Woods Equipment Compact Loader 211822 User Manual

211822 LOADER MOUNTING KIT  
For 1020, 1027 Loaders  
On Massey Ferguson® Tractors  
5425, 5435, 5445  
Or Challenger® Tractors  
MT425B, MT445B  
Includes Hose Kit  
57988  
Tested. Proven. Unbeatable.  
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SAFETY RULES  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
must be surgically removed as soon as possible by  
a doctor familiar with this form of injury or gan-  
LEA EL INSTRUCTIVO!  
grene, serious injury, or death will result. CON-  
!
Si no lee Ingles, pida ayuda a  
alguien que si lo lea para que le  
traduzca las medidas de seguridad.  
TACT A PHYSICIAN IMMEDIATELY IF FLUID  
ENTERS SKIN OR EYES. DO NOT DELAY.  
Check that all hardware is properly installed.  
Always tighten to torque chart specifications  
unless instructed otherwise in this manual.  
Safety is a primary concern in the design and  
manufacture of our products. Unfortunately, our  
efforts to provide safe equipment can be wiped  
out by an operator’s single careless act.  
Air in hydraulic systems can cause erratic oper-  
ation and allows loads or equipment components  
to drop unexpectedly. When connecting equipment  
or hoses or performing any hydraulic maintenance,  
purge any air in hydraulic system by operating all  
hydraulic functions several times. Do this before  
putting into service or allowing anyone to  
approach the equipment.  
In addition to the design and configuration of  
equipment, hazard control and accident preven-  
tion are dependent upon the awareness, con-  
cern, judgement, and proper training of  
personnel involved in the operation, transport,  
maintenance, and storage of equipment.  
Protective hose sleeves must cover all hydrau-  
lic hoses within 20 inches of the operator and be  
secured onto metal hose fittings. Replace hoses or  
sleeves if damaged or if protective sleeve cannot  
be properly positioned or secured.  
It has been said, “The best safety device is an  
informed, careful operator.” We ask you to be  
that kind of operator.  
INSTALLATION  
Make sure all hydraulic hoses, fittings, and  
valves are in good condition and not leaking before  
starting power unit or using equipment. Check and  
route hoses carefully to prevent damage. Hoses  
must not be twisted, bent sharply, kinked, frayed,  
pinched, or come into contact with any moving  
parts. Operate moveable components through full  
operational range to check clearances. Replace  
any damaged hoses immediately.  
This Loader Mounting Kit is to be used only for  
the loaders and tractors specified in this manual.  
Any other use or modification of this mounting kit  
may result in serious injury or death.  
Hydraulics must be connected as instructed in  
this manual. Do not substitute parts, modify, or  
connect in any other way.  
After connecting hoses, check that all control  
lever positions function as instructed in the Opera-  
tor's Manual. Do not put into service until control  
lever and equipment movements are correct.  
Always wear relatively tight and belted clothing  
to avoid getting caught in moving parts. Wear  
sturdy, rough-soled work shoes and protective  
equipment for eyes, hair, hands, hearing, and head;  
and respirator or filter mask where appropriate.  
Safety instructions are important! Read all  
attachment and power unit manuals; follow all  
safety rules and safety decal information. (Replace-  
ment manuals and safety decals are available from  
your dealer. To locate your nearest dealer, check  
or in the United States and Canada call 1-800-319-  
6637.) Failure to follow instructions or safety rules  
can result in serious injury or death.  
Do not modify or alter or permit anyone else to  
modify or alter the equipment or any of its compo-  
nents in any way.  
Do not allow bystanders in the area when oper-  
ating, attaching, removing, assembling, or servic-  
ing equipment.  
Use a suitable lifting device of sufficient capac-  
ity. Use adequate personnel to handle heavy com-  
ponents.  
Keep hands and body away from pressurized  
lines. Use paper or cardboard, not hands or other  
body parts to check for leaks. Wear safety goggles.  
Hydraulic fluid under pressure can easily penetrate  
skin and will cause serious injury or death.  
Keep all persons away from operator control  
area while performing adjustments, service, or  
maintenance.  
Make sure that all operating and service person-  
nel know that if hydraulic fluid penetrates skin, it  
Loader Mounting Kit SR3 (4/25/2003)  
Safety 3  
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LOADER MOUNT INSTALLATION  
Tractor Preparation  
Only use 211822 Loader Mounting Kit for  
mounting Woods 1020/1027 loaders on Massey  
Ferguson® 5425, 5435, 5445 or Challenger®  
MT425B, MT445B tractors. Any other use or modi-  
fication of this mounting kit may result in serious  
injury or death.  
IMPORTANT  
64"  
This equipment must be assembled and  
installed on the customer’s tractor by the Woods  
dealer. Dealer must thoroughly inspect equipment  
and complete each item on the PRE-DELIVERY  
CHECK LIST, DELIVERY CHECK LIST, and PROD-  
UCT REGISTRATION from the Loader Manual  
before equipment is released to the customer.  
SC86VAR  
Figure 1. Tire Adjustment (FWA Models)  
Clean threaded holes in the tractor chassis  
thoroughly, using a tap of the proper size. Paint,  
rust or debris in the threads may not permit cap  
screws to be installed and tightened correctly.  
For installing this mounting kit, references to right, left,  
forward, and rearward directions are determined from  
the operator’s position in the tractor seat.  
1. Shut off engine and set parking brake during  
Cab Support  
Bracket  
installation.  
2. Remove the tractor’s front fenders if so equipped.  
Front fenders can not be used with loader.  
Spacer  
DP1a  
3. Remove the tractor front weights and front weight  
bracket, if equipped.  
Figure 2. Right Cab Support Bracket, Bottom View  
4. Set front tire width to approximately 64". See  
Figure 1.  
NOTE: Maximum front tires size for use with the  
1020 or 1027 loader is 14.9R24.  
5. Remove tool box from under right side of cab, if  
equipped.  
6. Loosen steel bands from around fuel tank on left  
side of tractor and slide tank out away from  
tractor.  
7. Remove hardware and spacers from the bottom  
of cab support brackets. See Figure 2. Save bolts  
for later use.  
NOTE: The temporary removal of these parts will  
allow access to mounting areas on the tractor.  
4 Mount Installation  
MAN0469 (9/9/2005)  
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Install Right Rear Mount  
1. Using a lifting device, place right mount (1)  
between cab support bracket and the tractor  
housing. Align holes and install tractor hardware  
previously removed. See Figure 3  
1. 1015400 Right mount  
3. 1016216 Crossmember  
4. 307550 M20 x 2.0P x 60 mm Cap screw  
5. 307553 M20 x 2.5P x 50 mm Cap screw  
2. Use two cap screws (5) and hardened flat  
washers (6) to secure right mount to tractor  
frame. SeeFigure 4.  
6.  
57798 3/4 Hardened flat washer  
7. 307863 M16 x 2.0P Hex nut  
8.  
9.  
37863 M16 x 2.0P x 50 mm Cap screw  
57817 5/8 Hardened flat washer  
3. Secure right mount to the bottom of transmission  
housing using one cap screw (4) and hardened  
flat washer (6). See Figure 5.  
4. Attach crossmember (3) to the right mount using  
two cap screws (8), four hardened flat washers  
(9), and hex nuts (7). See Figure 6.  
Cab Support  
Bracket  
1
6
4
DP2  
DP4  
Figure 5. Right Rear Mount Installed, Bottom View  
Figure 3. Right Rear Mount Installed, Cab Support  
5
6
7
9
9
8
DP3  
DP5  
Figure 4. Right Rear Mount Installed, Tractor Frame  
Figure 6. Crossmember to Rear Mount  
Mount Installation 5  
MAN0469 (9/9/2005)  
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Install Left Rear Mount  
1. Using a lifting device, place left mount (2)  
between cab support bracket and the tractor  
housing. Align holes and install tractor hardware  
previously removed.  
NOTE: Make sure fuel tank is moved out of the  
way to allow access to the cab support.  
2. Secure left mount to tractor frame using two cap  
screws (5) and hardened flat washers (6).  
3. Secure mount to bottom of transmission housing  
using one cap screw (4) and hardened flat  
washer (6).  
4. Attach crossmember (3) to the left mount using  
two cap screws 8), four hardened flat washers  
(9), and hex nuts (7).  
Figure 7. Left Rear Mount Installed  
1. 1016200 Right mount  
2. 1015401 Left mount  
2
3. 1016216 Crossmember  
4. 307550 M20 x 2.0P x 60 mm Cap screw  
5. 307553 M20 x 2.5P x 50 mm Cap screw  
Tractor  
Hardware  
6.  
57798 3/4 Hardened flat washer  
7. 307863 M16 x 2.0P Hex nut  
8.  
9.  
37863 M16 x 2.0P x 50 mm Cap screw  
57817 5/8 Hardened flat washer  
5
1
6
6
4
CD6756-1  
6
6
5
7
3
9
4
9
8
Figure 8. Rear Mount Installation  
6 Mount Installation  
MAN0469 (9/9/2005)  
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Torque Hardware  
Torque hardware to specifications listed below.  
Slide fuel tank back into position and secure.  
TORQUE SPECIFICATIONS  
Wrench  
Size  
Ref  
4
Cap Screw  
Qty  
2
Required Torque  
270 lbs-ft (367 N-m)  
270 lbs-ft (367 N-m)  
125 lbs-ft (169 N-m)  
M20 x 2.0P x 60 mm  
M20 x 2.5P x 50 mm  
M16 x 2.P x 50 mm  
30 mm  
30 mm  
24 mm  
5
4
8
4
Install Grill Guard (Optional)  
1. Install grill guard bracket (10) to the right side of  
tractor frame in the lower set of holes using two  
cap screws (14), and hardened flat washers (17).  
Repeat for left side.  
2. Place grill guard (11) between brackets (10) and  
secure using two cap screws (16) and four hex  
nuts (15). Secure hex nuts together but leave grill  
guard loose, it must be able to pivot freely. This  
allows the grill guard to swing down for  
maintenance.  
3. Swing grill guard to the up position and secure  
using two clevis pins (12) and two klik pins (13).  
DP7  
4. Torque cap screws (14) to 270 lbs-ft.  
Figure 9. Grill Guard Installed (Typical)  
10. 1015429 Grill guard bracket  
11. 1015431 Grill guard  
12.  
13.  
21332 1/2 x 1-1/2 Clevis pin  
22411 3/16 x 1 Klik pin  
11  
10  
14. 307553 M20 x 2.5P x 50 mm Cap screw  
15. 307863 M16 x 2.0P Hex nut  
16.  
17.  
34766 M16 x 2.0P x 60 mm Cap screw  
57798 3/4 Hardened flat washer  
13  
10  
15  
15  
17  
16  
CD6756-2  
14  
12  
Figure 10. Grill Guard Installation  
Mount Installation 7  
MAN0469 (9/9/2005)  
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Install Oscillation Stops  
1. Locate the oscillation stops on left and right sides  
of the front axle.  
2. Remove oscillation stop, place two washers (6)  
between stop and mounting pad, and replace  
oscillation stop.  
3. Secure using tractor hardware.  
4. Repeat for opposite side of tractor.  
6
6.  
57798 3/4 Hardened flat washer  
DP8  
Figure 11. Oscillation Stop Installed - Left Side  
As a valued customer, Woods appreciates your comments. Once loader mount and  
hydraulic hoses have been installed, please take a few minutes to complete the Loader  
Mount Evaluation sheet that was supplied with your loader mount. Your comments will  
help us continue to bring you quality products.  
8 Mount Installation  
MAN0469 (9/9/2005)  
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57988 HOSE KIT INSTALLATION  
Keep hands and body away from pressurized  
Protective hose sleeves must cover all hydrau-  
lic hoses within 20 inches of the operator and be  
secured onto metal hose fittings. Replace hoses or  
sleeves if damaged or if protective sleeve cannot  
be properly positioned or secured.  
lines. Use paper or cardboard, not hands or other  
body parts to check for leaks. Wear safety goggles.  
Hydraulic fluid under pressure can easily penetrate  
skin and will cause serious injury or death.  
Make sure that all operating and service person-  
nel know that if hydraulic fluid penetrates skin, it  
must be surgically removed as soon as possible by  
a doctor familiar with this form of injury or gan-  
grene, serious injury, or death will result. CON-  
TACT A PHYSICIAN IMMEDIATELY IF FLUID  
ENTERS SKIN OR EYES. DO NOT DELAY.  
Make sure all hydraulic hoses, fittings, and  
valves are in good condition and not leaking before  
starting power unit or using equipment. Check and  
route hoses carefully to prevent damage. Hoses  
must not be twisted, bent sharply, kinked, frayed,  
pinched, or come into contact with any moving  
parts. Operate moveable components through full  
operational range to check clearances. Replace  
any damaged hoses immediately.  
Air in hydraulic systems can cause erratic oper-  
ation and allows loads or equipment components  
to drop unexpectedly. When connecting equipment  
or hoses or performing any hydraulic maintenance,  
purge any air in hydraulic system by operating all  
hydraulic functions several times. Do this before  
putting into service or allowing anyone to  
approach the equipment.  
General Description  
These set-up instructions are for operating the loader  
using the tractor hydraulic remote control levers. To  
use this connection, the tractor must be equipped with  
two hydraulic levers (Figure 12) and four tractor  
hydraulic couplers.  
NOTE: The male hydraulic quick couplers for connec-  
tion to tractor are NOT INCLUDED with this hose kit  
but are available as service parts.  
NOTE: Not all parts supplied with this hose kit will be  
used with this tractor.  
Figure 12. Hydraulic Control Levers (Cab Tractor)  
MAN0469 (9/9/2005)  
Hydraulic Installation 9  
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Assemble Hoses  
1. Attach a 90° elbow (2) and male quick coupler (3)  
1.  
53670 Hose, 150" x 3/4 JICM x 3/4 JICM  
to each loader supply hose (1). See Figure 13.  
2. 313053 Elbow, 3/4 JICF x 1/2 NPTM  
3.  
66511 Quick coupler, male 1/2 NPT  
(not included in kit)  
2. Connect loader supply hoses to loader feedlines  
as shown in Figure 14.  
3
2
B
D
A
C
1020/1027  
Right  
Loader  
Boom  
1
LOADER FEEDLINES  
CD6386-1  
Figure 13. Hose Assembly  
Figure 14. 1020/1027 Loader Feedline Connections  
Install Hose Hanger  
Attach hose hanger (4) to frame rail under right side  
of cab. Secure into position using cap screw (6), flat  
washer (7), and hex nut (8).  
6
5
7
4.  
5.  
6.  
7.  
8.  
58033 Hose hanger  
58047 1/4 x 2-1/2 Lock pin  
30577 M8 x 1.25P x 25 mm Cap screw  
4378 5/16 Flat washer  
8
4
M5339  
30515 M8 x 1.25P Hex nut  
Figure 15. Hose Hanger Installed  
10 Hydraulic Installation  
MAN0469 (9/9/2005)  
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Route Hoses  
1. Route hoses along right mount, between cab and  
tractor exhaust, under cab, and over right rear  
axle. See Figure 16  
2. Place hoses in hose hanger (4) (Figure 17) and  
secure using lock pin (5).  
3. Be sure to avoid contact with 3-point linkage,  
brake pedals, and other moveable tractor  
components.  
4. Hoses must be routed so that they are not  
pinched, bent sharply, or chafed during operation.  
Hoses must not interfere with any tractor control  
operation or contact any moving parts.  
5. Connect hoses to tractor remote couplers. See  
Figure 18 and Figure 19.  
Figure 16. Hose Routing  
4.  
5.  
58033 Hose hanger  
58047 1/4 x 2-1/2 Lock pin  
(not shown in picture)  
4
Figure 17. Hose Hanger  
C
A
B
D
DP12  
Figure 18. Hose Connection to Tractor  
MAN0469 (9/9/2005)  
Hydraulic Installation 11  
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Verify Control Movements  
Handle - 2  
A
Handle - 1  
C
1. Mount loader to tractor: Remove mount pins  
from loader uprights. Align tractor with loader and  
slowly drive tractor into loader. Shut off tractor.  
2. Connect loader feedline hoses to tractor remote  
control couplers. See Figure 18 and Figure 19.  
3. Comply with all safety rules and start the tractor.  
4. Mount loader to tractor by activating bucket  
cylinders to raise or lower the loader uprights into  
the loader mounts. Slowly advance tractor  
forward, activating appropriate cylinders to  
engage loader completely into mounts. Insert  
mounting pins to secure loader.  
B
D
Tractor Remote Couplers  
5. Check that all tractor hydraulic control lever  
positions operate the loader movements correctly.  
See Figure 20.  
A - BUCKET CYL. BASE END (DUMP)  
B - BUCKET CYL. ROD END (ROLLBACK)  
C - BOOM CYL. ROD END (DOWN)  
D - BOOM CYL. BASE END (UP)  
LA6  
6. If loader movements do not respond correctly,  
shut off tractor, relieve pressure, and reconnect  
properly. Loader control movements must be  
correct before proceeding.  
Figure 19. Loader Feedline Connections  
7. Once all loader functions are correct, start the  
tractor and operate the loader to check for leaks.  
Purge any remaining air from the hydraulic  
system and check oil level.  
8. When hose routings and correct loader  
operations are verified, identify each circuit by  
placing a matching colored band around the male  
and female quick-disconnect coupler. The  
color-coded bands will make reinstallation easier  
when the loader is removed from tractor.  
Control Handle 2  
Control Handle 1  
9. Attach the plastic tie straps (included in kit) every  
20-inches around the hoses to keep them tightly  
bundled and away from contact with the ground  
or other moving parts on the tractor or loader.  
10. Before operating the loader, make sure that the  
Pre-Delivery, Delivery, and Pre-Operation Check  
Lists from the Loader Operator’s Manual have  
been completed.  
DP9  
Control 1, Handle forward - Boom down  
Control 1, Handle back - Boom up  
Control 2, Handle forward - Dump bucket  
or attachment  
Control 2, Handle back - Rollback bucket  
or attachment  
Figure 20. Two Handle Hydraulic Control Levers  
12 Hydraulic Installation  
MAN0469 (9/9/2005)  
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211822 LOADER MOUNTING KIT  
2
211822 Loader Mounting Kit  
1015430 Grill Guard Kit  
Oscillation  
Stop  
11  
Tractor  
Hardware  
6
5
1
6
6
4
16  
3
CD6756  
7
13  
6
6
5
9
10  
15  
9
8
4
17  
10  
12  
14  
211822 LMK Parts  
1015430 Grill Guard Kit (Optional)  
REF PART  
QTY  
DESCRIPTION  
REF PART  
QTY  
DESCRIPTION  
1
2
3
4
5
6
7
8
9
1015400  
1
1
1
2
Right rear mount  
10 1015429  
2
1
2
2
4
4
2
4
Grill guard bracket  
1015401  
1016216  
307550  
Left rear mount  
11  
12  
13  
14  
15  
16  
17  
--------  
21332  
22411  
Grill guard (not sold separately)  
1/2 x 1-1/2 Clevis pin  
Crossmember  
M20 x 2.0P x 60 mm Cap screw  
3/16 x 1 Kilk pin  
307553 10 M20 x 2.5P x 50 mm Cap screw  
57798 10 3/4 Hardened flat washer  
307553  
307863  
34766  
57798  
M20 x 2.5P x 50 mm Cap screw  
M16 x 2.0P Hex nut  
307863  
37863  
57817  
4
4
8
M16 x 2.0P Hex nut  
M16 x 2.0P x 60 mm Cap screw  
3/4 Hardened flat washer  
M16 x 2.0P x 50 mm Cap screw  
5/8 Hardened flat washer  
MAN0469 (9/9/2005)  
Parts 13  
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57988 HOSE KIT  
6
Connect to  
Loader Boom  
Steel Feedlines  
5
7
8
4
REF PART  
QTY  
DESCRIPTION  
M5339  
1
2
3
53670  
313053  
66511  
4
4
4
Hose, 150" x 3/4 JICM x 3/4 JICM  
Elbow, 3/4 JICF x 1/2 NPTM  
Connect to  
Tractor  
3
Quick coupler, male 1/2 NPT  
(not included in kit)  
2
Hydraulic  
Couplers  
4
5
58033  
58047  
30577  
4378 *  
30515  
395061  
395062  
56061  
56062  
88 *  
1
1
1
1
1
2
2
2
2
7
Hose hanger  
1/4 x 2-1/2 Lock pin  
M8 x 1.25P x 25 mm Cap screw  
5/16 Flat washer  
1
6
7
8
M8 x 1.25P Hex nut  
Plastic band, red  
NS  
NS  
NS  
NS  
NS  
Plastic band, blue  
CD4943A  
Plastic band, green  
Plastic band, yellow  
Plastic tie (as required)  
NOTE: Not all parts supplied with this  
hose kit are used for this application.  
NS Not shown  
Standard hardware, obtain locally  
*
14 Parts  
MAN0469 (9/9/2005)  
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BOLT TORQUE CHART  
Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific  
application.  
Fasteners must always be replaced with the same grade as specified in the manual parts list.  
Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.  
Make sure fastener threads are clean and you start thread engagement properly.  
All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.  
SAE Bolt Head  
Identification  
SAE SERIES  
TORQUE  
CHART  
A
SAE Grade 2  
(No Dashes)  
SAE Grade 8  
(6 Radial Dashes)  
SAE Grade 5  
(3 Radial Dashes)  
MARKING ON HEAD  
A
SAE 2  
SAE 5  
SAE 8  
Diameter  
(Inches)  
Wrench  
Size  
lbs-ft  
N-m  
8
lbs-ft  
10  
N-m  
13  
lbs-ft  
14  
N-m  
1/4"  
5/16"  
3/8"  
7/16"  
1/2"  
9/16"  
5/8"  
3/4"  
7/8"  
1"  
7/16"  
1/2"  
6
18  
37  
12  
17  
19  
26  
27  
9/16"  
5/8"  
23  
31  
35  
47  
49  
67  
36  
48  
55  
75  
78  
106  
163  
232  
325  
569  
907  
1383  
3/4"  
55  
75  
85  
115  
164  
230  
403  
642  
979  
120  
171  
240  
420  
669  
1020  
13/16"  
15/16"  
1-1/8"  
1-5/16"  
1-1/2"  
78  
106  
149  
261  
416  
634  
121  
170  
297  
474  
722  
110  
192  
306  
467  
METRIC SERIES  
TORQUE  
CHART  
8.8  
Metric Bolt Head  
Identification  
10.9  
A
Metric  
Grade 8.8  
Metric  
Grade 10.9  
COARSE THREAD  
MARKING ON HEAD  
Metric 8.8 Metric 10.9  
N-m lbs-ft  
FINE THREAD  
MARKING ON HEAD  
Metric 8.8 Metric 10.9  
N-m lbs-ft  
A
A
Diameter &  
Thread Pitch Wrench  
(Millimeters)  
Diameter &  
Thread Pitch  
(Millimeters)  
Size  
N-m  
lbs-ft  
6
N-m  
lbs-ft  
6
6 x 1.0  
10 mm  
13 mm  
16 mm  
18 mm  
21 mm  
24 mm  
27 mm  
30 mm  
34 mm  
36 mm  
46 mm  
8
11  
27  
8
8
11  
29  
8
6 x 1.0  
8 x 1.0  
8 x 1.25  
10 x 1.5  
12 x 1.75  
14 x 2.0  
16 x 2.0  
18 x 2.5  
20 x 2.5  
22 x 2.5  
24 x 3.0  
30 x 3.0  
20  
15  
20  
21  
16  
22  
39  
29  
54  
40  
41  
30  
57  
42  
10 x 1.25  
12 x 1.25  
14 x 1.5  
16 x 1.5  
18 x 1.5  
20 x 1.5  
22 x 1.5  
24 x 2.0  
30 x 2.0  
68  
50  
94  
70  
75  
55  
103  
163  
250  
363  
507  
684  
861  
1740  
76  
109  
169  
234  
330  
451  
571  
1175  
80  
151  
234  
323  
457  
623  
790  
1626  
111  
173  
239  
337  
460  
583  
1199  
118  
181  
263  
367  
495  
623  
1258  
87  
120  
184  
268  
374  
505  
635  
1283  
125  
172  
244  
332  
421  
867  
133  
194  
270  
365  
459  
928  
Typical Washer  
Installations  
Bolt  
Flat Washer  
Lock Washer  
Nut  
8/9/00  
Bolt Torque & Size Charts (Rev. 8/14/02)  
Appendix 15  
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BOLT SIZE CHART  
NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.  
SAE Bolt Thread Sizes  
5/16  
3/8  
1/2  
5/8  
3/4  
7/8  
IN  
1
2
7
3
4
5
6
MM  
25  
50  
75  
100  
125  
150  
175  
Metric Bolt Thread Sizes  
8MM 10MM  
12MM  
14MM  
16MM  
18MM  
ABBREVIATIONS  
AG .............................................................Agriculture  
ATF.............................. Automatic Transmission Fluid  
BSPP........................... British Standard Pipe Parallel  
BSPTM.............. British Standard Pipe Tapered Male  
CV .................................................. Constant Velocity  
CCW.............................................Counter-Clockwise  
CW .............................................................Clockwise  
F .....................................................................Female  
GA ................................................................... Gauge  
GR (5, etc.)..........................................Grade (5, etc.)  
HHCS ...................................... Hex Head Cap Screw  
HT.......................................................... Heat-Treated  
JIC............... Joint Industry Council 37° Degree Flare  
LH............................................................... Left Hand  
LT..........................................................................Left  
m .......................................................................Meter  
mm ............................................................. Millimeter  
M ........................................................................ Male  
MPa ....................................................... Mega Pascal  
N.....................................................................Newton  
NC .................................................... National Coarse  
NF..........................................................National Fine  
NPSM...................National Pipe Straight Mechanical  
NPT ........................................ National Pipe Tapered  
NPT SWF ....... National Pipe Tapered Swivel Female  
ORBM......................................... O-Ring Boss - Male  
P.........................................................................Pitch  
PBY .....................................................Power-Beyond  
psi........................................ Pounds per Square Inch  
PTO ....................................................Power Take Off  
QD..................................................Quick Disconnect  
RH ............................................................Right Hand  
ROPS ......................... Roll-Over Protective Structure  
RPM ......................................Revolutions Per Minute  
RT...................................................................... Right  
SAE ........................ Society of Automotive Engineers  
UNC....................................................Unified Coarse  
UNF.........................................................Unified Fine  
UNS....................................................Unified Special  
Bolt Torque & Size Charts (Rev. 8/14/2002)  
16 Appendix  
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WARRANTY  
(All Models Except Mow’n MachineTM Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)  
Please Enter Information Below and Save for Future Reference.  
Date Purchased: __________________________  
Model Number: __________________________  
From (Dealer):________________________________________  
Serial Number:________________________________________  
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise  
set forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF  
THE PRODUCT TO THE ORIGINAL PURCHASER.  
The warranty periods for certain gearboxes are listed below:  
Model No.  
Part Warranted  
Duration  
PHD25, PHD35, PHD65, PHD95, 1260, 2120, 2162, 3180, 3240, BB48, BB60,  
BB72, BB84, BB600, BB720, BB840, BB6000, BB7200, BB8400, BW180,  
DS96, DS120, RCC42, RM550-2, RM660-2, RM990-3, RD6000-2, RD7200-2,  
RD8400-2, 7144RD-2, 9180RD-2, 9204RD-2  
Gearbox  
components  
5 years from the date of delivery to  
the original purchaser.  
Gearbox  
components  
3 years from the date of delivery to  
the original purchaser.  
RDC54, RD60, RD72  
1 year from the date of delivery to  
the original purchaser if used in  
rental or commercial applications.  
Gearbox  
components  
BW180, DS96, DS120, RDC54, RD60, RD72  
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to  
improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been  
materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized  
service center. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs  
made with parts other than those obtainable through WOODS.  
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this  
product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this  
Warranty.  
WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by  
WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.  
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if  
WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to  
WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been  
discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid.  
WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO  
OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND  
EXCLUSIVE REMEDY UNDER THIS WARRANTY.  
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY.  
WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED  
WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.  
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the  
product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other  
legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits,  
business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor,  
supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.  
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture  
replacement parts.  
No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation,  
WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.  
Answers to any questions regarding warranty service and locations may be obtained by contacting:  
Woods Equipment  
Company  
2606 South Illinois Route 2  
Post Office Box 1000  
Oregon, Illinois 61061  
815-732-2141 tel  
815-732-7580 fax  
F-3079 (Rev. 6/23/2005)  
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WARRANTY  
(Replacement Parts For All Models Except Mow’n Machine  
Zero-Turn Mowers and Woods Boundary Utility Vehicles)  
TM  
TM  
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and  
workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser  
with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months.  
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of  
WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty  
does not cover normal wear or tear, or normal maintenance items.  
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or  
otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any  
way. There are no third party beneficiaries of this Warranty.  
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of  
charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this  
Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after  
such defect or noncompliance is discovered or should have been discovered, routed through the dealer and  
distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete  
such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO  
OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE  
SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.  
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS  
WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS  
SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY  
IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.  
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly  
or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty,  
negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing,  
Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of  
crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute  
machinery or rental; or (v) any other type of damage to property or economic loss.  
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain  
materials or manufacture replacement parts.  
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including  
without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify,  
or enlarge this Warranty.  
Answers to any questions regarding warranty service and locations may be obtained by contacting:  
Woods Equipment  
Company  
2606 South Illinois Route 2  
Post Office Box 1000  
Oregon, Illinois 61061  
815-732-2141 tel  
815-732-7580 fax  
©2005 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and "Tested. Proven. Unbeatable." are trademarks of Woods  
Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are  
the property of their respective companies or mark holders. Specifications subject to change without notice.  
F-8494 (Rev. 6/23/2005)  
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