Model No. 831.15392.3
Serial No.
Write the serial number in the
space above for future reference.
Serial Number Decal (under seat)
• Assembly
WEIGHT SYSTEM EXERCISER
User’s Manual
• Adjustments
• Part List and Drawing
CAUTION
Read all precautions and instruc-
tions in this manual before
using this equipment. Save this
manual for future reference.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
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IMPORTANT PRECAUTIONS
WARNING:
To reduce the risk of serious injury, read the following important precautions
before using the resistance system.
1. Read all instructions in this manual before
using the resistance system. Use the resist-
ance system only as described in this manual.
13. The resistance system is designed to be
used with the included resistance, and the
resistance included with a MAX by WEIDER
MAX PACK. Do not use the resistance sys-
tem with any other type of resistance.
2. It is the responsibility of the owner to ensure
that all users of the resistance system are
adequately informed of all precautions.
14. When adding resistance, both ends of the
resistance bars must rest under the two “U”-
channels. Add and remove resistance bars
from the “U”-channels one resistance bar at
a time.
3. The resistance system is intended for home
use only. Do not use the resistance system in
any commercial, rental, or institutional setting.
4. Keep the resistance system indoors, away
from moisture and dust. Do not put the
resistance system in a garage or covered
patio, or near water.
15. Keep clear of the area around the “U”-chan-
nels while the resistance system is in use.
Do not add or remove resistance bars from
the “U”-channels while the end of the long
cable is pulled out.
5. Use the resistance system only on a level
surface. Cover the floor beneath the resist-
ance system to protect the floor.
16. Pull on the low pulley cable only while sitting
on the bench or standing on the base plate.
Pull on the high pulley cables only while sit-
ting on the bench, with the seat in one of the
three positions closest to the upright base,
or while standing on the base plate.
6. Make sure that all parts are properly tight-
ened each time the resistance system is
used. Replace any worn parts immediately.
7. Keep children under 12 and pets away from
the resistance system at all times.
17. Make sure the rings on the resistance bars
are pushed against the tray before using the
resistance system.
8. Keep hands and feet away from moving
parts.
18. If you purchase the optional lat bar, always
disconnect it from the short cables when per-
forming an exercise that does not require it.
9. Always wear athletic shoes for foot protec-
tion while exercising.
19. Make sure the storage knob is in place and
fully tightened each time the resistance sys-
tem is used.
10. The top frame is not designed to be used for
pull-up exercises. Do not hang on the top
frame.
20. Make sure that the cables remain on the pul-
leys at all times. If the cables bind as you are
exercising, stop immediately and make sure
that the cables are on the pulleys. Replace all
cables at least every two years.
11. The resistance system is designed to sup-
port a maximum user weight of 300 pounds.
12. Always adjust the resistance bar assembly to
the horizontal position and make sure the
fulcrum knob is secure before using the
resistance system.
21. If you feel pain or dizziness while exercising,
stop immediately and begin cooling down.
WARNING:
Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. Sears assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.
3
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BEFORE YOU BEGIN
Thank you for selecting the innovative MAX by
after reading this manual, call 1-800-4-MY-HOME®
(1-800-469-4663). To help us assist you, please note
the product model number and serial number before
WEIDER™ ADVANTAGE resistance system. The resist-
ance system offers a selection of stations designed to
develop every major muscle group of the body. Whether calling. The model number is 831.153923. The serial
your goal is to tone your body, build dramatic muscle
size and strength, or improve your cardiovascular sys-
tem, the resistance system will help you to achieve the
specific results you want.
number can be found on a decal attached to the
resistance system (see the front cover of this manual
for the location of the decal).
Before reading further, please review the drawing below
and familiarize yourself with the parts that are labeled.
For your benefit, read this manual carefully before
using the resistance system. If you have questions
ASSEMBLED
DIMENSIONS:
Height: 82 in.
Width: 66 in.
Depth: 80 in.
Top Frame
Lat Tower
High Pulley
Fulcrum Knob
Upright
Resistance Bars
“U”-Channel
Storage Knob
Backrest
Low Pulley
Curl Pad
Curl Bar
Base Plate
Seat
Seat Knob
Leg Lever
4
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ASSEMBLY
• Tighten all parts as you assemble them, unless
instructed to do otherwise.
Make Things Easier for Yourself
This manual is designed to ensure that the resist-
ance system can be assembled successfully by
most people. However, it is important to realize
that the versatile resistance system has many
parts and that the assembly process will take
time. Most people find that by setting aside plenty
of time, assembly will go smoothly.
• As you assemble the resistance system, make
sure all parts are oriented as shown in the draw-
ings.
The included Allen wrenches
and the follow-
ing tools (not included) are required for assem-
bly:
• Two adjustable wrenches
• One rubber mallet
Before beginning assembly, carefully read the
following information and instructions:
• Assembly requires two persons.
• One standard screwdriver
• Place all parts in a cleared area and remove the
packing materials. Do not dispose of the packing
materials until assembly is completed.
• One Phillips screwdriver
• Lubricant, such as grease or petroleum jelly,
and soapy water.
• For help identifying small parts, use the PART
IDENTIFICATION CHART. Note: Some small
parts may have been pre-attached for shipping. If
a part is not in the parts bag, check to see if it
has been pre-attached.
Assembly will be more convenient if you have a
socket set, a set of open-end or closed-end
wrenches, or a set of ratchet wrenches.
1.
1
Before beginning assembly, make sure that
you have read and understand the informa-
tion in the box above.
Attach two Plastic Feet (53) and two Large Plastic
Feet (102) to the Base (1) with four M4 x 16mm
Screws (62).
3
Attach the Upright (3) to the Base (1) with two
M10 x 66mm Carriage Bolts (83), two M10 x
72mm Bolts (64), and four M10 Nylon Locknuts
(76) as shown. Note: This step will be easier to
complete if the Upright and Base are tipped
on their sides.
64
76
76
76
102
62
1
102
62
53
62
83
53
5
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2. Attach a Wheel (31) to the outside of the Base (1)
with an M10 x 78mm Bolt (81), three M10
Washers (75), and an M10 Nylon Locknut (76).
Do not overtighten the Locknut; the Wheel
must be able to turn easily.
2
76
1
75
Attach the other Wheel (not shown) in the
same manner.
75
81
31
3. Orient the Cross Tube (11) as shown, with the
welded tubes at the bottom. Attach the Cross
Tube to the Upright (3) with two M10 x 147mm
Carriage Bolts (73), two M10 Washers (75), and
two M10 Nuts (47).
3
3
47
75
11
23
Welded
Tube
73
4. Press the Front Leg Foot (27) onto the bottom of
the Front Leg (6). Note that the front of the
Front Leg Foot is taller than the back.
4
5
Attach the Bench Rail (5), with the hook on the
bottom, to the Front Leg (6) with four M10 x
25mm Button Screws (87).
87
Hook
87
6
Front
27
5. Lubricate an M10 x 103mm Bolt (66) with grease.
Attach the Bench Rail (5) to the Upright (3) with
the Bolt and an M10 Nylon Locknut (76). Do not
overtighten the Locknut; the Bench Rail must
be able to pivot easily.
5
3
30
76
Insert the bolt
through this hole
Tighten the Storage Knob (30) into the Upright (3)
and the Bench Rail (5).
66
5
Grease
6
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6. Attach the Lat Tower (4) to the Upright (3) with
four M10 x 25mm Button Screws (87), and four
M10 Lock Washers (103).
6
Attach the Name Plate (89) to the Lat Tower (4)
with two M4 x 16mm Screws (62).
4
103
87
87
62
89
62
103
3
7. Attach two Eyebolts (34) to the Top Frame (10)
with two M8 Washers (59) and two M8 Nylon
Locknuts (65). Do not overtighten the Locknuts;
the Eyebolts must be able to rotate freely.
7
70
65
59
75
93
Attach the Top Frame (10) to the Lat Tower (4)
with two M10 x 65mm Button Screws (70), two
M10 Washers (75), and the Top Frame Cover
(93). Make sure that the Eyebolts (34) are ori-
ented as shown in the inset drawing. If they
are not, turn the Top Frame around and reat-
tach it.
10
65
59
34
4
34
Side View
10
4
34
8. Attach the Leg Lever (7) to the Front Leg (6) with
a Long Pin (107) and a Cotter Pin (108).
8
107
6
7
108
7
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9. Attach two 8mm Metal Spacers (97), a 61mm
Metal Spacer (39), and two Bearing Wheels (46)
to one end of the Seat Carriage (12) with an M8 x
104mm Bolt (60) and an M8 Nylon Locknut (65)
as shown. Make sure the parts are oriented as
shown in the inset drawing; the Seat Knob
(not shown) will not engage the Bench Rail
(not shown) if they are incorrectly oriented.
Do not overtighten the Locknut; the Bearing
Wheels must be able to roll easily.
9
12
60
97
Attach second
set of wheels
here
65
46
Attach two Bearing Wheels (not shown) to the
other end of the Seat Carriage (12) in the
same manner.
39
97
46
46
39
46
97
97
Wide
Side
10. Attach the Seat Knob (45) to the Seat Carriage
(12) with two M6 x 13mm Bolts (92) and two M6
Nylon Locknuts (69). Make sure that the slot in
the Knob is aligned with the slot in the Seat
Carriage, as shown.
10
Orient the Seat (13) and the Seat Carriage (12)
as shown. Attach the Seat to the Seat Carriage
with four 1/4" x 16mm Screws (82).
13
12
Slots
92
45
69
92
82
82
11. Pull out the Seat Knob (45) as far as it will go, and
set the Seat Carriage (12) on the Bench Rail (5).
11
19
12
13
Loosely attach two 8mm Metal Spacers (97), a
61mm Metal Spacer (39), and two Bearing
Wheels (46) to the center holes in the Seat
Carriage (12) with two M8 Flange Nuts (19) and
the M8 x 114mm Bolt (57). Make sure that the
serrated edge of the Flange Nuts are against
the Seat Carriage.
5
57
19
45
39
97
While a second person presses down on the Seat
(13), hold the wheel assembly firmly against the
bottom of the Bench Rail (5) and properly tighten
the M8 Flange Nuts (19). Make sure that three
threads are extending past the Nut, and that
the wide sides of all six Bearing Wheels (46)
are pressed against the Bench Rail.
Adjustment
Hole
97
46
46
39
46
97
97
Engage the Seat Knob (45) into an adjustment
hole in the Bench Rail (5).
Wide
Side
8
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12. Attach a Plastic Foot (53) to the Backrest Frame
(15) with an M4 x 16mm Screw (62).
12
15
Attach the two Guard Plates (17) to the inside of
the Backrest Frame (15) with four M4 x 16mm
Screws (62).
53
62
62
17
14
62
17
13. Attach the Backrest (14) to the Backrest Frame
(15) with four 1/4" x 45mm Screws (58).
13
15
58
14. Insert the rod on the Backrest Frame (15) into the
slot in the Seat Carriage (12). Hold the Backrest
Frame vertically over the Seat Carriage and
slide the rod into the slot, as shown in the
inset drawing.
14
Rod
15
15
12
Rod
Slot
12
15. Attach the two 10-pound Short Resistance Bar
Caps (20) to the 10-pound Center Resistance Bar
(44) with two M4 x 12mm Flat Head Screws (85).
15
96
95
79
Attach the two 10-pound Resistance Bar Caps
(101) to the 10-pound Removable Resistance Bar
(67), the two 20-pound Resistance Bar Caps (88)
to the 20-pound Removable Resistance Bar (36),
the four 80-pound Resistance Bar Caps (100) to
the two 80-pound Resistance Bars (95), and the
two 40-pound Resistance Bar Caps (79) to the
40-pound Resistance Bar (96) with ten M4 x
12mm Flat Head Screws (85).
36
85
67
44
85
88
100
85
101
85
20
85
9
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16. Locate the Fulcrum (18) on the Lat Tower (4) (see
the inset drawing). Slide the Tray (35) onto the
rods on the Fulcrum. Make sure the Tray is ori-
ented as shown in the drawing.
16
86
Edges
up
72
Set the resistance bars into the Tray (35) in the
following order: the 10-pound Removable
Resistance Bar (67), the 20-pound Removable
Resistance Bar (36), an 80-pound Resistance Bar
(95), the 10-pound Center Resistance Bar (44), an
80-pound Resistance Bar (95), and the 40-pound
Resistance Bar (96). Make sure the indicated
rings are on the side shown and the arrows
point toward the Tray.
96
Rings on
this side
44
95
95
36
4
35
18
67
18
Rods
Attach the Cover Plate (72), with the edges up, to
the Tray (35) with two M8 x 19mm Button Screws
(86).
17
80
11
17. Locate the Long Cable (80). Insert one end of
the Cable through the welded tube on the indicat-
ed end of the Cross Tube (11) and then through a
Swivel Arm (22). If necessary, use the tip of a
screwdriver to pull the end of the Cable out of the
Swivel Arm. Be sure the Cable is on the indicat-
ed side of the welded rod in the Swivel Arm.
71
104
28
22
Rod
Insert the Swivel Arm (22) into the welded tube
on the Cross Tube (11). Secure the Swivel Arm
with an M4 x 5mm Screw (104).
76
76
Wrap the Long Cable (80) around a 90mm Pulley
(28). Attach the Pulley inside of the Swivel Arm
(22) with an M10 x 42mm Button Bolt (71) and an
M10 Nylon Locknut (76).
18
75
29
110
18. Wrap the Long Cable (80) around a 90mm Pulley
(28). Attach the Pulley, a Cable Trap (29), an M10
Washer (75), and two Finger Guards (110) to the
indicated M10 x 147mm Carriage Bolt (73) with
an M10 Nylon Locknut (76). Make sure the
Cable Trap and Finger Guards are oriented as
shown.
73
110
28
80
19
19. Attach a Pulley Housing (94) to the indicated “U”-
channel on the 10-pound Center Resistance Bar
(44) with an M10 x 128mm Button Bolt (24), two
Pivot Bushings (74), and an M10 Nylon Locknut
(76).
44
76
Wrap the Long Cable (80) over a 90mm Pulley
(28). Attach the Pulley inside of the Pulley
Housing (94) with an M10 x 42mm Button Bolt
(71) and an M10 Nylon Locknut (76).
“U”-Channel
76
74
71
94
24
28
74
80
10
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20. Wrap the Long Cable (80) under a 90mm Pulley
(28) as shown. Attach the Pulley, a Cable Trap
(29), an M10 Washer (75), and two Finger
Guards (110) to the Upright (3) with an M10 x
127mm Button Bolt (56) and an M10 Nylon
Locknut (76). Note: The Bolt will be packaged
separately for identification. Make sure the
Cable Trap and Finger Guards are oriented as
shown.
20
75
3
110
76
28
110
56
80
29
21. Attach a Pulley Housing (94) to the indicated “U”-
channel on the 10-pound Center Resistance Bar
(44) with an M10 x 128mm Button Bolt (24), two
Pivot Bushings (74), and an M10 Nylon Locknut
(76).
21
44
74
74
Wrap the Long Cable (80) over a 90mm Pulley
(28). Attach the Pulley inside of the Pulley
Housing (94) with an M10 x 42mm Button Bolt
(71) and an M10 Nylon Locknut (76).
76
94
71
24
76
28
80
22. Wrap the Long Cable (80) around a 90mm Pulley
(28). Attach the Pulley, a Cable Trap (29), an M10
Washer (75), and two Finger Guards (110) to the
indicated M10 x 147mm Carriage Bolt (73) with
an M10 Nylon Locknut (76). Make sure the
Cable Trap and Finger Guards are oriented as
shown.
22
80
28
76
110
110
75
29
23. Make sure there are no resistance bars under the
“U”-channels on the 10-pound Center Resistance
Bar (not shown). Have a second person pull on
the Long Cable (80) to create slack in the Cable.
73
23
Insert the end of the Long Cable (80) through the
welded tube on the indicated end of the Cross
Tube (11) and then through the remaining Swivel
Arm (22). Make sure the Cable is on the indi-
cated side of the welded rod in the Swivel
Arm.
71
104
Rod
80
Insert the Swivel Arm (22) into the welded tube
on the Cross Tube (11). Secure the Swivel Arm
with an M4 x 5mm Screw (104).
22
28
76
11
Wrap the Long Cable (80) around a 90mm Pulley
(28). Attach the Pulley inside of the Swivel Arm
(22) with an M10 x 42mm Button Bolt (71) and an
M10 Nylon Locknut (76).
11
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24. Locate the Leg Lever Cable (32), which has two
ends that are the same length and a third end
that is longer.
24
Route the longest end of the Leg Lever Cable
(32) through the hole in the Front Leg (6), and
attach it inside of the hole in the Leg Lever (7)
with the Short Pin (109) and a cotter Pin (108).
32
6
108
109
7
25. Attach a 90mm Pulley (28) inside of the hole in
the Front Leg (6) with an M10 x 91mm Bolt (90),
two 26mm Spacers (52), two M10 Washers (75),
and an M10 Nylon Locknut (76). Make sure the
Pulley is above the Leg Lever Cable (32).
25
5
6
28
Slide the two free ends of the Leg Lever Cable
(32) onto the hook welded to the bottom of the
Bench Rail (5).
32
90
75
75
76
52
52
26. Locate the two Short Cables (33). Wrap one of
the Cables over a 90mm Pulley (28). Attach the
Pulley to a High Pulley Housing (21) with an M10
x 42mm Button Bolt (71) and an M10 Nylon
Locknut (76).
26
21
76
71
33
Repeat this step with the other Short Cable
(33).
28
27. Slide the Long Pad Tube (61) through the Front
Leg (6). Slide two Foam Pads (26) onto the tube.
27
26
6
Assemble the two Short Pad Tubes (9) to the
Leg Lever (7) in the same manner.
7
61
26
9
9
28. Attach the Curl Pad (77) to the Curl Post (40) with
two 1/4" x 16mm Screws (82).
28
77
29. Make sure that all parts have been properly tight-
ened. The use of the remaining parts will be
explained in ADJUSTMENTS, beginning on the
following page.
40
Before using the resistance system, pull the long
cable a few times to be sure that it moves
smoothly over the pulleys. If the cable does not
move smoothly, find and correct the problem.
IMPORTANT: If the cables are not properly
installed, they may be damaged when heavy
resistance is used. See the CABLE DIAGRAM
on page 17 for proper cable routing.
82
12
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ADJUSTMENTS
This section explains how to adjust the resistance system. See the EXERCISE GUIDELINES on page 17 for
important information about how to get the most benefit from your exercise program. Also, refer to the accompa-
nying exercise guide to see the correct form for each exercise.
Make sure all parts are properly tightened each time you use the resistance system. Replace worn parts immedi-
ately. The resistance system can be cleaned with a damp cloth and a mild, non-abrasive detergent. Do not use
solvents. The resistance bars can be cleaned with a vinyl and rubber protectant, available at an automotive or
department store.
ATTACHING THE HIGH PULLEYS AND LEG LEVER
34
21
To use a high pulley, slide the hook on the High
Pulley Housing (21) onto the Eyebolt (34). Attach the
end of the Short Cable (33) without the ball to the end
of the Long Cable (80) with a Cable Clip (51). Attach
the other high pulley in the same manner.
7
Ball
32
109
33
To use the Leg Lever (7), it must be attached to the
resistance system (see ATTACHING THE LEG
LEVER on page 16). Attach the Leg Lever Cable (32)
to the Leg Lever with the Short Pin (109) and a Cotter
Pin (108) (see the inset drawing). Attach the two ends
of the Leg Lever Cable to the ends of the Long Cable
(80) with two Cable Clips (51).
108
80
Remove the high pulleys, and detach the Leg Lever
Cable (32) from the Long Cable (80), when not in
use. Store the ends of the Leg Lever Cable on the
hook under the Bench Rail (not shown).
51
32
51
Hook
ADJUSTING THE SEAT
14
The Seat (13) can be secured in any of four positions
on the Bench Rail (5). To move the Seat, pull the
Seat Knob (45) out as far as it will go, and slide the
Seat to the desired position. Engage the Seat Knob
into an adjustment hole in the Bench Rail. Note: It
may be necessary to lift up on the Seat in order to
engage the Seat Knob.
13
45
12
To perform row exercises, the leg press strap must be
attached to the long cable (see ATTACHING THE
ACCESSORIES, on page 14), and the Seat Carriage
(12) must be able to roll along the Bench Rail (5).
First, remove the Backrest (14) from the Seat
5
“L”-Slot
12
45
Carriage (see ADJUSTING THE BACKREST on page
15). Then, pull the Seat Knob (45) out as far as it will
go, and turn the Knob so that the pin rests at the end
of the “L”-shaped slot (see the inset drawing).
Pin
13
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ATTACHING THE ACCESSORIES
With a high pulley attached to the resistance system
(see ATTACHING THE HIGH PULLEYS AND LEG
LEVER on page 13), attach a Short Handle (49) to the
Short Cable (33) with a Cable Clip (51).
33
51
49
The Short Handles (49), Long Handles (not shown), or
Ankle Strap (not shown) can be attached to the Long
Cable (80) with a Cable Clip (51). Attach the Curl Bar
(8) to the Leg Lever (7) with a Cable Clip. Attach the
Leg Press Strap (not shown) to both ends of the Long
Cable, or the lat bar to the Short Cables (33), with two
Cable Clips.
80
ADJUSTING THE RESISTANCE
To add resistance, hold a “U”-channel on the 10-
pound Center Resistance Bar (44) firmly and push
the end of a resistance bar under it. Repeat with the
other end of the resistance bar. If more resistance is
needed, add one resistance bar at a time.
“U”-Channel
Resistance
Bars
Note: When adding resistance, always start with the
heaviest resistance bar to be used, and finish with the
lightest resistance bar. When removing resistance
bars from the “U”-channels, start with the lightest
resistance bar and finish with the heaviest.
35
44
67
36
WARNING:
When adding resist-
“U”-Channel
80
ance, make sure that both ends of the resist-
ance bar rest under the two “U”-channels. The
rings on the Removable Resistance Bars (36,
67) must be pushed against the Tray (35). Do
not add or remove resistance bars from the
“U”-channels while the end of the Long Cable
(80) is pulled out.
Note: The resistance system uses progressive resist-
ance. As the resistance bars begin to bend, the
amount of resistance will increase gradually. As the
resistance bars bend further, the resistance will
increase rapidly.
Additional resistance can be added to the resistance
system by calling toll-free 1-877-992-5999 and asking
for model number WEMC0642 (100-pound MAX
PACK) or WEMC0942 (200-pound MAX PACK).
14
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ADJUSTING THE BACKREST
Rod
The Backrest (14) can be used in a level position or
one of three inclined positions. To use the Backrest in
a level position, secure the Seat Carriage (12) to the
adjustment hole in the Bench Rail (5) next to the Front
Leg (6) (see ADJUSTING THE SEAT on page 13).
3
15
Slot
12
14
13
To use the Backrest (14) in an inclined position,
secure the Seat Frame (12) to one of the other three
adjustment holes in the Bench Rail (5). Rest the
Backrest against the Upright (3).
For row exercises, remove the Backrest (14). Hold
the Backrest vertically over the Seat (13) and lift the
rod out of the slot in the Seat Carriage (12) (see the
inset drawing).
6
5
12
STORING THE RESISTANCE SYSTEM
To store the resistance system, remove the Leg Lever
(not shown) (see ATTACHING THE LEG LEVER on
page 16). Slide the ends of the Leg Lever Cable (32)
onto the hook on the bottom of the Bench Rail (5).
Make sure the Seat (13) is in the position closest to
the Front Leg (6) (see ADJUSTING THE SEAT on
page 13). Next, remove the Storage Knob (30) from
the Upright (3). Lift the Front Leg toward the Top
Frame (10), and tighten the Storage Knob into the
side of the Upright and the Bench Rail. Remove all of
the resistance bars from the “U”-channels on the 10-
pound Center Resistance Bar (44) (see ADJUSTING
THE RESISTANCE on page 14). Finally, loosen the
Fulcrum Knob (43) and pull it out as far as it will go.
Turn the resistance bar assembly vertically and
engage the Fulcrum Knob into the fulcrum on the Lat
Tower (4). Note: Storing the resistance bars verti-
cally will prolong the life of the resistance bars.
Resistance
Bars
10
“U”-Channel
“U”-Channel
Hold in
this area
43
44
3
80
13
30
31
1
To move the resistance system, place the toe of your
shoe on the end of the Base (1) and hold the resist-
ance system in the indicated area. Tilt the resistance
system back onto the Wheels (31) and roll it to the
new location. Be careful not to let the Front Leg (6)
or pinch your hands when you tilt the system
back.
6
32
WARNING:
Make sure that all of
the resistance bars are removed from the “U”-
channels before moving the resistance bar
assembly to the stored position.
Make sure that the resistance bar assembly is
in the horizontal position and that the Storage
Knob (30) is in place and fully tightened each
time the resistance system is used.
15
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USING THE REMOVABLE RESISTANCE BARS
The Removable Resistance Bars (36, 67) can be used
to exercise apart from the resistance system, as shown
in the video or on the exercise guide. To remove a
Resistance Bar, pull it out of the Tray (35).
67
36
To replace the Removable Resistance Bars (36, 67),
slide them into the Tray (35) from the side shown, so
that the arrows on the rings point toward the Tray.
Make sure the rings are pushed against the Tray.
35
Rings
ATTACHING THE LEG LEVER
Attach the Leg Lever (7) to the Front Leg (6) with the
Long Pin (107) and a Cotter Pin (108). Attach the Leg
Lever Cable (32) to the Leg Lever with the Short Pin
(109) and a Cotter Pin.
107
108
7
Remove the Leg Lever from the Front Leg (6) by
removing the Long and Short Pins (107, 109).
32
6
109
108
ATTACHING THE CURL PAD
77
to use the Curl Pad (77), insert the Curl Post (40) into
the Front Leg (6) and secure it with the Knob (55).
Remove the Curl Post (40) from the Front Leg (6)
when performing an exercise that does not require it.
40
6
55
16
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CABLE DIAGRAM
The cable diagram shows the proper routing of the
Long Cable (80). Use the diagram to make sure that
the cable has been assembled correctly. If the cable
has not been correctly routed, the resistance system
will not function properly and damage may occur. The
numbers show the correct route for the cable.
Long Cable (80)
5
4
7
3
6
2
1
17
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EXERCISE GUIDELINES
THE FOUR BASIC TYPES OF WORKOUTS
PERSONALIZING YOUR EXERCISE PROGRAM
Muscle Building
To increase the size and strength of your muscles,
Determining the exact length of time for each workout,
as well as the number of repetitions or sets completed,
push them close to their maximum capacity. Your mus- is an individual matter. It is important to avoid overdo-
cles will continually adapt and grow as you progres-
sively increase the intensity of your exercise. You can
adjust the intensity level of an individual exercise in
two ways:
• by changing the amount of resistance used
• by changing the number of repetitions or sets per-
formed. (A “repetition” is one complete cycle of an
exercise, such as one sit-up. A “set” is a series of
repetitions.)
ing it during the first few months of your exercise pro-
gram. You should progress at your own pace and be
sensitive to your body’s signals. If you experience pain
or dizziness at any time while exercising, stop immedi-
ately and begin cooling down. Find out what is wrong
before continuing. Remember that adequate rest and a
proper diet are important factors in any exercise pro-
gram.
WARMING UP
The proper amount of resistance for each exercise
depends upon the individual user. You must gauge
your limits and select the amount of resistance that is
Begin each workout with 5 to 10 minutes of stretching
and light exercise to warm up. Warming up prepares
right for you. Begin with 3 sets of 8 repetitions for each your body for more strenuous exercise by increasing
exercise you perform. Rest for 3 minutes after each
set. When you can complete 3 sets of 12 repetitions
without difficulty, increase the amount of resistance.
circulation, raising your body temperature and deliver-
ing more oxygen to your muscles.
WORKING OUT
Toning
You can tone your muscles by pushing them to a mod- Each workout should include 6 to 10 different exercis-
erate percentage of their capacity. Select a moderate
amount of resistance and increase the number of rep-
etitions in each set. Complete as many sets of 15 to
20 repetitions as possible without discomfort. Rest for
1 minute after each set. Work your muscles by com-
es. Select exercises for every major muscle group,
emphasizing areas that you want to develop most. To
give balance and variety to your workouts, vary the
exercises from session to session.
pleting more sets rather than by using high amounts of Schedule your workouts for the time of day when your
resistance.
energy level is the highest. Each workout should be
followed by at least one day of rest. Once you find the
schedule that is right for you, stick with it.
Weight Loss
To lose weight, use a low amount of resistance and
increase the number of repetitions in each set.
Exercise for 20 to 30 minutes, resting for a maximum
of 30 seconds between sets.
EXERCISE FORM
Maintaining proper form is an essential part of an
effective exercise program. This requires moving
through the full range of motion for each exercise, and
Cross Training
Cross training is an efficient way to get a complete and moving only the appropriate parts of the body.
well-balanced fitness program. An example of a bal-
anced program is:
• Plan strength training workouts on Monday,
Wednesday, and Friday.
• Plan 20 to 30 minutes of aerobic exercise, such as
running on a treadmill or riding on an elliptical or
exercise bike, on Tuesday and Thursday.
Exercising in an uncontrolled manner will leave you
feeling exhausted. On the exercise guide accompany-
ing this manual you will find photographs showing the
correct form for several exercises, and a list of the
muscles affected. Refer to the muscle chart on the
next page to find the names of the muscles.
• Rest from both strength training and aerobic exercise The repetitions in each set should be performed
for at least one full day each week to give your body
time to regenerate.
smoothly and without pausing. The exertion stage of
each repetition should last about half as long as the
return stage. Proper breathing is important. Exhale
The combination of strength training and aerobic exer- during the exertion stage of each repetition and inhale
cise will reshape and strengthen your body, plus devel- during the return stroke. Never hold your breath.
op your heart and lungs.
18
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Rest for a short period of time after each set. The
ideal resting periods are:
• Rest for three minutes after each set for a muscle
building workout.
slowly as you stretch and do not bounce. Ease into
each stretch gradually and go only as far as you can
without strain. Stretching at the end of each workout
is an effective way to increase flexibility.
• Rest for one minute after each set for a toning work-
out.
STAYING MOTIVATED
• Rest for 30 seconds after each set for a weight loss
workout.
Plan to spend the first couple of weeks familiarizing
yourself with the equipment and learning the proper
form for each exercise.
For motivation, keep a record of each workout. List the
date, the exercises performed, the resistance used,
and the numbers of sets and repetitions completed.
Record your weight and key body measurements at
the end of every month. Remember, the key to achiev-
ing the greatest results is to make exercise a regular
and enjoyable part of your everyday life.
COOLING DOWN
End each workout with 5 to 10 minutes of stretching.
Include stretches for both your arms and legs. Move
MUSCLE CHART
O
A. Sternomastoid (neck)
A
B. Pectoralis Major (chest)
C. Biceps (front of arm)
D. Obliques (waist)
P
L
Q
B
E. Brachioradials (forearm)
F. Hip Flexors (upper thigh)
G. Abductor (outer thigh)
H. Quadriceps (front of thigh)
I. Sartorius (front of thigh)
J. Tibialis Anterior (front of calf)
K. Soleus (front of calf)
R
S
C
D
E
T
F
M
N
U
L. Anterior Deltoid (shoulder)
M. Rectus Abdominus (stomach)
N. Adductor (inner thigh)
G
H
I
V
O. Trapezius (upper back)
P. Rhomboideus (upper back)
Q. Posterior Deltoid (shoulder)
R. Triceps (back of arm)
S. Latissimus Dorsi (mid back)
T. Spinae Erectors (lower back)
U. Gluteus Medius (hip)
W
X
J
K
V. Gluteus Maximus (buttocks)
W. Hamstring (back of leg)
X. Gastrocnemius (back of calf)
19
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PART IDENTIFICATION CHART
Refer to the drawings below to identify small parts used in assembly. The number in parentheses below each
drawing is the key number of the part, from the PART LIST on the reverse side of this page. Note: Some small
parts may have been pre-attached. If a part is not in the parts bag, check to see if it has been pre-attached.
If a part is missing, call toll-free 1-877-992-5999.
M10 x 42mm Button Bolt (71)
M10 Lock Washer (103)
M10 x 25mm Button Screw (87)
M8 Washer (59)
M8 x 19mm Button Screw (86)
1/4" x 16mm Bolt (82)
M10 Washer (75)
M4 x 16mm Screw (62)
M6 x 13mm Bolt (92)
M10 Nylon Locknut (76)
M4 x 12mm Flat
Head Screw (85)
M10 Nut (47)
M4 x 5mm Screw (104)
M8 Flange Nut (19)
M6 Nylon Locknut (69)
M8 Nylon Locknut (65)
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1/4" x 45mm Bolt (58)
M10 x 65mm Button Screw (70)
M10 x 66mm Carriage Bolt (83)
M10 x 72mm Bolt (64)
M10 x 78mm Bolt (81)
M10 x 91mm Bolt (90)
M10 x 103mm Bolt (66)
M8 x 104mm Bolt (60)
M8 x 114mm Rod (57)
M10 x 127mm Button Bolt (56)
M10 x 128mm Button Bolt (24)
M10 x 147mm Carriage Bolt (73)
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PART LIST—Model No. 831.15392.3
R1005A
Key No. Qty.
Description
Key No. Qty.
Description
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
2
2
Base
59
60
61
62
63
64
65
66
67
2
2
M8 Washer
M8 x 104mm Bolt
Long Pad Tube
M4 x 16mm Screw
45mm Angled Inner Cap
M10 x 72mm Bolt
M8 Nylon Locknut
M10 x 103mm Bolt
10-pound Removable Resistance
Bar
Front Leg Plate
M6 Nylon Locknut
M10 x 65mm Button Screw
M10 x 42mm Button Bolt
Cover Plate
M10 x 147mm Carriage Bolt
Pivot Bushing
M10 Washer
M10 Nylon Locknut
Curl Pad
19mm Round Inner Cap
40-pound Resistance Bar Cap
Long Cable
M10 x 78mm Bolt
1/4" x 16mm Screw
M10 x 66mm Carriage Bolt
Fulcrum Endcap
M4 x 12mm Flat Head Screw
M8 x 19mm Button Screw
M10 x 25mm Button Screw
20-pound Resistance Bar Cap
Name Plate
Base Plate
3
Upright
1
4
Lat Tower
15
1
5
Bench Rail
6
Front Leg
2
7
Leg Lever
4
8
Curl Bar
1
9
Short Pad Tube
Top Frame
1
10
11
12
13
14
15
16
17
18
19
20
Cross Tube
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
#
1
2
2
6
1
2
4
15
19
1
6
2
1
2
6
2
1
12
2
8
2
1
1
1
2
1
2
2
1
6
2
1
4
2
2
4
2
1
1
1
2
1
6
2
2
1
1
1
2
1
Seat Carriage
Seat
Backrest
Backrest Frame
Backrest Cap
Guard Plate
Fulcrum
M8 Flange Nut
10-pound Short Resistance Bar
Cap
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
2
2
1
2
4
6
1
10
3
1
2
1
2
2
1
1
High Pulley Housing
Swivel Arm
Foot Plate
M10 x 128mm Button Bolt
Arm Bushing
Foam Pad
Front Leg Foot
90mm Pulley
Cable Trap
Storage Knob
Wheel
Leg Lever Cable
Short Cable
M10 x 91mm Bolt
Retainer Ring
M6 x 13mm Bolt
Top Frame Cover
Pulley Housing
Eyebolt
Tray
20-pound Removable Resistance
Bar
Fulcrum Bushing
38mm Round Inner Cap
61mm Metal Spacer
Curl Post
38mm x 64mm Inner Cap
45mm Square Inner Cap
Fulcrum Knob
10-pound Center Resistance Bar
Seat Knob
Bearing Wheel
M10 Nut
Leg Press Strap
Short Handle
Ankle Strap
Cable Clip
26mm Spacer
Plastic Foot
80-pound Resistance Bar
40-pound Resistance Bar
8mm Metal Spacer
38mm x 50mm Inner Cap
38mm x 76mm Inner Cap
80-pound Resistance Bar Cap
10-pound Resistance Bar Cap
Large Plastic Foot
M10 Lock Washer
M4 x 5mm Screw
45mm Square Outer Cap
Leg Lever Bushing
Long Pin
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
2
2
3
1
2
1
1
1
1
6
2
1
2
1
4
2
3
2
1
1
1
4
Cotter Pin
Short Pin
Finger Guard
19mm Round Inner Cap
Long Handle
25mm Square Inner Cap
Knob
M10 x 127mm Button Bolt
M8 x 114mm Rod
1/4" x 45mm Screw
User’s Manual
#
Exercise Guide
#
Exercise Decal
#
Allen Wrench
#
Allen Wrench
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice. See the back cover
of the user’s manual for information about ordering replacement parts. If a part is missing, call toll-free
1-877-992-5999.
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EXPLODED DRAWING—Model No. 831.15392.3
R1005A
65
59
75
85
70
79
86
38
93
100
34
85
20
10
21
28
72
100
96
79
71
76
65
59
95
77
85
88
38
85
40
44
36
34
21
82
100
33
71
85
20
101
14
16
76
28
67
4
85
33
62
53
15
35
18
85
87
62
103
88
58
58
101
94
84
91
76
62
76
74
76
37
43
75
37
71
89
23
74
24
54
60
62
58
87
62
13
103
29
110
28
17
3
75
28
62
17
76
110
110
24
94
74
71
28
74
76
110
97
76
29
46
19
60
39
65
46
57
76
110
111
75
19
56
76
82
28
29
71
75
104
110
28
82
32
97
28
73
30
80
22
12
97
25
8
92
41
76
76
11
65
111
45
25
69
5
47
75
92
39
97
99
71
104
64
81
66
46
25
39
46
98
87
46
97
31
22
78
75
76
76
75
2
1
41
28
98
75
102
62
106
9
76
76
75
80
68
61
105
90
78
50
9
55
102
62
63
108
26
31
107
7
53
62
49
81
28
112
53
62
75
75
76
48
62
52
83
52
27
108
42
109
83
6
26
51
62
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FULL ONE-YEAR WARRANTY
For one year from the date of purchase, if failure occurs due to defect in material or workmanship in
this RESISTANCE SYSTEM EXERCISER, contact the nearest Sears Service Center throughout the
United States and Sears will repair or replace the RESISTANCE SYSTEM EXERCISER, free of charge.
Parts will be replaced for five years. The resistance bar will be replaced for the lifetime of the product.
This warranty does not apply when the RESISTANCE SYSTEM EXERCISER is used commercially or
for rental purposes; or if damage is caused by freight damage, abuse, misuse, improper or abnormal
usage or unauthorized repairs.
This warranty gives you specific legal rights, and you may also have other rights which vary from state
to state.
Sears, Roebuck and Co., Dept 817WA, Hoffman Estates, IL 60179
Part No. 223162 R1005A
Printed in China © 2004 Sears, Roebuck and Co.
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