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Table of Contents
Contents
INTRODUCTION..................................................................................................3
Woodstock Technical Support ............................................................................3
Machine Specifications ....................................................................................4
Controls and Features.....................................................................................7
SAFETY............................................................................................................8
Standard Machinery Safety Instructions ................................................................8
Additional Safety Instructions for Lathes ............................................................ 10
Avoiding Potential Injuries.............................................................................. 11
ELECTRICAL.................................................................................................... 12
Circuit Requirements .................................................................................... 12
Grounding Requirements................................................................................ 13
Extension Cords .......................................................................................... 13
SETUP ........................................................................................................... 14
Inventory .................................................................................................. 14
Machine Placement ...................................................................................... 15
Cleaning Machine......................................................................................... 15
Uncrating & Lifting ...................................................................................... 16
Test Run and Break-In ................................................................................... 17
LATHE OPERATIONS .......................................................................................... 18
General .................................................................................................... 18
Chuck and Faceplate Mounting ........................................................................ 19
Replacing Jaws ........................................................................................... 20
Using the Four-Jaw Chuck .............................................................................. 21
Using the Faceplate ..................................................................................... 22
Using the Tailstock....................................................................................... 23
Tailstock Alignment ...................................................................................... 24
Using Centers ............................................................................................. 26
Using the Steady Rest ................................................................................... 27
Using the Follow Rest ................................................................................... 27
Setting Compound Slide................................................................................. 28
Using the Tool Posts...................................................................................... 28
Using Manual Feed ....................................................................................... 29
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Setting RPM ............................................................................................... 30
RPM Chart ................................................................................................. 31
Setting Power Feed Rate................................................................................ 32
Threading Setup.......................................................................................... 33
MAINTENANCE ................................................................................................. 34
General Maintenance.................................................................................... 34
General Cleaning......................................................................................... 34
General Lubrication...................................................................................... 34
SERVICE......................................................................................................... 36
Cross Slide Backlash ..................................................................................... 36
Cross-Slide and Saddle-Gib Adjustments ............................................................. 36
Replacing the V-Belt..................................................................................... 37
Replacing the Cogged-Belt.............................................................................. 37
Electrical Safety Instructions........................................................................... 38
Wiring Diagram ........................................................................................... 39
Troubleshooting........................................................................................... 40
PARTS ........................................................................................................... 43
Drive Belt.................................................................................................. 43
Belt Tensioner ............................................................................................ 44
Change Gears ............................................................................................. 45
Headstock ................................................................................................. 46
Quick-Change Gearbox .................................................................................. 47
Apron....................................................................................................... 48
Saddle & Cross Slide..................................................................................... 50
Compound Rest & Tool Post ............................................................................ 51
Tailstock ................................................................................................... 52
Steady Rest................................................................................................ 53
Follow Rest................................................................................................ 53
Bed ......................................................................................................... 54
Electrical & Tools ........................................................................................ 55
Machine Labels ........................................................................................... 56
WARRANTY..................................................................................................... 61
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INTRODUCTION
Woodstock Technical Support
Your new E:ABꢀ8AJ® Model M1049 Benchtop Lathe has been specially designed to provide many years
of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program
assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to
include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact
Woodstock International Technical Support at (360) 734-3482 or send e-mail to: k\Z_$jlggfik7j_fg]fo%
Y`q. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
If you need the latest edition of this manual, you can download it from _kkg1&&nnn%j_fg]fo%Y`q.
If you have comments about this manual, please contact us at:
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ꢀꢁꢂꢁꢃꢄ
ꢀꢅꢆꢇ
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ꢔꢙꢊꢑꢃꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢏꢌꢆꢖꢕꢃ;ꢔꢙꢊꢑꢃ
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ꢎꢊꢋꢃꢅꢂꢆꢁꢇꢈꢏꢇꢍꢁ
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[ꢌꢑꢍꢊꢆꢋꢃꢇZꢃꢍ*ꢃꢃꢆꢇ#ꢃꢆꢍꢃꢉꢑꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢗꢜꢇꢌꢆꢄ
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#ꢉꢎꢑꢑꢇꢏꢕꢌꢐꢃꢇꢀꢉꢊ\ꢃꢕꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢓ;ꢗ+ꢓꢇꢌꢆꢄ
ꢐꢋꢅꢑꢄꢂꢁꢌꢒꢈꢏꢇꢍꢁ
ꢏꢂꢌꢆꢐꢕꢃꢇZꢎꢉꢃꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢒ+ꢓꢇꢌꢆꢄ
ꢏꢂꢌꢆꢐꢕꢃꢇꢏꢌKꢃꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢒꢜꢇ""
ꢏꢂꢌꢆꢐꢕꢃꢇꢀꢊꢂꢃꢉꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢚꢀzꢒ
ꢏꢂꢌꢆꢐꢕꢃꢇꢀꢙꢉꢃꢊꢐꢑꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢓ
N%"Xꢃꢉꢇꢎꢛꢇꢏꢂꢌꢆꢐꢕꢃꢇꢏꢂꢃꢃꢐꢑꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ @
ꢏꢂꢌꢆꢐꢕꢃꢇꢏꢂꢃꢃꢐꢑꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢗꢒꢘꢝꢇꢒꢘꢘꢝꢇꢓꢘꢘꢝꢇ@ꢘꢘꢝꢇꢗꢘꢘꢘꢝꢇ{ꢘꢘꢘꢇ?ꢔꢚ
ꢏꢂꢌꢆꢐꢕꢃꢇꢀꢁꢂꢃꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢀꢙꢉꢃꢊꢐꢃꢐ
ꢏꢂꢌꢆꢐꢕꢃꢇZꢃꢊꢉꢌꢆꢖꢑꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢀꢊꢂꢃꢉꢃꢐꢇ?ꢎꢕꢕꢃꢉ
ꢓꢅꢆꢔꢄꢂꢁꢌꢒꢈꢏꢇꢍꢁ
ꢀꢊꢌꢕꢑꢍꢎꢋ|ꢇ}%ꢌꢕꢕꢇꢀꢉꢊ\ꢃꢕꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢗ;ꢜ+ꢗ@ꢇꢌꢆꢄ
ꢀꢊꢌꢕꢑꢍꢎꢋ|ꢇꢀꢊꢂꢃꢉꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢚꢀz{
ꢀꢊꢌꢕꢑꢍꢎꢋ|ꢇZꢊꢉꢉꢃꢕꢇ[ꢌꢊ"ꢃꢍꢃꢉꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢗꢄꢘꢘ{ꢇꢌꢆꢄ
-4-
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ꢓꢕꢃꢋꢅꢑꢆꢇꢖꢈꢏꢇꢍꢁ
N%"Xꢃꢉꢇꢎꢛꢇ^ꢎꢆꢖꢌꢍ%ꢐꢌꢆꢊꢕꢇꢈꢃꢃꢐꢑꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢗ`
?ꢊꢆꢖꢃꢇꢎꢛꢇ^ꢎꢆꢖꢌꢍ%ꢐꢌꢆꢊꢕꢇꢈꢃꢃꢐꢑꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢘꢄꢘꢘꢓ>ꢇOꢇꢘꢄꢘꢗ{ꢇꢌꢆꢄ
N%"Xꢃꢉꢇꢎꢛꢇ$ꢆꢋꢙꢇꢀꢙꢉꢃꢊꢐꢑꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ {>
?ꢊꢆꢖꢃꢇꢎꢛꢇ$ꢆꢋꢙꢇꢀꢙꢉꢃꢊꢐꢑꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ `ꢇOꢇ=@ꢇꢀꢔ$
N%"Xꢃꢉꢇꢎꢛꢇꢚꢃꢍꢉꢌꢋꢇꢀꢙꢉꢃꢊꢐꢑꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢗꢗ
?ꢊꢆꢖꢃꢇꢎꢛꢇꢚꢃꢍꢉꢌꢋꢇꢀꢙꢉꢃꢊꢐꢑꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢘꢄ=ꢇOꢇꢒꢄꢘꢇ""
ꢗꢆꢘꢋꢇꢄꢆꢁꢇꢄ
Zꢃꢐꢇꢌꢐꢍꢙꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢓ;ꢗ+{ꢇꢌꢆꢄ
^ꢃꢊꢐꢑꢋꢉꢃ*ꢇ[ꢌꢊ"ꢃꢍꢃꢉꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢜ+ꢗ@ꢇꢌꢆꢄ
^ꢃꢊꢐꢑꢋꢉꢃ*ꢇꢀꢔ$ꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢗ@
^ꢃꢊꢐꢑꢋꢉꢃ*ꢇ^ꢃꢆꢖꢍꢙꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ {=ꢇꢌꢆꢄ
ꢏꢍꢃꢊꢐꢁꢇ?ꢃꢑꢍꢇ#ꢊꢂꢊꢋꢌꢍꢁꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢗ;ꢒ+ꢓꢇꢌꢆꢄ
ꢈꢎꢕꢕꢎ*ꢇ?ꢃꢑꢍꢇ#ꢊꢂꢊꢋꢌꢍꢁꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢗ;ꢒ+ꢓꢇꢌꢆꢄ
ꢈꢊꢋꢃꢂꢕꢊꢍꢃꢇꢏꢌKꢃꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ >;ꢗ+{ꢇꢌꢆꢄ
ꢈꢕꢎꢎꢉꢇꢍꢎꢇ#ꢃꢆꢍꢃꢉꢇ'ꢃꢌꢖꢙꢍꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢓꢗꢇꢌꢆꢄ
ꢙꢁꢇꢄꢂꢃꢚꢌꢂꢆꢁꢇ
Zꢊꢑꢃꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ #ꢊꢑꢍꢇ$ꢉꢎꢆ
'ꢃꢊꢐꢑꢍꢎꢋ|ꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ #ꢊꢑꢍꢇ$ꢉꢎꢆ
'ꢃꢊꢐꢑꢍꢎꢋ|ꢇ]ꢃꢊꢉꢑꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ #ꢊꢑꢍꢇ$ꢉꢎꢆ
Zꢃꢐꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ 'ꢊꢉꢐꢃꢆꢃꢐꢇ#ꢊꢑꢍꢇ$ꢉꢎꢆ
Zꢎꢐꢁꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ #ꢊꢑꢍꢇ$ꢉꢎꢆ
ꢔꢊꢌꢆꢍꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢂꢎ_ꢁ
ꢎꢂꢕꢋꢃ
ꢅꢂꢍꢌꢎꢆꢊꢕꢇꢏꢍꢊꢆꢐꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢚꢗꢘ=ꢘ
ꢛꢃꢁꢑꢚꢌꢂꢈꢗꢆꢘꢋꢇꢄꢆꢁꢇꢄ
ꢃꢌꢖꢙꢍꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ {=ꢘꢇꢕXꢑꢄ
ꢌꢐꢍꢙꢇꢑꢌꢐꢃ;ꢍꢎ;ꢑꢌꢐꢃꢇ_ꢇ[ꢃꢂꢍꢙꢇꢛꢉꢎꢆꢍ;ꢍꢎ;Xꢊꢋ|ꢇ_ꢇ'ꢃꢌꢖꢙꢍꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢒ>ꢇ_ꢇ{ꢘꢇ_ꢇꢗ=ꢇꢌꢆꢄ
ꢈꢎꢎꢍꢂꢉꢌꢆꢍꢇ^ꢃꢆꢖꢍꢙꢇ_ꢇꢌꢐꢍꢙꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢒ>ꢇ_ꢇꢗ@ꢇꢌꢆꢄ
ꢉꢕꢆꢊꢊꢆꢇꢖꢈꢗꢆꢘꢋꢇꢄꢆꢁꢇꢄ
ꢀꢁꢂꢃꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢎꢎꢐꢇ#ꢉꢊꢍꢃ
#ꢎꢆꢍꢃꢆꢍꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢚꢊꢋꢙꢌꢆꢃ
ꢃꢌꢖꢙꢍꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ {ꢜꢒꢇꢕXꢑꢄ
^ꢃꢆꢖꢍꢙꢇ_ꢇꢌꢐꢍꢙꢇ_ꢇ'ꢃꢌꢖꢙꢍꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢓꢗꢇ_ꢇ{{ꢇ_ꢇ{ꢘꢇꢌꢆꢄ
ꢜꢔꢋꢌꢂꢃꢆꢌꢅꢔ
ꢔꢎ*ꢃꢉꢇ?ꢃ%ꢌꢉꢃ"ꢃꢆꢍꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢗꢗꢘ/ꢝꢇꢏꢌꢆꢖꢕꢃ;ꢔꢙꢊꢑꢃꢝꢇ@ꢘꢇ'K
ꢚꢌꢆꢌ"%"ꢇ#ꢌꢉꢋ%ꢌꢍꢇꢏꢌKꢃꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢗ=<
ꢏ*ꢌꢍꢋꢙꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢈꢎꢉ*ꢊꢉꢐ+?ꢃ\ꢃꢉꢑꢃ
ꢏ*ꢌꢍꢋꢙꢇ/ꢎꢕꢍꢊꢖꢃꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢗꢗꢘ/
#ꢎꢉꢐꢇ^ꢃꢆꢖꢍꢙꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ @ꢇꢛꢍꢄ
#ꢎꢉꢐꢇ]ꢊ%ꢖꢃꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢗ{ꢇ]ꢊ%ꢖꢃ
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ꢊꢉꢉꢊꢆꢍꢁꢇꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ {ꢇꢃꢊꢉ
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-5-
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D('+0ꢀ9\eZ_kfgꢀCXk_\ꢀꢁD]^%ꢀJ`eZ\ꢀ/&'0
ꢝꢋꢅꢂꢚꢃꢋꢄ
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-6-
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Controls and Features
B
C
A
E
D
G
F
H
I
J
S
R
Q
P
O
M
N
L
K
Model M1049 Benchtop lathe.
A. Belt and Change Gear Access Door
B. Belt Tension Lever
C. ON/OFF and Spindle Direction Switch
D. 3-Jaw Chuck
K. Chip Tray
L. Thread Dial
M. Half Nut Lever
N. Apron Feed Lever
O. Cross Slide Handwheel
P. Apron Handwheel
Q. Headstock
E. Steady Rest
F. Back Splash
G. Follow Rest
H. 4-Way Tool Holder
I. Compound Rest
J. Tailstock
R. Gearbox
S. Gear Shift Lever
-7-
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SAFETY
J8=<KP
For Your Own Safety,
Read Manual Before Operating Machine
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Standard Machinery Safety Instructions
JkXe[Xi[ꢀDXZ_`e\ipꢀJX]\kpꢀ@ejkilZk`fej
FNE<IËJꢀD8EL8C% Read and understand this
owner’s manual BEFORE using machine.
Untrained users can be seriously hurt.
?<8I@E>ꢀGIFK<:K@FE% Always wear hearing
protection when operating or observing
loud machinery. Extended exposure to this
noise without hearing protection can cause
permanent hearing loss.
<P<ꢀGIFK<:K@FE% Always wear ANSI-approved
safety glasses or a face shield when operating
or observing machinery to reduce the risk of
eye injury or blindness from flying particles.
Everyday eyeglasses are not approved safety
glasses.
D<EK8Cꢀ8C<IKE<JJ% Be mentally alert when
running machinery. Never operate under the
influence of drugs or alcohol, when tired, or
when distracted.
?8Q8I;FLJꢀ;LJK% Dust created while using
machinery may cause cancer, birth defects,
or long-term respiratory damage. Be aware
of dust hazards associated with workpiece
materials, and always wear a NIOSH-approved
respirator to reduce your risk.
;@J:FEE<:K@E>ꢀGFN<IꢀJLGGCP% Always
disconnect machine from power supply before
servicing, adjusting, or changing cutting tools
(bits, blades, cutters, etc.). Make sure switch
is in OFF position before reconnecting to avoid
an unexpected or unintentional start.
N<8I@E>ꢀGIFG<Iꢀ8GG8I<C% Do not wear
clothing, apparel, or jewelry that can become
entangled in moving parts. Always tie back
or cover long hair. Wear non-slip footwear to
avoid accidental slips which could cause a loss
of workpiece control.
;8E><IFLJꢀ<EM@IFED<EKJ% Do not use
machinery in wet or rainy locations, cluttered
areas, around flammables, or in poorly-lit
areas. Keep work area clean, dry, and well-
lighted to minimize risk of injury.
-8-
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D('+0ꢀ9\eZ_kfgꢀCXk_\ꢀꢁD]^%ꢀJ`eZ\ꢀ/&'0
8GGIFM<;ꢀFG<I8K@FE% Untrained operators
can be seriously hurt by machinery. Only
allow trained or properly supervised people
to use machine. When machine is not being
used, disconnect power, remove switch keys,
or lock-out machine to prevent unauthorized
use—especially around children. Make
workshop kid proof!
JK89C<ꢀD8:?@E<% Unexpected movement during
operations greatly increases the risk of injury
and loss of control. Verify machines are
stable/secure and mobile bases (if used) are
locked before starting.
=FI:@E>ꢀD8:?@E<IP% Do not force machine. It
will do the job safer and better at the rate for
which it was designed.
FECPꢀLJ<ꢀ8Jꢀ@EK<E;<;% Only use machine for
its intended purpose. Never modify or alter
machine for a purpose not intended by the
manufacturer or serious injury may result!
8NBN8I;ꢀGFJ@K@FEJ% Keep proper footing and
balance at all times when operating machine.
Do not overreach! Avoid awkward hand
positions that make workpiece control difficult
or increase the risk of accidental injury.
LJ<ꢀI<:FDD<E;<;ꢀ8::<JJFI@<J% Consult
this owner’s manual or the manufacturer for
recommended accessories. Using improper
accessories will increase the risk of serious
injury.
LE8KK<E;<;ꢀFG<I8K@FE% Never leave machine
running while unattended. Turn machine off
and ensure all moving parts completely stop
before walking away.
:?@C;I<Eꢀꢂꢀ9PJK8E;<IJ% Keep children and
bystanders a safe distance away from work
area. Stop using machine if children or
bystanders become a distraction.
D8@EK8@EꢀN@K?ꢀ:8I<% Follow all maintenance
instructions and lubrication schedules to
keep machine in good working condition. An
improperly maintained machine may increase
the risk of serious injury.
I<DFM<ꢀ8;ALJK@E>ꢀKFFCJ% Never leave
adjustment tools, chuck keys, wrenches, etc.
in or on machine—especially near moving
parts. Verify removal before starting!
:?<:Bꢀ;8D8><;ꢀG8IKJ% Regularly inspect
machine for damaged parts, loose bolts,
mis-adjusted or mis-aligned parts, binding,
or any other conditions that may affect safe
operation. Always repair or replace damaged
parts, wires, cords, or plugs before operating
machine.
J<:LI@E>ꢀNFIBG@<:<% When required, use
clamps or vises to secure workpiece. A secured
workpiece protects hands and frees both of
them to operate the machine.
=<<;ꢀ;@I<:K@FE% Unless otherwise noted, feed
work against the rotation of blades or cutters.
Feeding in the same direction of rotation may
pull your hand into the cut.
D8@EK8@EꢀGFN<Iꢀ:FI;J%ꢀWhen disconnecting
cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the
cord may damage the wires inside. Do not
handle the cord/plug with wet hands. Avoid
cord damage by keeping it away from heated
surfaces, high traffic areas, harsh chemicals,
and wet or damp locations.
>L8I;Jꢀꢂꢀ:FM<IJ% Guards and covers can
protect you from accidental contact with
moving parts or flying debris. Make sure
they are properly installed, undamaged, and
working correctly before using machine.
<OG<I@<E:@E>ꢀ;@==@:LCK@<J% If at any time you
are experiencing difficulties performing the
-9-
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D('+0ꢀ9\eZ_kfgꢀCXk_\ꢀꢁD]^%ꢀJ`eZ\ꢀ/&'0
Additional Safety Instructions for Lathes
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1. AVOIDING INJURY: Read and understand this manual before operating this lathe.
2. AVOIDING LACERATIONS AND ENTANGLEMENT: Do not clear chips by hand. Use a brush, and never
clear chips while the lathe is turning.
3. USING CORRECT TOOLING: Always select the right cutter for the job, and make sure cutters are
sharp. The right tool decreases strain on the lathe components and provides a better finish.
4. ELIMINATING A PROJECTILE HAZARD: Always remove chuck key. Never walk away from the lathe
with the key in the chuck.
5. SECURING A WORKPIECE: Make sure workpiece is properly held in chuck before starting lathe. A
workpiece thrown from the chuck will cause severe injury.
6. CHUCK SAFETY: Chucks are surprisingly heavy and awkward to hold, so protect your hands and the
lathe ways. Always use a chuck cradle or piece of plywood over the lathe ways.
7. WORKPIECE SUPPORT: Support a long workpiece if it extends from the headstock so it will not
wobble violently when the lathe is turned on. When machining, a workpiece that extends more than
2.5 times its diameter must be supported by a center or steady rest.
8. AVOIDING STARTUP INJURIES: Make sure workpiece, cutting tool, and tool post have adequate
clearance before starting lathe. Check chuck clearance and saddle clearance before starting the
lathe. Make sure spindle RPM is set correctly for part diameter before starting the lathe. Large
parts can be ejected from the chuck if the chuck speed is set too high.
9. ELIMINATING A PROJECTILE HAZARD: Always use the appropriate feed and speed rates.
10. AVOIDING ENTANGLEMENT INJURIES: Never attempt to slow or stop the lathe chuck by hand, and
tie back long hair, ponytails, loose clothing, and sleeves so they do not dangle.
11. MAINTAINING A SAFE WORKPLACE: Never leave lathe unattended while it is running.
12. GI<M<EK@E>ꢀ8Eꢀ8GIFE$:?L:Bꢀ:I8J?1 Always release automatic feeds after completing a job.
-10-
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D('+0ꢀ9\eZ_kfgꢀCXk_\ꢀꢁD]^%ꢀJ`eZ\ꢀ/&'0
Avoiding Potential Injuries
=`^li\ꢀ3. Always wear face and eye protection
=`^li\ꢀ1.ꢀAlways cover the bed ways, and
unplug the benchtop lathe when retooling.
when using this benchtop lathe.
=`^li\ꢀ4% Never use hands to stop or slow the
chuck when shutting down the benchtop lathe.
=`^li\ꢀ2.ꢀNever leave the chuck key inserted in
the chuck.
=`^li\ꢀ5.ꢀNever wear loose clothing or gloves
when working with the benchtop lathe.
-11-
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ELECTRICAL
Circuit Requirements
This machine must be connected to the correct size and
type of power supply circuit, or fire or electrical damage
may occur. Read through this section to determine if an
adequate power supply circuit is available. If a correct
circuit is not available, a qualified electrician MUST install
one before you can connect the machine to power.
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k_`jꢀdXelXc%
A power supply circuit includes all electrical equipment
between the breaker box or fuse panel in the building
and the machine. The power supply circuit used for
this machine must be sized to safely handle the full-
load current drawn from the machine for an extended
period of time. (If this machine is connected to a circuit
protected by fuses, use a time delay fuse marked D.)
Full-Load Current Rating
The full-load current rating is the amperage a machine
draws at 100% of the rated output power. On machines
with multiple motors, this is the amperage drawn by the
largest motor or sum of all motors and electrical devices
that might operate at one time during normal operations.
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fiꢀdXZ_`e\ꢀ[XdX^\%ꢀKfꢀi\[lZ\ꢀk_`jꢀi`jb#ꢀ
fecpꢀ Xꢀ hlXc`]`\[ꢀ \c\Zki`Z`Xeꢀ fiꢀ j\im`Z\ꢀ
g\ijfee\cꢀ j_flc[ꢀ [fꢀ Xepꢀ i\hl`i\[ꢀ
\c\Zki`ZXcꢀnfibꢀ]fiꢀk_`jꢀdXZ_`e\%
Full-Load Current Rating...........................11.5 Amps
Circuit Requirements for 110V
This machine is prewired to operate on a 110V power
supply circuit that has a verified ground and meets the
following requirements:
EFK@:<ꢀ
K_\ꢀZ`iZl`kꢀi\hl`i\d\ekjꢀc`jk\[ꢀ`eꢀk_`jꢀ
dXelXcꢀ Xggcpꢀ kfꢀ Xꢀ [\[`ZXk\[ꢀ Z`iZl`kÇ
n_\i\ꢀfecpꢀfe\ꢀdXZ_`e\ꢀn`ccꢀY\ꢀilee`e^ꢀ
Xkꢀ Xꢀ k`d\%ꢀ @]ꢀ k_`jꢀ dXZ_`e\ꢀ n`ccꢀ Y\ꢀ
Zfee\Zk\[ꢀ kfꢀ Xꢀ j_Xi\[ꢀ Z`iZl`kꢀ n_\i\ꢀ
dlck`gc\ꢀ dXZ_`e\jꢀ n`ccꢀ Y\ꢀ ilee`e^ꢀ Xkꢀ
k_\ꢀ jXd\ꢀ k`d\#ꢀ Zfejlckꢀ Xꢀ hlXc`]`\[ꢀ
\c\Zki`Z`Xeꢀkfꢀ\ejli\ꢀk_Xkꢀk_\ꢀZ`iZl`kꢀ`jꢀ
gifg\icpꢀj`q\[ꢀ]fiꢀjX]\ꢀfg\iXk`fe%
Circuit Type ............... 110V/120V, 60 Hz, Single-Phase
Circuit Size ............................................. 15 Amps
Plug/Receptacle .................................... NEMA 5-15
-12-
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Grounding Requirements
GROUNDED
110V
5-15 RECEPTACLE
This machine MUST be grounded. In the event of certain
types of malfunctions or breakdowns, grounding provides
a path of least resistance for electric current to travel—in
order to reduce the risk of electric shock.
Grounding Prong
Improper connection of the equipment-grounding wire will
increase the risk of electric shock. The wire with green
insulation (with/without yellow stripes) is the equipment-
grounding wire. If repair or replacement of the power
cord or plug is necessary, do not connect the equipment-
grounding wire to a live (current carrying) terminal.
5-15 PLUG
Neutral Hot
Figure 6. NEMA 5-15 plug & receptacle.
Check with a qualified electrician or service personnel
if you do not understand these grounding requirements,
or if you are in doubt about whether the tool is
properly grounded. If you ever notice that a cord or
plug is damaged or worn, disconnect it from power, and
immediately replace it with a new one.
;Fꢀ EFKꢀ df[`]pꢀ k_\ꢀ gifm`[\[ꢀ gcl^ꢀ fiꢀ
lj\ꢀ Xeꢀ X[Xgk\iꢀ `]ꢀ k_\ꢀ gcl^ꢀ n`ccꢀ efkꢀ ]`kꢀ
pfliꢀ i\Z\gkXZc\%ꢀ K_`jꢀ `jꢀ Xeꢀ `e[`ZXk`feꢀ
k_Xkꢀ pfliꢀ gfn\iꢀ jlggcpꢀ Z`iZl`kꢀ [f\jꢀ
EFKꢀ d\\kꢀ k_\ꢀ i\hl`i\d\ekjꢀ ]fiꢀ k_\ꢀ
dXZ_`e\2ꢀ _Xm\ꢀ Xeꢀ \c\Zki`Z`Xeꢀ `ejkXccꢀ
k_\ꢀ Zfii\Zkꢀ gfn\iꢀ jlggcpꢀ Z`iZl`k%ꢀ @]ꢀ
k_\ꢀ dXZ_`e\ꢀ dljkꢀ Y\ꢀ i\Zfee\Zk\[ꢀ ]fiꢀ
lj\ꢀ feꢀ Xꢀ [`]]\i\ekꢀ kpg\ꢀ f]ꢀ \c\Zki`Zꢀ
Z`iZl`k#ꢀ k_\ꢀ i\Zfee\Zk`feꢀ j_flc[ꢀ Y\ꢀ
dX[\ꢀ Ypꢀ Xꢀ hlXc`]`\[ꢀ \c\Zki`Z`Xeꢀ fiꢀ
j\im`Z\ꢀg\ijfee\c2ꢀX]k\iꢀi\Zfee\Zk`fe#ꢀ
k_\ꢀdXZ_`e\ꢀdljkꢀZfdgcpꢀn`k_ꢀXccꢀcfZXcꢀ
Zf[\jꢀXe[ꢀfi[`eXeZ\j%
For 110V Connection
This machine is equipped with a power cord that has an
equipment-grounding wire and a NEMA 5-15 grounding
plug. The plug must only be inserted into a matching
receptacle (see Figure 6) that is properly installed and
grounded in accordance with local codes and ordinances.
Extension Cords
We do not recommend using an extension cord with this
machine. Extension cords cause voltage drop, which may
damage electrical components and shorten motor life.
Voltage drop increases with longer extension cords and
the gauge smaller gauge sizes (higher gauge numbers
indicate smaller sizes).
Any extension cord used with this machine must contain a
ground wire, match the required plug and receptacle, and
meet the following requirements:
Minimum Gauge Size at 110V ...................... 14 AWG
Maximum Length (Shorter is Better).................50 ft.
-13-
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SETUP
Inventory
The following is an inventory of the accessories shipped
A
C
with your E:ABꢀ8AJ® Model M1049 Benchtop lathe.
D
Installed Accessories (Figure 7)
Qty
A. 4" Three-Jaw Chuck.......................................1
B. 4-Way Tool Post ............................................1
C. Compound Rest ............................................1
D. Follow Rest .................................................1
B
Packaged Accessories (Figure 8)
E. Toolbox......................................................1
F. Oil Bottle ...................................................1
G. Three-Jaw Chuck Internal Jaws.........................3
H. Hex Wrench Set (6, 5, 4, 3, 2 mm).................1 EA
I. 7" Four-Jaw Universal Chuck ............................1
J. 7.5" Faceplate..............................................1
K. Live Center MT#2..........................................1
L. Dead Center MT#3.........................................1
M. Dead Center MT#2.........................................1
N. Wrench Set (8/10, 12/14 mm) ......................1 EA
O. Spindle Lever...............................................1
P. Chuck Lever ................................................1
Q. Male Knob M8-1.25 ........................................1
R. Four-Jaw Chuck Key.......................................1
S. Universal Tool Post Kit....................................1
— Tool Clamp...............................................1
— Base Plate ...............................................1
— Compression Spring.....................................1
— Hex Bolt M8-1.25 x 30 .................................1
— Special Hex Nut M8-1.25 ..............................1
— Flat Washer 8mm ......................................1
— Dowel Pin 8 x 20mm ...................................1
T. Three-Jaw Chuck Key.....................................1
U. #2 Phillips Screwdriver ...................................1
V. #2 Standard Screwdriver .................................1
W. Change Gear Set...........................................1
— Change Gear (127-Tooth, Installed) .................1
— Change Gear (120-Tooth, Installed) .................1
— Change Gear (80-Tooth, One Installed) .............2
— Change Gear (60-Tooth, Installed)...................1
— Change Gear (45-Tooth) ...............................1
— Change Gear (42-Tooth) ...............................1
— Change Gear (40-Tooth, Installed)...................1
— Change Gear (36-Tooth) ...............................1
— Change Gear (30-Tooth) ...............................2
— Change Gear (28-Tooth, Installed)...................1
=`^li\ꢀ7% Installed accessories.
F
I
J
G
E
H
O
P
K
M
L
N
R
Q
S
W
T
P
V
U
=`^li\ꢀ8% Packaged accessories.
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eldY\iꢀ`eꢀk_\ꢀYXZbꢀf]ꢀk_`jꢀdXelXcꢀXe[ꢀ
ZfekXZkꢀ Nff[jkfZbꢀ @ek\ieXk`feXc#ꢀ @eZ%ꢀ
Xkꢀꢄ*-' ꢀ.*+$*+/)ꢀfiꢀXkꢀk\Z_$jlggfik7
j_fg]fo%Y`q%
-14-
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Machine Placement
Cleaning Machine
The table and other unpainted parts of your
lathe are coated with a waxy grease that
protects them from corrosion during shipment.
Clean this grease off with a solvent cleaner or
citrus-based degreaser. DO NOT use chlorine-
based solvents such as brake parts cleaner or
acetone—if you happen to splash some onto a
painted surface, you will ruin the finish.
ꢀ =cffiꢀCfX[1 This machine distributes a
heavy load in a small footprint. Some
residential floors may require additional
bracing to support both machine and
operator.
ꢀ Nfib`e^ꢀ:c\XiXeZ\j1 Consider existing and
anticipated needs, size of material to be
processed through the machine, and space
for auxiliary stands, work tables or other
machinery when establishing a location for
your Machine Type.
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fiꢀ fk_\iꢀ g\kifc\ld$
YXj\[ꢀjfcm\ekj%ꢀDfjkꢀ_Xm\ꢀ
cfnꢀ ]cXj_ꢀ gf`ekj#ꢀ n_`Z_ꢀ
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\ogcfj`feꢀ Xe[ꢀ Ylie`e^ꢀ
\o`jkjꢀ `]ꢀ k_\j\ꢀ gif[lZkjꢀ
Xi\ꢀlj\[%ꢀJ\i`fljꢀg\ijfeXcꢀ
`ealipꢀ dXpꢀ fZZliꢀ `]ꢀ k_`jꢀ
nXie`e^ꢀ`jꢀ`^efi\[ꢁ
ꢀ C`^_k`e^1 Lighting should be bright enough
to eliminate shadow and prevent eye strain.
ꢀ <c\Zki`ZXc1ꢀElectrical circuits must be
dedicated or large enough to handle
amperage requirements. Outlets must be
located near each machine, so power or
extension cords are clear of high-traffic
areas. Follow local electrical codes for
proper installation of new lighting, outlets,
or circuits.
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f]ꢀ nXjk\ꢀ iX^jꢀ Xe[ꢀ
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\em`ifed\ekXcꢀ_XqXi[j%ꢀ
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c`]k`e^ꢀ \hl`gd\ekꢀ kfꢀ
c`]kꢀ k_`jꢀ DXZ_`e\ꢀ EXd\%ꢀ
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nfibgcXZ\ꢀ `jꢀ `eXZZ\jj`Yc\ꢀ
kfꢀ Z_`c[i\eꢀ Ypꢀ Zcfj`e^ꢀ Xe[ꢀ
cfZb`e^ꢀXccꢀ\ekiXeZ\jꢀn_\eꢀ
pflꢀXi\ꢀXnXp%ꢀE<M<IꢀXccfnꢀ
lekiX`e\[ꢀ m`j`kfijꢀ `eꢀ pfliꢀ
j_fgꢀ n_\eꢀ Xjj\dYc`e^#ꢀ
X[aljk`e^ꢀ fiꢀ fg\iXk`e^ꢀ
\hl`gd\ek%ꢀ
-15-
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Uncrating & Lifting
This benchtop lathe has been carefully crated. If you
notice it has been damaged, contact your authorized
E:ABꢀ8AJ dealer immediately.
KfꢀlegXZbꢀXe[ꢀdfm\ꢀk_\ꢀY\eZ_kfgꢀcXk_\#ꢀ[fꢀk_\j\ꢀ
jk\gj1
1. Remove the crate sides.
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),'ꢀcYj%ꢀPflꢀn`ccꢀe\\[ꢀc`]k`e^ꢀXjj`jkXeZ\ꢀ
kfꢀi\dfm\ꢀk_`jꢀdXZ_`e\ꢀ]ifdꢀk_\ꢀgXcc\kꢀ
Xe[ꢀ gfj`k`feꢀ `k%ꢀ @^efi`e^ꢀ k_`jꢀ nXie`e^ꢀ
dXpꢀc\X[ꢀkfꢀj\i`fljꢀg\ijfeXcꢀ`ealip%ꢀ
2. Unbolt the benchtop lathe from the pallet.
3. Place the chip tray onto the workbench surface and
align the holes.
ꢀ
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cXk_\ꢀfg\iXk`fej#ꢀlj\ꢀXꢀj`c`Zfe\ꢀj\Xc\iꢀkfꢀj\Xcꢀk_\ꢀꢀ
Z_`gꢀkiXpꢀdflek`e^ꢀ_fc\j%
JL==F:8K@FEꢀ
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4. With lifting assistance place the lathe on the chip
tray and align the mounting holes.
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5. With the benchtop lathe securely resting on the chip
tray and bench top, adjust the workbench feet as
required to make the ways level at all four corner
locations as indicated with a machinist's level.
6. Secure the lathe to the workbench with two
appropriate length fasteners, nuts, and washers. Do
not overtighten the fasteners.
7. Recheck the ways to make sure they are still level,
re-adjust the workbench for feet as required.
-16-
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D('+0ꢀ9\eZ_kfgꢀCXk_\ꢀꢁD]^%ꢀJ`eZ\ꢀ/&'0
Test Run and Break-In
The purpose of the test run is to make sure the benchtop
lathe and safety features operate correctly before
proceeding with additional setup.
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Xi\ꢀ [`j\e^X^\[ꢀ Y\]fi\ꢀ jkXik`e^ꢀ k_\ꢀ
Y\eZ_kfgꢀcXk_\ꢁꢀK_fifl^_cpꢀ]Xd`c`Xi`q\ꢀ
pflij\c]ꢀn`k_ꢀXccꢀk_\ꢀZfekifcjꢀXe[ꢀk_\`iꢀ
]leZk`fejꢀY\]fi\ꢀlj`e^ꢀXepꢀgfn\iꢀ]\\[ꢁꢀ
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N?<EꢀD8:?@E<ꢀ@JꢀFG<I8K@E>%
To begin the test run procedure, do these steps:
(% Make sure the benchtop lathe is lubricated. Refer to
GX^\ꢀ*+ if required.
)% Make sure the chuck is threaded onto the spindle
tightly and the two set screws are tight. Refer to
:_lZbꢀXe[ꢀ=XZ\gcXk\ꢀDflek`e^ꢀonꢀGX^\ (0ꢀfor
details.
Half-Nut
Lever
*% Before starting the lathe, make sure the lathe is
properly grounded and the power and directional
switch is in the OFF position.
+% Inspect the machine to ensure that all hand tools are
out of the way, guards are in place, and nothing is
impeding the movement of the chuck.
Feed Lever
,. Push both the half-nut lever and the feed lever down
to disengage the apron (see =`^li\ꢀ9).
Figure 9. Apron control levers.
-% Move the power switch shown inꢀ=`^li\ꢀ10 to the 1
or 2 position. The chuck should rotate.
• If you hear squealing or grinding noises, turn the
machine OFF immediately and correct any problem
before further operation.
• If the problem is not readily apparent, refer to
KiflYc\j_ffk`e^ on GX^\ꢀ+'.
Figure 10. Power switch in the OFF
position.
-17-
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LATHE OPERATIONS
General
The Model M1049 will perform many types of operations
that are beyond the scope of this manual. Many of these
operations can be dangerous or deadly if performed
incorrectly.
The instructions in this section are written with the
understanding that the operator has the necessary knowl-
edge and skills to operate this machine. If at any time
you are experiencing difficulties performing any opera-
tion, stop using the machine!
8cnXpjꢀn\XiꢀjX]\kpꢀ^cXjj\jꢀn_\eꢀfg\i$
Xk`e^ꢀ k_`jꢀ Y\eZ_kfgꢀ cXk_\%ꢀ =X`cli\ꢀ kfꢀ
ZfdgcpꢀdXpꢀi\jlckꢀ`eꢀj\i`fljꢀ\p\ꢀ`eal$
ipꢀZXlj`e^ꢀYc`e[e\jj%
If you are an inexperienced operator, we strongly recom-
mend that you read books, trade articles, or seek train-
ing from an experienced benchtop lathe operator before
performing any unfamiliar operations. 8Yfm\ꢀXcc#ꢀpfliꢀ
jX]\kpꢀj_flc[ꢀZfd\ꢀ]`ijkꢁ
LEGCL>ꢀ k_`jꢀ cXk_\ꢀ jfꢀ efꢀ gfn\iꢀ `jꢀ
XmX`cXYc\ꢀkfꢀk_\ꢀdfkfiꢀfiꢀZfekifcj#ꢀXe[ꢀ
dXb\ꢀjli\ꢀk_\ꢀjg`e[c\ꢀ`jꢀjkfgg\[ꢀY\]fi\ꢀ
gifZ\\[`e^ꢀ n`k_ꢀ Xepꢀ X[aljkd\ekjꢀ fiꢀ
dX`ek\eXeZ\%ꢀ =X`cli\ꢀ kfꢀ Zfdgcpꢀ dXpꢀ
i\jlckꢀ `eꢀ j\i`fljꢀ g\ijfeXcꢀ `ealipꢀ fiꢀ
[\Xk_%
-18-
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Chuck and Faceplate
Mounting
The three-jaw scroll chuck has hardened steel jaws that
self-center the workpiece. An extra set of jaws is included
for machining larger workpieces.
The four-jaw chuck also has hardened steel jaws but are
adjusted independently to hold an off-center workpiece.
Each jaw can be removed from the chuck body and
reversed for special clamping applications.
The cast-iron faceplate has slots for T-bolts that hold
clamping fixtures. This face plate and aftermarket
clamping hardware will hold non-cylindrical parts such as
castings for many types of turning operations.
G@E:?ꢀ?8Q8I;ꢁꢀGifk\Zkꢀpfliꢀ_Xe[jꢀXe[ꢀ
gi\Z`j`feꢀ ^ifle[ꢀ Y\[nXpjꢀ n`k_ꢀ gcp$
nff[ꢀ n_\eꢀ i\dfm`e^ꢀ Y\eZ_kfgꢀ cXk_\ꢀ
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`e^ꢀ Z_lZbꢀ ZXeꢀ ZXlj\ꢀ j\i`fljꢀ `ealip%
Both chucks and the faceplate are removed and installed
the same way.
To remove and install the chuck or face plate, do these
steps:
1. DISCONNECT POWER TO THE LATHE!
2. Lay a piece of plywood over the bedways to protect
Set Screw
the precision-ground bedways.
3. Use a 2mm hex wrench and loosen the two chuck
retaining set screws shown in Figure 11.
4. Use spindle and chuck levers to loosen the chuck
from the spindle as shown in Figure 12.
Note: The chuck and spindle are right-hand thread.ꢀ
=`^li\ꢀ11%ꢀChuck retaining setscrew.
5. Support the chuck, and while anticipating its weight,
unscrew the chuck counterclockwise and set it aside.
Spindle Lever
6. Clean the threads on the spindle and the new chuck
or faceplate with a clean rag and oil the threads.
Chuck
Lever
7. Thread the chuck or faceplate onto the spindle and
Push
Pull
tighten in place with the levers.
8. Tighten the two setscrews.
=`^li\ꢀ12%ꢀChuck removal levers.
-19-
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Replacing Jaws
The three-jaw scroll chuck has removable hardened steel
jaws (Figure 13). The outside of the jaws are used to hold
the workpiece from the outer diameter.
Numbered from 1–3, the jaws must be used in the
matching numbered jaw guides, see Figure 14.
Note: K_\ꢀZ_lZbꢀe\\[ꢀefkꢀY\ꢀi\dfm\[ꢀ]ifdꢀk_\ꢀjg`e[c\ꢀkfꢀ
jnXgꢀk_\ꢀaXnj%
To remove a set of jaws, do these steps:
1. DISCONNECT POWER TO THE LATHE!
2. Place a piece of wood over the ways to protect them
=`^li\ꢀ13% Chuck and jaw selection.
Jaw Numbers
from potential damage.
3. Turn the chuck key counterclockwise and back the
jaws out.
4. Clean the jaw mating surfaces and apply a film of
white lithium grease to the mating surfaces.
5. Set the old jaws aside in a safe place free of
moisture and abrasives.
6. Rotate the chuck key clockwise until you see the tip
of the scroll-gear lead thread just begin to enter jaw
guide #1 (see Figure 15).
Jaw Guide #1
7. Insert jaw #1 into jaw guide #1 and hold the jaw
=`^li\ꢀ14% Jaw guide number.
against the scroll gear.
8. Rotate the chuck key clockwise one turn to engage
the tip of the scroll-gear lead thread into the jaw.
Pull on the jaw now and it should be locked into the
jaw guide.
9. Repeat the steps on the remaining jaws.
• If installed correctly, all three jaws will converge
together at the center of the chuck.
• If the jaws do not come together, repeat this
procedure until they do.
Lead Thread
=`^li\ꢀ15% Lead thread on scroll gear.
-20-
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Using the Four-Jaw Chuck
To install the four-jaw chuck, do these steps:
Refer to the :_lZbꢀXe[ꢀ=XZ\ꢀGcXk\ꢀDflek`e^ procedures
on GX^\ꢀ(0 to mount the four-jaw chuck.
To load a workpiece in the four-jaw chuck, do these
steps:
1. Using the chuck key, open each jaw so the workpiece
will lay flat against the chuck face and will be
roughly centered.
G@E:?ꢀ?8Q8I;ꢁꢀGifk\Zkꢀpfliꢀ_Xe[jꢀXe[ꢀ
gi\Z`j`feꢀ ^ifle[ꢀ Y\[nXpjꢀ n`k_ꢀ gcp$
nff[ꢀ n_\eꢀ i\dfm`e^ꢀ Y\eZ_kfgꢀ cXk_\ꢀ
Z_lZbꢁꢀ K_\ꢀ _\Xmpꢀ n\`^_kꢀ f]ꢀ Xꢀ ]Xcc$
`e^ꢀ Z_lZbꢀ ZXeꢀ ZXlj\ꢀ j\i`fljꢀ `ealip%
2. Support the workpiece in the center of the chuck as
best as you can by eye.
3. Turn each jaw until it just makes contact with the
workpiece.
4. While measuring with a dial indicator (see Figure
16), and rotating the chuck by hand, make fine
centering adjustments by slightly loosening one jaw
and tightening the opposing jaw until the workpiece
is precisely aligned.
5. Use a lower RPM when machining heavy eccentric
workpieces.
J\Zli\cpꢀ ZcXdgꢀ pfliꢀ nfibg`\Z\ꢀ Xe[ꢀ
i\dfm\ꢀk_\ꢀZ_lZbꢀb\pꢁꢀK_ifneꢀfYa\Zkjꢀ
]ifdꢀXꢀY\eZ_kfgꢀcXk_\ꢀZXeꢀZXlj\ꢀj\i`fljꢀ
`ealipꢀ fiꢀ [\Xk_ꢀ kfꢀ k_\ꢀ fg\iXkfiꢀ Xe[ꢀ kfꢀ
YpjkXe[\ijꢀdXepꢀ]\\kꢀXnXp%
=`^li\ꢀ16% Centering workpiece.
-21-
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Using the Faceplate
The faceplate can be used to turn non-cylindrical parts or
for off-center turning by clamping the workpiece to the
faceplate.
Efk\1 K_\ꢀ`eZcl[\[ꢀDKꢁ*ꢀ[\X[ꢀZ\ek\iꢀn`ccꢀ]`kꢀ`ekfꢀk_\ꢀ
jg`e[c\ꢀYfi\ꢀn`k_ꢀk_\ꢀ]XZ\ꢀgcXk\ꢀXci\X[pꢀ`ejkXcc\[%
To install the faceplate, do these steps:
Refer to the :_lZbꢀXe[ꢀ=XZ\ꢀGcXk\ꢀDflek`e^ procedures
on GX^\ꢀ(0 to mount the four-jaw chuck.
To load a workpiece, do these steps:
1. Support the workpiece.
=`^li\ꢀ17% Faceplate installed.
2. Slide the tailstock to the workpiece.
3. Lock the tailstock and then turn the tailstock quill so
the dead center makes contact with the center point
of your workpiece.
Lj\ꢀ Xꢀ d`e`dldꢀ f]ꢀ k_i\\ꢀ `e[\g\e[\ekꢀ
ZcXdg`e^ꢀ[\m`Z\jꢀn_\eꢀklie`e^ꢀ\ZZ\eki`Zꢀ
nfibg`\Z\j%ꢀ=X`cli\ꢀkfꢀgifm`[\ꢀX[\hlXk\ꢀ
ZcXdg`e^ꢀn`ccꢀZXlj\ꢀnfibg`\Z\ꢀkfꢀ\a\Zk%
4. Lock the tailstock quill when sufficient pressure is
applied to hold the workpiece in place.
Efk\1 ;\g\e[`e^ꢀfeꢀk_\ꢀnfibg`\Z\#ꢀjfd\ꢀX[[`k`feXcꢀ
jlggfikꢀdXpꢀY\ꢀe\\[\[ꢀjlZ_ꢀXjꢀXꢀZljkfdꢀ]`okli\ꢀfiꢀ
a`^ꢀk_XkꢀZXeꢀ_fc[ꢀk_\ꢀnfibg`\Z\ꢀ]ifdꢀ\a\Zk`e^ꢀ]ifdꢀ
k_\ꢀZ_lZb%
5. Secure the workpiece with a minimum of three
independent clamping devices. Failure to follow
this step may lead to deadly injury to yourself or
bystanders. Take into account rotation and the
cutting forces applied to the workpiece when
clamping to the faceplate. Make sure your clamping
application will not fail!
J\Zli\cpꢀ ZcXdgꢀ pfliꢀ nfibg`\Z\ꢀ Xe[ꢀ
i\dfm\ꢀk_\ꢀZ_lZbꢀb\pꢁꢀK_ifneꢀfYa\Zkjꢀ
]ifdꢀXꢀY\eZ_kfgꢀcXk_\ꢀZXeꢀZXlj\ꢀj\i`fljꢀ
`ealipꢀ fiꢀ [\Xk_ꢀ kfꢀ k_\ꢀ fg\iXkfiꢀ Xe[ꢀ kfꢀ
YpjkXe[\ijꢀdXepꢀ]\\kꢀXnXp%
6. Use a lower RPM when machining heavy eccentric
workpieces.
-22-
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Using the Tailstock
The tailstock (Figure 18) can be used to support
workpieces with the use of a live or dead center. Using an
MT#2 drill chuck and a drill bit, the lathe can drill or bore
holes in the center of a part. The tailstock can also be
offset for cutting shallow tapers.
Quill Lock Lever
Tailstock
Lock Nut
To use the tailstock, do these steps:
1. Slide the tailstock to the desired position.
2. Tighten the tailstock lock nut to lock the tailstock in
Scale
place on the ways.
Quill Feed
Offset Adjustment
3. With the tailstock locked, turn the quill lock lever to
unlock the quill.
Figure 18. Tailstock controls.
4. Turn the quill feed handle clockwise to feed/move
the quill towards the spindle, or counterclockwise to
move away from the spindle.
5. Turn the quill lock lever to lock the quill in place.
-23-
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:lkk`e^ꢀJ_XccfnꢀKXg\ijꢀ
n`k_ꢀk_\ꢀKX`cjkfZb
To setup the tailstock to cut tapers, do these steps:
1. Lock the tailstock in position.
2. Alternately loosen and tighten the left and right
offset adjustment screws until the desired offset is
indicated on the scale (see Figure 19).
Left Offset
Adjustments
3. Retighten the lock screw.
ꢀ
Efk\1 Kfꢀi\klieꢀk_\ꢀkX`cjkfZbꢀYXZbꢀkfꢀk_\ꢀfi`^`eXcꢀ
gfj`k`fe#ꢀi\g\Xkꢀk_\ꢀgifZ\jjꢀlek`cꢀk_\ꢀZ\ek\i\[ꢀ
gfj`k`feꢀ`jꢀ`e[`ZXk\[ꢀfeꢀk_\ꢀjZXc\%
Scale
=`^li\ꢀ19% Left offset adjustment.
Tailstock Alignment
The tailstock is aligned at the factory with the headstock.
We recommend that you take the time to ensure that the
tailstock is aligned to your own desired tolerances.
To align the tailstock, do these steps:
1. Get two pieces of steel round stock, two inches in
diameter and six inches long.
2. Center drill both ends of one piece of the round
stock.
3. Using the other piece of stock, make a dead center
by turning a shoulder to make a shank. Flip the
piece over in the chuck and turn a 60º point (see
Figure 20).
=`^li\ꢀ20% Tailstock centering dead center.
Note: 8jꢀcfe^ꢀXjꢀk_\ꢀ[\X[ꢀZ\ek\iꢀi\dX`ejꢀ`eꢀk_\ꢀ
Z_lZb#ꢀk_\ꢀgf`ekꢀf]ꢀpfliꢀZ\ek\iꢀn`ccꢀi\dX`eꢀkil\ꢀkfꢀ
k_\ꢀjg`e[c\ꢀXo`j%ꢀB\\gꢀ`eꢀd`e[ꢀk_Xkꢀk_\ꢀgf`ekꢀn`ccꢀ
_Xm\ꢀkfꢀY\ꢀi\]`e`j_\[ꢀn_\e\m\iꢀ`kꢀ`jꢀi\dfm\[ꢀXe[ꢀ
i\klie\[ꢀkfꢀk_\ꢀZ_lZb%ꢀ
4. Place the live center in the tailstock.
5. Attach a lathe dog to the bar stock and mount it
between centers.
6. Turn approximately 0.010" off the diameter.
-24-
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7. Measure the stock with a micrometer.
• If the stock diameter is thicker at the tailstock
end, the tailstock needs to be moved toward you
half the distance of the amount of the taper (see
Figure 21).
ꢀ
• If the stock diameter is thinner at the tailstock
end, the tailstock needs to be moved away from
you half the distance of the amount of the taper
(see Figure 22).
8. Mount a dial indicator so the dial plunger is on the
tailstock barrel before making adjustments to the
tailstock.
=`^li\ꢀ21% Tailstock adjustment option #1.
9. Turn another 0.010" off of the diameter and check
for a taper. Repeat this process as necessary until
the desired amount of accuracy is achieved.
=`^li\ꢀ22% Tailstock adjustment option #2.
-25-
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Using Centers
The MT#2 dead center is used in the tailstock, and the
MT#3 in the lathe spindle. When used in the tailstock,
make sure to keep the dead center tip and workpiece
lubricated to prevent tip galling.
To install a dead or live center into the tailstock, do
these steps:
1. Feed the quill out about 1" and insert the dead
center (Figure 23). The mating tapers provide the
locking action.
2. Move the tailstock into position and lock the
tailstock in place.
=`^li\ꢀ23% Live center installed.
3. Feed the quill into the workpiece.
Note: DXb\ꢀjli\ꢀk_\i\ꢀ`jꢀXꢀZ\ek\iꢀ[i`cc\[ꢀ_fc\ꢀ`eꢀk_\ꢀ
\e[ꢀf]ꢀk_\ꢀnfibg`\Z\ꢀ]fiꢀk_\ꢀ[\X[ꢀZ\ek\i%ꢀ
4. Lock the quill into place once the live center and
the part rotate together.
Note: K_\ꢀhl`ccꢀdXpꢀe\\[ꢀkfꢀY\ꢀX[aljk\[ꢀ[li`e^ꢀ
fg\iXk`fe%
5. To remove the dead center, retract the quill until
the dead center pops free.
To install a MT#5 dead center into the spindle, do these
steps:
=`^li\ꢀ24% Faceplate and dead center
installed.
1. Remove the chuck from the spindle.
2. Make sure all mating surfaces are clean and are wiped
with a thin coat of oil.
=X`cli\ꢀkfꢀb\\gꢀ[\X[ꢀZ\ek\iꢀgf`ekꢀn\ccꢀ
clYi`ZXk\[ꢀn`ccꢀ^Xccꢀk_\ꢀ[\X[ꢀZ\ek\iꢀXe[ꢀ
nfibg`\Z\%
3. Install the dead center in the spindle.
4. Attach the faceplate to the spindle.
Note: N_\eꢀlj`e^ꢀk_\ꢀ[\X[ꢀZ\ek\iꢀ`eꢀk_\ꢀjg`e[c\#ꢀ
lj\ꢀXꢀcXk_\ꢀ[f^ꢀjfꢀk_XkꢀpfliꢀgXikꢀn`ccꢀifkXk\ꢀn`k_ꢀ
k_\ꢀjg`e[c\ꢀXe[ꢀefkꢀjg`eꢀfeꢀk_\ꢀ[\X[ꢀZ\ek\iꢀk`g%
-26-
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Using the Steady Rest
The steady rest serves as a support for long shafts. The
steady rest can be placed anywhere along the length of
the ways.
Finger Lock Nut
Adjustment
Knob
To use the steady rest, do these steps:
1. Carefully place the steady rest on the lathe bedways.
2. Loosen the finger lock nuts so the finger position can
be adjusted (see Figure 25).
Steady
Rest
Lock
Nut
3. Insert the workpiece, and support it with the chuck
and the tailstock.
4. Position the steady rest along the workpiece where
desired. Tighten the steady rest lock nut (see Figure
25) to secure the steady rest in place.
=`^li\ꢀ25% Steady rest adjustments.
5. Turn the adjustment knobs so the fingers are snug
against the workpiece and then tighten the finger
lock nuts.
Note: PflꢀdljkꢀclYi`ZXk\ꢀk_\ꢀ]`e^\iꢀk`gjꢀn`k_ꢀf`cꢀ[li$
`e^ꢀfg\iXk`feꢀkfꢀXmf`[ꢀk`gꢀ^Xcc`e^%ꢀ8]k\iꢀgifcfe^\[ꢀ
lj\#ꢀk_\ꢀ]`e^\ijꢀn`ccꢀj_fnꢀn\Xi#ꢀjfꢀpflꢀn`ccꢀ_Xm\ꢀkfꢀ
i\gcXZ\ꢀfiꢀ]`c\ꢀk_\ꢀk`gjꢀ]fiꢀXꢀe\nꢀZfekXZkꢀjli]XZ\%
Using the Follow Rest
The follow rest in Figure 26 is mounted on the saddle and
follows the movement of the tool. The rest requires only
two fingers, as the cutting tool acts as the third.
The follow rest is used on long, slender parts to prevent
flexing of the workpiece during cutting.
Note: PflꢀdljkꢀclYi`ZXk\ꢀk_\ꢀ]`e^\iꢀk`gjꢀn`k_ꢀf`cꢀ[li`e^ꢀ
fg\iXk`feꢀkfꢀXmf`[ꢀk`gꢀ^Xcc`e^%ꢀ8]k\iꢀgifcfe^\[ꢀlj\#ꢀk_\ꢀ
]`e^\ijꢀn`ccꢀj_fnꢀn\Xi#ꢀjfꢀpflꢀn`ccꢀ_Xm\ꢀkfꢀi\gcXZ\ꢀfiꢀ]`c\ꢀ
k_\ꢀk`gjꢀ]fiꢀXꢀe\nꢀZfekXZkꢀjli]XZ\%
=`^li\ꢀ26% Follow rest attachment.
-27-
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Setting Compound Slide
The compound slide is used to cut tapers on parts or to
set the proper infeed angle when threading. It may also
be used to cut specific lengths longitudinally, when set
parallel to the spindle axis.
Hex Nut
To set the angular position, do these steps:
1. Loosen the hex nuts, one on each side of the
compound slide (see Figure 27).
2. Rotate the compound slide to the desired angular
position using the scale.
3. Tighten the two hex nuts. Be sure to not
overtighten, as you may strip threads or crack or
distort the base casting.
=`^li\ꢀ27% Compound slide, scale, and
handwheel.
Using the Tool Posts
The four-way tool post (Figure 28) is mounted on top of
the compound slide, and allows a maximum of four tools
to be loaded simultaneously.
The four-way tool post allows for quick indexing to new
tools. This is accomplished by rotating the top handle
counterclockwise and then rotating the tool post to the
desired position. Rotate the top handle clockwise to lock
the tool into position.
The universal single tool post holder can hold tool arbors
and odd shaped cutting tools (Figure 29).
=`^li\ꢀ28% Four-way tool post.
=`^li\ꢀ29% Universal tool post.
-28-
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Using Manual Feed
workpiece with the three handwheels shown in Figure 30.
You can manually move the cutting tool around the
Compound Slide Handwheel
Longitudinal Handwheel
Cross Feed
Handwheel
The longitudinal handwheel moves the carriage left or
right along the bed. This control is helpful when setting
up the machine for turning or when manual movement is
desired during turning operations.
Longitudinal
Handwheel
Cross Feed Handwheel
The cross slide handwheel moves the top slide toward and
away from the work. Turning the dial clockwise moves the
slide toward the workpiece.
=`^li\ꢀ30% Carriage controls.
Compound Slide Handwheel
The compound slide handwheel controls the position of
the cutting tool relative to the workpiece. The graduated
dial is adjustable using the same method as the dial on
the cross slide. Angle adjustment is held by two hex nuts
on the base of the compound slide.
-29-
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Cutting Speeds for High Speed Steel
(HSS) Cutting Tools
Setting RPM
To determine and set the needed cutting RPM, do
these steps:
Cutting Speed
(sfm)
Workpiece Material
300
Aluminum & alloys
Brass & Bronze
Copper
1. Use the table in Figure 31 to determine the cutting
150
100
80
speed required for the workpiece material.
Cast Iron, soft
Cast Iron, hard
Mild Steel
2. Determine the average final diameter of the
workpiece in inches, for the cut to be made.
50
90
80
Cast Steel
40
Alloy Steel, hard
Tool Steel
=X`cli\ꢀkfꢀ]fccfnꢀIGDꢀXe[ꢀ]\\[ꢀiXk\ꢀ^l`[\c`e\jꢀdXpꢀ
k_i\Xk\eꢀfg\iXkfiꢀjX]\kpꢀ]ifdꢀ\a\Zk\[ꢀgXikjꢀfiꢀYif$
b\eꢀkffcj%ꢀ
50
60
Stainless Steel
Titanium
50
3. Now use the following formula to determine the
300-800
300-500
Plastics
closest RPM for the cutting operation:
Wood
Note: =fiꢀZXiY`[\ꢀZlkk`e^ꢀkffcj#ꢀ[flYc\ꢀ
k_\ꢀZlkk`e^ꢀjg\\[%ꢀK_\j\ꢀmXcl\jꢀXi\ꢀXꢀ
^l`[\c`e\ꢀfecp% Refer to the MACHINERY'S
HANDBOOK for more detailed informa-
tion.
(Cutting Speed x 4)
= RPM
Diameter of Cut
4. With the calculated RPM, refer to the RPM Chart on
Page 31 and select the pulley ratio that gives you
the closest RPM to what you need.
=`^li\ꢀ31% Cutting speed table for HSS
cutting tools.
5. DISCONNECT THE LATHE FROM POWER!
6. Release the belt tension lever (Figure 32).
7. Make sure the spindle is completely stopped
and then open the belt access door (Figure 33).
8. Move the belt to the appropriate pulley combination
that is closest to your calculated RPM. In the chart
for example, 300 RPM is needed so BC2 is selected:
Figure 32. Belt tension lever.
9. Close the door and re-tension the belt.
Figure 33. Belt and change gear access.
-30-
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RPM Chart
=X`cli\ꢀ kfꢀ ]fccfnꢀ IGDꢀ Xe[ꢀ ]\\[ꢀ iXk\ꢀ
^l`[\c`e\jꢀdXpꢀk_i\Xk\eꢀfg\iXkfiꢀjX]\$
kpꢀ]ifdꢀ\a\Zk\[ꢀgXikjꢀfiꢀYifb\eꢀkffcj%ꢀ
-31-
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Setting Power Feed Rate
The carriage has longitudinal power feed capability of
0.0047, 0.0063, 0.0078, and 0.012 inches per revolution of
the chuck. All directions reverse when spindle rotation is
reversed.
=\\[ꢀiXk\ꢀ`jꢀYXj\[ꢀfeꢀjg`e[c\ꢀIGD%ꢀ?`^_ꢀ]\\[ꢀiXk\jꢀ
ZfdY`e\[ꢀn`k_ꢀ_`^_ꢀjg`e[c\ꢀjg\\[jꢀi\jlckꢀ`eꢀXꢀiXg`[cpꢀ
dfm`e^ꢀ ZXii`X^\ꢀ fiꢀ Zifjjꢀ jc`[\%ꢀ GXpꢀ Zcfj\ꢀ Xkk\ek`feꢀ
kfꢀ k_\ꢀ ]\\[ꢀ iXk\ꢀ pflꢀ _Xm\ꢀ Z_fj\eꢀ Xe[ꢀ Y\ꢀ i\X[pꢀ kfꢀ
[`j\e^X^\ꢀk_\ꢀXgife%ꢀ=X`cli\ꢀkfꢀ[fꢀk_`jꢀdXpꢀZXlj\ꢀk_\ꢀ
ZXii`X^\ꢀkfꢀZiXj_ꢀ`ekfꢀk_\ꢀZ_lZb%ꢀ@]ꢀXꢀZlkk`e^ꢀ[\gk_ꢀ
`jꢀkffꢀ^i\Xk#ꢀk_\ꢀcXk_\ꢀdXpꢀY\ꢀXYc\ꢀkfꢀdXb\ꢀk_\ꢀZlk#ꢀ
Ylkꢀ[`j\e^X^`e^ꢀk_\ꢀXgifeꢀ]ifdꢀk_\ꢀc\X[ꢀjZi\nꢀXkꢀk_\ꢀ
cXjkꢀd`elk\ꢀdXpꢀY\ꢀ[`]]`Zlck%
=`^li\ꢀ34% Gearbox selector in position 0.
To set and engage the power feed, do these steps:
V
1. DISCONNECT THE LATHE FROM POWER!
W
2. Determine the feed rate that will give you the type
of finish you need. For example, in this case the
chart shows that 0.0047" is required. The gearbox
lever is in position 9 (Figure 34), and install the
"60" and 28-tooth change gears in the "a" and "b"
positions (Figure 35).
AZkZg
.
*
&
&
)%
-%
^ch
=`^li\ꢀ35% Change gear locations.
V
W
'-
+%
'-
+%
'-
+%
)'
+%
V
)%
&'%
&',
W
;ZZY %#%%), %#%%+( %#%%,- %#%&'
Apron Feed
Lever
Note: 8ccꢀZ_Xe^\ꢀ^\XijꢀXi\ꢀjkXdg\[ꢀn`k_ꢀk_\ꢀeldY\iꢀf]ꢀ
k\\k_ꢀk_\pꢀ_Xm\ꢀXe[ꢀb\\gꢀk_\ꢀ^\XiꢀYXZbcXj_ꢀjc`^_kcpꢀ
cffj\ at 0.003" to 0.008".
3. Use the leadscrew direction lever to select
leadscrew rotation.
4. Set your cutting depth to a few thousandths of an
inch, turn the lathe FE, and move the apron feed
lever (Figure 36) to engage and disengage the auto
feed.
=`^li\ꢀ36% Apron feed lever.
-32-
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D('+0ꢀ9\eZ_kfgꢀCXk_\ꢀꢁD]^%ꢀJ`eZ\ꢀ/&'0
Threading Setup
This lathe can cut inch and metric threads. It is equipped
with a thread dial that lets you know where to re-engage
the half nut when cutting most inch threads. The thread
dial makes sure the cutting tool falls back into the same
groove that has been just cut.
To setup for threading, do these steps:
1. DISCONNECT THE LATHE FROM POWER!
2. Install the appropriate change gears to achieve the
thread pitch needed. For example, the chart below
shows that to get 40 threads per inch, you must
move the gearbox lever to position "+ꢅ (Figure 37),
and install the gears stamped "*'ꢅ and "-'" in the
"Xꢅ and "Yꢅ positions shown in Figure 38.
=`^li\ꢀ37% Gearbox selector in position +.
Note: B\\gꢀk_\ꢀ^\XiꢀYXZbcXj_ꢀjc`^_kcpꢀcffj\ at
0.003" to 0.008".
V
)%
-%
)%
&
-
'
.
(
)
*
+
,
-
.
V
W
c
W
&ꢀ
V
+% (%
.#* &% && &&#* &' &( &)
&',
(% (% &+ &- &. '% '' '( ') '+ '-
(% +% (' (+ (- )% )) )+ )- *' *+
&'%
W
)%
-%
AZkZg
V
,
&
&
)
,
&
&
&
,
&
&
bb
V
(% '- (% (% (% (% (% )' +% +% +%
+% +% +% )* (% (+ (% (+ (% (+ (%
)%
&'%
W
&',
W
%#* %#, %#,* %#- & &#'* &#* &#,*
'
'#*
(
3. Set your cutting depth to a few thousandths of an
inch, engage the half nut lever, and engage the
threading dial (Figure 39).
=`^li\ꢀ38% Change gear locations.
4. Turn the lathe on, let it thread, and turn the lathe
off before the tool or apron crashes. Finish the
threading pass by manual rotation of the chuck, and
then disengage the half nut lever.
5. Return the apron, position the tool to make second
the pass, and engage the half nut where the dial
indicated by the thread dial chart on the apron.
=FIꢀD<KI@:ꢀK?I<8;@E>, keep the half nut engaged
during the entire threading process. When the tool
reaches the end of the first threading pass, turn the
motor F== and back the tool out of the thread. Reverse
the motor direction to move the cutting tool back to
the thread beginning. Repeat these steps and DO NOT
disengage the half nut until you have completed your
thread.
=`^li\ꢀ39% Thread dial and half nut lever.
-33-
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D('+0ꢀ9\eZ_kfgꢀCXk_\ꢀꢁD]^%ꢀJ`eZ\ꢀ/&'0
MAINTENANCE
General Maintenance
Regular periodic maintenance of your benchtop lathe will
ensure optimum performance. Make a habit of inspecting
your machine each time you use it.
:_\Zbꢀ]fiꢀk_\ꢀ]fccfn`e^ꢀZfe[`k`fejꢀXe[ꢀi\gX`iꢀfiꢀ
i\gcXZ\ꢀn_\eꢀe\Z\jjXip1
Loose mounting bolts and chuck.
Worn switch or safety features.
Worn or damaged cords and plugs.
Worn Belt.
Any other condition that could hamper the safe
operation of this machine.
=`^li\ꢀ40% Spindle ball oiler locations.
General Cleaning
Clean your machine every day or more often as needed.
Make sure to unplug the lathe before cleaning it. Never
blow the lathe off with compressed air, otherwise you
will force metal shavings deep into mechanisms. Remove
chips as they accumulate with rags, brushes, and a shop
vacuum. Chips left on the lathe soaked with water-based
coolant will eventually invite oxidation and a gummy
residue build up around moving parts. Cleaning will help
keep your lathe running smoothly. Always be safe and
responsible with the use and disposal of cleaning prod-
ucts.
Oil Cup
Ball Oiler
Never use acetone, gasoline, or lacquer thinner to
remove stains or oil from painted surfaces. These chemi-
cals will melt the paint. Use mineral spirits or mild
household degreasers.
=`^li\ꢀ41% Gearbox ball oiler, and oil cup
locations.
General Lubrication
Lead Screw
Wipe the bed ways and other unpainted machine surfaces
as required with a machine oil to prevent rust. Paint all
gears shown in =`^li\ꢀ42 with a good quality automotive
wheel bearing grease, and paint the lead screw lightly
with the same grease.
=`^li\ꢀ42% Apron ball oiler locations.
-34-
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For daily lubrication, use a manual oil gun with a general
10W machine oil to lubricate the following 13 ball oiler fit-
tings and the 4 oil cups. Wipe off all oil ball fittings with a
rag, and then oil the following locations:
• Gearbox (2 ball oilers on top)
• Gearbox (4 oil cups on top)
• Tailstock (1 ball oiler on top)
• Headstock (2 ball oilers on top)
• Apron (2 ball oilers on apron face)
• Apron (1 ball oiler on top left front)
• Lead Screw End Cap Bushing (1 ball oiler on side)
• Idler Drive Pulley (1 ball oiler on spindle end)
• Change Gear Spindles (3 ball oilers on spindle ends)
=X`cli\ꢀ kfꢀ ]fccfnꢀ clYi`ZXk`feꢀ ^l`[\c`e\jꢀ n`ccꢀ c\X[ꢀ kfꢀ
iXg`[ꢀ[\k\i`fiXk`feꢀf]ꢀY\eZ_kfgꢀcXk_\ꢀZfdgfe\ekj%ꢀ
=`^li\ꢀ43%ꢀEnd-cap bushing and tailstock
ball oilers.
-35-
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SERVICE
Cross Slide Backlash
Backlash is the amount of play found in a lead screw.
It can be found by turning the cross slide handwheel
in one direction, and then turning the handwheel the
other direction. When the cross slide begins to move, the
backlash has been taken up.
Note: 8mf`[ꢀk_\ꢀk\dgkXk`feꢀkfꢀfm\ik`^_k\eꢀk_\ꢀZifjjꢀjc`[\ꢀ
YXZbcXj_ꢀjZi\n%ꢀFm\ik`^_k\e`e^ꢀn`ccꢀZXlj\ꢀ\oZ\jj`m\ꢀn\Xiꢀ
kfꢀk_\ꢀjc`[`e^ꢀYcfZbꢀXe[ꢀc\X[ꢀjZi\n%
Backlash is adjusted by tightening or loosening the screw
shown in Figure 44. This screw draws a wedge-type nut
against the lead screw and main nut. If you get it too
tight, loosen the screw a few turns and tap the cross feed
a few times with a rubber or wooden mallet. Then turn
the handle slowly back-and-forth until the handle turns
freely. To readjust the backlash, rock the handle back-
and-forth and tighten the screw slowly until the backlash
is at approximately 0.001" to 0.005" as indicated on the
handwheel dial.
Figure 44. Cross slide backlash adjustment
cap screw.
Note: I\[lZ`e^ꢀYXZbcXj_ꢀkfꢀc\jjꢀk_Xeꢀ'%''(ꢂꢀ`jꢀ`dgiXZk`ZXcꢀ
Xe[ꢀi\[lZ\jꢀk_\ꢀc`]\ꢀf]ꢀk_\ꢀZifjjꢀjc`[\%
Cross-Slide and Saddle-
Gib Adjustments
When adjusting these gibs (Figure 45), keep in mind
that the goal is to remove sloppiness in the ways without
causing the slides to bind. Loose gibs will cause a poor
finish on the workpiece and may cause undue wear on the
slide. Over-tightening may cause premature wear on the
slide, lead screw, and half-nut.
Saddle Clamp Shoe
The cross slide gib is a tapered piece of iron. When you
loosen the three jam nuts and tighten the three set
screws, the screws force the tapered gib to fill the loose
void in the way, thus tightening the play in the cross
slide. If more play is needed turn the screws the other
direction.
Gib
Adjustments
For the saddle adjustment, remove the saddle clamp shoe
(Figure 45), and adjust saddle clamp shoe set screw and
reinstall the clamp shoe. Trial and error of this process
will allow for proper saddle-to-way adjustment.
=`^li\ꢀ45%ꢀGib and clamp shoe adjustment
locations.
-36-
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Replacing the V-Belt
To replace the V-belt, do these steps:
1. DISCONNECT POWER TO THE LATHE!
2. Open the change gear access door.
3. Move the belt tension lever shown Figure 46 to
release belt tension.
4. While carefully turning the spindle pulley (Figure
47), roll off and then roll on the new belt.
5. Re-tension the belt, and close the access door.
Figure 46. Belt tension lever.
Replacing the Cogged-
Belt
To replace the cogged-belt, do these steps:
Idler Pulley
V-Belt
1. DISCONNECT POWER TO THE LATHE!
2. Open the change gear access door.
Spindle
Pulley
3. Move the belt tension lever shown in Figure 46 to
release belt tension.
Cogged-Belt
4. While carefully turning the spindle pulley (Figure
47), roll off the V-belt.
5. Using a 16mm open open-end wrench, loosen the
idler pulley spindle jam nut (Figure 47), and the
retaining nut. The idler pulley and spindle will then
slide toward the motor de-tensioning the cogged-
belt.
Figure 47. Change gear access door open.
6. Replace the cogged-belt, and make sure to engage
the belt cogs with the lugs in the pulleys.
7. While holding the belt in tension, use the 16mm
wrench to tighten the idler pulley and spindle in
place.
8. Roll the V-belt back onto the relevant pulleys.
9. Re-tension the belt, and close the access door.
-37-
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Electrical Safety Instructions
These pages are current at the time of printing. However, in the spirit of improvement, we may
make changes to the electrical systems of future machines. Study this diagram carefully. If you notice
differences between your machine and these wiring diagrams, call Woodstock International Technical
Support at (360) 734-3482.
(%ꢀ J?F:Bꢀ?8Q8I;% Working on wiring that is
connected to a power source is extremely
dangerous. Touching electrified parts will
result in personal injury including but not
limited to severe burns, electrocution,
or death. Disconnect the power from
the machine before servicing electrical
components!
,%ꢀ DFKFIꢀN@I@E>% The motor wiring shown
in these diagrams is current at the time
of printing, but it may not match your
machine. Always use the wiring diagram
inside the motor junction box.
-%ꢀ DF;@=@:8K@FEJ% Using aftermarket parts or
modifying the wiring beyond what is shown
in the diagram may lead to unpredictable
results, including serious injury or fire.
)%ꢀ HL8C@=@<;ꢀ<C<:KI@:@8E% Due to the
inherent hazards of electricity, only a
qualified electrician should perform wiring
tasks on this machine. If you are not a
qualified electrician, get help from one
before attempting any kind of wiring job.
.%ꢀ :8G8:@KFIJ&@EM<IK<IJ% Some capacitors
and power inverters store an electrical
charge for up to five minutes after being
disconnected from the power source. To
avoid being shocked, wait at least this long
before working on these components.
*%ꢀ N@I<ꢀ:FEE<:K@FEJ% All connections must
be tight to prevent wires from loosening
during machine operation. Double-check all
wires disconnected or connected during any
wiring task to ensure tight connections.
/%ꢀ <C<:KI@:8CꢀI<HL@I<D<EKJ% You MUST
follow the electrical requirements at the
beginning of this manual when connecting
your machine to a power source.
+%ꢀ N@I<&:FDGFE<EKꢀ;8D8><% Damaged
wires or components increase the risk of
serious personal injury, fire, or machine
damage. If you notice that any wires or
components are damaged while performing
a wiring task, replace those wires or
0%ꢀ <OG<I@<E:@E>ꢀ;@==@:LCK@<J% If you are
experiencing difficulties understanding
the information included in this section,
contact our Technical Support at (360) 734-
3482.
components before completing the task.
WIRING DIAGRAM COLOR KEY
BLACK
WHITE
GREEN
RED
BLUE
YELLOW
LIGHT
BLUE
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
color at www.shopfox.biz.
YELLOW
BROWN
GRAY
BLUE
GREEN
WHITE
PURPLE
PINK
TUR-
QUOISE
ORANGE
-38-
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Wiring Diagram
Spindle Switch
Read
Page 38
STOP
Before
Wiring
E\lkiXc
?fk
1
3
5
9
2
6
4
8
V1
W2
U2
V1
7
U1
10
11
12
(('ꢀM8:
,$(,ꢀGcl^
W2
>ifle[
ꢁ8jꢀI\Zfdd\e[\[
Motor
W2
V2
U2
V1
U1
W1
-39-
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Troubleshooting
This section covers the most common lathe problems. DO NOT make any adjustments
until the lathe is disconnected from power and all moving parts have come to a com-
plete stop. If you need help or are unsure of procedures, call our Technical Support
Line at (360) 734-3482.
Motor & Electrical
JPDGKFD
GFJJ@9C<ꢀ:8LJ<
:FII<:K@M<ꢀ8:K@FE
1. Use the spindle direction ON/OFF lever.
2. Turn the main power panel switch FE.
3. Replace start capacitor.
Motor will not
start.
1. Incorrect lathe operation.
2. Main power panel switch is F==.
3. Start capacitor is at fault.
4. Seek an electrician to troubleshoot and repair the
shop power supply.
4. Circuit breaker or fuse is at fault.
5. Test circuit, replace wires and connections as
required.
5. No voltage or open connection.
6. Replace motor.
6. Motor is at fault.
1. Inspect cord or plug for damaged insulation and
shorted wires.
2. Inspect all connections on motor for loose or
shorted terminals or worn insulation.
3. Install correct fuses or circuit breakers.
Fuses or circuit
breakers trip
open.
1. Short circuit in line cord or plug.
2. Short circuit in motor or loose connections.
3. Incorrect fuses or circuit breakers in power
supply.
1. Replace failed capacitor.
Motor only turns 1. Start capacitor is at fault.
chuck one direc- 2. Wiring is at fault.
tion.
2. Refer to the wiring diagram on GX^\ꢀ39. Make sure
the motor and rotation switch are wired correctly.
3. Replace motor rotation switch.
3. Motor rotation switch is at fault.
4. Replace the motor.
4. Motor is at fault.
1. Decrease depth of cut.
Motor overheats 1. Excessive depth of cut.
2. Refer to RPM feed rate chart for appropriate rates.
3. Sharpen or replace cutters.
or bogs down
during a cut.
2. RPM or feed rate wrong for operation.
3. Dull cutters.
-40-
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Operation and Work Results
JPDGKFD
GFJJ@9C<ꢀ:8LJ<
:FII<:K@M<ꢀ8:K@FE
Entire machine
vibrates exces-
sively upon
1. Workpiece is unbalanced.
1. Reinstall workpiece so it is as centered with the
spindle bore as possible.
2. Inspect gears and replace if necessary.
3. Rebalance chuck or faceplate; contact a local
machine shop for help.
2. Worn or broken gear present.
startup and while 3. Chuck or faceplate has become unbalanced.
running.
4. Spindle bearings at fault.
4. Replace or adjust spindle bearings.
Bad surface fin-
ish.
1. Wrong RPM or feed rate.
2. Dull tooling or poor tool selection.
1. Adjust for appropriate RPM and feed rate.
2. Sharpen tooling or select a better tool for the
intended operation.
3. Too much play in gibs or saddle clamp shoe.
4. Tool too high.
3. Tighten gibs and saddle clamp shoe.
4. Lower the tool position.
Can't remove
tapered tool
from tailstock
quill.
1. Quill had not retracted all the way back into 1. Turn the quill handwheel until it forces taper out
the tailstock. of quill.
2. Debris was not removed from taper before 2. Always make sure that taper surfaces are clean.
inserting into quill.
Cross slide, com- 1. Saddle clamp shoe is loose.
pound slide, or 2. Handwheel is loose.
1. Remove and readjust the saddle clamp shoe.
2. Tighten handwheel fasteners.
carriage feed has 3. Lead screw mechanism or end cap bushing is 3. Replace lead screw mechanism and bushing.
sloppy operation. worn or out.
Cross slide, com- 1. Gibs are loaded up with shavings, dust, or 1. Remove gibs, clean ways/dovetails, lubricate, and
pound slide, or
carriage feed
handwheel is
hard to move.
grime.
readjust gibs.
2. Gib screws are too tight.
2. Loosen gib screw(s) slightly, and lubricate
bedways.
3. Slightly loosen backlash setting by loosening the
locking screw and adjusting the spanner ring at the
end of the handle.
3. Backlash setting too tight (cross slide only).
4. Bedways are dry.
4. Lubricate bedways and handles.
Cutting tool or
machine com-
ponents vibrate
excessively dur-
ing cutting.
1. Tool holder not tight enough.
2. Cutting tool sticks too far out of tool holder; 2. Reinstall cutting tool so no more than 1/3 of the
lack of support.
3. Dull cutting tool.
1. Check for debris, clean, and retighten.
total length is sticking out of tool holder.
3. Replace or resharpen cutting tool.
4. Use the recommended spindle speed.
4. Incorrect spindle speed or feed rate.
5. Gibs or saddle clamp shoe are out of adjust- 5. Tighten gibs and adjust saddle clamp shoe.
ment.
Inaccurate turn-
ing results from
one end of the
workpiece to the
other.
1. Headstock and tailstock are not properly 1. Realign the tailstock to the headstock spindle bore
aligned with each other.
center line.
Chuck jaws won't 1. Chips lodged in the jaws.
move or don't
1. Remove jaws, clean and lubricate chuck threads,
and replace jaws.
move easily.
Carriage won't
feed.
1. Gears are not all engaged.
2. Gears are broken.
1. Adjust gear positions.
2. Replace.
3. Loose screw on the feed handle.
3. Tighten.
-41-
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JPDGKFD
GFJJ@9C<ꢀ:8LJ<
:FII<:K@M<ꢀ8:K@FE
Loud, repetitious 1. Pulley set screws or keys are missing or 1. Inspect keys and set screws. Replace or tighten if
noise coming
from machine
at or near the
motor.
loose.
necessary.
2. Tighten fan or shim cover, or replace items.
2. Motor fan is hitting the cover.
Carriage hard to 1. Saddle clamp shoe is too tight.
1. Readjust carriage clamp shoe.
2. Frequently clean away chips that load up during
turning operations.
move.
2. Chips have loaded up on bedways.
3. Bedways are dry and in need of lubrication.
4. Longitudinal stops are interfering.
3. Lubricate bedways and handles.
4. Check to make sure that stops are floating and not
hitting the center stop.
1. Gears not aligned in headstock.
Gear change
levers will not
shift into posi-
tion.
1. Rotate spindle by hand until gear falls into place.
Motor overheats. 1. Motor overloaded.
1. Reduce load on motor.
2. Air circulation through the motor restricted. 2. Clean out motor to provide normal air circulation.
Loud, repetitious 1. Gears not aligned in headstock or no back-
1. Adjust gears and establish backlash.
noise coming
lash.
from machine.
2. Broken gear or bad bearing.
3. Workpiece is hitting stationary object.
2. Replace broken gear or bearing.
3. Stop lathe immediately and correct interference
problem.
4. The cogged-belt has stripped.
4. Replace the cogged-belt.
Tailstock quill
will not feed out
of tailstock.
1. Quill lock lever is tightened down.
1. Turn lever counterclockwise.
Motor is loud
when cutting.
Overheats or
1. Excessive depth of cut or feed rate.
2. RPM or feed rate wrong for cutting
operation.
1. Decrease depth of cut or feed rate.
2. Refer to RPM feed rate chart for appropriate rates.
bogs down in the 3. Cutting tool is dull.
cut. 4. Gear setup is too tight, causing them to
bind.
3. Sharpen or replace the cutting tool.
4. Readjust the gear setup with a small amount of
backlash so the gears move freely and smoothly
when the chuck is rotated by hand.
-42-
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D('+0ꢀ9\eZ_kfgꢀCXk_\ꢀꢁD]^%ꢀJ`eZ\ꢀ/&'0
PARTS
Drive Belt
36
37
18
20
19
15
14
21
30
31
17
16
9
8
7
13
7
12
11
3
33
10
34
4
5
2
6
26
1
25
24
23
38
27
22
29
28
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
2
3
4
5
6
7
8
XM1049001 BRACKET PLATE
19
20
21
22
23
24
25
26
27
28
29
30
31
33
34
36
37
38
XM1049019 MOTOR PULLEY WASHER
XPCAP15M
CAP SCREW M5-.8 X 20
XPLW03M
XPCAP06M
LOCK WASHER 6MM
CAP SCREW M6-1 X 25
XM1049003 IDLER PULLEY SHAFT
XPW04M
XPLW06M
XPN02M
FLAT WASHER 10MM
LOCK WASHER 10MM
HEX NUT M10-1.5
XM1049022 COVER PLATE
XPCAP33M
XPW02M
CAP SCREW M5-.8 X 12
FLAT WASHER 5MM
XM1049007 BUSHING
XPCAP03M
CAP SCREW M5-.8 X 8
XPR11M
EXT RETAINING RING 25MM
XM1049026 END GEAR COVER W/HINGE
9
XM1049009 IDLER PULLEY WASHER
XM1049010 COMPRESSION SPRING D4.5-1.75 X 24
XPSTB004M STEEL BALL 5MM
XM1049012 IDLER PULLEY
XM1049013 CLUTCH HUB
XPCAP17M
XPW03M
CAP SCREW M4-.7 X 10
FLAT WASHER 6MM
10
11
12
13
14
15
16
17
18
XPCAP04M
XPCAP06M
XPW03M
CAP SCREW M6-1 X 10
CAP SCREW M6-1 X 25
FLAT WASHER 6MM
XPR03M
EXT RETAINING RING 12MM
XPCAP02M
CAP SCREW M6-1 X 20
XPLUBE001M TAP-IN BALL OILER 6MM
XM1049016 SPACER
XM1049017 COLLAR
XM1049034 CLAMP BLOCK
XM1049036 V-BELT M5 X 710
XM1049037 COGGED BELT 170 X L 050
XM1049038 CONFIGURATION PLATE
XM1049018 MOTOR PULLEY
-43-
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D('+0ꢀ9\eZ_kfgꢀCXk_\ꢀꢁD]^%ꢀJ`eZ\ꢀ/&'0
Belt Tensioner
74
73
59
72
58
56
55
53
62
63
66V2
60
61
69
64
70
65V2
71
REF PART #
DESCRIPTION
REF PART #
64 XM1049064
65V2 XM1049065V2 TENSIONING CAM V2.08.07
66V2 XM1049066V2 CAP SCREW M6-1 X 25
DESCRIPTION
STEPPED SPRING BOLT
53
55
56
58
59
60
61
62
63
XM1049053 AXLE BRACKET
XP6001ZZ
XM1049056 ROLLER
XPR03M
XPR20M
XPW04M
XPN02M
BALL BEARING 6001ZZ
EXT RETAINING RING 12MM
INT RETAINING RING 28MM
FLAT WASHER 10MM
69
70
71
72
73
74
XPSS20M
XM1049070
XPR84M
XM1049072
XM1049073
XM1049074
SET SCREW M8-1.25 X 8
WAVY WASHER 34MM
EXT RETAINING RING 34MM
BELT TENSION LEVER
EXTENSION ROD
HEX NUT M10-1.5
XM1049062 SPRING RING
XM1049063 EXTENSION SPRING D12 X 142
KNOB M10-1.5 X 32
-44-
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D('+0ꢀ9\eZ_kfgꢀCXk_\ꢀꢁD]^%ꢀJ`eZ\ꢀ/&'0
Change Gears
108
104
107
109
106
101
105
103
102
115
114
110
113
118
112
119
120
105
111
121
122
123
116
117
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
101
102
103
104
105
106
107
108
109
110
111
112
XM1049101 BRACKET
XM1049102 T-NUT M6-1
XPW03M
XM1049104 SHAFT
XM1049105 KEYED BUSHING
XM1049106 GEAR 127T
XM1049107 GEAR 120T
XM1049108 SHAFT RETAINING CLIP
XPLUBE001M TAP-IN BALL OILER 6MM
XPW04M
XPRP19M
XM1049112 GEAR 30T
113
114
115
116
117
118
119
120
121
122
123
XM1049113 SPACER
XPW03M
FLAT WASHER 6MM
CAP SCREW M6-1 X 10
LOCK WASHER 6MM
CAP SCREW M6-1 X 35
FLAT WASHER 6MM
XPCAP04M
XPLW03M
XPCAP48M
XM1049118 GEAR 28T
XM1049119 GEAR 36T
XM1049120 GEAR 42T
XM1049121 GEAR 45T
XM1049122 GEAR 60T
XM1049123 GEAR 80T
FLAT WASHER 10MM
ROLL PIN 4 X 14
-45-
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D('+0ꢀ9\eZ_kfgꢀCXk_\ꢀꢁD]^%ꢀJ`eZ\ꢀ/&'0
Headstock
161
173
162
160
159
169
169
158
170
170
155
175
156
157
164
151
163
168
167
164
157
156
154
153
172
163
712
152
171
167
701
701-2
702
703
704
174
721
720
701-1
715
714
716
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
GEAR 40T
GEAR 28T
151
152
153
154
155
156
157
158
159
160
161
162
163
164
167
168
169
170
XM1049151 HEADSTOCK HOUSING
XM1049152 3-JAW CHUCK BACK PLATE
XM1049153 SPINDLE
XM1049154 KEY 8 X 5 X 40
XM1049155 GASKET
XP32007
XM1049157 BEARING CAP
XM1049158 SPACER
XM1049159 GEAR 40T
XM1049160 SPINDLE PULLEY
XPSS08M
XM1049162 THREADED LOCK COLLAR
XPSS23M SET SCREW M4-.7 X 10
XM1049164 SHAFT
XM1049167 KEYED BUSHING
XM1049168 GEAR 80T
171
172
173
174
175
701
XM1049171
XM1049172
XPSTB006M
XPCAP40
XPLUBE001
XM1049701
STEEL BALL 4MM
CAP SCREW 3/8-16 X 3-1/4
TAP-IN BALL OILER 1/4
3-JAW CHUCK BODY 4"
TAPERED BEARING 32007
701-1 XM1049701-1 3-JAW REVERSE JAWS 3PC SET
701-2 XM1049701-2 3-JAW INTERNAL JAWS 3PC SET
702
703
704
712
714
715
716
720
721
XM1049702
XM1049703
XM1049704
XM1049712
XM1049714
XM1049715
XM1049716
XM1049720
XM1049721
4-JAW CHUCK 7"
FACEPLATE 7-1/2"
4-JAW CHUCK KEY
3-JAW CHUCK KEY
LIVE CENTER MT#2
DEAD CENTER MT#2
DEAD CENTER MT#3
SPINDLE LEVER
SET SCREW M4-.7 X 5
XM1049169 RETAINING CLIP 9MM
XPLUBE001M TAP-IN BALL OILER 6MM
CHUCK LEVER
-46-
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D('+0ꢀ9\eZ_kfgꢀCXk_\ꢀꢁD]^%ꢀJ`eZ\ꢀ/&'0
Quick-Change Gearbox
247
205
207
209
211
202
203
231
242
246
201
204
243
206
208
213
245
224
210
212
246
223
238
216
223
239
232
231
214
215
235
241
240
236
230
224
217
218
233
221
222
229
234
237
228
244
227
219
225
220
226
DESCRIPTION
REF PART #
DESCRIPTION
REF PART #
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
XM1049201 GEARBOX HOUSING
XM1049202 SHAFT
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
XM1049225 LOCATING PIN
XM1049226 COMPRESSION SPRING D9-3.5 X 37
XM1049227 BUSHING
XM1049228 KNURLED KNOB
XM1049229 ACORN NUT M6-1
XM1049230 GEARBOX FRONT COVER
XPK13M
KEY 5 X 5 X 70
XM1049204 BUSHING
XM1049205 GEAR 28T
XM1049206 GEAR 26T
XM1049207 GEAR 24T
XM1049208 GEAR 23T
XM1049209 GEAR 22T
XM1049210 GEAR 20T
XM1049211 GEAR 19T
XM1049212 GEAR 18T
XM1049213 GEAR 16T
XM1049214 BUSHING
XPCAP01M
XPRP20M
CAP SCREW M6-1 X 16
ROLL PIN 4 X 22
XM1049233 BRACKET
XPCAP04M
XPW04M
CAP SCREW M6-1 X 10
FLAT WASHER 10MM
XM1049236 BUSHING
XPRP18M
ROLL PIN 4 X 12
XM1049238 NUMBER PLATE
XPRIV003M STEEL FLUTED RIVET 2 X 4MM
XPR06M
EXT RETAINING RING 16MM
XM1049216 SHAFT
XPCAP14M
XPLW04M
CAP SCREW M8-1.25 X 20
LOCK WASHER 8MM
XPK10M
KEY 5 X 5 X 12
XM1049218 GEAR 16T
XM1049219 SHIFT ARM
XM1049220 PIVOT PIN
XM1049221 GEAR 36T
XM1049242 OIL CUP
XM1049243 BEARING CAP
XPN01M
XPSS49M
HEX NUT M6-1
SET SCREW M4-.7 X 16
XPSS05M
XPR05M
XP6202ZZ
SET SCREW M5-.8 X 10
EXT RETAINING RING 15MM
BALL BEARING 6202ZZ
XPLUBE001M TAP-IN BALL OILER 6MM
XPRP18M ROLL PIN 4 X 12
-47-
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D('+0ꢀ9\eZ_kfgꢀCXk_\ꢀꢁD]^%ꢀJ`eZ\ꢀ/&'0
Apron
285
Front View
265
267
254
266
264
263
253
276
275
277
274
342
343
257
258
259
260
261
333
280
334
341
271
262
263
264
251
270
268
257
272
278
335
336
269
273
279
282
281
331
332
283
284
338
303
339
Rear View
340
302
337
301
279
317A
324
304
323
319
320
326
325
317
306
307
310
311
308
305
327
318
321
322
309
316
311
307
330
328
329
257
312
313
314
315
-48-
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D('+0ꢀ9\eZ_kfgꢀCXk_\ꢀꢁD]^%ꢀJ`eZ\ꢀ/&'0
Apron Parts List
REF PART #
XM1049251
DESCRIPTION
APRON CASTING
WORM
KEY 3 X 3 X 15
REF PART #
DESCRIPTION
251
253
254
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
XM1049307 HALF NUT GUIDE BAR
XPR39M
XM1049253
XPK52M
XPN04M
EXT RETAINING RING 8MM
CAP SCREW M4-.7 X 16
SET SCREW M5-.8 X 25
HEX NUT M5-.8
XPCAP16M
XPSS24M
XPN06M
XM1049312 CONTROL BLOCK
XM1049313 JOINT PLATE
XPCAP39M
XPCAP24M
XM1049316 THREAD DIAL BOLT
HEX NUT M4-.7
XPSS22M
SET SCREW M4-.7 X 12
STEEL BALL 5MM
COMPRESSION SPRING D4.8-1.5 X 16
HALF NUT LEVER
SET SCREW M6-1 X 6
FLAT WASHER 6MM
FLAT HD SCR M6-1.0 X 8
GEAR SHAFT 12T
ROLL PIN 4 X 32
XPSTB004M
XM1049260
XM1049261
XPSS02M
CAP SCREW M4-.7 x 20
CAP SCREW M5-.8 X 16
XPW03M
XPFH04M
XM1049265
XPRP22M
XM1049267
XM1049268
XM1049269
XM1049270
XM1049271
XPSS23M
XPCAP07M
XM1049274
XM1049275
XPK05M
XM1049277
XPR02M
317A XM1049317A THREAD DIAL ASSEMBLY
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
XM1049317 THREAD DIAL BODY
XM1049318 WORM GEAR 64T
XM1049319 SHAFT
GEAR 43T
FEED LEVER
GEAR SHAFT 13T
BRACKET
XPK39M
XPLW04M
XPN03M
KEY 3 X 3 X 10
LOCK WASHER 8MM
HEX NUT M8-1.25
COMPRESSION SPRING D4.8-1.5 X 13
SET SCREW M4-.7 X 10
CAP SCREW M6-1 X 30
GEAR SHAFT 43T
SHAFT
XM1049323 THREAD DIAL
XM1049324 SHOULDER SCREW M6-1 X 10
XM1049325 POINTER
XPRIV003M STEEL FLUTED RIVET 2 X 4MM
XPCAP189M CAP SCREW M6-1 X 60
XM1049328 APRON REAR COVER
KEY 4 X 4 X 10
GEAR 41T
XPCAP33M
XPRP02M
XPFH04M
CAP SCREW M5-.8 X 12
ROLL PIN 3 X 16
HANDWHEEL FLAT WASHER
EXT RETAINING RING 14MM
XPLUBE001M TAP-IN BALL OILER 6MM
XM1049280
XM1049281
XPRP04M
XM1049283
XM1049284
XM1049285
XM1049301
XPK05M
XM1049303
XPR03M
XM1049305
XM1049306
GEAR SHAFT 17T
HANDWHEEL
ROLL PIN 4 X 24
HANDLE SCREW
HANDLE
XM1049332 HANDWHEEL CAP SCREW
XM1049333 PLATE
XPRIV001M STEEL FLUTED RIVET 2 X 5MM
XM1049335 INDEX PLATE
XM1049336 GRADUATED DIAL
LEVER DIRECTION LABEL
GEAR 18T
XPCAP50M
XPW02M
CAP SCREW M5-.8 X 10
FLAT WASHER 5MM
KEY 4 X 4 X 10
GEAR 42T
XM1049339 BUSHING
XPK03M
KEY 3 X 3 X 8
EXT RETAINING RING 12MM
HALF NUT
XM1049341 THREADED BALL OILER
XM1049342 BALL OILER SET SCREW
XM1049343 BALL OILER THIN HEX NUT
LOCKING CAM
-49-
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D('+0ꢀ9\eZ_kfgꢀCXk_\ꢀꢁD]^%ꢀJ`eZ\ꢀ/&'0
Saddle & Cross Slide
369
370
368
352
371
372
373
353
354
358
360
390
359
357
356
355
351
374
363
364
361
391
365
375
376
367
362
366
384
385
389
381
383
383
386
387
382
380
379
378
REF PART #
388
377
REF PART #
DESCRIPTION
DESCRIPTION
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
XM1049351 SADDLE
XM1049352 CROSS SLIDE
XM1049353 CROSS SLIDE GIB
XM1049354 CROSS SLIDE LEADSCREW NUT
XM1049355 CROSS SLIDE LEADSCREW
XM1049356 LEADSCREW BRACKET
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
XPSS22M
XPN04M
XM1049374 SADDLE GIB CLAMP
XPW03M
XPCAP01M
XM1049377 CLAMP BLOCK
XPSS25M
XPN01M
XPCAP06M
SET SCREW M4-.7 X 12
HEX NUT M4-.7
FLAT WASHER 6MM
CAP SCREW M6-1 X 16
XPCAP24M
CAP SCREW M5-.8 X 16
SET SCREW M6-1 X 20
HEX NUT M6-1
CAP SCREW M6-1 X 25
XM1049358 INDEX PLATE
XPRIV003M STEEL FLUTED RIVET 2 X 4MM
XM1049360 GRADUATED DIAL
XM1049381 V-WAY WIPER
XM1049382 V-WAY WIPER PLATE
XPS17M
XPK10M
KEY 5 X 5 X 12
XM1049362 INDICATOR PLATE
XM1049363 HANDWHEEL
XM1049364 HANDWHEEL RETAINER
PHLP HD SCR M4-.7 X 6
XM1049384 STRAIGHT WAY WIPER
XM1049385 STRAIGHT WAY WIPER PLATE
XM1049386 OIL PORT 6MM
XPCAP13M
XPCAP06M
XM1049389 HANDLE CAP SCREW
XM1049390 CHIP GUARD
XPLUBE001M TAP-IN BALL OILER 6MM
XPSS17M
SET SCREW M8-1.25 X 6
XM1049366 HANDLE
XM1049367 SLIDE BLOCK
XM1049368 BUSHING
CAP SCREW M8-1.25 X 30
CAP SCREW M6-1 X 25
XPFH02M
XPSS04M
FLAT HD SCR M6-1 X 12
SET SCREW M6-1 X 12
XM1049371 GIB PIN 3 X 24
-50-
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D('+0ꢀ9\eZ_kfgꢀCXk_\ꢀꢁD]^%ꢀJ`eZ\ꢀ/&'0
Compound Rest & Tool Post
411
421
420
412
439
440
421
433
438
422
435
434
441
401
410
415
416
418
402
408
403
406
407
428
417
424
430
442
432
429
426
404
423
409
413
427
419
425
405
414
431
REF PART #
DESCRIPTION
REF PART #
XPW01M
DESCRIPTION
FLAT WASHER 8MM
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
XM1049401 COMPOUND REST BODY
XM1049402 SWIVEL BASE
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
438
439
440
441
442
XM1049422 COMPRESSION SPRING D13.5-5.5 X 36
XM1049423 LEADSCREW
XM1049424 LEADSCREW MOUNT
XM1049425 GRADUATED DIAL
XM1049426 HANDWHEEL
XM1049427 HANDLE
XPK39M
XM1049429 INDEX PLATE
XM1049430 COLLAR
XPSS17M
XPRP61M
XM1049433 C-STYLE TOOL BASE
XM1049434 TOOL POST PIN
XM1049435 4-WAY TOOL POST BODY
XPCAP13M
XM1049439 LOCK HANDLE
XM1049440 TOOL POST LOCK NUT
XM1049441 TOOL POST PIN SPRING
XPW03M
XM1049403 COMPOUND REST GIB
XM1049404 CLAMPING RING
XM1049405 GRADUATED DIAL
XM1049406 COMPOUND REST LEADSCREW NUT
XM1049407 ADJUSTING SCREW
XM1049408 TOOL POST BOLT
XM1049409 CLAMPING RING T-BOLT
XM1049410 GIB PIN
XM1049411 TOOL POST NUT
XPB26M
XPCAP50M
XPFH02M
XPSS23M
XPN04M
KEY 3 X 3 X 10
SET SCREW M8-1.25 X 6
ROLL PIN 3 X 12
HEX BOLT M8-1.25 X 30
CAP SCREW M5-.8 X 10
FLAT HD SCR M6-1 X 12
SET SCREW M4-.7 X 10
HEX NUT M4-.7
HEX NUT M6-1
ROLL PIN 3 X 8
ROLL PIN 3 X 14
CAP SCREW M8-1.25 X 30
XPN01M
XPRP15M
XPRP37M
XM1049420 C-STYLE TOOL CLAMP
FLAT WASHER 6MM
-51-
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D('+0ꢀ9\eZ_kfgꢀCXk_\ꢀꢁD]^%ꢀJ`eZ\ꢀ/&'0
Tailstock
457
450
458
459
451
471
453
454
468
461
460
463
456
462
473
469
467
475
455
470
464
465
466
470
476
472
474
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
450
451
453
454
455
456
457
458
459
460
461
462
463
XM1049450 COMPLETE TAILSTOCK ASSEMBLY
XM1049451 QUILL
XM1049453 LEADSCREW
XM1049454 BUSHING
XM1049455 UPPER OFFSET PLATE
XM1049456 HANDWHEEL
XM1049457 QUILL LOCK LEVER
XM1049458 QUILL LOCK PLUNGER
464
465
466
467
468
469
470
471
472
473
474
475
476
XM1049464 TAILSTOCK BASE
XM1049465 DOG-POINT SET SCREW M8-1.25 X 25
XM1049466 HANDLE
XM1049467 HANDLE SCREW
XPK39M
KEY 3 X 3 X 10
XPSS20M
SET SCREW M8-1.25 X 8
XPRIV001M STEEL FLUTED RIVET 2 X 5MM
XPLUBE001M TAP-IN BALL OILER 6MM
XM1049472 CLAMPING PLATE
XPSS05M
SET SCREW M5-.8 X 10
XM1049460 GRADUATED DIAL
XM1049461 INDEX PLATE
XPN03M
XPB124M
XPW01M
HEX NUT M8-1.25
HEX BOLT M8-1.25 X 90
FLAT WASHER 8MM
XPN03M
HEX NUT M8-1.25
XM1049463 TAILSTOCK BODY
XM1049476 LOWER OFFSET PLATE
-52-
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D('+0ꢀ9\eZ_kfgꢀCXk_\ꢀꢁD]^%ꢀJ`eZ\ꢀ/&'0
Steady Rest
Follow Rest
501A
551A
506
554
502
552
503
501
504
505
551
556
553
555
505
509
557
507
558
508
REF PART #
DESCRIPTION
501A XM1049501A STEADY REST ASSEMBLY
REF PART #
551A XM1049551A FOLLOW REST ASSEMBLY
DESCRIPTION
501
502
503
504
505
506
507
508
509
XM1049501 STEADY REST BODY
XM1049502 STEADY REST FINGER
XM1049503 STEPPED T-BOLT
551
552
553
554
555
556
557
558
XM1049551 FOLLOW REST BODY
XM1049502 FOLLOW REST FINGER
XM1049503 STEPPED T-BOLT
XM1049506 ADJUSTMENT SCREW
XPN03M
XPW01M
XPCAP07M
XPW03M
XPLW04M
XPN03M
LOCK WASHER 8MM
HEX NUT M8-1.25
XM1049506 ADJUSTMENT SCREW
XM1049507 CLAMPING PLATE
HEX NUT M8-1.25
FLAT WASHER 8MM
CAP SCREW M6-1 X 30
FLAT WASHER 6MM
XPB28M
XPW01M
HEX BOLT M8-1.25 X 60
FLAT WASHER 8MM
-53-
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D('+0ꢀ9\eZ_kfgꢀCXk_\ꢀꢁD]^%ꢀJ`eZ\ꢀ/&'0
Bed
614
613
619
617
612
620
611
610
621
601
620
619
602
603
622
622
604
605
609
618
607
606
608
REF PART #
DESCRIPTION
XM1049601 BED
XM1049602 RACK
XPCAP18M CAP SCREW M4-.7 X 8
REF PART #
DESCRIPTION
601
602
603
604
605
606
607
608
609
610
611
612
613
614
617
618
619
620
621
622
XPN03M
XPSS12M
XPW03M
XPN01M
XM1049617 SPLASH PAN
XM1049618 CHIP TRAY
HEX NUT M8-1.25
SET SCREW M6-1 X 25
FLAT WASHER 6MM
HEX NUT M6-1
XM1049604 LONGITUDINAL LEADSCREW
XM1049605 BRACKET
XPLUBE001M TAP-IN BALL OILER 6MM
XPCAP02M
XPN03M
XPSS17M
CAP SCREW M6-1 X 20
HEX NUT M8-1.25
SET SCREW M8-1.25 X 6
XPW02M
FLAT WASHER 5MM
XPCAP50M
XPWF06M
XPRP76M
CAP SCREW M5-.8 X 10
FENDER WASHER 6MM
ROLL PIN 4 X 16
XM1049610 GAP STUD-DE M8-1.25 X 28
-54-
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Electrical & Tools
719
724
661
713
666
663
654
723
710
711
709
708
707
705
706
718
717
660
722
667
662-1
668
719A
662-3
662-6
669
665
664
662-2
651
662-4
662
652
658
653
657
REF PART #
DESCRIPTION
ELECTRICAL CABINET
CAP SCREW M5-.8 X 10
LOCK WASHER 5/16
ELECTRICAL CABINET COVER
STRAIN RELIEF NUT M24-1.5
STRAIN RELIEF M24-1.5
ROTARY SWITCH 20A
PHLP HD SCR M5-.8 x 10
MOTOR 3/4HP 110V 60HZ
REF PART #
DESCRIPTION
XM1049667 STRAIN RELIEF NUT M16-1
XPS09M PHLP HD SCR M4-,7 X 6
XM1049669 CAPACITOR CLIP
651
652
653
654
657
658
660
661
662
XM1049651
XPCAP50M
XPLW01
XM1049654
XM1049657
XM1049658
XM1049660
XPS09M
667
668
669
705
706
707
708
709
710
711
713
717
718
XPWR810
XPWR1214
XPAW06M
XPAW05M
XPAW04M
XPAW03M
XPAW02M
XM1049713 BOTTLE FOR OIL
XPSDP2
XPSDF2
COMBO WRENCH 8/10MM
WRENCH 12 X 14
HEX WRENCH 6MM
HEX WRENCH 5MM
HEX WRENCH 4MM
HEX WRENCH 3MM
HEX WRENCH 2MM
XM1049662
662-1 XM1049662-1 R CAPACITOR 20M 400V 1-5/8 X 2-7/8
662-2 XM1049662-2 S CAPACITOR 100M 250V 1-5/8 X 3-1/8
662-3 XM1049662-3 MOTOR FAN COVER
PHILLIPS SCREWDRIVER #2
STANDARD SCREWDRIVER
662-4 XM1049662-4 MOTOR FAN
662-6 XM1049662-6 MOTOR JUNCTION BOX
719A XM1049719A TOOLBOX W/TOOLS
663
664
665
666
XPLW01M
XPN04M
XPS07M
LOCK WASHER 5MM
HEX NUT M4-.7
PHLP HD SCR M4-.7 X 8
STRAIN RELIEF M16
719
722
723
724
XM1049719 TOOLBOX
XM1049722 CAPACITOR COVER W/CAP
XPS56M
PHLP HD SCR M4-.7 X 16
XM1049666
XM1049724 POWER CORD 16G 3C 110V 5-15
-55-
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Machine Labels
753
752
751
754
755
756
757
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
751
752
753
754
XM1049751 WARNINGS LABEL
XLABEL-04 ELECTRICITY LABEL
XM1049753 TENSION LEVER NOTICE LABEL
XM1049754 MACHINE ID LABEL
755
756
757
XM1049755 PINCH HAZARD LABEL
XPPAINT-1 SHOP FOX WHITE TOUCH-UP PAINT
XM1049757 GROUPED WARNINGS LABEL
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-56-
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WARRANTY
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