanding  
drums.  
B. Conveyor Start Button: Starts the conveyor belt.  
C. Amp Draw Meter: Indicates the combined amperage  
draw of both motors, to help control the load so as  
not to damage the motor.  
F
D
D. Emergency Stop Button: Stops all electrical power  
E
to motors in event of emergency.  
E. Conveyor Stop Button: Stops the conveyor belt.  
Figure 23. Control panel interface.  
F. Sanding Drums Stop Button: Stops the sanding  
drums.  
General  
The Model W1772/W1773 will perform many types of oper-  
ations that are beyond the scope of this manual. Many of  
these operations can be dangerous or deadly if performed  
incorrectly.  
OFF  
DO NOT investigate problems or adjust  
the machine while it is running. Wait  
until the machine is turned OFF,  
unplugged and all working parts  
have come to a complete stop before  
proceeding!  
The instructions in this section are written with the under-  
standing that the operator has the necessary knowledge  
and skills to operate this machine. If at any time you are  
experiencing difficulties performing any operation, stop  
using the machine!  
If you are an inexperienced operator, we strongly recom-  
mend that you read books, trade articles, or seek training  
from an experienced Drum Sander operator before per-  
forming any unfamiliar operations. Above all, your safety  
should come first!  
Always wear safety glasses and a  
respiratorwhenoperatingthismachine.  
Failure to comply may result in serious  
personal injury, allergic reactions, or  
respiratory problems.  
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W1772/W1773 37" Drum Sander  
Depth of Cut  
The optimum depth of cut will vary based on the type of  
wood, feed rate, and sandpaper grit. Under most sand-  
ing conditions, the depth should not exceed 1/64" (approx.  
3
/4  
turn of the handwheel). Each full turn of the table  
height handwheel raises the conveyor table approximately  
0.020". Attempts to remove too much material can cause  
jamming, wood burning, rapid paper wear or tearing,  
poor finish and belt slippage.  
To set the depth of cut, do these steps:  
1. Rotate the table height handle (Figure 24) until the  
table is too low, then raise the table, allowing a gap  
between the workpiece and the sanding drum.  
Note: When adjusting the table to sand a thicker  
workpiece, lower and then raise the table to remove  
backlash from the adjustment mechanism.  
2. Start the conveyor and sanding drums and feed the  
workpiece into the sander. SLOWLY raise the con-  
veyor table until the workpiece makes light contact  
with the sanding drums. This is the correct height to  
begin sanding the workpiece.  
Figure 24. Table height handwheel.  
Variable Speed  
The variable speed knob allows you to increase the feed  
rate from 6–18 FPM. The correct speed to use depends on  
the type of stock you are using (hardwood vs. softwood)  
and the stage of finish you are at with that workpiece.  
NOTICE  
Adjusting the variable speed when the  
conveyor motor is OFF can damage the  
V-belt and the adjusting mechanism.  
As a general rule, a slower feed rate will sand the surface  
smoother, but runs the risk of burning the wood; a faster  
feed rate will remove material faster, but runs the risk of  
overloading the motor. Use trial-and-error to determine  
the best settings for your specific applications.  
To adjust the conveyor speed, do these steps:  
1. Start the conveyor (DO NOT adjust conveyor speed  
when the conveyor motor is OFF).  
2. Rotate the variable speed knob (Figure 25) counter-  
clockwise to increase the feed speed, or clockwise  
to decrease the feed speed.  
Figure 25. Variable speed knob.  
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W1772/W1773 37" Drum Sander  
Using the Amp Draw  
Meter  
The amp draw meter (Figure 26) is used to keep  
the machine from being overloaded during sanding  
operations.  
As a general rule, always start with a shallow sand-  
ing depth and carefully increase the sanding depth.  
Keep the amp load in the green range during operation.  
Generally, the normal depth of cut is no more than 164"  
or 0.016" for a 361/2" wide board using coarse sandpaper.  
DO NOT work your machine in the red zone as shown on  
the Amperage Load Chart. If operated in the red zone,  
the motor will lose RPM, the start capacitor will ener-  
gize, and capacitor or motor damage will occur.  
Figure 26. Amp draw meter.  
 
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Amp load is directly affected by many factors such as  
feed rate, depth of cut, wood type, sandpaper grit, and  
workpiece width.  
 
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Figure 27.W1772 amp load chart.  
W1772 Maximum Amp Load ............................. 44A  
W1773 Maximum Amp Load at 220V .................. 40A  
W1773 Maximum Amp Load at 440V .................. 20A  
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Sanding  
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To sand a workpiece, do these steps:  
1. Adjust the table height according to the instructions  
in Depth of Cut on Page 24.  
Figure 28. W1773 amp load chart.  
2. Start the dust collector, the drum motor, and the  
feed motor.  
Close all covers and panels before  
starting the drum sander. Failure to  
do so could result in severe personal  
injury.  
3. Feed the workpiece through the sander while stand-  
ing to the side and monitor the amp meter; if it  
approaches the maximum amp load, lower the con-  
veyor table.  
4. Run wide stock through two or three times with-  
out adjusting the table height. Turn the stock 180°  
between passes to ensure an even cut. Do not sand  
more than one workpiece at a time side-by-side.  
DO NOT sand more than one board at  
a time side-by-side. Minor variations  
in thickness can cause one board to  
be propelled by the rapidly spinning  
sanding drum and ejected from the  
machine. NEVER stand directly in front  
of the machine. Failure to do so could  
result in severe personal injury.  
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W1772/W1773 37" Drum Sander  
Sanding Tips  
Replace the sandpaper with a higher grit to achieve  
a finer finish.  
Raise the table with a maximum of 3/4 turn of the  
height handle until the workpiece is the desired  
thickness.  
Reduce snipe when sanding more than one board of  
the same thickness by feeding them into the sander  
with the front end of the second board touching the  
back end of the first board.  
Feed boards into the sander at different points on  
the conveyor to maximize sandpaper life and pre-  
vent uneven conveyor belt wear.  
Replace the sandpaper with a higher grit to achieve  
a finer finish.  
Raise the table with a maximum of 3/4 turn of the  
height handle until the workpiece is the desired  
thickness.  
DO NOT sand boards less than 9" long or less than  
1/16" to prevent damage to the workpiece and the  
drum sander.  
Extend the life of the sandpaper by regularly using a  
PRO-STICK® sanding pad (Page 29).  
When sanding workpieces with irregular surfaces,  
such as cabinet doors, take very light sanding passes  
to prevent gouges. When the drum moves from sand-  
ing a wide surface to sanding a narrow surface, the  
load on the motor will be reduced, and the drum  
will speed up, causing a gouge.  
DO NOT edge sand boards. This can cause boards to  
kickback, causing serious personal injury. Edge sand-  
ing boards also can cause damage to the conveyor  
belt and sandpaper.  
When sanding workpieces with a bow or crown,  
place the high point up (prevents the workpiece  
from rocking) and take very light passes.  
Feed the workpiece at an angle to maximize stock  
removal and sandpaper effectiveness, but feed the  
workpiece straight to reduce sandpaper grit scratch-  
es for the finish passes.  
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W1772/W1773 37" Drum Sander  
Choosing Sandpaper  
There are many types of sanding belts to choose from.  
We recommend Aluminum Oxide for general workshop  
environments. To the side is a chart that groups abrasives  
into different classes, and shows which grits fall into each  
class.  
Grit  
Class  
Usage  
36  
Extra Coarse Rough sawn  
boards, thick-  
ness sand-  
ing, and glue  
removal.  
The general rule of thumb is to sand a workpiece with  
progressively higher grit numbers, with no one grit  
increase of more than 50. Avoid skipping grits; the larger  
the grit increase, the harder it will be to remove the  
scratches from the previous grit.  
60  
Coarse  
Thickness  
sanding and  
glue removal.  
80–100  
Medium  
Removing  
planer marks  
and initial fin-  
ish sanding.  
The Model W1772/W1773 allows you to place a differ-  
ent grit sandpaper on each drum. The front drum should  
have a coarser grit than the rear. Usually this translates  
into combinations of successive group types. A common  
selection for stock that is planed before being sanded is a  
100/150 grit combination.  
120–180  
Fine  
Finish sanding.  
Ultimately, the type of wood you use and your stage of  
finish will determine the best grit types to install on your  
sander.  
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W1772/W1773 37" Drum Sander  
Paper Replacement  
NOTICE  
The Model W1772/W1773 is designed for 6" wide sandpa-  
per rolls.  
Turn to SECTION 5: ACCESSORIES on  
Page 29 for grit selection and model  
numbers.  
To change the paper, do these steps:  
1. DISCONNECT POWER TO THE SANDER!  
Tension  
Tool  
Spring Cap Screw  
2. Lift the top cover and place a screwdriver through  
the right side of the frame, as shown in Figure 29.  
OFF  
3. Rotate the sanding drum to stretch the tension  
spring. Fit the end of the spring tension tool shaft  
through the hole in the tension wheel arm (see  
Figure 29) and into the head of the cap screw secur-  
ing the spring.  
Phillips  
Screwdriver  
4. Remove the screwdriver.  
5. Repeat Steps 2–4 on the opposite end of the sanding  
drum, then remove the spring clips. Note: Replace  
the paper on each drum individually. Once the  
paper is removed the drums can be slippery and  
hard to rotate.  
Figure 29. Locking the tension wheel.  
 
6. Unwind the old sandpaper and use it as a pattern, or  
use the pattern in Figure 30 to cut the sandpaper to  
the necessary shape, or see Figure 31 if using a dif-  
ferent width of sandpaper.  
 
 
 
 
7. Start with the left side of the drum, fold the corner  
of the sandpaper into the spring clip, then install  
the clip onto the tension wheel. Tap the clip with a  
hammer or mallet to ensure it is seated. Note: DO  
NOT pound the clip over the sandpaper. It is not  
necessary to drive the clip completely on, just make  
sure it is secure. Too much force will break the clip!  
Figure 30. Sandpaper pattern.  
8. Tightly spiral the paper onto the drum, ensuring  
there are no bubbles or overlapping edges, leaving a  
uniform 3/16" gap between the spirals as you wind the  
paper around the drum.  
 
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9. Fold the corner of the loose end into the spring clip,  
then install the clip onto the right tension wheel.  
10. Remove the spring tension tool from the ends of the  
sanding drum to tension the paper, and repeat Steps  
2–10 for the other drum.  
Figure 31. Finding sandpaper taper angle.  
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W1772/W1773 37" Drum Sander  
Drum Sander Accessories  
The following drum sander accessories may be available through your local Woodstock International Inc.  
Dealer. If you do not have a dealer in your area, these products are also available through online deal-  
ers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of deal-  
ers at: 1-800-545-8420 or at [email protected].  
6" x 50' Aluminum Oxide Sanding Rolls provide superior performance  
and added flexibility. Simply tear off the size needed for excellent  
results.  
Model  
D3881  
D3882  
D3883  
D3884  
D3885  
Grit Use  
60  
Thickness sanding, glue removal  
80  
Removing planer marks and initial finish sanding  
Removing planer makrs and initial finish sanding  
Finish sanding  
100  
120  
150  
Finish sanding  
The D3003 PRO-STICK® Sanding Pad can help extend the life of  
your sandpaper! Just feed this crepe-rubber cleaning pad through  
your drum sander to remove dust build-up from the sandpaper  
without damage. Measures 15" x 20" x 1".  
The D2271 Roller Table is helpful wherever you need additional  
workpiece support. Features all-steel welded construction and  
measures 19" x 65". Comes with nine ball bearing rollers and has  
four independently adjustable legs for any leveling requirement.  
Adjustable in height from 63/8" to 41/8. 78 lbs. 1000 lb. capacity.  
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W1772/W1773 37" Drum Sander  
MAINTENANCE  
General  
Regular periodic maintenance on your Model W1772/  
W1773 will ensure its optimum performance. Make a  
habit of inspecting your machine each time you use it.  
Check for the following conditions and repair or  
replace when necessary:  
Loose mounting bolts.  
Worn switch.  
Worn or damaged cords and plugs.  
Worn or damaged sandpaper.  
Damaged V-belts.  
Any other condition that could hamper the safe  
operation of this machine.  
OFF  
MAKE SURE that your machine is  
unplugged during all maintenance  
procedures! If this warning is ignored,  
serious personal injury may occur.  
Cleaning  
Cleaning the Model W1772/W1773 is relatively easy. From  
time to time, vacuum wood dust off of the internal compo-  
nents, especially the motor.  
Grease  
Fitting  
Lubrication  
Moving parts, such as chains, should be lubricated peri-  
odically with a light machine oil. Motor bearings need no  
lubrication.  
Pillow Bearing: Must be lubricated every 20 hours of  
operation. Use a high-quality, lithium-based grease. A  
grease fitting (Figure 32) is located on the top of each  
pillow bearing. Give only one to two pumps of the grease  
gun. Too much grease can pop seals out.  
Figure 32. Location to lubricate pillow  
bearing.  
Gearbox: Change the oil in the gearbox every 500 hours  
with new 80-90W automotive grade gear oil.  
Collar  
1. Remove the variable speed knob, the hex nut,  
knurled collar, and the four button head screws  
securing the feed motor cover (see Figure 33).  
Bar  
Speed  
Knob  
Hex Nut  
Figure 33. Removing feed motor cover.  
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W1772/W1773 37" Drum Sander  
2. Remove the feed motor cover, loosen the four hex  
bolts (Figure 34) that secure the gear box to the  
motor bracket, and remove the V-belt.  
3. With the oil and gearbox warm, slide the gearbox  
out, remove the fill plug (Figure 34), remove the  
drain plug, drain the oil, and reinstall the drain  
plug.  
Fill Plug  
Drain Plug  
Hex Bolt  
4. Add new oil, reinstall the fill plug, then reinstall the  
gearbox, cover, and other components removed in  
Step 1.  
Figure 34. Lubricating gear box.  
Table Lift Screws: Should be cleaned with mineral spirits  
and painted with lithium grease every six months. Then,  
move the table up or down to spread the grease thor-  
oughly over the threads. Do not overlubricate.  
Worm Gear: Paint a light coat of lithium grease on the  
worm gear threads (Figure 36) once a year.  
Failure to routinely inspect your drum sander for  
damage and wear could result in unsatisfactory work  
results, premature component or machinery failure,  
or operator injury. We recommend you create a  
checklist for routine inspection and maintenance.  
Remember to always disconnect the drum sander  
from its power source before attempting to inspect,  
adjust, or repair this machine!  
Figure 35. Table lift screws (table  
removed for clarity).  
Figure 36. Worm gear threads.  
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W1772/W1773 37" Drum Sander  
SERVICE  
General  
This section covers the most common service adjustments  
or procedures that may need to be made during the life  
of your machine.  
If you require additional machine service not included  
in this section, please contact Woodstock International  
Technical Support at (360) 734-3482 or send e-mail to:  
OFF  
Gauge Blocks  
MAKE SURE that your machine is  
unpluggedduringallserviceprocedures!  
If this warning is ignored, serious  
personal injury may occur.  
The gauge blocks described here will be required to com-  
plete most of the service procedures in this section. After  
you have made them, they can be conveniently stored  
inside of the sander cabinet for future use.  
To make the gauge blocks, do these steps:  
1. Edge joint the concave edge of a 7' long 2x4 flat on  
a jointer, as shown in Figure 37.  
2. Place the jointed edge of the 2x4 against the table  
saw fence and rip cut just enough off the oppo-  
site side to square up the two edges of the 2x4, as  
shown in Figure 38.  
Figure 37. Edge jointing on a jointer.  
3. Using a miter saw or circular saw, cut 6" off each  
end of the board to remove any portions with slight  
snipe from jointing. Then cut the 2x4 into two even  
pieces to make two 36" long wood gauge blocks.  
Opposite  
Edge Rip  
Cut with  
Table Saw  
Previously  
Jointed Edge  
Held Against  
Fence  
Note: Save one of the 6" pieces for making a small  
gauge block in Drum Adjustments on Page 38.  
Steps 1 & 2 above can be skipped, but having these  
wood gauge blocks at an even height is critical to  
the accuracy of your overall adjustments.  
Figure 38. Rip cutting on a table saw.  
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W1772/W1773 37" Drum Sander  
V-Belt Service  
Tension  
New V-belts often stretch and loosen up during the first  
16 hours of use. After this period, they should be inspect-  
ed and re-tensioned if necessary.  
OFF  
Proper tension is important for optimum power transmis-  
sion. However, too much tension may cause premature  
bearing failure.  
The correct V-belt tension is achieved when the V-belts  
can be deflected 1/2"–3/4" when pushed in the middle with  
moderate pressure. See Figure 39 for an example of how  
to perform a V-belt deflection test with a straightedge  
and ruler.  
Figure 39. Checking V-belt tension with a  
To adjust V-belt tension, do these steps:  
straightedge and a ruler.  
1. DISCONNECT POWER TO THE SANDER!  
2. Remove the table height handwheel and open the  
pulley cover.  
3. Using a 19mm wrench, turn the motor mount nuts in  
the direction shown in Figure 40 to loosen or tighten  
the V-belts.  
Tighten  
V-Belts  
Loosen  
V-Belts  
4. Close the pulley cover and reinstall the handwheel.  
Removal/Replacement  
Replace the V-belt if you notice fraying, cracking, glaz-  
ing, or any other damage. A worn/damaged V-belt will not  
provide optimum power transmission from the motor to  
the drums.  
Figure 40. V-belt tension controls.  
V-belt removal and replacement is simply a matter of  
loosening the V-belts until you can roll them off the pul-  
leys, replacing them with a MATCHED set, then re-ten-  
sioning them.  
Note: A matched set means both the V-belts are the same  
size and also have the same serial number.  
Pulley Alignment  
Pulley alignment is another important factor in power  
transmission and belt life. The pulleys should be parallel  
to each other and in the same plane (coplaner) for opti-  
mum performance.  
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W1772/W1773 37" Drum Sander  
Each pulley can be adjusted by loosening the set screw  
that secures the pulley to the shaft, sliding the pulley in/  
out, and retightening the set screw to lock the pulley in  
place.  
OFF  
To align the pulleys, do these steps:  
1. DISCONNECT POWER TO THE SANDER!  
2. Remove the table height handwheel, open the pulley  
cover, and remove the V-belts.  
3. Place a straightedge across the face of the motor pul-  
ley and the front drum pulley to check the alignment.  
The straightedge should sit evenly on the top and bot-  
tom part of both pulleys, as shown in Figure 41.  
Figure 41. Checking pulley alignment with  
a straightedge.  
4. Repeat Step 3 with the straightedge placed against  
the motor pulley and rear drum pulley.  
5. Loosen the pulleys and adjust them as necessary until  
they are all coplanar with each other.  
6. Close the pulley cover and reinstall the handwheel.  
Bearing Replacement  
The Model W1772/W1773 is designed for many years of  
reliable service. But after long periods of heavy use, it  
may be necessary to replace the drum bearings. Always  
replace both bearings on the same drum.  
Mounting Nuts &  
Washers  
Zerk Fitting  
and Cap  
To replace the drum bearings, do these steps:  
1. DISCONNECT POWER TO THE SANDER!  
OFF  
2. Open the top cover, and remove the mounting nuts,  
washers, and set screws shown in Figure 42.  
Set Screws  
NOTICE  
Do not hammer on the bearing or housing, as you  
WILL damage these precision parts.  
Figure 42. Pillow bearing mounting nuts,  
washers, and set screws.  
3. Lift the drum and slide the bearing housing and  
bearing from the drum shaft.  
4. Clean and inspect the drum shaft for cracks, burrs,  
wear, and other damage; replace/repair as required.  
-34-  
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W1772/W1773 37" Drum Sander  
5. Use a screwdriver to pry and rotate the bearing so it  
is horizontal to the bearing-housing mounting flang-  
es, as shown in Figure 43.  
Mounting Flange  
6. Slide the bearing out of the bearing housing, as  
shown in Figure 44.  
7. Remove any metal or abrasives trapped in the bear-  
ing grease groove and grease port (see Figure 45),  
or contaminants will be pumped into the new bear-  
ing when you lubricate it, causing bearing failure.  
Figure 43. Bearing positioning for  
8. Clean and inspect the bearing-housing for cracks,  
burrs, wear, and other damage; replace/repair as  
required. The bearing race should rotate inside of  
the bearing housing smoothly. If the race is loose or  
wobbles inside of the bearing housing, replace the  
bearing housing (Figure 44).  
removal.  
Bearing  
Housing  
NOTICE  
Make sure the bearing grease hole in the bearing lines  
up with the grease groove in the bearing housing and  
that no obstructions prevent bearing lubrication.  
Guide Pin  
Figure 44. Typical removal and installation  
9. Insert the new bearing into the bearing housing so  
the set screws and hub are on the same side as the  
grease Zerk on the bearing housing (Figures 42 and  
46).  
bearing positioning.  
10. Slide (DO NOT hammer) the bearing housing and  
bearing onto the drum shaft.  
Grease  
Port  
11. Lower the drum and pillow bearing onto the mount-  
ing studs, and install the flat washers and the nuts.  
Tighten the nuts in an alternating pattern until snug.  
Bearing Housing Grease Groove  
12. Install and tighten the set screws.  
Figure 45. Typical bearing-bloock grease  
13. Wipe the Zerk fitting clean, and lubricate the bear-  
ing with just enough grease to slightly seep from the  
dust seal and wipe clean (these bearings are not pre-  
lubricated). DO NOT over-grease.  
groove and grease port.  
Set  
Screw  
Bearing  
Grease Port  
14. Repeat Steps 313 on all other bearings that need  
replacement. Always replace both bearings on the  
same drum.  
Hub  
15. Adjust the drums and pressure rollers as outlined on  
Pages 38 & 42.  
Bearing  
Race  
Guide Pin  
Figure 46. Key bearing parts  
-35-  
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W1772/W1773 37" Drum Sander  
Conveyor Tensioning &  
Tracking  
Tensioning  
The conveyor may slightly stretch with continued use and  
will eventually need to be tensioned. This is most obvious  
if the conveyor starts slipping on the rollers.  
When you tension the conveyor, focus on turning the  
adjustment bolts in even increments. Tensioning one side  
more than the other will cause tracking problems, which  
will require you to take additional steps to get the sander  
operating correctly.  
Loose hair and clothing could get  
caught in machinery and cause serious  
personal injury. Keep loose clothing  
rolled up and long hair tied up and  
away from machinery.  
To tension the conveyor, do these steps:  
1. Using a 19mm wrench, loosen the lock nut (see  
Figure 47) on both sides of the conveyor.  
2. Measure the distance from the frame to the convey-  
or roller on both sides. Turn the adjustment bolts so  
the distance between the frame and conveyor roller  
is identical on both sides. Do not overtighten the  
conveyor. Your goal is to reach a 3/4" gap between  
the underside of the conveyor and the belt, as  
shown in Figure 48.  
Frame-Conveyor  
Roller Distance  
Adjustment  
Bolt  
3. Use a magic marker, white out, or fingernail polish to  
mark the front of the conveyor tensioning bolt on both  
sides.  
Lock Nut  
This step will aid you in keeping track of the rotations Figure 47. One side of conveyor tensioning  
as you turn the bolts, so the bolts remain as even as  
possible.  
& tracking controls (guard removed for  
clarity).  
4. Turn both of the conveyor adjustment bolts clock-  
wise one full turn at a time until the conveyor belt  
no longer slips during operation.  
— If the conveyor starts tracking to one side, imme-  
diately turn the drum sander OFF and perform the  
tracking instructions.  
5. Tighten the lock nuts to lock the conveyor adjust-  
ment bolts in place.  
 
Figure 48. Conveyor belt hanging gap.  
-36-  
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W1772/W1773 37" Drum Sander  
Tracking  
If the conveyor tracks to either side, then the tracking  
must be corrected or the conveyor will load up to one  
side and could rip or tear and have to be replaced.  
Replacing a damaged conveyor is a big job. Always be  
careful to make sure that the belt does not travel too far  
to one side or the other.  
Tracking the conveyor is a balancing process that takes  
patience and some trial-and-error. Usually you must tight-  
en the loose side (the side the belt is tracking towards)  
to make the conveyor move to the middle of the rollers,  
then loosen that same side to make the conveyor stay in  
position. If you adjust the bolt too much either way, then  
you have to repeat the process until the conveyor rides in  
the middle and stays there during continuous operation.  
Loose hair and clothing could get  
caught in machinery and cause serious  
personal injury. Keep loose clothing  
rolled up and long hair tied up and  
away from machinery.  
To track the conveyor, do these steps:  
1. Make sure the drums are perpendicular to the feed  
direction (parallel with the conveyor roller). Go to  
Page 38.  
2. Turn the conveyor ON and watch it track.  
3. Determine which side the conveyor is tracking towards  
(the loose side) and tension the adjustment bolt on  
that side until the conveyor tracks in the opposite  
direction. Note: Tracking changes may take up to  
three minutes before they are noticeable.  
4. When the conveyor is near the middle of the rollers or  
table, loosen the adjustment bolt until the conveyor  
stops moving and tracks straight.  
— If the conveyor tracks too far to the other side,  
then adjust the bolt as necessary to bring it back  
and repeat Steps 2 & 3 until the tracking is cor-  
rect.  
-37-  
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W1772/W1773 37" Drum Sander  
Drum Adjustments  
There are three adjustments for the sanding drums: 1) the  
drums must be perpendicular to the feed direction (par-  
allel with the conveyor roller, Figure 49); 2) the drums  
must be parallel to the top of the conveyor belt (Figure  
54, Page 40); 3) the rear drum must be set approximate-  
ly 0.007" to 0.015" below the front drum (Figure 58, Page  
41).  
At some point, you may need to readjust the rear drum  
parallel to the conveyor if you change the rear drum  
height to accomodate for different sandpaper thicknesses  
or finish requirements. Make sure the rear drum does not  
sit lower than 0.015" below the front drum.  
Adjusting Drums Perpendicular to Feed  
Direction  
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The tolerances for having the drum perpendicular to the  
feed direction allow up to 18" difference from one side  
to the other (see Figure 49). If the drums are not per-  
pendicular to the feed direction (in other words, parallel  
to the conveyor rollers), they may put a side load on the  
conveyor belt during operation, forcing the conveyor to  
track off to the side and possibly causing damage.  
 
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To adjust the drums perpendicular to the feed direc-  
tion, do these steps:  
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1. DISCONNECT POWER TO THE SANDER!  
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2. Check to make sure the conveyor roller is parallel to  
the machine frame, and make adjustments if need-  
ed. (Refer to Page 36.)  
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3. Open the top and pulley covers and remove the V-  
belts (refer to Page 33 for V-belt removal instruc-  
tions).  
Figure 49. Drum perpendicular to feed  
direction.  
4. Remove the sandpaper from the drums for best  
results.  
5. At both ends of the rear drum, measure the distance  
between the edge of the rear drum and the rear  
upper frame, as shown in Figure 50. The difference  
between these two measurements will tell you how  
close the drum is to being perpendicular to the feed  
direction (assuming that the conveyor roller is paral-  
lel to the machine frame).  
Figure 50. Measuring distance between  
edge of rear drum and the upper frame.  
— If the difference between the two measurements  
at each end are within 18", skip to Step 8.  
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W1772/W1773 37" Drum Sander  
— If the difference between the two measurements  
at each end is more than 18", continue to the next  
step.  
Front Drum  
Rear Drum  
Set Screws  
OFF  
6. Loosen the rear drum pillow bearing lock nuts,  
shown in Figure 51.  
7. Move one end of the drum forward or backward  
as needed in the slotted holes until the distance  
between the rear upper frame angle and drum is  
within 18" at each end, then tighten the rear drum  
pillow bearing lock nuts.  
Lock Nuts  
Lock Nuts  
Figure 51. Front and rear drum  
adjustment locations.  
8. Measure the distance between the rear and front  
drum, as shown in Figure 52, on both sides.  
— If the difference between the two measurements  
OFF  
at each is equal or are within 18", skip to Step 13.  
— If the difference between the two measurements  
at each end is more than 18", continue to the next  
step .  
9. Make two gauge blocks the same width as your mea-  
surement in Step 8.  
Figure 52. Measuring distance between  
10. Place the small gauge blocks on each end of the  
pressure roller between both drums as shown in  
Figure 53.  
rear and front drums.  
11. Loosen the front drum pillow bearing lock nuts  
(Figure 51).  
OFF  
12. Slide the front drum against the gauge blocks until  
they are snug between the front and rear drum. This  
will make the front drum parallel to the rear drum—  
which is parallel to the rear frame (conveyor rollers)  
and perpendicular to the feed direction.  
Gauge  
Blocks  
13. Now, go to Setting Rear Drum Height & Adjusting  
Drums Parallel to Conveyor Belt on Page 40.  
Figure 53. Example of small gauge block  
positioned between front and rear drums.  
14. Tighten the front drum pillow bearing lock nuts.  
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W1772/W1773 37" Drum Sander  
Adjusting Drum Height & Drum-to-Conveyor  
Parallelism  
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The rear drum can be adjusted parallel to the conveyor  
belt in fine increments at the pillow bearings with the  
micro-adjust knobs, or the front drum can be adjusted  
parallel to the conveyor with the set screws on the pillow  
bearings. If, after performing the following procedure,  
you cannot adjust the drums parallel to the conveyor belt,  
it is possible that the conveyor table needs further adjust-  
ment. In that case, follow instructions on Page 43 for  
adjusting the table parallel to the drums at the table lift  
screws.  
 
 
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Keep in mind that having the drums parallel to the top of  
the conveyor belt (see Figure 54) is critical to the sand-  
ing operation. Take care to adjust the drums parallel to  
the conveyor surface within 0.002" from one side to the  
other.  
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To adjust the rear drum height and adjust the drums  
parallel to the conveyor belt, do these steps:  
Figure 54. Drum parallel to conveyor belt.  
1. DISCONNECT POWER TO THE SANDER!  
2. Open the top and pulley covers, remove the V-belts,  
and remove sandpaper from the drums for best  
results.  
3. Place the gauge blocks (refer Page 32) on the con-  
veyor table and position them under the drums, as  
shown in Figure 55.  
Figure 55. Gauge blocks under drum  
rollers.  
4. Raise the table up until the gauge blocks are approxi-  
mately 0.010" below the rear drum, checking with a  
feeler gauge. This setting will be used to determine  
rear drum-conveyor bed parallelism. Note: Each full  
turn of the table height handwheel raises the conveyor  
table approximately 0.020".  
Continued on next page  
-40-  
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W1772/W1773 37" Drum Sander  
5. Loosen the lock lever or lock handle (see Figures 56  
& 57) at one end of the rear drum.  
6. Turn the micro-adjustment knob until a 0.010" feeler  
gauge fits between the drum and gauge board (Figure  
58).  
Micro-Adjust  
Knob  
7. Repeat the adjustment in Step 6 on the other side  
of the rear drum until the height difference between  
both ends is 0.002" or less.  
Lock Lever  
8. Lock the micro-adjustment lock lever and lock han-  
Figure 56. Rear right sanding drum micro-  
dle.  
adjusting knob.  
9. Loosen the front drum pillow bearing lock nuts (Figure  
51, Page 39).  
10. Adjust the height of the front drum ends by adjusting  
the set screws (Figure 51) on the pillow bearing up  
or down until the largest size feeler gauge you can fit  
between the front drum and 36" long gauge blocks (at  
both ends) is 0.017"–0.025.  
Micro-Adjust  
Knob  
Lock  
Handle  
Note: The 0.017"–0.025" setting is a recommended  
range and includes the 0.010" setting on the rear  
drum and the additional 0.007" to 0.015" height from  
Step 12 (See Figure 58). Some trial-and-error may  
be needed to find the optimal setting based upon the  
sandpaper grit size you use (ie, coarse grit = smaller  
number; fine grit = larger number).  
Figure 57. Rear left sanding drum micro-  
adjusting knob.  
 
11. Tighten the front pillow bearing lock nuts.  
(Step 12)  
 
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12. Check to make sure that when you tightened the  
nuts the front drum did not move horizontally, and  
that the front drum is still parallel with the rear  
drum, using the small gauge blocks.  
(Step 7)  
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— If the gauge blocks are snug between the front and  
Figure 58. Rear drum set below front  
rear drums, go to Step 14.  
drum.  
— If the gauge blocks are not snug betwen the front  
and rear drums, repeat Step 11 and 12 on Page  
39.  
13. Calibrate the scale pointer as described on Page 43.  
14. Remove all gauge blocks, reinstall the sandpaper on  
the drums, reinstall the V-belts, and close the pulley  
and top covers.  
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W1772/W1773 37" Drum Sander  
Pressure Roller Height  
The pressure rollers are factory set at 0.039"–0.078" below  
the bottom of the rear sanding drum and are fully adjust-  
able either up/down with the lock nuts shown in Figure  
59.  
Proper pressure on the workpiece helps avoid kickback and  
keeps the workpiece from slipping. However, as pressure  
increases on the workpiece, snipe also increases (snipe is  
normal with all brands of drum sanders).  
If snipe becomes a problem, you can minimize it by reduc-  
ing pressure (raising pressure roller height). However, you  
can only minimize it so much before the workpiece will slip  
or kick out, causing a hazard to the operator. If this hap-  
pens, you have raised the pressure rollers too high for them  
to function as intended—the pressure rollers MUST then be  
lowered to prevent injury.  
Figure 59. Pressure roller adjustment  
nuts.  
Note: An additional trick for eliminating snipe is to reduce  
pressure on the rear rollers, but not the front rollers.  
Conditions will vary with wood types, so use trial-and-error  
to find the best results for your application.  
These instructions will restore the pressure rollers to the  
factory setting.  
To adjust the pressure rollers to the factory setting, do  
these steps:  
1. DISCONNECT POWER TO THE SANDER!  
2. Open the top cover.  
3. Place the gauge blocks on the conveyor table and  
position them under all the pressure rollers, as shown  
in Figure 60.  
4. Adjust the conveyor table up so the gauge blocks just  
touch the bottom of the rear drum.  
5. Rotate the handwheel eight full turns clockwise,  
counting from the point of actual table movement so  
handwheel freeplay does not affect your count.  
6. With all the pressure rollers: 1) Raise one end off of  
the gauge block, then move it back down until it just  
touches the gauge block; 2) repeat with the other  
side; 3) tighten the lock nuts together to make sure  
the adjustments are locked in place.  
Figure 60. Gauge blocks in position for  
adjusting the pressure roller height.  
-42-  
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W1772/W1773 37" Drum Sander  
Scale Pointer Calibration  
For the scale pointer to be accurate, it must be calibrat-  
ed.  
We recommend calibrating your scale pointer any time  
you adjust the drum heights or table lift screws.  
To calibrate the scale pointer, do these steps:  
1. Sand a workpiece with the drum sander and measure  
the thickness of the sanded workpiece.  
Figure 61. Scale pointer screw.  
2. Loosen the screw that secures the scale pointer and  
adjust it to the thickness of the workpiece.  
Dust Scoops  
The dust scoops and metal scoop plates are correctly  
positioned on the top cover at the factory, however these  
may loosen and move during shipping. Some trial and  
error will be needed to adjust the dust scoops so they do  
not contact the sanding drums.  
Dust Scoops  
To adjust a dust scoop, do these steps:  
Button Head  
Cap Screw  
1. DISCONNECT POWER TO THE SANDER!  
2. Remove the handwheel and open the pulley cover.  
Metal  
Scoop  
Plate  
3. Loosen the button head cap screws and acorn  
nuts securing a metal scoop plate to the top cover  
(Figure 62), move the scoop up a little, tighten the  
cap screws and nuts, close the top cover, and rotate  
the V-belt to see if the drum srapes the scoop.  
Figure 62. Location to adjust dust scoop.  
4. Adjust each scoop in this manner until the sanding  
drums do not scrape the scoops, then close the pul-  
ley cover and reinstall the handwheel.  
Table Lift Scews  
The table lift screws are connected by a chain and driven  
by the table elevation handwheel. When the chain is  
removed from a sprocket on one of the lift screws, that  
lift screw can adjust that portion of the table up/down  
independently to assist in setting the table parallel to the  
drums.  
Adjusting the table lift screws will only be necessary if  
you need to adjust the drum heights more than allowed  
at the pillow bearing adjustments, or if you have removed  
the table or chain during a service procedure and you  
need to reset the drums parallel to the table.  
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W1772/W1773 37" Drum Sander  
Each tooth on the sprocket represents 0.006" of table  
elevation movement. For example, if the rear of the table  
was 0.006" low, rotate both rear table lift screws to the  
next sprocket tooth in the same chain position. You can  
easily rotate the sprockets from the top of the table lift  
screws with a flat head screwdriver.  
After adjusting the table lift screws, check to make sure  
the drums and conveyor are parallel within 0.002" from  
one side to the other. If they are not within this range,  
then additional fine adjustments should be made at the  
drum pillow bearings.  
To adjust the table lift screws, do these steps:  
1. DISCONNECT POWER TO THE SANDER!  
2. Open the side cover.  
Figure 63. Marking sprocket tooth and  
chain.  
3. Raise the table up to at least the 1" mark on the  
height scale.  
4. At the lift screw that needs to be adjusted, mark the  
end of a sprocket tooth and the chain hole where that  
tooth is meshed, as shown in Figure 63.  
5. Using two 14mm wrenches, loosen the adjustable  
idler roller (Figure 64).  
6. Carefully move the chain off of only the marked  
sprocket.  
Figure 64. Adjustable idler roller sprocket.  
7. Keep track of the marked chain hole and rotate the  
sprocket the necessary number of teeth away from  
the marked one to meet the difference in height  
needed.  
8. Fit the chain back over the sprocket, making sure the  
new sprocket tooth is inserted into the marked chain  
hole.  
9. Re-tension the chain and check the new height set-  
ting.  
10. Repeat Steps 5–9 as needed until the table height is  
parallel to the drums in all four corners, and calibrate  
the scale pointer (refer to Page 43).  
11. Follow instructions in Drum Adjustments (Refer to  
Page 38) for adjusting the drums parallel to the con-  
veyor within 0.002" side-to-side.  
-44-  
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W1772/W1773 37" Drum Sander  
W1772/W1773 Wiring Overview  
 
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switch.  
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Figure 65.  
all models  
CONTROL PANEL, ALL MODELS  
See Page 46  
SANDING DRUM MOTOR  
W1772, see Page 49  
W1773, see Page 54  
ELECTRICAL BOX  
W1772 @ 220 1-Ph, see Pages 47 & 48  
W1773 @ 220V 3-Ph, see Pages 50 & 51  
@ 440V 3-Ph, see Pages 52 & 53  
FEED MOTOR  
W1772, see Page 49  
W1773, see Page 55  
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-45-  
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W1772/W1773 37" Drum Sander  
W1772/W1773 Control Panel  
 
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W1772 220V 1-Ph, Page 48  
W1773 220 3-Ph, Page 51  
W1773 440V 3-Ph, Page 53  
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Figure 66. W1772/W1773 control panel wiring.  
Figure 67. W1772/W1773 control panel.  
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W1772/W1773 37" Drum Sander  
W1772 Electrical Box 220V, 1-Ph  
Main Panel  
OFF  
Feed Motor  
Contactor  
Sanding Motor  
Contactor  
Feed Motor  
Relay  
(dial @ 2.7A)  
Current  
Sensor  
Sanding  
Motor Relay  
(dial @ 43A  
Incoming  
Power  
Terminal  
Block  
Control Panel  
Terminal Block  
Ground  
Figure 68. W1772 electrical box.  
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W1772/W1773 37" Drum Sander  
W1772 Electrical Box Wiring 220V, 1-Ph  
 
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To  
Feed  
Motor  
To  
Control  
Panel  
Figures  
66 & 67  
Incoming  
220V Single-  
Phase Power  
To  
To Emerg.  
Stop Bar  
Limit Switch  
Sanding  
Drum Motor  
Figures 69,  
70, 73  
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Figures 71,  
Figure 65  
72, 74  
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-48-  
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W1772/W1773 37" Drum Sander  
W1772 Sanding & Feed Motors  
 
 
 
 
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Figure 69. W1772 sanding drum motor  
 
wiring and start capacitors.  
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Figure 73. W1772 sanding drum motor, 200V single-phase.  
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Figure 70. W1772 sanding drum motor run  
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capacitors.  
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Figure 71. W1772 feed motor wiring.  
 
 
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Figure 74. W1772 feed motor, 220V single-phase.  
Figure 72. W1772 feed motor capacitors.  
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W1772/W1773 37" Drum Sander  
W1773 Electrical Box 220V, 3-Phase  
Feed Motor  
Contactor  
Main Panel  
Sanding Motor  
Contactor  
Sanding Motor Relay  
(dial @ 43A)  
OFF  
Current  
Sensor  
av  
Incoming  
Power  
Terminal  
Block  
Feed Motor  
Relay  
(dial @ 1.3A)  
Ground  
Control Panel  
Terminal Block  
Figure 75. W1773 220V 3-phase electrical box wiring.  
-50-  
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W1772/W1773 37" Drum Sander  
W1773 Electrical Box Wiring 220V, 3-Phase  
 
 
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Motor  
Figure  
79  
Incoming  
220V  
Three Phase  
Power  
To  
Emerg.  
Stop Bar  
Limit Switch  
To  
Control  
Panel  
To  
Sanding  
Drum  
Motor  
Figure 77  
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-51-  
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W1772/W1773 37" Drum Sander  
W1773 Electrical Box 440V, 3-Phase  
Sanding  
Motor  
Contactor  
OFF  
Sanding Motor  
Relay  
(dial @ 21.5A)  
Amp Meter  
Transformer  
Feed Motor  
Contactor  
Main Panel  
av  
Current  
Sansor  
Feed Motor  
Relay  
(dial @ 0.65A)  
Incoming  
Power  
Terminal  
Block  
Control Panel  
Terminal Block  
Figure 76. W1773 440V 3-phase electrical box wiring.  
-52-  
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W1772/W1773 37" Drum Sander  
W1773 Electrical Box Wiring 440V, 3-Phase  
 
 
 
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Motor  
Figure 80  
To  
Emerg.  
Stop Bar  
Limit Switch  
Figure 65  
440  
Three-Phase  
Power  
To Sanding  
Drum  
Motor  
Figure 77  
To  
Control Panel  
Figures 66 & 67  
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-53-  
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W1772/W1773 37" Drum Sander  
W1773 Sanding Drum Motor  
Figure 77. W1773 220V sanding drum motor  
Figure 78. W1773 440 sanding drum motor  
wiring.  
wiring.  
 
 
 
 
 
 
 
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W1773 440V 3-Phase Page 53  
-54-  
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W1772/W1773 37" Drum Sander  
W1773 Feed Motor  
Figure 79. W1773 220V feed motor wiring.  
Figure 80. W1773 440 feed drum motor wiring.  
 
 
 
 
 
 
 
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W1773 440V 3-Ph, Page 53  
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W1772/W1773 37" Drum Sander  
Troubleshooting  
This section covers the most common problems and corrections with this type of  
machine. WARNING! DO NOT make any adjustments until power is disconnected and  
moving parts have come to a complete stop!  
OFF  
Motor & Electrical  
PROBLEM  
POSSIBLE CAUSE  
CORRECTIVE ACTION  
Machine does not start or a 1. Emergency stop push-button is 1. Rotate clockwise slightly until it pops out/replace  
breaker trips.  
engaged/faulty.  
2. Power supply switched OFF or is at 2. Ensure power supply is switched on; ensure power  
fault. supply has the correct voltage.  
it.  
3. Start capacitor is at fault (W1772 3. Test/replace if faulty (W1772 only).  
only).  
4. Motor connection wired incorrect- 4. Correct motor wiring connections.  
ly.  
5. Thermal overload relay has 5. Unplug machine, open magnetic switch cover, turn  
tripped.  
amperage dial on Thermal Protection Circuit Breaker  
to a higher amperage setting.  
6. Wall fuse/circuit breaker is blown/ 6. Ensure circuit size is suitable for this machine;  
tripped. replace weak breaker.  
7. Contactor not getting energized/ 7. Test for power on all legs and contactor operation.  
has burnt contacts. Replace unit if faulty.  
8. Wiring is open/has high resistance. 8. Check for broken wires or disconnected/corroded  
connections, and repair/replace as necessary.  
9. Emergency stop push-panel is 9. Free push-panel from binding; replace faulty  
stuck/switch is at fault.  
switch.  
10.Motor is at fault.  
10.Test/repair/replace.  
Machine stalls or is over- 1. Feed rate too fast for task.  
1. Decrease feed rate.  
loaded.  
2. Workpiece material is not suitable 2. Only cut wood products; make sure moisture con-  
for this machine.  
tent is below 20% and there are no foreign materials  
in the workpiece.  
3. Run capacitor is at fault (W1772 3. Test/repair/replace (W1772 only).  
only).  
4. Belt(s) slipping.  
4. Replace bad belt(s) as a matched set, align pulleys,  
and re-tension.  
5. Motor connection is wired incor- 5. Correct motor wiring connections.  
rectly.  
6. Motor bearings are at fault.  
6. Test by rotating shaft; rotational grinding/loose  
shaft requires bearing replacement.  
7. Machine is undersized for the task. 7. Use new sandpaper with appropriate grit; reduce  
the feed rate/depth of sanding.  
8. Contactor not getting energized or 8. Test for power on all legs and contactor operation.  
has poor contacts.  
9. Motor has overheated.  
10.Motor is at fault.  
Replace if faulty.  
9. Clean off motor, let cool, and reduce workload.  
10.Test/repair/replace.  
11.Air circulation through the motor 11.Clean off motor to provide normal air circulation.  
restricted.  
Drums run backwards 1. Two of the power wires are reversed 1. Switch two of the current carrying wires at the main  
(W1773 only).  
(W1773 only).  
power block (W1773 only). (Page 21)  
-56-  
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W1772/W1773 37" Drum Sander  
Machine Operations  
PROBLEM  
POSSIBLE CAUSE  
CORRECTIVE ACTION  
Machine slows when sand- 1. V-belts loose.  
1. Tighten V-belts (Page 33).  
2. Replace V-belts (Page 33).  
ing, makingsquealingnoise,  
especially on start-up.  
2. V-belts worn out.  
Loud repetitious noise 1. Pulley setscrews or keys are missing 1. Inspect keys and setscrews. Replace or tighten if  
coming from machine.  
or loose.  
necessary.  
2. Motor fan is hitting the cover.  
2. Adjust fan cover mounting position, tighten fan, or  
shim fan cover.  
3. V-belts are defective.  
3. Replace V-belts (Page 33).  
Vibration when sanding.  
1. Loose drum pillow bearings.  
2. Worn drum pillow bearings.  
1. Tighten drum pillow bearings.  
2. Replace drum pillow bearings.  
Grinding, screeching, or 1. Drum bearings lack sufficient 1. Grease the pillow bearings (Page 30).  
rubbing noise when sand-  
ing drums are powered up.  
grease.  
2. Drum bearings worn.  
2. Replace the drum bearings.  
Short V-belt lifespan.  
1. Pulleys not aligned correctly.  
2. Improperly tensioned.  
1. Align pulleys (Page 33).  
2. Properly tension V-belts (Page 33).  
Machine lacks power; 1. V-belts loose.  
1. Tighten V-belts (Page 33).  
drums stop turning under  
load.  
2. Too much pressure on pressure roll- 2. Reduce pressure roller pressure (Page 42).  
ers.  
Conveyor slips under load. 1. Conveyor is too loose.  
2. Too much load.  
1. Tension conveyor (Page 36).  
2. Decrease load.  
Conveyor tracks to one 1. Conveyor tracking is incorrect.  
side; conveyor hits the  
1. Track the conveyor so it runs straight (Page 37).  
roller cover.  
Workpiece pulls to one side 1. One of the sanding drums is not par- 1. Adjust the sanding drums parallel to the table (Page  
during sanding operations.  
allel with the table.  
38).  
Excessive snipe.  
1. Too much pressure roller pressure.  
1. Reduce pressure roller pressure (Page 42).  
2. Too much pressure from rear pres- 2. Reduce rear pressure roller pressure (Page 42).  
sure rollers.  
3. Lack of outfeed support.  
3. Set up outfeed table or have someone catch the  
workpiece as it comes out.  
Workpiece kicks out.  
1. Not sufficient pressure roller pres- 1. Increase pressure roller pressure (Page 42).  
sure.  
Sanding drums make scrap- 1. Drums scrape dust scoop  
ing noises..  
1. Adjust dust scoops so they do not touch sanding  
drums (Page 43).  
Sandpaper tears off drums 1. Nail/staple in workpiece.  
1. Sand only clean workpieces.  
during operation.  
2. Sandpaper not fastened correctly.  
2. Install the sandpaper correctly (Page 28).  
3. Drums not perpendicular to the feed 3. Adjust the drums perpendicular to the feed direc-  
direction.  
tion (Page 38).  
Table elevation controls are 1. Table lock is engaged.  
1. Disengage table lock.  
2. Table lift screws dirty or loaded with 2. Clean and regrease table lift screws (Page 43).  
sawdust.  
stiff and hard to adjust.  
3. Chain idler roller sprocket lock nuts 3. Adjust the lock nuts on the idler roller sprocket so  
have been tightened against roller.  
4. Elevation handle worm gear is dirty 4. Remove the worm gear box, clean it, and regrease  
or loaded with sawdust. it.  
1. Dust collection lines incorrectly sized 1. Use at least an 8" main line with two 6" branch lines  
for this machine. that each Y into 4" at the machine.  
2. Dust collector underpowered or too 2. Upgrade your dust collector or decrease the dis-  
far away from this machine. tance from the dust collector to the machine.  
the roller can spin freely.  
Poor dust collection.  
-57-  
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W1772/W1773 37" Drum Sander  
PARTS  
Frame Parts Breakdown  
REF PART#  
DESCRIPTION  
REF PART#  
DESCRIPTION  
101  
102  
103  
105  
106  
107  
108  
109  
X1772101  
X1772102  
X1772103  
X1772105  
XPB75M  
XPN09M  
XPB143M  
XPW01  
MAINFRAME  
LIFTRING  
SCALE  
MOTORBASE  
HEXBOLTM12-1.75X35  
HEXNUTM12-1.75  
HEXBOLTM12-1.75X120  
FLATWASHER1/2  
110  
111  
111  
XPN09M  
X1772111  
X1773111  
HEXNUTM12-1.75  
SANDINGDRUMMOTOR10HP1PH(W1772)  
SANDINGDRUMMOTOR15HP3PH(W1773)  
111-1 X1772111-1 MOTORCOVER(W1772)  
111-1 X1773111-1 MOTORCOVER(W1773)  
111-2 X1772111-2 MOTORFAN(W1772)  
111-2 X1773111-2 MOTORFAN(W1773)  
111-3 X1772111-3 R.CAP.50M350V45X85(W1772)  
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W1772/W1773 37" Drum Sander  
Frame Parts List  
REF PART#  
DESCRIPTION  
REF PART#  
DESCRIPTION  
111-4 X1772111-4 CAPACITORCOVER(W1772)  
111-5 X1772111-5 JUNCTIONBOX(W1772)  
111-5 X1773111-5 JUNCTIONBOX(W1773)  
111-6 X1772111-6 S.CAP300M250V45X97(W1772)  
111-8 X1772111-8 CENTRIFUGALSWITCH(W1772)  
168  
169  
170  
171  
172  
173  
174  
175  
176  
177  
178  
179  
180  
X1772168  
XPSBS09M  
X1772170  
X1772171  
XPSS09  
X1772173  
X1772174  
XPSS01M  
XPN01M  
X1772177  
XP51103  
X1772179  
X1772180  
HINGE  
BUTTONHDCAPSCRM6-1X12  
KNOBM6-1X12  
WHEELHANDLE  
SETSCREW3/8-16X1/2  
HANDWHEEL  
HANDWHEELSLEEVE  
SETSCREWM6-1X10  
HEXNUTM6-1  
112  
113  
114  
115  
116  
117  
XPK109M  
XPB116M  
XPW04M  
XPN02M  
X1772116  
XPSS16M  
KEY7X7X35  
HEXBOLTM10-1.5X45  
FLATWASHER10MM  
HEXNUTM10-1.5  
MAINMOTORPULLEY  
SETSCREWM8-1.25X10  
SETSCREWM8-1.25X20  
V-BELTB-695L690  
BELTCOVER  
CAPSCREWM6-1X90  
FLATWASHER1/4  
SIDEPANEL  
HEXBOLTM8-1.25X30  
GASSTRUT  
FRONTUPPERFRAMEANGLE  
BUTTONHDCAPSCRM6-1X12  
FLATWASHER1/4  
MOUNTINGBRACKET  
SHUT-OFFBAR  
BUTTONHDCAPSCRM6-1X12  
COMPRESSIONSPRING  
FLATWASHER1/4  
HEXNUTM6-1  
LIFTSCREW  
THRUSTBEARING51103  
CHAIN3/8PITCH  
SPROCKET  
117-1 XPSS09M  
118  
119  
120  
121  
122  
123  
124  
127  
128  
129  
130  
132  
133  
135  
136  
137  
138  
139  
140  
141  
142  
143  
148  
149  
150  
XPVB69  
X1772119  
XPSB168M  
XPW06  
X1772122  
XPB26M  
X1772124  
X1772127  
XPSBS09M  
XPW06  
X1772130  
X1772132  
XPSBS09M  
X1772135  
XPW06  
XPN01M  
XPN01M  
X1772139  
X1772140  
X1772141  
XPSB26M  
XPW06  
X1772148  
X1772149  
XPS01  
180-1 X1772180-1 SPROCKET  
180-2 XPK34M  
180-3 XPSS11  
KEY5X5X20  
SETSCREW1/4-20X1/4  
SHAFT  
181  
X1772181  
181-1 X1772181-1 BEARING6000-2RS  
181-2 XPR45M INTRETAININGRING10MM  
182  
183  
184  
303  
304  
305  
306  
307  
308  
309  
310  
311  
312  
313  
314  
315  
316  
317  
318  
319  
320  
321  
322  
323  
324  
325  
340  
XPN02M  
XPW02  
HEXNUTM10-1.5  
FLATWASHER3/8  
DRIVINGLIFTSCREW  
STRAINRELIEF  
STRAINRELIEF  
CABLECLAMP  
X1772184  
X1772303  
X1772304  
X1772305  
X1772306  
XPW07  
SWITCHBOX  
FLATWASHER5/16  
HEXBOLTM8-1.25X25  
SUPPORT  
SUPPORTSTRAP  
HEXBOLTM8-1.25X30  
HEXNUTM8-1.25  
GEARBOX  
SPROCKETSHAFT  
SPROCKET  
GEAR  
XPB07M  
HEXNUTM6-1  
X1772309  
X1772310  
XPB26M  
REARUPPERFRAMEANGLE  
LEFTSUPPORTPLATE  
RIGHTSUPPORTPLATE  
CAPSCREWM6-1X12  
FLATWASHER1/4  
METALPLATE  
XPN03M  
X1772313  
X1772314  
X1772315  
X1772316  
XPSS01M  
X1772318  
X1772319  
X1772320  
X1772321  
XPSS02M  
X1772323  
XPAW04M  
XPAW05M  
X1772340  
PLATE  
PHLPHDSCR10-24X1/2  
HEXNUT10-24  
SETSCREWM6-1X10  
SPECIALWASHER  
CONNECTINGSHAFT  
BUSHING  
150-1 XPN07  
151  
155  
156  
157  
158  
159  
160  
161  
164  
165  
166  
167  
X1772151  
KNOBM8-1.25X55  
TOPCOVER  
DUSTSCOOP  
BUTTONHDCAPSCRM6-1X15  
FLATWASHER1/4  
ACORNNUTM6-1  
ADHESIVEFOAMSTRIP  
ADHESIVEFOAMSTRIP  
HANDLE  
X1772155  
X1772156  
XPSB132M  
XPW06  
XPN35M  
X1772160  
X1772161  
X1772164  
XPSB07  
WORMGEAR  
SETSCREWM6-1X6  
OPENENDWRENCH  
HEXWRENCH4MM  
HEXWRENCH5MM  
PHILLIPSSCREWDRIVER  
356-1 X1772356-1 CONTROLPANELASSEMBLYBOX  
CAPSCREW5/16-18X3/4  
FLATWASHER5/16  
HEXNUT5/16-18  
348  
556  
566  
XPS38M  
X1772556  
X1772566  
PHLPHDSCRM4-.7X10  
CONTROLPANELPLATE  
EMERGENCYSTOPBARLIMITSWITCH  
XPW07  
XPN02  
-59-  
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W1772/W1773 37" Drum Sander  
Conveyor Parts Breakdown  
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W1772/W1773 37" Drum Sander  
Conveyor Parts List  
REF PART#  
DESCRIPTION  
REF PART#  
DESCRIPTION  
185  
186  
187  
188  
189  
190  
191  
192  
193  
194  
195  
196  
197  
XPN28M  
HEXNUTM20-2.5  
TABLE  
TABLESUPPORT  
TABLESUPPORT  
HEXBOLTM8-1.25X30  
LOCKWASHER5/16  
ROLLERSUPPORTBRACKET  
ROLLERSUPPORTBRACKET  
HEXBOLTM8-1.25X30  
LOCKWASHER5/16  
HEXBOLTM12-1.75X80  
HEXNUTM12-1.75  
PRESSUREROLLER  
233  
234  
235  
236  
237  
238  
238  
X1772233  
X1772234  
X1772235  
X1772236  
X1772237  
X1772238  
X1773238  
COLLAR  
COMPRESSIONSPRING  
PULLEY  
V-BELTAX-25  
X1772186  
X1772187  
X1772188  
XPB26M  
XPLW01  
X1772191  
X1772192  
XPB26M  
PULLEY  
FEEDMOTOR1/3HP220V1PH(W1772)  
FEEDMOTOR1/3HP220/440V3PH(W1773)�  
238-1 X1772238-1 MOTORFANCOVER(W1772)  
238-1 X1773338-1 MOTORFANCOVER(W1773)  
238-2 X1772238-2 MOTORFAN(W1772)  
238-2 X1773238-2 MOTORFAN(W1773)  
238-3 X1772238-3 CAPACITORCOVER  
XPLW01  
XPB141M  
XPN09M  
X1772197  
238-4 X1772238-4 S.CAP75M125V35X58  
238-5 X1772238-5 CAPACITORCOVER  
197-1 X1772197-1 PRESSUREROLLERSHAFT  
198  
199  
200  
201  
202  
203  
204  
205  
206  
207  
208  
209  
210  
211  
212  
213  
214  
215  
216  
217  
219  
220  
221  
222  
223  
224  
225  
226  
227  
228  
229  
230  
231  
232  
X1772198  
X1772199  
XPSS01M  
X1772201  
X1772202  
XPSBS09M  
XPW06  
X1772205  
X1772206  
X1772207  
XPS09M  
XPB26M  
X1772210  
XPK34M  
X1772212  
XPB32M  
XPW02  
BEARING6204-2RS  
BRACKET  
SETSCREWM6-1X10  
ROLLERCOVER  
238-6 X1772238-6 R.CAP20M300V34X51  
238-7 X1772238-7 FEEDMOTORJUNCTIONBOX(W1772)  
238-7 X1773238-7 FEEDMOTORJUNCTIONBOX(W1773)  
239  
240  
241  
242  
243  
244  
245  
246  
247  
248  
249  
250  
251  
252  
253  
254  
255  
256  
257  
258  
259  
260  
261  
262  
263  
264  
269  
271  
277  
278  
279  
XPB07M  
XPW07  
XPK112M  
XPN03M  
HEXBOLTM8-1.25X25  
FLATWASHER5/16  
KEY5X5X55  
HEXNUTM8-1.25  
SHAFT  
SETSCREWM8-1.25X10  
PULLEY  
SETSCREWM6-1X10  
SPECIALPULLEYBEARING  
SHAFT  
HEXBOLTM6-1X12  
LOCKWASHER6MM  
PULLEY  
EXTRETAININGRING17MM  
BEARING6003ZZ  
EXTRETAININGRING35MM  
SPECIALNUT  
HEXNUTM10-1.5  
KNURLEDCOLLAR  
SETSCREWM6-1X10  
HANDWHEEL  
INTRETAININGRING10MM  
SLEEVE  
ROLLERCOVER  
BUTTONHDCAPSCRM6-1X12  
FLATWASHER1/4  
CONVEYORBELT  
ROLLERSUPPORTBRACKET  
POINTER  
PHLPHDSCRM5-.8X10  
HEXBOLTM8-1.25X30  
ROLLER  
X1772243  
XPSS16M  
X1772245  
XPSS01M  
X1772247  
X1772248  
XPB02M  
XPLW03M  
X1772251  
XPR18M�  
X1772253  
XPR12M  
X1772255  
XPN02M  
X1772257  
XPSS01M  
X1772259  
XPR45M  
X1772261  
X1772262  
XPLN03M  
X1772264  
XPSBS09M  
X1772271  
X1772277  
XPB02M  
KEY5X5X20  
BEARINGUCFL204  
HEXBOLTM10-1.5X25  
FLATWASHER3/8  
ROLLERSUPPORTBRACKET  
HEXBOLTM8-1.25X30  
GROMMET  
SPROCKET  
SETSCREWM8-1.25X10  
CHAIN3/8  
X1772215  
XPB26M  
X1772217  
X1772219  
XPSS16M  
X1772221  
X1772222  
XPK15M  
XPSS16M  
X1772225  
XPW07  
XPB126M  
XPN03M  
X1772229  
XPSS16M  
XPK17M  
SPROCKET  
KEY5X5X35  
SETSCREWM8-1.25X10  
GEARBOX  
FLATWASHER5/16  
HEXBOLTM8-1.25X40  
HEXNUTM8-1.25  
SHAFT  
SETSCREWM8-1.25X10  
KEY5X5X80  
EXTRETAININGRING32MM  
BAR  
LOCKNUTM6-1  
BAR  
BUTTONHDCAPSCRM6-1X12  
COVER  
INFEEDGUARD  
HEXBOLTM6-1X12  
FLATWASHER1/4  
XPR37M  
XPW06  
-61-  
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W1772/W1773 37" Drum Sander  
Roller & Drum Parts Breakdown  
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DESCRIPTION  
SANDINGPAPERROLLS#60  
SANDINGPAPERROLLS#100  
REF PART#  
DESCRIPTION  
PILLOWBEARINGUCP206  
ADJUSTMENTPLATE  
SETSCREW5/16-24X1/2  
SETSCREWM8-1.25X20  
FLATWASHER3/8  
272  
X1772272  
288  
289  
290  
293  
294  
295  
296  
297  
298  
299  
300  
301  
351  
X1772288  
X1772289  
XPSS51  
XPSS09M  
XPW02  
XPLN05M  
X1772296  
XPSS80M  
X1772298  
X1772299  
X1772300  
XPR08M  
273  
X1772273  
280-1 X1772280-1 SANDINGDRUM  
280-2 X1772280-2 SANDINGDRUM  
281  
XPK55M  
KEY7X7X40  
282-1 X1772282-1 LEFTPAPERTENSIONINGWHEEL  
282-2 X1772282-2 RIGHTPAPERTENSIONINGWHEEL  
LOCKNUTM10-1.5  
SANDINGDRUMPULLEY  
SETSCREWM8-1.25X15  
HOLDDOWNROLLER  
HOLDDOWNROLLERBUSHING  
ROLLERBUSHINGSUPPORT  
EXTRETAININGRING19MM  
SPRINGTENSIONTOOL  
283  
284  
285  
286  
XPR84M  
EXTRETAININGRING34MM  
SANDINGPAPERHOLDINGCLIP  
EXTENSIONSPRING  
X1772284  
X1772285  
XPSBS11M  
BUTTONHDCAPSCRM6-1X10  
286-1 X1772286-1 SPECIALSCREW  
287 XPW06 FLATWASHER1/4  
X1772351  
-62-  
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W1772/W1773 37" Drum Sander  
Micro-Adjustment Breakdown  
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DESCRIPTION  
MICROADJUSTSCREW  
BEVELGEARA  
BEVELGEARB  
SPECIALBOLT  
MOUNTINGBRACKET  
EXTRETAININGRING20MM  
THRUSTBEARING51101  
THRUSTBEARINGSEAT  
SETSCREW10-24X1/2  
HEXNUT10-24  
DUSTCOVER  
TAPSCREW#10X3/8  
LOCKNUT1/4-20  
REF PART#  
DESCRIPTION  
SETSCREW10-24X1/4  
CAPSCREW5/16-18X1-1/4  
CAPSCREW1/4-20X5/8  
DRIVESHAFTBRACKET  
FLATWASHER5/16  
LOCKCOLLAR  
LOCKHANDLE  
DRIVESHAFT  
CONTROLKNOB  
402  
403  
404  
405  
406  
407  
408  
409  
410  
411  
412  
413  
414  
X1772402  
X1772403  
X1772404  
X1772405  
X1772406  
XPR09M  
XP51101  
X1772409  
XPSS34  
415  
416  
417  
418  
419  
420  
421  
422  
423  
424  
425  
426  
427  
XPSS29  
XPSB11  
XPSB01  
X1772418  
XPW07  
X1772420  
X1772421  
X1772422  
X1772423  
XPSS04  
XPN07  
SETSCREW1/4-20X5/16  
HEXNUT5/16-18  
FLATWASHER5/16  
LOCKHANDLE  
X1772412  
XPHTEK6  
XPLN02  
XPN02  
XPW07  
X1772427  
-63-  
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W1772/W1773 37" Drum Sander  
Electrical Components  
 
 
 
 
 
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W1772/W1773 37" Drum Sander  
Electrical Parts List  
DESCRIPTION  
REF PART#  
DESCRIPTION  
REF PART#  
541  
542  
542  
X1772541 CURRENTSENSOR  
547  
549  
553  
555  
555  
X1773547 INCOMINGPOWERTERMINALBLOCK(W1773)  
X1772549 AMPMETERTRANSFORMER  
X1773553 W1773220/440VCONVERSIONKIT15HP  
X1772555 MAINELECTRICPANEL(W1772)  
X1773555 MAINELECTRICPANEL(W1773,220V)  
X1772542 CONTACTORSDEMA-55220V(W1772)  
X1772542 CONTACTORSDEMA-55220V(W1773,220V)  
542A X1773542A CONTACTORSDEMA-30220V(W1773,440V)  
543  
543  
X1772543 OLRELAYSDERA-6032~50(W1772)  
X1773543 OLRELAYSDERA-6032~50(W1773,220V)  
555A X1773555A MAINELECTRICPANEL(W1773,440V)  
543A X1773543A OLRELAYSDERA-3019~26(W1773,440V)  
556  
559  
560  
561  
562  
563  
564  
565  
566  
X1772556 CONTROLPANELPLATE  
X1772559 DIGITALAMPMETER  
544  
544  
X1772544 CONTACTORSDEMA-09220V(W1772)  
X1772544 CONTACTORSDEMA-09220V(W1773,220V)  
X1772560 CONVEYORSTARTBUTTON  
X1772561 DRUMSTARTBUTTON  
X1772562 EMERGENCYSTOPBUTTON  
X1772563 CONVEYORSTOPBUTTON  
X1772564 DRUMSTOPBUTTON  
544A X1773544A CONTACTORSDEMA-09220V(W1773,440V)  
545  
545  
X1772545 OLRELAYSDERA-202.7~4.4(W1772)  
X1773545 OLRELAYSDERA-200.9~1.5(W1773,220V)  
545A X1773545A OLRELAYSDERA-200.5~0.8(W1773,440V)  
546  
547  
X1772546 CONTROLPANELTERMINALBLOCK  
X1772547 INCOMINGPOWERTERMINALBLOCK(W1772)  
X1772565 GROUNDTERMINAL  
X1772566 EMERGENCYSTOPBARLIMITSWITCH  
-65-  
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W1772/W1773 37" Drum Sander  
Label Placement  
Safety labels warn about machine hazards and how to prevent machine damage or injury. The  
owner of this machine MUST maintain the original location and readability of all labels on this  
machine. If any label is removed or becomes unreadable, REPLACE that label before allowing the  
machine to enter service again. Contact Woodstock International, Inc. at (360) 734-3482 or www.  
shopfoxtools.com to order new labels.  
610 (Rear View)  
606  
620  
607  
601 602  
600  
605  
604  
603  
619  
618  
608  
617  
616  
620  
615  
614  
609  
610  
613  
612-1  
612  
611  
REF PART#  
DESCRIPTION  
XLABEL-11 SAFETYGLASSESLABEL  
REF PART#  
DESCRIPTION  
600  
601  
602  
603  
604  
605  
606  
606  
607  
607  
608  
609  
610  
611  
611  
612  
X1772611  
X1773611  
X1772612  
W1772MODELNUMBERLABEL  
W1773MODELNUMBERLABEL  
SHOPFOXLOGOPLATE  
X1772601  
X1772602  
X1772603  
X1772604  
DISCONNECTPOWERLABEL  
FEEDONLYONELABEL  
HANDPINCHINBELTLABEL  
KEEPDOORCLOSED  
612-1 X1772612-1 LOGOSCREW  
613  
614  
615  
616  
617  
618  
619  
620  
X1772613  
X1772614  
XPPAINT-1 SHOPFOXWHITEPAINT  
XPPAINT-11 SHOPFOXSAFETYRED  
X1772617  
X1772618  
X1772619  
X1772620  
DECORATIVESTRIPETAPE  
DECORATIVESTRIPETAPE  
XLABEL-12 READMANUALLABEL  
X1772606  
X1773606  
X1772607  
X1773607  
X1772608  
X1772609  
X1772610  
MACHINEIDLABEL(W1772)  
MACHINEIDLABEL(W1773)  
AMPLOADLABEL(W1772)  
AMPLOADLABEL(W1773)  
CONTROLPANELPLATELABEL  
DON'TCHANGESPEEDSLABEL  
HANDWARNING  
LABELEMERGENCYSTOP  
BELTTENSIONADJUSTLEFTLABEL  
BELTTENSIONADJUSTRIGHTLABEL  
MICRO-ADJUSTKNOBLABEL  
-66-  
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W1772/W1773 37" Drum Sander  
Warranty Registration  
Name___________________________________________________________________________________  
Street __________________________________________________________________________________  
City _________________________State___________________________Zip________________________  
Phone #______________________Email __________________________Invoice #___________________  
Model #_________Serial #______________Dealer Name__________________Purchase Date___________  
The following information is given on a voluntary basis. It will be used for marketing purposes to help us  
develop better products and services. Of course, all information is strictly confidential.  
1. How did you learn about us?  
_____ Advertisement  
____ Friend  
____ Website  
____ Local Store  
____ Other:  
_____ Mail Order Catalog  
2. How long have you been a woodworker/metalworker?  
_____ 0-2 Years _____ 2-8 Years ____8-20 Years  
_____ 20+ Years  
3. How many of your machines or tools are Shop Fox®?  
_____ 0-2 _____ 3-5 ____6-9  
_____ 10+  
____ No  
____ No  
4. Do you think your machine represents a good value?  
_____ Yes  
5. Would you recommend Shop Fox® products to a friend? _____ Yes  
6. What is your age group?  
_____ 20-29  
_____ 50-59  
____ 30-39  
____ 60-69  
____ 40-49  
____ 70+  
7. What is your annual household income?  
_____ $20,000-$29,000  
_____ $50,000-$59,000  
____ $30,000-$39,000  
____ $60,000-$69,000  
____ $40,000-$49,000  
____ $70,000+  
8. Which of the following magazines do you subscribe to?  
____ Cabinet Maker  
____ Family Handyman  
____ Hand Loader  
____ Popular Mechanics  
____ Popular Science  
____ Popular Woodworking  
____ Practical Homeowner  
____ Precision Shooter  
____ Projects in Metal  
____ RC Modeler  
____ Today’s Homeowner  
____ Wood  
____ Wooden Boat  
____ Woodshop News  
____ Woodsmith  
____ Handy  
____ Home Shop Machinist  
____ Journal of Light Cont.  
____ Live Steam  
____ Model Airplane News  
____ Modeltec  
____ Old House Journal  
____ Woodwork  
____ Woodworker West  
____ Woodworker’s Journal  
____ Other:  
____ Rifle  
____ Shop Notes  
____ Shotgun News  
9. Comments:__________________________________________________________________  
_____________________________________________________________________________  
_____________________________________________________________________________  
_____________________________________________________________________________  
_____________________________________________________________________________  
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FOLD ALONG DOTTED LINE  
Place  
Stamp  
Here  
WOODSTOCK INTERNATIONAL INC.  
P.O. BOX 2309  
BELLINGHAM, WA 98227-2309  
FOLD ALONG DOTTED LINE  
TAPE ALONG EDGES--PLEASE DO NOT STAPLE  
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Warranty  
Woodstock International, Inc. warrants all SHOP FOX® machinery to be free of defects from work-  
manship and materials for a period of two years from the date of original purchase by the original  
owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence  
or accidents, lack of maintenance, or reimbursement of third party expenses incurred.  
Woodstock International, Inc. will repair or replace, at its expense and at its option, the SHOP FOX®  
machine or machine part which in normal use has proven to be defective, provided that the original  
owner returns the product prepaid to a SHOP FOX® factory service center with proof of their pur-  
chase of the product within two years, and provides Woodstock International, Inc. reasonable opportu-  
nity to verify the alleged defect through inspection. If it is determined there is no defect, or that the  
defect resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the  
original owner must bear the cost of storing and returning the product.  
This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be  
implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited  
to the duration of this written warranty. We do not warrant that SHOP FOX® machinery complies  
with the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under  
this warranty exceed the purchase price paid for the product, and any legal actions brought against  
Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall  
in no event be liable for death, injuries to persons or property or for incidental, contingent, special or  
consequential damages arising from the use of our products.  
Every effort has been made to ensure that all SHOP FOX® machinery meets high quality and durabil-  
ity standards. We reserve the right to change specifications at any time because of our commitment to  
continuously improve the quality of our products.  
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