CARPET EXTRACTOR
Operating Instructions (ENG)
MODEL:
D250 (115V)
10070100
Beginning with Serial No. 1000054537
Read these instructions before operating the machine
AB
86038570 05/11/07
PRV NO. 98828
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SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
This machine is for commercial use.
To reduce the risk of fire, electric shock, or injury:
WARNING:
Connect to a properly grounded outlet. See Grounding Instructions.
Do not leave the machine unattended. Unplug machine from outlet when not in use and before
maintenance or service.
Use only indoors. Do not use outdoors or expose to rain.
Do not allow machine to be used as a toy. Close attention is necessary when used by or near
children.
Use only as described in this manual. Use only manufacturer’s recommended components and
attachments.
Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding
the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or
dropped into water, return it to an authorized service center.
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord
around sharp edges or corners.
Do not run machine over cord. Keep cord away from heated surfaces.
Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.
Do not handle the electrical plug or machine with wet hands.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce
airflow.
This machine is intended for cleaning carpet only.
Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
This machine is not suitable for picking up health endangering dust.
Turn off all controls before unplugging.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this
machine near flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals,
factories, shops and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
SAVE THESE INSTRUCTIONS
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GROUNDING INSTRUCTIONS
PROPER GROUNDING (115V)
THIS PRODUCT IS FOR COMMERCIAL USE ONLY.
Grounding Pin
Metal Screw
ELECTRICAL:
The amp, hertz, and voltage are listed on the data
label found on each machine. Using voltages above
or below those indicated on the data label will cause
serious damage to the motors.
Grounded
Outlet
Adaptor
Grounded Outlet Box
Fig. B
Tab For Grounding Screw
Fig. A
GROUNDING INSTRUCTIONS:
Adaptor
This appliance must be grounded. If it should
malfunction or break down, grounding provides a path
of least resistance for electric current to reduce the
risk of electric shock. This appliance is equipped with
a cord having an equipment-grounding conductor and
grounding plug. The plug must be inserted into an
appropriate outlet that is properly installed and
grounded in accordance with all local codes and
ordinances.
The D250 is for use on a nominal 115-volt circuit, and
has a grounded plug that looks like the plug in “Fig. A”.
A temporary adaptor that looks like the adaptor in “Fig
. C” may be used to connect this plug to a 2-pole
receptacle as shown in “Fig. B”, if a properly grounded
outlet is not available. The temporary adaptor should
be used only until a properly grounded outlet (Fig. A)
can be installed by a qualified electrician. The green
colored rigid ear, lug, or the like extending from the
adaptor must be connected to a permanent ground
such as a properly grounded outlet box cover.
Whenever the adaptor is used, it must be held in place
by a metal screw.
Fig. C
NOTE: In Canada, the use of a temporary adaptor is not
permitted by the Canadian Electrical Code
CHEMICALS
Suitable Chemicals
Non-Compatible
Aldehydes
Aromatics Hydrocarbons
SP Butyls
Carbon Tetrachloride
Clorox*
Chlorinated Bleaches
Chlorinated Hydrocarbons
Lysol*
Methyl Ethel Ketone (MEK)
Perchorethylene (perc)
Phenolics
Trichlorethylene
D-Limonene
Alkalis
Detergents
Hydroxides
Soaps
Vinegar
The D250IE is for use on a nominal 230-volt circuit.
Warning:
Improper connection of the
equipment-grounding
Using the incompatible chemicals listed above will
damage the machine. Damages of this type are
not covered under the 6-3-1 warranty. Carefully
read ingredients on manufacturer's label before
using any product in this machine.
conductor can result in a risk
of electric shock. Check with a qualified electrician or
service person if you are in doubt as to whether the
outlet is properly grounded. Do not modify the plug
provided with the appliance - if it will not fit the outlet,
have a proper outlet installed by a qualified electrician.
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OPERATIONS
CARPET INSPECTION:
Determine precisely what areas you are going to
clean. Note problem areas in the carpet or tack
strip. Look for loose carpet, heavily damaged areas,
discolored stains, or grease spots that will require
prespotting. Note the carpet type. Check the
availability of hot water, drains, and suitable
electrical outlets. If the carpet is loose or worn, have
it repaired before attempting to clean it.
PROTECT THIS MACHINE FROM FREEZING.
EQUIPMENT SET-UP:
1. Plug power cable from machine into properly
grounded wall outlet.
2. Turn vacuum motor switch on and off to make
sure there is electrical power at machine.
Plan the cleaning route, work from the most remote
area towards the exit. Try not to travel over the
cleaned areas when getting fresh water or dumping
old. Furniture should be moved out away from the
walls before cleaning. If furniture is moved back in
place before carpet is completely dry, place plastic
or foil protectors under the legs to prevent possible
carpet staining. When possible use a Windblower
(WB3) and open all windows and doors to speed
carpet drying.
3. Connect vac hose to machine. Slide the swivel
cuff over the outlet on the tank.
4. Connect the hose set to the machine and wand.
Pull back the knurled collar on the quick
disconnect coupler and push onto the
connection on the chassis. To avoid leaks,
check to be sure a positive connection was
made.
ACCESSORIES:
5. Pour clean, hot water into the solution tank.
To avoid possible tank distortion, water
temperature must not exceed 140 F (60C).
The D-250 can be used with the following Windsor
equipment: Deluxe Hand Tool (86000020 – PRV
NO. DHT), Pile Jogger (86041760 - PRV NO. PJ2A),
Standard Floor Wands(SFW, 86000610 – PRV NO.
SW, 86288320 – PRV NO. SW-PRO, 86288310 –
PRV NO. PROW), & Wind Blower carpet
dryer(10040270 – PRV NO. WB3). Contact an
authorized Windsor dealer for assistance in
choosing the right equipment .
6. Add a non-foaming cleaning solution
concentrate, for use in hot water extractors at
the proportions noted on the container (See list
below), into solution tank. NOTE: When using
powder cleaner, pre-mix with hot water in a
clean container before adding to the solution
tank.
GENERAL INFORMATION:
On heavily soiled carpets, or on areas of high
foot traffic, it may be necessary to use a prespray
or traffic lane cleaner applied with a Pro-Spray. Do
not add presprays to the machine's solution tank. If
a spotter is used, follow the manufacturer's
7. Turn pump and vacuum switch(s) to the on
position. NOTE: Pump may have to be primed
for solution flow. (See Priming the Pump)
8. Start cleaning.
instructions exactly as printed on the label. Remove
the spotter with the floor tool when done, spotter left
in the carpet may bleach or brown it permanently.
PRIMING THE PUMP
1. Connect priming hose to solution output on
As the carpet is being cleaned, check to see if
there is foam building up in the recovery bucket.
Add a little defoaming compound to the recovery
tank but never to the solution tank.
machine.
2. Run open end of priming hose to vacuum intake.
For infrequent use or long periods of storage,
flush the system with a neutralizing solution of 1
quart white vinegar mixed with 2 gallons hot water.
Flush the system with clean hot water after
neutralizing.
3. Turn pump and both vacuums on and seal off
hose going into vacuum in take.
4. Do this for 30 seconds or until pump is putting
out a steady flow of water.
For hose fitting lubrication, use a light silicone
lubricant which will not damage o-rings.
4
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OPERATION
HEATER OPERATION
3. When cleaning, keep the working opening (wand
mouth) flat on the surface being cleaned. Keep
the wand moving when the valve is open.
4. The shutoff float inside the recovery tank will
impede the vacuum flow when the tank is full.
When this occurs, empty the recovery tank. Do
this by opening the dump valve located at the
back of the machine. NOTE: Dispose of waste in
a proper manner which would not violate any
Local, State or Federal law.
The disconnect fittings on the
heater will become extremely
hot during operation. Allow sufficient time to
cool, or run solution through the machine with
the heater turned off before disconnecting the or
performing any maintenance on the heater.
Before disconnecting the heater, open wand valve to
relieve the system of all pressure by depressing the
valve trigger.
5. Once the recovery tank has been emptied, you
may once again proceed with cleaning.
DO NOT spray water directly on to the heater. To
clean, unplug the unit and wipe with a damp cloth.
Operating Vacuum after shutoff
has activated could draw water directly into the
vac motor. This will cause damage to the motor,
therefore voiding your warranty.
Make certain that the solution
tank is filled adequately before
plugging in the machine and heater.
Always test carpet for color
fastness in an inconspicuous
1. Plug the machine and heater into separate
grounded circuits. The heater draws 15 amps of
current.
place. Also, to avoid prolonged drying times, do
not spray too much solution in any one area.
2. Turn the solution pump ON. Turn the heater
switch ON. The solution pump must be turned on
BEFORE the heater is turned on.
SHUT DOWN AND STORAGE
1. Turn Switch OFF. Empty recovery tank
completely and rinse several times to remove any
dirt or debris that may be left behind.
2. Drain any unused cleaning solution from solution
tank and rinse with clean water to remove any
suds left behind by the cleaning chemicals.
NOTE: Dispose of waste in a proper manner
which would not violate any Local, State or
Federal law
The heater requires about 5-6 minutes to reach
operating temperature, approximately 250°F.
When turning the machine and heater OFF, make
certain that you turn the heater off FIRST.
EMPTYING AND CLEANING
Always use defoamer if
foaming occurs. Foam will
suspend large particles that may damage
vacuum(s) as well as allow liquid into the vacuum
motor(s) without activating the float shutoff.
3. Run a small amount of clean water through pump
if chemicals were used. This will help insure the
life of your pump.
4. Check the spray jet on the cleaning tool for full
spray pattern and inspect vac head for any
obstructions.
1. Before proceeding, make certain that the nozzle
is functioning properly.
5. Remove as much moisture from system before
storing in cold climates. Excess water may freeze
during storage and crack internal components,
causing damage to the unit.
a. To check, hold the wand about one foot
above the surface to be cleaned and open
the wand valve. A full spray should be
observed from the nozzle.
b. If the nozzle is not showing a full spray
pattern, adjust nozzle for proper pattern,
clean, or replace nozzle.
Before making any
adjustments or performing any
maintenance to your machine, disconnect the
power cord from the electrical source.
2. Normally, chemical is applied on the push stroke
while vacuuming is done on the pull stroke. For
heavily soiled carpets the hand tool may be used
in the scrubbing manner, applying chemical in
both the push and pull stroke. ALWAYS FINISH UP
AN AREA WITH A VACUUM PULL STROKE.
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MAINTENANCE
DAILY MAINTENANCE:
2. Check hoses for wear, blockages, or damage.
Frayed or cracked hoses should be repaired or
replaced to eliminate vacuum or solution
pressure loss.
(At the end of each working day):
1. Flush the entire system, including floor tool,
hand tool, etc., with 1 to 3 gallons of clean, hot
water.
3. Check all handles, switches, knobs, electrical
cables and connections on your machine for
damage. If the cable insulation is broken or
frayed, repair or replace it immediately. Don’t
take chances with electrical fire or shock.
2. Vacuum out the solution tank .
3. Rinse tank with fresh water. Periodically inspect
the recovery tank and decontaminate if
necessary, using a Hospital Grade Virucide or a
1-10 bleach to water solution. Waste water
should be disposed of properly.
4. Clean out solution tank and remove and clean
solution screen.
5. Clean outside of all tanks and check for
damage.
4. Remove lint build-up from the float shut-off
screen in the recovery tank . (Occasionally
check filter screen at the bottom of the solution
tank and rinse clean with hot water if
necessary).
MONTHLY MAINTENANCE
1. Check all bearings for noise and wear.
2. Check all gaskets for wear and leakage.
5. Inspect hoses for wear. Frayed or cracked
hoses should be replaced to avoid vacuum or
solution pressure loss.
3. Check pump pressure; observe spray pattern
and check with gauge if necessary.
6. Inspect power cord for wear or damage. This
cable will lay on wet carpet. To prevent
electrical shock replace cords that are frayed or
have cracked insulation immediately.
4. Check overall performance of machine.
5. Grease piston inside pressure regulator.
SEMI-ANNUALLY
7. Ensure automatic shut-off ball is working
properly.
1. Check vacuum motor brushes.
LUBRICATION
8. Clean all dirt and obstructions from drain valve
and gaskets to prevent possible leakage and
premature wear.
For hose fitting lubrication, use a light silicone
lubricant which will not damage o-rings.
9. Run clean water through solution pump when
work is complete.
STORAGE
10. Empty both tanks and rinse, run vacuum (s) for
Thoroughly clean machine if it is to be stored.
at least one minute to dry motor(s).
Protect this machine from freezing while in storage.
11. Store with access covers removed to allow tanks
HEATER MODEL STORAGE
to dry.
Be sure to thoroughly drain water out of heater lines
prior to storage in colder climates. This heater will
freeze and possibly crack, voiding your warranty.
PERIODIC MAINTENANCE
1. Twice a month, flush a white vinegar solution
(One quart vinegar to two gallons of water) or
anti-browning solution (mixed as directed)
through the extractor, turning pump switch on/off
several times, flush with clean water. This will
prevent build-up of alkaline residue in the
system.
6
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MAINTENANCE
SERVICE SCHEDULE
MAINTENANCE
Check machine for cord damage
Check recovery dome and gasket for
damage and cleanliness
DAILY
*
WEEKLY
QUARTERLY
*
*
Check hoses for wear, blockages, or
damage
Check handles, switches, and knobs
for damage
Check vac motor intake filter and clean
Run one gallon of water through
system
Clean out recovery tank and check
float valve to make sure it moves freely
Clean out solution tank and remove
and clean vacuum intake screen
Clean outside of all tanks and check for
damage
*
*
*
*
*
*
*
*
Run vac motor for at least one minute
to allow motor to dry
Store with dome off tank to allow the
tank to dry
Check all gaskets for wear and leakage
Check vacuum intake screen for
damage; replace if necessary
Check pump pressure; observe spray
pattern and check with gauge if
necessary
Check and clean solution screen
Check cables for fraying
Check overall performance of machine
Check vac motor carbon brushes
*
*
*
*
*
*
*
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MAINTENANCE
Vacuum Motor Carbon Brushes Replacement (Ametek)
End Cap
ONLY QUALIFIED MAINTENANCE PERSONNEL
ARE TO PERFORM THE FOLLOWING REPAIRS.
WARNING: The green
Carbon
ground wire must be
Brushes
VACUUM MOTOR REPLACEMENT
1. Turn off all switches and unplug machine.
2. Remove recovery tank.
attached for safe operation.
See wiring diagram.
3. Locate the vacuum motor wires and disconnect
at the connector.
4. Remove the vacuum motor.
5. Reverse process to install vacuum motor.
Note: When replacing carbon brushes loosen wire terminal
BEFORE removing screws on bracket.
SOLUTION PUMP REPLACEMENT
1. Turn off all switches and unplug the machine.
2. Remove recovery tank.
3. Remove solution hoses from fittings in pump.
4. Remove the (2) screws that fasten the pump to
the frame.
Wire
Terminal
5. Reverse process to install pump.
Note:
Place
stop in
groove.
Vacuum Motor Carbon Brushes Replacement (Windsor)
End Cap
WARNING: The green
Carbon
ground wire must be
Brushes
attached for safe operation.
See wiring diagram.
If armature commutator is grooved, extremely pitted or not
concentric, the motor will need to be replaced or sent to a
qualified service center.
Wire Terminal
If armature commutator is grooved, extremely pitted or not
concentric, the motor will need to be replaced or sent to a
qualified service center.
Important:
These brushes wear quicker as the length shortens due to
increased heat. Spring inside brush housing will damage
motor if brushes are allowed to wear away completely.
Important:
These brushes wear quicker as the length shortens due to
increased heat. Spring inside brush housing will damage
motor if brushes are allowed to wear away completely.
3/8 (9.5mm)
Periodically check the length of the carbon brushes. Replace
both carbon brushes when either is less than 3/8" (9.5mm)
long.
3
[9.5mm]
8
Periodically check the length of the carbon brushes. Replace
both carbon brushes when either is less than 3/8" (9.5mm)
long.
8
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MAINTENANCE
D-250 PUMP MAINTENANCE
Per manufacturer’s recommendations the following maintenance should be performed utilizing noted kits:
1.) 500 hours-Kit 86201080 – PRV NO. 250-75A replaces the V-packing, wave washer, packing spreader and
plunger guide.
2.) 500 hours-Kit 86201100 – PRV NO. 250-75C replaces the CAM bearing and insert.
3.) 1000 hours-kit 86201090 – PRV NO. 250-75B valve assembly and o-rings.
NOTE: Maintenance and repairs must be done by qualified personnel. Using non-Windsor parts to repair this
machine will void the warranty. Contact an authorized Windsor dealer for complete details.
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TROUBLESHOOTING
TROUBLE SHOOTING CHART
PROBLEM
POSSIBLE CAUSE
SOLUTION
No power to machine
Dead electrical circuit
Check building circuit breaker or fuse
box.
Electrical shock
Electrical shock
Faulty power cord
Equipment not grounding
Receptacle not grounded
Replace.
Follow grounding instructions exactly.
Contact an electrician to check
building's wiring.
Vac motor speed varies or
doesn't run
Worn motor brushes
Motor worn out
Replace.
Replace.
Faulty switch
Replace.
Loss of Vacuum
Loose vacuum dome
Crack in dome or poor joint
Center and seal dome over tank.
Replace or repair using acrylic plastic
cement only.
Lint or dirt clogging vacuum
screen
With power off clean screen.
Loose cuffs on vacuum hose
Vac motor seals leaking
Floor tool vac chamber
clogged
Tighten cuffs turning counterclockwise.
Replace.
Wash out with hose. Pick lint out with a
wire.
Vac motor, hose, or dome
gasket
Replace.
Solution hose fitting hard to
connect
Corrosion on fittings
Clean with steel wool.
Soak in acetic acid (white vinegar).
Lubricate lightly with silicone based
lubricant.
Carpet not getting clean
Carpet too wet
Severe soil conditions
Over saturation
Make several passes at right angles to
each other.
Use a prespray.
Adjust solution pressure to lower
setting.
Make several passes without spray.
Check for loss of vac pressure.
Check label for correct solution
concentration.
Carpet browning
Leaving carpet too wet
Too much chemical
Solution not flowing properly Solution hose connection
Faulty pump
Check for positive connection.
Repair or replace.
Faulty floor tool valve
Repair or replace.
Faulty pump switch
Repair.
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TECHNICAL SPECIFICATIONS
TECHNICAL SPECIFICATIONS
ELECTRICAL:
115 V, 60 Hz, 15 Amps per power cable ((D250)
230 V, 50 Hz, 15 Amps (D250IE)
(1) –2/1.25 HP, 2 stage, Waterlift –150” (381cm)
250 psi, adj.
17 gallons (64.3ltr)
15 gallons (56.75ltr)
ELECTRIC VACUUM MOTOR
SOLUTION PUMP
SOLUTION CAPACITY
RECOVERY CAPACITY
WEIGHT
97 lbs. ( 44 kg)
LENGTH
20” (50.80 cm)
WIDTH
16” (40.64 cm)
POWER CABLE
2-25’ (6.35 m) (D250)
1-25' (6.35 m) (D250IE)
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NOTES:
12
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RECOVERY TANK ASSEMBLY
1
2
6
3
29
13
5
37
35
4
28
27
34
7
26
13
8
25
9
35
10
11
12
14
15
16
13
17
24
33
36
18
19
30
23
22
21
20
31
32
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RECOVERY TANK ASSEMBLY
SERIAL NO.
REF PART NO. PRV NO. QTY
DESCRIPTION
TUBE ASM, RECOVERY TANK
LABEL, WARNING
FROM
NOTES:
1
86033260
86242230
05151
1
1
1
6
1
1
2
1
1
3
1
1
7
1
3
1
-
2
500009
3
86002620 260-64A
86275800 70546
86199840 090-12A
ACCESS COVER CLEAR 6” W/RIM
SCR, 8 X 3/4 PFHT/S BLK ZINC
FLOAT CAGE ASSY COMPLETE SLIP
VAC STACK ASM, 17 GAL PORTABLES
VELCRO STRAPS
4
5
6
86033330
86202160
78475
7
320-05
8
86161460 15-808123
86161470 11-800444
DUMP VALVE 2”
9
ELBOW, 1.5 2” 45D PVC SCH40
SPACER NYLON 1/4 ID X 1/2 OD
GASKET VAC MTR
10
11
12
13
14
15
16
-
86201510
86237440
86090970
86010630
86003760
86201970
86031620
390-26
35168
360-24
87013
35166
065-92
85047
PLATE, VAC
WASHER, 1/4 ID X 5/8 OD SS
GASKET, VAC MTR
VAC SPACER 2 1/4 II STAGE
VAC MTR ASM, D/B RCVRY 115V 2ST
BRUSHES, VAC FOR 116392-00
BRUSH SET, 120V VAC WINDSOR
STUD, 1/4-20 X 4.5
86202070 360-04B
SERVICE ONLY
SERVICE ONLY
1000121568
-
86135320
86256490
86010640
86274980
86002390
86004190
86234900
86002380
86267480
86033420
86273780
86091150
86273830
86200290
86200320
140687
70814
87016
70335
20063
39337
27508
20046
880292
75334
70015
065-25
70020
260-33
39574
-
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
3
3
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
2
WASHER, #10 LOCK EXT STAR SS
SCR, 10-32 X 1/2 PHTR GRN/GRND
CLAMP, 1.75” WORM GEAR X .312
HOSE, 1.5 BLK VAC X 24”
CUFF, VAC HOSE BLU
CLAMP, 2.25” WORM GEAR
WIRE, 4” GRN/14 76010 X 76014
TANK, RECOVERY DB DK GRY
SCR, 1/4-20 3/4 HHCS SS DL
TANK BRACE ASM, D/B
SCR, 1/4-20 X 1/2 HHCS SS NP
HOSEBARB, 1.5 MPT X 1.5
HOSE ASM, 1/4 HP SLTN 16.5FT
VAC HOSE 16-1/2’ W/CUFFS 1 1/2
KIT, HOSE ASM W/BAG DOM50
HOSE BAG 24” X 36”
86200320 150-44A
86241910
86001750
86004000
86237770
86005710
86090320
47356
14182
35255
35256
57105
87257
GASKET, TANK LID
GASKET, DUMP VALVE
36
37
3
1
NUT, 1/4-20 HEX W/ STAR WASHER
WASHER, HOSEBARB
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CONTROL PANEL GROUP
1
2
19
18
16
3
4
17
5
6
15
14
13
12
10
11
7
8
9
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CONTROL PANEL GROUP
REF PART NO. PRV NO. QTY
DESCRIPTION
1 FAN 105 CFM AXIAL
1 PANEL ASM, CONT. 3 SW W/HEAT
SERIAL NO. FROM
NOTES:
1
2
3
4
5
6
7
8
9
86199650 070-08
86090870 61367
86276290 70621006 4 SCR, #10 X 3/4 PPHST HI-LO BLK
86199660 070-08A 1 FAN FINGER GUARD
86273810 70018
86256960 72142
1 SCR, 1/4-20 X 1 HHCS SS
3 SWITCH, SPST 15A EURO ROCKER
86199540 060-04A 1 CORD 25’ BLK 14/3 SJTW/A PLUG
86199530 060-04
86202160 320-05
1 CORD 25’ BLK 12/3 SJTW/A PLUG
2 VELCRO STRAP
10 86256180 73195
11 86201860 330-06
12 86201840 330-05
13 86201330 335-04
14 86261300 51116
15 86233480 22046
16 86200600 500345
17 86005670 57040
2 STRAIN RELIEF, 1/2 NPT (.48ID)
1 TOGGLE SWITCH BOOT
1 TOGGLE SWITCH
1 TOGGLE SWITCH PLATE ON/OFF
1 LIGHT ASM, 115V BRUSH WEAR
1 CLIP, NEON LAMP
1 LABEL DOM 3 SWITCH W/HEAT
2 NUT, 1/2 NPT CONDUIT
18 86200500 140-11
19 86005710 57105
2 KNOB RT/TANK
3 NUT, 1/4-20 HEX W/STAR WASHER
D-250 86038570 05/11/07
16
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VACUUM GROUP (LOWER)
1
11
10
12
2
9
3
8
4
5
6
7
17
D-250 86038570 05/11/07
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VACUUM GROUP (LOWER)
SERIAL NO.
REF PART NO. PRV NO. QTY
DESCRIPTION
FROM
NOTES:
1
2
86274980
86256480
86010630
86201970
86003760
70335
70813
87013
065-92
35166
1
3
3
3
1
1
1
-
SCR, 10-32 X 1/2 PHTR GRN/GRND
STUD, 14/20 X 3.5 SS
3
WASHER, 1/4 ID X 5/8 OD SS
VAC SPACER 2 1/4 II STAGE
GASKET, VAC MTR
4
5
6
86090980 360-24A
86031600 85045
86202070 360-04B
86135320
86282120
86002380
86267480
86010640
86005710
PLATE ASM, VAC 90 DEG
7
VAC MTR ASM, D/B SLTN 115V 2ST
BRUSHES, VAC FOR 116392-00
BRUSH SET, 120V VAC WINDSOR
HOSE, VAC EXHAUST X 9”
CLAMP, 2.25” WORM GEAR
WIRE, 4” GRN/14 76010 X 76014
WASHER, #10 LOCK EXT STAR
NUT, 1/4-20 HEX W/ STAR WASHER
-
-
SERVICE ONLY
SERVICE ONLY
1000121568
140687
39582
20046
880292
87016
57105
-
8
1
1
1
1
3
9
10
11
12
18
D-250 86038570 05/11/07
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PUMP & HEATER GROUP (200 PSI)
1
2
3
4
9
6
5
8
7
15
16
10
12
11
13
14
19
D-250 86038570 05/11/07
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PUMP & HEATER GROUP (200 PSI)
SERIAL NO.
REF PART NO. PRV NO. QTY
DESCRIPTION
FROM
NOTES:
1
2
86199640
030-16
1
1
ELBOW, 1/4 NPT STREET LONG 90D
HOSE, PULSE 47.0 1/4MPT X 1/4 MPT
86200260 151-50C
INCLUDED IN
HEATER ASSEMBLY
INCLUDED IN
HEATER ASSEMBLY
3
4
86197370
86005590
31017
56014
1
1
ELBOW, 1/4 FPT X 1/4 FPT
NIPPLE, 1/4 CLOSE
5
6
86033580
86197390
86201130
86233150
86197940
86005710
86006850
41515
31021
250-79
20042
40027
57105
70393
1
1
1
2
1
2
2
1
1
1
1
1
HEATER ASM, D/B COMPLETE
ELBOW, 1/4 NPT 45 D STREET
PUMPTEC 200 PSI PUMP & MOTOR
CLAMP, 3/8 HOSE (D-SLOT)
7
8
9
HOSEBARB, 3/8 MPT X 1/2 90D DL
NUT, 1/4-20 HEX W/ STAR WASHER
SET SCR, 1/4-20 X 1.25L
10
11
12
13
14
15
16
86200270 151-51C
HOSE, PULSE 14.0 1/4 MPT X 1/4 MPT
ELBOW 1/4 NPT STREET
86197360
86197630
31016
40042
HOSEBARB 1/4 MPT X 1/2 H 90D
PLATE, PUMP MOUNT
86090920 065-28A
86280910 39174
HOSE, 1/2 ID WIREBOUND X 23”
20
D-250 86038570 05/11/07
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SOLUTION TANK ASSEMBLY
1
2
3
4
29
5
6
28
1
30
27
7
8
15
26
10
11
25
12
14
13
19
24
11
11
12
23
38
39
16
17
18
9
34
35
16
36
22
21
33
36
12
11
32
20
12
37
40
20
40
21
D-250 86038570 05/11/07
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SOLUTION TANK ASSEMBLY
SERIAL NO.
REF PART NO. PRV NO. QTY
DESCRIPTION
RIVET AL. 3/16 X 1/2 CLOSED
SOLUTION COVER D/B
COUPLER, 1/4 OD
FROM
NOTES:
1
86201290
86201500
86002450
86005590
86199580
280-02
260-71
22015
56014
250-35
2
1
1
1
1
1
1
1
1
1
2
3
4
NIPPLE, 1/4 CLOSE
5
D/B BPR 200 PSI
6
86200250 151-50B
HOSE, 42” GRY 3/8 1/4MPT X CUT
WASHER, 9/16 ID BENT
SOL SCREEN (ACORN) W/ RUB BASE
AXLE ASM, RIGHT
7
86091260
86201590
86090710
86198460
86273830
86010630
87217
290-08
010-02
20008
70020
87013
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
CLAMP, 5/8 NYLON UL/CSA
18 SCR, 1/4-20 X 1/2 HHCS SS
10 WASHER, 1/4 ID X 5/8 OD SS
86090760 065-38B
1
1
1
3
4
4
1
2
2
1
1
2
1
1
2
1
1
1
1
2
1
2
1
2
4
1
1
2
BRACKET HEATER D/B 200
SCR, #10-32 X 1/2 PPHMS SS
HOSEBARB, 3/8MT X 3/8 NYLON
SCR, 10-32 X 3/8 PPHMS SS
SCR, 6-32 X 1/4 PPHMS SS
NUT, 6-32 ACORN, ZINC
86006590
86240430
86274290
86006620
86271350
86200020
86271380
86202250
86090700
86090840
86199430
86033530
86200680
86202240
86242130
86232790
86276270
86270900
86202280
86091430
86079100
86070910
86005710
86273780
86006850
86271370
86010710
70088
40083
70162
70127
57187
41393
57196
040-06
010-01
065-28
040-03
75349
500378
390-24
48100
27912
70619
57037
89252
05253
620065
140758
57105
70015
70393
57189
87080
HINGE, ACCESS PANEL
NUT, 1/2 PUSH-ON DOME CAP
WHEEL 8’ CENTERED HUB
AXLE ASM, LEFT
200 PUMP SUPPORT
CASTER SWIVEL 4” SWIVEL
TANK, SOLUTION DOM 250 DK BLU
LABEL, DOMINATOR
WASHER, 1/4 X 5/8 BONDED NEOPRN
KNOB, HEX PRESS-LOC WING
CHAIN ASM, #10 BEAD S/S W/EYES
SCR, 1/4-20 X 2.0 HHMS SS F/T
NUT, 1/4-20 WING SS
NOT SHOWN
1000137325
1000137325
1000137325
1000137325
WHEEL, 12” BLK CNTRD HUB
AXLE ASSEMBLY D.B.
PLATE AXLE
BRKT 12” WHEEL MNT BRACE
NUT, 1/4 -20 HEX W/STAR WASHER
SCR, 1/4-20 X 3/4 HHCS SS NP
SET SCR, 1/4 –20 X 1.25
NUT, 1/4-20 FLANGE LOCK
WASHER, .5 X 1.25 FLAT GR8 PLT
22
D-250 86038570 05/11/07
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SPARE PARTS
SUGGESTED SPARE PARTS
PART
SERIAL NO.
FROM
PRV NO.
DESCRIPTION
NUMBER
86199890
86199240
86201810
86201790
86201150
86201160
86201170
86202070
86135320
86031620
86031600
86201130
86256960
86202280
86271380
86199430
86200500
86002620
86201590
86199620
86261300
86201840
86200300
100-04A
250-33A
130-14I
130-14C
250-79E
250-79F
250-79G
360-04B
140687
85047
85045
250-79
72142
89252
57196
FUSE 3 AMP 200 PSI
BPR REPAIR KIT PUMPTEC
THERMOSTAT W/SPADE LEADS
THERMOSTAT RESET
PUMPTEC 300/400PSI PUMP KIT 1
PUMPTEC 300PSI PUMP KIT 2
PUMPTEC 300PSI REBUILD KIT 3
BRUSHES, VAC FOR 116392-00
BRUSH SET, 120V VAC WINDSOR
VAC MOTOR ASM, RCVRY 115V 2ST
VAC MOTOR ASM, SLTN 115V 2ST
PUMPTEC 200PSI PUMP & MOTOR
SWITCH, SPST 15A EURO ROCKER
WHEEL 12” BLK CENTERED HUB
NUT, 1/2 PUSH-ON DOME CAP
CASTER SWIVEL 4” SWIVEL
KNOB RT/TANK
1000121568
040-03
140-11
260-64A
290-08
370-08
51116
ACCESS COVER CLEAR 6” W/RIM
SOL SCREEN (ACORN) W/RUB BASE
DUMP VALVE SEAL 1-1/2”
LIGHT ASM, 115V BRUSH
TOGGLE SWITCH
330-05
39572
HOSE, PRIMING KIT FEMALE QC
D-250 86038570 05/11/07
23
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115V WIRING DIAGRAM
24
D-250 86038570 05/11/07
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