Xerox Nuvera® 100/120/144 EA
Production System
Xerox Nuvera® 100/120/144 EA
Production System
Put Your Best Image Forward
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Xerox Nuvera® 100/120/144 EA Production System with FreeFlow® Print Server, Enhanced Line Screens, Post Insertion, In-line stacking and stapling, with direct connect to Xerox Tape Binder
• Stack quality is optimized, ensuring high
TELER registration keeps sheets
in place
Media to match your applications
performance from your downstream
fi n is h in g a lt e r n a t iv e s
You can choose from an expansive range of
substrates to match your application require-
ments and build your application capabilities,
even oversized coated papers. Expect consis-
tently high image quality on popular coated
and uncoated stocks, including bond, bristol,
cover, index, offset, recycled, transparencies,
carbonless, labels, tabs and preprinted forms
You’ll achieve superior image-to-sheet ( .65
mm) and front-to-back ( .65 mm) registration,
which meets or exceeds general publishing
standards. Our TELER registration (Translating
Electronic Registration) precisely controls the
position of each sheet of paper according
to the image on the photoreceptor, and the
speed of each sheet traveling through the
paper path. In this way, it ensures each sheet
is in exactly the right position to receive the
latent image.
• Your operators can fine-tune automated
controls or access a “manual override” func-
tion to overcompensate when fighting heat
and humidity in your print production envi-
ronment. This ensures you achieve optimal
sheet flatness.
• Works in conjunction with the stock library to
automatically adjusts to the characteristics
of the paper you are running
Optimal sheet flatness anywhere
you are
Optimally flat sheets, delivered by our slim,
automated Sheet Enhancement Module
(SEM) yield better image quality and smoother
print runs, regardless of your production
print environment:
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Options to make it yours
Choose from an expansive array of options to create the Xerox Nuvera® 100/120/144 EA Production
System that reflects your business, your environment, your customers. From feeding to finishing, it’s a
modular system that’s all about you.
High Capacity Sheet-Feed Module
Standard Edition
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• Two trays, 3,200-sheet capacity
• Basic workflow capabilities including one
queue and simple stock handling.
Scanning options
Feeding options
The Xerox Nuvera® EA offers you excellent
• Ideal alternative if you want to leverage
oversize stocks up to 12.6" x 18.5"
To minimize your operator’s involvement while
enhancing image quality, pick the scanning
option that best fits your workflow.
• An easy-to-use Graphical User Interface
(GUI). It allows your operators to easily
manage multiple print jobs from multiple
queues. From the interface, you can hold,
interrupt, proof, reprogram, and forward
jobs to maximize print engine productivity
paper handling:
Note: You can add up to two of the above modules in
any combination to your configuration, enabling up
to an 11,600 sheet capacity with as many as eight
pick points.
• Paper trays rely on air shuttle feed tech-
nology. Processor-controlled, using informa-
tion from the stock library, this technology
ensures reliable feeding and supports heavier
media and coated paper. Air knives separate
paper to avoid misfeeds
Remote scanning via the Xerox FreeFlow®
Scanner 665 offers:
DocuSheeter™ NV Roll Feeder with
Optional Grain Rotator
• Excellent image quality
• A 125 lpi line screen
• 65 ipm distributed scanning
• 600 x 600 dpi scan resolution
• Attaches to a standard Sheet-feed Module.
Professional Edition
• Tiltatron technology supports production of
DocuCard® applications. The system’s innate
intelligence tells rollers when to press harder,
when the air knives should add thrust, and
more, to deliver a highly intuitive and produc-
tive paper-handling process
• Can provide paper cost savings, reduce
operator intervention and add up to five
hours of continuous feed in a production
print environment while still providing access
to the paper trays for multiple pick points.
The Professional Edition is achieved when you
add any of the following options to the stan-
dard edition FreeFlow® Print Server to accom-
modate your workflow and enable greater
connectivity to mainframe applications:
• High-quality graphics (1200 x 1200 dpi RIP)
and photos
• All optimized by a push of a button to
activate Intelligent Image technology
Fully integrated onboard scanner provides:
• Excellent image quality and 600 x 600 dpi
• An expansive range of data streams
supported in their native languages (Adobe
PostScript®, PCL, PDF, TIFF, ASCII, LCDS and
IPDS and variable data formats such as
FreeFlow® VI Interpreter (VIPP®) and PPML),
no converter or transformer required
• You can reload paper without job
interruption to significantly increase
continuous productivity
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Imaging and processing options
• Scans at an industry-leading 120 ipm,
single- or double-sided
The powerful Xerox FreeFlow® Print Server
is integrated into the Xerox Nuvera® EA to
make the most of your space. All variations
of the system feature a standard print engine.
We offer you three true production speeds:
100, 120 or 144 pages per minute (ppm). The
FreeFlow Print Server is available in the stan-
dard or professional edition.
Choose from the following Sheet-feed modules.
You can use them independently, together or
in combinations that suit your workflow:
• Dual scan heads scan two-sided documents
in a single pass – no slowdown
• A Productivity Pack supporting production
features such as multiple queues and a
robust 250 stock library
Standard Sheet-Feed Module
• Four trays, 5,800-sheet capacity
• Do more high-value applications with more
unattended run time, at point of need, and
produce high-impact jobs on demand
• Image Quality Pack providing expanded
line screens, from 85 lpi to 156 lpi
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Inserting options
Finishing options
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You can add value and impact to your
Choose from a wide variety of in-line and
off-line professional finishing options, both
from us and from our industry-leading third-
party suppliers. These options are designed
to accommodate your requirements:
output by inserting color covers, inserts or
specialty media with our Post-print Paper
Insertion Modules:
An adaptable solution
Insertion Module
That means you choose the configuration
that best suits your business model.
Choose from inserting options and
optional feeding and finishing modules
and configure the Xerox Nuvera® EA the
way you want.
• From mid-production to full production
• Four trays, 5,800-sheet capacity
High Capacity Insertion Module
• Two trays, 3,200 oversized sheets
• From complex documents to
challenging environments
Note: This option can provide an overall system total of
up to 12 pick points and 17,400 sheet capacity (three
Sheet-feed Modules and one Insertion Module)
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Finishing your jobs with finesse
Finishing can make or break your applications. The Xerox Nuvera® 100/120/144 EA Production System
offers you many ways to finish your output – and to create high-quality, high-impact applications right at your
point of need.
Basic Finisher Module
Basic Finisher Module – Direct Connect
• For production print environments
Offers all of the benefits of, and works
seamlessly with, the Basic Finisher Module
Plus along with the added benefit of Docu-
ment Finishing Architecture (DFA), which is your
gateway to alternative in-line finishing. The
BFM-DC provides direct connection to center-
registered finishing devices such as the Xerox
Tape Binder, C.P. Bourg (Watkiss) PowerSquare™
200, CEM DocuConverter and more.
• Capabilities include in-line stapling and
stacking up to 3,000 sheets
Basic Finisher Module Plus
Offers all of the benefits of the Basic Finisher
Module, plus:
• Convenient side exit lets you integrate basic
in-line finishing with other finishing equipment
• Together with the Basic Finisher Module,
enables standalone dual finishers that stack
up to 6,000 sheets and delivers unload-while-
run finishing capability, ensuring greater
throughput without interruption
Xerox Nuvera® EA with Standard FreeFlow® Print Server, Integrated Onboard Scanner,
Multifunction Finisher Pro Plus
• 200-sheet color/cover insertion to boost
document value at a fraction of the cost
of full color
For example, you can choose from
the following:
• Can be used in tandem, enabling you to
integrate two Basic Finisher Modules Plus
with other in-line finishing alternatives for
even greater capacity
Basic Finisher
Module Plus
Multifunction Finisher
Pro Plus
Multifunction Finisher Professional
Note: The Sheet Enhancement Module is not
compatible with or included in configurations
featuring the Multifunction Finisher Professional
or the Multifunction Finisher Pro Plus. These
specific finisher configurations accommodate
only uncoated stock.
• For mid-production environments
• Capabilities include stacking, stapling,
folding and booklet making
Multifunction Finisher Pro Plus
• Offers all the benefits of the Multifunction
Finisher Professional, plus
Basic Finisher Module
Basic Finisher Module –
Direct Connect
• Three-hole punch and
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Finishing Transport Module
• Use in-line with Basic Finisher Module –
Direct Connect or Finishing Transport Module
for standard stapling and stacking along with
other third-party finishing alternatives
• Document Finishing Architecture (DFA)
provides a gateway to add just about
any third-party finishing option you need,
whether you are working in a publishing or
transactional printing environment
• Binding and Bypass Modes
Xerox Tape Binder
Finishing Transport
Module
• Easily produces bound books and manuals
from 15-125 sheets
Xerox Tape Binder
• Fully automated tape binding to quickly
and easily assemble and bind tamper
resistant books
Our partners offer you the best
finishing in the business
We offer you the finishing options you need
to wrap up your jobs professionally. From
booklet makers and perfect binders to
inserters, stackers, stitchers, spiral binders and
more, we partner with the makers of today’s
best finishing devices and equipment. These
include products from recognized industry
leaders, such as the GBC Fusion Punch II, the
C.P. Bourg BDFx Booklet Maker with Square
Edge, the Xerox SquareFold® Booklet Maker
and others.
• Ideal for documents too large to staple
books/manuals with short life expectancy
C.P. Bourg BDFx Booklet
Maker with Square Edge
• Binding color and tab options with conve-
nient binder tape cartridges
Xerox SquareFold® Booklet Maker
C.P. Bourg Manual and Book Factory with
Challenge Machinery CMT 330 3 Knife Trim
C.P. Bourg (Watkiss)
PowerSquare™ 200
GBC Fusion Punch II
with Offset Stacker
Xerox DB120-D
Document Binder
Xerox DS5000 High
Capacity Stacker
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Productivity: Doing more for you in less time
Productivity is essential to achieving a great return on your equipment investments. The Xerox Nuvera®
100/120/144 EA Production System, driven by the FreeFlow® Print Server, offers you excellent imaging plus
the maximum productivity you need. You’ll enjoy excellent job control with this system. In addition, it offers
the flexibility and freedom to work within a number of network environments to produce business-building
applications on a variety of equipment.
How the FreeFlow® Print Server
benefits your business
FreeFlow® option
Function
What it does for you
The FreeFlow® Print Server enhances your
business’s productivity, effectiveness and,
ultimately, its profitability in vital ways,
for example:
FreeFlow® Web Services
24/7 Web portal connecting your print shop
to your customers
From anywhere, your customers can submit new jobs
securely and reorder existing ones over the internet
(or an intranet).
FreeFlow® Process Manager
Automates your print shop’s common
prepress steps
In addition to a touchless workflow, you can process
more jobs faster, for less, and maximize your printers.
• Receive/RIP/print jobs concurrently to
efficiently produce hundreds of small jobs
or transactional data jobs with thousands
of customer database entries
FreeFlow® Output Manager
Automates load balancing and job scheduling
You can automate your application production and
enhance efficiency.
• Print and re-print on-demand with simple
controls to preview, edit, impose, proof, inter-
rupt, reprogram and forward jobs
FreeFlow® Makeready and Scanner 665
FreeFlow® Variable Information Suite
Optimizes document assembly processes,
can blend hard copy with digital
Gets your input ready for printing and archiving,
facilitates easy retrieval.
• Advanced security controls allow individual
or group settings
Enhance transactional or marketing materials
with personalization and/or security features
Get a better return on your investment with
TransPromo pieces, ensure security for your
valued documents.
FreeFlow® Express to Print
Intuitive visual interface simplifies job ticketing
and prepress functions while template-based
automation streamlines job set up
Cost-effectively increase your productivity, even
on cumbersome jobs like business cards, books
and manuals.
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Xerox Nuvera® 100/120/144 EA Production System with FreeFlow® Print Server Professional, Integrated
Scanner, Enhanced Line Screens, Post Insertion, In-line Stacking and Stapling
• Submit jobs from just about anywhere,
including desktop/commercial publishing
workflows. Submit data from mainframe
systems, and client/server architectures,
XML/database/ASCII input or simply from
DVDs, CDs and even portable USB devices.
Submit print-ready jobs into pre-set Hot
Folders for easy, automatic printing
• Automate job ticketing and customize job
workflows through up to 250 programmable
queues with minimal operator intervention
A smooth workflow: easier for your
business, easier for you
The Xerox FreeFlow® Digital Workflow Collec-
tion is designed to take you easily through
every stage of managing your jobs, from
creation to final output. Integrating with the
Xerox Nuvera® EA, this suite of optional solu-
tions enables you to enhance, automate and
simplify your existing workflow, increasing
productivity and making the most of your
investment.
• Use stock library to promote efficient use
of media
• Save on training costs and increase uptime –
familiar interface and workflow lends itself
to “train once” paradigm
• Submit print-ready jobs into pre-set Hot
Folders for easy, automatic printing.
• Ideal for both publishing (high imaging
quality and speed) and transactional
environments (readily accommodates
multiple data streams)
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Configuration: It’s all about providing
what you need
With the Xerox Nuvera® 100/120/144 EA Production System, you can customize our product to fit your
business. Since it’s flexible, scalable and customizable, the possibilities are many. For example, you might choose
the Xerox Nuvera® EA with FreeFlow® Print Server Standard, and then add an integrated onboard scanner and the
Multifunction Finisher Pro Plus.
Or you might start with Xerox Nuvera® EA with
FreeFlow® Print Server Professional and add:
1. Feeding & Scanning
2. Imaging & Processing
3. Inserting
4. Finishing
• An integrated scanner; enhanced line screens;
post-insertion, in-line stacking and stapling
• Enhanced line screens; post-insertion, in-line
stacking and stapling, Xerox DB120-D Docu-
ment Binder
or
or
+
Xerox FreeFlow
Scanner 665
Standard Sheet-Feed
Module with Integrated
Onboard Scanner
Multifunction Finisher
Professional1
Multifunction Finisher
Pro Plus1
• Enhanced line screens; post-insertion, dual
DS5000 High Capacity Stackers, C.P. Bourg
BDFx Booklet Maker with Square Edge
or
Third-party
center-registered
finishing devices
or
+
+
+
+
+
+
+
High Capacity
Sheet-Feed
Module
High Capacity
Sheet-Feed
Module
High Capacity
Sheet-Feed
Insertion Module
Basic Finisher
Module2
Basic Finisher
Module – Direct Connect
or
or
or
or
1The Sheet Enhancement Module is not compatible or
included in configurations featuring the Multifunction
Finisher Professional or the Multifunction Finisher Pro Plus.
2Available “Dual” finishing combinations (not shown) Stand-
alone (1) Basic Finisher Module Plus and (1) Basic Finisher
Module, or in combination with other in-line finishing
solutions (2) Basic Finisher Modules Plus and (1) Finishing
Transport Module or (1) Basic Finishing Module Plus and
(1) Basic Finishing Module-Direct Connect with other in-line
center-registered finishing solutions
Third-party
finishing devices
+
+
+
+
Standard Sheet-
Feed Module
Standard Sheet-
Feed Module
Xerox Nuvera® EA
Production System with
Sheet Enhancement Module
Standard Sheet-
Feed Insertion
Module
Basic Finisher
Module Plus2
Finishing Transport
Module
.
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Every application opportunity is your opportunity
From transactional and Transactional Promotional (TransPromo) applications to publishing applications
to books and manuals and more, the Xerox Nuvera® 100/120/144 EA Production System makes it easy
for you to add value and deliver results for your customers. You’ll have limitless opportunities to develop and
create new and enhanced applications that will expand your business. It offers the high image quality, speed and
productivity needed to make the most of every application.
newsletter, you can produce your applications
Achieve better response rates for
your transactional pieces
Xerox prInteractSM Remote Service Offerings
with speed and efficiency – and exceed your
customers’ expectations with exceptional
image quality. For example, you can:
Remote service is available through a secure,
online connection between Xerox engineering
staff and your Xerox Nuvera® EA. Using this
connection, we can quickly respond to your
service needs, enabling us to:
Because the Xerox Nuvera® EA simultaneously
accommodates a wide range of common data
streams natively, it can easily produce all of
your transactional applications. And you can
increase response rates for those applications
by adding high-quality data-driven graphics to
your customers’ bills and statements.
• Personalize text and graphic content to
capture attention and add value to your
communications.
• Easily access equipment data to provide real-
time recommendations and help optimize
overall performance
• Deliver high-quality output on media that
gives your customers a competitive advan-
tage in their markets – the Xerox Nuvera® EA
lets you choose from an expansive range of
substrates so you can be creative.
Increase your return on investment
with TransPromo
• Automatically generate up-to-the-day
accurate meter reads with MeterAssistant™
Reliably productive for you
We offer these options to ensure you enjoy
maximum uptime from your Xerox Nuvera® EA.
You’ll get a better return on your investment
with TransPromo pieces. The Xerox Nuvera®
EA lets you turn your standard transactional
applications into cost-effective sales tools –
it’s easy to add personalized graphics, promo-
tional offers and marketing content. And you’ll
save on print and postal costs.
You’ll find the book opportunity
easy to read
Xerox Nuvera® Productivity Plus (XPP)
Integrated Maintenance Program
With the Xerox Nuvera® EA, you are well
prepared to succeed printing books and
manuals – we offer the right business model,
the right workflow tools and experience, and
the right technology to help ensure your
success in the growing digital book printing
business. An excellent complement to offset,
this system enables you to deliver the look and
feel authors, publishers and readers demand
with high imaging quality and an offset-like
matte finish.
Xerox Nuvera® Productivity Plus (XPP) is an
innovative, customer-focused maintenance
program that makes it easy for you to diag-
nose and replace many routine items for the
Xerox Nuvera® EA. It enables you to increase
your productivity and print volumes, while
effectively managing print quality – all while
avoiding service intervention across every shift.
Two program options are available, XPP Basic
and XPP Advanced. You can choose which is
best for you based on the level of participation
that works for your business.
Quick and high-quality
publishing applications
The Xerox Nuvera® EA makes quick work of
publishing applications while delivering the
high image quality you and your customers
demand. Whether it’s a communication to
an audience of thousands or a personalized
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For all that your business demands
From image quality to power to productivity to finishing, the Xerox Nuvera®
100/120/144 EA Production System delivers the business-building capabilities
you need to succeed. Let us help you create a system that meets all of your
requirements and more.
For more information on Xerox Nuvera® EA, call toll-free 1-800-ASK-XEROX
©2008 Xerox Corporation. All rights reserved. Xerox® and the sphere of connectivity design, Xerox Nuvera®, DocuCard®, FreeFlow®,
VIPP®, MeterAssistant™ and prInteractSM are registered trademarks of Xerox Corporation in the U.S. and/or other countries. DocuSheeter™
is a trademark of Lasermax Roll Systems in the U.S. and/or other countries. C.P. Bourg® with Squareback™ and PowerSquare™ are
trademarks of C.P. Bourg Inc. in the U.S. and/or other countries. GBC® is a registered trademark of General Bindery Corporation in the U.S.
and/or other countries. Adobe Postscript® is a registered trademark of Adobe Systems Incorporated in the U.S. and/or other countries.
Plockmatic is a registered trademark of Plockmatic International AB. CEM DocuConverter™ is a trademark of CEM S.p.A. 10/08
610P718870E
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