Gas Grill
Built-In Natural Gas Grill Installation Guide
s-460™
s-660™
# 43270
YoU mUSt rEad tHIS owNEr’S GUIdE
bEforE opEratING YoUr GaS GrILL.
m warNING: follow all leak-check
procedures carefully in this manual prior
to barbecue operation. do this even if the
barbecue was dealer-assembled.
m daNGEr
If you smell gas:
NotICE to INStaLLEr: these instructions
must be left with the owner and the owner
should keep them for future use.
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
Leaking gas may cause a fire or explosion
which can cause serious bodily injury or death,
or damage to property.
tHIS GaS appLIaNCE IS dESIGNEd for
oUtdoor USE oNLY.
m warNING: do not try to light this appliance
without reading the “Lighting Instructions”
section of this manual.
m warNING:
1. do not store or use gasoline or other
flammable liquids or vapors in the vicinity
of this or any other appliance.
2. an Lp cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
43270 US 06/11/09
NG
ENGLISH
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3
built-iN cutout DimeNsioNs
“ISLaNd” StrUCtUrE CoNfIGUratIoN optIoNS
2
3
There are many available options for locating the major components of your Island
structure.Your major components are:
A
1)
2)
3)
The Built in Grill
Gas supply enclosure
Optional Side burner accessory
3
The 3 common options (A, B, C) are illustrated in the “Island Structure Configuration
Options” table.
1
note: Gas line limitation
The gas supply hose from grill manifold to gas supply bulkhead must not exceed 58"
(147cm).The 3/8 (9.52mm) Side Burner accessory hose (not included) must not exceed
58 (147cm).
B
2
3
1
C
3
1
2
“islaND” structure coNFiGuratioN oPtioNs
Summit® 4-burner/6-burner grill
Gas supply
1
2
3
Optional sideburner accessory
note: iF YoU HaVe PURCHaseD a siDeBURneR:
If you have purchased a Side Burner accessory with your Summit® gas grill, Weber®
recommends that you read the SUmmIt® bUILt-IN SIdEbUrNEr INStaLLatIoN/
owNEr’S GUIdE before designing your “island” structure.
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4
built-iN cutout DimeNsioNs
bUILt-IN StrUCtUrE CUtoUt dImENSIoNS
built-iN cutout DimeNsioNs
S-460™ S-660™ toLEraNCES
aLL dImENSIoNS arE to fINISHEd SUrfaCES.
m
warNING: all countertop finished surfaces must be
constructed of a noncombustible material.
1
1
1
1
1
1
1
1
1
2
3
30
34
/
" (768.35 mm)
38
/
" (971.55 mm)
+
+
+
/
/
/
"
"
"
-
-
-
/
/
/
" (6.35mm)
" (6.35mm)
" (6.35mm)
4
8
4
4
4
4
4
4
4
3
3
/
" (873.13 mm)
34
/
" (873.13 mm)
8
23" (584.2 mm)
23" (584.2 mm)
2
3
b
1
1
d
GENEraL CoNStrUCtIoN dEtaILS
Summit® Built-In unit and all other accessory units should be on site before
construction begins.
1
1
All dimensions have a tolerance of plus or minus (+/-)
mm).
/
inch (6.35
4
The grill frame rests directly on the Island Structure top
finished surface. Make sure this surface is level. Do not
support the grill from the bottom.
1
4
2
5
6
If the supporting structure is going to have an electrical outlet
for a rotisserie, it should be on the left side of the structure.
3
c
7
b
8
a
built-iN cutout DimeNsioNs
S-460™
S-660™
1
2
3
4
5
24 minimum* (610 mm)
24 minimum* (610 mm)
4 3/4 (120.65 mm)
6 1/4 (158.75 mm)
10 1/2 (266.7 mm) minimum
4 3/4 (120.65 mm)
6 1/4 (158.75 mm)
10 1/2 (266.7 mm) minimum
23 (584.2 mm)
23 (584.2 mm)
34 3/8 (873.13 mm)
34 3/8 (873.13 mm)
6
7
27 (685.8 mm) minimum distance from front edge of
the cutout for open lid clearance
27 (685.8 mm) minimum distance from front edge of
the cutout for open lid clearance
30 1/4 (768.35 mm) Built-In Frame
Note: For a countertop treatment: Recommended 3/4 (19.1 mm) overhang. Notch front edge for frame to fully slide in.
38 1/4 (971.55 mm) Built-In Frame
8
a
b
c
d
Gas Inlet
Side Burner Opening
Access for electric on left hand side
* Clearance from any surface or structure is at least 24 (609.6mm) from the back and sides of the grill or side burner.
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5
Parts list
s-460™
5
Lid - 1
Left door - 1
Cookbox - 1
right door - 1
warming rack - 1
oR
s-660™
Lid - 1
right Enclosure panel - 1
Cookbox - 1
Left Enclosure panel - 1
front frame rail - 1
front Vent panel - 1
rear frame rail - 1
rear panel assembly - 1
rear Vent - 1
bottom Shelf - 1
Corrugated Gas Line - 1
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6
Parts list
flavorizer® bars
Smoker bar - 1
s-460™
s-660™
- 8
- 12
1/2 inch bolts (¼-20 x 1/2 inch bolt) - 10
Stainless Steel Cooking Grates
s-460™
- 2
s-660™
- 3
Nylon washer - 10
Collection tray - 1
Hinge pin - 2
Catch-pan Holder - 1
Hair pin Cotter - 2
#10-24 x 1 inch Steel Screw - 2
Catch-pan - 1
Locking washer - 2
disposable drip pans - 2
#10-32 x 1/4 inch Steel Screw - 5
battery Housing - 1
¼-20 x 1/2 inch truss Head Screw - 2
#10 Sheet metal Screw - 3
right front Vent Clip - 1
flat Head Screw - 2
Left front Vent Clip - 1
rotisserie - 1
plastic anchors - 5
rotisserie fork - 4
Keps Nuts (1/4 x 20 Keps Nut) - 2
rotisserie motor - 1
1 inch bolt (¼-20 x 1 inch bolt) - 2
Handle Hardware - 4
rotisserie bracket - 1
wire tie - 1
Handle - 2
7/16 inch wrench - 1
Smoker - 1
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7
assemblY
7
1
door Stop bracket
(a) should be
positioned as
shown.
A
m attENtIoN! do not attach rear support
screws and washers until Step #6.
2
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8
assemblY
3
m attENtIoN! do not fully tighten screws.
Clips should slide freely when installed.
4
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9
assemblY
9
5
6
back
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11
assemblY
m
a)
b)
CaUtIoN: Use two people to lift and install the Summit® built-In frame assembly.
11
Lift the frame assembly into the “island” structure opening. Make sure the frame is resting level on the finished surface of the structure.
Adjust the Front Vent to rest squarely on ground.
8
1
1
1
b
A
a
1
1
1
a
B
clearaNces
24" (610 mm) Any Surface
1
Grill Frame
a
Note: For a countertop treatment: Recommended 19.1 mm (3/4˝ inch) over-
hang. Notch front edge for frame to fully slide in.
b
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12
assemblY
9
1
/
" (6.35 mm)
4
drill bit
10
S-460™
S-660™
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13
assemblY
13
11
a)
Apply a bead of silicone sealant (1)
around the perimeter and front edges
of the grill that are in contact with the
“island” structure. This will prevent
moisture seepage. The sealant you use
must have a temperature rating above
120°F (48.8° C).
A
1
m attENtIoN! before applying any
silicone sealant make sure the
cookbox is flush with the front of
the grill frame.
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14
assemblY
S-660™
S-460™
12
3 -
2
1
batterY housiNG wiriNG
BLACK WIRE
1
2
3
4
4
GREEN WIRE
RED WIRE
3
RED WIRE
m
warNING: make sure that all control knobs are turned to the off
position before connecting the gas supply and operating the grill.
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15
assemblY
Requires 3“D”alkaline batteries (included). Use alkaline
batteries only. Do not mix old and new batteries or different types
of batteries (standard, alkaline or rechargeable).
15
13
14
Note: Secure wire to side panel.
1
2
3
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16
assemblY
15
2
1
3
16
17
S-460™
S-660™
2
1
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17
assemblY
17
S-460™
S-660™
18
A
B
C
match Holder
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assemblY
18
19
m attENtIoN!
before drilling
any holes for
the rear vent
make sure the
cookbox is
1
/
" (6.35 mm)
4
drill bit
flush with the
front of the grill
frame.
s-460™
s-660™
20
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19
assemblY
s-460™
s-660™
19
21
22
23
s-460™
s-660™
s-460™
s-660™
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20
assemblY
s-460™
s-660™
24
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21
assemblY
21
s-460™
s-660™
25
1
2
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22
Gas suPPlY
s-460™
s-660™
s-460™
s-660™ - 4
- 2
aaa
aaa
aaa
- 1
- 2
26
The Weber Grill Out™ Handle Light has a “Tilt Sensor”: Lid up - ON / Lid Closed - OFF.
The power button (a) activates or deactivates the “Tilt Sensor.” For daytime use,
deactivate the sensor by pressing power button (a).
a
Requires 3 “AAA” alkaline batteries
(not included)
s-660™
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23
Gas suPPlY
bUILt-IN GaS LINE LoCatIoNS
tYpICaL NatUraL GaS SUppLY INStaLLatIoN
23
Note: Leave an access in the “island” structure for gas supply and regulator service
that is not inside the grill structure. Note: Area should be kept clear of sharp, jagged, or
extremely abrasive surfaces to avoid possible damage to gas supply lines. Exercise
caution when pulling gas lines through built-in structure.
We recommend that this installation be done by a LICENSED professional.
GENEraL SpECIfICatIoNS for pIpING
Note - Contact your local municipality for building codes regulating outdoor gas grill
installations. In absence of Local Codes, you must conform to the latest edition of
National Fuel Gas Code ANSI Z223.1/NFPA54.
•
•
This grill is designed to operate at 4.5 inches of water column pressure.
A manual shut-off valve must be installed outdoors, and be accessible, not in the
“built-in” structure. An additional manual shut-off valve indoors should be installed
in the branch fuel line in an accessible location near the supply line.
m
CaUtIoN: If young children are in the area, a locking valve should
be considered.
•
•
Pipe compound should be used which is resistant to the action of liquid propane
gas when gas connections are made.
The gas connections must be firmly attached to a rigid, permanent construction.
a
1
Note:The information provided in this manual is general for typical installations.We
cannot cover all possible installation ideas.We recommend, prior to installation, that you
contact your municipality for local building codes and your local fire department for
installation verification.
2
1
c
3
3
2
If you have any questions, contact Customer Service at 1-800-446-1071.
b
built-iN Gas liNe locatioNs
GaS LINE pIpING
•
•
Refer to piping chart.
The corrugated gas line from the manifold is 58 inches (1,473.2 mm) long. Do not
extend the gas line.
We have provided the means to make an SAE 45° flare connection. Do not use
pipe sealant on this connection.
If the length of line required does not exceed 50 feet, use a 5/8" O.D. tube. One
size larger should be used for lengths greater than 50 feet. Refer to piping chart.
Gas piping may be copper tubing, type K or L; polyethylene plastic tube, with a
minimum wall thickness of .062 inch (1.57 mm); or standard weight (schedule 40)
steel or wrought iron pipe.
S-460™
S-660™
toLEraNCES
4 3⁄4
4 3⁄4
+1⁄8 (3.8mm)
- 1⁄8 (3.8mm)
1
2
3
•
•
•
(120.65 mm)
(120.65 mm)
6 1⁄4
6 1⁄4
+1⁄8 (3.8mm)
- 1⁄8 (3.8mm)
(158.8 mm)
(158.8 mm)
2 1⁄2
2 1⁄2
+1⁄8 (3.8mm)
- 1⁄8 (3.8mm)
(63.5 mm)
(63.5 mm)
•
Copper tubing must be tin-lined if the gas contains more than 0.3 grams of
hydrogen sulfide per 100 cubic feet of gas.
Plastic tubing is suitable only for outdoor, underground use.
Gas piping in contact with earth, or any other material which may corrode the
piping, must be protected against corrosion in an approved manner.
Underground piping must have a minimum of 18" cover.
Plan View Left
a
b
c
•
•
Side View
Gas Inlet
•
table
maximum Capacity of metallic pipe in Cubic feet of Gas per Hour for Gas pressures of 2 psi or Less and
6.2(a)
a pressure drop of 0.3 Inch water Column. (based on a 0.60 Specific Gravity Gas)
Nominal
Iron pipe
Size
actual
Id:
(Inches)
Length of pipe (feet)
10
20
30
40
50
60
70
80
90
100
125
150
175
200
(Inches)
1/2
3/4
1
.622
.824
131
273
90
72
151
62
55
50
46
95
42
89
40
83
38
79
33
70
30
63
28
58
26
54
188
129
114
104
1.049
1.380
1.610
2.067
2.469
3.068
4.026
514
353
284
243
215
195
179
167
157
148
131
119
109
102
1 1/4
1 1/2
2
1,060
1,580
3,050
4,860
8,580
726
583
499
442
400
368
343
322
304
269
244
224
209
313
1,090
2,090
3,340
5,900
873
747
662
600
552
514
482
455
403
366
336
1,680
2,680
4,740
1,440
2,290
4,050
8,270
1,280
2,030
3,590
7,330
1,160
1,840
3,260
6,640
1,060
1,690
3,000
6,110
989
928
877
777
704
648
602
960
1,700
3,460
2 1/2
3
1,580
2,790
5,680
1,480
2,610
5,330
1,400
2,470
5,040
1,240
2,190
4,460
1,120
1,980
4,050
1,030
1,820
3,720
4
17,500 12,000 9,660
© 2009 National Fire Protection Association, Inc. and International Approval Services - U.S., Inc. All Rights Reserved.
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24
Gas suPPlY
tESt CoNNECtIoNS
All connections and joints must be thoroughly tested for leaks in accordance with local
codes and all listed procedures in the latest edition of the National Fuel Gas Code ANSI
Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane
Storage and Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A
119.2/NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable.
m daNGEr
do not use an open flame to check for gas leaks. be sure
there are no sparks or open flames in the area while you
check for gas leaks.this will result in a fire or explosion
which can cause serious bodily injury or death, and damage
to property.
1
1
CoNNECt GaS SUppLY
A 58 inch (147.32 cm) corrugated gas line is supplied with the grill. This line needs to
pass through the gas inlet opening to the main gas supply.
1)
Connect the corrugated gas line to the regulator (a). Use the 1/2” (12.7 mm) flared
gasket (1) to ensure proper seal.
(b) Shows the gas line and regulator assembled.
Uncap the flare fitting connection off the regulator.
Hard pipe the gas supply to the inlet of the regulator. Refer to “Typical Gas Supply
Installation”.
2)
3)
4)
Connect the corrugated gas line to the manifold located on the right hand side of
grill under the control panel. Use the 1/2” (12.7 mm) flared gasket (1) to ensure
proper seal.
2
d
1
1
e
c
1
coNNectioN chart
a
f
Top View (Close-up)
1
2
d
Typical Natural Gas Pipe Routing
e
c
Connecting Corrugated Gas Line to the Regulator
Gas and Regulator Connected
Hard piped gas supply
a
b
c
d
e
f
Cap (Optional Side Burner)
Corrugated Gas Line to Manifold
Regulator
f
b
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25
Gas suPPlY
VENtILatIoN
25
m warNING:Ventillation holes must be provided in the
structure at the top and bottom to provide ventilation in the
event of a gas leak.
Ventilation holes can be located in a low visibility area and should be protected by
screening material to prevent rodents and insects from entering the structure. Air holes
will also help dry moisture.
Note:These drawings are only a reference.
•
Cross ventilation must be incorporated in the supporting structure. We recommend
a minimum of 100 square inches (254 square cm )of venting per side.
Vents should be on two sides of the structure.
•
•
•
•
•
The above drawings are for reference only.
Location of the vents should be from the center, outward.
Locate the vents at both the bottom of the structure and at the top of the structure.
The bottom vents should be as close to ground level as possible. Make sure the
vent area is not blocked by interior supports of the structure.
We recommend vents with screens.
•
•
•
Access doors to the structure are not considered vents.
Clean the vents periodically.
m daNGEr: failure to follow recommended minimum venting
instructions can cause gas to collect in the structure in the
event of a gas leak.this may result in a fire or an explosion
which can cause serious bodily injury or death, and damage
to property.
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m attENtIoN:this product has been safety tested and is only certified for use in a specific country. refer to country designation
located on outer carton.
These parts may be gas carrying or gas burning components. Please contact Weber-Stephen Products Co., Customer Service Department for genuine
Weber-Stephen Products Co. replacement part(s) information.
m warNING: do not attempt to make any repair to gas carrying, gas burning, igniter components or structural components
without contacting weber-Stephen products Co., Customer Service department.Your actions, if you fail to follow this product
warning, may cause a fire, an explosion, or structural failure resulting in serious personal injury or death as well as damage to
property.
WEBER-STEPHEN PRODUCTS CO.
©2009 The following trademarks are registered in the name of Weber-Stephen Products Co., an Illinois corporation, located at 200 East Daniels Road, Palatine, Illinois 60067 U.S.A.
Australia; Smokey Joe, Weber, Kettle Silhouette , Genesis, Austria; Kettle Silhouette , Smokey Joe, Weber, Benelux; Kettle Silhouette , Smokey Joe, Weber, Compact Grill Configura-
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Configuration, Spain; Smokey Joe, Weber, Sweden; Kettle Silhouette , Smokey Joe, Switzerland; Kettle Silhouette , Smokey Joe, Weber, United Kingdom; Smokey Joe, Weber, Weber
One-Touch, U.S.A..; Kettle Configuration, Kettle Silhouette , Smokey Joe, Weber, One-Touch, Firespice, Go-Anywhere, U.S.A.;Kettle Configuration, Kettle Silhouette, Genesis, Flavorizer,
Crossover, Flamgo, Performer, Rapidfire, Tuck ‘N Carry, Jumbo Joe, Bar-B-Kettle, Master-Touch, Spirit, Grill Out, Summit, Platinum, 1-800-Grill-Out, Ranch, Matchless Flame, Zimbabwe;
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