Windsor Vacuum Cleaner A User Manual

Spencer®  
Serial No:  
Model No:  
Filter Bags:  
Industravac® Self-Contained  
Vacuum Cleaning Systems—  
Series A,B,C, D & V  
Handling, Installing and  
Operating Instructions  
Portable Models  
(Series A pictured)  
Stationary Models  
(Series B pictured)  
Important  
Do not operate machine in unstable, low-flow range (surge).  
Read and become familiar with this manual prior to installing your Spencer Industravac equipment. Following the instructions  
detailed here will help you realize its full potential of efficient service and extended lifespan. Damage resulting from failure to  
follow correct procedures will void the warranty.  
Form UU4.1  
The Spencer Turbine Company Windsor, Connecticut 06095  
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Typical Industravac Assembly  
Filter Bag Buckle  
Bag Head Spring  
External  
Bag Shaker  
Multi-Stage Centrifugal  
Vacuum Producer  
(Series A, B & D)  
Two-Stage  
Separator  
Access Door  
Exhaust  
Outlet  
Impellers  
Spencer  
Inverted  
and Deflectors  
Reverse-Curve Casing  
Filter Bags  
Registered Trademark No. 1,616,417  
Continuous  
Duty Motor  
Adjustable  
Door Latches  
Vacuum  
Tube Inlet  
Target Plate  
Patent No. 4,874,410  
Optional  
Equilizing Line  
Connector Sleeve  
and Clamps  
Vacuum Inlet Valve for  
1-1/2" I.D. Hose (Standard)  
Dirt Can  
Locking Bail  
Steel Frame  
Dirt Can  
Lift Cam  
Cam Arm  
Lever Clamp  
Location  
optional Spencer silencer. C Series models have a built-in  
silencer as standard equipment.  
Industravac vacuum producers are designed for operation at or  
near sea level atmospheric pressure and a nominal ambient  
temperature of 70°F (21°C).When necessary, they can be factory-  
designed for higher altitude or higher temperature operation.  
Note: V Series stationary models should be properly protected  
from precipitation.  
Portable Model. The portable Industravac unit is designed for  
use on flat, dry, level surfaces. As a safety precaution, the  
wheels should be blocked to prevent accidental movement.  
Consideration should be given to the noise generated by  
Industravac equipment and its contribution to the ambient  
noise level. When desired, the exhaust can be fitted with an  
3
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inadvertently, and check that the dirt can gasket is in place  
beneath the separator. Raise the dirt can, making sure it  
seals tightly against the gasket. Inspect both separator inlet  
ports to be sure they are clear.  
Stationary Model. No special foundation is required. A level  
concrete floor or pad is recommended, although any other  
substantial floor is satisfactory. The Industravac base should  
be placed on rubber isomode pads furnished with the unit.  
If optional dirt can liners will be used, install one liner in the  
dirt can and make sure the equalizing line is in place, properly  
connected to the separator and dirt can.  
In selecting an installation site for a stationary Industravac  
model, be sure the unit is readily accessible for servicing by  
allowing several feet of clearance around the machine. The  
exhaust should discharge outdoors or into a room having  
ample volume and sufficient ventilation to allow air to escape.  
Avoid placing the Industravac unit in an enclosed room where  
a substantial heat buildup might occur. The ambient temper-  
ature should not exceed 104°F (40°C).  
CAUTION: The dirt can liner must not be used without  
the equalizing line (the liner will be sucked out of the  
can, up against the lter bags) and vice versa (without  
the liner in place, mechanical and environmental damage  
may result)  
Unpacking  
CAUTION: If the separator is equipped with an optional  
explosion relief port, it must be installed in accordance  
with the National Fire Code and all applicable safety  
regulations. The port should be positioned away from  
nearby personnel and ducted to the outdoors.  
1. Uncrate the Industravac unit, saving all literature, boxes  
and parts.  
NOTE: The D Series Industravac is shipped on two skids:  
the frame with vacuum producer on one skid, and the  
separator horizontally mounted on the other skid. To  
assemble the two units, attach the rubber inlet sleeve to  
the vacuum producer inlet; lift the separator at the lifting  
points, position it on the frame and align the rubber  
sleeve and bolt holes. Secure with bolts provided.  
2. Remove packing materials, plugs, etc.  
3. Electrical.  
NOTE: All wiring and electrical adjustments or installations  
should be done by a qualified electrician in accordance with  
the National Electrical Code and local codes.  
The standard electrical motor furnished with the A, B and D  
Series Industravac vacuum producer is a NEMA design B,  
open drip proof induction type motor suitable for 60 Hz, 3-  
phase, 200-230/460VAC operation. The C Series and V  
Series have a TEFC type motor as standard. Other motors  
such as TEFC and explosion-proof types, and other volt-  
ages, may be furnished as required by the application.  
3. Use the packing slip to check off and confirm the pres-  
ence of all ordered components.  
4. Lower the dirt can by raising the bail arm in front of the  
separator and look inside for parts and optional accessories  
(e.g., equalizing line, dirt can bags, motor starter, hose,  
tools) which are often shipped loose in this location.  
5. Read all instructional and warning labels on the machine  
before operation.  
CAUTION: The electrical service at the installation site  
must supply the voltage stamped on the motor name-  
plate. Operation at an incorrect voltage will result in a  
damaged motor.  
Industravac Setup  
1. Vacuum producer. The upblast exhaust tubing on A, B  
and D Series units will accept, if required, an air gate (throt-  
tling valve), discharge silencer, tubing connection and  
weather cap. The C Series has a bottom exhaust with  
silencer, Patent No. 4,874,410, as standard equipment.  
(Optional adapter P/N PLT90023 can be purchased to pro-  
vide a 6" O.D. tube connection.) The V Series equipped with  
exhaust diffuser for  
weather protection  
and a relief valve for  
load control. If any  
optional items have  
been purchased for  
field installation, they  
should be mounted  
Industravac portable units are furnished with a starter and  
50-ft cable, requiring only a suitable male plug for connec-  
tion. In making the electrical connections for a stationary  
Industravac, follow the wiring instructions furnished. All  
wiring, power cords and circuit breakers should be of ample  
capacity to ensure that proper voltage is maintained at the  
motor terminals while starting and running. Starters should  
have thermal overload protection and low-voltage protection.  
Tubing by  
Clamps  
Customer  
Rubber  
Sleeve  
Electrical Accessories. Certain optional accessories such as  
an Electronic Modulating Bleed Control and motorized filter  
bag shaker require 115VAC, single-phase electrical service.  
Such accessories should be installed using the separate  
instruction sheets accompanying them.  
on the exhaust tubing with the air gate first, followed by a  
flexible connector (see diagram and caution below), silencer  
and weather cap or tubing.  
A grounding lug is provided for those Industravac units having  
optional grounded filter bags. In order to effectively bleed off  
static electricity charges, this lug should be securely connected  
to an electrical ground.  
CAUTION: Tubing connected to the vacuum producer  
should be properly aligned and supported so there is no  
stress on the machine casing. The tubing must not  
touch the vacuum producer. Use a exible connector to  
create an isolating gap of approximately 1" minimum  
and clamp it in place for an air-tight seal.  
4. Motor Rotation. Perform a pre-start check to make sure  
the motor turns in the correct direction. (While the vacuum  
producer will operate both ways, its performance will be  
greatly diminished if it runs backward.) If V Series rotation is  
incorrect, it will perform as a blower, not a vacuum producer.  
2. Separator. Open the separator access door to confirm  
that the door gasket and filter bags are in place and secure.  
With the door open, operate the external bag shaker to  
check for proper action.  
A rotation direction arrow is located on the vacuum producer  
casing. To see if the motor is wired correctly, momentarily  
start the motor. "Bump" or jog the start button and observe  
the direction of rotation at either the end bell of the motor or  
the motor shaft, whichever is visible. If the rotation is incor-  
rect, the motor wiring must be reversed.  
Lower the dirt can to see that nothing has been left inside  
4
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MANUAL BAG  
SHAKER  
INLET VALVE  
MANUAL BAG  
SHAKER  
INLET VALVE  
INLET  
VALVE  
INLET  
6" O.D.  
EXHAUST OUTLET  
STARTER  
EXHAUST  
DIFFUSER  
HANDLE  
4" O.D.  
INLET  
1
4
2 / cu. ft.  
DIRT  
1
4
2 / cu. ft.  
DIRT  
INLET VALVE  
CAN  
CAN  
Series A  
Portable Model  
Stationary Model  
MANUAL BAG  
SHAKER  
MANUAL BAG  
SHAKER  
INLET VALVE  
INLET VALVE  
INLET VALVE  
INLET  
6" O.D.  
EXHAUST OUTLET  
STARTER  
EXHAUST  
DIFFUSER  
HANDLE  
INLET  
VALVE  
5" O.D.  
INLET  
1
3
4 / cu. ft.  
DIRT  
1
3
4 / cu. ft.  
CAN  
DIRT  
CAN  
Portable Model  
Stationary Model  
Series B  
5
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5" O.D. INLET  
MANUAL BAG  
SHAKER  
MANUAL BAG  
SHAKER  
(Patent No.  
5,087,274)  
INLET VALVE  
DOWNBLAST  
EXHAUST  
LIFTING HOOK  
INLET  
INLET VALVE  
LIFTING HOOK  
8" O.D.  
EXHAUST OUTLET  
6" O.D.  
INLET  
1
3
4 / cu. ft.  
DIRT  
CAN  
INLET VALVE  
LIFTING HOOK  
1
2
7 / cu. ft.  
DIRT CAN  
Stationary Model  
Stationary Model  
Series C  
Series D  
STARTER  
MANUAL BAG  
SHAKER  
MANUAL BAG  
SHAKER  
INLET  
VALVE  
EXHAUST  
DIFFUSER  
INLET VALVE  
INLET VALVE  
INLET  
HANDLE  
2-1/2”  
O.D.  
INLET  
INLET  
VALVE  
1
1
4
2 / cu. ft.  
4
2 / cu. ft.  
DIRT  
CAN  
DIRT  
CAN  
Stationary Model  
Portable Model  
Series V  
6
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IV. Operation and Adjustments  
NOTE: An Industravac vacuum cleaning system consists of  
the Industravac unit and its associated components. The  
vacuum producer is designed for operation under load,  
hence it must always be connected directly to hose and  
tools or to a tubing system with hose and tools.  
4. Check the tubing system and vacuum equipment for  
leaks. At the separator, check the access door, dirt can  
seal and hose inlet valves. Examine all hoses, tubes,  
and fittings connected to the Industravac unit. Air leaks  
are highly detrimental to the overall system perfor-  
mance, wasting power and impairing the operating  
efficiency.  
Machine startup  
1. Turn the Industravac unit on, having fully completed the  
previous setup procedures.  
CAUTION: When the vacuum producer is operating, its  
housing will be hot to the touch. Use caution when  
making inspections or adjustments in this area.  
2. (For units equipped with discharge air gate.) With a full  
vacuum system load connected to the separator inlet(s),  
connect an ammeter to the motor circuit. Measure the  
draw (amperage) of the motor. If it is below the full load  
current rating, open the air gate until the amperage reach-  
es, but does not exceed, the full-rated motor capacity.  
The air gate should then be fixed to prevent opening  
beyond this point.  
Hose and tools  
For optimum performance, Industravac units should be used  
only with complementary Spencer vacuum cleaning equip-  
ment system components—Spencer tubing, fittings, flexible  
hose, tools, attachments and accessories. These products  
have been designed and sized specifically for compatible  
use in an Industravac system.  
3. (For units equipped with Electronic Modulating Bleed  
Control.) Follow adjustment instructions in the separate  
data sheet accompanying the EMBC.  
V. Maintenance  
CAUTION: Disconnect electrical power before performing  
any maintenance procedure.  
2. Bag Shaker  
Rod  
1. Motor  
1. Lubrication  
1. Motor. Follow motor manufacturer's recommendations.  
For following items 2 through 4, apply light lubricating oil  
yearly or more often as needed.  
3. Lift  
Cams  
2. Bag shaker rod. Grease yearly or more often as needed.  
3. Lift cams, left- and right-hand.  
4. Dirt can casters.  
5. Wheels of  
4. Dirt Can  
Casters  
Portable Model  
5. Wheels of portable model. Grease yearly or more often  
as needed. (No lubrication is required for the fifth wheel  
of large portable models.)  
2. Vacuum Producer – Multi-stage Centrifugal (Series A, B, C & D)  
If operating problems are detected, notify your local Spencer  
Representative, describing the situation in detail before  
attempting repairs or disassembly.  
NOTE: For maintenance of the Vortex regenerative vacuum  
producer, equipped on Series V models, see handling,  
installing and operating instructions Form ZZ.  
The Industravac vacuum producer has an overhung type  
construction with multiple impellers mounted directly on the  
motor shaft. The motor bearings support the shaft and  
impeller assembly.  
NOTE: For maintenance of the motor, consult motor manu-  
facturer's information provided with the equipment.  
NOTE: Disassembly, repair or alteration cannot be done by  
unauthorized personnel during the warranty period without  
voiding the warranty. The maintenance instructions that follow  
are provided as a customer service to facilitate field repair  
after the warranty period.  
Six impellers and five deflectors are shown in the accom-  
panying diagram of a typical vacuum producer; the actual  
number of each will vary from two to nine, depending on  
the model.  
7
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Circled items are recommended spare parts  
Exhaust  
Outlet  
6
1 Motor  
5
2 Casing  
4
7
3 Division Head Packing  
3
4 Division Head (not available  
as separate item)  
1
8
2
9
5 Rope Packing for Deflector  
6 End Head Bolts  
7 End Head  
8 Deflectors (A, B, etc.)  
9 Impellers (A, B, etc.)  
10 Split Clamped Hub  
11 End Head Gasket  
12 Spacers  
Inlet  
16  
15  
14  
10  
13 Front Motor Bearing  
14 Motor Base  
15 Motor Hold-Down Bolts  
16 Rear Motor Bearing  
17 Half Deflector (not all models)  
17  
12  
11  
13  
Disassembly (For Series V see Form ZZ)  
Reassembly (For Series V see Form ZZ)  
NOTE: Read these procedures carefully before attempting  
disassembly. Refer to the diagram on page 7 and the  
instructions below as you proceed. Contact your local  
Spencer Representative for help if any questions arise.  
1. Bolt the motor down tightly in its original position with the  
shaft in the exact center of the vacuum producer casing.  
Be sure that shims (if removed) are replaced in their  
exact positions on the same attach-points as before. See  
that packing #3 is in place and tight around the shaft.  
To facilitate repairs, disconnect the vacuum producer from  
the separator and unbolt the casing from the Industravac  
frame. Using adequate and safe lifting equipment, remove  
the vacuum producer to a convenient work location.  
2. Place the last-removed impeller #9 on the shaft and push it  
toward the motor until it bottoms. Position the impeller same  
distance from the division head as noted during disassembly  
and tighten. Rotate once by hand to check placement.  
CAUTION: During reassembly, parts must be installed in  
exactly the same relative positions. Therefore, as each  
part is removed, it should be marked or tagged and  
stacked in sequence. It is especially important that the  
location of each impeller, as well as its rotated position  
on the shaft, be marked.  
3. Place the last-removed deflector #8 back tightly against  
the stops and, with a suitable tool, caulk the rope packing  
#5 firmly into the groove.  
4. Place the next impeller on the shaft. Push it toward the motor  
until it bottoms. Back it off approximately 1/8" and tighten it to  
the shaft. Rotate once by hand to check placement.  
1. Begin at the intake and remove, in turn, end head #7,  
(some models may have an extra spacer and half deflector  
inserted during manufacturing; these must be removed  
before reaching the first impeller), impeller #9A, spacer  
#12, rope packing #5, deflector #8A, impeller #9B, and so  
on until all impellers have been removed. (Note: division  
head #4 cannot be removed.)  
5. Place spacer #12 into the last deflector. Place the next  
deflector into position in the casing as shown, caulking  
the rope packing into the groove.  
Note: Make sure the spacer and deflector are pressed  
back tightly and at a uniform distance from the end of the  
casing at all points.  
2. Check the division head packing #3 and replace it if dam-  
aged. Any time the motor is removed and reinstalled,  
replace this packing before the motor is put in place.  
6. Repeat procedure until all stages are reassembled.  
7. Align gasket #11 and division end head #7 together and  
bolt to casing.  
3. Temporarily reconnect electrical power and run motor to  
check for mechanical or electrical defects. If the motor  
must be removed, disconnect electrical power, remove  
bolts #15 and slide motor straight back, being careful not  
to damage packing #3 around shaft or the shims (if pre-  
sent) under each motor attach-point.  
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Balancing (For Series V see Form ZZ)  
Changing Filter Bags  
Keep a set of spare filter bags in reserve at all times.  
Examine the bags in service periodically and replace them  
with genuine Spencer filter bags when visibly worn. Also  
look for leaks, which are signalled by dirt on the outside of  
the bags or on the bag head or by dust in the discharge  
airstream.  
Turn the machine on with inlet blocked to check balance. If  
there is excess vibration due to an unbalanced condition  
after reassemble, use the following balancing procedure:  
1. Mark the position of the end impeller hub on the shaft.  
2. Loosen the bolts or screws holding the impeller on the shaft.  
3. Rotate the impeller 90° on the shaft, retighten the bolts or  
screws.  
4. Run the machine again at operating speed and check  
vibration.  
5. Repeat this procedure until the best balance (least  
vibration) is obtained. If satisfactory results are not  
achieved, contact the Spencer Service Department for  
recommendations.  
3. Separator  
Shaking the Filter Bags  
NOTE: The vacuum producer must be turned off during bag  
shaking, or loosened dirt will immediately redeposit on the  
filter bags.  
1. To install a new filter bag, compress the spring collar at  
the bottom of the bag.  
Grasp the external bag shaker handle and move it back and  
forth vigorously for 5 to 10 seconds. This action loosens dirt  
that has accumulated inside the filter bags, allowing it to fall  
into the dirt can.  
2. Insert the compressed spring collar into the bag head  
opening and allow it to resume its original shape.  
For portable Industravac models, bag shaking should be  
done after each use; for stationary models, after each shift  
to maintain optimum vacuum performance.  
Emptying the Dirt Can  
For new Industravac applications, check the rate of dirt accu-  
mulation in the dirt can and then establish a regular emptying  
schedule. If the application characteristics change, modify the  
schedule to suit. The can should be emptied when it is no  
more than 3/4 full. Or, for convenience, it can be emptied by  
weight rather than volume, at any lesser level.  
To remove the dirt can, lift the bail arm in front of the separator,  
lowering the container onto the floor where it can be wheeled  
away on its casters for emptying. To replace the can, simply  
push it into place under the separator. A self-locating guide  
positions the can correctly. Lower the bail arm, lifting the can  
into position and sealing it against the rubber gasket.  
3. Pull up on the bag to be sure it is properly seated. The  
recess in the spring collar must be at the bag head opening.  
(Entire collar should not be below bag head.)  
4. Install buckle on the narrow tab of filter bag and attach to  
hook on shaker plate. Pull on tab end to remove slack.  
In addition to standard cotton sateen filter fabric, various  
other materials are available in Spencer replacement bags.  
They offer specialized properties suited to adverse condi-  
tions such as dampness, abrasion or chemical attack.  
Changing Door and Dirt Can Gaskets  
1. Peel off old gasket.  
2. Clean old adhesive off gasket seat.  
Special-purpose filters are also available, such as optional  
HEPA (High Efficiency Particulate Air) filters with a filtration  
efficiency of 99.97% at 0.3 micron particle size. For recom-  
mendations, consult your Spencer Representative.  
3. Check replacement gasket for fit; trim if necessary.  
4. Coat gasket and seat with rubber cement, apply gasket.  
5. Check for airtight seal after cement is dry.  
Maintaining the Equalizing Line  
Periodically check the equalizing line, if present, to be sure it  
is clear and free of leaks, If problems occur, replacement  
kits are available from Spencer.  
NOTE: Spencer disposable dirt can liners must always be  
used if an equalizing line has been installed or mechanical  
and environmental damage will result.  
9
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Replacing the Target Plate  
5. Replacement Parts  
The target plate, Patent No. 4,874,410, at the bottom of the  
separator is able to absorb a great deal of impact and  
abrasion damage as it diverts solid litter into the dirt can.  
Because it will eventually wear out, provisions have been  
made for easy replacement:  
Provide full information about your Industravac equipment,  
including the serial number and catalog number, when  
ordering parts. When ordering replacement filter bags, be  
sure to provide the bag part number. Replacement bags are  
supplied in the following quantities: A Series–10 bags, B  
Series–19, C Series–12, D Series–24, and V Series–10. For  
other vacuum producer and separator parts, refer to the  
illustrations on pages 5, 6, and 7 for the names of needed  
items. Touch-up paint is also available from Spencer.  
1. Lower the dirt can and wheel it out of the way.  
2. Swing the target plate to a horizontal position and release  
it from its supporting hooks.  
3. Reverse the procedure in Step 2 to install a new plate.  
4. Machine Exterior  
The nature of its work exposes the Industravac unit to dust  
and dirt which should be periodically removed by washing  
the exterior with soap and water. Disconnect the electrical  
power before any cleaning procedure; do not spray water  
directly on the motor, electrical connections or in the vacuum  
producer outlet.  
VI. Troubleshooting Guide - Separator  
PROBLEM  
Possible Cause  
Corrective Action  
• Worn or poorly fitting seals.  
Check access door and dirt can seals, reposition or replace if  
necessary.  
AIR LEAKS  
• Holes worn in separator by abrasive materials.  
• Leaks.  
Check target plate, replace if worn; repair holes.  
See above.  
LOW  
VACUUM/  
NO VACUUM  
• Separator outlet blocked.  
Check dirt can, empty if more than 3/4 full. Make sure filter bags  
are not blocking separator outlet. Check outlet duct.  
• Dirt can liner sucked up against filter bag inlet.  
Inspect equalizing line for holes and clean line to ensure proper  
manifold suction under dirt can to keep liner in place.  
• Machine rotating backward.  
• Filter bags clogged.  
Reverse motor leads.  
Shake bags more frequently (only when system is shut down).  
DIRT  
• Loose bag(s).  
• Holes in bags.  
Reinstall bags according to instructions on page 9.  
PASSING  
THROUGH  
SYSTEM  
Replace worn bags, eliminate cause if bags wear out prematurely  
(e.g., wrong filter bag material, dirt can not emptied often enough).  
• Leaks.  
See Air Leaks, page 9.  
• Incorrect filter bag material.  
Consult Spencer Service Dept. with information on material  
handled.  
10  
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VI. Troubleshooting Guide - Vacuum Producer  
PROBLEM  
Possible Cause  
Corrective Action  
Indication: low vacuum as determined by gauge measurement  
INSUFFICIENT  
AIR THROUGH  
SYSTEM  
• Incorrect rotation.  
Change motor leads to correct rotation.  
• Incorrect reassembly of machine after customer  
repairs.  
Following instructions on pages 7-8, disassemble machine and  
reassemble correctly.  
• Tubing too small, causing excessive friction loss.  
Too many operators using system at once.  
Increase tubing size or install machine providing higher vacuum.  
Restrict number of simultaneous operators or upgrade to larger  
Industravac unit.  
Too much air entering system due to improper  
tools or open end hoses being used.  
Use only Spencer tools, do not use open end hoses.  
• Machine running slow due to low motor voltage.  
Refer to motor manufacturer's instructions, check voltage supply  
and connections.  
• Machine air passages clogged with material.  
• Impellers worn due to abrasion or vibration.  
• Air gate (blast gate) closed.  
Disassemble, clean and inspect all parts, check filter bags for holes.  
Replace impellers.  
Refer to air gate instructions on page 6 and readjust.  
Indication: machine design capacity too small for the system  
• System requirements incorrectly calculated.  
Install larger Industravac unit to handle system requirements.  
Too much leakage and/or openings.  
Eliminate all leakage; see separator troubleshooting section.  
Indication: external machine malfunctionbearing whining or growling  
MACHINE  
NOISY  
Too much grease; motor bearings hot.  
Too little grease; motor bearings dry.  
• Bearing failure.  
Remove drain plug and let excess grease drain out.  
Grease per instructions of motor manufacturer.  
Replace bearing.  
• Bearing retainers worn.  
Replace bearing.  
Indication: internal machine malfunction  
• Impellers hitting after field reassembly and/or  
slipping on shaft due to heat.  
Reassemble per instructions on pages 7-8, tighten impellers.  
Bleed air at low flow to reduce heat.  
• Impellers coming apart due to age.  
• Deflectors coming apart due to age.  
Replace impellers.  
Repair or replace deflectors.  
• Impellers and/or deflectors coming apart due to  
wear from dirty air.  
Too much material passing through separator. Replace  
impellers and/or deflectors. Check filter bags for holes. Check to  
be sure filter bag material is correct for debris collected.  
• Machine operating in surge or unbalanced flow  
range.  
Increase air flow to stop surge condition.  
• Machine unbalanced, running rough.  
Rebalance and/or clean machine, see further comments under  
Machine Vibrating.  
• Motor not aligned in casing, causing impellers to hit. Reassemble and carefully realign shaft and motor.  
• Foreign material in machine.  
Disassemble machine, inspect and clean. Check filter bags for  
holes to prevent further clogging.  
Indication: motor malfunction  
• Abnormal hum or whine.  
Check motor manufacturer's instructions, check voltage supply  
and connections.  
• Wrong voltage (high voltage will burn out motor  
and cause noticeable noise).  
Check motor manufacturer's instructions, check voltage supply  
and connections.  
• Bearing noise.  
See External Machine Malfunction.  
• Motor rebuilt improperly, thrust taken on wrong end. Rebuild motor properly and correct the end play.  
• Loose part in motor.  
• Low frequency.  
Tighten, repair or replace. (Check with motor manufacturer.)  
Separate power supply, correct frequency.  
11  
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VI. Troubleshooting Guide - Vacuum Producer  
(cont.)  
PROBLEM  
Possible Cause  
Corrective Action  
MACHINE  
VIBRATING  
• Material buildup on impellers.  
• Shaft bent (.001" max. runout per 10' of length).  
• Bearing failure.  
Clean impellers, check filter bags for holes.  
Straighten shaft.  
Replace bearing(s).  
• Faulty replacement motor installed.  
• Motor imbalance.  
Replace with correct motor.  
Disassemble machine, balance motor.  
• Machine reassembled incorrectly.  
Disassemble machine, reassemble following instructions on  
pages 7-8.  
• Motor not aligned in casing, impellers rubbing.  
• Bearing(s) cramped due to improper fit.  
Align motor, realign shaft.  
Check bearings, shaft and housing, correct bearing fit.  
Check voltage and wiring connections, correct voltage.  
• Improper motor voltage causing operation at  
incorrect speed.  
• Liquids passing through machine.  
Do not use Industravac unit for liquid pickup. (Contact Spencer  
representative for portable wet separator.)  
• Material passing through vacuum producer.  
Disassemble, clean and inspect all parts, check filter bags for holes.  
Increase air flow to stop surge condition.  
• Machine operating in surge or unbalanced flow  
range.  
• Machine not mounted on solid foundation (e.g.,  
on unstable catwalk).  
Reinforce the foundation.  
(Check with putty and thermometer; consult Spencer Service Dept. for assistance.)  
MOTOR  
HOT  
• Ambient temperature too high for insulation class.  
• Incorrect voltage.  
Cool motor or replace with motor having proper insulation.  
Change to correct voltage.  
Change to correct cycle.  
Repair or replace motor.  
• Incorrect cycle.  
• Electrical short-circuit; insulation failure.  
• Motor overloaded.  
Upgrade to larger Industravac unit, or reduce amount of air in  
vacuum producer. Verify amperage of motor. Set air gate.  
• Leaks in system.  
Check components and tubing system for leaks.  
Consult power company for correction.  
• Unbalanced voltage supply.  
12  
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Filter Bag Maintenance Record  
Date Changed  
Date  
Filter Bag Part No.  
Filter Bag Material  
13  
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Vacuum Accessories Record  
(Hoses, Tools, Valves)  
Part No.  
Description  
14  
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®
Related Literature  
Vacuum Cleaning Attachments and  
Accessories Catalog, Bulletin 241, contains  
Spencer’s product line of professional cleaning  
components for use with portable and station-  
ary Industravac systems. There are broad  
selections of hoses, cleaning wands, hand and  
floor tools, inlet valves, connectors, adapters  
and accessories to make work easier in every  
application from general floor cleaning to car  
upholstery vacuuming and specialized bulk  
material handling. Bulletin No. 241  
Tubing, Fittings, and System Components  
Catalog, Bulletin 600, covers every variety of  
components for Industravac-based central  
vacuum cleaning systems - metal tubing,  
elbows, branches, couplings, reducers,  
adapters, shrink sleeves, air gates, check  
valves - everything you need for specialized  
convenience in system design and installation.  
Also included: layout recommendations, friction  
loss data and component assembly informa-  
tion for your assistance. Bulletin No. 600  
15  
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®
Products & Services  
Industrially rated products offering effective solutions  
for air and gas moving problems:  
• Modular central vacuum systems  
• Mobile or stationary integrated vacuum units  
• Dust collectors and separators  
• Multi-stage centrifugal blowers  
• Single stage centrifugal blowers  
• Regenerative blowers  
• Gas boosters  
• Custom-engineered products with special materials for extreme  
temperatures and pressure  
Complementary accessories with single source  
convenience and compatibility:  
• Standard and custom electrical control panels – UL and CUL Listed  
and CE available.  
• Comprehensive selection of tubing, fittings, vacuum hoses, valves  
and tools  
• Valves, gauges, couplings, shrink sleeves, vibration isolators and  
other system components  
Comprehensive engineering and other customer  
support services:  
• The industry’s largest complement of technical specialists in air and  
gas moving technology  
• Worldwide parts and service organization  
• Application research and testing facility  
• Internal computer program technology for optimum equipment and  
design selection  
Worldwide organization of sales representatives and  
distributors offering:  
• Product selection, installation and operation assistance  
• Comprehensive system design services  
• Follow-up services and troubleshooting  
For the name and telephone number of your local  
Spencer Representative, call 800-232-4321  
or email [email protected]  
Since 1892 moving air and gas for a cleaner environment  
The  
Turbine Company, 600 Day Hill Road, Windsor, CT 06095-4706  
N
N
N
TEL 800-232-4321 860-688-8361 FAX 860-688-0098 www.spencerturbine.com  
Form UU4.1, Copyright © 2006 The Spencer Turbine Company Printed in U.S.A.  
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806PM1.5  

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