MAIN GAS LINE
REPLACEMENT INSTRUCTIONS
THIS PROCEDURE SHOULD ONLY BE PERFORMED BY AN AUTHORIzED
WEBER-STEPHEN PRODUCTS LLC SERVICE TECHNICIAN
WARNINg: gENUINE WEBER-STEPHEN REPLACEMENT PARTS MUST BE USED FOR ANY REPAIR OR REPLACEMENT.
YOUR ACTIONS, IFYOU FAIL TO FOLLOW THIS PRODUCT WARNINg, MAY CAUSE A FIRE, AN ExPLOSION, OR
STRUCTURAL FAILURE RESULTINg IN SERIOUS PERSONAL INjURY OR DEATH AS WELL AS DAMAgE TO PROPERTY.
(Will void all Warranty protection.)
DANgER: BEFORE PERFORMINg ANY WORk MAkE SURE THE gAS SUPPLY IS TURNED OFF AT THE SOURCE.
FAILURE TO FOLLOW DANgERS,WARNINgS AND CAUTIONS CONTAINED IN THIS INSTRUCTION SHEET MAY CAUSE A
FIRE OR AN ExPLOSION RESULTINg IN SERIOUS PERSONAL INjURY OR DEATH AS WELL AS DAMAgE TO PROPERTY.
MAIN GAS LINE
REpLAcEMENt
BEFORE STARTINg: Make sure lid is closed and casters are
locked to prevent grill from moving.
note: Grills illustrated may have slight differences than model purchased.
61626 07/18/12
AT
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2
LID ASSEMBLY AND cOOKBOX cOMpONENtS REMOVAL
cONtROL pANEL REMOVAL
3
TOOLS NEEDED:
- PHILLIPS
310 / 320
210 / 220
4
MAIN GAS LINE tO MANIFOLD REMOVAL
TOOLS NEEDED:
- 3/4"
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5
MAIN GAS LINE tO BULKHEAD REMOVAL
TOOLS NEEDED:
- 3/4", 3/4"
• REPLACEMENT PART INSTALLATION
6
MAIN GAS LINE tO BULKHEAD INStALLAtION
TOOLS NEEDED:
- 3/4", 3/4"
7
MAIN GAS LINE tO MANIFOLD INStALLAtION
TOOLS NEEDED:
- 3/4"
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WARNINg: Make sure all control knobs are turned to the OFF position before reconnecting gas supply and
operating grill.Your actions, if you fail to follow this Product Warning, may cause a fire, an explosion, or structural
failure resulting in serious personal injury or death as well as damage to property.
8
cONNEctION OF HOSE tO GAS SOURcE
NORTH AMERiCAN GRills
WARNINg: Do not use a wrench to
LP UNITS:
tighten connection. Using a wrench
could damage regulator coupling
and could cause a leak.
A) Reinstall LP cylinder into cabinet base.
B) Screw regulator coupling onto cylinder valve;
turn clockwise, or to the right.
Ng UNITS:
A) Slide collar of quick-disconnect back and reconnect
flexible gas supply hose.
EXPORT GRills
1
LPg UNITS:
WARNINg: Make sure that the LPg cylinder or regulator valve
is closed.
2
A) Connect regulator to LPG cylinder.
3
4
Some regulators push ON to connect and pull OFF to disconnect; others
have a nut with a left-hand thread that connects to the cylinder valve.
Identify your regulator type and follow one of the connection instructions
specific to that regulator.
Connect by Turning Clockwise
Screw regulator onto cylinder by turning fitting clockwise (1). Position the
regulator so that the vent hole (2) faces down.
6
5
Connect by Turning Anti-Clockwise
Screw regulator onto cylinder by turning fitting anti-clockwise (3) (4).
Connect by Pushing Lever/Snapping into Position
Turn regulator lever (5) to the down/off position. Push regulator down on
cylinder valve until regulator snaps into position (6).
7
Connect by Sliding Collar
8
Make sure regulator lever is in the off position (7) (10). Slide the collar of
the regulator up (8) (11). Push the regulator down onto the cylinder valve
and maintain pressure. Slide collar down to close (9) (12). If regulator does
not lock, repeat procedure.
9
10
11
12
Ng UNITS:
A) Make sure gas supply is turned off at source.
Manual Shut-Off Valve
B) Connect flexible gas supply hose to manual shut-off valve (13). Refer to
instructions included with your flexible gas supply hose.
— OR —
13
gas Outlet Valve
B) Connect flexible gas supply hose to gas outlet valve (14). Insert plug into
circular receptacle on cover plate, slide plug upward, and push plug in to
engage. Refer to instructions included with your flexible gas supply hose.
14
See owner’s Guide for complete gas connection and removal instructions.
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WARNINg: Make sure all control knobs are turned to the OFF position before reconnecting gas supply and
operating grill.Your actions, if you fail to follow this Product Warning, may cause a fire, an explosion, or structural
failure resulting in serious personal injury or death as well as damage to property.
9
cHEcK FOR GAS LEAKS
DANgER
Do not use an open flame to check for gas leaks. Be sure
there are no sparks or open flames in the area while you
check for leaks. Sparks or open flames will result in a fire
2
or explosion, which can cause serious bodily injury or
death and damage to property.
1
You will need: a soap and water solution and a rag or brush to apply it.
A) Mix soap and water.
B) Turn gas supply on at source.
C) Check for leaks by wetting fittings with soap and water solution and
3
watching for bubbles. If bubbles form, or if a bubble grows, there is a leak.
NOTE:When leak checking is complete, turn gas supply off at the source
and rinse connections with water.
4
Check:
D) Hose-to-Bulkhead connection (1).
E) Main gas line-to-Bulkhead connection (2).
F) Main gas line-to-Manifold connection (3).
g) Side burner line-to-Manifold connection (4).
H) Side burner valve-to-Side burner line connection (5).
DANgER: If there is a leak at connection (1,2,3,4 or 5),
retighten the fitting with a wrench and recheck for leaks with
soap and water solution. If a leak persists, turn OFF the gas.
DO NOT OPERATE THE BARBEQUE. Failure to follow dangers,
warnings and cautions contained in this Instruction sheet may
cause a fire or an explosion resulting in serious personal injury
or death as well as damage to property. Contact the Customer
Service Representative in your area using the contact
5
E) Valves-to-manifold connections (6).
F) Regulator-to-cylinder connections (7) (10).
g) Regulator hose-to-regulator connections (8) (11).
H) Flexible gas supply hose to gas supply connection (9) (12).
DANgER: If there is a leak at connection (6, 7, 8, 9, 10, 11 or
12), turn off the gas. DO NOT OPERATE THE BARBEQUE.
Failure to follow dangers, warnings and cautions contained
in this Instruction sheet may cause a fire or an explosion
6
resulting in serious personal injury or death as well as damage
to property. Contact the Customer Service Representative in
your area using the contact information on our website.
US gas Sources:
When leak checks are complete, turn gas supply OFF at the source and rinse
connections with water.
LP
NG
7
8
9
IMPORTANT:To do a proper leak check, the control panel
must be removed. After checking for leaks, replace the
control panel and control knobs.
Export gas Sources:
10
12
11
LP
NG
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10
cONtROL pANEL REINStALLAtION
310 / 320
210 / 220
TOOLS NEEDED:
- PHILLIPS
11
LID ASSEMBLY AND cOOKBOX cOMpONENtS REINStALLAtION
PROPOSITION 65 WARNINg: HANDLINg THE BRASS MATERIAL ON THIS PRODUCT ExPOSESYOU TO LEAD, A CHEMICAL
kNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.
(WaSh handS after handlinG thiS product.)
WARNINg: Make sure all parts are assembled and hardware is fully tightened before operating the grill.Your
actions, if you fail to follow this product warning, may cause a fire, an explosion, or structural failure resulting in
serious personal injury or death as well as damage to property.
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ATTENTION: This product has been safety-tested and is only certified for use in a specific country. Refer to
country designation located on outside of box.
These parts may be gas-carrying or gas-burning components. Please contact Weber-Stephen Products LLC Customer Service Department for
genuine Weber-Stephen Products LLC replacement part(s) information.
WARNINg: Do not attempt to make any repair to gas-carrying or gas-burning components without
contacting Weber-Stephen Products LLC Customer Service Department. Your actions, if you fail to follow
this product warning, may cause a fire or an explosion resulting in serious personal injury or death and
damage to property.
This symbol indicates that the product cannot be disposed of with household refuse.
For instructions regarding proper disposal of this product in Europe, please visit
access, contact your dealer for the importer’s name, address and telephone number.
When you decide to dispose of or discard your barbeque, all electrical components (e.g., rotisserie motor, batteries, ignition module, handle lights)
must be removed and disposed of properly according to WEEE. They should be disposed of separately from the barbeque.
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˚
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(U.k.) LIMITED
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WEBER-STEPHEN PRODUCTS LLC
© 2012 Designed and engineered by Weber-Stephen Products LLC,
a Delaware limited liability company, located at 200 East Daniels Road, Palatine, Illinois 60067 U.S.A.
WEBER-STEPHEN PRODUCTS LLC
Customer Service Center: 90 West Hillcrest Boulevard, Schaumburg, IL 60195
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